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Dust emission to the outside is prevented by sucking the internal air of the table.
Clean Environment Grease CG2 is used in Linear Motion Rolling Guide and Driving Ball Screw to suppress dust generation to the minimum level.
Bridge cover
TCL
The inside of the table is sealed by using sealing foam blocks and low dust seals.
Cleanliness Measurement
Cleanliness is the degree of air cleanliness represented by the size and number of floating particles per unit volume. In , the cleanliness is measured by using the following method.
Air flow velocity at the measured part : 2.5m/s Measured air volume : 28.3 L Measuring time : 566 sec/time
Clean air
Particle counter
Suction pump
10
12
10
12
10
12
10
12
Measuring timeh
Measuring timeh
Measuring timeh
Measuring timeh
The cleanliness is evaluated according to the following table based on JIS B 9920.
Upper limit concentration of cleanliness based on the JIS Standard (Number of particles/m 3) The classifications in ( ) are for Federal Standard 209 D.
Cleanliness Particle diameter JIS Class 3 4 5 6 JIS Class JIS Class JIS Class ( Federal Standard ( Federal Standard ( Federal Standard ( Federal Standard JIS Class 1 JIS Class 2 209D 209D 209D 209D Class 1) Class 10 ) Class 100 ) Class 1 000 ) JIS Class 7
( Federal Standard 209D Class 10 000 )
JIS Class 8
( Federal Standard 209D Class 100 000 )
10 2 1
100 24 10
100,000 23,600 10,100 3,500 101,000 35,000 1,010,000 350,000 10,100,000 3,500,000
NL / min 40
3 3 3 3
480
Remark: Measured data may vary depending on changes in the measuring environment.
Measured data 1
Number of particles with the particle diameter equal to or larger than the size indicated on the axis of abscissa Number / m3
1000
Upper limit value of JIS class 3 (Federal Standard 209D Class 1)
Number of particles with the particle diameter equal to or larger than the size indicated on the axis of abscissa Number / m3
1000
Upper limit value of JIS class 3 (Federal Standard 209D Class 1)
100
100
10
Average number of particles
After days
48
10
Average number of particles
1 0.1
0.2
0.3
1 0.1
0.2
0.3
0.4 0.5
Particle diameterm
TC86U
Measured data 2
Number of particles with the particle diameter equal to or larger than the size indicated on the axis of abscissa Number / m3
1000
Upper limit value of JIS class 3 (Federal Standard 209D Class 1)
Number of particles with the particle diameter equal to or larger than the size indicated on the axis of abscissa Number / m3
1000
Upper limit value of JIS class 3 (Federal Standard 209D Class 1)
100
100
10
Average number of particles
After days
48
10
Average number of particles
1 0.1
0.2
0.3
1 0.1
0.2
0.3
0.4 0.5
Particle diameterm
TC170L
Remark: The average number of particles means the average value in a measurement on a single sample.
Characteristics of
Series
TCU
TCL
Sealing foam
Bed
Abundant selections
Ball screw leads, motor types, number of sensors, etc. can be selected.
Easy mounting
The bed can be mounted without removing the cover.
124 112 80
130
170
mm
TC60U
Total length Stroke length Repeatability Maximum speed
mm mm mm mm / sec kg
65
TC86U
506 1006 250 750
0.002
TC120L
580 900 140 460
80
Sectional dimensions
TC170L
820 1420 280 880
1000 10
1000 30
500 10
1000 20
90
Identification Number
Example of identification number of TC ...U
TC 60 U 590 A / A1 B
qType wSize eTrack rail length rWith motor tMotor type yWith or without brake
G 20 2 R Q
uBall screw type iBall screw lead oSensor installation specification !0Black chrome surface treatment !1With capillary plate
q KType
w KSize
Track rail lengths shown in Table 1 can be selected. The track rail length is indicated in mm.
Table 1
unitmm
Stroke length 1 250 230 350 330 450 430 550 530 650 630 750 730
Note 1 The values in are applicable to the table with capillary plate.
Awith motor
Table 2
TC 86U
A2M2
No symbolwithout brake B with brake If a motor with brake is required, specifywith brake code B .
Table 3
TC60U TC86U
2Two sensorslimit sensors 3Three sensorslimit and pre-origin sensors 9without sensor
No symbolBlack chrome surface treatment is performed on the surface of the slide table. R black chrome surface treatment 1 L black chrome surface treatment 2
A black permeable film is formed on the surface to increase corrosion resistance. Black chrome surface treatment 1Black chrome surface treatment is performed on the surfaces of the slide table and track rail. Black chrome surface treatment 2In addition to black chrome surface treatment 1, black chrome surface treatment is performed on the ball screw shaft and nut.
The capillary plates are assembled on the end faces of the slide table and ball screw nut. Note that the table with capillary plate has a little shorter stroke length. The capillary plate is a lubricating part in which a large quantity of lubrication oil is impregnated in continuously porous sintered resin. Lubrication oil impregnated in the capillary plate is continuously fed to the raceways in a proper amount, when the capillary plate travels along the raceways of track rail and ball screw in uniform contact with the raceways. Re-lubrication interval can be made longer, and maintenance man-hours can be reduced. The capillary plate is effective for preventing grease dry-up at hard-tolubricate positions.
TC 120 L 580 A / A5
qType wSize eTotal length rWith motor tMotor type
B G 10
q KType
w KSize
e KTotal length
Table 4
unitmm
TC170L
Stroke length 280 480 680 880
with motor
Table 5
TC170L
A2
No symbolwithout brake B with brake If a motor with brake is required, specifywith brake code B .
ground screw
Table 6
TC120L TC170L
Table 7
Accuracy
Size Track rail length or total length 1 mm Repeatability mm Positioning accuracy mm Parallelism in table operation B mm Back lash mm
290 390 490 TCU 590 690 790 890 990 580 TC120L 740 900 820 TC170L 1020 1220 1420
Note 1 For TC ...U, the value indicates the track rail length.
0.020
0.008 0.010
0.002
0.025 0.012 0.030 0.020 0.014 0.030 0.040 0.050 0.050 0.060 0.070 0.080
0.003
0.002
0.003
0.002
0.003
Table 8
Motor type
TC 60U
AC servo motor
250 243
TC 86U
Table 9
Motor type
580 TC120L
AC servo motor
3000
500
TC170L
1N0.102kgf0.2248lbs. 1mm0.03937inch
10
Table 10
unitkg
Table 11
Size
290 390 TC 60U 490 590 690 790 490 590 TC 86U 690 790 890 990 580 TC120L 740 900 820 TC170L 1020 1220 1420
0.61 0.77 0.93 1.1 1.2 1.4 2.3 2.7 3.1 3.5 3.9 4.2 0.49 0.61 0.73
1.4 1.6 1.8 1.9 2.1 2.3 3.9 4.3 4.6 5.0 5.4 5.8 1.6 2.0 2.3 2.7 0.15 0.07 0.21 0.13
Note 1 For TC ...U, the value indicates the track rail length.
11
Motor Specification
Table 12 shows the standard motors for Cleanroom precision positioning table TC. can be specified. Table 13 shows the types of connectors used in these motors. Motors with brake
Table 12
Size
A1
Without brake
SGM-01B512 MSM011A1A SGM-01B512B MSM011A1B SGM-02B512 MSM021A1A SGM-02B512B MSM021A1B SGM-A5B512 SGM-A5B512B
TC 60U
M1
AC servo motor
A1B
With brake
M1B A2
Without brake
TC 86U
M2
AC servo motor
A2B
With brake
M2B
Without brake
TC120L
A5 A5B A2 A2B
TC170L
SGM-02B512 SGM-02B512B
Table 13
Table
A
Without brake
M
Motor connector
AB
With brake
TCU
AC servo motor
MB A
Encoder connector
M
Without brake
A AB
TCL
AC servo motor
JR16RK-7P HR10A-10R-10P
JR16PK-7S HR10A-10P-10S
Remarks 1The connectors for TC ...U are manufactured by AMPTyco Electronics The connectors for TC ...L are manufactured by HIROSE. . 2Prepare the opposite-side connector on the customer side.
1N0.102kgf0.2248lbs. 1mm0.03937inch
12
Sensor specification
The sensor specifications for Cleanroom precision positioning table TC are shown in Table 14 and the specifications for sensor connectors are shown in Table 15. For TC ...U, the number of sensors can be specified. If two sensorslimit sensorsor three sensorslimit and pre-origin sensorsare specified in the identification number, wirings for those sensors that are not specified will not be provided. For TC ...L, three sensorslimit and pre-origin sensorsare prepared in the standard specification.
Table 14
Specifications of sensors
Type Limit, pre-origin Origin Proximity sensor DC1224V 10 15mA or less Open collector Max. current 100mA Applied voltage DC30V or less Residual voltage1.0V or less at 100mA in-flow current 0.4V or less at 16mA in-flow current When approachingOFF LEDred When approachingON
Output
Circuit diagram
Table 15
Specifications of connectors
Type Sensor-side connector type Cap housing Opposite-side connector type Plug housing Pin Specification Signal name
172160-1 TCU
Contactor
172168-1
Contactor
No.1 Origin
170363-1 HR10A-10P-10P
2 3 4 5 6
Remark 1The connector for TC ...U is manufactured by AMPTyco Electronics The connector for TC ...L is manufactured by HIROSE. . 2Use the C or Z phase of the servomotor encoder for origin signal. 3Prepare the opposite-side connector on the customer side.
13
Table 16
B
5
C
3 7 14 7 14
10 20 10 20
20
9.6
20
13 12
11
TC 60U
TC 86U
Fig. 1
1N0.102kgf0.2248lbs. 1mm0.03937inch
14
Table 17
unitmm Size
A
260 300
B
10 20
C
7 14
D
10 10
E
12 11
F
7 7
TC120L TC170L
15
Electric device
System configuration
Electric devices for Cleanroom precision positioning table TC are specially designed to bring out full performance of the table. A well-balanced system can be constructed by using these devices with the table. Tables 18 to 19 show system configurations of the table with the electric devices when a standard motor is used.
Motor cord
Motor cord
Limit cord
Fig. 2
System configuration
1N0.102kgf0.2248lbs. 1mm0.03937inch
16
Table 18
Table
TAE2065-AM03 TAE2072-AM03 TAE2070-AMB03 TAE2077-AMB03 TAE2071-AMB03 TAE2078-AMB03 TAE20A6-AM03 TAE20A7-AM03 TAE20A8-AMB03 TAE20A9-AMB03 TAE20A6-AM03 TAE20A7-AM03 TAE20A8-AMB03 TAE20A9-AMB03
TC 60U TC 86U
NCD160G-A2006 TAE1049-BK 1
TAE1050-TB
TC120L
With brake Without brake
TC170L
With brake
NoteThis indicates the type of a brake regenerative unit. Connect it to the main body. Remark 1The cord in have high bending resistance. 2The standard length of the cord is 3 m. 3If CE marking specification is required, consult .
Table 19
System configuration of a table with AC servo motorconfiguration with a driver and a programmable controller
Type of applicable electric devices With or without brake
Table
Driver Motor cord TAE2052-AM03 TAE2036-AM03 TAE2053-AMB03 TAE2037-AMB03 TAE2052-AM03 TAE2036-AM03 TAE2053-AMB03 TAE2037-AMB03 TAE20A0-AM03 TAE20A1-AM03 TAE20A2-AMB03 TAE20A3-AMB03 TAE20A0-AM03 TAE20A1-AM03 TAE20A2-AMB03 TAE20A3-AMB03 Programmable controller Encoder cord
Without brake
TC 60U
With brake Without brake
TAE2054-AE03 TAE2038-AE03
TC 86U
With brake Without brake
TAE2054-AE03 TAE2038-AE03
TC120L
With brake Without brake
TAE20A4-AE03 TAE20A5-AE03
TC170L
With brake
TAE20A4-AE03 TAE20A5-AE03
Table Main body CTN120G Teaching box TAE1005-TB TAE1016-TB TAE1025-TB TAE1048-TB TAE1005-TB TAE1016-TB TAE1025-TB TAE1048-TB Pulse cord Limit cord TAE1022-LD03 TAE1012-PC TAE1030-PC TAE1042-LC03 TAE1027-LCA03
TC 60U TC 86U
TC120L TC170L
TAE1080-LD03
Remark 1The cord have high bending resistance. 2The standard length of the motor cord, encoder cord and limit cord is 3 m.
17
Driver
Table 20 Main specifications of driver for AC servo motor
Type TDA1-1004 Item Number of control axes Rated output of applicable motor 1 Feedback Command pulse input system Command pulse input form Supply voltage Current consumption Ambient temperatureduring operation Ambient humidityduring operation Massreference value Note 1 This can be changed with the switch in the driver. 2.0kg 10A or less 050 3585RHnon-condensing 2.2kg 30W50W100W Incremental encoder CW/CCW pulse or direction command/forward and reverse pulses Line driver or open collector5V level AC100V1050/60Hz 12A or less 1 100W200W TDA1-2004
Dimensions
unitmm
RemarkThe above figure shows an external view of the TDA1-1004. The dimensions are the same for this and all other models.
1N0.102kgf0.2248lbs. 1mm0.03937inch
18
NCD160G NCD162G
qA programmable controller and an AC servo motor driver are compactly integrated in one body. wCable connections are few, so wiring work can be saved. eApplicable for AC servo motors ranging from 30W to 200W. rSpeed change and torque monitoring/limitation can be made on the fly. tReturn to origin can be made without using any sensor. yCommand language is used for easy identification of control operations, and programming is simple. uI/O sequencing function is incorporated, so for a simple system no sequencer is needed. iRS-232C is incorporated as standard specification, so a personal computer can be used to operate the controller or to perform direct execution. oWith check functions, connections of sensors, encoders, and external inputs and outputs, etc. can be checked readily.
Table 21 Functions and performances
Model Item Number of control axes Control specifications Applicable motor Feedback Maximum command value Motor speed Program specifications Input method Command input system Program capacity Number of positioning points Functions Number of input points Input/output specifications Input Operation input Input system Number of output points Output Operation output Output system Power supply for input and output Protective functions AC servo motor 30W and 50W NCD160G-A0500 NCD162G-A0500 1 axis AC servo motor 100W and 200W NCD160G-A2006 NCD162G-A2006
Incremental encoder 2147483647 m Rated motor speed 3,000rpm, maximum motor speed 4,500rpm MDI, teaching, and PC input via RS-232C Absolute command or incremental command 12 k bytes1,200 steps or more 256 points Jump, call, repetition, speed setting, acceleration/deceleration setting, timer control, I/O control, branching by input conditions, various editing functionscreation, erasing, deletion, insertion, etc. LS input3 points, I/O input23 points Start, stop, emergency stop, forward and reverse manual operations, return to origin, alarm reset, deviatjon counter reset, servo control, cut in, etc.selective allocation to I/O input at parameter address Photo-coupler inputcompatible with no-voltage contact or open collector output I/O output15 points Automatic operation in progress, Iimit activated, emergency stop, return to origin complete, ready, alarm, positioning complete, pre-origin sensorselective allocation to I/O output at parameter address Open collector output30V DC, 100mA max. DC24V 1A Over-current, over-voltage, over-load, over-speed, voltage drop, encoder error, deviation error, over-heat, CPU error, etc. RS-232Creading, writing, direct execution, etc. software limit, torque limitation, , torque monitoring, speed change on the fly, LS logic change, various check functions, 1 brake regenerative unitoptional etc. ,
Note 1 This regenerative unit contains a brake power supply for motor with brakeTAE1049-BK is for NCD160G, TAE1092-BK is for NCD162G RemarkThe model code of exclusive teaching boxoptionis TAE1050-TB.
19
Table 22
General specifications
Model NCD160G-A0500 NCD162G-A0500 CE Marking spec. AC200230V 50/60Hz AC175253V 1.0Arms 5.7A NCD160G-A2006 NCD162G-A2006 CE Marking spec. AC200230V 50/60Hz AC175253V 2.0Arms 8.5A
Item Main supply voltage Control supply voltage Continuous rated current Maximum current consumption Ambient temperature Ambient humidity Power failure protection Weightfor reference AC100120V 50/60Hz AC85132V 1.0Arms 6A
050 During storage1060 3585RHNon-condensing Flash memorybattery replacement not necessary Main body 1.6kg Teaching box 0.5kg
Table 23
Connector plugappended
Connector plug
CE Marking specification
CE Marking specification models conform to the EC low voltage directive and the EC electromagnetic compatibility directiveEMC . As the EMC changes according to wiring and arrangement, the last check for EMC is required in the state where the model is assembled in the customer equipment. s
EC low voltage directive89/392/EECamended by EC Directive 94/368EEC EC electromagnetic compatibility directive89/336EECamended by EC Directive 92/31EEC Type
Dimensions
Model
50
70
60
80
1N0.102kgf0.2248lbs. 1mm0.03937inch
20
Programmable controller
Four types of program controllers, three types of program input type and one type of point memory type, are available. Table 24 compares the characteristics of the respective types. Select the optimal type suitable for each application.
Table 24
Model
CTN150S
Appearance
Number of control axes Supply voltage Maximum output frequency Pulse output system Maximum command value Acceleration/deceleration method Command input system Program capacity General input and output I/O
CW/CCW pulse or direction command/forward and reverse pulses Current discharge type 999999 pulses Straight line Line driver 99999999 pulses Straight line, S shaped line Line driver 999999 pulses Straight line Line driver 2147483648 pulses Straight line, S shaped line, cycloid
Absolute command or incremental command 1000 steps 8 pointsCTN120G 20 pointsCTN220G 7 pointsCTN120G 12 pointsCTN220G CTN220G 2000 steps 1000 steps 8 pointsCTN140G 20 pointsCTN240G 7 pointsCTN140G 12 pointsCTN240G 64-point memory not programmable None
Input
20 points
Output
12 points CTN230GCTN430G
None
Linear and arc interpolation Point pass General input and output add-ons Memory card RS-232C operation Position correction of linear scale
Remarks
The program input type is so designed that programs entered by a teaching box or PC are executed in order of steps. Programming is possible with an option- The point memory type does not come with a al teaching box or PC, or by simple teaching. program function. Stored Standard type with 100V High-function type with a points are switched over AC power supply input. 100V AC power supply input. A type to be incorporated into compact electric de- and executed with an exThe interpolation function High-speed output at 1.5Mpps of CTN220G comes with a maximum. vices with a 24V DC pow- ternal device such as a point pass function as A series of multi-axis con- er supply input. sequencer or PC. trollers up to four-axis control. standard specification.
Remark indicates that the unit has the function. indicates that the unit does not have the function.
21
Dimensions
6
unit mm
A B C
unitmm Model CTN120G CTN220G CTN130G CNT230G CNT430G CNT140G CNT240G CNT150S A 50 50 50 75 25 B 74 99 99 124 49 See the figure below. C 221 221 240 240 156
25
30 70
177 MAX.
188
196
1N0.102kgf0.2248lbs. 1mm0.03937inch
220 MAX.
235
250
22
Table dimensions
Model number Track rail length Total length
unitmm
L1
290 390 490 590 690 790
L
306 406 506 606 706 806
n
3 4 5 6 7 8
Stroke length
Mass 2
S
100 85 200185 300285 400385 500485 600585
kg
5.0 6.1 7.2 8.3 9.5 10.6
Note 1 The values in indicate the stroke lengths of the tables with capillary plate. Values applicable to the types without motor. 2
Motor length
Motor type Motor code
Lm
AC servo motor A1 M1
unitmm
94.5 135
103 135
23
Table dimensions
Model number Track rail length Total length
unitmm
L1
490 590 690 790 890 990
L
506 606 706 806 906 1006
n
5 6 7 8 9 10
Stroke length
Mass 2
S
250230 350330 450430 550530 650630 750730
kg
13.0 15.0 16.9 18.8 20.8 22.7
Note The values in indicate the stroke lengths of the tables with capillary plate. Values applicable to the types without motor. 2
Motor length
Motor type Motor code
Lm
AC servo motor A2 M2
unitmm
96.5 136
95 128
1N0.102kgf0.2248lbs. 1mm0.03937inch
24
Table dimensions
Model number Total length
unitmm
L
580 740 900
E
50 70 90
n
5 6 7
Stroke length
Mass 1
S
140 300 460
kg
7.2 7.5 8.7 9.0 10.310.6
Note 1 Values applicable to the tables having a motor without brake. brake.
The values in indicate those for the tables having a motor with
25
Table dimensions
Model number Total length
unitmm
L
820 1020 1220 1420
E
90 110 50 70
n
5 6 8 9
Stroke length
Mass 1
S
280 480 680 880
kg
16.617.1 19.520.0 22.422.9 25.325.8
Note 1 Values applicable to the tables having a motor without brake. brake.
The values in indicate those for the tables having a motor with
1N0.102kgf0.2248lbs. 1mm0.03937inch
26
91 Walsh Drive Parsippany, NJ 07054 U.S.A. Phone:(973)402-0254 Toll Free:1-800-922-0337 Fax:(973)402-0441 E-mail:eco@ikonet.co.jp
500 East Thorndale Avenue
40472 Dsseldorf Germany Phone:0211-414061 Fax:0211-427693 E-mail:ntd@ikonet.co.jp Donaustaufer Str. 200 93059 Regensburg Germany Phone:0941-447737 Fax:0941-447747
2 Vincent Avenue, Crownhill
Milton Keynes Bucks MK8 0AB United Kingdom Phone:01908-566144 Fax:01908-565458 E-mail:ntu@ikonet.co.jp
Autovia Madrid-Barcelona, Km. 43,700
Polig. Ind. AIDA, A-8, Ofic. 2, 1 19200-Azuqueca de Henares Guadalajara, Spain Phone:949-263390 Fax:949-263113 E-mail:nts@ikonet.co.jp
Roissypole Le Dme
Suite 130, Irving, TX 75063 U.S.A. Phone:(972)929-1515 Toll Free:1-800-295-7886 Fax:(972)915-0060 E-mail:swo@ikonet.co.jp
2 rue de La Haye BP 10950 Tremblay en France 95733 Roissy C. D. G. Cedex France Phone:01-48165739 Fax:01-48165746 E-mail:ntf@ikonet.co.jp
Although all data in this catalog has been carefully compiled to make the information as complete as possible, NIPPON THOMPSON CO., LTD. shall not be liable for any damages whatsoever, direct or indirect, based upon any information in this catalog. NIPPON THOMPSON CO., LTD. makes no warranty, either express or impiled, including the impiled warranty of merchantability or fitness for a particular purpose.
03