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Eslon Thermoplastics PO Box 240696, Charlotte, NC 28224 1-800-578-7681, 704-889-2431 FAX: 704-889-2810
ESLON THERMOPLASTICS
Understanding Safety-Alert Messages
There are several types of safety-alert messages which appear throughout this Technical Manual. Familiarize yourself with these types of messages and the importance of the various signal words, as explained below. This safety alert symbol indicates important safety messages in this manual. When you see this symbol be alert to the possibility of personal injury and carefully read and fully understand the message that follows.
WARNING identies hazards or unsafe practices which can result in severe personal injury or death if instructions, including recommended precautions, are not followed.
CAUTION identies hazards or unsafe practices which can result in minor injury or product or property damage if instructions, including recommended precautions, are not followed.
NOTE: The use of the word NOTE signies special instructions which are important but not related to hazards.
ESLON THERMOPLASTICS
Safety Precautions
PVC and CPVC plastic piping systems will give excellent, maintenance-free performance over many years use when the application and system design is correct for the product and installation is properly done. It is most important to know the physical properties and limitations of PVC and CPVC plastic pipe when selecting these materials for an application and when designing the system for their use (see pages 5 and 6 for more information about the limitations of PVC and CPVC pipe). In every case, carefully read and follow installation procedures. It is very important to know the reputation and abilities of your installation crew or contractor. Professional engineering design of the system and close supervision of the assembly-installation procedures are highly recommended. Any questions concerning the application or installation of PVC and CPVC piping products should be directed to the supplier, manufacturer or consultant. 2. Only use approved chemicals. Certain chemicals, especially petroleum distillates and derivatives, can cause failure. Every chemical should be veried and approved in the manufacturers chemical resistance chart (see pages 78 through 89).
System Design
1. Allow for exibility in the design of the system. Expansion and contraction is greater than for metals. This can cause breaks and leaking points if system design is not exible to allow for movement. When laying smaller diameters of pipe below ground, the pipe should be snaked in the trench to allow for expansion and contraction. If solvent cement welding is used for the method of joining, snaking, pressure testing, and pipe movement should not be done until after the joints have been given sufcient time to dry. 2. Design safeguards into the system to prevent excessive surge pressures. Water hammer (surge) in a PVC and CPVC system can cause pipe, ttings, and valves to burst. Liquid velocities should not exceed ve feet per second maximum.
Failure to follow the safety precautions below may result in misapplication or improper installation and testing which can cause severe personal injury and/ or property damage.
Installation
1. Carefully follow solvent cement welding instructions (see pages 70 through 73). Failure to correctly follow application procedures can reduce the strength and integrity of joints and cause joint failures. By far, the majority of failures in PVC and CPVC systems are the result of shortcuts and/or improper joining techniques. 2. Remove rocks and other debris that can rupture pipe when burying pipe in trenches. When laying PVC and CPVC pipe below the ground, care should be taken to remove all rocks, boards, empty primer and cement cans, brushes, bottles and other debris from the trench. Backlling and top loading should be watched very carefully. 3. Follow recommended support spacing for PVC and CPVC piping systems (see chart on page 67). The modulus of elasticity of PVC and CPVC pipe is smaller than it is for metal pipes. Maximum working temperature and room temperature should be considered when determining the required support spacing.
General
1. Protect plastic pipe from contact with hard and pointed objects. Impact resistance is lower than for metals. 2. Avoid bending pipe. Pipe should not be bent in trenches or in above ground installations. Pipe and joints that are stressed reduce pressure rating and can cause failures. 3. Protect pipe from extreme heat and cold. Extremes of heat and cold can cause failure. Allowing liquids to freeze inside PVC/CPVC and metallic piping can cause the pipe and/or the joints to crack. Freeze protection should be designed into the system. Heat beyond design limits can also cause failures. 4. Protect pipe from sunlight. PVC and CPVC pipe compounds normally do not provide extended protection from the ultraviolet rays of the sun. Therefore, unless the material has been specially formulated to provide protection, the product must be protected from sunlight or some damage may occur after years of exposure. (See page 53 for additional information.)
Testing
1. NEVER use compressed air or gas or air-overwater boosters to pressure test PVC or CPVC piping systems. ONLY hydrostatic pressure testing is to be conducted on PVC and CPVC piping systems (see page 73 for proper procedures). Compressed air or gases can surge to high pressures and cause explosive failures that could seriously injure personnel. 2. Carefully follow all instructions for hydrostatic pressure testing (see page 73). Failure to follow these instructions can result in a system failure. 3. Before water-testing a system, always bleed all entrapped air from system. Entrapped air is a major cause of surge and burst failure in plastic piping systems.
Application
1. NEVER use PVC and CPVC piping materials to transport compressed air or gases. Compressed air or gases can surge to high pressures and cause explosive failures that could seriously injure personnel. PVC and CPVC pipe and ttings are excellent products for transporting water and corrosive chemicals, but there are a number of other piping products that are especially suited for compressed air and gases. (See pages 5 and 6 for more information about the limitations of PVC and CPVC pipe.)
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Class Designation
CPVC Chlorinated Poly(vinyl chloride) Type IV, Grade 1 CPVC 4120 23447
* NOTE: All Eslon products are manufactured from rigid, un-plasticized compounds. This rigid material is also referred to as U-PVC.
THERMODYNAMICS
Properties Coefcient of Thermal Linear Expansion per F Thermal Conductivity Specic Heat Maximum Operating Temperature Heat Distortion Temperature @ 264 PSI Decomposition Point Unit in./in./F BTU/hr./ft.2/F/in. CAL/g/C F F F PVC 2.8 x 10 1.3 0.20-0.28 140 158 400+ 200 217 400+
-5
Remarks Average Specic Heat of 0-100C Ratio of Thermal Capacity to that of Water at 15C Pressure Rating is Directly Related to Temperature Thermal Vibration and Softening Occurs Scorching by Carbonization and Dehydrochloration
D-648
ELECTRICAL
Properties Dielectric Strength Dielectric Constant 60 Hz @ 30F Power Factor 60 Hz @ 30F Specic Volume Resistivity @ 73F Unit VOLTS/MIL PVC 1,400 3.70 % Ohm/CM 1.255 3-5 x 1015 Corzan CPVC 1,250 3.25 @ 1,000 Hz .007 @ 1,000 Hz 3.4 x 1015 Remarks Electric Insulator and Non-Magnetic ASTM Test D-147 D-150 D-150 D-257
OTHER
Properties Specic Gravity Water Absorption Poissons Ratio @ 73F Cell Designation Flame Spread E-84 Smoke Density Unit g/cm3 % PVC 1.42 +0.05% 0.38 12454-B 25 500 Corzan CPVC 1.55 +0.03 @ 73F +0.55 @ 212F 0.27 23447 15 70-125 Remarks Relative Density Weight Gain in 24 Hrs. ASTM Test D-792 D-570 D-1784 Self Extinguishing E-84
NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.
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ASTM D-1785 NSF Approved Schedule 80 Schedule 40 1 1 /4" - 14" /2" - 16" Schedule 80 ASTM D-2467 Schedule 40 ASTM D-2466
ASTM F-441 NSF App. Schedule 80 1 " /2 - 12" Schedule 40 1 /2" - 12" CPVC Sch. 80 ASTM F-439 ASTM F-437 Solvent Cement Welding Flange Joint Threaded Joint (Consult Factory)
ASTM D-1785
NSF Approved Sch.40 1/2" - 12" SDR 21 2" - 6" SDR 13.5 1/2" SDR 26 2" - 8" SDR 21 3/4" - 6" Sch. 40 2" - 12" SDR 26 1 1/4" - 8" Sch. 80 2" - 12" Schedule 80 and/or Schedule 40 Solvent Cement Welding -------------------
ASTM D-2464
Victaulic Threads Style Couplings & Pipe Tape Seal ---------------------------Threaded Joint
See Pressure/Temperature Chart Refer to page 55 Tight Jointing Iron Pipe Size Corrosion Resistant Lightweight Durable Tight Jointing Pressure Rated Corrosion Resistant Lightweight Durable
Not above 4" 50% of Sch. 80 Non-threaded Pipe Rating Not Recommended Over 100F (Threaded Only)
Application
Industrial Fluids
Water Supply
Tight Jointing Easy Assembly Jointing Pressure Dissimilar Pipe, Energized Seal Valve, Flexibility Equipment Not Recommended for Underground Use Industrial Fluids Water Supply Industrial Fluids Water Supply
Caution: Eslon Thermoplastics does not recommend its products for use in compressed air or gas systems.
0.844 1.054 1.320 1.665 1.906 2.380 2.880 3.506 4.508 5.574 6.637 8.634 10.761 12.763 14.020 16.030
0.852 1.062 1.330 1.675 1.918 2.392 2.894 3.522 4.526 5.594 6.659 8.664 10.791 12.793 14.050 16.060
0.832 1.042 1.305 1.650 1.888 2.357 2.854 3.476 4.473 5.533 6.592 8.583 10.707 12.706 13.995 15.955
0.840 1.050 1.315 1.660 1.900 2.369 2.868 3.492 4.491 5.553 6.614 8.613 10.737 12.736 13.985 15.985
1.500 2.000 2.500 3.250 3.500 4.000 5.000 5.500 6.500 4.000 8.000 7.000 7.500 8.500
1.500 2.000 2.500 3.250 3.500 4.000 5.000 5.500 6.500 6.000 8.000 7.000 7.500 8.000 8.000 8.000
1.500 2.000 2.500 3.250 3.500 4.000 5.000 5.500 6.500 6.000 8.000 7.000 7.500 8.000 8.000
NOTES: SDR Pipe Bell Socket dimensions meet ASTM D2672. Sch. 40 Pipe Bell Socket dimensions meet ASTM F480. ASTM F480 does not include sizes 1/2" thru 1 1/2". Sch. 40 Pipe Bells in these sizes are covered by ASTM D2672. Sizes 1/2" through 1 1/2" meet ASTM D2672. Sizes 2" through 8" meet ASTM F480. Sizes 10" through 16" meet ASTM D2672.
THERMOPLASTIC PIPE
F eatures
s Full range of IPS sizes in 1/4" through 14" Schedule 80 PVC, 1/2" through 12" SDR and 1/2" through 16" Schedule 40 PVC; plus Corzan CPVC, 1/2" through 12". s Handles commercial and industrial applications in which metal pipe will not withstand the reactive effects of chemicals or other corrosive materials. s Choice of plain, belled or roll-grooved ends for PVC SDR and PVC Schedule 40. PVC Schedule 80 available with plain, belled, roll-grooved or threaded ends. Corzan CPVC, plain and belled ends. Note: For size/end treatment combinations see Pipe Availability Guide below. s Manufactured In U.S.A. to ASTM material and dimensional standards. s NSF certied for potable water service to Standard 14/61. s 2" through 8" PVC Schedule 40 triple-marked for DWV and well casing. Note: 2 1/2" and 5" excluded. s PVC Schedules 40, 80 and SDR well casing in plain and belled end available in 2" thru 8." s Light weight facilitates installation with conventional tools and piping techniques. s Minimal maintenance requirements with uniform, smooth uid ow ensures very long service periods.
SPECIFICATIONS
Standard Specications Material Dimensions ASTM D-1784 ASTM D-2241 ASTM D-1784 ASTM D-2672 ASTM D-1784 ASTM D-1785 ASTM D-1784 ASTM D-2665 ASTM D-1784 ASTM D-2672 ASTM D-1784 ASTM D-1785 ASTM D-1784 ASTM D-2672 ASTM D-1784 ASTM F-441 ASTM D-1784 ASTM D-2672
Type Plastic And Specication PVC PVC Schedule 40(4) Schedule 80 Plain Belled Plain Belled Threaded End End End End Both Ends
q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q
Roll Grooved
q q q q q q q q
Standard lengths - 20 ft. nominal. Roll-grooved on request, 2-inch through 8-inch diameters. Roll-grooved on request, 2-inch through 6-inch diameters. Roll-grooved on request, 2-inch through 12-inch diameters. SDR 13.5/PR315.
q Stock Standard Available on Request Corzan is a trademark of The BF Goodrich Company and is registered or under application in various countries of the world.
THERMOPLASTIC PIPE
Weights and Dimensions
PVC SCHEDULE 80 PIPE
Nominal Pipe Size in. (mm) 1 /4 (6.35) 3 /8 (9.53) 1 /2 (12.7) 3 /4 (19.05) 1 (25.4) 1 1/4 (31.75) 1 1/2 (38.1) 2 (50.8) 2 1/2 (63.5) 3 (76.2) 4 (101.6) 5 (127) 6 (152.4) 8 (203.2) 10 (254) 12 (304.8) 14 (355.6) 16 (406.4) Outside Diameter in. 0.540 0.675 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.500 5.563 6.625 8.625 10.750 12.750 14.000 16.000 Min. Wall Thickness in. 0.119 0.126 0.147 0.154 0.179 0.191 0.200 0.218 0.276 0.300 0.337 0.375 0.432 0.500 0.593 0.687 0.750 0.843 Plain End Max. W. P. Eslon PSI @ 73F Part No. 1130 1800 920 1801 850 1802 690 1803 630 1804 520 1805 470 1806 400 1808 420 1810 370 1812 320 1816 290 1820 280 1824 250 1826 230 1828 230 1830 220 1832 220 Threaded Max. W. P. Eslon Part PSI @ 73F Part No. 570 460 420 81802 340 81803 320 81804 260 81805 240 81806 200 81808 210 190 160 Threading Pipe Above 4" Is Not Recommended Approx. Weight lbs./ft. 0.101 0.139 0.208 0.280 0.411 0.569 0.690 0.957 1.460 1.950 2.844 3.953 5.433 8.251 12.243 16.831 19.960 25.550
(12.7) (19.05) (25.4) (31.75) (38.1) (50.8) (63.5) (76.2) (101.6) (127) (152.4) (203.2) (254) (304.8) (355.6) (406.4)
PVC Schedule 40 Outside Diameter Min. Wall Eslon Part in. Thickness Max. W.P. PSI @73F in. No. 0.840 0.109 600 1402 1.050 0.113 480 1403 1.315 0.133 450 1404 1.660 0.140 370 1405 1.900 0.145 330 1406 2.375 0.154 280 1408 2.875 0.203 300 1410 3.500 0.216 260 1412 4.500 0.237 220 1416 5.563 0.258 190 1420 6.625 0.280 180 1424 8.625 0.322 160 1432 10.750 0.365 140 1440 12.750 0.406 130 1448 14.000 0.437 130 1449 16.000 0.500 130 1450
Approx. Weight lbs./ft. 0.162 0.219 0.320 0.431 0.519 0.693 1.133 1.455 2.050 2.780 3.615 5.436 7.713 10.195 11.810 15.140
SDR 26/PR 160 160 PSI @ 73F Min. Wall Approx. Thickness Weight in. lbs./ft.
SDR 21/PR 200 200 PSI @ 73 F Min. Wall Approx. Thickness Weight in. lbs./ft. 0.060 0.063 0.079 0.090 0.113 0.137 0.167 0.214 0.265 0.316 0.410 0.511 0.606 0.122 0.162 0.260 0.330 0.521 0.761 1.131 1.870 2.854 4.052 6.851 10.640 14.949
SDR 13.5/PR 315 315 PSI @ 73F Min. Wall Approx. Thickness Weight in. lbs./ft. 0.062 0.101
0.064 0.073 0.091 0.110 0.135 0.173 0.214 0.255 0.332 0.413 0.490
0.210 0.270 0.421 0.633 0.923 1.520 2.330 3.300 5.600 8.686 12.214
THERMOPLASTIC PIPE
Weights and Dimensions
CORZAN CPVC SCHEDULE 80 PIPE
Nominal Pipe Size in. (mm) 1 /4 (6.35) 3 /8 (9.53) 1 /2 (12.7) 3 /4 (19.05) 1 (25.4) 1 1/4 (31.75) 1 1/2 (38.1) 2 (50.8) 2 1/2 (63.5) 3 (76.2) 4 (101.6) 5 (127) 6 (152.4) 8 (203.2) 10 (254) 12 (304.8) 14 (355.6) 16 (406.4) Outside Diameter in. 0.540 0.675 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.500 5.563 6.625 8.625 10.750 12.750 14.000 16.000 Min. Wall Thickness in. 0.119 0.126 0.147 0.154 0.179 0.191 0.200 0.218 0.276 0.300 0.337 0.375 0.432 0.500 0.593 0.687 0.750 0.843 Max. W. P. PSI @ 73F Plain End 1130 920 850 690 630 520 470 400 420 370 320 290 280 250 230 230 220 220 Eslon Part No. 1501 1502 1503 1504 1505 1506 1511 1507 1508 1509 1510 1513 1514 Approx. Weight lbs./ft 0.228 0.308 0.453 0.624 0.760 1.050 1.602 2.146 3.126 6.077 9.263 13.886 18.536
Outside Diameter in. 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.500 5.563 6.625 8.625 10.750 12.750 14.000 16.000
(12.7) (19.05) (25.4) (31.75) (38.1) (50.8) (63.5) (76.2) (101.6) (127) (152.4) (203.2) (254) (304.8) (355.6) (406.4)
Min. Wall Thickness in. 0.109 0.113 0.133 0.140 0.145 0.154 0.203 0.216 0.237 0.258 0.280 0.322 0.365 0.406 0.437 0.500
Max. W.P. PSI @73F 600 480 450 370 330 280 300 260 220 190 180 160 140 130 130 130
Eslon Part No. 1531 1532 1533 1534 1535 1536 1541 1537 1538 1539 1540 1542 1543
Approx. Weight lbs./ft. 0.177 0.236 0.350 0.474 0.569 0.763 1.246 1.586 2.254 3.981 5.980 8.558 11.220
Standard pipe lengths = 20 ft. nominal. Working pressures based on water at 73F (23C). See page 55. If operating temperature is above 73F, working pressure must be de-rated. See page 55. Bell end pipe has same pressure rating as plain end. WARNING: Eslon Thermoplastics does not recommend its products for use in compressed air or gas systems.
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Approximate Pallet Weight (lbs) Sch. 40 1248 1086 1022 1737 1614 2732 3025 2734 2146 2168 1638 1559 1738 1057 731 626 Sch. 80 1594 1380 1304 2277 2131 3751 3882 3645 2956 3059 2436 2347 2734 1720 1220 PR. 125 579 522 430 831 742 1369 1362 1422 1301 1478 1216 PR. 160 PR. 200 618 532 1066 1044 2068 2051 2138 1962 2224 1828 1955 2382 1532 PR. 315 790 CPVC Sch. 40 1192 1124 1909 1774 3006 1470 3007 2359 1798 872 1212 1159 CPVC Sch. 80 1745 1515 1434 2493 2342 4110 1880 4006 3244 2719 1330 1958 1891
870 862 1682 1715 1755 1605 1826 1497 1605 1952 1258
* Quantities and pallet sizes subject to change. Consult factory for exact footage.
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CPVC Materials:
Rigid CPVC (chlorinated polyvinyl chloride) used in the extrusion of Schedule 40 and 80 pipe is of Type IV, Grade 1 compound as stated in ASTM D-1784. Raw material used in extrusion shall contain the specied amounts of color pigment, stabilizers, and other additives approved by NSF International.
Dimensions:
Physical dimensions and tolerances of CPVC Schedule 40 and 80 pipe meet the requirements of ASTM standard specication F-441.
Marking:
CPVC Schedule 40 and 80 pipe is marked as prescribed in ASTM F-441 to indicate the manufacturers name or trademark, material designation code, the nominal pipe size, the Schedule size with the pressure rating in PSI for water at 73F, the ASTM designation number F-441 and the NSF seal for potable water.
Sample Specication:
All CPVC Schedule 40 and 80 pipe shall conform to ASTM F-441. Schedule 80 socket ttings shall conform to ASTM F-439 and ASTM F-437 for threaded Schedule 80 ttings. Both pipe and ttings shall be the product of one manufacturer, as manufactured by Eslon Thermoplastics (or approved equal), Charlotte, North Carolina, USA, 1-800-578-7681.
MEMBER
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Corzan is a trademark of The BF Goodrich Company and is registered or under application in various countries of the world.
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PVC Materials:
Rigid PVC (polyvinyl chloride) used in the extrusion of Schedule 40 and 80 pipe is of Type I, Grade 1 compound as stated in ASTM D-1784. Raw material used in extrusion shall contain the specied amounts of color pigment, stabilizers, and other additives approved by NSF International.
Dimensions:
Physical dimensions and tolerances of PVC Schedule 40 and 80 pipe meet the requirements of ASTM standard specication D-1785. Socket dimensions of belled end pipe meet the requirements of ASTM D-2672 or F-480.
Marking:
PVC Schedule 40 and 80 pipe is marked as prescribed in ASTM D-1785 to indicate the manufacturers name or trademark, material designation code, the nominal pipe size, the Schedule size with the pressure rating in PSI for water at 73F, the ASTM designation number D-1785, and the NSF seal for potable water.
Sample Specication:
All PVC Schedule 40 and 80 pipe shall conform to ASTM D-1785. Schedule 40 ttings shall conform to ASTM D-2466, Schedule 80 socket ttings to ASTM D-2467 and ASTM D-2464 for threaded Schedule 80 ttings. Belled end pipe socket dimensions shall conform to ASTM D-2672 or F-480. Both pipe and ttings shall be the product of one manufacturer, as manufactured by Eslon Thermoplastics (or approved equal), Charlotte, North Carolina, USA, 1-800-578-7681.
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PVC Materials:
Rigid PVC (polyvinyl chloride) used in the extrusion of SDR pressure rated pipe is of Type I, Grade 1 compound as stated in ASTM D-1784. Raw material used in extrusion shall contain the specied amounts of color pigment, stabilizers, and other additives approved by NSF International.
Marking:
PVC SDR pressure rated pipe is marked as prescribed in ASTM standard D-2241 to indicate the manufacturers name or trademark, material designation code, the nominal pipe size, the standard dimensional ratio (SDR) and/or the pressure rating in PSI for water at 73F, the ASTM designation number D-2241, and the NSF seal for potable water.
Sample Specication:
All PVC SDR/PR 160, 200 and 315 pipe shall conform to ASTM D-2241 for plain end and ASTM D-2672 or F-480 for bell end. SDR pipe shall be the product of one manufacturer, as manufactured by Eslon Thermoplastics (or approved equal), Charlotte, North Carolina, USA, 1-800-578-7681.
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PVC Materials:
Rigid PVC (polyvinyl chloride) used in the extrusion of DWV pipe is of Type I, Grade 1 compound. Specications for this material can be found in ASTM D-1784. Raw material used in extrusion shall contain the specied amounts of color pigment, stabilizers, and other additives approved by NSF International.
Dimensions:
Physical dimensions and tolerances of PVC-DWV pipe meet the requirements of ASTM standard specication D-2665.
Marking:
PVC-DWV pipe is marked as prescribed in ASTM D-2665 to indicate the manufacturers name or trademark, the ASTM designation code number D-2665, the nominal pipe size, the material abbreviation PVC, and the product abbreviation DWV spaced along the entire pipe length at not more than two (2) foot intervals. Pipe shall be marked on both sides.
Sample Specication:
All PVC-DWV pipe shall conform to ASTM D-2665 and shall be the product of one manufacturer, as manufactured by Eslon Thermoplastics (or approved equal), Charlotte, North Carolina, USA, 1-800-578-7681.
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F eatures
s Completely re-usable pressure system which does not require threading, solvent welding, or anging. s Joints are mechanically locked to produce a secure, leak-tight connection under pressure or vacuum. s A union at every joint allows for speed and ease of assembly and eld maintenance. s In abrasive applications, pipe can easily be rotated to distribute wear evenly. s Flexible system permits laying on rough or uneven terrain. s When using a gasket type coupler, each joint will absorb some expansion and contraction due to temperature changes. s Roll-grooved systems facilitate fast add-ons, modications, or relocation of the pipe.
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IAPD
Max. Press. @73F 160 160 160 160 160 160 200 200 200 200 200 280 300 260 220 180 160 140 130 400 420 370 320 280 250 230 230
* Special Order Not A Stock Item. NOTES: The rolled groove is formed in each end of a standard 20 ft. nominal length of PVC pipe which complies with the following specications: ASTM D-1784 for PVC 1120, cell classication 12454-B. ASTM D-1785 for PVC Schedule 40 and 80 pipe dimensional data. ASTM D-2241 for PVC SDR 21 and 26 pipe dimensional data. National Sanitation Foundation for potable water service. Mechanical couplings and their related specications are not furnished by Eslon Thermoplastics, Inc.
WARNING
NEVER use compressed air or gas in PVC/CPVC pipe and fittings. NEVER test PVC/CPVC pipe and fittings with compressed air or gas, or air-over-water boosters. ONLY use PVC/CPVC pipe for water and approved chemicals. Use of compressed air or gas in PVC/CPVC pipe and fittings can result in explosive failures and cause severe injury or death.
NOTE: These maximum pressures are based on limited short-term burst testing per ASTM D-1599. They are not based on long-term hydrostatic testing. You should consult with your Roll-Groove coupling manufacturer to obtain their recommended pressure limitations.
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F eatures
s Meets ASTM D-1784, D-1785, D-2665, and F480 specications. NSF certied. s Solvent weld joints are strong and water tight. s Standard in 20' lengths - including bell-end. s Installation can be accomplished with lighter setting equipment than is required for metallic piping. s Electrically non-conductive. Reduces job site work hazards. s Non-toxic and non-leaching with excellent chemical resistance.
Nom. SOCKET SOCKET Min. Pipe ENTRANCE (A) BOTTOM (B) Socket Size (Dia. In.) I.D. Min. I.D. Max. I.D. Min. I.D. Max. Length (C) 2 2.380 2.392 2.357 2.369 4.000 2 1/2 2.880 2.894 2.854 2.868 5.000 3 3.506 3.522 3.476 3.492 5.500 4 4.508 4.526 4.473 4.491 6.500 6 6.637 6.659 6.592 6.614 8.000 8 8.634 8.664 8.583 8.613 7.000
* Other lengths available. Consult factory.
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PVC DUCT
F eatures
s Extruded seamless PVC duct in all standard diameters 6" through 16." s For use in industrial and institutional fume handling systems requiring high resistance to corrosive vapors. s Ideal for plating, metal nishing and laboratory installations. s Low installed cost as compared to non-corrosive metallics. s Light weight allows longer runs and speeds installation with simple tools and piping techniques. s Low maintenance requirements over extended service periods. s Manufactured in U.S.A. to ASTM material standards.
Average O.D.
6.625 8.625 10.750 12.750 14.000 16.000
All dimensions are in inches unless otherwise specied. Standard duct lengths are 20 ft. nominal.
(1.) A signicant charge of static electricity can be generated by the ow of air through plastic duct, particularly under very dry conditions. If combustible particles or gases are being transported, then various electrical ground techniques must be applied. An expert in this area should be consulted during the design phase. (2.) The need for closed-head sprinkler systems may be necessary if combustible residues or oxidizable materials are likely to accumulate in the duct work over a period of time. (3.) Chemical resistance and operating temperatures must be evaluated in the same manner as for standard PVC pipe. When in doubt, consult the factory or fabricator.
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PVC DUCT
20
F eatures
s Van Stone design facilitates bolt hole alignment by eliminating the need for two-holing and for matching quarter marks on anged tees or elbows. s New spigot style hub replaces the use of stub-end pipe in tting sockets. s Concentric ridges on hub face ensure a tight, positive gasket seal. s Solid thermoplastic ring and hub provide total corrosion resistance without the use of metallics. Eslon 2-piece Van Stone style PVC and Corzan CPVC anges meet or exceed the following specications. s ASTM D1784 PVC and CPVC compounds s ASTM D2467 PVC Schedule 80 socket-type ttings dimensions s ASTM F439 CPVC Schedule 80 socket-type ttings dimensions s ANSI B16.1 Bolt hole pattern and dimensions
MEMBER
Corzan is a trademark of The BF Goodrich Company and is registered or under application in various countries of the world.
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THERMOPLASTIC FITTINGS
F eatures
s Complete selection of socket and threaded PVC and Corzan CPVC ttings. Includes Van Stone spigot hub anges and one-piece anges, threaded adapters, O-ring unions, and couplings. s Provide maximum versatility for installation of PVC or Corzan CPVC piping systems. s Manufactured in U.S.A. to ASTM material and dimensional standards. s NSF certied for potable water service. s For ease in joining pipe sections, 6 and 8-inch couplings are molded with external lips to facilitate gripping with manual link chain or wire rope pullers. s O-ring unions offered with choice of EPDM or Viton O-rings to enhance chemical resistance capabilities. s One-piece anges, manufactured on advanced tooling, have superior sealing features. s Two-piece Van Stone ange design eliminates hole alignment problems in 11/ 2 through 12-inch systems. s Spigot hub Van Stone anges eliminate stub-end work necessary when fabricating anged ttings.
SPECIFICATIONS
Eslon thermoplastic ttings are manufactured to the following standard specications.
Type Pipe PVC Schedule 40* PVC Schedule 80* (Socket-type) PVC Schedule 80 (Threaded Type) CPVC Schedule 80 (Socket-type) CPVC Schedule 80 (Threaded Type) * May be used with PVC SDR pipe. Standard Specications Material ASTM D-1784 ASTM D-1784 ASTM D-1784 ASTM D-1784 ASTM D-1784 Dimensions ASTM D-2466 ASTM D-2467 ASTM D-2464 ASTM F-439 ASTM F-437
WARNING
NEVER use compressed air or gas in PVC/CPVC pipe and fittings. NEVER test PVC/CPVC pipe and fittings with compressed air or gas, or air-over-water boosters. ONLY use PVC/CPVC pipe for water and approved chemicals. Use of compressed air or gas in PVC/CPVC pipe and fittings can result in explosive failures and cause severe injury or death.
Corzan is a trademark of The BF Goodrich Company and is registered or under application in various countries of the world.
22
MENU
Weights & Dimensions Tees & Reducing Tees Elbows Couplings Reducing Couplings Flanges Unions and Nipples Adapters Caps & Plugs
CPVC Materials:
Rigid CPVC (chlorinated polyvinyl chloride) used in the manufacture of Schedule 80 ttings is Type IV, Grade 1 compound as stated in ASTM D-1784. Raw material used in molding shall contain the specied amounts of color pigment, stabilizers, and other additives approved by NSF International.
Dimensions:
Physical dimensions and tolerances of CPVC Schedule 80 IPS ttings meet the requirements of ASTM standard specication F-439 for socket-type ttings and ASTM F-437 for threaded ttings. Threaded ttings have Taper Pipe Threads in accordance with ANSI/ASME B1.20.1.
Marking:
CPVC Schedule 80 ttings are marked as prescribed in ASTM F-437 and F-439 to indicate the manufacturers name or trademark, material designation, the NSF mark, size of tting, and ASTM designation F-437 (threaded) or F-439 (socket).
Sample Specication:
All CPVC Schedule 80 socket ttings shall conform to ASTM F-439, and ASTM F-437 for threaded ttings. Both pipe and ttings shall be the product of one manufacturer, as manufactured by Eslon Thermoplastics (or approved equal), Charlotte, North Carolina, USA, 1-800-578-7681.
MEMBER
ASTM
MEMBER
IAPD
Corzan is a trademark of The BF Goodrich Company and is registered or under application in various countries of the world.
23
SCHEDULE 80 FITTINGS
Weights and Dimensions
C
Pipe O.D. 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.500 6.625 8.625
Socket Entrance I.D. (A) Socket Bottom I.D. (B) Min. 0.844 1.054 1.320 1.665 1.906 2.381 2.882 3.508 4.509 6.636 8.640 Max. 0.852 1.062 1.330 1.675 1.918 2.393 2.896 3.524 4.527 6.658 8.670 Min. 0.832 1.042 1.305 1.650 1.888 2.363 2.861 3.484 4.482 6.603 8.595 Max. 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.500 6.625 8.625
Min. Socket Length (C) 0.875 1.000 1.125 1.250 1.375 1.500 1.750 1.875 2.250 3.000 4.000
S P
D 30 30 90
Pipe Female Thread O.D. (D) Min. Length (T) 0.840 0.64 1.050 0.65 1.315 0.81 1.660 0.85 1.900 0.85 2.375 0.90 2.875 1.21 3.500 1.30 4.500 1.38
Male Thread Min. Length (S) 0.53 0.55 0.68 0.71 0.72 0.76 1.14 1.20 1.30
Overall Pipe Thread Pitch of Threads Height of Length (L) Thread (P) Per In. Thread 0.7815 .07143 14 .05714 0.7935 .07143 14 .05714 0.9845 .08696 11.5 .06957 1.0085 .08696 11.5 .06957 1.0252 .08696 11.5 .06957 1.0582 .08696 11.5 .06957 1.5712 .12500 8 .100 1.6337 .12500 8 .100 1.7337 .12500 8 .100
NSF-pw
24
NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards F-439, D-2467 for socket-type ttings and F-437, D-2464 and F-1498 for threaded ttings. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.
NSF-pw
Nom. Max. O.D. Pipe Size Dim. M1 1 /2 1.2 3 /4 1.426 1 1.745 1 1/4 2.122 1 1/2 2.373 2 2.896 2 1/2 3.533 3 4.215 4 5.188 6 7.625 8 9.875 Univ. Part No. 9801005 9801007 9801010 9801012 9801015 9801020 9801025 9801030 9801040 9801060 9801080
NSF-pw
Max. O.D. Approx. Wt.(lb) Dim. M2 G1 0.477 0.12 1.278 0.561 0.17 1.5 0.709 0.27 1.813 0.875 0.415 2.203 0.982 0.55 2.502 1.265 0.935 3.04 1.52 1.535 1.833 2.475 4.285 2.375 3.92 5.437 3.5 10.305 4.5 19.87 Univ. Part No. 9805005 9805007 9805010 9805012 9805015 9805020 9805030 9805040
T XT XT FIG. 502
TxTxT - FIG. 502 Eslon Part No. T H2 5031 0.908 1.364 5032 0.78 1.314 5033 1.164 1.82 5034 0.995 1.891 5035 0.97 2.032 5036 1.049 2.39 5037 1.429 3.176 5038 1.594 3.906
C 0.89 1.02 1.141 1.265 1.395 1.52 1.772 1.895 2.25 3.025 4.008
H1 1.367 1.581 1.85 2.14 2.377 2.794 3.292 3.728 4.625 6.51 8.5
Reducing T ees
C2 H2 C H1 M2 H1 C1 M3 M T
M1
NSF-pw
Nom. Pipe Size /4 x 3/4 x 1/2 1 x 1 x 3/4 1 1 /2 x 1 1/2 x 1 2x2x1 2 x 2 x 1 1/2 3x3x2 4x4x3 6x6x4 8x8x6
3
NSF-pw
Nom. Pipe Size
1 3
S X S XT FIG. 402
H2 1.653 0.17 1.898 0.265 2.304 0.485 2.399 0.625 2.740 0.76 3.450 1.79 4.468 3.245 5.825 7.915 7.718 16.225
/2 /4 1
Max. SxSxT - FIG. 402 O.D. Univ. Eslon Approx. Dim. Part Part Wt.(lb) M No. No. T C H1 1.282 9802005 5431 0.906 0.907 1.35 0.155 1.505 9802007 5432 1.029 1.015 1.583 10.22 1.813 9802010 5433 1.145 1.145 1.795 0.325
NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards F-439 for socket-type ttings and F-437 for threaded ttings. CPVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication. * Not molded as a one-piece part, anges are cemented into tee.
25
T
2 M
3 M
J1
J2
K1
K2
K3
NSF-pw
Max. Nom. Pipe O.D. Dim. Size M1 1 /2 1.157 3 /4 1.391 1 1.71 1 1/4 2.08 1 1/2 2.35 2 2.84 2 1/2 3.524 3 4.16 4 5.23 6 7.665 8 9.75 Univ. Part No. 9817005 9817007 9817010 9817012 9817015 9817020 9817025 9817030 9817040 9817060 9817080
NSF-pw
Max. Approx. O.D. Dim. Wt.(lb) M2 0.07 1 1.315 0.105 1.526 0.16 1.806 0.235 2.215 0.31 2.515 0.435 3.02 0.9 1.21 4.4 2.085 5.445 6.305 11.61
T XT FIG. 504
TxT - FIG. 504 Eslon Part No. K2 T 5011 0.875 0.676 5012 1.048 0.695 5013 1.156 0.855 5014 1.36 0.898 5015 1.5 0.898 5016 1.645 0.915 5017 2.47 1.615 5018 2.908 1.596
90 Elbows
K1 1.188 1.343 1.482 1.638 1.89 2.06 2.485 2.66 3.323 4.812 6.25
C 0.892 1.008 1.132 1.263 1.387 1.505 1.765 1.891 2.258 3.032 4.032
J1 0.296 0.335 0.35 0.375 0.503 0.555 0.72 0.769 1.065 1.78 2.218
Univ. Part No. 9819005 9819007 9819010 9819012 9819015 9819020 9819025 9819030 9819040 9819060 9819080
G1
G2
M1 H1 H2
M2 H3
M3
M1
M2
NSF-pw
Nom. Max. O.D. Pipe Size Dim. M1 1 /2 1.206 3 /4 1.428 1 1.748 1 1/4 2.114 1 1/2 2.377 2 2.9 2 1/2 3.552 3 4.168 4 5.328 6 7.584 8 9.75 Univ. Part No. 9806005 9806007 9806010 9806012 9806015 9806020 9806025 9806030 9806040 9806060 9806080
NSF-pw
T XT FIG. 506
TxT - FIG. 506 Eslon Part No. T H2 5051 0.749 1.196 5052 1.034 1.591 5053 1.168 1.804 5054 1.002 1.875 5055 0.98 2.024 5056 1.063 2.438 5057 1.424 3.182 5058 1.6 3.885
Max. O.D. Approx. Wt.(lb) Dim. M2 C H1 G1 0.89 1.403 0.513 0.09 1.284 1.01 1.596 0.586 0.125 1.496 1.14 1.841 0.701 0.205 1.824 1.264 2.148 0.884 0.31 2.21 1.388 2.396 1.003 0.405 2.5 1.522 2.797 1.275 0.665 3.063 1.776 3.314 1.538 1.175 1.89 3.725 1.835 1.56 4.324 2.266 4.609 2.344 2.93 5.442 3.02 6.583 3.563 7.965 4 8.625 4.625 14.64
Univ. Part No. 9808005 9808007 9808010 9808012 9808015 9808020 9808030 9808040
NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards F-439 for socket-type ttings and F-437 for threaded ttings. CPVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication. * Not molded as a one-piece part, anges are cemented into elbow.
26
C M2
S XT FIG. 407
Nom. Pipe Size /2 3 /4 1
1
SxT - FIG. 407 Univ. Part No. 9807005 9807007 9807010 Eslon Part No. 5451 5452 5453 Approx. Wt.(lb) 0.11 0.155 0.23
Couplings
M1 M2 T L1 C L2 T C
T XT FIG. 508
TxT - FIG. 508 Eslon Part No. L2 5071 1.602 5072 1.622 5073 2.012 5074 2.204 5075 2.234 5076 2.497 5077 3.188 5078 3.25 Approx. Wt.(lb) 0.075 0.095 0.16 0.23 0.295 0.415 1.025 1.575
C 0.895 1.024 1.15 1.284 1.405 1.528 1.772 1.892 2.27 3.014 4.527 7.625 4.75
NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards F-439 for socket-type ttings and F-437 for threaded ttings. CPVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.
NSF-pw
27
SxS - FIG. 821 Univ. Eslon Approx. Part Part Wt.(lb) No. No. M1 M2 C1 C2 L 9829101 5532 1.165 1.452 0.906 1.04 2.08 0.08 9829130 5533 1.166 1.707 0.909 1.161 2.373 0.105 9829131 5534 1.454 1.711 1.033 1.158 2.38 0.12 9829168 5536 1.704 2.075 1.155 1.281 2.656 0.175 9829211 5538 1.705 2.333 1.156 1.407 3.048 0.22 9829212 5539 2.074 2.334 1.28 1.41 3.048 0.24 9829249 5541 1.71 2.848 1.158 1.54 3.54 0.31 9829251 5543 2.334 2.844 1.408 1.537 3.512 0.35 9829338 5544 2.841 4.131 1.53 1.903 4.125 0.755 9829420 5545 2.842 5.23 1.531 2.282 5.104 1.355 9829422 5546 4.138 5.23 1.901 2.281 5.104 1.46 9829532 5548 5.219 7.547 2.281 3.031 6.719 3.41
NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards F-439 for socket-type ttings.
M1
M2
C1 C2
NSF-pw
ONE PIECE FLANGES* /2 3.50 3 /4 3.88 1 4.25 1 1/4 4.62 1 1/2 5.00 2 6.00 2 1/2 7.00 VAN STONE STYLE FLANGES 1 1/2 5.00 2 6.00 3 7.50 4 9.00 6 11.00 8 13.50 10 16.00 12 19.00 VAN STONE STYLE SPIGOT FLANGES 3 4 6 8 7.50 9.00 11.00 13.50
1
4 4 4 4 4 4 4
L** R M
C L** R M
4 8 8 8
*One piece style anges in 3, 4, 6, 8, 10 and 12-inch sizes have been discontinued. **Includes seal ring height (length over-all). C dimension is socket depth or spigot length.
NSF-pw SE
28
NOTES: Flange bolt hole patterns meet ANSI B16.5. CPVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.
L*
Max. O.D. Dim. M 3.50 3.88 4.25 4.62 5.00 6.00 7.50 9.00
Univ. Part No. 9852005 9852007 9852010 9852012 9852015 9852020 9852030 9852040
FIG. 510 Eslon Part No. L* 5091 1.01 5092 1.012 5093 1.169 5094 1.281 5095 1.25 5096 1.281 5097 1.686 5098 2.484
Bolt Hole Dia. 0.628 0.628 0.625 0.625 0.625 0.741 0.74 0.75
Bolt Circle Dia. 2.375 2.75 3.125 3.5 3.75 4.75 6 7.5
Approx. Wt.(lb) 0.21 0.285 0.375 0.505 0.635 0.975 1.655 2.685
R 0.47 0.564 0.58 0.65 0.722 0.802 0.903 1.096 1.122 1.471
NSF-pw SE
NOTES: Flange bolt hole patterns meet ANSI B16.5. CPVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.
29
M1 Q
M2
T XT FIG. 513
Approx. Wt.(lb) 0.16 0.245 0.355 0.505 0.865 1.46 4.095 Max. O.D. Dim. M2 1.196 1.521 1.739 2.173 2.547 3.03 4.274
NOTES: SxS - FIG. 513 EDPM O-Rings Univ. Eslon Approx. are standard. Part Part Wt.(lb) Viton available No. No. L T Q upon request. 9898005 5121 2.117 0.815 1.981 0.165 For O-Ring chemical 9898007 5122 2.351 0.819 2.289 0.255 resistance, see 89. pages 78 through 9898010 5123 2.648 1.017 2.663 0.35 9898012 5124 3.105 1.15 3.09 0.52 9898015 5125 3.072 1.041 3.809 0.93 9898020 5126 3.297 1.125 4.785 1.48 9898030 5127 4.26 1.545 6.914 4.215 NSF-pw SE
Max. O.D. Dim. M1 1.21 1.451 1.765 2.163 2.444 2.943 6.91
SxS - FIG. 512 Univ. Part No. 9897005 9897007 9897010 9897012 9897015 9897020 9897030 Eslon Part No. 5111 5112 5113 5114 5115 5116 5117
Nipples
CLOSE SHORT LONG
Univ. Part No. 9861077 9861104 9861133 9861170 9861213 9861251 9861338 9861422
CLOSE Eslon Part No. 5261 5262 5263 5264 5265 5266 5267 5268
SHORT Univ. Eslon Part Part No. No. 9861078 5271 9861105 5272 9861134 5273 9861171 5274 9861214 5275 9861252 5276 9861339 5277 9861433 5278
3" LONG Univ. Eslon Part Part No. No. 9861081 5281 9861106 5282 9861135 5283 9861172 5284 9861215 5285 9861253 5286
4" LONG Univ. Eslon Part Part No. No. 9861082 5291 9861107 5292 9861136 5293 9861173 5294 9861216 5295 9861254 5296 9861341 5297
5" LONG Univ. Eslon Part Part No. No. 9861083 5301 9861108 5302 9861137 5303 9861174 5304 9861217 5305 9861255 5306 9861342 5307 9861425 5308
6" LONG Univ. Eslon Part Part No. No. 9861084 5311 9861109 5312 9861138 5313 9861175 5314 9861218 5315 9861256 5316 9861343 5317 9861426 5318
NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards F-439 for socket-type ttings and F-437 for threaded ttings. CPVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.
30
SxS - FIG. 514 Univ. Part No. 9837101 9837130 9837131 9837166 9837167 9837168 9837209 9837210 9837211 9837212 9837247 9837248 9837249 9837250 9837251 9837292 9837335 9837337 9837338 9837339 9837420 9837422 9837530 9837532 9837585 9837628 Eslon Part No. 5132 5133 5134 5135 5136 5137 5138 5139 5140 5141 5142 5143 5144 5145 5146 5152 5153 5155 5156 5157 5158 5160 5166 5161 5162 5163
Q 1.25 1.632 1.628 2.061 2.066 2.065 2.242 2.247 2.24 2.141 2.81 2.813 2.821 2.822 2.815 3.26 3.895 3.891 3.889 3.886 4.892 4.882 7.291 7.3 9.312 10.75
L 1.379 1.494 1.501 1.63 1.617 1.688 1.742 1.759 1.747 1.547 1.89 1.873 1.89 1.865 1.87 2.123 2.248 2.245 2.261 2.263 2.644 2.643 3.72 3.724 4.514 6.5
C 0.905 0.895 1.02 0.895 1.019 0.992 0.9 1.015 1.145 1.281 0.904 1.16 1.146 1.262 1.402 1.515 1.141 1.388 1.506 1.756 1.538 1.88 1.995 2.255 3.109 4.5
CM 0.999 1.122 1.13 1.248 1.256 1.303 1.375 1.375 1.375 1.375 1.5 1.504 1.502 1.5 1.505 1.75 1.875 1.875 1.89 1.891 2.266 2.265 3.105 6.103 4.125 5.875
Q 1.373 1.676 1.678 2.065 2.062 2.065 2.247 2.094 2.253 2.313 2.805 2.742 2.806 2.813 2.806
T 0.762 0.76 0.77 0.685 0.841 1.02 0.674 0.777 0.795 1.07 0.691 0.8 0.812 0.875 0.859
CM 1.028 1.19 1.19 1.248 1.275 1.303 1.367 1.402 1.373 1.4 1.495 1.543 1.495 1.531 1.499
L 1.336 1.49 1.506 1.625 1.626 1.80 1.74 1.723 1.75 1.765 1.875 1.917 1.867 1.906 1.87
9838338
5195
Nom. Pipe Size /4 x 1/2 1 x 1/2 1 x 3/4 1 1/4 x 1/2 1 1/4 x 3/4 1 1/4 x 1 1 1/2 x 3/4 1 1/2 x 1 1 1/2 x 1 1/4 2x1 2 x 1 1/4 2 x 1 1/2
3
MPTxFPT - FIG. 516 Univ. Part No. 9839101 9839130 9839131 9839166 9839167 9839168 9839210 9839211 9839212 9839249 9839250 9839251 Eslon Part No. 5360 5361 5362 5363 5364 5365 5366 5367 5368 5369 5370 5371 Approx. Wt.(lb) 0.03 0.06 0.045 0.115 0.11 0.09 0.135 0.12 0.085 0.185 0.19 0.16
T L S
Q 1.372 1.68 1.676 2.063 2.063 2.058 2.308 2.247 2.309 2.811 2.833 2.807
L 0.998 1.119 1.13 1.375 1.359 1.357 1.39 1.375 1.377 1.396 1.418 1.4
T 0.765 0.762 0.772 0.846 0.818 0.803 0.823 0.782 1.004 0.771 1.078 0.879
S 0.708 0.817 0.822 1.008 1.004 0.983 1.016 1.003 1.012 1.036 1.005 1.029
NSF-pw
NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards F-439 for socket-type ttings and F-437 for threaded ttings. CPVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.
31
Male Adapters
S C
Max. O.D. Dim. M 1.299 1.514 1.83 2.214 2.507 2.999 3.531 4.315 5.43
SxFPT - FIG. 517 Univ. Part No. 9835005 9835007 9835010 9535012 9535015 9535020 9535025 9535030 9535040 Eslon Part No. 5221 5222 5223 5224 5225 5226 5229 5227 5228 Approx. Wt.(lb) 0.08 0.105 0.165 0.235 0.3 0.41 0.665 0.93 1.505
Max. O.D. Dim. M 1.222 1.425 1.745 2.124 2.388 2.898 3.515 4.203 5.219
Univ. Part No. 9836005 9836007 9836010 9836012 9836015 9836020 9836025 9836030 9836040
MPTxS - FIG. 525 Eslon Part No. C S 5210 0.888 0.755 5211 1.015 0.819 5212 1.133 0.981 5213 1.265 1.014 5214 1.384 1.018 5215 1.51 1.078 5216 1.765 1.408 5217 1.885 1.585 5218 2.25 1.625
Approx. Wt.(lb) 0.05 0.07 0.115 0.165 0.205 0.295 0.575 0.845 1.305
M1
M2
FIG. 518 Univ. Part No. 9847005 9847007 9847010 9847012 9847015 9847020 9847025 9847030 9847040 9847060 Eslon Part No. 5231 5232 5233 5234 5235 5236 5240 5237 5238 5239 Approx. Univ. Part Wt.(lb) No. W1 1.282 0.04 9848005 1.341 0.055 9848007 1.56 0.09 9848010 1.762 0.13 9848012 1.875 0.18 9848015 2.069 0.269 9848020 2.65 0.535 2.96 0.75 9848030 9848040 3.5 1.29 5.125 3.13 Eslon Part No. 5241 5242 5243 5244 5245 5246 5247 5248
M1 1.181 1.393 1.707 2.077 2.344 2.845 3.502 4.141 5.231 7.562
C 0.9 0.998 1.15 1.265 1.388 1.52 1.776 1.89 2.28 3.055
NSF-pw
32
NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards F-439 for socket-type ttings and F-437 for threaded ttings. CPVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.
MENU
Weights & Dimensions Tees & Reducing Tees Elbows Couplings Reducing Couplings Flanges Unions and Nipples Reducing Bushings Adapters Caps & Plugs
PVC Materials:
Rigid PVC (polyvinyl chloride) used in the manufacture of Schedule 80 ttings is of Type I, Grade 1 compound as stated in ASTM D-1784. Raw material used in molding shall contain the specied amounts of color pigment, stabilizers, and other additives approved by NSF International.
Dimensions:
Physical dimensions and tolerances of PVC Schedule 80 IPS ttings meet the requirements of ASTM standard specication D-2467 for socket-type ttings and ASTM D-2464 for threaded ttings. Threaded ttings have Taper Pipe Threads in accordance with ANSI/ASME B1.20.1.
Marking:
PVC Schedule 80 ttings are marked as prescribed in ASTM D-2464 and D-2467 to indicate the manufacturers name or trademark, material designation, the NSF mark, size of tting, and ASTM designation D-2464 (threaded) or D-2467 (socket).
Sample Specication:
All Schedule 80 socket ttings shall conform to ASTM D-2467 and ASTM D-2464 for threaded ttings. Both pipe and ttings shall be the product of one manufacturer, as manufactured by Eslon Thermoplastics (or approved equal), Charlotte, North Carolina, USA, 1-800-578-7681.
MEMBER
ASTM
MEMBER
IAPD
33
T XT XT FIG. 802
TxTxT - FIG. 802 Univ. Eslon Approx. Part Part Wt.(lb) No. No. T H2 G2 805005 8317 0.905 1.137 0.232 0.143 805007 8318 1.02 1.604 0.584 0.215 805010 8319 1.17 1.815 0.645 0.375 805012 8320 1.002 1.883 0.881 0.42 805015 8321 0.985 2.053 1.068 0.59 805020 8322 1.04 2.37 1.33 0.825 805025 8323 1.45 2.966 1.516 1.47 805030 8324 1.426 3.18 1.754 2.06 805040 8325 1.515 3.718 2.203 3.27 Max. O.D. Dim. M3 4.25 4.62 5.00 6.00 7.00 7.50 9.00 11.00 13.50
Reducing T ees
C2 H2 C G H1
M1
M2 G H1 C1 M3
M G H2 T M
S X S XT FIG. 402
Max. Nom. Approx. Pipe O.D. Dim. Wt.(lb) Size G M 0.611 0.155 1/2 1.284 0.725 0.235 3/4 1.502 1 1.81 1.102 0.465 1.292 0.59 1.24 0.72 1.755 1.19 2.289 3.1 3.762 7.57 4.531 15.76 Univ. Part No. 802005 802007 802010 SxSxT - FIG. 402 Eslon Approx. Part Wt.(lb) No. T C H1 H2 G 8360 0.903 0.906 1.375 1.375 0.472 0.14 8361 1.031 1.028 1.615 1.615 0.584 0.2 8362 1.152 1.15 1.816 1.816 0.664 0.3
Max. O.D. Dim. Univ. Part No. 801101 801131 801211 801249 801251 801338 801422 801532 801585
M2 M3 1.423 1.208 1.736 1.415 2.395 1.765 2.882 1.765 2.885 2.4 4 2.74 5.25 4.17 7.598 5.27 9.75 7.594
SxSxS - FIG. 403 Eslon Part No. C1 C2 H1 H2 8330 0.889 1.032 1.465 1.665 8332 1.025 1.153 1.734 1.932 8335 1.148 1.41 2.177 2.304 8338 1.148 1.537 2.445 2.409 8339 1.401 1.537 2.669 2.75 8340 1.53 1.9 3.375 3.469 8342 1.901 2.273 4.230 4.5 8345 2.238 3.028 5.750 5.812 8346 3.125 4.126 7.625 7.718
NSF-pw
34
NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards D-2467 for socket-type ttings and D-2464 for threaded ttings. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.
T
2 M
3 M
J1
J2
K1
K2
K3
NSF-pw
Nom. Max. O.D. Pipe Dim. Size M1 1 /2 1.163 3 /4 1.413 1 1.732 1 1/4 2.08 1 1/2 2.337 2 2.845 2 1/2 3.534 3 4.15 4 5.235 6 7.65 8 9.75
NSF-pw
Max. O.D. Approx. Dim. Wt.(lb) M2 0.065 1 1.325 0.1 1.526 0.145 1.819 0.22 12.214 0.29 12.515 0.415 3.025 0.855 3.607 1.14 4.345 1.985 5.435 5.855 10.64
T XT FIG. 804
TxT - FIG. 804 Eslon Part No. K2 T 8118 0.995 0.676 8119 1.193 0.674 8120 1.380 0.847 8121 1.619 0.894 8122 1.812 0.895 8123 2.060 0.913 8124 2.664 1.454 8125 2.910 1.542 8126 3.596 1.600
SxS - FIG. 803 Univ. Eslon Part Part No. No. K1 C 817005 8101 1.2 0.888 817007 8102 1.352 1.02 817010 8103 1.475 1.148 817012 8104 1.66 1.266 817015 8105 1.79 1.386 817020 8107 2 1.504 817025 8108 2.48 1.758 817030 8109 2.702 1.885 817040 8110 3.095 2.26 817060 8111 4.577 3.03 817080 8112 6.25 4.041
J1 0.312 0.332 0.327 0.394 0.404 0.496 0.722 0.817 0.835 1.547 2.209
Univ. Part No. 819005 819007 819010 819012 819015 819020 819025 819030 819040
90 Elbows
G1 C G2 T M1 H1 H2 H3 M1 M2 M3
M2
NSF-pw
Nom. Max. O.D. Pipe Dim. Size M1 1 /2 1.209 3 /4 1.43 1 1.748 1 1/4 2.118 1 1/2 2.38 2 2.914 2 1/2 3.538 3 4.195 4 5.375 6 7.575 8 9.8
NSF-pw
Max. O.D. Dim. M2 1.292 1.51 1.82 2.218 2.51 3.06 3.63 4.3 5.44
T XT FIG. 806
TxT - FIG. 806 Eslon Part No. T H2 8152 0.906 1.37 8153 1.032 1.615 8154 1.16 1.81 8155 0.994 1.794 8156 0.984 2.041 8157 1.06 2.37 8158 1.452 2.935 8159 1.124 3.158 8160 1.51 3.736
SxS - FIG. 805 Univ. Eslon Approx. Part Part Wt.(lb) No. No. C H1 G1 806005 8132 0.893 1.408 0.515 0.08 806007 8133 1.024 1.596 0.572 0.115 806010 8134 1.144 1.841 0.697 0.19 806012 8135 1.27 2.159 0.889 0.29 806015 8136 1.398 2.399 1.001 0.38 806020 8137 1.526 2.803 1.277 0.63 806025 8138 1.776 3.299 1.523 1.07 806030 8139 1.936 3.747 1.811 1.515 806040 8140 2.266 4.625 2.359 2.56 806060 8141 3.026 6.65 3.624 7.495 806080 8142 4.125 8.6 4.475 14.78
Univ. Part No. 808005 808007 808010 808012 808015 808020 808025 808030 808040
NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards D-2467 for socket-type ttings and D-2464 for threaded ttings. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication. * Not molded as a one-piece part, anges are cemented into tee.
35
M2 G1
C M2
S X S XT FIG. 407
Nom. Pipe Size /2 3 /4 1 1 1/4 1 1/2
1
SxSxT - FIG. 407 Univ. Part No. 807005 807007 807010 807012 807015 Eslon Part No. 8180 8181 8182 8183 8184 Approx. Wt.(lb) 0.085 0.145 0.205 0.3 0.37
Couplings
M1 T L1 L2 T M2 C
T XT FIG. 808
TxT - FIG. 808 Eslon Part No. 8518 8519 8520 8521 8522 8523 8524 8525 8526 Approx. Wt.(lb) 0.075 0.09 0.15 0.215 0.265 0.395 0.7 0.965 1.465
C 0.899 1.035 1.145 1.28 1.4 1.537 1.781 1.901 2.276 3.02 4.542 5.75 6.312 8.062
NSF-pw
36
NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards D-2467 for socket-type ttings and D-2464 for threaded ttings. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.
SxS - FIG. 821 Univ. Part No. 829101 829130 829131 829168 829211 829212 829249 829251 829338 829420 829422 829532 Eslon Part No. 8532 8533 8534 8536 8537 8538 8539 8540 8544 8545 8546 8548 Approx. Wt.(lb) 0.075 0.1 0.11 0.155 0.205 0.225 0.28 0.325 0.725 1.285 1.36 3.21
M1
M1 1.169 1.17 1.456 1.707 1.712 2.08 1.707 2.337 2.856 2.856 4.143 5.24
M2 1.455 1.712 1.714 2.079 2.342 2.342 2.848 2.848 4.154 5.25 5.235 7.562
C1 0.907 0.909 1.034 1.154 1.158 1.282 1.158 1.41 1.537 1.538 1.906 2.291
C2 1.038 1.163 1.164 1.282 1.415 1.41 1.545 1.54 1.912 2.29 2.288 3.032
L 2.082 2.379 2.385 2.66 3.058 3.05 3.53 3.515 4.202 5.111 5.105 6.742
M2
C1 C2
NSF-pw
NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards D-2467 for socket-type ttings.
ONE PIECE FLANGES* /2 3.50 /4 3.88 1 4.25 1 1/4 4.62 1 1/2 5.00 2 6.00 2 1/2 7.00 VAN STONE STYLE FLANGES*
3 1
4 4 4 4 4 4 4
L** R M
1 1/2 5.00 2 6.00 3 7.50 4 9.00 6 11.00 8 13.50 10 16.00 12 19.00 VAN STONE STYLE SPIGOT FLANGES* 3 4 6 8 7.50 9.00 11.00 13.50
C L** R M
4 8 8 8
*One piece style anges in 3, 4, 6, 8, 10 and 12-inch sizes have been discontinued. **Includes seal ring height (length over-all). C dimension is socket depth or spigot length.
NSF-pw SE
NOTES: Flange bolt hole patterns meet ANSI B16.5. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.
37
Max. O.D. Dim. M 3.50 3.88 4.25 4.62 5.00 6.00 7.00 7.50 9.00
Univ. Part No. 852005 852007 852010 852012 852015 852020 852025 852030 852040
FIG. 810 Eslon Part No. L* 8720 1.01 8721 1.01 8722 1.173 8723 1.214 8724 1.19 8725 1.25 8726 1.584 8727 1.7 8728 1.8
Bolt Hole Dia. 0.638 0.643 0.637 0.624 0.623 0.748 0.749 0.757 0.757
Bolt Circle Dia. 2.375 2.75 3.125 3.5 3.875 4.75 5.5 6 7.5
L*
Approx. Wt.(lb) 0.205 0.26 0.365 0.465 0.575 0.88 1.325 1.56 2.535
Max. O.D. Dim. M 3.50 3.88 4.25 4.62 5.00 6.00 7.00 7.50 9.00 11.00 13.50
Univ. Part No. 853005 853007 853010 853012 853015 853020 853025 853030 853040 853060 853080
FIG. 811 Eslon Part No. L* 8740 0.518 8741 0.592 8742 0.635 8743 0.718 8744 0.818 8745 0.885 8746 0.96 8748 0.958 8749 1.148 8750 1.268 8751 1.561
R 0.47 0.527 0.59 0.662 0.747 0.85 0.902 0.906 1.104 1.22 1.501
No. Bolt Bolt Bolt Hole Circle Approx. Holes Dia. Dia. Wt.(lb) 4 4 4 4 4 4 4 4 8 8 8 0.63 2.382 0.642 2.765 0.645 3.124 0.627 3.505 0.624 3.894 0.75 4.763 0.742 5.501 0.786 6.014 0.786 7.513 0.915 9.503 0.911 11.754 0.19 0.27 0.33 0.45 0.555 0.895 1.3 1.54 2.675 4.28 6.941
L* M
NSF-pw SE
38
M1 Q
M2 Q
T XT FIG. 813
Max. O.D. Dim. M2 1.202 1.392 1.745 2.17 2.501 2.988 4.305 TxT - FIG. 813 Univ. Part No. 898005 898007 898010 898012 898015 898020 898030 Eslon Part No. 8792 8793 8794 8795 8796 8799 8800 Approx. Wt.(lb) 0.155 0.21 0.33 0.49 0.855 1.385 3.945
NOTES: EDPM O-Rings are standard. Viton available upon request. For O-Ring chemical resistance, see pages 78 through 89.
Max. O.D. Dim. M1 1.212 1.452 1.765 2.155 2.458 2.93 4.212
SxS - FIG. 812 Univ. Eslon Approx. Part Part Wt.(lb) No. No. L C Q 897005 8780 2.303 0.897 1.986 0.155 897007 8781 2.59 1.012 2.37 0.235 897010 8782 2.89 1.148 2.68 0.335 897012 8783 3.385 1.265 3.096 0.465 897015 8784 3.84 1.389 3.835 0.83 897020 8785 4.152 1.512 4.805 1.34 897030 8786 4.972 1.892 6.922 3.845
NSF-pw SE
Nipples
CLOSE SHORT LONG
CLOSE Nom. Univ. Eslon Pipe Size Part Part No. No. L 1 /2 861077 8862 1.25 3 /4 861104 8863 1.375 1 861133 8864 1.5 1 1/4 861170 8865 1.625 1 1/2 861213 8866 1.75 2 861251 8867 2 2 1/2 861291 8868 2.5 3 861338 8869 2.625 4 861422 8870 2.75
SHORT Univ. Eslon Part Part No. No. L 861079 8877 1.5 861105 8878 2 861134 8879 2 861171 8880 2.5 861214 8881 2.5 861252 8882 2.5 861292 8883 3 861340 8884 3 861423 8885 4
3" LONG Univ. Eslon Part Part No. No. 861081 8902 861106 8903 861135 8904 861172 8905 861215 8906 861253 8907
4" LONG Univ. Eslon Part Part No. No. 861082 8912 861107 8913 861136 8914 861173 8915 861216 8916 861254 1817 861295 8918 861391 8919
5" LONG Univ. Eslon Part Part No. No. 861083 8942 861108 8943 861137 8944 861174 8945 861217 8946 861255 8947 861296 8948 861342 8949 861425 8950
6" LONG Univ. Eslon Part Part No. No. 861084 8972 861109 8973 861138 8974 861175 8975 861218 8976 861256 8977 861297 8978 861343 8979 861426 8980
8" Long Univ. Eslon Part Part No. No. 861086 8992 861110 8993 861139 8994 861176 8995 861219 8996 861257 8997 861298 9000 861344 9001 861427 9002
10" Long Univ. Eslon Part Part No. No. 861087 9012 861111 9013 861140 9014 861177 9015 861220 9016 861258 9017 861299 9018 861345 9019 861428 9020
12" Long Univ. Eslon Part Part No. No. 861088 9032 861112 9033 861141 9034 861178 9035 861221 9036 861259 9037 861300 9038 861346 9039 861429 9040
NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards D-2467 for socket-type ttings and D-2464 for threaded ttings. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.
39
SxS - FIG. 814 Eslon Part No. Q C CM 8200 8201 1.252 0.914 1.017 8202 1.637 0.904 1.125 8203 1.637 1.04 1.135 8204 2.077 0.911 1.26 8205 2.075 1.018 1.255 8206 2.066 0.999 1.303 8207 2.257 0.907 1.382 8208 2.258 1.021 1.382 8209 2.26 1.154 1.383 8210 2.266 1.295 1.385 8211 2.814 0.903 1.503 8212 2.82 1.145 1.503 8213 2.826 1.145 1.504 8214 2.838 1.28 1.519 8215 2.822 1.41 1.518 *8216 *8217 *8218 *8219 *8220 8221 3.267 1.51 1.76 8222 3.904 1.145 1.885 *8223 8224 3.902 1.39 1.897 8225 3.905 1.505 1.882 8226 3.903 1.765 1.881 8227 4.912 1.543 2.283 8228 4.903 1.785 2.287 8229 4.898 1.883 2.288 8238 7.311 1.997 3.09 8230 7.311 2.311 3.09 8231 9.323 3.068 4.07 8232 10.758 4.546 5.74 8233 12.752 5.44 6.314
L 1.382 0.035 1.498 0.075 1.507 0.06 1.635 0.135 1.625 0.125 1.683 0.1 1.755 0.17 1.752 0.175 1.754 0.155 1.762 0.1 1.875 0.245 1.866 0.255 1.876 0.285 1.895 0.245 1.886 0.2 2.13 0.28 2.265 0.605 2.28 0.605 2.265 0.595 2.265 0.415 2.653 1.09 2.664 1.085 2.661 0.9 3.715 3.015 3.715 3.385 4.485 5.525 6.37 9.165 6.71 12.01
Approx. Wt.(lb)
Univ. Part No. 3 /4 x 1/2 838101 1 x 1/2 838130 1 x 3/4 838131 1 1/4 x 1/2 838166 1 1/4 x 3/4 838167 1 1/4 x 1 838168 1 1/2 x 1/2 838209 1 1/2 x 3/4 838210 1 1/2 x 1 838211 1 1/2 x 1 1/4 838212 2 x 1/2 838247 2 x 3/4 838248 2x1 838249 2 x 1 1/4 838250 2 x 1 1/2 838251 2 1/2 x 1/2 838287 2 1/2 x 3/4 838288 2 1/2 x 1 838289 2 1/2 x 1 1/4 838290 2 1/2 x 1 1/2 838291 2 1/2 x 2 838292 3x1 838335 3 x 1 1/4 838336 3 x 1 1/2 838337 3x2 838338 3 x 2 1/2 838339 4x2 838420 4x3 838422 * Loose Bushed Nom. Pipe Size /4 x 1/2 1 x 1/2 1 x 3/4 1 1/4 x 1/2 1 1/4 x 3/4 1 1/4 x 1 1 1/2 x 3/4 1 1/2 x 1 1 1/2 x 1 1/4 2 x 1/2 2 x 3/4 2x1 2 x 1 1/4 2 x 1 1/2 2 1/2 x 2 3x2 4x2 4x3
3
SxFPT - FIG. 815 Eslon Part No. 8240 8241 8242 8243 8244 8245 8246 8247 8248 8249 8250 8251 8252 8253 8254 *8255 *8256 *8257 *8258 *8259 8260 *8261 *8262 *8263 8264 8265 8266 8267 Approx. Wt.(lb) 0.04 0.075 0.065 0.125 0.13 0.105 0.16 0.165 0.155 0.12 0.23 0.23 0.24 0.23 0.205 0.22 0.36
Q 1.375 1.685 1.685 2.067 2.074 2.066 2.257 2.323 2.319 2.26 2.812 2.76 2.754 2.755 2.755 3.188 3.844
T 0.776 0.763 0.775 0.803 0.692 0.812 0.683 0.807 1.01 0.901 0.684 0.803 0.994 0.997 0.995 1.094 1.438
CM 1.026 1.182 1.198 1.305 1.254 1.303 1.376 1.428 1.414 1.375 1.505 1.534 1.542 1.536 1.536 1.75 1.75
L 1.343 1.5 1.497 1.68 1.645 1.683 1.755 1.814 1.805 1.776 1.882 1.924 1.917 1.922 1.922 1.953 2.094
Consult Factory
MPTxFPT - FIG. 816 Univ. Part No. 839101 839130 839131 839166 839167 839168 839210 839211 839212 839247 839248 839249 839250 839251 839292 839338 839420 839422 Eslon Part No. 8640 8641 8642 8643 8644 8645 8646 8647 8648 8670 8639 8649 8650 8651 8652 8653 8654 8655 Approx. Wt.(lb) 0.03 0.055 0.045 0.1 0.105 0.085 0.135 0.125 0.08 0.180 0.2 0.215 0.18 0.15
NSF-pw
40
NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards D-2467 for socket-type ttings and D-2464 for threaded ttings. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.
Q 1.38 1.685 1.688 2.072 2.075 2.072 2.316 2.315 2.317 2.821 2.761 2.772 2.814 2.761
L 0.995 1.128 1.136 1.368 1.39 1.393 1.376 1.38 1.378 1.405 1.387 1.383 1.407 1.381
T 0.762 0.765 0.775 0.695 0.805 1.018 0.803 0.996 1.016 0.690 0.808 0.995 0.862 1.011
S 0.687 0.816 0.819 0.988 1.007 1.013 0.985 0.988 1.008 1.035 1.004 0.995 1.036 1.011
Consult Factory
Male Adapters
S C
N T L M
Max. O.D. Dim. M 1.301 1.511 1.818 2.214 2.516 3.008 3.586 4.315 5.432
SxFPT - FIG. 817 Univ. Eslon Part Part No. No. L C T 835005 8572 1.745 0.89 0.75 835007 8573 1.879 0.997 0.768 835010 8574 2.18 1.131 0.946 835012 8575 2.363 1.27 0.977 835015 8576 2.481 1.39 0.995 835020 8577 2.654 1.511 1.03 835025 8578 3.354 1.772 1.403 835030 8579 3.565 1.905 1.483 835040 8580 4.033 2.275 1.588
Approx. Wt.(lb) 0.075 0.095 0.15 0.225 0.29 0.39 0.62 0.89 1.45
Max. O.D. Dim. M 1.2 1.418 1.733 2.1 2.37 2.885 3.495 4.17 5.252
Univ. Part No. 836005 836007 836010 836012 836015 836020 836025 836030 836040
MPTxS - FIG. 825 Eslon Part No. C S 8560 0.89 0.753 8561 1.014 0.82 8562 1.142 0.975 8563 1.27 1.018 8564 1.396 1.018 8565 1.516 1.07 8566 1.765 1.41 8567 1.89 1.743 8568 2.27 1.725
Approx. Wt.(lb) 0.045 0.065 0.1 0.15 0.195 0.28 0.545 0.79 1.285
W1
M1
M2
Socket - FIG. 818 Univ. Eslon Part Part No. No. M1 C W1 847005 8600 1.187 0.884 1.26 847007 8601 1.402 0.996 1.36 847010 8602 1.716 1.15 1.58 847012 8603 2.088 1.265 1.73 847015 8604 2.356 1.395 1.928 847020 8605 2.855 1.508 2.145 847025 8606 3.525 1.778 2.636 847030 8607 4.182 1.885 2.848 847040 8608 5.248 2.285 3.333 847060 8609 7.587 3.057 4.826 Consult Factory
Approx. Wt.(lb) 0.04 0.055 0.085 0.125 0.165 0.245 0.505 0.725 1.215 2.935
NSF-pw
NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards D-2467 for socket-type ttings and D-2464 for threaded ttings. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.
41
MENU
Weights & Dimensions Tees Reducing Tees Elbows Couplings Adapters Reducing Bushings Unions and Plugs
PVC Materials:
Rigid PVC (polyvinyl chloride) used in the manufacture of Schedule 40 ttings is Type I, Grade 1 compound as stated in ASTM D-1784. Raw material used in molding shall contain the specied amounts of color pigment, stabilizers, and other additives approved by NSF International.
Dimensions:
Physical dimensions and tolerances of PVC Schedule 40 ttings meet the requirements of ASTM standard D-2466.
Marking:
PVC Schedule 40 IPS ttings are marked as prescribed in ASTM D-2466 to indicate the manufacturers name or trademark, material designation, the NSF mark, size of tting, and ASTM designation.
Sample Specication:
All PVC Schedule 40 ttings shall conform to ASTM D-2466. Both pipe and ttings shall be the product of one manufacturer as manufactured by Eslon Thermoplastics (or approved equal), Charlotte, North Carolina, USA, 1-800-578-7681.
MEMBER
ASTM
MEMBER
IAPD
42
Pipe O.D. 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.500 6.625 8.625
Socket Entrance I.D. (A) Socket Bottom I.D. (B) Min. 0.844 1.054 1.320 1.665 1.906 2.381 2.882 3.508 4.509 6.636 8.640 Max. 0.852 1.062 1.330 1.675 1.918 2.393 2.896 3.524 4.527 6.658 8.670 Min. 0.832 1.042 1.305 1.650 1.888 2.363 2.861 3.484 4.482 6.603 8.595 Max. 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.500 6.625 8.625
Min. Socket Length (C) 0.875 1.000 1.125 1.250 1.375 1.500 1.750 1.875 2.250 3.000 4.000
For threaded female dimensions, see Schedule 80 Female Taper Threads on page 23.
T ees
C G H C G H1 M G H C M M T M G H2
C 0.901 1.03 1.164 1.28 1.4 1.521 1.775 1.935 2.055 3.06 4.055
H 1.401 1.583 1.829 2.17 2.415 2.782 3.31 3.781 4.406 6.594 8.625
G 0.5 0.08 0.553 0.11 0.665 0.19 0.89 0.385 1.015 0.5 1.261 0.775 1.534 1.01 1.846 1.435 2.351 2.24 3.534 5.845 4.57 12.315
NSF-pw
NOTES: Physical dimensions and tolerances for socket-type ttings meet the requirements of ASTM Standard D-2466. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.
43
M1
M1 1.347 1.652 1.663 1.983 1.98 1.975 2.235 2.24 2.238 2.728 2.73 2.734 2.736 4.018 5.07 7.574 9.795
M2 1.343 1.651 1.662 1.984 1.981 1.973 2.235 2.243 2.236 2.736 2.73 2.734 2.738 4.026 5.076 7.574 9.794
M3 1.091 1.094 1.356 1.098 1.318 1.62 1.092 1.323 1.626 1.096 1.32 1.628 2.264 2.75 4.024 5.26 7.646
SxSxS - FIG. 403 Univ. Eslon Part Part No. No. C1 C2 H1 H2 401074 4331 401094 4332 401095 4333 401101 4334 0.905 1.036 1.487 1.586 401102 4335 401122 4337 401124 4338 401125 4339 401126 4340 401130 4341 0.911 1.153 1.620 1.850 401131 4342 1.036 1.153 1.726 1.872 401132 4343 401156 4344 401157 4345 401158 4346 401166 4348 0.901 1.272 1.871 1.775 401167 4349 1.03 1.271 2 1.885 401168 4350 1.15 1.273 2.110 1.995 401209 4357 0.901 1.401 2 1.895 401210 4358 1.035 1.394 2.099 2.025 401211 4359 1.152 1.4 2.225 2.13 401212 4360 401238 4361 401239 4362 401240 4363 401247 4365 0.91 1.526 2.187 2.125 401248 4366 1.032 1.525 2.625 2.175 401249 4367 1.15 1.524 2.445 2.315 401251 4369 1.152 1.177 2.460 2.513 401291 4374 401337 4383 401338 4384 1.53 1.903 3.375 3.437 401422 4393 1.904 4.269 401532 4394 2.278 3.01 5.812 5.843 401585 4396 3.136 4.121 7.687 7.750
G 0.587 0.665 0.698 0.918 0.906 0.906 1.026 1.037 1.026 1.27 1.28 1.269 1.273 1.827 2.365 3.498 4.53
Approx. Wt.(lb) 0.11 0.165 0.185 0.19 0.205 0.23 0.24 0.26 0.285 0.33 0.35 0.385 0.48 1.21 2.345 7.63 15.295
NSF-pw
44
NOTES: Physical dimensions and tolerances for socket-type ttings meet the requirements of ASTM Standard D-2466. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.
M1 1.346 1.664 1.666 1.98 1.977 1.978 2.234 2.238 2.241 2.73 2.73 2.737
M2 1.348 1.664 1.67 1.982 1.978 1.978 2.234 2.238 2.241 2.73 2.73 2.737
M3 1.096 1.104 1.358 1.098 1.318 1.623 1.096 1.322 1.627 1.319 1.63 2.247
SxSxFPT - FIG. 404 Univ. Eslon Part Part No. No. T C2 H1 402074 4401 402094 4402 402095 4403 402101 4404 0.91 1.486 402124 4408 402125 4409 402130 4411 0.904 1.612 402131 4412 1.038 1.735 402156 4414 402157 4415 402158 4416 402166 4418 0.906 1.805 402167 4419 1.026 1.931 402168 4420 1.152 2.051 402199 4423 402202 4425 402209 4427 0.906 1.931 402210 4428 1.028 2.057 402211 4429 1.157 2.18 402212 4430 402239 4432 402247 *4433 402248 4434 1.03 2.307 402249 4437 1.157 2.423 402251 4439 1.405 2.686 402291 4444 402338 4454 402422 *4463
H2
G 0.576 0.115 0.708 0.185 0.697 0.195 0.899 0.195 0.905 0.21 0.899 0.24 1.025 0.24 1.029 0.265 1.023 0.295 1.277 0.335 1.266 0.39 1.281 0.485
Approx. Wt.(lb)
NSF-pw
NOTES: Physical dimensions and tolerances for socket-type ttings meet the requirements of ASTM Standard D-2466. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.
45
G2 H2 C1 H4
G4 C2
M1
M2
Max. O.D. Univ. Eslon Dim. Part Part M1 No. No. H1 1.992 409012 4204 2.574 2.225 409015 4205 2.66 2.728 409020 4206 3.04
Max. O.D. Approx. Dim. S G1 H2 G2 C1 Wt.(lb) M2 1.310 1.264 2.176 0.896 1.280 0.275 1.990 1.435 1.225 2.405 1.007 1.398 0.33 2.225 1.562 1.478 2.803 1.267 1.536 0.515 2.728
SxMPT - FIG. 421 Eslon Part No. H3 T G3 H4 4174 2.557 1.316 1.241 2.187 4175 2.337 1.171 1.166 2.405 4176 2.691 1.24 1.451 2.803
90 Elbows
G2 C G2 T
M1 G1 C M1 G1
M2
C M2
Approx. G2 Wt.(lb) 0.51 0.065 0.579 0.085 0.695 0.14 0.898 0.26 1.021 0.325 1.281 0.51 1.568 0.81 1.831 1.14 2.360 1.885 3.502 4.55 4.5 9.555
NSF-pw
46
NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standard D-2466. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.
Max. O.D. Dim. M 1.093 1.32 1.623 1.982 2.234 2.725 3.315 3.99 5.025 7.37 9.372
Univ. Part No. 417005 417007 417010 417012 417015 417020 417025 417030 417040 417060 417080
SxS - FIG. 405 Eslon Part No. K C 4121 1.165 0.905 4122 1.375 1.02 4123 1.5 1.148 4124 1.673 1.27 4125 1.875 1.39 4126 1.755 1.165 4127 2.245 1.77 4128 2.684 1.915 4129 3.065 2.045 4131 5.035 3.212 4132 6.218 4.023
J 0.26 0.355 0.352 0.403 0.485 0.59 0.475 0.769 1.02 1.823 2.195
Approx. Wt.(lb) 0.05 0.075 0.115 0.17 0.22 0.305 0.6 0.82 1.33 4.475 7.1
C
M
90 Reducing Elbows
G1 C1 G1 T M2 G2 C2 M1 G2 C M1 M2
Couplings
Max. SxS - FIG. 410 O.D. Univ. Eslon Dim. Part Part M No. No. L 1 /2 1.13 429005 4001 1.91 3 /4 1.357 429007 4002 2.152 1 1.635 429010 4003 2.38 1 1/4 1.996 429012 4004 2.632 1 1/2 2.248 429015 4005 2.875 2 2.725 429020 4006 3.166 2 1/2 3.379 429025 4007 3.748 3 4 429030 4008 4.038 4 5.05 429040 4009 4.76 6 7.252 429060 4011 6.375 8 9.71 429080 4012 9.438 10* 11.522 429100 4013 15.125 12* 13.63 429120 4014 16.875 14* 14.934 429140 4015 19.813 16* 17.08 429160 4016 19.875 * Fabricated parts made from Schedule 40 pipe. Nom. Pipe Size C 0.9 1.026 1.128 1.24 1.355 1.525 1.778 1.908 2.288 3.068 4.556 6.438 6.437 8.188 8.125 Approx. Wt.(lb) 0.045 0.065 0.095 0.135 0.17 0.23 0.485 0.645 1.06 2.23 5.195 10.04 15.6 21.185 27.889 Nom. Pipe Size
1 3
/2 /4 1
TxT - FIG. 808 Eslon Part No. L2 T 4018 1.604 0.756 4019 1.634 0.753 4020 1.998 0.946
M2 T
L C T
L2
T XT FIG. 808
NSF-pw
Physical dimensions and tolerances for socket-type ttings meet the requirements of ASTM Standard D-2466. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.
47
Male Adapters
S C
Max. O.D. Dim. M 1.1 1.319 1.6 1.961 2.212 2.785 3.326 3.976 5.014 7.225
SxFPT - FIG. 411 Univ. Eslon Part Part No. No. L C T 435005 4041 1.93 0.902 0.896 435007 4042 2.177 1.066 1.018 435010 4043 1.957 0.9 0.917 435012 4044 2.09 0.961 0.988 435015 4045 2.4 1.12 1.168 435020 4046 2.33 1.172 1.05 435025 4047 3.36 1.771 1.4 435030 4048 3.565 1.89 1.49 435040 4049 3.806 2.018 1.594 435060 4051 5.428 3.06 1.875
N 0.132 0.093 0.14 0.141 0.112 0.108 0.189 0.185 0.194 0.493
Max. O.D. Dim. M 1.19 1.312 1.727 2.098 2.362 2.881 3.35 3.99 5.04 7.24
MPTxS - FIG. 412 Univ. Part No. 436005 436007 436010 436012 436015 436020 436025 436030 436040 436060 Eslon Part No. 4021 4022 4023 4024 4025 4026 4027 4028 4029 4031 Approx. Wt.(lb) 0.045 0.055 0.1 0.15 0.19 0.285 0.415 0.68 1.055 2.31
C 0.896 1.018 1.134 1.27 1.394 1.517 1.774 1.9 2.27 3.06
S 0.763 0.825 0.99 1.025 1.02 1.083 1.425 1.594 1.729 1.754
L 1.894 2.082 2.363 2.59 2.72 2.91 3.495 3.882 4.374 5.562
Caps
Nom. Pipe Size /2 /4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8
3 1
Max. O.D. Dim. M 1.1 1.32 1.63 1.994 2.252 2.727 3.38 4.002 5.045 7.365 9.384
Univ. Part No. 447005 447007 447010 447012 447015 447020 447025 447030 447040 447060 447080
Socket - FIG. 413 Eslon Part No. C W 4711 0.902 1.302 4712 1.036 1.455 4713 1.16 1.636 4714 1.26 1.805 4715 1.121 1.704 4716 1.537 2.125 4717 1.785 2.56 4718 1.92 2.854 4719 2.288 3.333 4721 3.06 4.607 4722 4.064 5.955
Approx. Wt.(lb) 0.03 0.04 0.07 0.105 0.125 0.19 0.385 0.535 0.895 2.06 3.86
Max. O.D. Dim. M2 1.293 1.514 1.822 2.236 2.485 3.036 3.974 5.01
Univ. Part No. 448005 448007 448010 448012 448015 448020 448030 448040
Threaded - FIG. 419 Eslon Part No. T W2 4730 0.753 1.198 4731 0.762 1.258 4732 0.956 1.561 4733 1.008 1.513 4734 1.024 1.558 4735 1.052 1.708 4737 1.494 2.391 4738 1.596 2.667
Approx. Wt.(lb) 0.05 0.065 0.115 0.155 0.18 0.285 0.48 0.78
NSF-pw
48
NOTES: Physical dimensions and tolerances for socket-type ttings meet the requirements of ASTM Standard D-2466. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions subject to change without notice. Contact factory for certication.
W1
W2
M1
M2
C CM
T L CM L
SxS - FIG. 414 Univ. Part No. 437101 437130 437131 437166 437167 437168 437209 437210 437211 437212 437247 437248 437249 437250 437251 437292 437335 437337 437338 437339 437420 437422 437530 437532 437585 Eslon Part No. 8200 4504 4506 4507 4508 4509 4510 4511 4512 4513 4514 4515 4516 4517 4518 4519 4525 4527 4529 4530 4531 4535 8228 4537 4538 4541 4543
SxFPT - FIG. 415 Univ. Part No. 438101 438130 438131 438166 438167 438168 438209 438210 438211 438212 438247 438248 438249 438250 438251 438338 Eslon Part No. 4564 4566 4567 4569 4570 4571 4572 4573 4574 4575 4576 4577 4578 4579 4580 4591 Approx. Wt.(lb) 0.04 0.08 0.065 0.13 0.125 0.11 0.16 0.16 0.155 0.105 0.23 0.225 0.235 0.235 0.205 0.385
Q 1.156 1.252 1.64 1.635 2.07 2.078 2.074 2.256 2.252 2.26 2.262 2.82 2.82 2.824 2.826 2.82 3.266 3.904 3.906 3.9 3.9 4.895 4.969 4.9 7.303 7.325 9.313
C 0.781 0.91 0.902 1.034 1.89 1.031 1.156 0.902 1.015 1.136 1.293 0.906 1.15 1.14 1.282 1.406 1.516 1.147 1.395 1.495 1.763 1.535 1.75 1.89 1.894 2.375 3.084
CM L 0.906 1.031 1.004 1.378 1.135 1.5 1.134 1.506 1.252 1.62 1.25 1.625 1.26 1.634 1.37 1.746 1.37 1.745 1.366 1.744 1.385 1.76 1.506 1.872 1.506 1.876 1.482 1.853 1.506 1.89 1.51 1.88 1.756 2.129 1.898 2.272 1.896 2.269 1.892 2.264 1.883 2.249 2.267 2.645 2.125 2.625 2.272 2.654 3.076 3.69 3.11 3.745 4.077 4.462
Q 1.376 1.686 1.686 2.07 2.069 2.068 2.255 2.316 2.318 2.325 2.82 2.82 2.82 2.754 2.75 3.891
T 0.769 0.763 0.774 0.702 0.682 0.79 0.679 0.8 0.99 1.284 0.687 0.7 0.826 1.004 0.992 1.109
CM 1.022 1.175 1.19 1.244 1.245 1.252 1.363 1.418 1.418 1.403 1.488 1.49 1.498 1.538 1.535
L 1.34 1.492 1.51 1.642 1.625 1.63 1.745 1.414 1.796 1.778 1.87 1.875 1.879 1.918 1.916 2.109
* Loose Bushed
Q
T L S
* Loose Bushed
NOTES: Physical dimensions and tolerances for socket-type ttings meet the requirements of ASTM Standard D-2466. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.
NSF-pw
49
M1 Q
SxS - FIG. 812 Eslon Part No. L C 4900 2.307 0.905 4901 2.595 1.012 4902 2.878 1.148 4903 3.39 1.24 4904 3.837 1.383 4905 4.205 1.532
NOTES: EDPM O-Rings are standard. Viton available upon request. For O-Ring chemical resistance, see pages 78 through 89.
Plugs
Q
Q 1.690 2.812
L 1.203 1.440
S 0.904 1.012
NSF-pw SE
NOTES: EDPM O-Rings are standard. Viton available upon request. Physical dimensions and tolerances for socket-type ttings meet the requirements of ASTM Standard D-2466. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.
50
TRANSITION FITTINGS
PVC and Corzan CPVC
SCHEDULE 80 WITH THREADED METAL INSERT
Eslon Thermoplastics metal to plastic fittings provide an exceptionally high level of reliability in making piping system transitions between metallic and thermoplastic components. This unique, patented design is highly torque resistant and allows use without the need for compression collars or external thread insert retaining rings. They significantly reduce the potential for thread damage and wall splitting common to solid plastic fittings in transition applications. Lab tests have proven that Eslon transition fittings will not leak even under extreme temperature and pressure cycles.
NEW!
Applications
Faucet Connection
Irrigation Systems
OEM Machinery
Spraying Equipment
General Maintenance
Sprinkler Systems
F eatures
s Integral, torque resistant metal thread insert overcomes tendency for wall splitting and resulting leaks common to solid plastic fittings. s Joins thermoplastic and metallic components with reduced risk of thread damage due to cross-threading and material hardness differences. s Unique, torque-resistant patented design. Thread insert is positively locked in transition fitting body to resist torsional forces in excess of 200 ft/lbs without breaking loose. s Superior leak-proof performance. Will not leak between insert O.D. and fitting I.D. body surfaces when subjected to severe pressure or temperature cycles. s Manufactured to ASTM material and dimensional standards and are NSF certified for potable water service. s Available in a range of nominal pipe sizes and common fitting geometries. Consult factory.
MEMBER
ASTM
MEMBER
IAPD
Corzan is a trademark of The BF Goodrich Company and is registered or under application in various countries of the world.
51
TRANSITION FITTINGS
PVC and Corzan CPVC
SCHEDULE 80 WITH THREADED METAL INSERT
T G2
THREADED (INSERT) - FIG. 805 I Eslon PVC CorzanTM CPVC Univ. Eslon Univ. Eslon Part No. Part No. Part No. Part No.
M1
H2
G2
Approx. Wt.(lb)
M H2
M1
THREADED (INSERT) - FIG. 817 I Eslon PVC CorzanTM CPVC Univ. Eslon Univ. Eslon Part No. Part No. Part No. Part No.
M1
Approx. Wt.(lb)
M1
T L
THREADED (INSERT) - FIG. 717 I Eslon PVC CorzanTM CPVC Univ. Eslon Univ. Eslon Part No. Part No. Part No. Part No.
M1
Approx. Wt.(lb)
M1
T L
WARNING
NEVER use compressed air or gas in PVC/CPVC pipe and fittings. NEVER test PVC/CPVC pipe and fittings with compressed air or gas, or air-over-water boosters. ONLY use PVC/CPVC pipe for water and approved chemicals. Use of compressed air or gas in PVC/CPVC pipe and fittings can result in explosive failures and cause severe injury or death.
52
ENGINEERING DATA
Storage and Handling of Thermoplastic Piping Products
Buyers Acceptance of Materials
The person responsible for receiving the pipe should always carefully inspect as much of the pipe as possible before unloading. The receiver should look for transportation damage such as a shift in the load, tiedown straps overtightened, or signs of rough treatment. LTL (less than truckload) pipe shipments that arrive in a closed trailer should be checked as soon as the trailer is opened. Make sure that the pipe has not been toploaded with metallic piping, crates, machinery or any other objects that might crush or impact the plastic pipe. The ends of the pipe should be visually inspected for cracks, cuts, gouges, or heavy deformations. In some cases, especially for large diameter pipe 4" and above, it would be advisable to inspect the bore of the pipes for internal cracks or splits that may have occurred as a result of loading or transportation. The use of a strong flashlight may be necessary to inspect the inside diameter beyond the ends of the pipe. Any and all damages should be witnessed by the truck driver and clearly noted on the transportation documentation with a copy retained by the receiver. The carrier and Eslon should be immediately notified of any damages or missing pipe, or items incorrectly shipped.
53
ENGINEERING DATA
Storage and Handling of Thermoplastic Piping Products
Pipe Storage
Indoor storage of pipe is recommended but may not always be convenient. Therefore, when storing pipe outdoors, choose a flat, dry location that will minimize dirt and foreign matter accumulation in the bore and belled end. Palletized pipe should be stacked with wooden pallet bracings touching each other. Stack height will depend on the pipe diameter, the slope of the terrain, and the weather conditions. As a general precaution, palletized pipe should not be stacked higher that eight feet. This should be determined and approved by the site engineer or responsible management official. Loose pipe lengths should be stored in racks or dunnage that will evenly support the pipe to prevent longitudinal sag. If pipe is not well supported, especially in warmer weather, it will become permanently bowed and will be difficult to install. The pipe must be protected from the sun and extreme heat. Protect the pipe by covering it with an opaque tarp, leaving the ends open to allow for air circulation through and around the pipe. When pipe is not protected from the sun, extended exposure to ultraviolet rays will cause discoloration. The amount of time (in years) necessary to cause this will vary with the geographic location and the orientation of the pipe to the sun.
Fitting Storage
The person responsible for receiving the fittings should take an accurate count of the incoming order and report any discrepancies to Eslon and the carrier. Fittings packaged in damaged boxes should be closely inspected. Store fittings in their original packaging. If they must be removed from their boxes, separate them by material type (PVC vs. CPVC), geometric configuration, and diameter size. Never combine your plastic fitting inventory with metallic materials. Avoid storing fittings near an open flame or source of extreme heat.
54
ENGINEERING DATA
Pressure/Temperature Relationship
MAXIMUM OPERATING PRESSURE (MAOP) PSI (WATER @ 73F)
Nominal Pipe Size (IPS) 1 /4 3 /8 1 /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 Schedule 40 PVC and CPVC Plain & Belled1 NA NA 600 480 450 370 330 280 300 260 220 190 180 160 140 130 130 130 Schedule 80 PVC Plain End Threaded2 1130 NA 920 NA 850 420 690 340 630 320 520 260 470 240 400 200 420 210 370 190 320 160 290 NR 280 NR 250 NR 230 NR 230 NR 220 NR NR Roll Grooved NA NA NA NA NA NA NA 400 420 370 320 290 280 250 230 230 220 Schedule 80 CPVC Plain End3 NA NA 850 690 630 520 470 400 420 370 320 290 280 250 230 230 NA NA SDR Pressure Rated Pipe4 PVC Plain and Belled End SDR 26 SDR 21 SDR 13.5 NA NA NA NA NA NA NA NA 315 NA 200 NA 200 160 200 160 200 160 200 160 200 160 200 160 200 160 200 160 200 160 200 160 200 160 200 160 200 160 200
(NR-Not Recommended) (NA-Not Available) 1. Threading Schedule 40 and SDR/PR pipe is not recommended. 2. Threading Schedule 80 pipe above 4" is not recommended.
3. CPVC threaded connections should be avoided when possible at elevated temperatures and pressures. (Consult factory.) 4. Standard dimensional ratio pipe (SDR) will carry the same pressure rating for all diameters according to the SDR number.
The operating pressures listed above are based on the hydrostatic design of the product using water as a test medium at 73F. Compounding nomenclature for Eslon PVC is PVC 1120 with a cell class of 12454-B. For Eslon CPVC pipe it is CPVC 4120 with a cell class of 23447-A. For schedule-rated products and SDR/PR pipe, the following equation was used to determine operating pressures for outside diameter controlled pipe:
P= 2ST DT = = = = pressure (PSI) average outside diameter minimum wall thickness hydrostatic design stress (HDS) for Eslon PVC Type I, Grade 1, HDS = 2,000 PSI Eslon CPVC also = 2,000 PSI Where: P D T S
The following temperature corrections must be used to de-rate all PVC and CPVC pipe, valves and ttings when operating temperatures are expected to exceed 73F. The working pressure of PVC and CPVC pipe is directly affected by temperature changes. When the operating temperature of the pipe increases, the pipe loses its stiffness and tensile strength decreases. A drop in pressure capacity results. The drop can be calculated using this chart. Multiply the pipes maximum working pressure by the temperature correction factor for a known temperature. Example: For 2" Schedule 80 PVC pipe, the maximum working pressure is 400 psi. If the operating temperature is known to be 110F, the correction factor can be found on the chart to be 0.50. The adjusted pressure would then be 400 x 0.50 = 200 psi.
NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.
WARNING
NEVER use compressed air or gas in PVC/CPVC pipe and fittings. NEVER test PVC/CPVC pipe and fittings with compressed air or gas, or air-over-water boosters. ONLY use PVC/CPVC pipe for water and approved chemicals. Use of compressed air or gas in PVC/CPVC pipe and fittings can result in explosive failures and cause severe injury or death.
55
ENGINEERING DATA
Water Flow Characteristics
Friction Loss
The friction loss in hydraulic ow can be evaluated through the use of various ow coefcients. One such coefcient is the Hazen-Williams C factor. This factor for PVC and CPVC plastic piping systems has been set at C = 150. The following formulae express the friction loss in feet of water and the water velocities in feet per second. Friction loss is based on the Hazen-Williams formula.
f = 0.2083 x ( 100 )1.852 x C Q1.852 di 4.8655 Where: f = friction head loss in feet of water per 100 feet of pipe C = constant for inside pipe roughness (C = 150 for extruded smooth wall thermoplastic pipe) Q = ow in U.S. gallons per minute di = inside diameter of pipe in inches (see page 61) The value of C = 150 for thermoplastic pipe is based on engineering measurements made with new and used thermoplastic pipe in several laboratories. Thus, the value of C = 150 has a conservative bias. Using C = 150, the equation reduces to Q1.852 f = 0.09830 di 4.8655 Water velocities in feet per second V may be calculated as follows: Q V = 0.408709 di 2
The tables on pages 57-60 will give quick, accurate values for friction heads in feet and friction losses in PSI. Also listed are carrying capacities in GPM at given velocities in feet per second for various pipe size diameters.
APPROXIMATE FRICTION LOSS IN PVC AND CPVC FITTINGS IN EQUIVALENT FEET OF STRAIGHT PIPE
Nominal Pipe Size (in) Flow Thru Run Tee Flow Thru Branch 90 Elbow, Standard 45 Elbow, Standard Insert Coupling Male-Female Adapters
1
56
TABLE 1 CARRYING CAPACITY AND FRICTION LOSS FOR SCHEDULE 40 THERMOPLASTIC PIPE
(Independent variables: Gallons per minute and nominal pipe size O.D. Dependent variables: Velocity, friction head and pressure drop per 100 feet of pipe, interior smooth.)
1 2 5 7 10 15 20 25 30 35 40 45 50 60 70 75 80 90 100 125 150 175 200 250 300 350 400 450 500 750 1000 1250 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000
1 in. 2 in. 2 1/2 in. 1 1/4 in. 1 1/2 in.
/2 in.
3 in.
4 in. 5 in.
0.63 1.26 3.16 4.43 6.32 9.48 12.65 0.77 1.93 2.72 3.86 5.79 7.72 9.65 11.58 0.55 1.72 3.17 6.02 12.77 21.75 32.88 46.08 0.24 0.75 1.37 2.61 5.53 9.42 14.22 19.95
6 in.
0.44 1.11 1.55 2.21 3.31 4.42 5.52 6.63 7.73 8.84 9.94 11.05 0.33 0.81 1.13 1.62 2.42 3.23 4.04 4.85 5.66 6.47 7.27 8.08 9.70 0.07 0.22 0.38 0.72 1.53 2.61 3.95 5.53 7.36 9.43 11.73 14.25 19.98 0.03 0.09 0.17 0.31 0.66 1.13 1.71 2.39 3.19 4.08 5.08 6.17 8.65
0.14 0.44 0.81 1.55 3.28 5.59 8.45 11.85 15.76 20.18 25.10 30.51
0.06 0.19 0.35 0.67 1.42 2.42 3.66 5.13 6.82 8.74 10.87 13.21
8 in.
0.49 0.69 0.98 1.46 1.95 2.44 2.93 3.41 3.90 4.39 4.88 5.85 6.83 7.32 7.80 8.78 9.75
0.066 0.11 0.21 0.45 0.76 1.15 1.62 2.15 2.75 3.43 4.16 5.84 7.76 8.82 9.94 12.37 15.03
0.029 0.048 0.091 0.19 0.33 0.50 0.70 0.93 1.19 1.49 1.80 2.53 3.36 3.82 4.30 5.36 6.51
0.30 0.49 0.68 1.03 1.37 1.71 2.05 2.39 2.73 3.08 3.42 4.10 4.79 5.13 5.47 6.15 6.84 8.55 10.26
0.038 0.051 0.09 0.19 0.32 0.49 0.68 0.91 1.16 1.44 1.75 2.46 3.27 3.71 4.19 5.21 6.33 9.58 13.41
0.016 0.023 0.039 0.082 0.14 0.21 0.29 0.39 0.50 0.62 0.76 1.07 1.42 1.61 1.81 2.26 2.74 4.15 5.81
10 in.
0.22 0.31 0.44 0.66 0.88 1.10 1.33 1.55 1.77 1.99 2.21 2.65 3.09 3.31 3.53 3.98 4.42 5.52 6.63 7.73 8.83 11.04
12 in.
0.51 0.64 0.77 0.89 1.02 1.15 1.28 1.53 1.79 1.92 2.05 2.30 2.56 3.20 3.84 4.48 5.11 6.40 7.67 8.95 10.23 0.02 0.03 0.03 0.04 0.05 0.07 0.10 0.11 0.13 0.16 0.19 0.29 0.40 0.54 0.69 1.05 1.46 1.95 2.49 3.09 3.76 0.56 0.67 0.79 0.84 0.90 1.01 1.12 1.41 1.69 1.97 2.25 2.81 3.37 3.94 4.49 5.06 5.62 8.43 11.24 0.65 0.81 0.97 1.14 1.30 1.63 1.94 2.27 2.59 2.92 3.24 4.86 6.48 8.11 9.72 0.82 1.03 1.23 1.44 1.64 1.85 2.05 3.08 4.11 5.14 6.16 8.21 10.27 0.027 0.035 0.05 0.065 0.09 0.11 0.13 0.28 0.48 0.73 1.01 1.72 2.61 0.012 0.015 0.022 0.028 0.039 0.048 0.056 0.12 0.21 0.32 0.44 0.74 1.13 0.03 0.035 0.04 0.055 0.07 0.11 0.16 0.21 0.27 0.33 0.40 0.85 1.45 2.20 3.07 0.012 0.015 0.017 0.024 0.030 0.048 0.069 0.091 0.12 0.14 0.17 0.37 0.63 0.95 1.33 1.01 1.16 1.30 1.45 2.17 2.89 3.62 4.34 5.78 7.23 8.68 10.12 11.07 0.027 0.04 0.05 0.06 0.12 0.20 0.31 0.43 0.73 1.11 1.55 2.07 2.66 0.02 0.03 0.04 0.05 0.05 0.06 0.08 0.12 0.16 0.22 0.28 0.43 0.60 0.79 1.01 1.26 1.53 3.25 5.54 0.009 0.013 0.017 0.022 0.022 0.026 0.035 0.052 0.069 0.096 0.12 0.19 0.26 0.34 0.44 0.55 0.66 1.41 2.40 0.012 0.017 0.022 0.026 0.052 0.087 0.13 0.19 0.32 0.49 0.67 0.90 1.15 0.009 0.013 0.013 0.017 0.022 0.030 0.043 0.048 0.056 0.069 0.082 0.125 0.17 0.235 0.30 0.45 0.63 0.85 1.08 1.34 1.63
0.03 0.04 0.06 0.08 0.11 0.13 0.16 0.22 0.30 0.34 0.38 0.47 0.58 0.88 1.22 1.63 2.08 3.15 4.41 5.87 7.52
0.013 0.017 0.026 0.035 0.048 0.056 0.069 0.095 0.13 0.15 0.16 0.20 0.25 0.38 0.53 0.71 0.90 1.36 1.91 2.55 3.26
0.015 0.021 0.03 0.07 0.11 0.17 0.23 0.31 0.40 0.50 0.60 0.85 1.13 1.28 1.44 1.80 2.18 3.31 4.63 6.16 7.88 11.93
0.007 0.009 0.013 0.030 0.048 0.074 0.10 0.13 0.17 0.22 0.26 0.37 0.49 0.55 0.62 0.78 0.94 1.43 2.00 2.67 3.41 5.17
0.49 0.57 0.65 0.73 0.81 0.97 1.14 1.22 1.30 1.46 1.62 2.03 2.44 2.84 3.25 4.06 4.87 5.69 6.50 7.31 8.12
14 in.
16 in.
1.18 1.77 2.37 2.96 3.56 4.74 5.93 7.12 8.30 9.49 10.68 11.86 13.05 14.24 15.42 16.61 17.79
0.03 0.07 0.12 0.19 0.27 0.46 0.70 0.98 1.30 1.67 2.08 2.53 3.02 3.55 4.11 4.72 5.36
0.01 0.03 0.05 0.08 0.12 0.20 0.30 0.42 0.56 0.72 0.90 1.09 1.31 1.54 1.78 2.04 2.32
0.91 1.36 1.82 2.27 2.72 3.63 4.54 5.45 6.36 7.26 8.17 9.08 9.99 10.90 11.80 12.71 13.62 14.53 15.44 16.35 17.26 18.16
0.02 0.04 0.07 0.10 0.14 0.24 0.37 0.51 0.68 0.87 1.09 1.32 1.58 1.85 2.15 2.46 2.80 3.15 3.53 3.92 4.34 4.77
0.01 0.02 0.03 0.04 0.06 0.10 0.16 0.22 0.29 0.38 0.47 0.57 0.68 0.80 0.93 1.06 1.21 1.37 1.53 1.69 1.87 2.06
57
CAUTION: Flow velocity should not exceed 5 feet per second. PVC and CPVC pipe cannot be used for compressed air service.
TABLE II CARRYING CAPACITY AND FRICTION LOSS FOR SCHEDULE 80 THERMOPLASTIC PIPE
58
Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second
3
(Independent variables: Gallons per minute and nominal pipe size O.D. Dependent variables: Velocity, friction head and pressure drop per 100 feet of pipe, interior smooth.)
1 2 5 7 10 15 20 25 30 35 40 45 50 60 70 75 80 90 100 125 150 175 200 250 300 350 400 450 500 750 1000 1250 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000
5 in.
CAUTION: Flow velocity should not exceed 5 feet per second. PVC and CPVC pipe cannot be used for compressed air service.
Gallons Per Minute 0.86 1.72 9.67 17.76 33.84 71.70 0.94 2.34 3.28 4.68 7.01 9.35 11.69 14.03 0.88 2.75 5.04 9.61 20.36 34.68 52.43 73.48 0.38 1.19 2.19 4.16 8.82 15.02 22.70 31.82 0.37 0.74 4.19 7.69 14.65 31.05
6 in.
/2 in.
1.48 2.95 7.39 10.34 0.52 1.30 1.82 2.60 3.90 5.20 6.50 7.80 9.10 10.40 11.70 13.00 0.21 0.66 1.21 2.30 4.87 8.30 12.55 17.59 23.40 29.97 37.27 45.30 0.09 0.29 0.53 1.00 2.11 3.59 5.43 7.62 10.13 12.98 16.14 19.61 0.38 0.94 1.32 1.88 2.81 3.75 4.69 5.63 6.57 7.50 8.44 9.38 11.26 0.10 0.30 0.55 1.04 2.20 3.75 5.67 7.95 10.58 13.55 16.85 20.48 28.70 0.041 0.126 0.24 0.45 0.95 1.62 2.46 3.44 4.58 5.87 7.30 8.87 12.43
4 in.
8 in.
0.56 0.78 1.12 1.68 2.23 2.79 3.35 3.91 4.47 5.03 5.58 6.70 7.82 8.38 8.93 10.05 11.17 0.39 0.54 0.78 1.17 1.56 1.95 2.34 2.73 3.12 3.51 3.90 4.68 5.46 5.85 6.24 7.02 7.80 9.75 11.70 0.05 0.07 0.12 0.26 0.44 0.67 0.94 1.25 1.60 1.99 2.42 3.39 4.51 5.12 5.77 7.18 8.72 13.21 18.48
0.10 0.15 0.29 0.62 1.06 1.60 2.25 2.99 3.83 4.76 5.79 8.12 10.80 12.27 13.83 17.20 20.90
0.040 0.065 0.13 0.27 0.46 0.69 0.97 1.29 1.66 2.07 2.51 3.52 4.68 5.31 5.99 7.45 9.05
0.022 0.032 0.052 0.11 0.19 0.29 0.41 0.54 0.69 0.86 1.05 1.47 1.95 2.22 2.50 3.11 3.78 5.72 8.00
10 in.
0.25 0.35 0.50 0.75 1.00 1.25 1.49 1.74 1.99 2.24 2.49 2.99 3.49 3.74 3.99 4.48 4.98 6.23 7.47 8.72 9.97 12.46
12 in.
0.57 0.72 0.86 1.00 1.15 1.29 1.43 1.72 2.01 2.15 2.29 2.58 2.87 3.59 4.30 5.02 5.73 7.16 8.60 10.03 11.47 0.03 0.04 0.04 0.06 0.07 0.10 0.13 0.14 0.16 0.20 0.24 0.37 0.52 0.69 0.88 1.34 1.87 2.49 3.19 3.97 4.82 0.63 0.75 0.88 0.94 1.00 1.13 1.25 1.57 1.88 2.20 2.51 3.14 3.76 4.39 5.02 5.64 6.27 9.40 12.54 0.90 1.07 1.25 1.43 1.79 2.14 2.50 2.86 3.21 3.57 5.36 7.14 8.93 10.71 0.90 1.14 1.36 1.59 1.81 2.04 2.27 3.40 4.54 5.67 6.80 9.07 11.34 0.036 0.045 0.07 0.085 0.11 0.14 0.17 0.36 0.61 0.92 1.29 2.19 3.33 0.015 0.02 0.03 0.037 0.048 0.061 0.074 0.16 0.26 0.40 0.56 0.95 1.44 0.045 0.05 0.075 0.09 0.14 0.20 0.27 0.34 0.42 0.51 1.08 1.84 2.78 3.98 0.019 0.022 0.033 0.039 0.61 0.087 0.12 0.15 0.18 0.22 0.47 0.80 1.20 1.68 1.12 1.28 1.44 1.60 2.40 3.20 4.01 4.81 6.41 8.01 9.61 11.21 12.82 0.037 0.05 0.06 0.07 0.15 0.26 0.40 0.55 0.94 1.42 1.99 2.65 3.41 0.03 0.04 0.05 0.06 0.07 0.08 0.10 0.16 0.22 0.29 0.37 0.56 0.78 1.04 1.33 1.65 2.00 4.25 7.23 0.013 0.017 0.022 0.026 0.030 0.035 0.043 0.068 0.095 0.12 0.16 0.24 0.34 0.45 0.58 0.71 0.87 1.84 3.13 0.016 0.022 0.026 0.030 0.065 0.11 0.17 0.24 0.41 0.62 0.86 1.15 1.48 1.31 1.96 2.62 3.27 3.92 5.23 6.54 7.85 9.16 10.46 11.77 13.07 14.39 15.70 17.00 18.31 0.013 0.017 0.017 0.026 0.030 0.043 0.056 0.061 0.069 0.087 0.10 0.16 0.23 0.30 0.38 0.58 0.81 1.08 1.38 1.72 2.09
0.04 0.06 0.08 0.11 0.14 0.17 0.21 0.30 0.39 0.45 0.50 0.63 0.76 1.16 1.61 2.15 2.75 4.16 5.83 7.76 9.93
0.017 0.026 0.035 0.048 0.061 0.074 0.091 0.13 0.17 0.19 0.22 0.27 0.33 0.50 0.70 0.93 1.19 1.81 2.52 3.36 4.30
0.02 0.028 0.04 0.09 0.15 0.22 0.31 0.42 0.54 0.67 0.81 1.14 1.51 1.72 1.94 2.41 2.93 4.43 6.20 8.26 10.57 16.00
0.009 0.012 0.017 0.039 0.065 0.095 0.13 0.18 0.23 0.29 0.35 0.49 0.65 0.74 0.84 1.04 1.27 1.92 2.68 3.58 4.58 6.93
0.54 0.63 0.72 0.81 0.90 1.08 1.26 1.35 1.44 1.62 1.80 2.25 2.70 3.15 3.60 4.50 5.40 6.30 7.19 8.09 8.99
14 in.
16 in.
0.04 0.09 0.16 0.25 0.34 0.59 0.88 1.24 1.66 2.12 2.64 3.20 3.83 4.49 5.21 5.99
0.02 0.04 0.07 0.11 0.15 0.25 0.38 0.54 0.72 0.92 1.14 1.38 1.66 1.95 2.26 2.60
0.99 1.49 1.99 2.49 2.99 3.99 4.99 5.98 6.98 7.98 8.98 9.97 10.97 11.97 12.97 13.96 14.96 15.96 16.96 17.95
0.02 0.05 0.08 0.13 0.17 0.30 0.46 0.64 0.86 1.09 1.364 1.66 1.99 2.324 2.69 3.09 3.51 3.96 4.43 4.93
0.01 0.02 0.04 0.05 0.08 0.13 0.19 0.28 0.37 0.48 0.59 0.72 0.86 1.00 1.17 1.33 1.52 1.71 1.92 2.13
TABLE III CARRYING CAPACITY AND FRICTION LOSS FOR SDR 26 THERMOPLASTIC PIPE
(Independent variables: Gallons per minute and nominal pipe size O.D. Dependent variables: Velocity, friction head and pressure drop per 100 feet of pipe, interior smooth.)
Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second
1 2 5 7 10 15 20 25 30 35 40 45 50 60 70 75 80 90 100 125 150 175 200 250 300 350 400 450 500 750 1000 1250 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000
1 in. 2 1/2 in. 1 1/4 in. 1 1/2 in. 2 in.
/2 in.
3in.
4 in. 5 in.
0.50 0.99 2.47 3.46 4.94 7.40 9.87 0.59 1.48 2.08 2.96 4.44 5.92 7.40 8.88 10.36
6 in.
0.28 0.56 3.14 5.76 10.96 23.23 39.57 0.29 0.91 1.66 3.16 6.69 11.40 17.23 24.15 32.13 0.13 0.39 0.72 1.37 2.90 4.94 7.46 10.46 13.91 0.36 0.90 1.25 1.79 2.68 3.58 4.47 5.36 6.26 7.15 8.04 8.94 0.085 0.27 0.49 0.92 1.96 3.34 5.04 7.07 9.41 12.05 14.98 18.21 0.037 0.117 0.21 0.40 0.85 1.45 2.18 3.06 4.07 5.22 6.49 7.88 0.27 0.68 0.96 1.36 2.04 2.72 3.40 4.08 4.76 5.44 6.12 6.80 8.16 9.52 10.19 10.87 12.23 13.59 0.02 0.14 0.25 0.47 1.00 1.71 2.59 3.63 4.83 6.18 7.69 9.34 13.10 17.42 19.80 22.31 27.75 33.73 0.0087 0.059 0.104 0.20 0.43 0.74 1.12 1.57 2.09 2.68 3.33 4.04 5.67 7.54 8.57 9.66 12.02 14.61 0.17 0.44 0.61 0.87 1.30 1.73 2.16 2.60 3.03 3.46 3.90 4.33 5.19 6.06 6.49 6.92 7.79 8.66 0.01 0.045 0.08 0.16 0.33 0.57 0.86 1.21 1.61 2.06 2.56 3.11 4.36 5.80 6.60 7.43 9.25 11.24 0.004 0.020 0.035 0.069 0.14 0.25 0.37 0.52 0.70 0.89 1.11 1.35 1.89 2.51 2.86 3.22 4.01 4.87
10 in.
0.30 0.42 0.59 0.88 1.18 1.47 1.77 2.06 2.35 2.65 2.94 3.53 4.12 4.41 4.71 5.30 5.89 7.36 8.83 10.31
0.025 0.035 0.06 0.13 0.22 0.34 0.47 0.63 0.81 1.00 1.22 1.71 2.27 2.58 2.91 3.62 4.39 6.65 9.31 12.40
0.011 0.015 0.026 0.056 0.095 0.15 0.20 0.27 0.35 0.43 0.53 0.74 0.98 1.12 1.26 1.57 1.90 2.88 4.03 5.37
0.20 0.28 0.40 0.59 0.79 0.99 1.19 1.39 1.59 1.78 1.98 2.38 2.78 2.97 3.17 3.57 3.97 4.96 5.95 6.94 7.93 9.92 0.012 0.017 0.022 0.033 0.039 0.048 0.061 0.13 0.22 0.33 0.46 0.78 1.19 1.66
12 in.
0.48 0.60 0.72 0.84 0.96 1.08 1.20 1.44 1.67 1.79 1.91 2.15 2.39 2.99 3.59 4.19 4.79 5.98 7.18 8.38 9.57 10.77 11.96 0.02 0.03 0.03 0.04 0.05 0.07 0.09 0.10 0.12 0.14 0.18 0.27 0.37 0.50 0.63 0.96 1.34 1.79 2.28 2.84 3.45 7.31 0.55 0.66 0.77 0.83 0.88 0.99 1.10 1.39 1.66 1.94 2.21 2.76 3.31 3.87 4.42 4.97 5.52 8.28 11.05 0.66 0.83 0.98 1.14 1.30 1.63 1.95 2.28 2.61 2.93 3.26 4.89 6.51 8.15 9.77 13.03 0.83 1.05 1.26 1.47 1.68 1.89 2.10 3.14 4.19 5.27 6.29 8.38 10.48 12.58 0.027 0.04 0.05 0.075 0.09 0.11 0.14 0.29 0.50 0.76 1.06 1.81 2.74 3.84 8 in. 0.03 0.037 0.04 0.06 0.07 0.11 0.16 0.21 0.27 0.33 0.41 0.86 1.47 2.23 3.11 5.30 0.012 0.015 0.017 0.026 0.030 0.048 0.069 0.091 0.12 0.14 0.18 0.37 0.64 0.96 1.35 2.29 1.04 1.19 1.34 1.49 2.23 2.98 3.73 4.47 5.96 7.45 8.94 10.43 11.92 13.41 0.04 0.04 0.05 0.06 0.13 0.22 0.34 0.46 0.79 1.20 1.67 2.22 2.86 3.54 0.02 0.03 0.04 0.04 0.05 0.06 0.07 0.11 0.16 0.21 0.27 0.41 0.57 0.76 0.97 1.21 1.47 3.12 5.31 0.009 0.013 0.017 0.017 0.022 0.026 0.030 0.047 0.069 0.091 0.12 0.18 0.25 0.33 0.42 0.52 0.64 1.35 2.30 0.017 0.017 0.022 0.026 0.056 0.095 0.15 0.20 0.34 0.52 0.72 0.96 1.24 1.53 0.009 0.013 0.013 0.017 0.022 0.030 0.039 0.043 0.052 0.061 0.078 0.12 0.16 0.22 0.27 0.42 0.58 0.77 0.99 1.23 1.49 3.17
0.02 0.04 0.05 0.07 0.09 0.11 0.14 0.19 0.25 0.29 0.32 0.40 0.49 0.74 1.04 1.39 1.77 2.68 3.75 5.00 6.39 7.95 9.66
0.009 0.017 0.022 0.030 0.039 0.048 0.061 0.082 0.11 0.13 0.14 0.17 0.21 0.33 0.45 0.60 0.77 1.16 1.62 2.17 2.77 3.44 4.18
0.47 0.55 0.63 0.71 0.78 0.94 1.10 1.18 1.25 1.41 1.57 1.96 2.35 2.74 3.13 3.92 4.70 5.49 6.27 7.05 7.84 11.75
0.01 0.014 0.02 0.05 0.09 0.13 0.18 0.24 0.31 0.38 0.47 0.65 0.87 0.99 1.11 1.38 1.68 2.54 3.56 4.74 6.07 9.18
0.0045 0.0063 0.009 0.022 0.039 0.056 0.078 0.10 0.13 0.16 0.20 0.28 0.38 0.43 0.48 0.60 0.73 1.10 1.54 2.05 2.63 3.98
59
CAUTION: Flow velocity should not exceed 5 feet per second. PVC and CPVC pipe cannot be used for compressed air service.
TABLE IV CARRYING CAPACITY AND FRICTION LOSS FOR SDR 21 THERMOPLASTIC PIPE
60
Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second
3
(Independent variables: Gallons per minute and nominal pipe size O.D. Dependent variables: Velocity, friction head and pressure drop per 100 feet of pipe, interior smooth.)
1 2 5 7 10 15 20 25 30 35 40 45 50 60 70 75 80 90 100 125 150 175 200 250 300 350 400 450 500 750 1000 1250 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000 0.28 0.56 3.14 5.76 10.96 23.23 39.57
5 in.
CAUTION: Flow velocity should not exceed 5 feet per second. PVC and CPVC pipe cannot be used for compressed air service.
Gallons Per Minute 0.12 0.24 1.36 2.49 4.75 10.06 17.13 0.60 1.50 2.09 2.99 4.49 5.98 7.48 8.97 10.47
6 in.
/2 in.
0.84 1.67 4.17 5.84 8.34 0.30 0.93 1.70 3.24 6.86 11.68 17.66 24.76 32.94 0.29 0.71 0.99 1.41 2.12 2.83 3.54 4.24 4.95 5.66 6.36 7.07 8.49 9.90 10.61 0.05 0.15 0.28 0.52 1.11 1.89 2.85 4.00 5.32 6.81 8.47 10.29 14.42 19.19 21.80 0.022 0.065 0.12 0.23 0.48 0.82 1.23 1.73 2.30 2.95 3.67 4.46 6.24 8.31 9.44 0.13 0.41 0.74 1.40 2.97 5.06 7.65 10.72 14.26 0.37 0.93 1.31 1.86 2.79 3.72 4.65 5.58 6.51 7.44 8.37 9.30 11.17 0.095 0.30 0.54 1.02 2.16 3.68 5.56 7.80 10.37 13.28 16.52 20.08 28.14 0.04 0.13 0.23 0.44 0.94 1.59 2.41 3.38 4.49 5.75 7.15 8.69 12.18
4 in.
8 in.
0.18 0.45 0.63 0.90 1.35 1.80 2.25 2.71 3.16 3.61 4.06 4.51 5.41 6.31 6.76 7.21 8.12 9.02
0.023 0.06 0.081 0.17 0.37 0.63 0.95 1.34 1.78 2.27 2.83 3.44 4.82 6.41 7.29 8.21 10.21 12.41
0.010 0.025 0.035 0.074 0.16 0.27 0.41 0.58 0.77 0.98 1.23 1.49 2.09 2.78 3.16 3.55 4.42 5.37
10 in.
0.31 0.43 0.61 0.92 1.23 1.53 1.84 2.15 2.45 2.76 3.07 3.68 4.29 4.60 4.91 5.52 6.14 7.67 9.20 10.74
0.031 0.044 0.07 0.14 0.25 0.37 0.52 0.70 0.89 1.11 1.35 1.89 2.51 2.85 3.22 4.00 4.86 7.36 10.30 13.72
0.014 0.020 0.03 0.061 0.11 0.16 0.23 0.30 0.39 0.48 0.58 0.82 1.09 1.23 1.39 1.73 2.10 3.19 4.46 5.94
0.20 0.29 0.41 0.62 0.83 1.03 1.24 1.45 1.65 1.86 2.06 2.48 2.89 3.10 3.30 3.72 4.13 5.17 6.19 7.23 8.26 10.33 0.012 0.020 0.026 0.035 0.043 0.056 0.065 0.14 0.24 0.37 0.51 0.87 1.33 1.85
12 in.
0.50 0.62 0.75 0.87 1.00 1.12 1.25 1.50 1.75 1.87 2.00 2.25 2.50 3.13 3.75 4.37 4.99 6.24 7.49 8.74 9.99 11.24 12.48 0.02 0.03 0.04 0.04 0.05 0.08 0.10 0.11 0.13 0.16 0.19 0.30 0.41 0.55 0.70 1.06 1.48 1.98 2.53 3.14 3.82 8.09 0.58 0.69 0.81 0.86 0.92 1.04 1.15 1.44 1.73 2.02 2.31 2.89 3.46 4.04 4.61 5.19 5.76 8.64 11.53 0.67 0.85 1.02 1.19 1.36 1.70 2.04 2.38 2.72 3.06 3.40 5.10 6.80 8.50 10.19 13.59 0.86 1.10 1.31 1.54 1.75 1.97 2.19 3.29 4.38 5.48 6.57 8.76 10.96 13.15 0.027 0.045 0.06 0.08 0.10 0.13 0.15 0.33 0.56 0.85 1.18 2.02 3.06 4.27 0.03 0.037 0.05 0.065 0.08 0.125 0.18 0.24 0.30 0.37 0.45 0.96 1.63 2.47 3.45 5.87 0.012 0.015 0.022 0.028 0.035 0.054 0.078 0.103 0.13 0.16 0.19 0.42 0.64 1.07 1.49 2.54 1.08 1.24 1.40 1.55 2.33 3.11 3.89 4.66 6.22 7.77 9.33 10.88 12.44 13.99 0.036 0.04 0.06 0.07 0.14 0.24 0.37 0.51 0.87 1.33 1.85 2.47 3.17 3.93 0.02 0.03 0.04 0.05 0.05 0.07 0.08 0.125 0.18 0.24 0.30 0.46 0.63 0.85 1.08 1.34 1.63 3.46 5.89 0.009 0.013 0.017 0.022 0.022 0.030 0.035 0.054 0.078 0.103 0.13 0.20 0.27 0.37 0.47 0.58 0.71 1.50 2.55 0.016 0.017 0.026 0.030 0.061 0.10 0.16 0.22 0.38 0.57 0.80 1.07 1.37 1.70 0.009 0.013 0.017 0.017 0.022 0.035 0.043 0.048 0.056 0.069 0.082 0.13 0.18 0.24 0.30 0.46 0.64 0.86 1.10 1.36 1.65 3.50
0.03 0.04 0.06 0.08 0.10 0.12 0.15 0.21 0.28 0.32 0.36 0.45 0.54 0.82 1.15 1.54 1.96 2.97 4.16 5.54 7.09 8.82 10.72
0.013 0.017 0.026 0.035 0.043 0.052 0.065 0.091 0.12 0.14 0.16 0.19 0.23 0.36 0.50 0.67 0.85 1.29 1.80 2.40 3.07 3.82 4.64
0.49 0.57 0.65 0.74 0.82 0.98 1.14 1.23 1.31 1.47 1.63 2.04 2.45 2.86 3.27 4.09 4.90 5.72 6.54 7.35 8.17 12.26
0.015 0.021 0.03 0.06 0.09 0.14 0.20 0.27 0.34 0.42 0.51 0.72 0.96 1.09 1.23 1.52 1.85 2.81 3.93 5.23 6.69 10.13
0.006 0.009 0.013 0.026 0.039 0.061 0.087 0.12 0.15 0.18 0.22 0.31 0.42 0.47 0.53 0.66 0.80 1.22 1.70 2.26 2.90 4.39
ENGINEERING DATA
Water Flow Characteristics Water-Hammer
When a pipe contains a column of moving liquid, considerable kinetic energy is stored in the liquid by virtue of its mass and velocity. If the velocity is suddenly destroyed by the quick closing of a valve this energy cannot be absorbed because liquid is nearly incompressible. Therefore, an instantaneous shock is created which may represent excessively high pressures. Maximum pressure caused by water-hammer may be calculated with the following formulae:
(wave velocity for water in PVC pipe) 1 + Kdi Et p = aV (pressure surge) 2.31g Where: p = pressure surge, psi a = wave velocity, ft./sec. v = maximum velocity change, ft./sec. g = acceleration of gravity, 32.2 ft./sec.2 k = uid bulk modulus, 300,000 psi for water di = pipe inside diameter, inches E = modulus of elasticity of the pipe, 420,000 psi for PVC, 360,000 psi for CPVC t = wall thickness, inches a =
column separation. Check valves can be used near pumps to help keep lines full. Use properly sized vacuum breaker-air relief valves to control the amount of air that is admitted or exhausted throughout the system.
SPECIFIC INSIDE DIAMETERS OF ESLON PIPE
4660
Water-hammer calculated by the above formula is only about 1/ 3 of steel and cast iron pipe. Water-hammer is a commonly used term for pressure surge in a piping system. One of the major causes of surge is a rapid change in velocity. The maximum safe velocity in a PVC or CPVC piping system depends on the specic details of the system and the operating conditions. In general, 5 feet per second is considered to be safe. Higher velocities may be considered where the operating characteristics of valves and pumps are known so that sudden changes in ow velocity can be controlled.
Causes
Here are some of the more common causes of pressure surge that should be reviewed when a plastic piping system is being considered. Speed of opening or closing of regulating type valves. Action of pumps starting or stopping. Movement of entrapped air through the system. Formation of vacuum and column separation.
Preventive Measures
Understanding the concept of water-hammer and designing the system to minimize it is the best possible preventive measure. A few tips to consider when attempting to reduce the causes of surge in a piping system are: Keep uid velocities under 5 feet per second (see pages 57-60). Check the cycling time of valves to prevent abrupt changes in ow. Both manual and actuated valving should be checked for specic closing times. Evaluate ow at pump start-up and during spin-down. Also determine how much air, if any, is introduced during pump start-up. Use surge control devices and standpipes wisely to give ow storage during surge and to minimize
61
ENGINEERING DATA
Thermal Linear Expansion of PVC and Corzan CPVC Pipe
Thermal expansion and contraction is fairly common in most piping materials. The coefcient of linear expansion or expansivity for PVC and CPVC pipe is the ratio of the change in pipe length per degree change in temperature. In the design of a piping system where runs are over 100 ft. in length, remember that PVC and CPVC expand roughly 4.5 to 5 times more than iron or steel. An allowance of about 1/ 3" of expansion or contraction should be calculated for every 100 feet of pipe run for each 10 degree change between ambient installation temperature and maximum operating temperature. The movement or growth in pipe length can be signicant if the temperature variation between installation and operation is rather large. However, the resultant stresses generated by movement will be somewhat less for plastics than for steel. This is due to a higher modulus of elasticity for PVC and CPVC pipe in comparison to metallics; and, over time, some stress relaxation will occur. The graph on page 63 illustrates the relationship between temperature change and growth in pipe length.
62
ENGINEERING DATA
Linear Expansion and Contraction
Coefcient of Thermal Linear Expansion
PVC 1120 = 2.8 x 10-5 in/in/F CPVC 4120 = 3.4 x 10-5 in/in/F To Calculate: L = Change in pipe length due to thermal changes. L = Straight runs of pipe with no changes in direction. Y = Coefficient of thermal expansion. (see above) T = Maximum change in temperature between installation and operation. (T MAX. - T MIN.) L = Y x L x T Example: A system has 350 feet (4,200") of straight run (L) with no direction change. Pipe material is CORZAN CPVC. Coefficient (Y) is 3.4 x 10-5 (0.000034"). Pipe is installed at an ambient temperature of 60F. Maximum anticpated operating temperature is 140F. The difference (T) is 80F. L = 0.000034 x 4,200 x 80 L = 11.4" of linear expansion in 350 Ft. of pipe.
PVC
112
CP
VC
412
63
ENGINEERING DATA
Fundamentals of Adjusting for Expansion and Contraction of Above-Ground Horizontal Pipe
(Remarks)
64
ENGINEERING DATA
Fundamentals of Adjusting for Expansion and Contraction of Above-Ground Vertical Pipe
(Remarks)
ENGINEERING DATA
Allowance for Underground Contraction
PVC Pipe Snaking Procedure
Installation and operating temperatures for underground pipelines frequently vary. PVC expands under increasing temperatures and contracts with decreasing temperatures. Allowance for thermal expansion and contraction is easily made by snaking the pipe in the trench. Snaking is recommended for pipe using solvent cemented joints or other rigid couplings 1/ 2" through 2 1/ 2" nominal size. When installation temperature is lower than the operating temperature, install the pipe in straight alignment and bring the pipe up to operating temperature after the joints are cured but before backlling. When installation temperature is considerably higher than the operating temperature, the pipe should be installed by snaking in the trench. Recommended offsets and loop lengths for up to 2 1/ 2" nominal size are shown in the chart below. For pipe diameters above 2 1/ 2", the pipe should be installed in a straight alignment. Before backlling the trench, the temperature of pipe should be allowed to condition to within 15F of the design operating temperature. When large swings in operating temperatures are expected, it may be necessary to consult the factory. NOTE: Piping must not be buried less than 24" in areas of heavy vehicular or construction equipment trafc. Fatigue of the pipe and joints will occur unless they are encased in a suitable, metal conduit. For additional information and data, please refer to ASTM specications D2321, D2774, F645, and F690.
Loop Length Loop Offset (Inches) (Feet) 20 3.0 3.5 4.5 5.0 6.0 6.5 7.0 7.0 8.0 8.0 50 7.0 9.0 11.0 13.0 14.0 15.5 17.0 18.0 19.0 20.0 100 13.0 18.0 22.0 26.0 29.0 31.5 35.0 37.0 40.0 42.0
66
ENGINEERING DATA
Support Spacing for PVC and CPVC Piping Systems
Support and spacing requirements for PVC and CPVC pipe, ttings, and valves should be designed into the system to allow for increased temperatures. As temperature increases, the tensile strength of PVC and CPVC decreases, so the pipe and associated xtures must be well supported. Horizontal piping systems should be supported on uniform centers which are determined by maximum operating temperatures. The following chart shows the recommended support spacing according to size, schedule, and operating temperatures when the transported liquid has a specic gravity of up to 1.00 with no concentrated loads. These spacings apply to uninsulated lines, either in a building or exposed to the atmosphere. The formula used to determine the spacing data takes into account the heating effect of the sun on low temperature lines. Adjustable clevis, ring, or roll hangers and roll stands with broad support surfaces are best for use with PVC and CPVC pipe. Other suitable types include: pipe clamps, straps, and riser clamps. The broader and atter the support surfaces, the better. They should be led smooth, taped, or padded to avoid the possibility of damaging the pipe. Also remove any sharp edges or burrs on the clamps, anchors, or any other supporting equipment that could frequently come in contact with the pipe. Do not clamp or anchor the pipe so that it is held absolutely rigid or constricted. Some slight axial movement is necessary. For vertical lines, it is recommended that the pipe be banded at intervals determined by the vertical load involved. Riser clamps are best utilized if they are supported on spring hangers. Short risers should include a saddle at the bottom and may require an additional hanger at the top. Longer risers may require over-sized U-bolts or similar devices to prevent lateral motion. All valves and points of concentrated loads such as tees and anges should have support independent of normal span supports. Metallic or lined valves should be fully supported because of the increased weight. At higher temperatures or when the line is transporting hazardous liquids, it may be economically more practical to use a continuous support system. When pipe clamps are used, they should not force the pipe and ttings into position. To remedy this, each section of the pipeline should be laid out and all connections, whether solvent cemented, screwed, or anged should be made while the pipe is held in temporary support. Once the joints have been completed, the nal clamping can be done. When correctly installed, a clamp, a holder, or a pipe connection can be loosened or removed without the pipeline shifting position.
PVC Pipe PR 160 & 200 Schedule 40 Temp. F Temp. F 60 80 100 120 140 60 80 100 120 140
3 1/2 3 1/2 4 4 4 4 1/2 4 1/2 5 6 7 3 /2
1
CPVC Pipe Schedule 40 Schedule 80 Temp. F Temp. F 60 80 100 120 140 180 60 80 100 120 140 180
5 5 /2
1
/2 /4
3 3 3 /2
1
4 1/2 4 1/2 5 5 /2
1
4 4 4 /2
1
2 1/2 2 1/2 2 /2 2 /2
1 1 1
4 1/2 4 1/2 5 5 /2
1
3 3 3 /2
1
2 1/2 2 /2
1
5 5
1
4 1/2 4 1/2 5
1
4 4
1
2 1/2 2 /2
1 1
5 1/2 5 1/2
1 1
5
1
4 1/2 4 1/2 5 5 /2
1
4 /2
1
4 /2
1
4 /2
1
5 /2 5 /2 5 /2 6 7 7 8 8 9 11
1
4 /2
1
4 4 4 4 5 5 1/2 6 1/2
3 3 3 1/2 3 1/2 4 4 5 5
1
6 6 6 1/2 7 8 9
3 3 3 1/2 4 4 4 1/2 5 6 6 7
6 6 6 1/2 7 1/2 8
5 /2 5 /2
6 7 7 8 9
6 6 6 1/2 7 8 9
5 5 1/2 5 1/2 6 7 8 9
3 1/2 4 4 4 1/2 5 6
5 5 5 6 6 7 1/2 8
1
6 6 6 1/2 7 1/2
6 1/2 6 1/2
6 6 6 1/2 7 1/2 9 10
7 1/2 7 1/2
6 1/2 4 1/2
10 9 1/2 12 12 11 11
8 1/2 5 1/2 10
1
9 1/2
1
7 1/2 5 1/2
111/2 11 1/2 11 12 /2 12 /2 12 /2
10 1/2 9 1/2
11 /2 10 /2 9 /2 6 /2 5 /2 12
1
10 /2 10 /2 10
11 10 1/2 6 1/2
11
1
7
1
6
1
13 1/2 13
12 /2 11 /2 10 /2 7 /2 6 /2
NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity. * Chart based on spacing for continuous spans and for uninsulated lines conveying uids of specic gravity up to 1.00.
67
ENGINEERING DATA
Recommended Pipe Hangers for PVC and CPVC Piping Systems
PIPE RINGS PIPE ROLLS STRAPS, HOOKS
PIPE CLAMPS
PIPE COVERING
BOLT
NOTE: Clamps used as anchors (such as U-bolts, etc.), if over-tightened, can produce a point-of-load stress on the pipe. This can result in cracking or premature burst failure. If Ubolts must be used, then a metal shield (Fig. 19) should be placed between the U-bolt and pipe surface. When anchoring plastic pipe, it is always desirable to spread the load over a wide area of contact.
68
INSTALLATION
General Recommendations
Failure to follow the safety precautions below may result in misapplication or improper installation and testing which can cause severe personal injury and/or property damage. pipe should be snaked in the trench to allow for expansion and contraction. If solvent cement welding is used for the method of joining, snaking, pressure testing, and pipe movement should not be done until after the joints have been given sufcient time to dry.
1. Handling
Compared to steel, iron or copper pipe, PVC and CPVC pipe and ttings have a lower impact resistance (especially at low temperatures). Care should be exercised during transportation and installation of PVC and CPVC. Pipe installed in high impact areas should be protected accordingly.
7. Protect Plastic Pipe from Contact with Hard and Pointed Objects.
Impact resistance is lower than for metals.
WARNING
NEVER use compressed air or gas in PVC/CPVC pipe and fittings. NEVER test PVC/CPVC pipe and fittings with compressed air or gas, or air-over-water boosters.w ONLY use PVC/CPVC pipe for water and approved chemicals. Use of compressed air or gas in PVC/CPVC pipe and fittings can result in explosive failures and cause severe injury or death.
8. Testing
8.1 NEVER use compressed air or gas or airover-water boosters to pressure test PVC or CPVC piping systems. ONLY hydrostatic pressure testing is to be conducted on PVC and CPVC piping systems (see page 73 for proper procedures). Compressed air or gases can surge to high pressures and cause explosive failures that could seriously injure personnel. 8.2 Carefully follow all instructions for hydrostatic pressure testing (see page 73). Failure to follow these instructions can result in a system failure. 8.3 Before water-testing a system, always bleed all entrapped air from system. Entrapped air is a major cause of surge and burst failure in plastic piping systems.
5. Trench Preparation
When laying PVC and CPVC pipe below the ground, care should be taken to remove all rocks, boards, empty primer and cement cans, brushes, bottles and other debris from the trench. Smaller diameters of
69
B. Selection of Materials
Cutting DeviceSaw or Pipe Cutter Deburring Tool, Knife, File, or Beveling Machine (2" and above) BrushPure Bristle RagCotton (Not Synthetic) Primer and Cleaner Solvent CementPVC for PVC Components and CPVC for CPVC Components. Use proper type and viscosity. ContainerMetal cans to Hold Primer and Cement. Select the type of PVC or CPVC materials to be used on the basis of their application with respect to chemical resistance, pressure rating, temperature characteristics, etc.... Insertion ToolHelpful for larger diameter pipe and ttings (6" and above).
10-20% (by weight) virgin PVC material solvated with tetrahydrofuran (THF). Select the proper cement; Schedule 40 cement should be used for Schedule 40 and SDR pipe sizes 2" diameter or less. For Schedule 40 and SDR over 2" and all sizes of Schedule 80 pipe, Schedule 80 cement is recommended. Never use allpurpose cements, commercial glues and adhesives or ABS cement to join PVC or CPVC pipe and ttings.
Primers and cements are extremely flammable, and must not be stored or used near heat or open flame. Read all warnings on primer and cement cans.
Applicators
Select a suitable pure bristle type paint brush. Use a proper width brush or roller to apply the primer and cement (see chart below). Speedy application of cement is important due to its fast drying characteristics. IMPORTANT NOTE: A dauber type applicator should only be used on pipe sizes 2" and below. For larger diameter pipe, a brush, swab, or roller must be used.
Primer
It is recommended that Tetrahydrofuran (THF) be used to prepare the surfaces of pipe and ttings for solvent welding. Do not use water, rags, gasoline, or any other substitutes for cleaning PVC or CPVC surfaces. A chemical cleaner such as MEK may be used.
Cement
The cement should be a bodied cement of approximately 500 to 1600 centipoise viscosity containing
70
2. Deburring
Use a knife, plastic pipe deburring tool, or le to remove burrs from the end of small diameter pipe. Be sure to remove all burrs from around the inside as well as the outside of the pipe. A slight chamfer (bevel) of about 10-15 should be added to the end to permit easier insertion of the pipe into the tting. Failure to chamfer the edge of the pipe may remove cement from the tting socket, causing the joint to leak. 3 For pressure pipe systems /32" (2.5 mm) approx. of 2" and above, the pipe must be end-treated with a 15 chamfer cut to a depth of approximately 3/ 32." Commercial power bevelers 10-15 are recommended.
STEP 1
STEP 2
Depth-Of-Entry Mark
Marking the depth of entry is a way to check if the pipe has reached the bottom of the tting socket in step #6. Measure the tting socket depth and mark this distance on the pipe O.D. You may want to add several inches to the distance and make a second mark as the primer and cement will most likely destroy your rst one. Apply primer to the surface of the pipe and tting socket with a natural bristle brush (see chart on page 70). This process softens and prepares the PVC or CPVC for the solvent cementing step. Move quickly without hesitation to the cementing procedure while surfaces are still wet with primer.
STEP 4 71
Apply the solvent cement evenly and quickly around the outside of the pipe at a width a little greater than the depth of the tting socket while the primer is still wet. Apply a light coat of cement evenly around the inside of the tting socket. Avoid puddling. Apply a second coat of cement to the pipe end. NOTE: When cementing bell-end pipe be careful not to apply an excessive amount of cement to the bell socket or spigot end. This will prevent solvent damage to the pipe. For buried pipe applications, do not throw empty primer or cement cans into the trench along side the pipe. Cans of cement and primer should be closed at all times when not in use to prevent evaporation of chemicals and hardening of cement.
STEP 5
Primers and cements are extremely flammable, and must not be stored or used near heat or open flame. Read all warnings on primer and cement cans.
6. Joint Assembly
Working quickly, insert the pipe into the tting socket bottom and give the pipe or tting a 1/ 4" turn to evenly distribute the cement. Do not continue to rotate the pipe after it has hit the bottom of the tting socket. A good joint will have sufcient cement to make a bead all the way around the outside of the tting hub. The tting will have a tendency to slide back on the pipe while the cement is wet so hold the joint tightly together for about 15 seconds. For pipe sizes 4" and above, greater axial forces are necessary for the assembly of interference t joints. Mechanical forcing equipment may be needed to join the pipe and hold the joint until the cement sets. The joint may have to be held together for up to 3 minutes. Consult the factory for specics. NOTE: Always wait at least 24 hours before pressure testing a piping system to allow cemented joints to cure properly. For colder temperatures, it may be necessary to wait a longer period of time (see page 73).
STEP 6
STEP 7
Helpful Hints
1. Work quickly and carefully. 2. Use liberal amounts of fresh cement. 3. Do not attempt cementing in the rain or in the presence of moisture. 4. Do not cement when the temperature is below 40F or above 90F under direct sunlight. 5. Do not take shortcuts or bypass recommended steps. 6. Consult your cement manufacturer for specic questions or problems. Do not weld steel piping that has been connected to freshly cemented PVC or CPVC pipe. Keep primers and cements away form heat, sparks, and flame. Provide good ventilation to reduce fire hazard and to minimize inhalation of solvent vapors. Read all warnings on primer and cement cans.
WARNING
NEVER use compressed air or gas in PVC/CPVC pipe and fittings. NEVER test PVC/CPVC pipe and fittings with compressed air or gas, or air-over-water boosters. ONLY use PVC/CPVC pipe for water and approved chemicals. Use of compressed air or gas in PVC/CPVC pipe and fittings can result in explosive failures and cause severe injury or death.
1. The last assembled joint should be fully cured before lling the system with water. 2. All valves and air relief mechanisms should be opened at the ends and elevations. The system should be lled slowly, ow velocities should not exceed 1 foot per second (Velocity-GPM charts pages 57-60). This will prevent surge, water hammer, and air entrapment. 3. Water ow should continue until all entrapped air is completely ushed out of every branch of the system. Maintain the 1 ft/s velocity until every valve is checked. A rapidly uctuating gauge needle during pressure rise
may be an indication that entrapped air still remains in the system. Systems should include the appropriate air relief and vacuum breaker valves to vent air during normal operation after installation. Entrapped air is major cause of surge and burst failure in plastic piping systems. 4. After lling the system, do not pressurize until the responsible engineer is present to witness the test. All personnel in the vicinity of the system should wear safety glasses and hard hats. High voltage electrical equipment should be shielded from a possible spray. 5. The piping system should be pressurized to 125% of its maximum design operating pressure. This pressure must not exceed 1.5 times the working pressure of the lowest rated component in the system, i.e. anges, unions, thread parts, valves, etc. 6. The pressure test should not exceed 1 hour. This should provide enough time to inspect all joints for leaks. If leaks are found, pressure must be relieved and the leak repaired. The system should then be recharged and retested. Consult the factory if you have any questions concerning these steps.
73
B. Selection of Materials
Power Threading Machine Threading Rachet and Pipe Vise (if hand pipe stock is used) Pipe Dies designed for plastic Strap Wrench
Teon* Tape or an approved Teon Paste Cutting and Deburring Tool Ring Gauge (L-1)
2. Threading
Threading Schedule 80 PVC and CPVC pipe can easily be accomplished using either a standard hand pipe stock or a power operated tool. Cutting dies should be clean and sharp. Power threading machines should be tted with dies having a 5 negative front rake and ground especially for plastic pipe. Self-opening die heads, and a slight chamfer to lead the dies will speed the operation; however, dies should not be driven at high speeds or with heavy pressure. When using a hand held cutter, the pipe should be held in a pipe vise. To prevent crushing or scoring of the pipe by the vice jaws, some type of protective wrap such as canvas, emery paper, rubber, or light metal sleeve should be used. For hand stocks, the dies should have a negative front rake angle of 5 to 10. PVC and CPVC is readily threaded and caution should be taken not to over-thread. Thread dimensional specications can be found on page 24.
74
NOTE: (1.) Never apply solvent cement to threaded pipe or threaded ttings. Do not allow cleaners, primers, or solvent cements to run or drip into the threaded portion of the tting. (2.) Some Teon pastes contain chemicals that may be harmful to the pipe and ttings. You should consult the supplier or manufacturer of the paste before use. (3.) Avoid screwing metallic male threads into plastic female threads. If connections to metal threads have to be made, the preferred method is to screw a plastic male thread into a metallic female thread. There are a variety of plastic ttings that are molded with metallic male or female NPT threaded inserts. The corrosion resistance of the metal insert will have to be taken into consideration. Consult the factory or your Eslon sales person for the availability of these metal insert ttings.
* Trademark of the E.I. DuPont Company.
75
A. Selection of Materials
Gasketfull faced elastomeric (Durometer A scale of 55 to 80, usually 1/ 8" thick). Must be resistant to chemicals owing through the line. Fastenersbolts, nuts, and washers, also resistant to the chemical environment. (Threads should be well lubricated.) Torque Wrencha necessity for tightening bolts in a manner that guards against excessive torque.
B. Flange Assembly
1. Join the ange to the pipe as outlined in the solvent cementing section or in the threading section depending on the joining method desired. 2. Align the anges and gasket by inserting all of the bolts through the matching bolt holes. Proper mating of anges and gaskets is very important for a positive seal. 3. Using a torque wrench, tighten each bolt in a gradual sequence as outlined by the ange sketch. For nal tightening of all bolts, nd the recommended torque value in the chart below.
1. Do not over-torque ange bolts. 2. Use the proper bolt tightening sequence. 3. Make sure the system is in proper alignment. 4. Flanges should not be used to draw piping assemblies together. 5. Flat washers must be used under every nut and bolt head.
RECOMMENDED TORQUE
Pipe Size (IPS) 1 /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8 10 12 No. Bolt Holes 4 4 4 4 4 4 4 4 8 8 8 12 12 Bolt Diameter 1 /2 1 /2 1 /2 1 /2 1 /2 5 /8 5 /8 5 /8 5 /8 3 /4 7 /8 7 /8 7 /8 Approx. Bolt Length* in. 2 1/2 2 1/2 2 1/2 3 3 3 1/2 3 3 1/2 4 4 5 5 5 Recommended Torque ft./lbs. 10-15 10-15 10-15 10-15 10-15 20-30 20-30 20-30 20-30 33-50 33-50 53-75 53-75
* Bolt lengths were calculated using two Eslon anges. Additional accessories or different mating surfaces will alter these numbers. NOTE: Flange bolt hole pattern meets ANSI B16.5.
76
Eslon PVC and Corzan CPVC Van Stone flanges provide important advantages when installed in piping systems which must be occasionally disassembled. Such systems are often temporary or have high mobility requirements. In addition, flanging facilitates assembly of confined or complex systems and is a very practical alternative when it is environmentally impossible to make solvent cemented joints on the job site.
77
NR = Not Recommended
PVC1
73F NR R R R R * NR NR * NR NR NR R * NR NR R R R R R R R R NR 140F NR R R * * NR NR NR * NR NR NR R * NR NR R NR R R R R R R NR
CPVC2
73F R R NR NR NR NR NR R NR NR NR * NR NR NR R NR NR NR NR NR NR NR NR NR NR NR NR NR 180F R R NR NR NR NR NR R NR NR NR * NR NR NR R NR NR NR NR NR NR NR NR NR NR NR NR NR
EPDM
140F R R R R R R R NR R NR R NR NR NR R R R R R R NR R R R 210F R R NR NR NR NR NR NR R NR R NR NR NR R R R R R NR R R R
Acetaldehyde Acetamide Acetic Acid, 10% Acetic Acid, 20% Acetic Acid, 50% Acetic Acid, 80% Acetic Acid, Glacial Acetic Anhydride Acetone, up to 5% Acetone, greater than 5% Acetophenone Acetyl Chloride Acetylene Acetyl Nitrile Acrylic Acid Acrylonitrile Adipic Acid, satd Alcohol, Allyl Alcohol, Amyl Alcohol, Benzyl Alcohol, Butyl, Primary Alcohol, Butyl, Secondary Alcohol, Diacetone Alcohol, Ethyl Alcohol, Hexyl Alcohol, Isopropyl Alcohol, Methyl Alcohol, Propargyl Alcohol, Propyl Allyl Chloride
1 2
Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1
* Consult Factory
Incomplete Data
NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.
78
NR = Not Recommended
PVC1
73F R R R R R R R R R R R R NR R R R R R R R R R R R R R R R R NR NR NR NR NR R R R * NR R R NR R R R R R R R R NR NR NR NR NR R R 140F R R R R R NR R R R R R NR NR R R R R R R * * R R R R R R NR NR NR NR NR R R R NR NR R R NR R R R R R R R NR NR NR NR NR R R
CPVC2
73F R R R R R R R R R R NR NR R R NR R R R R R R R R R NR R R R R R R R R R NR NR NR NR NR R R NR R NR R R R R R R R R NR NR NR NR NR R NR R 180F R R R R R R R R R R NR NR R NR NR R R R R R R R R R NR R R R R R R R NR NR NR NR NR R NR NR R NR R R R R R R R R NR NR NR NR NR NR NR R
EPDM
140F R R R NR R R R R R R R R R R R R R R R R R R R R NR R R R NR R NR R R R R R R R R R NR NR NR NR NR 210F R R R NR R R R R NR R R R R R NR R R R R R R R R NR NR R NR R NR R R R R R R R R R NR NR NR NR NR
1 2
Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1
* Consult Factory
Incomplete Data
NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.
79
NR = Not Recommended
PVC1
73F R R R R R R R R NR R R NR NR R R NR NR R R NR R R R R R R R R R R R R R R R R R R R R R NR R NR R R R R R R R 140F R R R R R R R NR R R NR NR R R NR NR R NR R NR NR NR R R R R R R R R R R R R R NR R NR R R R NR R R
CPVC2
73F R R R R R R R R R R NR NR R NR NR R NR NR NR NR NR NR R NR R R R R R R R R R R R R R R R R NR NR NR NR R R NR R NR R * R R NR NR 180F R R R R R R R R R R NR NR R NR NR NR NR NR NR NR NR R NR R R R R R R R R R R R R R R R R NR NR NR NR R R NR R NR R * R R NR NR
EPDM
140F R R R R R R R NR NR NR NR NR NR NR R NR R R NR NR R R R NR R R R R R R R R R R R NR R NR R NR R R R NR 210F R NR NR R R R NR NR NR NR NR NR NR NR NR NR NR R NR NR NR R R NR R R R R R R R R NR R R NR R NR R NR R NR NR NR
1 2
Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1
* Consult Factory
Incomplete Data
NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.
80
NR = Not Recommended
PVC1
73F R R NR NR NR NR R R R NR NR NR NR R R R R NR R R NR R R R R R R * * R NR R NR R R R R NR NR NR R R R R R R NR NR R NR NR * NR R 140F R NR NR NR NR R NR NR NR NR NR NR R * * NR R R NR R R R R R R * * R NR R NR * R R R NR NR NR R R R R R NR NR NR NR NR NR NR
CPVC2
73F R NR R NR NR NR R R R R NR NR NR NR R R R R R R R R NR * R R R R R R R NR R NR NR NR NR * NR R R R NR NR NR NR R R R NR NR NR NR NR NR NR NR 180F R NR R NR NR NR R R R R NR NR NR NR NR R R R R R R NR * R R R R R R R NR R NR NR NR NR * NR R R R NR NR NR NR R R R NR NR NR NR NR NR NR NR
EPDM
140F NR NR NR NR NR NR NR NR R NR NR R R R R R R R NR NR NR NR R NR NR R R NR NR NR R R NR NR NR NR NR NR NR NR NR 210F NR NR NR NR NR NR NR NR R NR NR R R R R R R R NR NR NR NR R NR NR R R NR NR NR R R NR NR NR NR NR NR NR NR NR
1 2
Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1
* Consult Factory
Incomplete Data
NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.
81
NR = Not Recommended
PVC1
73F R R NR NR NR NR NR R R NR R NR NR NR NR NR NR NR NR NR NR NR NR R R NR R R R R R R R R R R R NR R R R R R R R R NR NR R R R R NR R * * * 140F R R NR NR NR NR NR R R NR NR NR NR NR NR NR NR NR NR NR NR NR R R NR R NR R R R R R R R NR R R R R R NR R R NR NR R R R R NR R NR NR NR
CPVC2
73F NR NR NR NR NR NR NR R R NR NR R R NR R NR NR NR NR NR NR NR NR NR NR NR NR NR NR R NR NR R R R R R R R R R NR R R NR NR NR R R R NR R NR NR NR 180F NR NR NR NR NR NR NR R R NR NR R R NR R NR NR NR NR NR NR NR NR NR NR NR NR NR NR R NR NR R R R R R R R R R NR NR NR NR NR R NR R R NR NR NR NR NR
EPDM
140F R NR NR R NR R NR NR NR NR R NR NR NR NR R NR R R NR R R R R R R R R R R NR NR NR NR R NR NR NR NR 210F R NR NR R NR R NR NR NR NR R NR NR NR NR R NR R R NR R R R R R R NR NR NR R NR NR NR NR R NR NR NR NR
G
1 2
Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1
* Consult Factory
Incomplete Data
NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.
82
NR = Not Recommended
PVC1
73F R R R R R R R R R R * NR R R R R R R R R R R R R R NR R R * R R R R R R NR NR * NR * * R NR R R R R R R R R R R R R 140F R R R R R R R R R * * NR R R * R R NR NR NR NR R R R NR R * R R R R R R NR NR * NR NR NR * NR R R R R R R R R R R R
CPVC2
73F R R R R NR R R R R * NR R R R R R R NR R NR NR R R NR R R NR R R R R NR NR R NR * * R NR R R R * R R R R NR NR 180F R R R R NR R R * NR R R R R NR NR NR NR * NR * NR R R R R NR NR R NR NR NR * NR R R * R R R R NR NR
EPDM
140F R R R R NR NR NR R R R NR R R NR NR NR NR R R NR NR NR R R NR R NR R R NR NR NR NR NR R NR NR NR R R R R NR R NR 210F R R R R NR NR NR R NR NR NR R R NR NR NR NR R R NR NR NR R NR NR R NR NR NR NR NR R NR NR NR R R R R NR R NR
I J K L
1 2
Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1
* Consult Factory
Incomplete Data
NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.
83
NR = Not Recommended
PVC1
73F R R R R R R R R R R R R R R R R R R R R R R R R R NR R NR NR NR NR NR NR NR R R R NR NR NR R R R NR R R R NR R R R R R R 140F R R R R R R R R R R R R R R R R R R R R R R R R R NR NR NR NR NR NR NR NR * R NR NR NR R R R NR R R NR R R R R R
CPVC2
73F R R R R R R * R R R R R R R R R R R R R R R R R R R R R NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR R R R NR R R R NR R R R R 180F R R R * R R R R R R R R R R R R R R R R R R R R R NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR R NR NR R R R R
EPDM
140F NR R R NR NR NR NR R R R R R R NR NR R R R R NR R NR NR NR NR NR NR NR NR R NR R NR NR NR NR NR R R R R 210F NR R R NR NR NR NR R R R R R R NR NR R R R R NR R NR NR NR NR NR NR NR R NR R NR NR NR NR NR R R R R
1 2
Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1
* Consult Factory
Incomplete Data
NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.
84
NR = Not Recommended
PVC1
73F R NR NR R R NR * R NR R R R R R R R R R R R R * NR * NR R R R R R R R R R NR R NR R R R R R R R R R R R * * R 140F R NR NR NR * NR * R NR R R R R NR R NR * NR * R NR NR NR NR * R R R R R * R * NR R NR * * * * * * * * * * * * * R
CPVC2
73F R R R NR NR * * NR R NR * R R R R R R R R * NR R R R R NR NR NR R R R R R NR R NR NR R R R R R R R R R R R NR NR R 180F R NR NR NR NR * NR R NR * R R R * NR NR NR NR R R R R R NR R NR NR R R R R R R R R R R R NR NR R
EPDM
140F NR R NR NR NR NR R R NR R NR NR NR NR R R NR NR NR NR R R R R R R R NR R R R R R R R R R R R 210F NR R NR NR NR NR R R NR R NR NR NR NR R NR NR NR NR R NR R R R R R R R R R R
1 2
Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1
* Consult Factory
Incomplete Data
NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.
85
NR = Not Recommended
PVC1
73F R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R NR R R NR NR R R NR R R R R R R R R R R R R R R R 140F R NR R R R R R R R R R R R R R NR R R R R R R R R R R R NR NR NR NR R NR R R R NR R R R R R R R R R R R
CPVC2
73F R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R NR NR R NR NR NR R R R R R R R R R R R R R R R R R R R 180F R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R NR NR R NR NR NR R R R R R R R R R R R R R R R
EPDM
140F R R R R R R R R R R R R R R R R R R R R R NR NR R R R R R R R R R R R R R R R 210F R R R R R R R R R R R R R R R R R R NR NR R R R R R R R R R R R R R
Q S
1 2
Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1
* Consult Factory
Incomplete Data
NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.
86
NR = Not Recommended
PVC1
73F R R R R R NR R R R R R R R R R R R R R R R R R R R R R R R R R R R R R * R R NR * R NR R R R R R R R R R R 140F R R R NR * R R R R R * * * * * R R R R R R R R R R R R * R R NR * R NR R R R * * R R R R R
CPVC2
73F R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R NR R R R R R R NR R R R NR NR R R R R 180F R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R NR R R R R R NR R R R R R R
EPDM
140F R R R R R R R R R R R R R R R R R R R R R R R R NR NR R R R NR NR NR R NR R R R NR NR NR 210F R R R NR R R R R R R R R R R R R R R R R R R NR NR R R R NR NR NR R NR R R R NR NR NR
1 2
Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1
* Consult Factory
Incomplete Data
NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.
87
NR = Not Recommended
PVC1
73F R R R R R NR NR NR NR NR NR * R R R NR R R NR NR R NR R * * NR NR R R * NR R R NR NR R R R R R R R NR * R NR R R R R R R R R R R R 140F R R * NR NR NR NR NR NR NR NR NR R R R NR R * NR NR R NR * NR NR NR R * NR R NR NR * R NR R R R R NR * R NR R R R R R R R R R R R
CPVC2
73F R R R R R R R R R R NR * R R R R NR R NR NR NR R NR NR NR NR R NR NR NR NR R NR R R NR * R R NR R R R R R R R R R R R R R 180F R R R NR NR NR NR NR NR NR NR * R R R NR NR NR NR R NR NR NR NR NR NR NR NR R NR R R NR * R R NR R R R R R R R R R R R R R
EPDM
140F R R NR NR NR NR NR NR NR NR NR R R NR NR NR NR NR NR NR NR NR NR NR NR * NR NR NR NR NR NR R R NR NR R R R R R R R R R R 210F NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR * NR NR NR NR NR NR R R NR NR R R R R R R R R R
U V W
1 2
Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1
* Consult Factory
Incomplete Data
NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.
88
NR = Not Recommended
PVC1
73F NR R R R R R 140F NR R R R R R
CPVC2
73F NR R R R R R R R 180F NR R R R R R R R
EPDM
140F NR R R R R 210F NR R R R R
X Z
1 2
Xylene Zinc Acetate Zinc Bromide Zinc Carbonate Zinc Chloride Zinc Nitrate Zinc Phosphate Zinc Sulfate
Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1
* Consult Factory
Incomplete Data
NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.
CPVC test samples exposed to surfactants, certain oils or grease while under stress, have shown signs of environmental stress cracking. This situation can be greatly affected when in combination with other chemical reagents and additional stress levels. Prior testing is strongly suggested when required chemical service includes surfactants, detergents, and oils or grease.
89
All products are manufactured to ASTM material and dimensional standards, and are NSF approved for potable water service.
90
APPENDIX
Glossary
Acceptance test an investigation performed on an individual lot of a previously qualied product, by, or under the observation of, the purchaser to establish conformity with a purchase agreement. Acetal plastics plastics based on resins having a predominance of acetal linkages in the main chain. Acrylonitrile-butadiene-styrene (ABS) pipe and tting plastics plastics containing polymers and/or blends of polymers, in which the minimum butadiene content is 6 percent, the minimum acrylonitrile content is 15 percent, the minimum styrene and/or substituted styrene content is 15 percent, and the maximum content of all other monomers is not more than 5 percent, and lubricants, stabilizers and colorants. Adhesive a substance capable of holding materials together by surface attachment. Adhesive, solvent an adhesive having a volatile organic liquid as a vehicle. See Solvent Cement. Aging, n. (1) the effect on materials of exposure to an environment for an interval of time. (2) the process of exposing materials to an environment for an interval of time. Antioxidant a compounding ingredient added to a plastic composition to retard possible degradation from contact with oxygen (air), particularly in processing at or exposures to high temperatures. Articial weathering the exposure of plastics to cyclic laboratory conditions involving changes in temperature, relative humidity, and ultraviolet radiant energy, with or without direct water spray, in an attempt to produce changes in the material similar to those observed after long-term continuous outdoor exposure. NOTE The laboratory exposure conditions are usually intensied beyond those encountered in actual outdoor exposure in an attempt to achieve an accelerated effect. This denition does not involve exposure to special conditions such as ozone, salt spray, industrial gases, etc. Bell end the enlarged portion of a pipe that resembles the socket portion of a tting and that is intended to be used to make a joint by inserting a piece of pipe into it. Joining may be accomplished by solvent cements, adhesives, or mechanical techniques. Beam loading the application of a load to a pipe between two points of support, usually expressed in pounds and the distance between the centers of the supports. Burst strength the internal pressure required to break a pipe or tting. This pressure will vary with the rate of build-up of the pressure and the time during which the pressure is held. See Note A. Butylene plastics plastics based on resins made by the polymerization of butene or copolymerization of butene with one or more unsaturated compounds, the butene being in greatest amount by weight. Cellulose acetate butyrate plastics plastic made by compounding a cellulose acetate butyrate ester with plasticizers and other ingredients. Cellulose acetate butyrate ester is a derivative of cellulose (obtained from cotton and/ or wood pulp) made by converting some of the hydroxyl groups in cellulose to acetate and butyrate groups with chemicals. Cement See adhesive and solvents, cement. Chemical resistance (1) the effect of specic chemicals on the properties of plastic piping with respect to concentration, temperature and time of exposure. (2) the ability of a specic plastic pipe to render service for a useful period in the transport of a specic chemical at a specied concentration and temperature. Cold ow See Creep. Compound the intimate admixture of a polymer or polymers with other ingredients such as llers, softeners, plasticizers, catalysts, pigments, dyes, curing agents, stabilizers, antioxidants, etc. Copolymer See Polymer. Creep, n. the time-dependent part of strain resulting from stress, that is, the dimensional change caused by the application of load over and above the elastic deformation and with respect to time. Cure, v. to change the properties of a polymeric system into a nal, more stable, usable condition by the use of heat, radiation, or reaction with chemical additives. Deection temperature the temperature at which a specimen will deect a given distance at a given load under prescribed conditions of test. See ASTM D-648. Formerly called heat distortion. Degradation, n. a deleterious change in the chemical structure of a plastic. See also Deterioration. Deterioration a permanent change in the physical properties of a plastic evidenced by impairment of these properties. Diffusion, n. the movement of a material, such as a gas or liquid, in the body of a plastic. If the gas or liquid is absorbed on one side of a piece of plastic and given off on the other side, the phenomenon is called permeability. Diffusion and permeability are not due to holes or pores in the plastic but are caused and controlled by chemical mechanisms. NOTE A Burst strength, ber stress, hot stress, hydrostatic design stress, long-term hydrostatic strength, hydrostatic strength (quick), long-term burst, ISO equation, pressure, pressure rating, quick burst, service factor, strength, stress, and sustained pressure test are related terms. Dimension ratio the diameter of a pipe divided by the wall thickness. Each pipe can have two dimension ratios depending on whether the outside or inside diameter is used. In practice, the outside diameter is used if the standards requirement and manufacturing control are based on this diameter. The inside diameter is used when this measurement is the controlling one. Dry-Blend a free-owing dry compound prepared without uxing or addition of solvent.
91
APPENDIX
Glossary
Elasticity that property of plastics materials by virtue of which they tend to recover their original size and shape after deformation. NOTE If the strain is proportional to the applied stress, the material is said to exhibit Hookean or ideal elasticity. Elastomer a material which at room temperature can be stretched repeatedly to at least twice its original length and, upon immediate release of the stress, will return with force to its approximate original length. Elevated temperature testing tests on plastic pipe above 23C (73F). Environmental stress cracking cracks that develop when the material is subjected to stress in the presence of specic chemicals. Ethylene plastics plastics based on resins made by the polymerization of ethylene or copolymerization of ethylene with one or more other unsaturated compounds, the ethylene being in greatest amount by weight. Extrusion a method whereby heated or unheated plastic forced through a shaping orice becomes one continuously formed piece. Failure, adhesive rupture of an adhesive bond, such that the place of separation appears to be at the adhesive-adherence interface. Fiber stress the unit stress, usually in pounds per square inch (psi), in a piece of material that is subjected to an external load. Note A, page 91. Filler a relatively inert material added to a plastic to modify its strength, permanence, working properties, or other qualities, or to lower costs. See also Reinforced Plastic. Forming a process in which the shape of plastic pieces such as sheets, rods, or tubes is changed to a desired conguration. See also Thermoforming. NOTE The use of the term forming in plastics technology does not include such operations as molding, casting, or extrusion, in which shapes or pieces are made from molding materials or liquids. Fungi resistance the ability of plastic pipe to withstand fungi growth and/or their metabolic products under normal conditions of service or laboratory tests simulating such conditions. Heat distortion See Deection temperature. Heat forming See Thermoforming. Heat joining making a pipe joint by heating the edges of the parts to be joined so that they fuse and become essentially one piece with or without the use of additional material. Hoop stress the tensile stress, usually in pounds per square inch (psi), in the circumferential orientation in the wall of the pipe when the pipe contains a gas or liquid under pressure. Note A, page 91. Hydrostatic design stress the estimated maximum
92
tensile stress in the wall of the pipe in the circumferential orientation due to internal hydrostatic pressure that can be applied continuously with a high degree of certainty that failure of the pipe will not occur. Note A, page 91. Hydrostatic strength (quick) the hoop stress calculated by means of the ISO equation at which the pipe breaks due to an internal pressure build-up, usually within 60 to 90 seconds. Note A, page 91. Long-term burst the internal pressure at which a pipe or tting will break due to a constant internal pressure held for 100,000 hours (11.43 years). Note A, page 91. Impact, Izod a specic type of impact test made with a pendulum type machine. The specimens are molded or extruded with a machined notch in the center. See ASTM D-256. Impact, Tup a falling weight (tup) impact test developed specically for pipe and ttings. There are several variables that can be selected. See ASTM D-2444. ISO equation an equation showing the interrelations between stress, pressure and dimensions in pipe, namely
S = P (ID + t ) 2t where S P ID OD t = = = = = or P (OD - t ) 2t
stress pressure average inside diameter average outside diameter minimum wall thickness (Note A, page 91)
Reference: ISO R161-1960 Pipes of Plastics Materials to the Transport of Fluids (Outside Diameters and Nominal Pressures) Part I, Metric Series. Joint the location at which two pieces of pipe or a pipe and a tting are connected together. The joint may be made by an adhesive, a solvent-cement or a mechanical device such as threads or a ring seal. Long-term hydrostatic strength the estimated tensile stress in the wall of the pipe in the circumferential orientation (hoop stress) that when applied continuously will cause failure of the pipe at 100,000 hours (11.43 years). These strengths are usually obtained by extrapolation of log-log regression equations or plots. Note A, page 91. Molding, compression a method of forming objects from plastics by placing the material in a conning mold cavity and applying pressure and usually heat. Molding, injection a method of forming plastic objects from granular or powdered plastics by the fusing of plastic in a chamber with heat and pressure and then forcing part of the mass into a cooler chamber where it solidies. NOTE This method is commonly used to form objects from thermoplastics. Monomer a relatively simple chemical which can react to form a polymer. See also polymer. Nylon plastics plastics based on resins composed principally of a long-chain synthetic polymeric amide which has recurring amide groups as an integral part of the main polymer chain.
APPENDIX
Glossary
Olen plastics plastics based on resins made by the polymerization of olens or copolymerization of olens with other unsaturated compounds, the olens being in greatest amount by weight. Polyethylene, polypropylene and polybutylene are the most common olen plastics encountered in pipe. Outdoor exposure plastic pipe placed in service or stored so that it is not protected from the elements of normal weather conditions, i.e., the suns rays, rain, air and wind. Exposure to industrial and waste gases, chemicals, engine exhausts, etc. are not considered normal outdoor exposure. Permanence the property of a plastic which describes its resistance to appreciable changes in characteristics with time and environment. Permeability See Diffusion. Plastic, n. a material that contains as an essential ingredient an organic substance of large molecular weight, is solid in its nished state, and, at some stage in its manufacture or in its processing into nished articles, can be shaped by ow. Plastic, adj. the adjective plastic indicates that the noun modied is made of, consists of, or pertains to plastic. NOTE 1 The above denition may be used as a separate meaning to the denitions contained in the dictionary for the adjective plastic. NOTE 2 The plural form may be used to refer to two or more plastic materials, for example, plastics industry. However, when the intent is to distinguish plastic products from wood products or glass products, the singular form should be used. As a general rule, if the adjective is to restrict the noun modied with respect to type of material, plastic should be used; if the adjective is to indicate that more than one type of plastic material is or may be involved, plastics is permissible. Plasticizer a material incorporated in a plastic to increase its workability and its exibility or distensibility. NOTE The addition of the plasticizer may lower the melt viscosity, the temperature of the second-order transition, or the elastic modulus of the plastic. Plastics conduit plastic pipe or tubing used as an enclosure for electrical wiring. Plastics pipe a hollow cylinder of a plastic material in which the wall thicknesses are usually small when compared to the diameter and in which the inside and outside walls are essentially concentric. See plastics tubing. Plastics tubing a particular size of plastics pipe in which the outside diameter is essentially the same as that of copper tubing. See plastics pipe. Polybutylene, n. a polymer prepared by the polymerization of butene-1 as the sole monomer. See Polybutylene plastics and Butylene plastics. Polybutylene plastics plastics based on polymers made with butene-1 as essentially the sole monomer. Polyethylene, n. a polymer prepared by the polymerization of ethylene as the sole monomer. See Polyethylene plastics and Ethylene plastics. Polyethylene plastics plastics based on polymers made with ethylene as essentially the sole monomer. Note: In common usage for this plastic, essentially means no less than 85% ethylene and no less than 95% total olens. Polymer a compound formed by the reaction of simple molecules having functional groups that permit their combination to proceed to high molecular weights under suitable conditions. Polymers may be formed by polymerization (addition polymer) or polycondensation (condensation polymer). When two or more monomers are involved, the product is called a copolymer. Polymerization a chemical reaction in which the molecules of a monomer are linked together to form large molecules whose molecular weight is a multiple of that of the original substance. When two or more monomers are involved, the process is called copolymerization or heteropolymerization. Polyolen, n. a polymer prepared by the polymerization of an olen(s) as the sole monomer(s). See Polyolen plastics and Olen plastics. Polyolen plastics plastics based on polymers made with an olen(s) as essentially the sole monomer(s). Polypropylene, n. a polymer prepared by the polymerization of propylene as the sole monomer. See Polypropylene plastics and Propylene plastics. Polypropylene plastics plastics based on polymers made with propylene as essentially the sole monomer. Polystyrene a plastic based on a resin made by polymerization of styrene as the sole monomer. See Styrene plastics. NOTE Polystyrene may contain minor proportions of lubricants, stabilizers, llers, pigments, and dyes. Poly (vinyl chloride) a resin prepared by the polymerization of vinyl chloride with or without the addition of small amounts of other monomers. Poly (vinyl chloride) plastics plastics made by combining poly (vinyl chloride) with colorants, llers, plasticizers, stabilizers, lubricants, other polymers, and other compounding ingredients. Not all of these modiers are used in pipe compounds. Powder blend See Dry-Blend. Pressure when expressed with reference to pipe the force per unit area exerted by the medium in the pipe. (Note A, page 91.) Pressure rating the estimated maximum pressure that the medium in the pipe can exert continuously with a high degree of certainty that failure of the pipe will not occur. (Note A, page 91.) Propylene plastics plastics based on resins made by the polymerization of propylene or copolymerization of pro93
APPENDIX
Glossary
pylene with one or more other unsaturated compounds, the propylene being in greatest amount by weight. Qualication test an investigation, independent of a procurement action, performed on a product to determine whether or not the product conforms to all requirements of the applicable specication. NOTE The examination is usually conducted by the agency responsible for the specication, the purchaser, or by a facility approved by the purchaser, at the request of the supplier seeking inclusion of his product on a qualied products list. Quick burst the internal pressure required to burst a pipe or tting due to an internal pressure build-up, usually within 60 to 70 seconds. (Note A, page 91.) Reinforced plastic a plastic with some strength properties greatly superior to those of the base resin, resulting from the presence of high strength llers imbedded in the composition. See also Filler. Resin a solid, semisolid, or pseudosolid organic material which has an indenite and often high molecular weight, exhibits a tendency to ow when subjected to stress, usually has a softening or melting range, and usually fractures conchoidally. Reworked material (thermoplastic) a plastic material that has been reprocessed, after having been previously processed by molding, extrusions, etc., in a fabricators plant. Rubber a material that is capable of recovering from large deformations quickly and forcibly. See Elastomer. Sample a small part or portion of a plastic material or product intended to be representative of the whole. Saran plastics plastics based on resins made by the polymerization of vinylidene chloride or copolymerization of vinylidene chloride with other unsaturated compounds, the vinylidene chloride being in greatest amount of weight. Schedule a pipe size system (outside diameters and wall thicknesses) originated by the iron pipe industry. Self-extinguishing the ability of a plastic to resist burning when the source of heat or ame that ignited it is removed. Service factor a factor which is used to reduce a strength value to obtain an engineering design stress. The factor may vary depending on the service conditions, the hazard, the length of service desired, and the properties of the pipe. (Note A, page 91.) Set to convert an adhesive into a xed or hardened state by chemical or physical action, such as condensation, polymerization, oxidation, vulcanization, gelation, hydration, or evaporation of volatile constituents. See also Cure. Softening range the range of temperature in which a plastic changes from a rigid to a soft nature. NOTE Actual values will depend on the method of test. Sometimes referred to as softening point.
94
Solvent cement in the plastic piping eld, a solvent adhesive that contains a solvent that dissolves or softens the surfaces being bonded so that the bonded assembly becomes essentially one piece of the same type of plastic. Solvent cementing making a pipe joint with a solvent cement. See Solvent cement. Specimen an individual piece or portion of a sample used to make a specic test. Specic tests usually require specimens of specic shape and dimensions. Stabilizer a compounding ingredient added to a plastic composition to retard possible degradation on exposure to high temperatures, particularly in processing. An antioxidant is a specic kind of stabilizer. Standard dimension ratio a selected series of numbers in which the dimension ratios are constants for all sizes of pipe for each standard dimension, ratio and which are the USASI Preferred Number Series 10 modied by + 1 or - 1. If the outside diameter (OD) is used the modier is + 1. If the inside diameter (ID) is used the modier is - 1. Standard thermoplastic pipe materials designation code a means for easily identifying a thermoplastic pipe material by means of three elements. The rst element is the abbreviation for the chemical type of the plastic in accordance with ASTM D-1600. The second is the type and grade (based on properties in accordance with the ASTM materials specication): in the case of ASTM specications which have no types and grades or those in the cell structure system, two digit numbers are assigned by the PPI that are used in place of the larger numbers. The third is the recommended hydrostatic design stress (RHDS) for water at 23C (73F) in pounds per square inch divided by 100 and with decimals dropped, e.g. PVC 1120 indicates that the plastic in poly (vinyl chloride), Type I, Grade 1 according to ASTM D-1784 with a RHDS of 2000 psi for water at 73F. PE 3306 indicates that the plastic is polyethylene. Type III Grade 3 according to ASTM D-1248 with a RHDS of 630 psi for water at 73F. PP 1208 is polypropylene. Class I-19509 in accordance with ASTM D-2146 with a RHDS of 800 psi for water at 73F; the designation of PP 12 for polypropylene Class I-19509 will be covered in the ASTM and Product Standards for polypropylene pipe when they are issued. Stiffness factor a physical property of plastic pipe that indicates the degree of exibility of the pipe when subjected to external loads. See ASTM D-2413. Strain the ratio of the amount of deformation to the length being deformed caused by the application of a load on a piece of material. Strength the stress required to break, rupture, or cause a failure. (Note A, page 91.) Stress when expressed with reference to pipe the force per unit area in the wall of the pipe in the circumferential orientation due to internal hydrostatic pressure. (Note A, page 91.) Stress-crack external or internal cracks in a plastic caused by tensile stresses less than that of its short-term mechanical strength.
APPENDIX
Glossary
NOTE The development of such cracks is frequently accelerated by the environment to which the plastic is exposed. The stresses which cause cracking may be present internally or externally or may be combinations of these stresses. The appearance of a network of ne cracks is called crazing. Stress relaxation the decrease of stress with respect to time in a piece of plastic that is subject to an external load. Styrene plastics plastics based on resins made by the polymerization of styrene or copolymerization of styrene with other unsaturated compounds, the styrene being in greatest amount by weight. Styrene-rubber (SR) pipe and tting plastics plastics containing at least 50 percent styrene plastics combined with rubbers and other compounding materials, but not more than 15 percent acrylonitrile. Styrene-rubber plastics compositions based on rubbers and styrene plastics, the styrene plastics being in greatest amount by weight. Sustained pressure test a constant internal pressure test for 1000 hours. (Note A, page 91.) Thermoforming forming with the aid of heat. See also Forming. Thermoplastic, n. a plastic which is thermoplastic in behavior.
Thermoplastic, adj. capable of being repeatedly softened by increase of temperature and hardened by decrease of temperature. NOTE Thermoplastic applies to those materials whose change upon heating is substantially physical. Thermoset, n. a plastic which, when cured by application of heat or chemical means, changes into a substantially infusible and insoluble product. Thermoset, adj. pertaining to the state of a resin in which it is relatively infusible. Thermosetting capable of being changed into a substantially infusible or insoluble product when cured under application of heat or chemical means. Vinyl Chloride plastics plastics based on resins made by the polymerization of vinyl chloride or copolymerization of vinyl chloride with other unsaturated compounds, the vinyl chloride being in greatest amount by weight. Virgin material a plastic material in the form of pellets, granules, powder, oc, or liquid that has not been subjected to use or processing other than that required for its original manufacture. Weld- or Knit-line a mark on a molded plastic formed by the union of two or more streams of plastic owing together.
Abbreviations
A.G.A. ANSI API ASME ASTM AWWA BOCA BS CPVC CS DIN FHA HDS IAPD IAPMO ISO American Gas Association American National Standards Institute American Petroleum Institute American Society of Mechanical Engineers American Society for Testing and Materials American Water Works Association Building Ofcials and Code Administrators British Standards Institution Chlorinated poly (vinyl chloride) plastic or resin Commercial Standard, see Product Standard German Industrial Norms Federal Housing Administration or Farmers Home Administration Hydrostatic design stress International Association of Plastics Distributors International Association of Plumbing and Mechanical Ofcials International Standards Organization JIS NSF PPI PS Japanese Industrial Standards National Sanitation Foundation International Plastics Pipe Institute Product Standard when in reference to a specication for plastic pipe and ttings. These specications are promulgated by the U.S. Department of Commerce and were formerly known as Commercial Standards. Pounds per square inch Gage pressure in pounds per square inch Poly (vinyl chloride) plastic or resin Recommended hydrostatic design stress Residual Vinyl Chloride Monomer Soil Conservation Service Standard Dimension Ratio International System of Units The Society of the Plastics Industry, Inc. United States of America Standards Institute (formerly American Standards Association) Water, Oil, Gas
95
WOG
APPENDIX
Conversion Charts
CONTENTS OF PIPE
Dia. in.* /4 /16 3 /8 7 /16 1 /2 9 /16 5 /8 11 /16 3 /4 13 /16 7 /8 15 /16 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00
1 5
Dia. ft. .0208 .0260 .0313 .0365 .0417 .0469 .0521 .0573 .0625 .0677 .0729 .0781 .0833 .1042 .1250 .1458 .1667 .1875 .2083 .2292 .2500 .2708 .2917 .3125 .3333
Capacities in Cubic Feet and in United States Gallons (231 Cubic Inches) per Foot of Length For 1 Foot Length For 1 Foot Length For 1 Foot Length ft.3 Dia. Dia. ft.3 Dia. Dia. ft.3 U.S. Gal. U. S. Gal. U.S. Gal. Also Area in.* ft. Also Area in.* ft. Also Area (231 in.3) (231 in.3) (231 in.3) in. ft.2 in. ft.2 in. ft.2 4.25 .3542 .0985 .7370 10.50 .8750 .6013 4.498 .0003 .0026 4.50 .3750 .1105 .8263 10.75 .8958 .6303 4.714 .0005 .0040 4.75 .3958 .1231 .9205 11.00 .9167 .6600 4.937 .0008 .0057 5.00 .4167 .1364 1.020 11.25 .9375 .6903 5.163 .0010 .0078 .0014 .0102 5.25 .4375 .1503 1.124 11.50 .9583 .7213 5.395 .0017 .0129 5.50 .4583 .1650 1.234 11.75 .9792 .7530 5.633 .0021 .0159 5.75 .4792 .1803 1.349 12.00 1.000 .7854 5.876 6.00 .5000 .1963 1.469 12.50 1.042 .8523 6.375 .0026 .0193 .0031 .0230 6.25 .5208 .2130 1.594 13.00 1.083 .9218 6.895 .0036 .0270 6.50 .5417 .2305 1.724 13.50 1.125 .9940 7.435 .0042 .0312 6.75 .5625 .2485 1.859 14.00 1.167 1.069 7.997 .0048 .0359 7.00 .5833 .2673 1.999 14.50 1.208 1.147 8.578 .0055 .0408 7.25 .6042 .2868 2.144 15.00 1.250 1.227 9.180 .0085 .0638 7.50 .6250 .3068 2.295 15.50 1.292 1.310 9.801 .0123 .0918 7.75 .6458 .3275 2.450 16.00 1.333 1.396 10.440 .0168 .1250 8.00 .6667 .3490 2.611 16.50 1.375 1.485 11.110 .0218 .1632 8.25 .6875 .3713 2.777 PIPE - CYLINDER .0276 .2066 8.50 .7083 .3940 2.948 R .0341 .2550 8.75 .7292 .4175 3.125 V = 0.7854 X D X D X H .0413 .3085 9.00 .7500 .4418 3.305 V = 3.142 X R X R X H V .0491 .3673 9.25 .7708 .4668 3.492 H Capacity in gallons = .0576 .4310 9.50 .7917 .4923 3.682 231 .0668 .4998 9.75 .8125 .5185 3.879 .0767 .5738 10.00 .8333 .5455 4.081 when V is in cubic inches. .0873 .6528 10.25 .8542 .5730 4.286
TABLE A-1.
lbs./in.2 1 2 3 4 5 6 7 8 9 10 15 20 25 30 40 50 60 70 80 90 Water Pressure to Feet Head Feet Head lbs./in.2 2.31 100 4.62 110 6.93 120 9.24 130 11.54 140 13.85 150 16.16 160 18.47 170 20.78 180 23.09 200 34.63 250 46.18 300 57.72 350 69.27 400 92.36 500 115.45 600 138.54 700 161.63 800 184.72 900 207.81 1000 Feet Head 230.90 253.98 277.07 300.16 323.25 346.34 369.43 392.52 415.61 461.78 577.24 692.69 808.13 922.58 1154.48 1385.39 1616.30 1847.20 2078.10 2309.00
TABLE A-2.
Feet Head 1 2 3 4 5 6 7 8 9 10 15 20 25 30 40 50 60 70 80 90 Feet Head of Water to PSI lbs./in.2 Feet Head 0.43 100 0.87 110 1.30 120 1.73 130 2.17 140 2.60 150 3.03 160 3.46 170 3.90 180 4.33 200 6.50 250 8.66 300 10.83 350 12.99 400 17.32 500 21.65 600 25.99 700 30.32 800 34.65 900 38.98 1000 lbs./in.2 43.31 47.64 51.97 56.30 60.63 64.96 69.29 73.63 77.96 86.62 108.27 129.93 151.58 173.24 216.55 259.85 303.16 346.47 389.78 433.00
NOTE: One pound of pressure per square inch of water NOTE: One foot of water at 62F equals .433 pound equals 2.309 feet of water at 62F. Therefore, to nd the pressure per square inch. To find the pressure per square feet head of water for any pressure not given in the above, inch for any feet head not given in the table above, multiply multiply the pressure pounds per square inch by 2.309. the feet head by .433. One U.S. gallon of water weighs 8.335 pounds. One cubic foot of water weighs 62.35 pounds.
96
APPENDIX
Conversion Charts
TABLE A-3. CONVERSION FACTORS
Units of LENGTH 1 inch 1 foot 1 yard 1 mile 1 millimeter 1 centimeter 1 meter 1 kilometer Multiply units in left column by proper factor below in. ft. yd. mile mm 1 0.0833 0.0278 25.4 12 1 0.3333 304.8 36 3 1 914.4 5280 1760 1 0.0394 0.0033 1 0.3937 0.0328 0.0109 10 39.37 3.281 1.094 1000 3281 1094 0.6214
(1 micron = 0.001 millimeter)
km 1.609 0.001 1
Units of WEIGHT 1 grain 1 ounce 1 pound 1 ton 1 gram 1 kilogram 1 metric ton
Multiply units in left column by proper factor below grain oz. lb. ton gram 1 0.0648 437.5 1 0.0625 28.35 7000 16 1 0.0005 453.6 32,000 2000 1 15.43 0.0353 1 35.27 2.205 1000 35,274 2205 1.1023
Multiply units in left column by proper factor below lb./in.3 lb./ft.3 lb./gal. g/cm3 g/liter 1 1728 231.0 27.68 27,680 1 0.1337 0.0160 16.019 0.00433 7.481 1 0.1198 119.83 0.0361 62.43 8.345 1 1000.0 0.0624 0.00835 0.001 1
Multiply units in left column by proper factor below in.2 ft.2 acre mile2 cm2 1 0.0069 6.452 144 1 929.0 43,560 1 0.0016 640 1 0.1550 1 1550 10.76 10,000 2.471
Units of VOLUME 1 inch3 1 foot3 1 yard3 1 centimeter3 1 meter3 1 liter 1 U.S. gallon 1 Imperial gallon
Multiply units in left column by proper factor below in.3 ft.3 yd.3 cm3 meter3 1 16.387 1728 1 0.0370 28,317 0.0283 46,656 27 1 0.7646 0.0610 1 61,023 35.31 1.308 1,000,000 1 61.025 0.0353 1000.028 0.0010 231 0.1337 3785.4 277.4 0.1605 4546.1
APPENDIX
Conversion Charts
TABLE A-3 (CONTINUED). CONVERSION FACTORS
Units of PRESSURE 1 pound/in.2 1 pound/ft.2 I in/cm. atmosphere 1 kilogram/centimeter2 1 millimeter-mercury 1 torr (torricelli) 1 inch mercury 1 foot water Multiply units in left column by proper factor below mm Hg lbs./in.2 lb./ft.2 Int. etc. kg/cm2 at 32F 1 144 0.0703 51.713 0.00694 1 0.3591 14.696 2116.2 1 1.0333 760 14.223 2048.1 0.9678 1 735.56 0.0193 0.4912 0.4335 2.785 70.73 62.42 0.0334 0.0345 0.0305 1 25.400 22.418 in. Hg at 32F 2.0359 0.01414 29.921 28.958 0.0394 1 0.8826 ft. water at 39.2F 2.307 0.01602 33.90 32.81 0.0446 1.133 1
Units of ENERGY 1 foot-pound 1 Btu 1 gram calorie 1 Int. Joule 1 Int. kilowatt-hour 1 horsepower-hour
Multiply units in left column by proper factor below ft.-lb. Btu g. cal. Joule kw-hr. 1 0.001285 0.3240 1.3556 778.2 1 252.16 1054.9 3.0860 0.003966 1 4.1833 0.7377 0.000948 0.2390 1 2,655,656 3412.8 860,563 1 1,980,000 2544.5 641,617 0.7456
hp-hr. 1.3412 1
Units of SPECIFIC ENERGY 1 absolute Joule/gram 1 int. Joule/gram 1 calorie/gram 1 int. calorie/gram 1 Btu/lb.
Multiply units in left column by proper factor below Absolute Int. cal/g Int. cal/g Btu/lb. Joule/g Joule/g 1 0.99984 0.23901 0.23885 0.42993 1.000165 1 0.23904 0.23892 0.43000 4.1840 4.1833 1 0.99935 1.7988 4.1867 4.1860 1.00065 1 1.8000 2.3260 2.3256 0.55592 0.55556 1
Units of POWER (rates of energy use) 1 horsepower 1 watt 1 kilowatt 1 Btu per minute 1 metric hp
Multiply units in left column by proper factor below hp 1 1.3410 0.9863 watt 745.7 1 1000 735.5 kw 0.7475 0.001 1 0.7355 Btu/min. 42.41 0.0569 56.88 1 41.83 Btu/hr 2544.5 3.413 3412.8 60 2509.6 ft.-lb./sec. ft.-lb./min. g. cal/sec. metric hp 550 0.7376 737.6 12.97 542.5 33.000 44.25 44,254 778.2 32.550 178.2 0.2390 239.0 4.203 175.7 1.014 0.00136 1.360 0.0239 1
Multiply units in left column by proper factor below Btu(IT) Btu(IT) kg cal/hr. ton (U.S.) ton (Brit.) Frigorie/hr. /min. /hr. comm comm 200 12,000 3025.9 1 0.8965 3025.9 223.08 13,385 3375.2 1.1154 1 3375.2 0.06609 3.9657 1 0.0003305 0.0002963 1
1 frigorie = 1 kg cal. (IT).
98
BY FACTOR TO OBTAIN
Given
lb./in.2
1.0000
APPENDIX
Conversion Charts
3.6127x10-2 1.0000
1.4223x10-2 0.3937
1.0000x10-1 1.0197x10-6 1.0000x10-6 9.8692x10-7 2.0886x10-3 3.3456x10-5 1.0197x10-5 1.0000x10-5 9.8692x10-6 2.0885x10-2 3.3456x10-4 9.8060x10-1 9.678x10-1 2.0482x103 1.0000 1.0133 9.8692x10-1 2.0885x103 1.0000 2.1162x103 3.2809x101 3.3456x101 3.3900x101 1.6019x10-2 1.0000
in. H2O (at +39.2F) cm H2O (at +4C) in. Hg (at +32F) mm Hg (Torr) (at 0C) dyne/cm2 (1 bar) newton/m2 (PASCAL) 9.8060x105 9.8060x104 1.0000 1.0000x106 1.0000x105 1.0197 1.0133x106 1.0133x105 1.0332
kgm/cm2
bar
atm. (A n)
lb./ft.2 2.2419x101
4.7880x102 4.7880x101 4.8824x10-4 4.7880x10-4 4.7254x10-4 1.0000 2.9890x104 2.9890x103 3.0479x10-2 2.9890x10-2 2.9499x10-2 6.2427x101
Inches MilliFractions Decimals meters 1 /64 ................................... .015625 .397 1 /32 .................. .03125 .794 3 /64 ................................... .046875 1.191 1 /16 .. .0625 1.588 5 /64 ................................... .078125 1.984 3 /32 .................. .09375 2.381 7 /64 ................................... .109375 2.778 1 /8 .... .125 3.175 9 /64 ................................... .140625 3.572 5 /32 .................. .15625 3.969 11 /64 .................................. .171875 4.366 3 /16 .. .1875 4.763 13 /64 .................................. .203125 5.159 7 /32 .................. .21875 5.556 15 /64 .................................. .234375 5.953 1 /4 .... .250 6.350
99
APPENDIX
Conversion Charts
TABLE A-6. TEMPERATURE CONVERSION
F
-459.4 -450 -440 -430 -420 -410 -400 -390 -380 -370 -360 -350 -340 -330 -320 -310 -300 -290 -280 -273 -270 -260 -250 -240 -230 -220 -210 -200 -190 -180 -170 -160 -150 -140 -130 -120 -110 -100 -90 -80 -70 -60 -50 -40 -30 -20 -10 0
C
-273 -268 -262 -257 -251 -246 -240 -234 -229 -223 -218 -212 -207 -201 -196 -190 -184 -179 -173 -169 -168 -162 -157 -151 -146 -140 -134 -129 -123 -118 -112 -107 -101 -96 -90 -84 -79 -73 -68 -62 -57 -51 -46 -40 -34 -29 -23 -17.8
F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
C
-17.2 -16.7 -16.1 -15.6 -15.0 -14.4 -13.9 -13.3 -12.8 -12.2 -11.7 -11.1 -10.6 -10.0 -9.4 -8.9 -8.3 -7.8 -7.2 -6.7 -6.1 -5.6 -5.0 -4.4 -3.9 -3.3 -2.8 -2.2 -1.7 -1.1 -0.6 0.0 0.6 1.1 1.7 2.2 2.8 3.3 3.9 4.4 5.0 5.6 6.1 6.7 7.2 7.8 8.3 8.9 9.4 10.0 10.6 11.1 11.7 12.2 12.8 13.3 13.9 14.4 15.0 15.6
F
61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 110 120 130 140 150 160 170 180 190 200 210 212 220 230 240 250 260 270 280 290
C
16.1 16.7 17.2 17.8 18.3 18.9 19.4 20.0 20.6 21.1 21.7 22.2 22.8 23.3 23.9 24.4 25.0 25.6 26.1 26.7 27.2 27.8 28.3 28.9 29.4 30.0 30.6 31.1 31.7 32.2 32.8 33.3 33.9 34.4 35.0 35.6 36.1 36.7 37.2 37.8 43 49 54 60 66 71 77 82 88 92 99 100 104 110 116 121 127 132 138 143
F
300 310 320 330 340 350 360 370 380 390 400 410 420 430 440 450 460 470 480 490 500 510 520 530 540 550 560 570 580 590 600 610 620 630 640 650 660 670 680 690 700 710 720 730 740 750 760 770 780 790 800 810 820 830 840 850 860 870 880 890
C
149 154 160 166 171 177 182 188 193 199 204 210 215 221 227 232 238 243 249 254 260 266 271 277 282 288 293 299 304 310 316 321 327 332 338 343 349 354 360 366 371 377 382 388 393 399 404 410 416 421 427 432 438 443 449 454 460 466 471 477
F
900 910 920 930 940 950 960 970 980 990 1000 1020 1040 1060 1080 1100 1120 1140 1160 1180 1200 1220 1240 1260 1280 1300 1350 1400 1450 1500 1550 1600 1650 1700 1750 1800 1850 1900 1950 2000 2050 2100 2150 2200 2250 2300 2350 2400 2450 2500 2550 2600 2650 2700 2750 2800 2850 2900 2950 3000
C
482 488 493 499 504 510 516 521 527 532 538 549 560 571 582 593 604 616 627 638 649 660 671 682 693 704 732 760 788 816 843 871 899 927 954 982 1010 1038 1066 1093 1121 1149 1177 1204 1232 1260 1288 1316 1343 1371 1399 1427 1454 1482 1510 1538 1566 1593 1621 1649
The formulas at the right may also be used for converting Centigrade or Fahrenheit degrees into the other scales.
Degrees Cent.,
C = 5 (F - 32)
9
100