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ELECTRONIC ENGINEERING AND SPECIFICATIONS MANUAL

Eslon Thermoplastics PO Box 240696, Charlotte, NC 28224 1-800-578-7681, 704-889-2431 FAX: 704-889-2810

ESLON THERMOPLASTICS
Understanding Safety-Alert Messages
There are several types of safety-alert messages which appear throughout this Technical Manual. Familiarize yourself with these types of messages and the importance of the various signal words, as explained below. This safety alert symbol indicates important safety messages in this manual. When you see this symbol be alert to the possibility of personal injury and carefully read and fully understand the message that follows.

WARNING identies hazards or unsafe practices which can result in severe personal injury or death if instructions, including recommended precautions, are not followed.

CAUTION identies hazards or unsafe practices which can result in minor injury or product or property damage if instructions, including recommended precautions, are not followed.

NOTE: The use of the word NOTE signies special instructions which are important but not related to hazards.

ESLON THERMOPLASTICS
Safety Precautions
PVC and CPVC plastic piping systems will give excellent, maintenance-free performance over many years use when the application and system design is correct for the product and installation is properly done. It is most important to know the physical properties and limitations of PVC and CPVC plastic pipe when selecting these materials for an application and when designing the system for their use (see pages 5 and 6 for more information about the limitations of PVC and CPVC pipe). In every case, carefully read and follow installation procedures. It is very important to know the reputation and abilities of your installation crew or contractor. Professional engineering design of the system and close supervision of the assembly-installation procedures are highly recommended. Any questions concerning the application or installation of PVC and CPVC piping products should be directed to the supplier, manufacturer or consultant. 2. Only use approved chemicals. Certain chemicals, especially petroleum distillates and derivatives, can cause failure. Every chemical should be veried and approved in the manufacturers chemical resistance chart (see pages 78 through 89).

System Design
1. Allow for exibility in the design of the system. Expansion and contraction is greater than for metals. This can cause breaks and leaking points if system design is not exible to allow for movement. When laying smaller diameters of pipe below ground, the pipe should be snaked in the trench to allow for expansion and contraction. If solvent cement welding is used for the method of joining, snaking, pressure testing, and pipe movement should not be done until after the joints have been given sufcient time to dry. 2. Design safeguards into the system to prevent excessive surge pressures. Water hammer (surge) in a PVC and CPVC system can cause pipe, ttings, and valves to burst. Liquid velocities should not exceed ve feet per second maximum.

Failure to follow the safety precautions below may result in misapplication or improper installation and testing which can cause severe personal injury and/ or property damage.

Installation
1. Carefully follow solvent cement welding instructions (see pages 70 through 73). Failure to correctly follow application procedures can reduce the strength and integrity of joints and cause joint failures. By far, the majority of failures in PVC and CPVC systems are the result of shortcuts and/or improper joining techniques. 2. Remove rocks and other debris that can rupture pipe when burying pipe in trenches. When laying PVC and CPVC pipe below the ground, care should be taken to remove all rocks, boards, empty primer and cement cans, brushes, bottles and other debris from the trench. Backlling and top loading should be watched very carefully. 3. Follow recommended support spacing for PVC and CPVC piping systems (see chart on page 67). The modulus of elasticity of PVC and CPVC pipe is smaller than it is for metal pipes. Maximum working temperature and room temperature should be considered when determining the required support spacing.

General
1. Protect plastic pipe from contact with hard and pointed objects. Impact resistance is lower than for metals. 2. Avoid bending pipe. Pipe should not be bent in trenches or in above ground installations. Pipe and joints that are stressed reduce pressure rating and can cause failures. 3. Protect pipe from extreme heat and cold. Extremes of heat and cold can cause failure. Allowing liquids to freeze inside PVC/CPVC and metallic piping can cause the pipe and/or the joints to crack. Freeze protection should be designed into the system. Heat beyond design limits can also cause failures. 4. Protect pipe from sunlight. PVC and CPVC pipe compounds normally do not provide extended protection from the ultraviolet rays of the sun. Therefore, unless the material has been specially formulated to provide protection, the product must be protected from sunlight or some damage may occur after years of exposure. (See page 53 for additional information.)

Testing
1. NEVER use compressed air or gas or air-overwater boosters to pressure test PVC or CPVC piping systems. ONLY hydrostatic pressure testing is to be conducted on PVC and CPVC piping systems (see page 73 for proper procedures). Compressed air or gases can surge to high pressures and cause explosive failures that could seriously injure personnel. 2. Carefully follow all instructions for hydrostatic pressure testing (see page 73). Failure to follow these instructions can result in a system failure. 3. Before water-testing a system, always bleed all entrapped air from system. Entrapped air is a major cause of surge and burst failure in plastic piping systems.

Application
1. NEVER use PVC and CPVC piping materials to transport compressed air or gases. Compressed air or gases can surge to high pressures and cause explosive failures that could seriously injure personnel. PVC and CPVC pipe and ttings are excellent products for transporting water and corrosive chemicals, but there are a number of other piping products that are especially suited for compressed air and gases. (See pages 5 and 6 for more information about the limitations of PVC and CPVC pipe.)
4

ESLON PIPING PRODUCTS


Physical Properties of PVC and CorzanTM CPVC
Poly(Vinyl Chloride) PVC
This thermoplastic material is the largest volume member of the vinyl family. It is the most widely used material for plastic pipe, valves, and ttings. PVC has many advantages over conventional piping materials. Just a few are: Corrosion Resistance - outstanding chemical resistance to nearly all acids, alkalis, alcohols, halogens and many other corrosive materials. Fluid Friction - less friction loss as compared to metallics. Lower pressure drop = smaller pumps = less electricity. Thermal - lower thermal conductivity than for metallics. Less moisture condensation, reduced heat loss, and more uniform uid temperature. (Insulation is usually not required.) Electrical - a non-conductor of electricity. Eliminates galvanic or electrolytic corrosion that causes expensive repairs. Other - weather resistant, high strength-to-weight ratio, dent resistant, non-toxic, maintains properties over long periods of time, easy to install, maintenance-free.

Chlorinated Poly(Vinyl Chloride) CPVC


An industrial thermoplastic piping material which can be used for higher temperature applications. It is a specialty polymer with a higher glass transition point, which means advantages over regular PVC pipe and ttings while retaining the excellent chemical resistant properties of PVC. CPVC retains its mechanical strength at higher temperatures.

CPVC = 200 F Max. PVC = 140 F Max.


PVC and Corzan CPVC pipe and ttings compounds are blended according to strict industry guidelines. Specications and requirements are set forth by agencies such as the American Society for Testing and Materials (ASTM) and NSF International (NSF). Compliance with these standards assures the customer that they are receiving products manufactured from materials that will perform the tasks for which they are designed.

BASIC MATERIAL DATA

Base Resin Commercial Classication


of Rigid Compound*

Class Designation

PVC Poly(vinyl chloride) Homopolymer Type I, Grade 1 PVC 1120 12454-B

CPVC Chlorinated Poly(vinyl chloride) Type IV, Grade 1 CPVC 4120 23447

* NOTE: All Eslon products are manufactured from rigid, un-plasticized compounds. This rigid material is also referred to as U-PVC.

DUCTILITY AND IMPACT RESISTANCE


PVC and CPVC piping materials are only to be used for liquid service. They must never be used to convey compressed air or gas. Compressed air or gases can surge to high pressures and cause failures that could seriously injure personnel. Unlike other plastic piping materials such as some types of ABS compounds, PVC and CPVC piping materials do not possess the ductility and impact resistance required for compressed air/gas service (Note: Not all ABS piping systems are designed to transport compressed air/gas). If PVC or CPVC pipe is used to convey compressed air or gas, an explosive failure in the system can occur resulting in sharp fragments accelerated by rapidly decompressing air. This explosive hazard is also present if compressed air or gas, or an air-over-water booster is used to pressure test a PVC or CPVC piping system. PVC and CPVC piping materials must be selected, installed, and tested by qualied persons who are knowledgeable in the application, design, installation, and testing of PVC and CPVC piping systems along with the associated hazards.
5

ESLON PIPING PRODUCTS


Specic Material Data
MECHANICAL
Properties Tensile Strength @ 73F Modulus of Elasticity Tensile @ 73F Compressive Strength @ 73F Flexural Strength @ 73F Izod Impact @ 73F Relative Hardness @ 73F Unit PSI PSI PSI PSI Ft.-Lbs./In. of Notch Durometer D Rockwell R PVC 7,000 400,000 9,600 12,700 0.65 80 3 110-120 Corzan CPVC 8,000 360,000 10,100 15,100 1.5 119 Tensile Stress on Bent Sample at Failure Impact Resistance of a Notched Sample to a Sharp Blow Equivalent to Aluminum Remarks Same in Circumferential Direction Ratio of Stress to Elongation (Youngs Modulus) ASTM Test D-638 D-638 D-695 D-790 D-256 D-2240 D-785

THERMODYNAMICS
Properties Coefcient of Thermal Linear Expansion per F Thermal Conductivity Specic Heat Maximum Operating Temperature Heat Distortion Temperature @ 264 PSI Decomposition Point Unit in./in./F BTU/hr./ft.2/F/in. CAL/g/C F F F PVC 2.8 x 10 1.3 0.20-0.28 140 158 400+ 200 217 400+
-5

Corzan CPVC 3.4 x 10 0.95


-5

Remarks Average Specic Heat of 0-100C Ratio of Thermal Capacity to that of Water at 15C Pressure Rating is Directly Related to Temperature Thermal Vibration and Softening Occurs Scorching by Carbonization and Dehydrochloration

ASTM Test D-696 C-177

D-648

ELECTRICAL
Properties Dielectric Strength Dielectric Constant 60 Hz @ 30F Power Factor 60 Hz @ 30F Specic Volume Resistivity @ 73F Unit VOLTS/MIL PVC 1,400 3.70 % Ohm/CM 1.255 3-5 x 1015 Corzan CPVC 1,250 3.25 @ 1,000 Hz .007 @ 1,000 Hz 3.4 x 1015 Remarks Electric Insulator and Non-Magnetic ASTM Test D-147 D-150 D-150 D-257

OTHER
Properties Specic Gravity Water Absorption Poissons Ratio @ 73F Cell Designation Flame Spread E-84 Smoke Density Unit g/cm3 % PVC 1.42 +0.05% 0.38 12454-B 25 500 Corzan CPVC 1.55 +0.03 @ 73F +0.55 @ 212F 0.27 23447 15 70-125 Remarks Relative Density Weight Gain in 24 Hrs. ASTM Test D-792 D-570 D-1784 Self Extinguishing E-84

NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.
6

ESLON PIPING PRODUCTS


Piping Products Selection Guide
Product Material Shape Plain End Pipe PVC (Polyvinyl Chloride) Type I, Grade 1 Plain End CPVC Belled Modied Pipe PVC Roll-Grooved Threaded

Standard NSF Seal Specication and Sizes Fittings Jointing Methods

ASTM D-1785 NSF Approved Schedule 80 Schedule 40 1 1 /4" - 14" /2" - 16" Schedule 80 ASTM D-2467 Schedule 40 ASTM D-2466

ASTM D-2241 NSF Approved SDR 21 3 /4" - 6"

ASTM F-441 NSF App. Schedule 80 1 " /2 - 12" Schedule 40 1 /2" - 12" CPVC Sch. 80 ASTM F-439 ASTM F-437 Solvent Cement Welding Flange Joint Threaded Joint (Consult Factory)

ASTM D-1785 D-2241

ASTM D-1785

Not above 4" ASTM D-1785

SDR 13.5 1 /2"

SDR 26 1 1/4" - 8"

Schedule 80 and/or Schedule 40 Solvent Cement Welding -------------------------------------

NSF Approved Sch.40 1/2" - 12" SDR 21 2" - 6" SDR 13.5 1/2" SDR 26 2" - 8" SDR 21 3/4" - 6" Sch. 40 2" - 12" SDR 26 1 1/4" - 8" Sch. 80 2" - 12" Schedule 80 and/or Schedule 40 Solvent Cement Welding -------------------

Sch. 80 1/2" - 2"

ASTM D-2464

Solvent Cement Welding Flange Joint Threaded Joint

Max. Working Pressure Max. Working Temperature Features

---------- ---------Threaded Joint - - - - - - - - - Not Recommended Refer to pages 9 and 10

Victaulic Threads Style Couplings & Pipe Tape Seal ---------------------------Threaded Joint

Same as Plain End Pipe Rating

See Pressure/Temperature Chart Refer to page 55 Tight Jointing Iron Pipe Size Corrosion Resistant Lightweight Durable Tight Jointing Pressure Rated Corrosion Resistant Lightweight Durable

Not above 4" 50% of Sch. 80 Non-threaded Pipe Rating Not Recommended Over 100F (Threaded Only)

Application

Industrial Fluids

Water Supply

Industrial Fluids Water Supply

Tight Jointing Easy Assembly Jointing Pressure Dissimilar Pipe, Energized Seal Valve, Flexibility Equipment Not Recommended for Underground Use Industrial Fluids Water Supply Industrial Fluids Water Supply

Caution: Eslon Thermoplastics does not recommend its products for use in compressed air or gas systems.

Socket Dimensions For Bell-End Pipe


Nom. SOCKET ENTRANCE (A) SOCKET BOTTOM (B) Min. Socket Min. Socket Min. Socket Pipe Size Length Length Length (Dia. In.). I.D. Min. I.D. Max. I.D. Min. I.D. Max. SDR (C) SCH40 (C) SCH80 (C) *
/2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16
1

For Special Bell Lengths, Consult Factory.


C Min

0.844 1.054 1.320 1.665 1.906 2.380 2.880 3.506 4.508 5.574 6.637 8.634 10.761 12.763 14.020 16.030

0.852 1.062 1.330 1.675 1.918 2.392 2.894 3.522 4.526 5.594 6.659 8.664 10.791 12.793 14.050 16.060

0.832 1.042 1.305 1.650 1.888 2.357 2.854 3.476 4.473 5.533 6.592 8.583 10.707 12.706 13.995 15.955

0.840 1.050 1.315 1.660 1.900 2.369 2.868 3.492 4.491 5.553 6.614 8.613 10.737 12.736 13.985 15.985

1.500 2.000 2.500 3.250 3.500 4.000 5.000 5.500 6.500 4.000 8.000 7.000 7.500 8.500

1.500 2.000 2.500 3.250 3.500 4.000 5.000 5.500 6.500 6.000 8.000 7.000 7.500 8.000 8.000 8.000

1.500 2.000 2.500 3.250 3.500 4.000 5.000 5.500 6.500 6.000 8.000 7.000 7.500 8.000 8.000

NOTES: SDR Pipe Bell Socket dimensions meet ASTM D2672. Sch. 40 Pipe Bell Socket dimensions meet ASTM F480. ASTM F480 does not include sizes 1/2" thru 1 1/2". Sch. 40 Pipe Bells in these sizes are covered by ASTM D2672. Sizes 1/2" through 1 1/2" meet ASTM D2672. Sizes 2" through 8" meet ASTM F480. Sizes 10" through 16" meet ASTM D2672.

THERMOPLASTIC PIPE
F eatures
s Full range of IPS sizes in 1/4" through 14" Schedule 80 PVC, 1/2" through 12" SDR and 1/2" through 16" Schedule 40 PVC; plus Corzan CPVC, 1/2" through 12". s Handles commercial and industrial applications in which metal pipe will not withstand the reactive effects of chemicals or other corrosive materials. s Choice of plain, belled or roll-grooved ends for PVC SDR and PVC Schedule 40. PVC Schedule 80 available with plain, belled, roll-grooved or threaded ends. Corzan CPVC, plain and belled ends. Note: For size/end treatment combinations see Pipe Availability Guide below. s Manufactured In U.S.A. to ASTM material and dimensional standards. s NSF certied for potable water service to Standard 14/61. s 2" through 8" PVC Schedule 40 triple-marked for DWV and well casing. Note: 2 1/2" and 5" excluded. s PVC Schedules 40, 80 and SDR well casing in plain and belled end available in 2" thru 8." s Light weight facilitates installation with conventional tools and piping techniques. s Minimal maintenance requirements with uniform, smooth uid ow ensures very long service periods.

SPECIFICATIONS

Eslon thermoplastic pipe is manufactured to the following standard specications:


Type Pipe PVC SDR (Plain End)* PVC SDR (Belled End)* PVC Schedule 40* PVC Schedule 40 (DWV) PVC Schedule 40 (Belled End)* PVC Schedule 80* PVC Schedule 80 (Belled End) CPVC Schedule 40 and 80 CPVC Schedule 40 and 80 (Belled End)
*ASTM F480 Well Casing

Standard Specications Material Dimensions ASTM D-1784 ASTM D-2241 ASTM D-1784 ASTM D-2672 ASTM D-1784 ASTM D-1785 ASTM D-1784 ASTM D-2665 ASTM D-1784 ASTM D-2672 ASTM D-1784 ASTM D-1785 ASTM D-1784 ASTM D-2672 ASTM D-1784 ASTM F-441 ASTM D-1784 ASTM D-2672

Eslon Pipe Availability Guide


Nominal Pipe Size(1) (Dia. In.)
/4 /8 1 /2 3 /4 1 11/4 11/2 2 2 1/2 3 4 5 6 8 10 12 14 16
3 1

PVC SDR 26/PR 160(2) Plain Belled End End


q q q q q q q

PVC SDR 21/PR 200(3) Plain Belled End End


(5) q (5) q q q q q q q q

Type Plastic And Specication PVC PVC Schedule 40(4) Schedule 80 Plain Belled Plain Belled Threaded End End End End Both Ends
q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q

Roll Grooved
q q q q q q q q

Corzan CPVC Schedule 40 & 80 Plain Belled End End


q q q q q q q q q q q q q

(1) (2) (3) (4) (5)

Standard lengths - 20 ft. nominal. Roll-grooved on request, 2-inch through 8-inch diameters. Roll-grooved on request, 2-inch through 6-inch diameters. Roll-grooved on request, 2-inch through 12-inch diameters. SDR 13.5/PR315.

q Stock Standard Available on Request Corzan is a trademark of The BF Goodrich Company and is registered or under application in various countries of the world.

THERMOPLASTIC PIPE
Weights and Dimensions
PVC SCHEDULE 80 PIPE
Nominal Pipe Size in. (mm) 1 /4 (6.35) 3 /8 (9.53) 1 /2 (12.7) 3 /4 (19.05) 1 (25.4) 1 1/4 (31.75) 1 1/2 (38.1) 2 (50.8) 2 1/2 (63.5) 3 (76.2) 4 (101.6) 5 (127) 6 (152.4) 8 (203.2) 10 (254) 12 (304.8) 14 (355.6) 16 (406.4) Outside Diameter in. 0.540 0.675 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.500 5.563 6.625 8.625 10.750 12.750 14.000 16.000 Min. Wall Thickness in. 0.119 0.126 0.147 0.154 0.179 0.191 0.200 0.218 0.276 0.300 0.337 0.375 0.432 0.500 0.593 0.687 0.750 0.843 Plain End Max. W. P. Eslon PSI @ 73F Part No. 1130 1800 920 1801 850 1802 690 1803 630 1804 520 1805 470 1806 400 1808 420 1810 370 1812 320 1816 290 1820 280 1824 250 1826 230 1828 230 1830 220 1832 220 Threaded Max. W. P. Eslon Part PSI @ 73F Part No. 570 460 420 81802 340 81803 320 81804 260 81805 240 81806 200 81808 210 190 160 Threading Pipe Above 4" Is Not Recommended Approx. Weight lbs./ft. 0.101 0.139 0.208 0.280 0.411 0.569 0.690 0.957 1.460 1.950 2.844 3.953 5.433 8.251 12.243 16.831 19.960 25.550

PVC SCHEDULE 40 AND SDR PRI. INTRODUCTION


Nominal Pipe Size in. (mm) /2 /4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16
3 1

(12.7) (19.05) (25.4) (31.75) (38.1) (50.8) (63.5) (76.2) (101.6) (127) (152.4) (203.2) (254) (304.8) (355.6) (406.4)

PVC Schedule 40 Outside Diameter Min. Wall Eslon Part in. Thickness Max. W.P. PSI @73F in. No. 0.840 0.109 600 1402 1.050 0.113 480 1403 1.315 0.133 450 1404 1.660 0.140 370 1405 1.900 0.145 330 1406 2.375 0.154 280 1408 2.875 0.203 300 1410 3.500 0.216 260 1412 4.500 0.237 220 1416 5.563 0.258 190 1420 6.625 0.280 180 1424 8.625 0.322 160 1432 10.750 0.365 140 1440 12.750 0.406 130 1448 14.000 0.437 130 1449 16.000 0.500 130 1450

Approx. Weight lbs./ft. 0.162 0.219 0.320 0.431 0.519 0.693 1.133 1.455 2.050 2.780 3.615 5.436 7.713 10.195 11.810 15.140

SDR 26/PR 160 160 PSI @ 73F Min. Wall Approx. Thickness Weight in. lbs./ft.

SDR 21/PR 200 200 PSI @ 73 F Min. Wall Approx. Thickness Weight in. lbs./ft. 0.060 0.063 0.079 0.090 0.113 0.137 0.167 0.214 0.265 0.316 0.410 0.511 0.606 0.122 0.162 0.260 0.330 0.521 0.761 1.131 1.870 2.854 4.052 6.851 10.640 14.949

SDR 13.5/PR 315 315 PSI @ 73F Min. Wall Approx. Thickness Weight in. lbs./ft. 0.062 0.101

0.064 0.073 0.091 0.110 0.135 0.173 0.214 0.255 0.332 0.413 0.490

0.210 0.270 0.421 0.633 0.923 1.520 2.330 3.300 5.600 8.686 12.214

Understanding Safety-Alert Messages and Safety Precautions 3-4

II. DIMENSIONS OF ESLON PIPE AND FITTINGS

THERMOPLASTIC PIPE
Weights and Dimensions
CORZAN CPVC SCHEDULE 80 PIPE
Nominal Pipe Size in. (mm) 1 /4 (6.35) 3 /8 (9.53) 1 /2 (12.7) 3 /4 (19.05) 1 (25.4) 1 1/4 (31.75) 1 1/2 (38.1) 2 (50.8) 2 1/2 (63.5) 3 (76.2) 4 (101.6) 5 (127) 6 (152.4) 8 (203.2) 10 (254) 12 (304.8) 14 (355.6) 16 (406.4) Outside Diameter in. 0.540 0.675 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.500 5.563 6.625 8.625 10.750 12.750 14.000 16.000 Min. Wall Thickness in. 0.119 0.126 0.147 0.154 0.179 0.191 0.200 0.218 0.276 0.300 0.337 0.375 0.432 0.500 0.593 0.687 0.750 0.843 Max. W. P. PSI @ 73F Plain End 1130 920 850 690 630 520 470 400 420 370 320 290 280 250 230 230 220 220 Eslon Part No. 1501 1502 1503 1504 1505 1506 1511 1507 1508 1509 1510 1513 1514 Approx. Weight lbs./ft 0.228 0.308 0.453 0.624 0.760 1.050 1.602 2.146 3.126 6.077 9.263 13.886 18.536

CORZAN CPVC SCHEDULE 40


Corzan CPVC Schedule 40 Nominal Pipe Size in. (mm) /2 /4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16
3 1

Outside Diameter in. 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.500 5.563 6.625 8.625 10.750 12.750 14.000 16.000

(12.7) (19.05) (25.4) (31.75) (38.1) (50.8) (63.5) (76.2) (101.6) (127) (152.4) (203.2) (254) (304.8) (355.6) (406.4)

Min. Wall Thickness in. 0.109 0.113 0.133 0.140 0.145 0.154 0.203 0.216 0.237 0.258 0.280 0.322 0.365 0.406 0.437 0.500

Max. W.P. PSI @73F 600 480 450 370 330 280 300 260 220 190 180 160 140 130 130 130

Eslon Part No. 1531 1532 1533 1534 1535 1536 1541 1537 1538 1539 1540 1542 1543

Approx. Weight lbs./ft. 0.177 0.236 0.350 0.474 0.569 0.763 1.246 1.586 2.254 3.981 5.980 8.558 11.220

Standard pipe lengths = 20 ft. nominal. Working pressures based on water at 73F (23C). See page 55. If operating temperature is above 73F, working pressure must be de-rated. See page 55. Bell end pipe has same pressure rating as plain end. WARNING: Eslon Thermoplastics does not recommend its products for use in compressed air or gas systems.

Pressure Conversion F actors


To Obtain Kgf/cm2 BAR 1 inch of Hg 1 Ft of Head 1 PSI Multiply PSI x 14.223 PSI x 14.5 PSI x 0.4912 PSI x 2.309 Ft of Head x 0.433

10

PALLET AND TRUCKLOAD QUANTITIES


PVC & Corzan CPVC Pipe
PALLET TRUCK LOAD QUANTITIES
For 20 Ft. Nominal Lengths of Schedule 40, Schedule 80, and SDR/PR Pipe
Nominal Pipe Size (In.) 1 /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 Pallet Specications Ft. per Pallet* PVC CPVC 7520 7520 4820 4820 3100 3100 3920 3920 3020 3020 3860 3860 2620 1160 1840 1840 1020 1020 760 440 440 280 140 220 140 100 100 60 40 Ft. per T/L PVC CPVC 421,120 421,120 269,920 269,920 173,600 173,600 109,760 109,760 84,560 84,560 61,760 61,760 41,920 41,920 29,440 29,440 16,320 16,320 9,120 7,040 7,040 4,480 3,360 2,640 3,360 1,600 1,600 1,440 800 Pallet Size PVC CPVC 1 1 /4 /4 1 1 /4 /4 1 1 /4 /4 1 1 /2 /2 1 1 /2 /2 Full Full Full Full Full Full Full Full Full Full Full 3 Full /4 3 Full /4 Full Full Full Full Full Full Pallet per T/L PVC CPVC 56 56 56 56 56 56 28 28 28 28 16 16 16 28 16 16 16 16 16 16 16 16 24 12 24 16 16 24 20 Approx. Pallet Dimensions 14 1/2" 14 1/2" 14 1/2" 14 1/2" 14 1/2" 25 1/2" 25 1/2" 24 1/4" 27" 27" 26 1/2" 26" 28 3/4" 27" 15" 17 1/2" PVC x 24" x 24" x 24" x 45" x 45" x 46 1/2" x 46 1/2" x 45 1/4" x 44" x 48" x 42 1/2" x 46 1/2" x 46 1/2" x 41" x 45" x 35" CPVC 14 1/2" x 24" 14 1/2" x 24" 14 1/2" x 24" 14 1/2" x 45" 14 1/2" x 45" 25 1/2" x 46 1/2" 10" x 46 1/2" 24 1/4" x 45 1/4" 27" x 44" 26 1/2" 16" 28 3/4" 27" x 42 1/2" x 37 1/2" x 46 1/2" x 41"

Nominal Pipe Size (In.) 1 /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16

Approximate Pallet Weight (lbs) Sch. 40 1248 1086 1022 1737 1614 2732 3025 2734 2146 2168 1638 1559 1738 1057 731 626 Sch. 80 1594 1380 1304 2277 2131 3751 3882 3645 2956 3059 2436 2347 2734 1720 1220 PR. 125 579 522 430 831 742 1369 1362 1422 1301 1478 1216 PR. 160 PR. 200 618 532 1066 1044 2068 2051 2138 1962 2224 1828 1955 2382 1532 PR. 315 790 CPVC Sch. 40 1192 1124 1909 1774 3006 1470 3007 2359 1798 872 1212 1159 CPVC Sch. 80 1745 1515 1434 2493 2342 4110 1880 4006 3244 2719 1330 1958 1891

870 862 1682 1715 1755 1605 1826 1497 1605 1952 1258

* Quantities and pallet sizes subject to change. Consult factory for exact footage.

11

MANUFACTURERS PRODUCT SPECIFICATION


Schedule 40 & 80 Corzan CPVC Industrial Pipe
Scope:
This specication sheet covers the manufacturers requirements for CPVC Schedule 40 and 80 IPS pressure pipe. This pipe meets or exceeds the industry standards set forth by the American Society for Testing and Materials and NSF International, Standards 14/61. All pipe and raw materials are manufactured in the USA.

CPVC Materials:
Rigid CPVC (chlorinated polyvinyl chloride) used in the extrusion of Schedule 40 and 80 pipe is of Type IV, Grade 1 compound as stated in ASTM D-1784. Raw material used in extrusion shall contain the specied amounts of color pigment, stabilizers, and other additives approved by NSF International.

Dimensions:
Physical dimensions and tolerances of CPVC Schedule 40 and 80 pipe meet the requirements of ASTM standard specication F-441.

Marking:
CPVC Schedule 40 and 80 pipe is marked as prescribed in ASTM F-441 to indicate the manufacturers name or trademark, material designation code, the nominal pipe size, the Schedule size with the pressure rating in PSI for water at 73F, the ASTM designation number F-441 and the NSF seal for potable water.

Sample Specication:
All CPVC Schedule 40 and 80 pipe shall conform to ASTM F-441. Schedule 80 socket ttings shall conform to ASTM F-439 and ASTM F-437 for threaded Schedule 80 ttings. Both pipe and ttings shall be the product of one manufacturer, as manufactured by Eslon Thermoplastics (or approved equal), Charlotte, North Carolina, USA, 1-800-578-7681.

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Corzan is a trademark of The BF Goodrich Company and is registered or under application in various countries of the world.

12

MANUFACTURERS PRODUCT SPECIFICATION


Schedule 40 & 80 PVC Industrial Pipe
Scope:
This specication sheet covers the manufacturers requirements for PVC Schedule 40 and Schedule 80 IPS pressure pipe. This pipe meets or exceeds the industry standards set forth by the American Society for Testing and Materials and NSF International, Standards 14/61. All pipe and raw materials are manufactured in the USA.

PVC Materials:
Rigid PVC (polyvinyl chloride) used in the extrusion of Schedule 40 and 80 pipe is of Type I, Grade 1 compound as stated in ASTM D-1784. Raw material used in extrusion shall contain the specied amounts of color pigment, stabilizers, and other additives approved by NSF International.

Dimensions:
Physical dimensions and tolerances of PVC Schedule 40 and 80 pipe meet the requirements of ASTM standard specication D-1785. Socket dimensions of belled end pipe meet the requirements of ASTM D-2672 or F-480.

Marking:
PVC Schedule 40 and 80 pipe is marked as prescribed in ASTM D-1785 to indicate the manufacturers name or trademark, material designation code, the nominal pipe size, the Schedule size with the pressure rating in PSI for water at 73F, the ASTM designation number D-1785, and the NSF seal for potable water.

Sample Specication:
All PVC Schedule 40 and 80 pipe shall conform to ASTM D-1785. Schedule 40 ttings shall conform to ASTM D-2466, Schedule 80 socket ttings to ASTM D-2467 and ASTM D-2464 for threaded Schedule 80 ttings. Belled end pipe socket dimensions shall conform to ASTM D-2672 or F-480. Both pipe and ttings shall be the product of one manufacturer, as manufactured by Eslon Thermoplastics (or approved equal), Charlotte, North Carolina, USA, 1-800-578-7681.

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13

MANUFACTURERS PRODUCT SPECIFICATION


PVC SDR Pressure Rated Pipe
Scope:
This specication sheet covers the manufacturers requirements for PVC standard dimension ratio pressure rated pipe. This pipe meets or exceeds the industry standards set forth by the American Society for Testing and Materials and NSF International, Standard 14/61. All pipe and raw materials are manufactured in the USA.

PVC Materials:
Rigid PVC (polyvinyl chloride) used in the extrusion of SDR pressure rated pipe is of Type I, Grade 1 compound as stated in ASTM D-1784. Raw material used in extrusion shall contain the specied amounts of color pigment, stabilizers, and other additives approved by NSF International.

Dimensions: (Plain End)


Physical dimensions and tolerances of PVC SDR pressure rated pipe meet the requirements of ASTM standard specication D-2241, Product standard PS-22-70.

Dimensions: (Bell End)


Physical dimensions and tolerances of SDR pressure rated pipe meet the requirements of ASTM standard specication D-2672 or F-480.

Marking:
PVC SDR pressure rated pipe is marked as prescribed in ASTM standard D-2241 to indicate the manufacturers name or trademark, material designation code, the nominal pipe size, the standard dimensional ratio (SDR) and/or the pressure rating in PSI for water at 73F, the ASTM designation number D-2241, and the NSF seal for potable water.

Sample Specication:
All PVC SDR/PR 160, 200 and 315 pipe shall conform to ASTM D-2241 for plain end and ASTM D-2672 or F-480 for bell end. SDR pipe shall be the product of one manufacturer, as manufactured by Eslon Thermoplastics (or approved equal), Charlotte, North Carolina, USA, 1-800-578-7681.

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14

MANUFACTURERS PRODUCT SPECIFICATION


Drain, Waste & V Pipe (DWV) ent
Scope:
This specication sheet covers the manufacturers requirements for PVC drain, waste, and vent pipe. This pipe meets or exceeds the industry standards set forth by the American Society for Testing and Materials and NSF International, Standard 14/61. All pipe and raw materials are manufactured in the USA.

PVC Materials:
Rigid PVC (polyvinyl chloride) used in the extrusion of DWV pipe is of Type I, Grade 1 compound. Specications for this material can be found in ASTM D-1784. Raw material used in extrusion shall contain the specied amounts of color pigment, stabilizers, and other additives approved by NSF International.

Dimensions:
Physical dimensions and tolerances of PVC-DWV pipe meet the requirements of ASTM standard specication D-2665.

Marking:
PVC-DWV pipe is marked as prescribed in ASTM D-2665 to indicate the manufacturers name or trademark, the ASTM designation code number D-2665, the nominal pipe size, the material abbreviation PVC, and the product abbreviation DWV spaced along the entire pipe length at not more than two (2) foot intervals. Pipe shall be marked on both sides.

Sample Specication:
All PVC-DWV pipe shall conform to ASTM D-2665 and shall be the product of one manufacturer, as manufactured by Eslon Thermoplastics (or approved equal), Charlotte, North Carolina, USA, 1-800-578-7681.
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15

ROLL-GROOVED PVC PIPE


SDR, Schedule 40, Schedule 80
Eslon Thermoplastics roll-grooved PVC pipe is manufactured from NSF certied PVC pipe and is roll-grooved at each end for quick connection using mechanical couplings. It can be used in any application where PVC pipe is acceptable and where it is desirable to have a means for quick assembly under adverse conditions.

F eatures
s Completely re-usable pressure system which does not require threading, solvent welding, or anging. s Joints are mechanically locked to produce a secure, leak-tight connection under pressure or vacuum. s A union at every joint allows for speed and ease of assembly and eld maintenance. s In abrasive applications, pipe can easily be rotated to distribute wear evenly. s Flexible system permits laying on rough or uneven terrain. s When using a gasket type coupler, each joint will absorb some expansion and contraction due to temperature changes. s Roll-grooved systems facilitate fast add-ons, modications, or relocation of the pipe.

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INTERNATIONAL ASSOCIATION OF PLASTICS DISTRIBUTORS

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ROLL-GROOVED PVC PIPE


Dimensions and Weights
Nom. Pipe Size (IPS) SDR26/PR160 2 2 1/2 3 4 6 8 SDR 21/PR200 2 2 1/2 3 4 6 SCH-40 2 2 1/2 3 4 6 *8 *10 *12 SCH-80 2 2 1/2 3 4 6 *8 *10 *12 Part No. 91057 91058 91059 91060 91062 91063 91107 91108 91109 91110 91112 91408 91410 91412 91416 91424 91432 91440 91448 91808 91810 91812 91816 91824 91826 91828 91830 Outside Diameter (In.) 2.375 2.875 3.500 4.500 6.625 8.625 2.375 2.875 3.500 4.500 6.625 2.375 2.875 3.500 4.500 6.625 8.625 10.750 12.750 2.375 2.875 3.500 4.500 6.625 8.625 10.750 12.750 Min. Wall Thickness (In.) 0.091 0.110 0.135 0.173 0.255 0.332 0.113 0.137 0.167 0.214 0.316 0.154 0.203 0.216 0.237 0.280 0.322 0.365 0.406 0.218 0.276 0.300 0.337 0.432 0.500 0.593 0.687 Approx. Wt. Lbs./Ft. 0.421 0.633 0.923 1.520 3.300 5.600 0.521 0.761 1.131 1.870 4.052 0.693 1.133 1.455 2.050 3.615 5.436 7.713 10.195 0.957 1.460 1.950 2.844 5.433 8.251 12.243 16.831 Ft. Per Pallet 3860 2620 1840 1020 440 280 3860 2620 1840 1020 440 3860 2620 1840 1020 440 280 220 100 3860 2620 1840 1020 440 280 220 100

Max. Press. @73F 160 160 160 160 160 160 200 200 200 200 200 280 300 260 220 180 160 140 130 400 420 370 320 280 250 230 230

* Special Order Not A Stock Item. NOTES: The rolled groove is formed in each end of a standard 20 ft. nominal length of PVC pipe which complies with the following specications: ASTM D-1784 for PVC 1120, cell classication 12454-B. ASTM D-1785 for PVC Schedule 40 and 80 pipe dimensional data. ASTM D-2241 for PVC SDR 21 and 26 pipe dimensional data. National Sanitation Foundation for potable water service. Mechanical couplings and their related specications are not furnished by Eslon Thermoplastics, Inc.

WARNING
NEVER use compressed air or gas in PVC/CPVC pipe and fittings. NEVER test PVC/CPVC pipe and fittings with compressed air or gas, or air-over-water boosters. ONLY use PVC/CPVC pipe for water and approved chemicals. Use of compressed air or gas in PVC/CPVC pipe and fittings can result in explosive failures and cause severe injury or death.

NOTE: These maximum pressures are based on limited short-term burst testing per ASTM D-1599. They are not based on long-term hydrostatic testing. You should consult with your Roll-Groove coupling manufacturer to obtain their recommended pressure limitations.

17

PVC WELL CASING F480


Schedule 40, 80, and SDR
Eslon bell-end PVC well casing provides corrosionresistant, maintenance-free protection for well drop-pipe and submersible pumps. Its light weight facilitates installation with conventional tools and piping techniques. It is manufactured to ASTM standards at Eslons advanced thermoplastic production facility in Charlotte, North Carolina, and is available throughout the United States from Eslons fully stocked service centers.

F eatures
s Meets ASTM D-1784, D-1785, D-2665, and F480 specications. NSF certied. s Solvent weld joints are strong and water tight. s Standard in 20' lengths - including bell-end. s Installation can be accomplished with lighter setting equipment than is required for metallic piping. s Electrically non-conductive. Reduces job site work hazards. s Non-toxic and non-leaching with excellent chemical resistance.

Dimensions F or ASTM F480 Bell-End Pipe


C Min B A

Nom. SOCKET SOCKET Min. Pipe ENTRANCE (A) BOTTOM (B) Socket Size (Dia. In.) I.D. Min. I.D. Max. I.D. Min. I.D. Max. Length (C) 2 2.380 2.392 2.357 2.369 4.000 2 1/2 2.880 2.894 2.854 2.868 5.000 3 3.506 3.522 3.476 3.492 5.500 4 4.508 4.526 4.473 4.491 6.500 6 6.637 6.659 6.592 6.614 8.000 8 8.634 8.664 8.583 8.613 7.000
* Other lengths available. Consult factory.

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18

PVC DUCT
F eatures
s Extruded seamless PVC duct in all standard diameters 6" through 16." s For use in industrial and institutional fume handling systems requiring high resistance to corrosive vapors. s Ideal for plating, metal nishing and laboratory installations. s Low installed cost as compared to non-corrosive metallics. s Light weight allows longer runs and speeds installation with simple tools and piping techniques. s Low maintenance requirements over extended service periods. s Manufactured in U.S.A. to ASTM material standards.

PVC Duct Availability Guide


Nominal Duct Size (dia. in.)
6 8 10 12 14 16

Eslon Part No.


1460 1462 1464 1466 1468 1470

Average O.D.
6.625 8.625 10.750 12.750 14.000 16.000

Average O.D. Tolerance


.020 .020 .025 .025 .030 .030

Minimum Wall Thickness


.172 .172 .172 .172 .172 .172

Maximum Wall Thickness


.202 .202 .202 .202 .202 .202

Approx. Weight lbs./ft.


2.255 2.955 3.699 4.399 4.836 5.536

All dimensions are in inches unless otherwise specied. Standard duct lengths are 20 ft. nominal.

Eslon Thermoplastic PVC Duct Meets ASTM Material Standard D-1784.

(1.) A signicant charge of static electricity can be generated by the ow of air through plastic duct, particularly under very dry conditions. If combustible particles or gases are being transported, then various electrical ground techniques must be applied. An expert in this area should be consulted during the design phase. (2.) The need for closed-head sprinkler systems may be necessary if combustible residues or oxidizable materials are likely to accumulate in the duct work over a period of time. (3.) Chemical resistance and operating temperatures must be evaluated in the same manner as for standard PVC pipe. When in doubt, consult the factory or fabricator.
19

PVC DUCT

Cubic F of Air per Minute eet

Friction Loss (Inches of Water per 100 Feet)


(Based on Standard Air of 0.075 lb. per cu. ft. density owing through average, clean, round galvanized metal ducts having approximately 40 joints per 1000 ft.)

20

150 LB. VAN STONE FLANGES


PVC and Corzan CPVC Schedule 80
Corzan CPVC and PVC Van Stone anges provide important advantages when installed in piping systems which must be occasionally disassembled. Such systems are often temporary or have high mobility requirements. In addition, anging is a very practical alternative when it is environmentally impossible to make solvent cemented joints on the job site.

F eatures
s Van Stone design facilitates bolt hole alignment by eliminating the need for two-holing and for matching quarter marks on anged tees or elbows. s New spigot style hub replaces the use of stub-end pipe in tting sockets. s Concentric ridges on hub face ensure a tight, positive gasket seal. s Solid thermoplastic ring and hub provide total corrosion resistance without the use of metallics. Eslon 2-piece Van Stone style PVC and Corzan CPVC anges meet or exceed the following specications. s ASTM D1784 PVC and CPVC compounds s ASTM D2467 PVC Schedule 80 socket-type ttings dimensions s ASTM F439 CPVC Schedule 80 socket-type ttings dimensions s ANSI B16.1 Bolt hole pattern and dimensions

MEMBER

Corzan is a trademark of The BF Goodrich Company and is registered or under application in various countries of the world.

ASTM
MEMBER

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21

THERMOPLASTIC FITTINGS
F eatures
s Complete selection of socket and threaded PVC and Corzan CPVC ttings. Includes Van Stone spigot hub anges and one-piece anges, threaded adapters, O-ring unions, and couplings. s Provide maximum versatility for installation of PVC or Corzan CPVC piping systems. s Manufactured in U.S.A. to ASTM material and dimensional standards. s NSF certied for potable water service. s For ease in joining pipe sections, 6 and 8-inch couplings are molded with external lips to facilitate gripping with manual link chain or wire rope pullers. s O-ring unions offered with choice of EPDM or Viton O-rings to enhance chemical resistance capabilities. s One-piece anges, manufactured on advanced tooling, have superior sealing features. s Two-piece Van Stone ange design eliminates hole alignment problems in 11/ 2 through 12-inch systems. s Spigot hub Van Stone anges eliminate stub-end work necessary when fabricating anged ttings.

SPECIFICATIONS
Eslon thermoplastic ttings are manufactured to the following standard specications.
Type Pipe PVC Schedule 40* PVC Schedule 80* (Socket-type) PVC Schedule 80 (Threaded Type) CPVC Schedule 80 (Socket-type) CPVC Schedule 80 (Threaded Type) * May be used with PVC SDR pipe. Standard Specications Material ASTM D-1784 ASTM D-1784 ASTM D-1784 ASTM D-1784 ASTM D-1784 Dimensions ASTM D-2466 ASTM D-2467 ASTM D-2464 ASTM F-439 ASTM F-437

WARNING
NEVER use compressed air or gas in PVC/CPVC pipe and fittings. NEVER test PVC/CPVC pipe and fittings with compressed air or gas, or air-over-water boosters. ONLY use PVC/CPVC pipe for water and approved chemicals. Use of compressed air or gas in PVC/CPVC pipe and fittings can result in explosive failures and cause severe injury or death.

Corzan is a trademark of The BF Goodrich Company and is registered or under application in various countries of the world.

22

MANUFACTURERS PRODUCT SPECIFICATION


Schedule 80 Corzan CPVC Fittings
Scope:
This specication sheet covers the manufacturers requirements for CPVC Schedule 80 pipe ttings. These ttings meet or exceed the standards set by the American Society for Testing and Materials and NSF International, Standards 14/61. All fittings and raw materials are manufactured in the USA.

MENU
Weights & Dimensions Tees & Reducing Tees Elbows Couplings Reducing Couplings Flanges Unions and Nipples Adapters Caps & Plugs

CPVC Materials:
Rigid CPVC (chlorinated polyvinyl chloride) used in the manufacture of Schedule 80 ttings is Type IV, Grade 1 compound as stated in ASTM D-1784. Raw material used in molding shall contain the specied amounts of color pigment, stabilizers, and other additives approved by NSF International.

Dimensions:
Physical dimensions and tolerances of CPVC Schedule 80 IPS ttings meet the requirements of ASTM standard specication F-439 for socket-type ttings and ASTM F-437 for threaded ttings. Threaded ttings have Taper Pipe Threads in accordance with ANSI/ASME B1.20.1.

Marking:
CPVC Schedule 80 ttings are marked as prescribed in ASTM F-437 and F-439 to indicate the manufacturers name or trademark, material designation, the NSF mark, size of tting, and ASTM designation F-437 (threaded) or F-439 (socket).

Sample Specication:
All CPVC Schedule 80 socket ttings shall conform to ASTM F-439, and ASTM F-437 for threaded ttings. Both pipe and ttings shall be the product of one manufacturer, as manufactured by Eslon Thermoplastics (or approved equal), Charlotte, North Carolina, USA, 1-800-578-7681.
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INTERNATIONAL ASSOCIATION OF PLASTICS DISTRIBUTORS

IAPD

Corzan is a trademark of The BF Goodrich Company and is registered or under application in various countries of the world.

23

SCHEDULE 80 FITTINGS
Weights and Dimensions
C

PVC AND CPVC SCHEDULE 80 TAPER SOCKET DIMENSIONS


(SOLVENT CEMENT STYLE) ASTM D-2467 (PVC)/F-439 (CPVC)

Nom. Pipe Size 1 /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8

Pipe O.D. 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.500 6.625 8.625

Socket Entrance I.D. (A) Socket Bottom I.D. (B) Min. 0.844 1.054 1.320 1.665 1.906 2.381 2.882 3.508 4.509 6.636 8.640 Max. 0.852 1.062 1.330 1.675 1.918 2.393 2.896 3.524 4.527 6.658 8.670 Min. 0.832 1.042 1.305 1.650 1.888 2.363 2.861 3.484 4.482 6.603 8.595 Max. 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.500 6.625 8.625

Min. Socket Length (C) 0.875 1.000 1.125 1.250 1.375 1.500 1.750 1.875 2.250 3.000 4.000

S P

D 30 30 90

FEMALE TAPER THREADS


ASTM D-2464 (PVC)/F-437 (CPVC) ASTM F-1498

MALE TAPER THREADS


ASTM D-2464 (PVC)/F-437 (CPVC) ASTM F-1498

AMERICAN NATIONAL STANDARD TAPER PIPE THREADS (NPT)


ASME (ANSI) B1.20.1 ASTM F-1498

Nom. Pipe Size 1 /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4

Pipe Female Thread O.D. (D) Min. Length (T) 0.840 0.64 1.050 0.65 1.315 0.81 1.660 0.85 1.900 0.85 2.375 0.90 2.875 1.21 3.500 1.30 4.500 1.38

Male Thread Min. Length (S) 0.53 0.55 0.68 0.71 0.72 0.76 1.14 1.20 1.30

Overall Pipe Thread Pitch of Threads Height of Length (L) Thread (P) Per In. Thread 0.7815 .07143 14 .05714 0.7935 .07143 14 .05714 0.9845 .08696 11.5 .06957 1.0085 .08696 11.5 .06957 1.0252 .08696 11.5 .06957 1.0582 .08696 11.5 .06957 1.5712 .12500 8 .100 1.6337 .12500 8 .100 1.7337 .12500 8 .100

NSF-pw
24

NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards F-439, D-2467 for socket-type ttings and F-437, D-2464 and F-1498 for threaded ttings. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.

SCHEDULE 80 CORZAN CPVC FITTINGS


T ees
C G1 H1 T H2 H3 M G1 H1 C M1 M2 T H2 M M3

NSF-pw
Nom. Max. O.D. Pipe Size Dim. M1 1 /2 1.2 3 /4 1.426 1 1.745 1 1/4 2.122 1 1/2 2.373 2 2.896 2 1/2 3.533 3 4.215 4 5.188 6 7.625 8 9.875 Univ. Part No. 9801005 9801007 9801010 9801012 9801015 9801020 9801025 9801030 9801040 9801060 9801080

SXSXS FIG. 501


SxSxS - FIG. 501 Eslon Part No. 5021 5022 5023 5024 5025 5026 5020 5027 5028 5029 5030

NSF-pw
Max. O.D. Approx. Wt.(lb) Dim. M2 G1 0.477 0.12 1.278 0.561 0.17 1.5 0.709 0.27 1.813 0.875 0.415 2.203 0.982 0.55 2.502 1.265 0.935 3.04 1.52 1.535 1.833 2.475 4.285 2.375 3.92 5.437 3.5 10.305 4.5 19.87 Univ. Part No. 9805005 9805007 9805010 9805012 9805015 9805020 9805030 9805040

T XT XT FIG. 502
TxTxT - FIG. 502 Eslon Part No. T H2 5031 0.908 1.364 5032 0.78 1.314 5033 1.164 1.82 5034 0.995 1.891 5035 0.97 2.032 5036 1.049 2.39 5037 1.429 3.176 5038 1.594 3.906

FLG X FLG X FLG* FIG. 522


Max. FLGxFLGxFLG - FIG. 522 O.D. Univ. Eslon Approx. Approx. Wt.(lb) Dim. Part Part Wt.(lb) M3 No. No. H3 0.155 0.18 0.355 4.25 5330 3.188 1.725 0.45 4.62 5331 3.75 2.432 0.635 5 5332 4 3.29 0.885 6 5333 4.5 6.037 2.195 7.5 5334 5.156 8.9 3.91 9 5335 6.016 17.687 11 5336 8.047 31.08 13.5 5337 10.328 63.181

C 0.89 1.02 1.141 1.265 1.395 1.52 1.772 1.895 2.25 3.025 4.008

H1 1.367 1.581 1.85 2.14 2.377 2.794 3.292 3.728 4.625 6.51 8.5

Reducing T ees
C2 H2 C H1 M2 H1 C1 M3 M T

M1

NSF-pw
Nom. Pipe Size /4 x 3/4 x 1/2 1 x 1 x 3/4 1 1 /2 x 1 1/2 x 1 2x2x1 2 x 2 x 1 1/2 3x3x2 4x4x3 6x6x4 8x8x6
3

SXSXS FIG. 403


SxSxS - FIG. 403 Univ. Part No. 9801101 9801131 9801211 9801249 9801251 9801338 9801422 9801532 9801585 Eslon Part No. 5380 5382 5385 5388 5389 5390 5392 5395 5396 Approx. Wt.(lb)

NSF-pw
Nom. Pipe Size
1 3

S X S XT FIG. 402

Max. O.D. Dim.

M1 1.417 1.742 2.386 2.868 2.869 4.162 5.212 7.625 9.8125

M2 1.419 1.744 2.386 2.866 2.87 4.176 5.22 7.625 9.812

M3 1.198 1.419 1.756 1.757 2.381 2.852 4.13 5.25 7.625

C1 0.9 1.02 1.147 1.142 1.382 1.525 1.908 2.275 3.062

C2 1.026 1.152 1.404 1.532 1.530 1.990 2.273 3.025 4.120

H1 1.478 1.725 2.160 2.430 2.660 3.312 4.220 5.750 7.625

H2 1.653 0.17 1.898 0.265 2.304 0.485 2.399 0.625 2.740 0.76 3.450 1.79 4.468 3.245 5.825 7.915 7.718 16.225

/2 /4 1

Max. SxSxT - FIG. 402 O.D. Univ. Eslon Approx. Dim. Part Part Wt.(lb) M No. No. T C H1 1.282 9802005 5431 0.906 0.907 1.35 0.155 1.505 9802007 5432 1.029 1.015 1.583 10.22 1.813 9802010 5433 1.145 1.145 1.795 0.325

NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards F-439 for socket-type ttings and F-437 for threaded ttings. CPVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication. * Not molded as a one-piece part, anges are cemented into tee.

25

SCHEDULE 80 CORZAN CPVC FITTINGS


45 Elbows
C
1 M

T
2 M

3 M

J1

J2

K1

K2

K3

NSF-pw
Max. Nom. Pipe O.D. Dim. Size M1 1 /2 1.157 3 /4 1.391 1 1.71 1 1/4 2.08 1 1/2 2.35 2 2.84 2 1/2 3.524 3 4.16 4 5.23 6 7.665 8 9.75 Univ. Part No. 9817005 9817007 9817010 9817012 9817015 9817020 9817025 9817030 9817040 9817060 9817080

SXS FIG. 503


SxS - FIG. 503 Eslon Part No. 5001 5002 5003 5004 5005 5006 5000 5007 5008 5009 5010

NSF-pw
Max. Approx. O.D. Dim. Wt.(lb) M2 0.07 1 1.315 0.105 1.526 0.16 1.806 0.235 2.215 0.31 2.515 0.435 3.02 0.9 1.21 4.4 2.085 5.445 6.305 11.61

T XT FIG. 504
TxT - FIG. 504 Eslon Part No. K2 T 5011 0.875 0.676 5012 1.048 0.695 5013 1.156 0.855 5014 1.36 0.898 5015 1.5 0.898 5016 1.645 0.915 5017 2.47 1.615 5018 2.908 1.596

FLG X FLG* FIG. 524


Max. FLGxFLG - FIG. 524 Approx. O.D. Univ. Eslon Approx. Dim. Part Part Wt.(lb) Wt.(lb) M3 No. No. K3 0.085 0.12 0.17 4.25 5350 2.813 1.097 0.275 4.62 5351 3.125 1.496 0.36 5 5352 3.391 1.934 0.1 6 5353 3.688 2.977 1.635 7.5 5354 4.094 6.213 2.58 5355 5.031 10.782 11 5356 6.281 20.517 13.5 5357 8.047 40.431

90 Elbows

K1 1.188 1.343 1.482 1.638 1.89 2.06 2.485 2.66 3.323 4.812 6.25

C 0.892 1.008 1.132 1.263 1.387 1.505 1.765 1.891 2.258 3.032 4.032

J1 0.296 0.335 0.35 0.375 0.503 0.555 0.72 0.769 1.065 1.78 2.218

Univ. Part No. 9819005 9819007 9819010 9819012 9819015 9819020 9819025 9819030 9819040 9819060 9819080

J2 0.199 0.353 0.301 0.462 0.602 0.73 0.855 1.312

G1

G2

M1 H1 H2

M2 H3

M3

M1

M2

NSF-pw
Nom. Max. O.D. Pipe Size Dim. M1 1 /2 1.206 3 /4 1.428 1 1.748 1 1/4 2.114 1 1/2 2.377 2 2.9 2 1/2 3.552 3 4.168 4 5.328 6 7.584 8 9.75 Univ. Part No. 9806005 9806007 9806010 9806012 9806015 9806020 9806025 9806030 9806040 9806060 9806080

SXS FIG. 505


SxS - FIG. 505 Eslon Part No. 5041 5042 5043 5044 5045 5046 5040 5047 5048 5049 5050

NSF-pw

T XT FIG. 506
TxT - FIG. 506 Eslon Part No. T H2 5051 0.749 1.196 5052 1.034 1.591 5053 1.168 1.804 5054 1.002 1.875 5055 0.98 2.024 5056 1.063 2.438 5057 1.424 3.182 5058 1.6 3.885

FLG X FLG* FIG. 523


Max. FLGxFLG - FIG. 523 O.D. Univ. Eslon Approx. Approx. Wt.(lb) Dim. Part Part Wt.(lb) G2 M3 No. No. H3 0.447 0.095 0.557 0.16 0.644 0.25 4.25 5340 3.156 1.24 0.873 0.33 4.62 5341 3.672 1.696 1.044 0.435 5 5342 3.906 2.22 1.375 0.655 6 5343 4.734 4.147 1.758 1.695 7.5 5344 5.031 6.56 2.285 2.885 9 5345 6.016 11.56 11 5346 8.188 22.28 13.5 5347 10.422 43.668

Max. O.D. Approx. Wt.(lb) Dim. M2 C H1 G1 0.89 1.403 0.513 0.09 1.284 1.01 1.596 0.586 0.125 1.496 1.14 1.841 0.701 0.205 1.824 1.264 2.148 0.884 0.31 2.21 1.388 2.396 1.003 0.405 2.5 1.522 2.797 1.275 0.665 3.063 1.776 3.314 1.538 1.175 1.89 3.725 1.835 1.56 4.324 2.266 4.609 2.344 2.93 5.442 3.02 6.583 3.563 7.965 4 8.625 4.625 14.64

Univ. Part No. 9808005 9808007 9808010 9808012 9808015 9808020 9808030 9808040

NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards F-439 for socket-type ttings and F-437 for threaded ttings. CPVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication. * Not molded as a one-piece part, anges are cemented into elbow.

26

SCHEDULE 80 CORZAN CPVC FITTINGS


90 Elbows
G2 T M2 G1

C M2

S XT FIG. 407
Nom. Pipe Size /2 3 /4 1
1

Max. O.D. Dim. M2 1.284 1.5 1.806

SxT - FIG. 407 Univ. Part No. 9807005 9807007 9807010 Eslon Part No. 5451 5452 5453 Approx. Wt.(lb) 0.11 0.155 0.23

T 0.895 1.03 1.15

C 0.906 1.024 1.105

G1 0.457 0.572 0.657

G2 0.468 0.566 0.657

Couplings
M1 M2 T L1 C L2 T C

SXS FIG. 507


Max. SxS - FIG. 507 O.D. Univ. Eslon Dim. Part Part M1 No. No. L1 1 /2 1.182 9829005 5061 1.91 3 /4 1.402 9829007 5062 2.156 1 1.747 9829010 5063 2.4 1 1/4 2.07 9829012 5064 2.654 1 1/2 2.345 9829015 5065 2.905 2 2.839 9829020 5066 3.163 2 1/2 3.516 9829025 5060 3.744 3 4.154 9829030 5067 4.01 4 5.227 9829040 5068 4.744 6 7.789 9829060 5069 6.298 8 10.049 9829080 5070 9.375 10* 12.044 9829100 5079 18 12* 14.239 9829120 5612 14.625 * Fabricated parts made from Schedule 80 Pipe. Nom. Pipe Size Approx. Wt.(lb) 0.06 0.08 0.14 0.18 0.235 0.335 0.655 0.92 1.525 3.695 8.07 23.28 33.24 Max. O.D. Dim. M2 1.311 1.524 1.835 2.216 2.515 3.014 4.313 4.324 Univ. Part No. 9830005 9830007 9830010 9830012 9830015 9830020 9830030 9830040

T XT FIG. 508
TxT - FIG. 508 Eslon Part No. L2 5071 1.602 5072 1.622 5073 2.012 5074 2.204 5075 2.234 5076 2.497 5077 3.188 5078 3.25 Approx. Wt.(lb) 0.075 0.095 0.16 0.23 0.295 0.415 1.025 1.575

C 0.895 1.024 1.15 1.284 1.405 1.528 1.772 1.892 2.27 3.014 4.527 7.625 4.75

T 0.758 0.75 0.942 1.057 1.071 1.204 1.5 1.54

NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards F-439 for socket-type ttings and F-437 for threaded ttings. CPVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.

NSF-pw
27

SCHEDULE 80 CORZAN CPVC FITTINGS


Reducing Couplings
Nom. Pipe Size* /4 x 1/2 1 x 1/2 1 x 3/4 1 1/4 x 1 1 1/2 x 1 1 1/2 x 1 1/4 2x1 2 x 1 1/2 3x2 4x2 4x3 6x4
3

SxS - FIG. 821 Univ. Eslon Approx. Part Part Wt.(lb) No. No. M1 M2 C1 C2 L 9829101 5532 1.165 1.452 0.906 1.04 2.08 0.08 9829130 5533 1.166 1.707 0.909 1.161 2.373 0.105 9829131 5534 1.454 1.711 1.033 1.158 2.38 0.12 9829168 5536 1.704 2.075 1.155 1.281 2.656 0.175 9829211 5538 1.705 2.333 1.156 1.407 3.048 0.22 9829212 5539 2.074 2.334 1.28 1.41 3.048 0.24 9829249 5541 1.71 2.848 1.158 1.54 3.54 0.31 9829251 5543 2.334 2.844 1.408 1.537 3.512 0.35 9829338 5544 2.841 4.131 1.53 1.903 4.125 0.755 9829420 5545 2.842 5.23 1.531 2.282 5.104 1.355 9829422 5546 4.138 5.23 1.901 2.281 5.104 1.46 9829532 5548 5.219 7.547 2.281 3.031 6.719 3.41
NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards F-439 for socket-type ttings.

M1

M2

C1 C2

SXS FIG. 821

* Consult factory for dimensions all sizes.

NSF-pw

Socket Flanges150 Lb.


Nom. Pipe Size Max. O.D. Dim. M Univ. Part No. Eslon Part No. Dimensions FIG. 509 R L** C 1.105 0.903 0.47 1.206 1.018 0.522 1.339 1.133 0.585 1.466 1.274 0.651 1.59 1.392 0.728 1.73 1.513 0.804 1.958 1.745 0.9 FIG. 509-VS R L** C 1.810 1.392 0.997 2.02 1.513 1.131 2.076 1.896 0.897 2.511 2.271 1.087 3.196 3.022 1.217 4.324 4.014 1.51 6.18 5.788 1.69 7.563 7.031 1.689 FIG. 509-VS-SPG R L** C 3.122 1.87 0.897 3.66 2.257 1.087 4.5 3 1.25 5.76 3.984 1.51 No. Bolt Holes Bolt Hole Dia. Bolt Circle Dia. Approx. Wt.(lb)
L** R M C

ONE PIECE FLANGES* /2 3.50 3 /4 3.88 1 4.25 1 1/4 4.62 1 1/2 5.00 2 6.00 2 1/2 7.00 VAN STONE STYLE FLANGES 1 1/2 5.00 2 6.00 3 7.50 4 9.00 6 11.00 8 13.50 10 16.00 12 19.00 VAN STONE STYLE SPIGOT FLANGES 3 4 6 8 7.50 9.00 11.00 13.50
1

9851005 9851007 9851010 9851012 9851015 9851020 9851025

5081 5082 5083 5084 5085 5086 5080

4 4 4 4 4 4 4

0.63 0.635 0.633 0.62 0.623 0.743 0.745

2.375 2.75 3.125 3.5 3.75 4.75 5.5

0.21 0.28 0.38 0.485 0.61 0.97 1.37

SOCKET FIG. 509

L** R M

VAN STONE FIG. 509-VS


4 4 4 8 8 8 12 12 0.618 0.744 0.7 0.76 0.9 0.895 1.025 1.028 3.869 4.738 6 7.5 9.5 11.75 14.25 17 0.655 1.035 1.685 2.665 3.98 7.8 12.505 19.45

9854015 9854020 9854030 9854040 9854060 9854080 9854100 9854120

5087 5088 5089 5090 5471 5472

C L** R M

VAN STONE SPIGOT FIG. 509-VS-SPG

9856030 9856040 9856060 9856080

5467 5468 5469 5470

4 8 8 8

0.75 0.75 0.875 0.875

6 7.5 9.5 11.75

2.025 3.17 5.145 9.37

*One piece style anges in 3, 4, 6, 8, 10 and 12-inch sizes have been discontinued. **Includes seal ring height (length over-all). C dimension is socket depth or spigot length.

NSF-pw SE
28

NOTES: Flange bolt hole patterns meet ANSI B16.5. CPVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.

SCHEDULE 80 CORZAN CPVC FITTINGS


Threaded Flanges150 Lb.
ONE PIECE FLANGES FIG. 510
Nom. Pipe Size /2 3 /4 1 1 1/4 1 1/2 2 3 4
1

L*

Max. O.D. Dim. M 3.50 3.88 4.25 4.62 5.00 6.00 7.50 9.00

Univ. Part No. 9852005 9852007 9852010 9852012 9852015 9852020 9852030 9852040

FIG. 510 Eslon Part No. L* 5091 1.01 5092 1.012 5093 1.169 5094 1.281 5095 1.25 5096 1.281 5097 1.686 5098 2.484

T 0.83 0.812 0.968 1 1 1.062 1.451 1.563

R 0.468 0.522 0.582 0.625 0.688 0.813 0.898 1.063

No. Bolt Holes 4 4 4 4 4 4 4 8

Bolt Hole Dia. 0.628 0.628 0.625 0.625 0.625 0.741 0.74 0.75

Bolt Circle Dia. 2.375 2.75 3.125 3.5 3.75 4.75 6 7.5

Approx. Wt.(lb) 0.21 0.285 0.375 0.505 0.635 0.975 1.655 2.685

* Includes seal ring height.

THREADED FIG. 510

Blind Flanges150 Lb.


ONE PIECE FLANGES FIG. 511
Max. FIG. 511 O.D. Univ. Eslon Dim. Part Part M No. No. L* 1 /2 3.50 9853005 5101 0.525 3 /4 3.88 9853007 5102 0.521 1 4.25 9853010 5103 0.631 1 1/4 4.62 9853012 5104 0.712 1 1/2 5.00 9853015 5105 0.781 2 6.00 9853020 5106 0.872 3 7.50 9853030 5107 0.964 4 9.00 9853040 5108 1.166 6 11.00 9853060 5109 1.269 8 13.50 9853080 5110 1.606 * Includes seal ring height. Nom. Pipe Size No. Bolt Bolt Bolt Hole Circle Approx. Holes Dia. Dia. Wt.(lb) 4 4 4 4 4 4 4 8 8 8 0.632 2.373 0.63 2.743 0.631 3.113 0.62 3.499 0.622 3.875 0.74 4.733 0.777 5.986 0.785 7.481 0.91 9.468 0.908 11.714 0.195 0.27 0.36 0.488 0.615 0.975 1.64 2.835 4.53 7.805
L* M R

R 0.47 0.564 0.58 0.65 0.722 0.802 0.903 1.096 1.122 1.471

BLIND FIG. 511

NSF-pw SE
NOTES: Flange bolt hole patterns meet ANSI B16.5. CPVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.

29

SCHEDULE 80 CORZAN CPVC FITTINGS


Unions (O-Ring Seat)
C C T T

M1 Q

M2

SXS FIG. 512


Nom. Pipe Size /2 3 /4 1 1 1/4 1 1/2 2 3
1

T XT FIG. 513
Approx. Wt.(lb) 0.16 0.245 0.355 0.505 0.865 1.46 4.095 Max. O.D. Dim. M2 1.196 1.521 1.739 2.173 2.547 3.03 4.274
NOTES: SxS - FIG. 513 EDPM O-Rings Univ. Eslon Approx. are standard. Part Part Wt.(lb) Viton available No. No. L T Q upon request. 9898005 5121 2.117 0.815 1.981 0.165 For O-Ring chemical 9898007 5122 2.351 0.819 2.289 0.255 resistance, see 89. pages 78 through 9898010 5123 2.648 1.017 2.663 0.35 9898012 5124 3.105 1.15 3.09 0.52 9898015 5125 3.072 1.041 3.809 0.93 9898020 5126 3.297 1.125 4.785 1.48 9898030 5127 4.26 1.545 6.914 4.215 NSF-pw SE

Max. O.D. Dim. M1 1.21 1.451 1.765 2.163 2.444 2.943 6.91

SxS - FIG. 512 Univ. Part No. 9897005 9897007 9897010 9897012 9897015 9897020 9897030 Eslon Part No. 5111 5112 5113 5114 5115 5116 5117

L 2.311 2.57 2.862 3.395 3.821 4.187 4.956

C 0.889 1.015 1.135 1.269 1.383 1.515 1.88

Q 1.981 2.343 2.666 3.087 3.806 4.805 4.009

Nipples
CLOSE SHORT LONG

Nom. Pipe Size /2 3 /4 1 1 1/4 1 1/2 2 3 4


1

Univ. Part No. 9861077 9861104 9861133 9861170 9861213 9861251 9861338 9861422

CLOSE Eslon Part No. 5261 5262 5263 5264 5265 5266 5267 5268

L 1.125 1.375 1.5 1.625 1.75 2 2.625 2.75

SHORT Univ. Eslon Part Part No. No. 9861078 5271 9861105 5272 9861134 5273 9861171 5274 9861214 5275 9861252 5276 9861339 5277 9861433 5278

L 1.5 2 2 2.5 2.5 2.5 3 4

3" LONG Univ. Eslon Part Part No. No. 9861081 5281 9861106 5282 9861135 5283 9861172 5284 9861215 5285 9861253 5286

4" LONG Univ. Eslon Part Part No. No. 9861082 5291 9861107 5292 9861136 5293 9861173 5294 9861216 5295 9861254 5296 9861341 5297

5" LONG Univ. Eslon Part Part No. No. 9861083 5301 9861108 5302 9861137 5303 9861174 5304 9861217 5305 9861255 5306 9861342 5307 9861425 5308

6" LONG Univ. Eslon Part Part No. No. 9861084 5311 9861109 5312 9861138 5313 9861175 5314 9861218 5315 9861256 5316 9861343 5317 9861426 5318

NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards F-439 for socket-type ttings and F-437 for threaded ttings. CPVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.

30

SCHEDULE 80 CORZAN CPVC FITTINGS


Reducing Bushings
Q Q C L CM CM T L

SXS FIG. 514


Nom. Pipe Size /4 x 1/2 1 x 1/2 1 x 3/4 1 1/4 x 1/2 1 1/4 x 3/4 1 1/4 x 1 1 1/2 x 1/2 1 1/2 x 3/4 1 1/2 x 1 1 1/2 x 1 1/4 2 x 1/2 2 x 3/4 2x1 2 x 1 1/4 2 x 1 1/2 2 1/2 x 2 3x1 3 x 1 1/2 3x2 3 x 2 1/2 4x2 4x3 6x3 6x4 8x6 10 x 8
3

S X FPT FIG. 515


SxFPT - FIG. 515 Approx. Wt.(lb) 0.035 0.08 0.06 0.14 0.135 0.105 0.175 0.185 0.16 0.105 0.26 0.275 0.305 0.255 0.205 0.3 0.58 0.65 0.63 0.445 1.17 0.965 3.225 3.005 5.955 10.07 Univ. Part No. 9838101 9838130 9838131 9838166 9838167 9838168 9838209 9838210 9838211 9838212 9838247 9838248 9838249 9838250 9838251 Eslon Part No. 5171 5172 5173 5174 5175 5176 5177 5178 5179 5180 5181 5182 5183 5184 5185 Approx. Wt.(lb) 0.045 0.085 0.07 0.14 0.125 0.105 0.17 0.18 0.165 0.115 0.255 0.245 0.25 0.25 0.22

SxS - FIG. 514 Univ. Part No. 9837101 9837130 9837131 9837166 9837167 9837168 9837209 9837210 9837211 9837212 9837247 9837248 9837249 9837250 9837251 9837292 9837335 9837337 9837338 9837339 9837420 9837422 9837530 9837532 9837585 9837628 Eslon Part No. 5132 5133 5134 5135 5136 5137 5138 5139 5140 5141 5142 5143 5144 5145 5146 5152 5153 5155 5156 5157 5158 5160 5166 5161 5162 5163

Q 1.25 1.632 1.628 2.061 2.066 2.065 2.242 2.247 2.24 2.141 2.81 2.813 2.821 2.822 2.815 3.26 3.895 3.891 3.889 3.886 4.892 4.882 7.291 7.3 9.312 10.75

L 1.379 1.494 1.501 1.63 1.617 1.688 1.742 1.759 1.747 1.547 1.89 1.873 1.89 1.865 1.87 2.123 2.248 2.245 2.261 2.263 2.644 2.643 3.72 3.724 4.514 6.5

C 0.905 0.895 1.02 0.895 1.019 0.992 0.9 1.015 1.145 1.281 0.904 1.16 1.146 1.262 1.402 1.515 1.141 1.388 1.506 1.756 1.538 1.88 1.995 2.255 3.109 4.5

CM 0.999 1.122 1.13 1.248 1.256 1.303 1.375 1.375 1.375 1.375 1.5 1.504 1.502 1.5 1.505 1.75 1.875 1.875 1.89 1.891 2.266 2.265 3.105 6.103 4.125 5.875

Q 1.373 1.676 1.678 2.065 2.062 2.065 2.247 2.094 2.253 2.313 2.805 2.742 2.806 2.813 2.806

T 0.762 0.76 0.77 0.685 0.841 1.02 0.674 0.777 0.795 1.07 0.691 0.8 0.812 0.875 0.859

CM 1.028 1.19 1.19 1.248 1.275 1.303 1.367 1.402 1.373 1.4 1.495 1.543 1.495 1.531 1.499

L 1.336 1.49 1.506 1.625 1.626 1.80 1.74 1.723 1.75 1.765 1.875 1.917 1.867 1.906 1.87

9838338

5195

Nom. Pipe Size /4 x 1/2 1 x 1/2 1 x 3/4 1 1/4 x 1/2 1 1/4 x 3/4 1 1/4 x 1 1 1/2 x 3/4 1 1/2 x 1 1 1/2 x 1 1/4 2x1 2 x 1 1/4 2 x 1 1/2
3

MPTxFPT - FIG. 516 Univ. Part No. 9839101 9839130 9839131 9839166 9839167 9839168 9839210 9839211 9839212 9839249 9839250 9839251 Eslon Part No. 5360 5361 5362 5363 5364 5365 5366 5367 5368 5369 5370 5371 Approx. Wt.(lb) 0.03 0.06 0.045 0.115 0.11 0.09 0.135 0.12 0.085 0.185 0.19 0.16

T L S

Q 1.372 1.68 1.676 2.063 2.063 2.058 2.308 2.247 2.309 2.811 2.833 2.807

L 0.998 1.119 1.13 1.375 1.359 1.357 1.39 1.375 1.377 1.396 1.418 1.4

T 0.765 0.762 0.772 0.846 0.818 0.803 0.823 0.782 1.004 0.771 1.078 0.879

S 0.708 0.817 0.822 1.008 1.004 0.983 1.016 1.003 1.012 1.036 1.005 1.029

NSF-pw

MPT X FPT FIG. 516

NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards F-439 for socket-type ttings and F-437 for threaded ttings. CPVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.

31

SCHEDULE 80 CORZAN CPVC FITTINGS


F emale Adapters
C L T L M N

Male Adapters
S C

S X FPT FIG. 517


Nom. Pipe Size /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4
1

MPT X S FIG. 525


Nom. Pipe Size /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4
1

Max. O.D. Dim. M 1.299 1.514 1.83 2.214 2.507 2.999 3.531 4.315 5.43

SxFPT - FIG. 517 Univ. Part No. 9835005 9835007 9835010 9535012 9535015 9535020 9535025 9535030 9535040 Eslon Part No. 5221 5222 5223 5224 5225 5226 5229 5227 5228 Approx. Wt.(lb) 0.08 0.105 0.165 0.235 0.3 0.41 0.665 0.93 1.505

L 1.746 1.877 2.195 2.364 2.474 2.647 3.375 3.549 4.035

C 0.88 1.004 1.13 1.26 1.388 1.51 1.75 1.88 2.255

T 0.765 0.759 0.966 0.985 0.99 1.035 1.375 1.48 1.57

N 0.101 0.114 0.099 0.119 0.096 0.102 0.188 0.189 0.21

Max. O.D. Dim. M 1.222 1.425 1.745 2.124 2.388 2.898 3.515 4.203 5.219

Univ. Part No. 9836005 9836007 9836010 9836012 9836015 9836020 9836025 9836030 9836040

MPTxS - FIG. 525 Eslon Part No. C S 5210 0.888 0.755 5211 1.015 0.819 5212 1.133 0.981 5213 1.265 1.014 5214 1.384 1.018 5215 1.51 1.078 5216 1.765 1.408 5217 1.885 1.585 5218 2.25 1.625

L 1.888 2.082 2.395 2.602 2.705 2.902 3.47 3.855 4.313

Approx. Wt.(lb) 0.05 0.07 0.115 0.165 0.205 0.295 0.575 0.845 1.305

Caps and Plugs


Q W2 W1 C T L

M1

M2

SOCKET CAP FIG. 518


Nom. Pipe Size /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4 6
1

THREADED CAP FIG. 519


FIG. 519

MPT PLUG FIG. 520


FIG. 520 Approx. Wt.(lb) 0.06 0.075 0.115 0.165 0.195 0.305 0.800 1.26 Univ. Part No. 9850005 9850007 9850010 9850012 9850015 9850020 9850030 9850040 Eslon Part No. 5251 5252 5253 5254 5255 5256 5257 5258 Approx. Wt.(lb) 0.025 0.04 0.065 0.125 0.155 0.215 0.44 0.75

FIG. 518 Univ. Part No. 9847005 9847007 9847010 9847012 9847015 9847020 9847025 9847030 9847040 9847060 Eslon Part No. 5231 5232 5233 5234 5235 5236 5240 5237 5238 5239 Approx. Univ. Part Wt.(lb) No. W1 1.282 0.04 9848005 1.341 0.055 9848007 1.56 0.09 9848010 1.762 0.13 9848012 1.875 0.18 9848015 2.069 0.269 9848020 2.65 0.535 2.96 0.75 9848030 9848040 3.5 1.29 5.125 3.13 Eslon Part No. 5241 5242 5243 5244 5245 5246 5247 5248

M1 1.181 1.393 1.707 2.077 2.344 2.845 3.502 4.141 5.231 7.562

C 0.9 0.998 1.15 1.265 1.388 1.52 1.776 1.89 2.28 3.055

M2 1.296 1.515 1.818 2.226 2.478 3.026 4.286 5.395

T 0.85 0.8 1.01 1.005 1.013 1.03 1.486 1.6

W2 1.293 1.269 1.51 1.5 1.505 1.75 2.515 2.937

Q 1.112 1.375 1.682 2.051 2.305 2.799 3.5 4.719

L 0.97 1.053 1.204 1.435 1.441 1.43 2.594 2.563

S 0.714 0.752 0.895 1.001 1.01 1.006 1.344 1.625

NSF-pw
32

NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards F-439 for socket-type ttings and F-437 for threaded ttings. CPVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.

MANUFACTURERS PRODUCT SPECIFICATION


Schedule 80 PVC Fittings
Scope:
This specication sheet covers the manufacturers requirements for PVC Schedule 80 pipe ttings. These ttings meet or exceed the standards set by the American Society for Testing and Materials and NSF International, Standards 14/61. All fittings and raw materials are manufactured in the USA.

MENU
Weights & Dimensions Tees & Reducing Tees Elbows Couplings Reducing Couplings Flanges Unions and Nipples Reducing Bushings Adapters Caps & Plugs

PVC Materials:
Rigid PVC (polyvinyl chloride) used in the manufacture of Schedule 80 ttings is of Type I, Grade 1 compound as stated in ASTM D-1784. Raw material used in molding shall contain the specied amounts of color pigment, stabilizers, and other additives approved by NSF International.

Dimensions:
Physical dimensions and tolerances of PVC Schedule 80 IPS ttings meet the requirements of ASTM standard specication D-2467 for socket-type ttings and ASTM D-2464 for threaded ttings. Threaded ttings have Taper Pipe Threads in accordance with ANSI/ASME B1.20.1.

Marking:
PVC Schedule 80 ttings are marked as prescribed in ASTM D-2464 and D-2467 to indicate the manufacturers name or trademark, material designation, the NSF mark, size of tting, and ASTM designation D-2464 (threaded) or D-2467 (socket).

Sample Specication:
All Schedule 80 socket ttings shall conform to ASTM D-2467 and ASTM D-2464 for threaded ttings. Both pipe and ttings shall be the product of one manufacturer, as manufactured by Eslon Thermoplastics (or approved equal), Charlotte, North Carolina, USA, 1-800-578-7681.
MEMBER

ASTM
MEMBER

INTERNATIONAL ASSOCIATION OF PLASTICS DISTRIBUTORS

IAPD

33

SCHEDULE 80 PVC FITTINGS


Tees
C G1 H1 T G2 H2 H3 M1 G1 H1 C M1 M2 T M2 G2 H2 M3

SXSXS FIG. 801


Max. Nom. Pipe O.D. Dim. Size M1 1 /2 1.211 3 /4 1.424 1 1.746 1 1/4 2.128 1 1/2 2.393 2 2.913 2 1/2 3.513 3 4.228 4 5.312 6 7.562 8 9.815 SxSxS - FIG. 801 Univ. Eslon Approx. Part Part Wt.(lb) No. No. C H1 G1 801005 8301 0.895 1.407 0.512 0.11 801007 8302 1.014 1.595 0.581 0.16 801010 8303 1.145 1.846 0.701 0.255 801012 8304 1.27 2.157 0.887 0.4 801015 8305 1.395 2.412 1.017 0.525 801020 8306 1.521 2.8 1.279 0.885 801025 8307 1.775 3.282 1.517 1.425 801030 8308 1.9 3.718 1.818 2.31 801040 8309 2.27 4.594 2.324 3.745 801060 8310 3.03 6.531 3.501 9.745 801080 8311 4.128 8.625 4.497 18.48 Max. O.D. Dim. M2 1.295 1.514 1.819 2.219 2.508 3.042 3.622 4.31 5.418

T XT XT FIG. 802
TxTxT - FIG. 802 Univ. Eslon Approx. Part Part Wt.(lb) No. No. T H2 G2 805005 8317 0.905 1.137 0.232 0.143 805007 8318 1.02 1.604 0.584 0.215 805010 8319 1.17 1.815 0.645 0.375 805012 8320 1.002 1.883 0.881 0.42 805015 8321 0.985 2.053 1.068 0.59 805020 8322 1.04 2.37 1.33 0.825 805025 8323 1.45 2.966 1.516 1.47 805030 8324 1.426 3.18 1.754 2.06 805040 8325 1.515 3.718 2.203 3.27 Max. O.D. Dim. M3 4.25 4.62 5.00 6.00 7.00 7.50 9.00 11.00 13.50

FLG X FLG X FLG FIG. 822


FLGxFLGxFLG - FIG. 822 Univ. Eslon Approx. Part Part Wt.(lb) No. No. H3 8830 3.156 1.5 8831 3.250 2.284 8832 4.141 2.44 8833 4.547 3.79 8834 5.344 5.73 8835 5.047 7.83 8836 6.063 15.61 8837 8.063 28.543 8838 10.297 55.207

Reducing T ees
C2 H2 C G H1

M1

M2 G H1 C1 M3

M G H2 T M

SXSXS FIG. 403


Nom. Pipe Size /4 x 3/4 x 1/2 1 x 1 x 3/4 1 1/2 x 1 1/2 x 1 2x2x1 2 x 2 x 1 1/2 3x3x2 4x4x3 6x6x4 8x8x6
3

S X S XT FIG. 402
Max. Nom. Approx. Pipe O.D. Dim. Wt.(lb) Size G M 0.611 0.155 1/2 1.284 0.725 0.235 3/4 1.502 1 1.81 1.102 0.465 1.292 0.59 1.24 0.72 1.755 1.19 2.289 3.1 3.762 7.57 4.531 15.76 Univ. Part No. 802005 802007 802010 SxSxT - FIG. 402 Eslon Approx. Part Wt.(lb) No. T C H1 H2 G 8360 0.903 0.906 1.375 1.375 0.472 0.14 8361 1.031 1.028 1.615 1.615 0.584 0.2 8362 1.152 1.15 1.816 1.816 0.664 0.3

Max. O.D. Dim. Univ. Part No. 801101 801131 801211 801249 801251 801338 801422 801532 801585

M1 1.423 1.736 2.395 2.882 2.885 4 5.25 7.598 9.75

M2 M3 1.423 1.208 1.736 1.415 2.395 1.765 2.882 1.765 2.885 2.4 4 2.74 5.25 4.17 7.598 5.27 9.75 7.594

SxSxS - FIG. 403 Eslon Part No. C1 C2 H1 H2 8330 0.889 1.032 1.465 1.665 8332 1.025 1.153 1.734 1.932 8335 1.148 1.41 2.177 2.304 8338 1.148 1.537 2.445 2.409 8339 1.401 1.537 2.669 2.75 8340 1.53 1.9 3.375 3.469 8342 1.901 2.273 4.230 4.5 8345 2.238 3.028 5.750 5.812 8346 3.125 4.126 7.625 7.718

NSF-pw
34

NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards D-2467 for socket-type ttings and D-2464 for threaded ttings. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.

SCHEDULE 80 PVC FITTINGS


45 Elbows
C
1 M

T
2 M

3 M

J1

J2

K1

K2

K3

NSF-pw
Nom. Max. O.D. Pipe Dim. Size M1 1 /2 1.163 3 /4 1.413 1 1.732 1 1/4 2.08 1 1/2 2.337 2 2.845 2 1/2 3.534 3 4.15 4 5.235 6 7.65 8 9.75

SXS FIG. 803

NSF-pw
Max. O.D. Approx. Dim. Wt.(lb) M2 0.065 1 1.325 0.1 1.526 0.145 1.819 0.22 12.214 0.29 12.515 0.415 3.025 0.855 3.607 1.14 4.345 1.985 5.435 5.855 10.64

T XT FIG. 804
TxT - FIG. 804 Eslon Part No. K2 T 8118 0.995 0.676 8119 1.193 0.674 8120 1.380 0.847 8121 1.619 0.894 8122 1.812 0.895 8123 2.060 0.913 8124 2.664 1.454 8125 2.910 1.542 8126 3.596 1.600

FLG X FLG* FIG. 824


Max. FLGxFLG - FIG. 824 O.D. Univ. Eslon Approx. Approx. Wt.(lb) Dim. Part Part Wt.(lb) M3 No. No. K3 0.08 0.115 0.16 4.25 8845 2.844 1.04 0.25 4.62 8846 3.188 1.516 0.345 5.00 8847 3.5 1.81 0.47 6.00 8848 3.938 2.5 0.885 7.00 8849 4.563 6.18 1.245 7.50 8850 4.094 5.07 2.265 9.00 8851 5.031 10.2 11.00 8852 6.281 21.379 13.50 8853 8.047 39.8

SxS - FIG. 803 Univ. Eslon Part Part No. No. K1 C 817005 8101 1.2 0.888 817007 8102 1.352 1.02 817010 8103 1.475 1.148 817012 8104 1.66 1.266 817015 8105 1.79 1.386 817020 8107 2 1.504 817025 8108 2.48 1.758 817030 8109 2.702 1.885 817040 8110 3.095 2.26 817060 8111 4.577 3.03 817080 8112 6.25 4.041

J1 0.312 0.332 0.327 0.394 0.404 0.496 0.722 0.817 0.835 1.547 2.209

Univ. Part No. 819005 819007 819010 819012 819015 819020 819025 819030 819040

J2 0.319 0.519 0.533 0.725 0.917 1.147 1.21 1.435 1.839

90 Elbows
G1 C G2 T M1 H1 H2 H3 M1 M2 M3

M2

NSF-pw
Nom. Max. O.D. Pipe Dim. Size M1 1 /2 1.209 3 /4 1.43 1 1.748 1 1/4 2.118 1 1/2 2.38 2 2.914 2 1/2 3.538 3 4.195 4 5.375 6 7.575 8 9.8

SXS FIG. 805

NSF-pw
Max. O.D. Dim. M2 1.292 1.51 1.82 2.218 2.51 3.06 3.63 4.3 5.44

T XT FIG. 806
TxT - FIG. 806 Eslon Part No. T H2 8152 0.906 1.37 8153 1.032 1.615 8154 1.16 1.81 8155 0.994 1.794 8156 0.984 2.041 8157 1.06 2.37 8158 1.452 2.935 8159 1.124 3.158 8160 1.51 3.736

FLG X FLG* FIG. 823


Max. FLGxFLG - FIG. 823 O.D. Univ. Eslon Approx. Approx. Wt.(lb) Dim. Part Part Wt.(lb) G2 M3 No. No. H3 0.464 0.11 0.583 0.155 0.65 0.23 4.25 8810 3.188 1.03 0.8 0.31 4.62 8811 3.75 1.66 1.057 0.41 5.00 8812 4.109 1.69 1.31 0.625 6.00 8813 4.531 3.35 1.483 1.12 7.00 8814 5.313 5.182 1.734 1.55 7.50 8815 5 6.14 2.226 2.59 9.00 8816 6.016 10.71 11.00 8817 8.313 20.528 13.50 8818 10.422 37.25

SxS - FIG. 805 Univ. Eslon Approx. Part Part Wt.(lb) No. No. C H1 G1 806005 8132 0.893 1.408 0.515 0.08 806007 8133 1.024 1.596 0.572 0.115 806010 8134 1.144 1.841 0.697 0.19 806012 8135 1.27 2.159 0.889 0.29 806015 8136 1.398 2.399 1.001 0.38 806020 8137 1.526 2.803 1.277 0.63 806025 8138 1.776 3.299 1.523 1.07 806030 8139 1.936 3.747 1.811 1.515 806040 8140 2.266 4.625 2.359 2.56 806060 8141 3.026 6.65 3.624 7.495 806080 8142 4.125 8.6 4.475 14.78

Univ. Part No. 808005 808007 808010 808012 808015 808020 808025 808030 808040

NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards D-2467 for socket-type ttings and D-2464 for threaded ttings. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication. * Not molded as a one-piece part, anges are cemented into tee.

35

SCHEDULE 80 PVC FITTINGS


90 Elbows
G2 T

M2 G1

C M2

S X S XT FIG. 407
Nom. Pipe Size /2 3 /4 1 1 1/4 1 1/2
1

Max. O.D. Dim. M2 1.197 1.503 1.74 2.09 2.335

SxSxT - FIG. 407 Univ. Part No. 807005 807007 807010 807012 807015 Eslon Part No. 8180 8181 8182 8183 8184 Approx. Wt.(lb) 0.085 0.145 0.205 0.3 0.37

T 0.903 1.035 1.151 1.275 1.401

C 0.896 1.015 1.153 1.274 1.395

G1 0.541 0.61 0.784 0.976 1.042

G2 0.534 0.59 0.786 0.976 1.036

Couplings
M1 T L1 L2 T M2 C

SXS FIG. 807


Max. SxS - FIG. 807 O.D. Univ. Eslon Dim. Part Part M1 No. No. L1 1 /2 1.19 829005 8502 1.919 3 /4 1.4 829007 8503 2.172 1 1.75 829010 8504 2.395 1 1/4 2.11 829012 8505 2.672 1 1/2 2.369 829015 8506 2.914 2 2.846 829020 8507 3.17 2 1/2 3.516 829025 8508 3.755 3 4.158 829030 8509 4.027 4 5.235 829040 8510 4.764 6 7.81 829060 8511 6.312 8 10.031 829080 8512 9.625 10* 11.937 829100 8513 14.562 12* 14.031 829120 8514 16.687 14* 15.562 829140 8515 19.437 * Fabricated parts made from Schedule 80 Pipe Nom. Pipe Size Approx. Wt.(lb) 0.55 0.75 0.13 0.17 0.22 0.315 0.62 0.86 1.435 3.545 7.6 16.915 26 36 Max. O.D. Dim. M2 1.308 1.529 1.84 2.215 2.519 3.024 3.62 4.313 5.454 Univ. Part No. 830005 830007 830010 830012 830015 830020 830025 830030 830040

T XT FIG. 808
TxT - FIG. 808 Eslon Part No. 8518 8519 8520 8521 8522 8523 8524 8525 8526 Approx. Wt.(lb) 0.075 0.09 0.15 0.215 0.265 0.395 0.7 0.965 1.465

C 0.899 1.035 1.145 1.28 1.4 1.537 1.781 1.901 2.276 3.02 4.542 5.75 6.312 8.062

L2 1.604 1.621 2.01 2.21 2.227 2.501 3.127 3.188 3.406

T 0.753 0.752 0.94 1.055 1.065 1.2 1.46 1.531 1.585

NSF-pw
36

NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards D-2467 for socket-type ttings and D-2464 for threaded ttings. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.

SCHEDULE 80 PVC FITTINGS


Reducing Couplings
Nom. Pipe Size* /4 x 1/2 1 x 1/2 1 x 3/4 1 1/4 x 1 1 1/2 x 1 1 1/2 x 1 1/4 2x1 2 x 1 1/2 3x2 4x2 4x3 6x4
3

SxS - FIG. 821 Univ. Part No. 829101 829130 829131 829168 829211 829212 829249 829251 829338 829420 829422 829532 Eslon Part No. 8532 8533 8534 8536 8537 8538 8539 8540 8544 8545 8546 8548 Approx. Wt.(lb) 0.075 0.1 0.11 0.155 0.205 0.225 0.28 0.325 0.725 1.285 1.36 3.21
M1

M1 1.169 1.17 1.456 1.707 1.712 2.08 1.707 2.337 2.856 2.856 4.143 5.24

M2 1.455 1.712 1.714 2.079 2.342 2.342 2.848 2.848 4.154 5.25 5.235 7.562

C1 0.907 0.909 1.034 1.154 1.158 1.282 1.158 1.41 1.537 1.538 1.906 2.291

C2 1.038 1.163 1.164 1.282 1.415 1.41 1.545 1.54 1.912 2.29 2.288 3.032

L 2.082 2.379 2.385 2.66 3.058 3.05 3.53 3.515 4.202 5.111 5.105 6.742

M2

C1 C2

SXS FIG. 821

* Consult factory for dimensions all sizes.

NSF-pw

NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards D-2467 for socket-type ttings.

Socket Flanges150 Lb.


Nom. Pipe Size Max. O.D. Dim. M Univ. Part No. Eslon Part No. L** 1.092 1.227 1.347 1.466 1.584 1.757 1.958 Dimensions FIG. 809 R C 0.915 0.472 1.014 0.525 1.136 0.586 1.256 0.648 1.383 0.729 1.523 0.82 1.745 0.9 FIG. 809-VS R L** C 1.812 1.410 0.998 2.010 1.525 1.137 2.066 1.888 0.894 2.534 2.293 1.09 3.2 3.024 1.22 4.326 4.016 1.5 6.18 5.789 1.69 7.535 7.05 1.69 FIG. 809-VS-SPG R L** C 3.12 1.88 0.9 3.66 2.29 1.11 4.46 3.01 1.22 5.25 4.014 1.504 No. Bolt Holes Bolt Hole Dia. Bolt Circle Dia. Approx. Wt.(lb)
L** R C

ONE PIECE FLANGES* /2 3.50 /4 3.88 1 4.25 1 1/4 4.62 1 1/2 5.00 2 6.00 2 1/2 7.00 VAN STONE STYLE FLANGES*
3 1

851005 851007 851010 851012 851015 851020 851025

8701 8702 8703 8704 8705 8706 8707

4 4 4 4 4 4 4

0.63 0.63 0.628 0.62 0.624 0.745 0.745

2.375 2.75 3.125 3.5 3.875 4.75 5.5

0.19 0.26 0.355 0.445 0.58 0.895 1.37

SOCKET FIG. 809

L** R M

VAN STONE FIG. 809-VS


4 4 4 8 8 8 12 12 0.618 0.744 0.7 0.76 0.9 0.895 1.025 1.028 3.869 4.738 6 7.5 9.5 11.75 14.25 17 0.610 1.010 1.585 2.595 3.97 7.62 12.225 18.645

1 1/2 5.00 2 6.00 3 7.50 4 9.00 6 11.00 8 13.50 10 16.00 12 19.00 VAN STONE STYLE SPIGOT FLANGES* 3 4 6 8 7.50 9.00 11.00 13.50

854015 854020 854030 854040 854060 854080 854100 854120

8708 8709 8710 8711 8712 8713

C L** R M

VAN STONE SPIGOT FIG. 809-VS-SPG

856030 856040 856060 856080

8767 8768 8769 8770

4 8 8 8

0.75 0.75 0.875 0.875

6 7.5 9.5 11.75

1.87 2.995 5.01 9.36

*One piece style anges in 3, 4, 6, 8, 10 and 12-inch sizes have been discontinued. **Includes seal ring height (length over-all). C dimension is socket depth or spigot length.

NSF-pw SE

NOTES: Flange bolt hole patterns meet ANSI B16.5. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.

37

SCHEDULE 80 PVC FITTINGS


Threaded Flanges150 Lb.
ONE PIECE FLANGES-FIG. 810
Nom. Pipe Size /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4
1

Max. O.D. Dim. M 3.50 3.88 4.25 4.62 5.00 6.00 7.00 7.50 9.00

Univ. Part No. 852005 852007 852010 852012 852015 852020 852025 852030 852040

FIG. 810 Eslon Part No. L* 8720 1.01 8721 1.01 8722 1.173 8723 1.214 8724 1.19 8725 1.25 8726 1.584 8727 1.7 8728 1.8

T 0.807 0.81 0.974 1.012 0.988 1.033 1.357 1.46 1.56

R 0.47 0.523 0.588 0.653 0.735 0.808 0.9 0.9 1.095

No. Bolt Holes 4 4 4 4 4 4 4 4 8

Bolt Hole Dia. 0.638 0.643 0.637 0.624 0.623 0.748 0.749 0.757 0.757

Bolt Circle Dia. 2.375 2.75 3.125 3.5 3.875 4.75 5.5 6 7.5

L*

Approx. Wt.(lb) 0.205 0.26 0.365 0.465 0.575 0.88 1.325 1.56 2.535

* Includes seal ring height.

THREADED FIG. 810

Blind Flanges150 Lb.


ONE PIECE FLANGES-FIG. 811
Nom. Pipe Size /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8
1

Max. O.D. Dim. M 3.50 3.88 4.25 4.62 5.00 6.00 7.00 7.50 9.00 11.00 13.50

Univ. Part No. 853005 853007 853010 853012 853015 853020 853025 853030 853040 853060 853080

FIG. 811 Eslon Part No. L* 8740 0.518 8741 0.592 8742 0.635 8743 0.718 8744 0.818 8745 0.885 8746 0.96 8748 0.958 8749 1.148 8750 1.268 8751 1.561

R 0.47 0.527 0.59 0.662 0.747 0.85 0.902 0.906 1.104 1.22 1.501

No. Bolt Bolt Bolt Hole Circle Approx. Holes Dia. Dia. Wt.(lb) 4 4 4 4 4 4 4 4 8 8 8 0.63 2.382 0.642 2.765 0.645 3.124 0.627 3.505 0.624 3.894 0.75 4.763 0.742 5.501 0.786 6.014 0.786 7.513 0.915 9.503 0.911 11.754 0.19 0.27 0.33 0.45 0.555 0.895 1.3 1.54 2.675 4.28 6.941

L* M

BLIND FIG. 811

* Includes seal ring height.


NOTES: Flange bolt hole patterns meet ANSI B16.5. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.

NSF-pw SE

38

SCHEDULE 80 PVC FITTINGS


Unions (O-Ring Seat)
C C T T

M1 Q

M2 Q

SXS FIG. 812


Nom. Pipe Size /2 3 /4 1 1 1/4 1 1/2 2 3
1

T XT FIG. 813
Max. O.D. Dim. M2 1.202 1.392 1.745 2.17 2.501 2.988 4.305 TxT - FIG. 813 Univ. Part No. 898005 898007 898010 898012 898015 898020 898030 Eslon Part No. 8792 8793 8794 8795 8796 8799 8800 Approx. Wt.(lb) 0.155 0.21 0.33 0.49 0.855 1.385 3.945
NOTES: EDPM O-Rings are standard. Viton available upon request. For O-Ring chemical resistance, see pages 78 through 89.

Max. O.D. Dim. M1 1.212 1.452 1.765 2.155 2.458 2.93 4.212

SxS - FIG. 812 Univ. Eslon Approx. Part Part Wt.(lb) No. No. L C Q 897005 8780 2.303 0.897 1.986 0.155 897007 8781 2.59 1.012 2.37 0.235 897010 8782 2.89 1.148 2.68 0.335 897012 8783 3.385 1.265 3.096 0.465 897015 8784 3.84 1.389 3.835 0.83 897020 8785 4.152 1.512 4.805 1.34 897030 8786 4.972 1.892 6.922 3.845

L 2.129 2.18 2.645 3.127 3.585 3.89 4.276

T 0.808 0.825 1.018 1.156 1.27 1.38 1.556

Q 1.975 2.361 2.675 3.1 3.828 4.804 6.945

NSF-pw SE

Nipples
CLOSE SHORT LONG

CLOSE Nom. Univ. Eslon Pipe Size Part Part No. No. L 1 /2 861077 8862 1.25 3 /4 861104 8863 1.375 1 861133 8864 1.5 1 1/4 861170 8865 1.625 1 1/2 861213 8866 1.75 2 861251 8867 2 2 1/2 861291 8868 2.5 3 861338 8869 2.625 4 861422 8870 2.75

SHORT Univ. Eslon Part Part No. No. L 861079 8877 1.5 861105 8878 2 861134 8879 2 861171 8880 2.5 861214 8881 2.5 861252 8882 2.5 861292 8883 3 861340 8884 3 861423 8885 4

3" LONG Univ. Eslon Part Part No. No. 861081 8902 861106 8903 861135 8904 861172 8905 861215 8906 861253 8907

4" LONG Univ. Eslon Part Part No. No. 861082 8912 861107 8913 861136 8914 861173 8915 861216 8916 861254 1817 861295 8918 861391 8919

5" LONG Univ. Eslon Part Part No. No. 861083 8942 861108 8943 861137 8944 861174 8945 861217 8946 861255 8947 861296 8948 861342 8949 861425 8950

6" LONG Univ. Eslon Part Part No. No. 861084 8972 861109 8973 861138 8974 861175 8975 861218 8976 861256 8977 861297 8978 861343 8979 861426 8980

8" Long Univ. Eslon Part Part No. No. 861086 8992 861110 8993 861139 8994 861176 8995 861219 8996 861257 8997 861298 9000 861344 9001 861427 9002

10" Long Univ. Eslon Part Part No. No. 861087 9012 861111 9013 861140 9014 861177 9015 861220 9016 861258 9017 861299 9018 861345 9019 861428 9020

12" Long Univ. Eslon Part Part No. No. 861088 9032 861112 9033 861141 9034 861178 9035 861221 9036 861259 9037 861300 9038 861346 9039 861429 9040

NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards D-2467 for socket-type ttings and D-2464 for threaded ttings. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.

39

SCHEDULE 80 PVC FITTINGS


Reducing Bushings
Q C CM L T CM Q T S Q L

SXS FIG. 814


Univ. Part No. 1 /2 x 3/4 837073 3 /4 x 1/2 837101 1 x 1/2 837130 1 x 3/4 837131 1 1/4 x 1/2 837166 1 1/4 x 3/4 837167 1 1/4 x 1 837168 1 1/2 x 1/2 837209 1 1/2 x 3/4 837210 1 1/2 x 1 837211 1 1/2 x 1 1/4 837212 2 x 1/2 837247 2 x 3/4 837248 2x1 837249 2 x 1 1/4 837250 2 x 1 1/2 837251 2 1/2 x 1/2 837287 2 1/2 x 3/4 837288 2 1/2 x 1 837289 2 1/2 x 1 1/4 837290 2 1/2 x 1 1/2 837291 2 1/2 x 2 837292 3x1 837335 3 x 1 1/4 837336 3 x 1 1/2 837337 3x2 837338 3 x 2 1/2 837339 4x2 837420 4 x 2 1/2 837421 4x3 837422 6x3 837530 6x4 837532 8x6 837585 10 x 8 837628 12 x 10 837670 * Loose Bushed Nom. Pipe Size

S X FPT FIG. 815

MPT X FPT FIG. 816

SxS - FIG. 814 Eslon Part No. Q C CM 8200 8201 1.252 0.914 1.017 8202 1.637 0.904 1.125 8203 1.637 1.04 1.135 8204 2.077 0.911 1.26 8205 2.075 1.018 1.255 8206 2.066 0.999 1.303 8207 2.257 0.907 1.382 8208 2.258 1.021 1.382 8209 2.26 1.154 1.383 8210 2.266 1.295 1.385 8211 2.814 0.903 1.503 8212 2.82 1.145 1.503 8213 2.826 1.145 1.504 8214 2.838 1.28 1.519 8215 2.822 1.41 1.518 *8216 *8217 *8218 *8219 *8220 8221 3.267 1.51 1.76 8222 3.904 1.145 1.885 *8223 8224 3.902 1.39 1.897 8225 3.905 1.505 1.882 8226 3.903 1.765 1.881 8227 4.912 1.543 2.283 8228 4.903 1.785 2.287 8229 4.898 1.883 2.288 8238 7.311 1.997 3.09 8230 7.311 2.311 3.09 8231 9.323 3.068 4.07 8232 10.758 4.546 5.74 8233 12.752 5.44 6.314

L 1.382 0.035 1.498 0.075 1.507 0.06 1.635 0.135 1.625 0.125 1.683 0.1 1.755 0.17 1.752 0.175 1.754 0.155 1.762 0.1 1.875 0.245 1.866 0.255 1.876 0.285 1.895 0.245 1.886 0.2 2.13 0.28 2.265 0.605 2.28 0.605 2.265 0.595 2.265 0.415 2.653 1.09 2.664 1.085 2.661 0.9 3.715 3.015 3.715 3.385 4.485 5.525 6.37 9.165 6.71 12.01

Approx. Wt.(lb)

Univ. Part No. 3 /4 x 1/2 838101 1 x 1/2 838130 1 x 3/4 838131 1 1/4 x 1/2 838166 1 1/4 x 3/4 838167 1 1/4 x 1 838168 1 1/2 x 1/2 838209 1 1/2 x 3/4 838210 1 1/2 x 1 838211 1 1/2 x 1 1/4 838212 2 x 1/2 838247 2 x 3/4 838248 2x1 838249 2 x 1 1/4 838250 2 x 1 1/2 838251 2 1/2 x 1/2 838287 2 1/2 x 3/4 838288 2 1/2 x 1 838289 2 1/2 x 1 1/4 838290 2 1/2 x 1 1/2 838291 2 1/2 x 2 838292 3x1 838335 3 x 1 1/4 838336 3 x 1 1/2 838337 3x2 838338 3 x 2 1/2 838339 4x2 838420 4x3 838422 * Loose Bushed Nom. Pipe Size /4 x 1/2 1 x 1/2 1 x 3/4 1 1/4 x 1/2 1 1/4 x 3/4 1 1/4 x 1 1 1/2 x 3/4 1 1/2 x 1 1 1/2 x 1 1/4 2 x 1/2 2 x 3/4 2x1 2 x 1 1/4 2 x 1 1/2 2 1/2 x 2 3x2 4x2 4x3
3

Nom. Pipe Size

SxFPT - FIG. 815 Eslon Part No. 8240 8241 8242 8243 8244 8245 8246 8247 8248 8249 8250 8251 8252 8253 8254 *8255 *8256 *8257 *8258 *8259 8260 *8261 *8262 *8263 8264 8265 8266 8267 Approx. Wt.(lb) 0.04 0.075 0.065 0.125 0.13 0.105 0.16 0.165 0.155 0.12 0.23 0.23 0.24 0.23 0.205 0.22 0.36

Q 1.375 1.685 1.685 2.067 2.074 2.066 2.257 2.323 2.319 2.26 2.812 2.76 2.754 2.755 2.755 3.188 3.844

T 0.776 0.763 0.775 0.803 0.692 0.812 0.683 0.807 1.01 0.901 0.684 0.803 0.994 0.997 0.995 1.094 1.438

CM 1.026 1.182 1.198 1.305 1.254 1.303 1.376 1.428 1.414 1.375 1.505 1.534 1.542 1.536 1.536 1.75 1.75

L 1.343 1.5 1.497 1.68 1.645 1.683 1.755 1.814 1.805 1.776 1.882 1.924 1.917 1.922 1.922 1.953 2.094

Consult Factory

MPTxFPT - FIG. 816 Univ. Part No. 839101 839130 839131 839166 839167 839168 839210 839211 839212 839247 839248 839249 839250 839251 839292 839338 839420 839422 Eslon Part No. 8640 8641 8642 8643 8644 8645 8646 8647 8648 8670 8639 8649 8650 8651 8652 8653 8654 8655 Approx. Wt.(lb) 0.03 0.055 0.045 0.1 0.105 0.085 0.135 0.125 0.08 0.180 0.2 0.215 0.18 0.15

NSF-pw
40

NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards D-2467 for socket-type ttings and D-2464 for threaded ttings. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.

Q 1.38 1.685 1.688 2.072 2.075 2.072 2.316 2.315 2.317 2.821 2.761 2.772 2.814 2.761

L 0.995 1.128 1.136 1.368 1.39 1.393 1.376 1.38 1.378 1.405 1.387 1.383 1.407 1.381

T 0.762 0.765 0.775 0.695 0.805 1.018 0.803 0.996 1.016 0.690 0.808 0.995 0.862 1.011

S 0.687 0.816 0.819 0.988 1.007 1.013 0.985 0.988 1.008 1.035 1.004 0.995 1.036 1.011

Consult Factory

SCHEDULE 80 PVC FITTINGS


F emale Adapters
C L

Male Adapters
S C

N T L M

S X FPT FIG. 817


Nom. Pipe Size /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4
1

MPT X S FIG. 825


Nom. Pipe Size /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4
1

Max. O.D. Dim. M 1.301 1.511 1.818 2.214 2.516 3.008 3.586 4.315 5.432

SxFPT - FIG. 817 Univ. Eslon Part Part No. No. L C T 835005 8572 1.745 0.89 0.75 835007 8573 1.879 0.997 0.768 835010 8574 2.18 1.131 0.946 835012 8575 2.363 1.27 0.977 835015 8576 2.481 1.39 0.995 835020 8577 2.654 1.511 1.03 835025 8578 3.354 1.772 1.403 835030 8579 3.565 1.905 1.483 835040 8580 4.033 2.275 1.588

N 0.14 0.229 0.185 0.293 0.395 0.481 0.37 0.422 0.687

Approx. Wt.(lb) 0.075 0.095 0.15 0.225 0.29 0.39 0.62 0.89 1.45

Max. O.D. Dim. M 1.2 1.418 1.733 2.1 2.37 2.885 3.495 4.17 5.252

Univ. Part No. 836005 836007 836010 836012 836015 836020 836025 836030 836040

MPTxS - FIG. 825 Eslon Part No. C S 8560 0.89 0.753 8561 1.014 0.82 8562 1.142 0.975 8563 1.27 1.018 8564 1.396 1.018 8565 1.516 1.07 8566 1.765 1.41 8567 1.89 1.743 8568 2.27 1.725

L 1.892 2.086 2.39 2.61 2.745 2.925 3.51 4.04 4.385

Approx. Wt.(lb) 0.045 0.065 0.1 0.15 0.195 0.28 0.545 0.79 1.285

Caps and Plugs


Q W2 L

W1

M1

M2

SOCKET CAP FIG. 818


Nom. Pipe Size /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8
1

THREADED CAP FIG. 819


Univ. Part No. 848005 848007 848010 848012 848015 848020 848025 848030 848040 Threaded - FIG. 819 Eslon Approx. Part Wt.(lb) No. M2 T W2 8617 1.296 0.757 1.185 0.05 8618 1.52 0.77 1.254 0.065 8619 1.83 0.985 1.49 0.11 8620 2.234 0.99 1.499 0.15 8621 2.488 1.01 1.547 0.185 8622 3.041 1.06 1.71 0.28 8623 8624 4.303 1.485 2.52 0.75 8625 5.47 1.585 2.88 1.42 Univ. Part No. 850005 850007 850010 850012 850015 850020 850025 850030 850040

MPT PLUG FIG. 820


MPT - FIG. 820 Eslon Part No. Q L 8630 1.122 0.974 8631 1.377 1.048 8632 1.690 1.203 8633 2.055 1.433 8634 2.316 1.458 8635 2.812 1.440 8636 8637 8638

Socket - FIG. 818 Univ. Eslon Part Part No. No. M1 C W1 847005 8600 1.187 0.884 1.26 847007 8601 1.402 0.996 1.36 847010 8602 1.716 1.15 1.58 847012 8603 2.088 1.265 1.73 847015 8604 2.356 1.395 1.928 847020 8605 2.855 1.508 2.145 847025 8606 3.525 1.778 2.636 847030 8607 4.182 1.885 2.848 847040 8608 5.248 2.285 3.333 847060 8609 7.587 3.057 4.826 Consult Factory

Approx. Wt.(lb) 0.04 0.055 0.085 0.125 0.165 0.245 0.505 0.725 1.215 2.935

S 0.72 0.75 0.904 1.005 1.025 1.012

Approx. Wt.(lb) 0.02 0.035 0.065 0.11 0.145 0.210

NSF-pw

NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standards D-2467 for socket-type ttings and D-2464 for threaded ttings. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.

41

MANUFACTURERS PRODUCT SPECIFICATION


Schedule 40 PVC Fittings
Scope:
This specication sheet covers the manufacturers requirements for PVC Schedule 40 pressure pipe ttings. These ttings meet or exceed standards set by the American Society for Testing and Materials and NSF International, Standards 14/61. All fittings and raw materials are manufactured in the USA.

MENU
Weights & Dimensions Tees Reducing Tees Elbows Couplings Adapters Reducing Bushings Unions and Plugs

PVC Materials:
Rigid PVC (polyvinyl chloride) used in the manufacture of Schedule 40 ttings is Type I, Grade 1 compound as stated in ASTM D-1784. Raw material used in molding shall contain the specied amounts of color pigment, stabilizers, and other additives approved by NSF International.

Dimensions:
Physical dimensions and tolerances of PVC Schedule 40 ttings meet the requirements of ASTM standard D-2466.

Marking:
PVC Schedule 40 IPS ttings are marked as prescribed in ASTM D-2466 to indicate the manufacturers name or trademark, material designation, the NSF mark, size of tting, and ASTM designation.

Sample Specication:
All PVC Schedule 40 ttings shall conform to ASTM D-2466. Both pipe and ttings shall be the product of one manufacturer as manufactured by Eslon Thermoplastics (or approved equal), Charlotte, North Carolina, USA, 1-800-578-7681.
MEMBER

ASTM
MEMBER

INTERNATIONAL ASSOCIATION OF PLASTICS DISTRIBUTORS

IAPD

42

SCHEDULE 40 PVC FITTINGS


Weights and Dimensions
C

PVC SCHEDULE 40 TAPER SOCKET DIMENSIONS


(SOLVENT CEMENT STYLE) ASTM D-2466 (PVC)

Nom. Pipe Size 1 /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8

Pipe O.D. 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.500 6.625 8.625

Socket Entrance I.D. (A) Socket Bottom I.D. (B) Min. 0.844 1.054 1.320 1.665 1.906 2.381 2.882 3.508 4.509 6.636 8.640 Max. 0.852 1.062 1.330 1.675 1.918 2.393 2.896 3.524 4.527 6.658 8.670 Min. 0.832 1.042 1.305 1.650 1.888 2.363 2.861 3.484 4.482 6.603 8.595 Max. 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.500 6.625 8.625

Min. Socket Length (C) 0.875 1.000 1.125 1.250 1.375 1.500 1.750 1.875 2.250 3.000 4.000

For threaded female dimensions, see Schedule 80 Female Taper Threads on page 23.

T ees
C G H C G H1 M G H C M M T M G H2

SXSXS FIG. 401


Max. Nom. Pipe O.D. Dim. Size M 1 /2 1.086 3 /4 1.314 1 1.623 1 1/4 2.107 1 1/2 2.36 2 2.867 2 1/2 3.32 3 3.992 4 5.028 6 7.25 8 9.437 SxSxS - FIG. 401 Univ. Part No. 401005 401007 401010 401012 401015 401020 401025 401030 401040 401060 401080 Eslon Part No. 4301 4302 4303 4304 4305 4306 4307 4308 4309 4311 4312 Approx. Wt.(lb) Univ. Part No. 402005 402007 402010 402012 402015 402020 Eslon Part No. 4321 4322 4323 4324 4325 4326

S X S X FPT FIG. 402


SxSxFPT - FIG. 402 Approx. G Wt.(lb) 0.496 0.1 0.572 0.13 0.707 0.19 0.903 0.295 1.018 0.38 1.403 0.565

C 0.901 1.03 1.164 1.28 1.4 1.521 1.775 1.935 2.055 3.06 4.055

H 1.401 1.583 1.829 2.17 2.415 2.782 3.31 3.781 4.406 6.594 8.625

G 0.5 0.08 0.553 0.11 0.665 0.19 0.89 0.385 1.015 0.5 1.261 0.775 1.534 1.01 1.846 1.435 2.351 2.24 3.534 5.845 4.57 12.315

T 0.92 1.035 1.159 1.286 1.409 1.084

C 0.91 1.033 1.158 1.28 1.402 1.181

H1 1.417 1.61 1.867 2.189 2.427 2.487

H2 1.416 1.607 1.866 2.189 2.427 2.487

NSF-pw

NOTES: Physical dimensions and tolerances for socket-type ttings meet the requirements of ASTM Standard D-2466. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.

43

SCHEDULE 40 PVC FITTINGS


Reducing Tees
C2 H2 M2 G H1 C1 M3

M1

SXSXS FIG. 403


Nom. Pipe Size /2 x 1/2 x 3/4 3 /4 x 1/2 x 1/2 3 /4 x 1/2 x 3/4 3 /4 x 3/4 x 1/2 3 /4 x 3/4 x 1 1 x 1/2 x 1 1 x 3/4 x 1/2 1 x 3/4 x 3/4 1 x 3/4 x 1 1 x 1 x 1/2 1 x 1 x 3/4 1 x 1 x 1 1/4 1 1/4 x 1 x 1/2 1 1/4 x 1 x 3/4 1 1/4 x 1 x 1 1 1/4 x 1 1/4 x 1/2 1 1/4 x 1 1/4 x 3/4 1 1/4 x 1 1/4 x 1 1 1/2 x 1 1/4 x 1/2 1 1/2 x 1 1/4 x 1 1 1/2 x 1 1/2 x 1/2 1 1/2 x 1 1/2 x 3/4 1 1/2 x 1 1/2 x 1 1 1/2 x 1 1/2 x 1 1/4 2 x 1 1/2 x 3/4 2 x 1 1/2 x 1 2 x 1 1/2 x 1 1/4 2 x 2 x 1/2 2 x 2 x 3/4 2x2x1 2 x 2 x 1 1/2 2 1/2 x 2 1/2 x 1 1/2 3 x 3 x 1 1/2 3x3x2 4x4x3 6x6x4 8x8x6
1

Max. O.D. Dim

M1 1.347 1.652 1.663 1.983 1.98 1.975 2.235 2.24 2.238 2.728 2.73 2.734 2.736 4.018 5.07 7.574 9.795

M2 1.343 1.651 1.662 1.984 1.981 1.973 2.235 2.243 2.236 2.736 2.73 2.734 2.738 4.026 5.076 7.574 9.794

M3 1.091 1.094 1.356 1.098 1.318 1.62 1.092 1.323 1.626 1.096 1.32 1.628 2.264 2.75 4.024 5.26 7.646

SxSxS - FIG. 403 Univ. Eslon Part Part No. No. C1 C2 H1 H2 401074 4331 401094 4332 401095 4333 401101 4334 0.905 1.036 1.487 1.586 401102 4335 401122 4337 401124 4338 401125 4339 401126 4340 401130 4341 0.911 1.153 1.620 1.850 401131 4342 1.036 1.153 1.726 1.872 401132 4343 401156 4344 401157 4345 401158 4346 401166 4348 0.901 1.272 1.871 1.775 401167 4349 1.03 1.271 2 1.885 401168 4350 1.15 1.273 2.110 1.995 401209 4357 0.901 1.401 2 1.895 401210 4358 1.035 1.394 2.099 2.025 401211 4359 1.152 1.4 2.225 2.13 401212 4360 401238 4361 401239 4362 401240 4363 401247 4365 0.91 1.526 2.187 2.125 401248 4366 1.032 1.525 2.625 2.175 401249 4367 1.15 1.524 2.445 2.315 401251 4369 1.152 1.177 2.460 2.513 401291 4374 401337 4383 401338 4384 1.53 1.903 3.375 3.437 401422 4393 1.904 4.269 401532 4394 2.278 3.01 5.812 5.843 401585 4396 3.136 4.121 7.687 7.750

G 0.587 0.665 0.698 0.918 0.906 0.906 1.026 1.037 1.026 1.27 1.28 1.269 1.273 1.827 2.365 3.498 4.53

Approx. Wt.(lb) 0.11 0.165 0.185 0.19 0.205 0.23 0.24 0.26 0.285 0.33 0.35 0.385 0.48 1.21 2.345 7.63 15.295

NSF-pw
44

NOTES: Physical dimensions and tolerances for socket-type ttings meet the requirements of ASTM Standard D-2466. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.

SCHEDULE 40 PVC FITTINGS


Reducing T ees
C2 H2 M1 M2 G H1 T M3

S X S X FPT FIG. 404


Nom. Pipe Size /2 x 1/2 x 3/4 3 /4 x 1/2 x 1/2 3 /4 x 1/2 x 3/4 3 /4 x 3/4 x 1/2 3 /4 x 3/4 x 1 1 x 1/2 x 1 1 x 3/4 x 1/2 1 x 3/4 x 3/4 1 x 3/4 x 1 1 x 1 x 1/2 1 x 1 x 3/4 1 x 1 x 1 1/4 1 1/4 x 1 x 1/2 1 1/4 x 1 x 3/4 1 1/4 x 1 x 1 1 1/4 x 1 1/4 x 1/2 1 1/4 x 1 1/4 x 3/4 1 1/4 x 1 1/4 x 1 1 1/2 x 1 1/4 x 1/2 1 1/2 x 1 1/4 x 1 1 1/2 x 1 1/2 x 1/2 1 1/2 x 1 1/2 x 3/4 1 1/2 x 1 1/2 x 1 1 1/2 x 1 1/2 x 1 1/4 2 x 1 1/2 x 3/4 2 x 1 1/2 x 1 2 x 1 1/2 x 1 1/4 2 x 2 x 1/2 2 x 2 x 3/4 2x2x1 2 x 2 x 1 1/2 2 1/2 x 2 1/2 x 1 1/2 3 x 3 x 1 1/2 3x3x2 4x4x3 6x6x4 8x8x6
* Loose Bushed
1

Max. O.D. Dim

M1 1.346 1.664 1.666 1.98 1.977 1.978 2.234 2.238 2.241 2.73 2.73 2.737

M2 1.348 1.664 1.67 1.982 1.978 1.978 2.234 2.238 2.241 2.73 2.73 2.737

M3 1.096 1.104 1.358 1.098 1.318 1.623 1.096 1.322 1.627 1.319 1.63 2.247

SxSxFPT - FIG. 404 Univ. Eslon Part Part No. No. T C2 H1 402074 4401 402094 4402 402095 4403 402101 4404 0.91 1.486 402124 4408 402125 4409 402130 4411 0.904 1.612 402131 4412 1.038 1.735 402156 4414 402157 4415 402158 4416 402166 4418 0.906 1.805 402167 4419 1.026 1.931 402168 4420 1.152 2.051 402199 4423 402202 4425 402209 4427 0.906 1.931 402210 4428 1.028 2.057 402211 4429 1.157 2.18 402212 4430 402239 4432 402247 *4433 402248 4434 1.03 2.307 402249 4437 1.157 2.423 402251 4439 1.405 2.686 402291 4444 402338 4454 402422 *4463

H2

G 0.576 0.115 0.708 0.185 0.697 0.195 0.899 0.195 0.905 0.21 0.899 0.24 1.025 0.24 1.029 0.265 1.023 0.295 1.277 0.335 1.266 0.39 1.281 0.485

Approx. Wt.(lb)

NSF-pw

NOTES: Physical dimensions and tolerances for socket-type ttings meet the requirements of ASTM Standard D-2466. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.

45

SCHEDULE 40 PVC FITTINGS


90 Street Elbows
H1 G1 S G3 H3 T

G2 H2 C1 H4

G4 C2

M1

M2

S X SPG FIG. 420

S x MPT FIG. 421

Nom. Pipe Size 1 1/4 1 1/2 2

Max. O.D. Univ. Eslon Dim. Part Part M1 No. No. H1 1.992 409012 4204 2.574 2.225 409015 4205 2.66 2.728 409020 4206 3.04

Max. O.D. Approx. Dim. S G1 H2 G2 C1 Wt.(lb) M2 1.310 1.264 2.176 0.896 1.280 0.275 1.990 1.435 1.225 2.405 1.007 1.398 0.33 2.225 1.562 1.478 2.803 1.267 1.536 0.515 2.728

SxSPG - FIG. 420

Univ. Part No. 410012 410015 410020

SxMPT - FIG. 421 Eslon Part No. H3 T G3 H4 4174 2.557 1.316 1.241 2.187 4175 2.337 1.171 1.166 2.405 4176 2.691 1.24 1.451 2.803

G4 0.907 1.002 1.271

C2 1.280 1.403 1.532

Approx. Wt.(lb) 0.285 0.335 0.525

90 Elbows
G2 C G2 T

M1 G1 C M1 G1

M2

C M2

SXS FIG. 406


Nom. Pipe Size 1 /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8 Max. O.D. Dim. M1 1.112 1.325 1.635 1.99 2.225 2.722 3.34 4.006 5.05 7.24 9.415 Univ. Part No. 406005 406007 406010 406012 406015 406020 406025 406030 406040 406060 406080 SxS - FIG. 406 Eslon Part No. C G1 4141 0.884 0.51 4142 0.993 0.579 4143 1.125 0.695 4144 1.274 0.898 4145 1.404 1.021 4146 1.523 1.281 4147 1.77 1.568 4148 1.92 1.831 4149 2.048 2.360 4151 3.043 3.502 4152 4.042 4.5 Max. O.D. Dim. M2 1.203 1.428 1.635 1.998 2.26 2.745 Univ. Part No. 407005 407007 407010 407012 407015 407020 Eslon Part No. 4161 4162 4163 4164 4165 4166

S X FPT FIG. 407


SxFPT - FIG. 407 Approx. Wt.(lb) 0.085 0.13 0.155 0.23 0.32 0.485

Approx. G2 Wt.(lb) 0.51 0.065 0.579 0.085 0.695 0.14 0.898 0.26 1.021 0.325 1.281 0.51 1.568 0.81 1.831 1.14 2.360 1.885 3.502 4.55 4.5 9.555

T 0.903 1.026 1.162 1.283 1.401 1.517

C 0.901 1.021 1.152 1.28 1.4 1.515

G1 0.301 0.312 0.712 0.747 1.024 1.274

G2 0.303 0.317 0.722 0.75 1.023 1.272

NSF-pw
46

NOTES: Physical dimensions and tolerances meet the requirements of ASTM Standard D-2466. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.

SCHEDULE 40 PVC FITTINGS


45 Elbows
Nom. Pipe Size /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8
1

Max. O.D. Dim. M 1.093 1.32 1.623 1.982 2.234 2.725 3.315 3.99 5.025 7.37 9.372

Univ. Part No. 417005 417007 417010 417012 417015 417020 417025 417030 417040 417060 417080

SxS - FIG. 405 Eslon Part No. K C 4121 1.165 0.905 4122 1.375 1.02 4123 1.5 1.148 4124 1.673 1.27 4125 1.875 1.39 4126 1.755 1.165 4127 2.245 1.77 4128 2.684 1.915 4129 3.065 2.045 4131 5.035 3.212 4132 6.218 4.023

J 0.26 0.355 0.352 0.403 0.485 0.59 0.475 0.769 1.02 1.823 2.195

Approx. Wt.(lb) 0.05 0.075 0.115 0.17 0.22 0.305 0.6 0.82 1.33 4.475 7.1

C
M

90 Reducing Elbows
G1 C1 G1 T M2 G2 C2 M1 G2 C M1 M2

SXS FIG. 408


Nom. Max. SxS - FIG. 408 Pipe O.D. Dim. Univ. Eslon Approx. Size M1 M2 Part No. Part No. C1 C2 G1 G2 Wt.(lb) 3 /4 x 1/2 1.315 1.106 406101 4210 0.754 0.784 0.556 0.556 0.075 1 x 1/2 1.67 1.142 406130 4214 0.904 1.157 0.616 0.623 0.115 1 x 3/4 1.632 1.316 406131 4211 0.781 0.954 0.532 0.53 0.115 1 1/4 x 1 406168 4212 Max. O.D. Dim. M1 M2 1.348 1.098 1.665 1.135 1.665 1.355

SXS FIG. 405

S X FPT FIG. 409


SxFPT - FIG. 409 Univ. Eslon Approx. Part No. Part No. T C G1 G2 Wt.(lb) 407101 4220 0.869 1.021 0.501 0.511 0.08 407130 4224 0.908 1.148 0.637 0.63 0.12 407131 4221 1.04 1.154 0.61 0.628 0.13 407168 4222

Couplings
Max. SxS - FIG. 410 O.D. Univ. Eslon Dim. Part Part M No. No. L 1 /2 1.13 429005 4001 1.91 3 /4 1.357 429007 4002 2.152 1 1.635 429010 4003 2.38 1 1/4 1.996 429012 4004 2.632 1 1/2 2.248 429015 4005 2.875 2 2.725 429020 4006 3.166 2 1/2 3.379 429025 4007 3.748 3 4 429030 4008 4.038 4 5.05 429040 4009 4.76 6 7.252 429060 4011 6.375 8 9.71 429080 4012 9.438 10* 11.522 429100 4013 15.125 12* 13.63 429120 4014 16.875 14* 14.934 429140 4015 19.813 16* 17.08 429160 4016 19.875 * Fabricated parts made from Schedule 40 pipe. Nom. Pipe Size C 0.9 1.026 1.128 1.24 1.355 1.525 1.778 1.908 2.288 3.068 4.556 6.438 6.437 8.188 8.125 Approx. Wt.(lb) 0.045 0.065 0.095 0.135 0.17 0.23 0.485 0.645 1.06 2.23 5.195 10.04 15.6 21.185 27.889 Nom. Pipe Size
1 3

/2 /4 1

Max. O.D. Dim. M2 1.31 1.534 1.842


M C

Univ. Part No. 430005 430007 430010

TxT - FIG. 808 Eslon Part No. L2 T 4018 1.604 0.756 4019 1.634 0.753 4020 1.998 0.946
M2 T

Approx. Wt.(lb) 0.07 0.09 0.15

L C T

L2

SXS FIG. 410


NOTES:

T XT FIG. 808

NSF-pw

Physical dimensions and tolerances for socket-type ttings meet the requirements of ASTM Standard D-2466. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.

47

SCHEDULE 40 PVC FITTINGS


F emale Adapters
C L T L M N

Male Adapters
S C

S X FPT FIG. 411


Nom. Pipe Size /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4 6
1

MPT X S FIG. 412


Approx. Wt.(lb) 0.045 0.065 0.08 0.11 0.155 0.225 0.45 0.605 0.895 2.15 Nom. Pipe Size /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4 6
1

Max. O.D. Dim. M 1.1 1.319 1.6 1.961 2.212 2.785 3.326 3.976 5.014 7.225

SxFPT - FIG. 411 Univ. Eslon Part Part No. No. L C T 435005 4041 1.93 0.902 0.896 435007 4042 2.177 1.066 1.018 435010 4043 1.957 0.9 0.917 435012 4044 2.09 0.961 0.988 435015 4045 2.4 1.12 1.168 435020 4046 2.33 1.172 1.05 435025 4047 3.36 1.771 1.4 435030 4048 3.565 1.89 1.49 435040 4049 3.806 2.018 1.594 435060 4051 5.428 3.06 1.875

N 0.132 0.093 0.14 0.141 0.112 0.108 0.189 0.185 0.194 0.493

Max. O.D. Dim. M 1.19 1.312 1.727 2.098 2.362 2.881 3.35 3.99 5.04 7.24

MPTxS - FIG. 412 Univ. Part No. 436005 436007 436010 436012 436015 436020 436025 436030 436040 436060 Eslon Part No. 4021 4022 4023 4024 4025 4026 4027 4028 4029 4031 Approx. Wt.(lb) 0.045 0.055 0.1 0.15 0.19 0.285 0.415 0.68 1.055 2.31

C 0.896 1.018 1.134 1.27 1.394 1.517 1.774 1.9 2.27 3.06

S 0.763 0.825 0.99 1.025 1.02 1.083 1.425 1.594 1.729 1.754

L 1.894 2.082 2.363 2.59 2.72 2.91 3.495 3.882 4.374 5.562

Reducing Male Adapters


Nom. Pipe Size 1 /2 x 3/4 1 x 3/4 2 x 1 1/2 Max. O.D. Dim. M 1.408 1.414 2.372 MPTxS - FIG. 425 Univ. Part No. 436074 436131 436251 Eslon Part No. 4602 4604 4610 Approx. Wt.(lb) 0.06 0.08 0.25
S C

C 1.025 1.031 1.404

S 0.753 1.117 1.213

L 2.004 2.382 2.924

MPT X S FIG. 425

Caps
Nom. Pipe Size /2 /4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8
3 1

Max. O.D. Dim. M 1.1 1.32 1.63 1.994 2.252 2.727 3.38 4.002 5.045 7.365 9.384

Univ. Part No. 447005 447007 447010 447012 447015 447020 447025 447030 447040 447060 447080

Socket - FIG. 413 Eslon Part No. C W 4711 0.902 1.302 4712 1.036 1.455 4713 1.16 1.636 4714 1.26 1.805 4715 1.121 1.704 4716 1.537 2.125 4717 1.785 2.56 4718 1.92 2.854 4719 2.288 3.333 4721 3.06 4.607 4722 4.064 5.955

Approx. Wt.(lb) 0.03 0.04 0.07 0.105 0.125 0.19 0.385 0.535 0.895 2.06 3.86

Nom. Pipe Size /2 /4 1 1 1/4 1 1/2 2 3 4


3 1

Max. O.D. Dim. M2 1.293 1.514 1.822 2.236 2.485 3.036 3.974 5.01

Univ. Part No. 448005 448007 448010 448012 448015 448020 448030 448040

Threaded - FIG. 419 Eslon Part No. T W2 4730 0.753 1.198 4731 0.762 1.258 4732 0.956 1.561 4733 1.008 1.513 4734 1.024 1.558 4735 1.052 1.708 4737 1.494 2.391 4738 1.596 2.667

Approx. Wt.(lb) 0.05 0.065 0.115 0.155 0.18 0.285 0.48 0.78

NSF-pw
48

NOTES: Physical dimensions and tolerances for socket-type ttings meet the requirements of ASTM Standard D-2466. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions subject to change without notice. Contact factory for certication.

W1

W2

M1

M2

SOCKET FIG. 413

THREADED CAP FIG. 419

SCHEDULE 40 PVC FITTINGS


Reducing Bushings
Q Q

C CM

T L CM L

SXS FIG. 414


Nom. Pipe Size /2 x 3/4 3 /4 x 1/2 1 x 1/2 1 x 3/4 1 1/4 x 1/2 1 1/4 x 3/4 1 1/4 x 1 1 1/2 x 1/2 1 1/2 x 3/4 1 1/2 x 1 1 1/2 x 1 1/4 2 x 1/2 2 x 3/4 2x1 2 x 1 1/4 2 x 1 1/2 2 1/2 x 1/2* 2 1/2 x 3/4* 2 1/2 x 1* 2 1/2 x 1 1/4* 2 1/2 x 1 1/2* 2 1/2 x 2 3x1 3 x 1* 3 x 1 1/4* 3 x 1 1/2 3 x 1 1/2* 3x2 3 x 2 1/2 4x2 4 x 2 1/2 4x3 6x3 6x4 8x6
1

S X FPT FIG. 415


Approx. Wt.(lb) 0.03 0.035 0.075 0.06 0.14 0.125 0.1 0.17 0.175 0.15 0.1 0.24 0.26 0.285 0.245 0.2 0.285 0.61 0.61 0.595 0.425 1.09 0.89 0.905 2.915 3.135 5.495 Nom. Pipe Size /4 x 1/2 1 x 1/2 1 x 3/4 1 1/4 x 1/2 1 1/4 x 3/4 1 1/4 x 1 1 1/2 x 1/2 1 1/2 x 3/4 1 1/2 x 1 1 1/2 x 1/4 2 x 1/2 2 x 3/4 2x1 2 x 1 1/4 2 x 1 1/2 2 1/2 x 1/2* 2 1/2 x 3/4* 2 1/2 x 1* 2 1/2 x 1 1/4* 2 1/2 x 1 1/2* 3 x 1* 3 x 1 1/4* 3 x 1 1/2* 3x2
3

SxS - FIG. 414 Univ. Part No. 437101 437130 437131 437166 437167 437168 437209 437210 437211 437212 437247 437248 437249 437250 437251 437292 437335 437337 437338 437339 437420 437422 437530 437532 437585 Eslon Part No. 8200 4504 4506 4507 4508 4509 4510 4511 4512 4513 4514 4515 4516 4517 4518 4519 4525 4527 4529 4530 4531 4535 8228 4537 4538 4541 4543

SxFPT - FIG. 415 Univ. Part No. 438101 438130 438131 438166 438167 438168 438209 438210 438211 438212 438247 438248 438249 438250 438251 438338 Eslon Part No. 4564 4566 4567 4569 4570 4571 4572 4573 4574 4575 4576 4577 4578 4579 4580 4591 Approx. Wt.(lb) 0.04 0.08 0.065 0.13 0.125 0.11 0.16 0.16 0.155 0.105 0.23 0.225 0.235 0.235 0.205 0.385

Q 1.156 1.252 1.64 1.635 2.07 2.078 2.074 2.256 2.252 2.26 2.262 2.82 2.82 2.824 2.826 2.82 3.266 3.904 3.906 3.9 3.9 4.895 4.969 4.9 7.303 7.325 9.313

C 0.781 0.91 0.902 1.034 1.89 1.031 1.156 0.902 1.015 1.136 1.293 0.906 1.15 1.14 1.282 1.406 1.516 1.147 1.395 1.495 1.763 1.535 1.75 1.89 1.894 2.375 3.084

CM L 0.906 1.031 1.004 1.378 1.135 1.5 1.134 1.506 1.252 1.62 1.25 1.625 1.26 1.634 1.37 1.746 1.37 1.745 1.366 1.744 1.385 1.76 1.506 1.872 1.506 1.876 1.482 1.853 1.506 1.89 1.51 1.88 1.756 2.129 1.898 2.272 1.896 2.269 1.892 2.264 1.883 2.249 2.267 2.645 2.125 2.625 2.272 2.654 3.076 3.69 3.11 3.745 4.077 4.462

Q 1.376 1.686 1.686 2.07 2.069 2.068 2.255 2.316 2.318 2.325 2.82 2.82 2.82 2.754 2.75 3.891

T 0.769 0.763 0.774 0.702 0.682 0.79 0.679 0.8 0.99 1.284 0.687 0.7 0.826 1.004 0.992 1.109

CM 1.022 1.175 1.19 1.244 1.245 1.252 1.363 1.418 1.418 1.403 1.488 1.49 1.498 1.538 1.535

L 1.34 1.492 1.51 1.642 1.625 1.63 1.745 1.414 1.796 1.778 1.87 1.875 1.879 1.918 1.916 2.109

* Loose Bushed
Q

T L S

MPT X FPT FIG. 816


Nom. Pipe Size 3 /4 x 1/2 1 x 1/2 1 x 3/4 Univ. Part No. 439101 439130 439131 Eslon Part No. 4750 4751 4752 MPTxFPT - FIG. 816 Q 1.375 1.685 1.689 L 1.01 1.125 1.142 T 0.772 0.758 0.778 S 0.683 0.808 0.82 Approx. Wt.(lb) 0.03 0.055 0.045

* Loose Bushed
NOTES: Physical dimensions and tolerances for socket-type ttings meet the requirements of ASTM Standard D-2466. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.

NSF-pw

49

SCHEDULE 40 PVC FITTINGS


Unions (O-Ring Seat)
C C

M1 Q

SXS FIG. 812


Nom. Pipe Size /2 3 /4 1 1 1/4 1 1/2 2
1

O.D. Dim. M1 1.22 1.458 1.766 2.166 2.444 2.96

Univ. Part No. 497005 497007 497010 497012 497015 497020

SxS - FIG. 812 Eslon Part No. L C 4900 2.307 0.905 4901 2.595 1.012 4902 2.878 1.148 4903 3.39 1.24 4904 3.837 1.383 4905 4.205 1.532

Q 1.99 2.368 2.665 3.09 3.796 4.825

Approx. Wt.(lb) 0.155 0.23 0.325 0.475 0.8 1.41

NOTES: EDPM O-Rings are standard. Viton available upon request. For O-Ring chemical resistance, see pages 78 through 89.

Plugs
Q

MPT FIG. 820


Nom. Pipe Size 1 2 MPT - FIG. 820 Univ. Part No. 450010 450020 Eslon Part No. 4632 4740 Approx. Wt.(lb) 0.065 0.210

Q 1.690 2.812

L 1.203 1.440

S 0.904 1.012

NSF-pw SE
NOTES: EDPM O-Rings are standard. Viton available upon request. Physical dimensions and tolerances for socket-type ttings meet the requirements of ASTM Standard D-2466. PVC material meets ASTM Standard D-1784. All dimensions are in inches unless otherwise specied. Dimensions are subject to change without notice. Contact factory for certication.

50

TRANSITION FITTINGS
PVC and Corzan CPVC
SCHEDULE 80 WITH THREADED METAL INSERT
Eslon Thermoplastics metal to plastic fittings provide an exceptionally high level of reliability in making piping system transitions between metallic and thermoplastic components. This unique, patented design is highly torque resistant and allows use without the need for compression collars or external thread insert retaining rings. They significantly reduce the potential for thread damage and wall splitting common to solid plastic fittings in transition applications. Lab tests have proven that Eslon transition fittings will not leak even under extreme temperature and pressure cycles.

NEW!

Patented U.S. Patent Number 5,366,257

Applications

Water Well Connections

Faucet Connection

Irrigation Systems

Instrument and Transducer Connections

OEM Machinery

Spraying Equipment

General Maintenance

Sprinkler Systems

F eatures
s Integral, torque resistant metal thread insert overcomes tendency for wall splitting and resulting leaks common to solid plastic fittings. s Joins thermoplastic and metallic components with reduced risk of thread damage due to cross-threading and material hardness differences. s Unique, torque-resistant patented design. Thread insert is positively locked in transition fitting body to resist torsional forces in excess of 200 ft/lbs without breaking loose. s Superior leak-proof performance. Will not leak between insert O.D. and fitting I.D. body surfaces when subjected to severe pressure or temperature cycles. s Manufactured to ASTM material and dimensional standards and are NSF certified for potable water service. s Available in a range of nominal pipe sizes and common fitting geometries. Consult factory.

MEMBER

ASTM
MEMBER

INTERNATIONAL ASSOCIATION OF PLASTICS DISTRIBUTORS

IAPD

Corzan is a trademark of The BF Goodrich Company and is registered or under application in various countries of the world.

51

TRANSITION FITTINGS
PVC and Corzan CPVC
SCHEDULE 80 WITH THREADED METAL INSERT

Dimensions and Weights 90 Elbows


S X FPT (BRASS) - FIG. 805 I
Nom. Pipe Size
12 3 4

T G2

Max. O.D. Dim. M

THREADED (INSERT) - FIG. 805 I Eslon PVC CorzanTM CPVC Univ. Eslon Univ. Eslon Part No. Part No. Part No. Part No.

M1

H2

G2

Approx. Wt.(lb)

M H2

/ x 1/2 1.690 / x 3/4 1.690 3 4 / x 1/2 1.690

807005B 807007B 807101B

8171 8176 8172

9807005B 9807007B 9807101B

5601 5606 5602

1.200 1.430 1.430

1.665 1.683 1.678

.526 .526 .557

.650 .650 .650

.215 .210 .240

Female Adapter Socket


S X FPT (BRASS) - FIG. 817 I
Nom. Pipe Size
12

M1

Max. O.D. Dim. M

THREADED (INSERT) - FIG. 817 I Eslon PVC CorzanTM CPVC Univ. Eslon Univ. Eslon Part No. Part No. Part No. Part No.

M1

Approx. Wt.(lb)

M1

/ x 1/2 1.690 3 4 / x 3/4 1.690 3 4 / x 1/2 1.690

835005B 835007B 835101B

8420 8424 8421

9835005B 9835007B 9835101B

5620 5624 5621

1.182 1.460 1.460

1.795 1.795 1.795

1.016 1.016 1.016

.650 .650 .650

.190 .170 .200

T L

Female Adapter Spigot


SPGT X FPT (BRASS) - FIG. 717 I
Nom. Pipe Size
12 3 4

Max. O.D. Dim. M

THREADED (INSERT) - FIG. 717 I Eslon PVC CorzanTM CPVC Univ. Eslon Univ. Eslon Part No. Part No. Part No. Part No.

M1

Approx. Wt.(lb)

M1

/ x 1/2 1.690 / x 3/4 1.690 3 4 / x 1/2 1.690

832005B 832007B 832101B

8430 8432 8431

9832005B 9832007B 9832101B

5630 5632 5631

.840 1.050 1.050

1.795 1.795 1.795

.936 .936 .936

.650 .650 .650

.180 .155 .185

T L

WARNING
NEVER use compressed air or gas in PVC/CPVC pipe and fittings. NEVER test PVC/CPVC pipe and fittings with compressed air or gas, or air-over-water boosters. ONLY use PVC/CPVC pipe for water and approved chemicals. Use of compressed air or gas in PVC/CPVC pipe and fittings can result in explosive failures and cause severe injury or death.

52

ENGINEERING DATA
Storage and Handling of Thermoplastic Piping Products
Buyers Acceptance of Materials
The person responsible for receiving the pipe should always carefully inspect as much of the pipe as possible before unloading. The receiver should look for transportation damage such as a shift in the load, tiedown straps overtightened, or signs of rough treatment. LTL (less than truckload) pipe shipments that arrive in a closed trailer should be checked as soon as the trailer is opened. Make sure that the pipe has not been toploaded with metallic piping, crates, machinery or any other objects that might crush or impact the plastic pipe. The ends of the pipe should be visually inspected for cracks, cuts, gouges, or heavy deformations. In some cases, especially for large diameter pipe 4" and above, it would be advisable to inspect the bore of the pipes for internal cracks or splits that may have occurred as a result of loading or transportation. The use of a strong flashlight may be necessary to inspect the inside diameter beyond the ends of the pipe. Any and all damages should be witnessed by the truck driver and clearly noted on the transportation documentation with a copy retained by the receiver. The carrier and Eslon should be immediately notified of any damages or missing pipe, or items incorrectly shipped.

Unloading and Handling


After the pipe has been thoroughly inspected and inventoried, it should be unloaded with reasonable care and effort. The person receiving the pipe must decide the means by which the pipe is unloaded and is responsible for any damages that occur during the unloading process. Never push or drag a palletized load of pipe from a truck bed. Pipe should not come into severe contact with sharp objects such as corners of truck beds, loading docks and buildings, forks on forklift trucks, and rocks or other objects on the ground. Forklift forks must never be inserted into the ends of the pipe as a means of lifting or moving. NOTE: The impact resistance and flexibility of PVC and especially CPVC pipe are reduced by lower temperature conditions. The impact strength for both types of piping materials will decrease as temperatures approach 32F (0C) and below. Extreme care should be taken when unloading and handling pipe in cold weather. Dropping pipe from a truck or forklift can cause damage. Methods and techniques normally used in warm weather may not be acceptable at the lower temperature range.

53

ENGINEERING DATA
Storage and Handling of Thermoplastic Piping Products
Pipe Storage
Indoor storage of pipe is recommended but may not always be convenient. Therefore, when storing pipe outdoors, choose a flat, dry location that will minimize dirt and foreign matter accumulation in the bore and belled end. Palletized pipe should be stacked with wooden pallet bracings touching each other. Stack height will depend on the pipe diameter, the slope of the terrain, and the weather conditions. As a general precaution, palletized pipe should not be stacked higher that eight feet. This should be determined and approved by the site engineer or responsible management official. Loose pipe lengths should be stored in racks or dunnage that will evenly support the pipe to prevent longitudinal sag. If pipe is not well supported, especially in warmer weather, it will become permanently bowed and will be difficult to install. The pipe must be protected from the sun and extreme heat. Protect the pipe by covering it with an opaque tarp, leaving the ends open to allow for air circulation through and around the pipe. When pipe is not protected from the sun, extended exposure to ultraviolet rays will cause discoloration. The amount of time (in years) necessary to cause this will vary with the geographic location and the orientation of the pipe to the sun.

Fitting Storage
The person responsible for receiving the fittings should take an accurate count of the incoming order and report any discrepancies to Eslon and the carrier. Fittings packaged in damaged boxes should be closely inspected. Store fittings in their original packaging. If they must be removed from their boxes, separate them by material type (PVC vs. CPVC), geometric configuration, and diameter size. Never combine your plastic fitting inventory with metallic materials. Avoid storing fittings near an open flame or source of extreme heat.

54

ENGINEERING DATA
Pressure/Temperature Relationship
MAXIMUM OPERATING PRESSURE (MAOP) PSI (WATER @ 73F)
Nominal Pipe Size (IPS) 1 /4 3 /8 1 /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 Schedule 40 PVC and CPVC Plain & Belled1 NA NA 600 480 450 370 330 280 300 260 220 190 180 160 140 130 130 130 Schedule 80 PVC Plain End Threaded2 1130 NA 920 NA 850 420 690 340 630 320 520 260 470 240 400 200 420 210 370 190 320 160 290 NR 280 NR 250 NR 230 NR 230 NR 220 NR NR Roll Grooved NA NA NA NA NA NA NA 400 420 370 320 290 280 250 230 230 220 Schedule 80 CPVC Plain End3 NA NA 850 690 630 520 470 400 420 370 320 290 280 250 230 230 NA NA SDR Pressure Rated Pipe4 PVC Plain and Belled End SDR 26 SDR 21 SDR 13.5 NA NA NA NA NA NA NA NA 315 NA 200 NA 200 160 200 160 200 160 200 160 200 160 200 160 200 160 200 160 200 160 200 160 200 160 200 160 200 160 200

(NR-Not Recommended) (NA-Not Available) 1. Threading Schedule 40 and SDR/PR pipe is not recommended. 2. Threading Schedule 80 pipe above 4" is not recommended.

3. CPVC threaded connections should be avoided when possible at elevated temperatures and pressures. (Consult factory.) 4. Standard dimensional ratio pipe (SDR) will carry the same pressure rating for all diameters according to the SDR number.

The operating pressures listed above are based on the hydrostatic design of the product using water as a test medium at 73F. Compounding nomenclature for Eslon PVC is PVC 1120 with a cell class of 12454-B. For Eslon CPVC pipe it is CPVC 4120 with a cell class of 23447-A. For schedule-rated products and SDR/PR pipe, the following equation was used to determine operating pressures for outside diameter controlled pipe:
P= 2ST DT = = = = pressure (PSI) average outside diameter minimum wall thickness hydrostatic design stress (HDS) for Eslon PVC Type I, Grade 1, HDS = 2,000 PSI Eslon CPVC also = 2,000 PSI Where: P D T S

The following temperature corrections must be used to de-rate all PVC and CPVC pipe, valves and ttings when operating temperatures are expected to exceed 73F. The working pressure of PVC and CPVC pipe is directly affected by temperature changes. When the operating temperature of the pipe increases, the pipe loses its stiffness and tensile strength decreases. A drop in pressure capacity results. The drop can be calculated using this chart. Multiply the pipes maximum working pressure by the temperature correction factor for a known temperature. Example: For 2" Schedule 80 PVC pipe, the maximum working pressure is 400 psi. If the operating temperature is known to be 110F, the correction factor can be found on the chart to be 0.50. The adjusted pressure would then be 400 x 0.50 = 200 psi.

TEMPERATURE CORRECTION FACTORS


Operating Temperature (F) PVC 1120 CPVC 4120 70 1.00 1.00 80 .88 1.00 90 .75 .91 100 .62 .82 110 .50 .77 115 .45 .74 120 .40 .65 125 .35 .66 130 .30 .62 140 .22 .50 150 .47 160 170 180 200 .20 Not Recommended .40 .32 .25

NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.

WARNING
NEVER use compressed air or gas in PVC/CPVC pipe and fittings. NEVER test PVC/CPVC pipe and fittings with compressed air or gas, or air-over-water boosters. ONLY use PVC/CPVC pipe for water and approved chemicals. Use of compressed air or gas in PVC/CPVC pipe and fittings can result in explosive failures and cause severe injury or death.

55

ENGINEERING DATA
Water Flow Characteristics
Friction Loss
The friction loss in hydraulic ow can be evaluated through the use of various ow coefcients. One such coefcient is the Hazen-Williams C factor. This factor for PVC and CPVC plastic piping systems has been set at C = 150. The following formulae express the friction loss in feet of water and the water velocities in feet per second. Friction loss is based on the Hazen-Williams formula.
f = 0.2083 x ( 100 )1.852 x C Q1.852 di 4.8655 Where: f = friction head loss in feet of water per 100 feet of pipe C = constant for inside pipe roughness (C = 150 for extruded smooth wall thermoplastic pipe) Q = ow in U.S. gallons per minute di = inside diameter of pipe in inches (see page 61) The value of C = 150 for thermoplastic pipe is based on engineering measurements made with new and used thermoplastic pipe in several laboratories. Thus, the value of C = 150 has a conservative bias. Using C = 150, the equation reduces to Q1.852 f = 0.09830 di 4.8655 Water velocities in feet per second V may be calculated as follows: Q V = 0.408709 di 2

Friction Loss Through Fittings


A piping installation consists of pipe, ttings and valves. Normally loss through a tting is described as being equivalent to loss through a certain number of linear feet of straight pipe. When calculating loss through a piping system, add together the number of feet represented by the ttings in the system. Data giving approximate friction losses in equivalent feet for a selection of PVC and CPVC pipe ttings in different pipe sizes are given here. One additional ow coefcient worth mentioning is the Manning equation, based on the condition of steady ow and open channel ow. The Manning n factor, like the Hazen-Williams C factor, is an empirical number that denes the interior wall smoothness of a pipe. Laboratory studies have determined an n value that ranges from 0.008 to 0.012 for PVC pipe. The chart below illustrates the range of n values for other nonplastic piping materials.

RANGE OF N VALUES FOR VARIOUS PIPE MATERIALS


Pipe Material Cast Iron Wrought Iron (black) Wrought Iron (galvanized) Smooth Brass Glass Riveted and Spiral Steel Clay Drainage Tile Concrete Concrete Lined Concrete-Rubble Surface PVC Wood n Range 0.011-0.015 0.012-0.015 0.013-0.017 0.009-0.013 0.009-0.013 0.013-0.017 0.011-0.017 0.012-0.016 0.012-0.018 0.017-0.030 0.008-0.012 0.010-0.013

TYPICAL VALUES OF THE HAZEN-WILLIAMS COEFFICIENT


Pipe Material Very to Highly Smooth Pipes (all metals) Smooth Wood Smooth Masonry Vitried Clay Cast Iron (old) Iron (worn/pitted) Polyvinyl Chloride (PVC) Brick C 130-140 120 120 110 100 60-80 150 100

NOTE: For relative roughness (/D) of PVC pipe, = 0.000005 ft.

The tables on pages 57-60 will give quick, accurate values for friction heads in feet and friction losses in PSI. Also listed are carrying capacities in GPM at given velocities in feet per second for various pipe size diameters.

APPROXIMATE FRICTION LOSS IN PVC AND CPVC FITTINGS IN EQUIVALENT FEET OF STRAIGHT PIPE
Nominal Pipe Size (in) Flow Thru Run Tee Flow Thru Branch 90 Elbow, Standard 45 Elbow, Standard Insert Coupling Male-Female Adapters
1

/2" 1.0 4.0 1.5 0.75 0.5 1.0

/4" 1.4 5.0 2.0 1.0 0.75 1.5


3

1" 1.7 6.0 2.25 1.4 1.0 2.0

1 1/4" 2.3 7.0 4.0 1.75 1.25 2.75

1 1/2" 2.7 8.0 4.0 2.0 1.5 3.5

2" 4.3 12.0 6.0 2.5 2.0 4.5

2 1/2" 5.1 15.0 8.0 3.0 3.0

3" 6.3 16.0 8.0 4.0 3.0 6.5

4" 8.3 22.0 12.0 5.0 4.0 9.0

6" 12.5 32.0 18.0 8.0 6.25 14.0

8" 16.5 38.0 22.0 10.0

56

TABLE 1 CARRYING CAPACITY AND FRICTION LOSS FOR SCHEDULE 40 THERMOPLASTIC PIPE

(Independent variables: Gallons per minute and nominal pipe size O.D. Dependent variables: Velocity, friction head and pressure drop per 100 feet of pipe, interior smooth.)

Friction Loss Pounds Per Square Inch

Friction Loss Pounds Per Square Inch

Friction Loss Pounds Per Square Inch

Friction Loss Pounds Per Square Inch

Friction Loss Pounds Per Square Inch

Friction Loss Pounds Per Square Inch

Friction Loss Pounds Per Square Inch

Friction Loss Pounds Per Square Inch

Friction Head Feet

Friction Head Feet

Friction Head Feet

Friction Head Feet

Friction Head Feet

Friction Head Feet

Friction Head Feet

Friction Head Feet

Velocity Feet Per Second


3

Velocity Feet Per Second

Velocity Feet Per Second

Velocity Feet Per Second

Velocity Feet Per Second

Velocity Feet Per Second

Velocity Feet Per Second

Velocity Feet Per Second

1 2 5 7 10 15 20 25 30 35 40 45 50 60 70 75 80 90 100 125 150 175 200 250 300 350 400 450 500 750 1000 1250 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000
1 in. 2 in. 2 1/2 in. 1 1/4 in. 1 1/2 in.

Gallons Per Minute


/4 in.

/2 in.

1.13 2.26 5.64 7.90 11.28

2.08 4.16 23.44 43.06 82.02

0.90 1.80 10.15 18.64 35.51

3 in.

4 in. 5 in.

0.63 1.26 3.16 4.43 6.32 9.48 12.65 0.77 1.93 2.72 3.86 5.79 7.72 9.65 11.58 0.55 1.72 3.17 6.02 12.77 21.75 32.88 46.08 0.24 0.75 1.37 2.61 5.53 9.42 14.22 19.95

0.51 1.02 5.73 10.52 20.04 42.46 72.34

0.22 0.44 2.48 4.56 8.68 18.39 31.32

6 in.

0.44 1.11 1.55 2.21 3.31 4.42 5.52 6.63 7.73 8.84 9.94 11.05 0.33 0.81 1.13 1.62 2.42 3.23 4.04 4.85 5.66 6.47 7.27 8.08 9.70 0.07 0.22 0.38 0.72 1.53 2.61 3.95 5.53 7.36 9.43 11.73 14.25 19.98 0.03 0.09 0.17 0.31 0.66 1.13 1.71 2.39 3.19 4.08 5.08 6.17 8.65

0.14 0.44 0.81 1.55 3.28 5.59 8.45 11.85 15.76 20.18 25.10 30.51

0.06 0.19 0.35 0.67 1.42 2.42 3.66 5.13 6.82 8.74 10.87 13.21

8 in.

0.49 0.69 0.98 1.46 1.95 2.44 2.93 3.41 3.90 4.39 4.88 5.85 6.83 7.32 7.80 8.78 9.75

0.066 0.11 0.21 0.45 0.76 1.15 1.62 2.15 2.75 3.43 4.16 5.84 7.76 8.82 9.94 12.37 15.03

0.029 0.048 0.091 0.19 0.33 0.50 0.70 0.93 1.19 1.49 1.80 2.53 3.36 3.82 4.30 5.36 6.51

0.30 0.49 0.68 1.03 1.37 1.71 2.05 2.39 2.73 3.08 3.42 4.10 4.79 5.13 5.47 6.15 6.84 8.55 10.26

0.038 0.051 0.09 0.19 0.32 0.49 0.68 0.91 1.16 1.44 1.75 2.46 3.27 3.71 4.19 5.21 6.33 9.58 13.41

0.016 0.023 0.039 0.082 0.14 0.21 0.29 0.39 0.50 0.62 0.76 1.07 1.42 1.61 1.81 2.26 2.74 4.15 5.81

10 in.

0.22 0.31 0.44 0.66 0.88 1.10 1.33 1.55 1.77 1.99 2.21 2.65 3.09 3.31 3.53 3.98 4.42 5.52 6.63 7.73 8.83 11.04
12 in.

0.51 0.64 0.77 0.89 1.02 1.15 1.28 1.53 1.79 1.92 2.05 2.30 2.56 3.20 3.84 4.48 5.11 6.40 7.67 8.95 10.23 0.02 0.03 0.03 0.04 0.05 0.07 0.10 0.11 0.13 0.16 0.19 0.29 0.40 0.54 0.69 1.05 1.46 1.95 2.49 3.09 3.76 0.56 0.67 0.79 0.84 0.90 1.01 1.12 1.41 1.69 1.97 2.25 2.81 3.37 3.94 4.49 5.06 5.62 8.43 11.24 0.65 0.81 0.97 1.14 1.30 1.63 1.94 2.27 2.59 2.92 3.24 4.86 6.48 8.11 9.72 0.82 1.03 1.23 1.44 1.64 1.85 2.05 3.08 4.11 5.14 6.16 8.21 10.27 0.027 0.035 0.05 0.065 0.09 0.11 0.13 0.28 0.48 0.73 1.01 1.72 2.61 0.012 0.015 0.022 0.028 0.039 0.048 0.056 0.12 0.21 0.32 0.44 0.74 1.13 0.03 0.035 0.04 0.055 0.07 0.11 0.16 0.21 0.27 0.33 0.40 0.85 1.45 2.20 3.07 0.012 0.015 0.017 0.024 0.030 0.048 0.069 0.091 0.12 0.14 0.17 0.37 0.63 0.95 1.33 1.01 1.16 1.30 1.45 2.17 2.89 3.62 4.34 5.78 7.23 8.68 10.12 11.07 0.027 0.04 0.05 0.06 0.12 0.20 0.31 0.43 0.73 1.11 1.55 2.07 2.66 0.02 0.03 0.04 0.05 0.05 0.06 0.08 0.12 0.16 0.22 0.28 0.43 0.60 0.79 1.01 1.26 1.53 3.25 5.54 0.009 0.013 0.017 0.022 0.022 0.026 0.035 0.052 0.069 0.096 0.12 0.19 0.26 0.34 0.44 0.55 0.66 1.41 2.40 0.012 0.017 0.022 0.026 0.052 0.087 0.13 0.19 0.32 0.49 0.67 0.90 1.15 0.009 0.013 0.013 0.017 0.022 0.030 0.043 0.048 0.056 0.069 0.082 0.125 0.17 0.235 0.30 0.45 0.63 0.85 1.08 1.34 1.63

0.03 0.04 0.06 0.08 0.11 0.13 0.16 0.22 0.30 0.34 0.38 0.47 0.58 0.88 1.22 1.63 2.08 3.15 4.41 5.87 7.52

0.013 0.017 0.026 0.035 0.048 0.056 0.069 0.095 0.13 0.15 0.16 0.20 0.25 0.38 0.53 0.71 0.90 1.36 1.91 2.55 3.26

0.015 0.021 0.03 0.07 0.11 0.17 0.23 0.31 0.40 0.50 0.60 0.85 1.13 1.28 1.44 1.80 2.18 3.31 4.63 6.16 7.88 11.93

0.007 0.009 0.013 0.030 0.048 0.074 0.10 0.13 0.17 0.22 0.26 0.37 0.49 0.55 0.62 0.78 0.94 1.43 2.00 2.67 3.41 5.17

0.49 0.57 0.65 0.73 0.81 0.97 1.14 1.22 1.30 1.46 1.62 2.03 2.44 2.84 3.25 4.06 4.87 5.69 6.50 7.31 8.12

14 in.

16 in.

1.18 1.77 2.37 2.96 3.56 4.74 5.93 7.12 8.30 9.49 10.68 11.86 13.05 14.24 15.42 16.61 17.79

0.03 0.07 0.12 0.19 0.27 0.46 0.70 0.98 1.30 1.67 2.08 2.53 3.02 3.55 4.11 4.72 5.36

0.01 0.03 0.05 0.08 0.12 0.20 0.30 0.42 0.56 0.72 0.90 1.09 1.31 1.54 1.78 2.04 2.32

0.91 1.36 1.82 2.27 2.72 3.63 4.54 5.45 6.36 7.26 8.17 9.08 9.99 10.90 11.80 12.71 13.62 14.53 15.44 16.35 17.26 18.16

0.02 0.04 0.07 0.10 0.14 0.24 0.37 0.51 0.68 0.87 1.09 1.32 1.58 1.85 2.15 2.46 2.80 3.15 3.53 3.92 4.34 4.77

0.01 0.02 0.03 0.04 0.06 0.10 0.16 0.22 0.29 0.38 0.47 0.57 0.68 0.80 0.93 1.06 1.21 1.37 1.53 1.69 1.87 2.06

57

CAUTION: Flow velocity should not exceed 5 feet per second. PVC and CPVC pipe cannot be used for compressed air service.

TABLE II CARRYING CAPACITY AND FRICTION LOSS FOR SCHEDULE 80 THERMOPLASTIC PIPE

58
Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second
3

(Independent variables: Gallons per minute and nominal pipe size O.D. Dependent variables: Velocity, friction head and pressure drop per 100 feet of pipe, interior smooth.)

Friction Loss Pounds Per Square Inch

Friction Head Feet

Velocity Feet Per Second


/4 in. 1 in. 2 in. 2 1/2 in. 1 1/4 in. 1 1/2 in. 3 in.

Velocity Feet Per Second

1 2 5 7 10 15 20 25 30 35 40 45 50 60 70 75 80 90 100 125 150 175 200 250 300 350 400 450 500 750 1000 1250 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000
5 in.

CAUTION: Flow velocity should not exceed 5 feet per second. PVC and CPVC pipe cannot be used for compressed air service.

Gallons Per Minute 0.86 1.72 9.67 17.76 33.84 71.70 0.94 2.34 3.28 4.68 7.01 9.35 11.69 14.03 0.88 2.75 5.04 9.61 20.36 34.68 52.43 73.48 0.38 1.19 2.19 4.16 8.82 15.02 22.70 31.82 0.37 0.74 4.19 7.69 14.65 31.05
6 in.

/2 in.

1.48 2.95 7.39 10.34 0.52 1.30 1.82 2.60 3.90 5.20 6.50 7.80 9.10 10.40 11.70 13.00 0.21 0.66 1.21 2.30 4.87 8.30 12.55 17.59 23.40 29.97 37.27 45.30 0.09 0.29 0.53 1.00 2.11 3.59 5.43 7.62 10.13 12.98 16.14 19.61 0.38 0.94 1.32 1.88 2.81 3.75 4.69 5.63 6.57 7.50 8.44 9.38 11.26 0.10 0.30 0.55 1.04 2.20 3.75 5.67 7.95 10.58 13.55 16.85 20.48 28.70 0.041 0.126 0.24 0.45 0.95 1.62 2.46 3.44 4.58 5.87 7.30 8.87 12.43

4.02 8.03 45.23 83.07

1.74 3.48 19.59 35.97

4 in.

0.74 1.57 3.92 5.49 7.84 11.76

8 in.

0.56 0.78 1.12 1.68 2.23 2.79 3.35 3.91 4.47 5.03 5.58 6.70 7.82 8.38 8.93 10.05 11.17 0.39 0.54 0.78 1.17 1.56 1.95 2.34 2.73 3.12 3.51 3.90 4.68 5.46 5.85 6.24 7.02 7.80 9.75 11.70 0.05 0.07 0.12 0.26 0.44 0.67 0.94 1.25 1.60 1.99 2.42 3.39 4.51 5.12 5.77 7.18 8.72 13.21 18.48

0.10 0.15 0.29 0.62 1.06 1.60 2.25 2.99 3.83 4.76 5.79 8.12 10.80 12.27 13.83 17.20 20.90

0.040 0.065 0.13 0.27 0.46 0.69 0.97 1.29 1.66 2.07 2.51 3.52 4.68 5.31 5.99 7.45 9.05

0.022 0.032 0.052 0.11 0.19 0.29 0.41 0.54 0.69 0.86 1.05 1.47 1.95 2.22 2.50 3.11 3.78 5.72 8.00

10 in.

0.25 0.35 0.50 0.75 1.00 1.25 1.49 1.74 1.99 2.24 2.49 2.99 3.49 3.74 3.99 4.48 4.98 6.23 7.47 8.72 9.97 12.46
12 in.

0.57 0.72 0.86 1.00 1.15 1.29 1.43 1.72 2.01 2.15 2.29 2.58 2.87 3.59 4.30 5.02 5.73 7.16 8.60 10.03 11.47 0.03 0.04 0.04 0.06 0.07 0.10 0.13 0.14 0.16 0.20 0.24 0.37 0.52 0.69 0.88 1.34 1.87 2.49 3.19 3.97 4.82 0.63 0.75 0.88 0.94 1.00 1.13 1.25 1.57 1.88 2.20 2.51 3.14 3.76 4.39 5.02 5.64 6.27 9.40 12.54 0.90 1.07 1.25 1.43 1.79 2.14 2.50 2.86 3.21 3.57 5.36 7.14 8.93 10.71 0.90 1.14 1.36 1.59 1.81 2.04 2.27 3.40 4.54 5.67 6.80 9.07 11.34 0.036 0.045 0.07 0.085 0.11 0.14 0.17 0.36 0.61 0.92 1.29 2.19 3.33 0.015 0.02 0.03 0.037 0.048 0.061 0.074 0.16 0.26 0.40 0.56 0.95 1.44 0.045 0.05 0.075 0.09 0.14 0.20 0.27 0.34 0.42 0.51 1.08 1.84 2.78 3.98 0.019 0.022 0.033 0.039 0.61 0.087 0.12 0.15 0.18 0.22 0.47 0.80 1.20 1.68 1.12 1.28 1.44 1.60 2.40 3.20 4.01 4.81 6.41 8.01 9.61 11.21 12.82 0.037 0.05 0.06 0.07 0.15 0.26 0.40 0.55 0.94 1.42 1.99 2.65 3.41 0.03 0.04 0.05 0.06 0.07 0.08 0.10 0.16 0.22 0.29 0.37 0.56 0.78 1.04 1.33 1.65 2.00 4.25 7.23 0.013 0.017 0.022 0.026 0.030 0.035 0.043 0.068 0.095 0.12 0.16 0.24 0.34 0.45 0.58 0.71 0.87 1.84 3.13 0.016 0.022 0.026 0.030 0.065 0.11 0.17 0.24 0.41 0.62 0.86 1.15 1.48 1.31 1.96 2.62 3.27 3.92 5.23 6.54 7.85 9.16 10.46 11.77 13.07 14.39 15.70 17.00 18.31 0.013 0.017 0.017 0.026 0.030 0.043 0.056 0.061 0.069 0.087 0.10 0.16 0.23 0.30 0.38 0.58 0.81 1.08 1.38 1.72 2.09

0.04 0.06 0.08 0.11 0.14 0.17 0.21 0.30 0.39 0.45 0.50 0.63 0.76 1.16 1.61 2.15 2.75 4.16 5.83 7.76 9.93

0.017 0.026 0.035 0.048 0.061 0.074 0.091 0.13 0.17 0.19 0.22 0.27 0.33 0.50 0.70 0.93 1.19 1.81 2.52 3.36 4.30

0.02 0.028 0.04 0.09 0.15 0.22 0.31 0.42 0.54 0.67 0.81 1.14 1.51 1.72 1.94 2.41 2.93 4.43 6.20 8.26 10.57 16.00

0.009 0.012 0.017 0.039 0.065 0.095 0.13 0.18 0.23 0.29 0.35 0.49 0.65 0.74 0.84 1.04 1.27 1.92 2.68 3.58 4.58 6.93

0.54 0.63 0.72 0.81 0.90 1.08 1.26 1.35 1.44 1.62 1.80 2.25 2.70 3.15 3.60 4.50 5.40 6.30 7.19 8.09 8.99

14 in.

16 in.

0.04 0.09 0.16 0.25 0.34 0.59 0.88 1.24 1.66 2.12 2.64 3.20 3.83 4.49 5.21 5.99

0.02 0.04 0.07 0.11 0.15 0.25 0.38 0.54 0.72 0.92 1.14 1.38 1.66 1.95 2.26 2.60

0.99 1.49 1.99 2.49 2.99 3.99 4.99 5.98 6.98 7.98 8.98 9.97 10.97 11.97 12.97 13.96 14.96 15.96 16.96 17.95

0.02 0.05 0.08 0.13 0.17 0.30 0.46 0.64 0.86 1.09 1.364 1.66 1.99 2.324 2.69 3.09 3.51 3.96 4.43 4.93

0.01 0.02 0.04 0.05 0.08 0.13 0.19 0.28 0.37 0.48 0.59 0.72 0.86 1.00 1.17 1.33 1.52 1.71 1.92 2.13

TABLE III CARRYING CAPACITY AND FRICTION LOSS FOR SDR 26 THERMOPLASTIC PIPE

(Independent variables: Gallons per minute and nominal pipe size O.D. Dependent variables: Velocity, friction head and pressure drop per 100 feet of pipe, interior smooth.)
Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second

Friction Loss Pounds Per Square Inch

Friction Head Feet

Velocity Feet Per Second


3

Velocity Feet Per Second

1 2 5 7 10 15 20 25 30 35 40 45 50 60 70 75 80 90 100 125 150 175 200 250 300 350 400 450 500 750 1000 1250 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000
1 in. 2 1/2 in. 1 1/4 in. 1 1/2 in. 2 in.

Gallons Per Minute


/4 in.

/2 in.

0.84 1.67 4.17 5.84 8.34

1.00 2.00 11.25 20.66 39.34

0.43 0.86 4.87 8.95 17.03

3in.

4 in. 5 in.

0.50 0.99 2.47 3.46 4.94 7.40 9.87 0.59 1.48 2.08 2.96 4.44 5.92 7.40 8.88 10.36
6 in.

0.28 0.56 3.14 5.76 10.96 23.23 39.57 0.29 0.91 1.66 3.16 6.69 11.40 17.23 24.15 32.13 0.13 0.39 0.72 1.37 2.90 4.94 7.46 10.46 13.91 0.36 0.90 1.25 1.79 2.68 3.58 4.47 5.36 6.26 7.15 8.04 8.94 0.085 0.27 0.49 0.92 1.96 3.34 5.04 7.07 9.41 12.05 14.98 18.21 0.037 0.117 0.21 0.40 0.85 1.45 2.18 3.06 4.07 5.22 6.49 7.88 0.27 0.68 0.96 1.36 2.04 2.72 3.40 4.08 4.76 5.44 6.12 6.80 8.16 9.52 10.19 10.87 12.23 13.59 0.02 0.14 0.25 0.47 1.00 1.71 2.59 3.63 4.83 6.18 7.69 9.34 13.10 17.42 19.80 22.31 27.75 33.73 0.0087 0.059 0.104 0.20 0.43 0.74 1.12 1.57 2.09 2.68 3.33 4.04 5.67 7.54 8.57 9.66 12.02 14.61 0.17 0.44 0.61 0.87 1.30 1.73 2.16 2.60 3.03 3.46 3.90 4.33 5.19 6.06 6.49 6.92 7.79 8.66 0.01 0.045 0.08 0.16 0.33 0.57 0.86 1.21 1.61 2.06 2.56 3.11 4.36 5.80 6.60 7.43 9.25 11.24 0.004 0.020 0.035 0.069 0.14 0.25 0.37 0.52 0.70 0.89 1.11 1.35 1.89 2.51 2.86 3.22 4.01 4.87

0.12 0.24 1.36 2.49 4.74 10.06 17.13

10 in.

0.30 0.42 0.59 0.88 1.18 1.47 1.77 2.06 2.35 2.65 2.94 3.53 4.12 4.41 4.71 5.30 5.89 7.36 8.83 10.31

0.025 0.035 0.06 0.13 0.22 0.34 0.47 0.63 0.81 1.00 1.22 1.71 2.27 2.58 2.91 3.62 4.39 6.65 9.31 12.40

0.011 0.015 0.026 0.056 0.095 0.15 0.20 0.27 0.35 0.43 0.53 0.74 0.98 1.12 1.26 1.57 1.90 2.88 4.03 5.37

0.20 0.28 0.40 0.59 0.79 0.99 1.19 1.39 1.59 1.78 1.98 2.38 2.78 2.97 3.17 3.57 3.97 4.96 5.95 6.94 7.93 9.92 0.012 0.017 0.022 0.033 0.039 0.048 0.061 0.13 0.22 0.33 0.46 0.78 1.19 1.66
12 in.

0.48 0.60 0.72 0.84 0.96 1.08 1.20 1.44 1.67 1.79 1.91 2.15 2.39 2.99 3.59 4.19 4.79 5.98 7.18 8.38 9.57 10.77 11.96 0.02 0.03 0.03 0.04 0.05 0.07 0.09 0.10 0.12 0.14 0.18 0.27 0.37 0.50 0.63 0.96 1.34 1.79 2.28 2.84 3.45 7.31 0.55 0.66 0.77 0.83 0.88 0.99 1.10 1.39 1.66 1.94 2.21 2.76 3.31 3.87 4.42 4.97 5.52 8.28 11.05 0.66 0.83 0.98 1.14 1.30 1.63 1.95 2.28 2.61 2.93 3.26 4.89 6.51 8.15 9.77 13.03 0.83 1.05 1.26 1.47 1.68 1.89 2.10 3.14 4.19 5.27 6.29 8.38 10.48 12.58 0.027 0.04 0.05 0.075 0.09 0.11 0.14 0.29 0.50 0.76 1.06 1.81 2.74 3.84 8 in. 0.03 0.037 0.04 0.06 0.07 0.11 0.16 0.21 0.27 0.33 0.41 0.86 1.47 2.23 3.11 5.30 0.012 0.015 0.017 0.026 0.030 0.048 0.069 0.091 0.12 0.14 0.18 0.37 0.64 0.96 1.35 2.29 1.04 1.19 1.34 1.49 2.23 2.98 3.73 4.47 5.96 7.45 8.94 10.43 11.92 13.41 0.04 0.04 0.05 0.06 0.13 0.22 0.34 0.46 0.79 1.20 1.67 2.22 2.86 3.54 0.02 0.03 0.04 0.04 0.05 0.06 0.07 0.11 0.16 0.21 0.27 0.41 0.57 0.76 0.97 1.21 1.47 3.12 5.31 0.009 0.013 0.017 0.017 0.022 0.026 0.030 0.047 0.069 0.091 0.12 0.18 0.25 0.33 0.42 0.52 0.64 1.35 2.30 0.017 0.017 0.022 0.026 0.056 0.095 0.15 0.20 0.34 0.52 0.72 0.96 1.24 1.53 0.009 0.013 0.013 0.017 0.022 0.030 0.039 0.043 0.052 0.061 0.078 0.12 0.16 0.22 0.27 0.42 0.58 0.77 0.99 1.23 1.49 3.17

0.02 0.04 0.05 0.07 0.09 0.11 0.14 0.19 0.25 0.29 0.32 0.40 0.49 0.74 1.04 1.39 1.77 2.68 3.75 5.00 6.39 7.95 9.66

0.009 0.017 0.022 0.030 0.039 0.048 0.061 0.082 0.11 0.13 0.14 0.17 0.21 0.33 0.45 0.60 0.77 1.16 1.62 2.17 2.77 3.44 4.18

0.47 0.55 0.63 0.71 0.78 0.94 1.10 1.18 1.25 1.41 1.57 1.96 2.35 2.74 3.13 3.92 4.70 5.49 6.27 7.05 7.84 11.75

0.01 0.014 0.02 0.05 0.09 0.13 0.18 0.24 0.31 0.38 0.47 0.65 0.87 0.99 1.11 1.38 1.68 2.54 3.56 4.74 6.07 9.18

0.0045 0.0063 0.009 0.022 0.039 0.056 0.078 0.10 0.13 0.16 0.20 0.28 0.38 0.43 0.48 0.60 0.73 1.10 1.54 2.05 2.63 3.98

59

CAUTION: Flow velocity should not exceed 5 feet per second. PVC and CPVC pipe cannot be used for compressed air service.

TABLE IV CARRYING CAPACITY AND FRICTION LOSS FOR SDR 21 THERMOPLASTIC PIPE

60
Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Loss Pounds Per Square Inch Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Friction Head Feet Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second Velocity Feet Per Second
3

(Independent variables: Gallons per minute and nominal pipe size O.D. Dependent variables: Velocity, friction head and pressure drop per 100 feet of pipe, interior smooth.)

Friction Loss Pounds Per Square Inch

Friction Head Feet

Velocity Feet Per Second


/4 in. 1 in. 1 1/2 in. 2 1/2 in. 2 in. 3 in. 1 1/4 in.

Velocity Feet Per Second

1 2 5 7 10 15 20 25 30 35 40 45 50 60 70 75 80 90 100 125 150 175 200 250 300 350 400 450 500 750 1000 1250 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000 0.28 0.56 3.14 5.76 10.96 23.23 39.57
5 in.

CAUTION: Flow velocity should not exceed 5 feet per second. PVC and CPVC pipe cannot be used for compressed air service.

Gallons Per Minute 0.12 0.24 1.36 2.49 4.75 10.06 17.13 0.60 1.50 2.09 2.99 4.49 5.98 7.48 8.97 10.47
6 in.

/2 in.

0.84 1.67 4.17 5.84 8.34 0.30 0.93 1.70 3.24 6.86 11.68 17.66 24.76 32.94 0.29 0.71 0.99 1.41 2.12 2.83 3.54 4.24 4.95 5.66 6.36 7.07 8.49 9.90 10.61 0.05 0.15 0.28 0.52 1.11 1.89 2.85 4.00 5.32 6.81 8.47 10.29 14.42 19.19 21.80 0.022 0.065 0.12 0.23 0.48 0.82 1.23 1.73 2.30 2.95 3.67 4.46 6.24 8.31 9.44 0.13 0.41 0.74 1.40 2.97 5.06 7.65 10.72 14.26 0.37 0.93 1.31 1.86 2.79 3.72 4.65 5.58 6.51 7.44 8.37 9.30 11.17 0.095 0.30 0.54 1.02 2.16 3.68 5.56 7.80 10.37 13.28 16.52 20.08 28.14 0.04 0.13 0.23 0.44 0.94 1.59 2.41 3.38 4.49 5.75 7.15 8.69 12.18

1.00 2.00 11.25 20.66 39.34

0.44 0.87 4.87 8.95 17.03

4 in.

0.50 0.99 2.47 3.46 4.94 7.40 9.87

8 in.

0.18 0.45 0.63 0.90 1.35 1.80 2.25 2.71 3.16 3.61 4.06 4.51 5.41 6.31 6.76 7.21 8.12 9.02

0.023 0.06 0.081 0.17 0.37 0.63 0.95 1.34 1.78 2.27 2.83 3.44 4.82 6.41 7.29 8.21 10.21 12.41

0.010 0.025 0.035 0.074 0.16 0.27 0.41 0.58 0.77 0.98 1.23 1.49 2.09 2.78 3.16 3.55 4.42 5.37

10 in.

0.31 0.43 0.61 0.92 1.23 1.53 1.84 2.15 2.45 2.76 3.07 3.68 4.29 4.60 4.91 5.52 6.14 7.67 9.20 10.74

0.031 0.044 0.07 0.14 0.25 0.37 0.52 0.70 0.89 1.11 1.35 1.89 2.51 2.85 3.22 4.00 4.86 7.36 10.30 13.72

0.014 0.020 0.03 0.061 0.11 0.16 0.23 0.30 0.39 0.48 0.58 0.82 1.09 1.23 1.39 1.73 2.10 3.19 4.46 5.94

0.20 0.29 0.41 0.62 0.83 1.03 1.24 1.45 1.65 1.86 2.06 2.48 2.89 3.10 3.30 3.72 4.13 5.17 6.19 7.23 8.26 10.33 0.012 0.020 0.026 0.035 0.043 0.056 0.065 0.14 0.24 0.37 0.51 0.87 1.33 1.85
12 in.

0.50 0.62 0.75 0.87 1.00 1.12 1.25 1.50 1.75 1.87 2.00 2.25 2.50 3.13 3.75 4.37 4.99 6.24 7.49 8.74 9.99 11.24 12.48 0.02 0.03 0.04 0.04 0.05 0.08 0.10 0.11 0.13 0.16 0.19 0.30 0.41 0.55 0.70 1.06 1.48 1.98 2.53 3.14 3.82 8.09 0.58 0.69 0.81 0.86 0.92 1.04 1.15 1.44 1.73 2.02 2.31 2.89 3.46 4.04 4.61 5.19 5.76 8.64 11.53 0.67 0.85 1.02 1.19 1.36 1.70 2.04 2.38 2.72 3.06 3.40 5.10 6.80 8.50 10.19 13.59 0.86 1.10 1.31 1.54 1.75 1.97 2.19 3.29 4.38 5.48 6.57 8.76 10.96 13.15 0.027 0.045 0.06 0.08 0.10 0.13 0.15 0.33 0.56 0.85 1.18 2.02 3.06 4.27 0.03 0.037 0.05 0.065 0.08 0.125 0.18 0.24 0.30 0.37 0.45 0.96 1.63 2.47 3.45 5.87 0.012 0.015 0.022 0.028 0.035 0.054 0.078 0.103 0.13 0.16 0.19 0.42 0.64 1.07 1.49 2.54 1.08 1.24 1.40 1.55 2.33 3.11 3.89 4.66 6.22 7.77 9.33 10.88 12.44 13.99 0.036 0.04 0.06 0.07 0.14 0.24 0.37 0.51 0.87 1.33 1.85 2.47 3.17 3.93 0.02 0.03 0.04 0.05 0.05 0.07 0.08 0.125 0.18 0.24 0.30 0.46 0.63 0.85 1.08 1.34 1.63 3.46 5.89 0.009 0.013 0.017 0.022 0.022 0.030 0.035 0.054 0.078 0.103 0.13 0.20 0.27 0.37 0.47 0.58 0.71 1.50 2.55 0.016 0.017 0.026 0.030 0.061 0.10 0.16 0.22 0.38 0.57 0.80 1.07 1.37 1.70 0.009 0.013 0.017 0.017 0.022 0.035 0.043 0.048 0.056 0.069 0.082 0.13 0.18 0.24 0.30 0.46 0.64 0.86 1.10 1.36 1.65 3.50

0.03 0.04 0.06 0.08 0.10 0.12 0.15 0.21 0.28 0.32 0.36 0.45 0.54 0.82 1.15 1.54 1.96 2.97 4.16 5.54 7.09 8.82 10.72

0.013 0.017 0.026 0.035 0.043 0.052 0.065 0.091 0.12 0.14 0.16 0.19 0.23 0.36 0.50 0.67 0.85 1.29 1.80 2.40 3.07 3.82 4.64

0.49 0.57 0.65 0.74 0.82 0.98 1.14 1.23 1.31 1.47 1.63 2.04 2.45 2.86 3.27 4.09 4.90 5.72 6.54 7.35 8.17 12.26

0.015 0.021 0.03 0.06 0.09 0.14 0.20 0.27 0.34 0.42 0.51 0.72 0.96 1.09 1.23 1.52 1.85 2.81 3.93 5.23 6.69 10.13

0.006 0.009 0.013 0.026 0.039 0.061 0.087 0.12 0.15 0.18 0.22 0.31 0.42 0.47 0.53 0.66 0.80 1.22 1.70 2.26 2.90 4.39

ENGINEERING DATA
Water Flow Characteristics Water-Hammer
When a pipe contains a column of moving liquid, considerable kinetic energy is stored in the liquid by virtue of its mass and velocity. If the velocity is suddenly destroyed by the quick closing of a valve this energy cannot be absorbed because liquid is nearly incompressible. Therefore, an instantaneous shock is created which may represent excessively high pressures. Maximum pressure caused by water-hammer may be calculated with the following formulae:
(wave velocity for water in PVC pipe) 1 + Kdi Et p = aV (pressure surge) 2.31g Where: p = pressure surge, psi a = wave velocity, ft./sec. v = maximum velocity change, ft./sec. g = acceleration of gravity, 32.2 ft./sec.2 k = uid bulk modulus, 300,000 psi for water di = pipe inside diameter, inches E = modulus of elasticity of the pipe, 420,000 psi for PVC, 360,000 psi for CPVC t = wall thickness, inches a =

column separation. Check valves can be used near pumps to help keep lines full. Use properly sized vacuum breaker-air relief valves to control the amount of air that is admitted or exhausted throughout the system.
SPECIFIC INSIDE DIAMETERS OF ESLON PIPE

4660

Water-hammer calculated by the above formula is only about 1/ 3 of steel and cast iron pipe. Water-hammer is a commonly used term for pressure surge in a piping system. One of the major causes of surge is a rapid change in velocity. The maximum safe velocity in a PVC or CPVC piping system depends on the specic details of the system and the operating conditions. In general, 5 feet per second is considered to be safe. Higher velocities may be considered where the operating characteristics of valves and pumps are known so that sudden changes in ow velocity can be controlled.

Causes
Here are some of the more common causes of pressure surge that should be reviewed when a plastic piping system is being considered. Speed of opening or closing of regulating type valves. Action of pumps starting or stopping. Movement of entrapped air through the system. Formation of vacuum and column separation.

Preventive Measures
Understanding the concept of water-hammer and designing the system to minimize it is the best possible preventive measure. A few tips to consider when attempting to reduce the causes of surge in a piping system are: Keep uid velocities under 5 feet per second (see pages 57-60). Check the cycling time of valves to prevent abrupt changes in ow. Both manual and actuated valving should be checked for specic closing times. Evaluate ow at pump start-up and during spin-down. Also determine how much air, if any, is introduced during pump start-up. Use surge control devices and standpipes wisely to give ow storage during surge and to minimize

61

ENGINEERING DATA
Thermal Linear Expansion of PVC and Corzan CPVC Pipe
Thermal expansion and contraction is fairly common in most piping materials. The coefcient of linear expansion or expansivity for PVC and CPVC pipe is the ratio of the change in pipe length per degree change in temperature. In the design of a piping system where runs are over 100 ft. in length, remember that PVC and CPVC expand roughly 4.5 to 5 times more than iron or steel. An allowance of about 1/ 3" of expansion or contraction should be calculated for every 100 feet of pipe run for each 10 degree change between ambient installation temperature and maximum operating temperature. The movement or growth in pipe length can be signicant if the temperature variation between installation and operation is rather large. However, the resultant stresses generated by movement will be somewhat less for plastics than for steel. This is due to a higher modulus of elasticity for PVC and CPVC pipe in comparison to metallics; and, over time, some stress relaxation will occur. The graph on page 63 illustrates the relationship between temperature change and growth in pipe length.

Adjustments for Above-Ground Thermal Expansion and Contraction


There are many different types of expansion joints available on the market. Each one is designed to compensate for excessive movement of pipe within the system. Every piping system is different. Many are above ground, but a large percentage also run underground. Pressure and temperature combinations can be very numerous and the possible combinations of corrosive and non-corrosive chemicals are limitless. When designing for the use of any expansion joint, it should be remembered that this joint is usually considered to be the weakest link in the entire piping system. The responsible project engineer should determine the system requirements and then evaluate the design feasibility of each type of joint. To get an idea of what is available, here are some of the more common variations of joints: Expansion Loop A fairly simple but efcient method for growth control. Expansion loops generally contain no moving parts (o-ring seals or gaskets) and are easily fabricated from pipe and elbows. Their drawbacks are offset space requirements and limitations on large diameter pipe. Flexible Bend This type of joint (plastic or metallic) is available in many congurations. They absorb excessive vibration, allow for multi-directional movement, and correct for mis-alignment or structural shift in the system. Negatives are pressure limitations and resistance to corrosive uids in the case of 100% metallic bends. Plastic Piston Expansion Joint Usually a fabricated device constructed by telescoping two pieces of pipe. They will allow for considerable movement in a linear direction only. For this reason, careful alignment is very necessary for smooth operation. The critical component in this device is the elastomeric oring seal, which must be evaluated for chemical and heat resistance as well as positive sealing characteristics during wear. Bellows and Rubber Expansion Joints Both of these joints will absorb growth in the system due to thermal changes and will allow for dynamic movements of machinery, support structures, and buildings. Rubber expansion joints will allow for axial, lateral, angular and torsional movement. Both types are installed in-line and are fairly compact. The manufacturer of each should be consulted to determine specic design advantages and limitations.

62

ENGINEERING DATA
Linear Expansion and Contraction
Coefcient of Thermal Linear Expansion
PVC 1120 = 2.8 x 10-5 in/in/F CPVC 4120 = 3.4 x 10-5 in/in/F To Calculate: L = Change in pipe length due to thermal changes. L = Straight runs of pipe with no changes in direction. Y = Coefficient of thermal expansion. (see above) T = Maximum change in temperature between installation and operation. (T MAX. - T MIN.) L = Y x L x T Example: A system has 350 feet (4,200") of straight run (L) with no direction change. Pipe material is CORZAN CPVC. Coefficient (Y) is 3.4 x 10-5 (0.000034"). Pipe is installed at an ambient temperature of 60F. Maximum anticpated operating temperature is 140F. The difference (T) is 80F. L = 0.000034 x 4,200 x 80 L = 11.4" of linear expansion in 350 Ft. of pipe.

PVC

112

CP

VC

412

63

ENGINEERING DATA
Fundamentals of Adjusting for Expansion and Contraction of Above-Ground Horizontal Pipe

(Remarks)
64

mark in the above table expresses anchored supports.

ENGINEERING DATA
Fundamentals of Adjusting for Expansion and Contraction of Above-Ground Vertical Pipe

(Remarks)

mark in the above table expresses anchored supports.


65

ENGINEERING DATA
Allowance for Underground Contraction
PVC Pipe Snaking Procedure
Installation and operating temperatures for underground pipelines frequently vary. PVC expands under increasing temperatures and contracts with decreasing temperatures. Allowance for thermal expansion and contraction is easily made by snaking the pipe in the trench. Snaking is recommended for pipe using solvent cemented joints or other rigid couplings 1/ 2" through 2 1/ 2" nominal size. When installation temperature is lower than the operating temperature, install the pipe in straight alignment and bring the pipe up to operating temperature after the joints are cured but before backlling. When installation temperature is considerably higher than the operating temperature, the pipe should be installed by snaking in the trench. Recommended offsets and loop lengths for up to 2 1/ 2" nominal size are shown in the chart below. For pipe diameters above 2 1/ 2", the pipe should be installed in a straight alignment. Before backlling the trench, the temperature of pipe should be allowed to condition to within 15F of the design operating temperature. When large swings in operating temperatures are expected, it may be necessary to consult the factory. NOTE: Piping must not be buried less than 24" in areas of heavy vehicular or construction equipment trafc. Fatigue of the pipe and joints will occur unless they are encased in a suitable, metal conduit. For additional information and data, please refer to ASTM specications D2321, D2774, F645, and F690.

ALLOWANCE FOR UNDERGROUND CONTRACTION

Max. Temp. Variation F, Between Installation and Final Operation 10 20 30 40 50 60 70 80 90 100

Loop Length Loop Offset (Inches) (Feet) 20 3.0 3.5 4.5 5.0 6.0 6.5 7.0 7.0 8.0 8.0 50 7.0 9.0 11.0 13.0 14.0 15.5 17.0 18.0 19.0 20.0 100 13.0 18.0 22.0 26.0 29.0 31.5 35.0 37.0 40.0 42.0

PIPE SNAKING DIAGRAM

66

ENGINEERING DATA
Support Spacing for PVC and CPVC Piping Systems
Support and spacing requirements for PVC and CPVC pipe, ttings, and valves should be designed into the system to allow for increased temperatures. As temperature increases, the tensile strength of PVC and CPVC decreases, so the pipe and associated xtures must be well supported. Horizontal piping systems should be supported on uniform centers which are determined by maximum operating temperatures. The following chart shows the recommended support spacing according to size, schedule, and operating temperatures when the transported liquid has a specic gravity of up to 1.00 with no concentrated loads. These spacings apply to uninsulated lines, either in a building or exposed to the atmosphere. The formula used to determine the spacing data takes into account the heating effect of the sun on low temperature lines. Adjustable clevis, ring, or roll hangers and roll stands with broad support surfaces are best for use with PVC and CPVC pipe. Other suitable types include: pipe clamps, straps, and riser clamps. The broader and atter the support surfaces, the better. They should be led smooth, taped, or padded to avoid the possibility of damaging the pipe. Also remove any sharp edges or burrs on the clamps, anchors, or any other supporting equipment that could frequently come in contact with the pipe. Do not clamp or anchor the pipe so that it is held absolutely rigid or constricted. Some slight axial movement is necessary. For vertical lines, it is recommended that the pipe be banded at intervals determined by the vertical load involved. Riser clamps are best utilized if they are supported on spring hangers. Short risers should include a saddle at the bottom and may require an additional hanger at the top. Longer risers may require over-sized U-bolts or similar devices to prevent lateral motion. All valves and points of concentrated loads such as tees and anges should have support independent of normal span supports. Metallic or lined valves should be fully supported because of the increased weight. At higher temperatures or when the line is transporting hazardous liquids, it may be economically more practical to use a continuous support system. When pipe clamps are used, they should not force the pipe and ttings into position. To remedy this, each section of the pipeline should be laid out and all connections, whether solvent cemented, screwed, or anged should be made while the pipe is held in temporary support. Once the joints have been completed, the nal clamping can be done. When correctly installed, a clamp, a holder, or a pipe connection can be loosened or removed without the pipeline shifting position.

RECOMMENDED SUPPORT SPACING* (IN FEET)


Nom. Pipe Size (in)
1 3

PVC Pipe PR 160 & 200 Schedule 40 Temp. F Temp. F 60 80 100 120 140 60 80 100 120 140
3 1/2 3 1/2 4 4 4 4 1/2 4 1/2 5 6 7 3 /2
1

Schedule 80 Temp. F 60 80 100 120 140


5 5 /2
1

CPVC Pipe Schedule 40 Schedule 80 Temp. F Temp. F 60 80 100 120 140 180 60 80 100 120 140 180
5 5 /2
1

/2 /4

3 3 3 /2
1

2 2 2 21/2 2 1/2 3 3 3 3 1/2 4 5

4 1/2 4 1/2 5 5 /2
1

4 4 4 /2
1

2 1/2 2 1/2 2 /2 2 /2
1 1 1

4 1/2 4 1/2 5 5 /2
1

3 3 3 /2
1

2 1/2 2 /2
1

5 5
1

4 1/2 4 1/2 5
1

4 4
1

2 1/2 2 /2
1 1

5 1/2 5 1/2
1 1

5
1

4 1/2 4 1/2 5 5 /2
1

2 1/2 2 1/2 3 3 3 1/2 3 1/2 4 4 4 1/2 5 5 1/2 6

4 /2
1

4 /2
1

4 /2
1

5 /2 5 /2 5 /2 6 7 7 8 8 9 11
1

4 /2
1

1 1 1/4 1 1/2 2 2 1/2 3 4 6 8 10 12 14 16

4 4 4 4 5 5 1/2 6 1/2

5 5 1/2 5 1/2 6 1/2 7 7 8 8 1/2 9


1

3 3 3 1/2 3 1/2 4 4 5 5
1

2 /2 3 3 7 3 1/2 3 1/2 4 4 1/2 4 1/2 5


1

6 6 6 1/2 7 8 9

3 3 3 1/2 4 4 4 1/2 5 6 6 7

6 6 6 1/2 7 1/2 8

5 /2 5 /2

4 /2 2 /2 5 5 5 6 6 6 1/2 7 7 8 3 3 3 3 1/2 3 1/2 4 4 1/2 5 6

6 7 7 8 9

6 6 6 1/2 7 8 9

5 5 1/2 5 1/2 6 7 8 9

3 1/2 4 4 4 1/2 5 6

5 1/2 5 1/2 6 6 7 7 7 1/2 8 1/2 9 10


1

5 5 5 6 6 7 1/2 8
1

6 6 6 1/2 7 1/2

5 1/2 3 1/2 6 7 9 10 10 11 4 4 1/2 5 6 7 7 8

5 1/2 5 1/2 5 1/2 6 7 7 6 7 7 8 8 9 5 1/2 6 1/2 7 7 7 1/2 7 1/2 8 9

6 1/2 6 1/2

6 6 6 1/2 7 1/2 9 10

5 1/2 3 1/2 3 1/2

6 1/2 6 1/2 6 1/2 5 1/2

7 1/2 7 1/2 6 1/2 4 1/2 8 1/2 7 1/2

7 1/2 7 1/2

7 1/2 6 1/2 8 1/2 7 1/2

5 1/2 5 1/2 4 1/2 6 1/2 6 1/2 5 1/2

6 1/2 4 1/2

8 1/2 7 1/2 7 1/2 9 1/2 8 1/2 9 1/2 8 1/2 10


1

10 9 1/2 12 12 11 11

10 10 1/2 9 1/2 11 10 1/2


1 1

11 10 1/2 9 1/2 6 1/2 5 1/2

8 1/2 5 1/2 10
1

9 1/2
1

7 1/2 5 1/2

111/2 11 1/2 11 12 /2 12 /2 12 /2

10 1/2 9 1/2

11 /2 10 /2 9 /2 6 /2 5 /2 12
1

10 /2 10 /2 10

11 10 1/2 6 1/2

11
1

7
1

6
1

13 1/2 13

12 /2 11 /2 10 /2 7 /2 6 /2

14 13 1/2 11 1/2 8 1/2 7 1/2

NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity. * Chart based on spacing for continuous spans and for uninsulated lines conveying uids of specic gravity up to 1.00.

67

ENGINEERING DATA
Recommended Pipe Hangers for PVC and CPVC Piping Systems
PIPE RINGS PIPE ROLLS STRAPS, HOOKS

PIPE CLAMPS

PIPE COVERING

BOLT

NOTE: Clamps used as anchors (such as U-bolts, etc.), if over-tightened, can produce a point-of-load stress on the pipe. This can result in cracking or premature burst failure. If Ubolts must be used, then a metal shield (Fig. 19) should be placed between the U-bolt and pipe surface. When anchoring plastic pipe, it is always desirable to spread the load over a wide area of contact.

*Also available plastic coated.

68

INSTALLATION
General Recommendations
Failure to follow the safety precautions below may result in misapplication or improper installation and testing which can cause severe personal injury and/or property damage. pipe should be snaked in the trench to allow for expansion and contraction. If solvent cement welding is used for the method of joining, snaking, pressure testing, and pipe movement should not be done until after the joints have been given sufcient time to dry.

6. Avoid Bending Pipe


Pipe should not be bent in trenches or in above ground installations. Pipe and joints that are stressed reduce pressure rating and can cause failures.

1. Handling
Compared to steel, iron or copper pipe, PVC and CPVC pipe and ttings have a lower impact resistance (especially at low temperatures). Care should be exercised during transportation and installation of PVC and CPVC. Pipe installed in high impact areas should be protected accordingly.

7. Protect Plastic Pipe from Contact with Hard and Pointed Objects.
Impact resistance is lower than for metals.

2. Solvent Cement Welding


This method of joining is very simple and reliable if it is followed correctly, but any deviations from the recommended basic steps may reduce the strength and integrity of the joint. The procedures for preparation, insertion, and curing should be followed very carefully.

WARNING
NEVER use compressed air or gas in PVC/CPVC pipe and fittings. NEVER test PVC/CPVC pipe and fittings with compressed air or gas, or air-over-water boosters.w ONLY use PVC/CPVC pipe for water and approved chemicals. Use of compressed air or gas in PVC/CPVC pipe and fittings can result in explosive failures and cause severe injury or death.

3. Expansion and Contraction


The coefcient of linear expansion of PVC and CPVC pipe is greater than that of metallic piping; therefore, take this factor into consideration when designing and installing a PVC or CPVC piping system (see graph on page 63).

8. Testing
8.1 NEVER use compressed air or gas or airover-water boosters to pressure test PVC or CPVC piping systems. ONLY hydrostatic pressure testing is to be conducted on PVC and CPVC piping systems (see page 73 for proper procedures). Compressed air or gases can surge to high pressures and cause explosive failures that could seriously injure personnel. 8.2 Carefully follow all instructions for hydrostatic pressure testing (see page 73). Failure to follow these instructions can result in a system failure. 8.3 Before water-testing a system, always bleed all entrapped air from system. Entrapped air is a major cause of surge and burst failure in plastic piping systems.

4. Hanging and Supporting


The modulus of elasticity of PVC and CPVC pipe is smaller than it is for metal pipes. Maximum working temperature and room temperature should be considered when determining the required support spacing (see chart on page 67).

5. Trench Preparation
When laying PVC and CPVC pipe below the ground, care should be taken to remove all rocks, boards, empty primer and cement cans, brushes, bottles and other debris from the trench. Smaller diameters of

69

RULES AND GUIDELINES


Solvent Welding PVC and CPVC Pipe and Fittings
A. Initial Preparation
1. Make sure the solvent cement you are planning to use is designed for the specic application you are attempting. 2. Know the physical and chemical characteristics and limitations of the PVC and CPVC piping materials that you are about to use. 3. Know the reputation of your manufacturer and their products. 4. Know your own qualications or those of your contractor. The solvent welding technique of joining PVC and CPVC pipe is a specialized skill just as any other pipe tting technique. 5. Closely supervise the installation and inspect the nished job before start-up. 6. Contact the manufacturer, supplier, or competent consulting agency if you have any questions about the application or installation of PVC and CPVC pipe. 7. Take the time and effort to do a professional job. Shortcuts will only cause you problems and delays in start-up. By far, the majority of failures in PVC and CPVC systems are the result of shortcuts and/or improper joining techniques.

B. Selection of Materials

Cutting DeviceSaw or Pipe Cutter Deburring Tool, Knife, File, or Beveling Machine (2" and above) BrushPure Bristle RagCotton (Not Synthetic) Primer and Cleaner Solvent CementPVC for PVC Components and CPVC for CPVC Components. Use proper type and viscosity. ContainerMetal cans to Hold Primer and Cement. Select the type of PVC or CPVC materials to be used on the basis of their application with respect to chemical resistance, pressure rating, temperature characteristics, etc.... Insertion ToolHelpful for larger diameter pipe and ttings (6" and above).

10-20% (by weight) virgin PVC material solvated with tetrahydrofuran (THF). Select the proper cement; Schedule 40 cement should be used for Schedule 40 and SDR pipe sizes 2" diameter or less. For Schedule 40 and SDR over 2" and all sizes of Schedule 80 pipe, Schedule 80 cement is recommended. Never use allpurpose cements, commercial glues and adhesives or ABS cement to join PVC or CPVC pipe and ttings.

Primers and cements are extremely flammable, and must not be stored or used near heat or open flame. Read all warnings on primer and cement cans.

Applicators
Select a suitable pure bristle type paint brush. Use a proper width brush or roller to apply the primer and cement (see chart below). Speedy application of cement is important due to its fast drying characteristics. IMPORTANT NOTE: A dauber type applicator should only be used on pipe sizes 2" and below. For larger diameter pipe, a brush, swab, or roller must be used.

RECOMMENDED BRUSH* SIZE FOR PRIMER AND CEMENT APPLICATION


Nominal Pipe Size (IPS) 1 /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 Brush Width (In.) 1 /2 1 1 1 1-1 1/2 1-1 1/2 1 1/2-2 Nominal Brush Pipe Size Width (IPS) (In.) 3 1 1/2-2 1/2 4 2-3 6 3-5 8 4-6 10 6-8 12 6-8 14 6-8 16 8+

Primer
It is recommended that Tetrahydrofuran (THF) be used to prepare the surfaces of pipe and ttings for solvent welding. Do not use water, rags, gasoline, or any other substitutes for cleaning PVC or CPVC surfaces. A chemical cleaner such as MEK may be used.

Cement
The cement should be a bodied cement of approximately 500 to 1600 centipoise viscosity containing
70

* Use Only Natural Bristle

RULES AND GUIDELINES


Solvent Welding PVC and CPVC Pipe and Fittings
C. Making the Joint
1. Cutting
Pipe must be squarely cut to allow for the proper interfacing of the pipe end and the tting socket bottom. This can be accomplished with a miter box saw or wheel type cutter. Wheel type cutters are not generally recommended for larger diameters since they tend to are the corner of the pipe end. If this type of cutter is used, the are on the end must be completely removed. NOTE: Power saws should be specically designed to cut plastic pipe.

2. Deburring
Use a knife, plastic pipe deburring tool, or le to remove burrs from the end of small diameter pipe. Be sure to remove all burrs from around the inside as well as the outside of the pipe. A slight chamfer (bevel) of about 10-15 should be added to the end to permit easier insertion of the pipe into the tting. Failure to chamfer the edge of the pipe may remove cement from the tting socket, causing the joint to leak. 3 For pressure pipe systems /32" (2.5 mm) approx. of 2" and above, the pipe must be end-treated with a 15 chamfer cut to a depth of approximately 3/ 32." Commercial power bevelers 10-15 are recommended.

STEP 1

3. Test Dry Fit of the Joint


Tapered tting sockets are designed so that an interference t should occur when the pipe is inserted about 1 / 3 to 2/ 3 of the way into the socket. Occasionally, when pipe and tting dimensions are at the tolerance extremes, it will be possible to fully insert dry pipe to the bottom of the tting socket. When this happens, a sufcient quantity of cement must be applied to the joint to ll the gap between the pipe and tting. The gap must be lled to obtain a strong, leak-free joint.

STEP 2

4. Inspection, Cleaning, Priming


Visually inspect the inside of the pipe and tting sockets and remove all dirt, grease or moisture with a clean dry rag. If wiping fails to clean the surfaces, a chemical cleaner must be used. Check for possible damage such as splits or cracks and replace if necessary.

Depth-Of-Entry Mark
Marking the depth of entry is a way to check if the pipe has reached the bottom of the tting socket in step #6. Measure the tting socket depth and mark this distance on the pipe O.D. You may want to add several inches to the distance and make a second mark as the primer and cement will most likely destroy your rst one. Apply primer to the surface of the pipe and tting socket with a natural bristle brush (see chart on page 70). This process softens and prepares the PVC or CPVC for the solvent cementing step. Move quickly without hesitation to the cementing procedure while surfaces are still wet with primer.

STEP 4 71

RULES AND GUIDELINES


Solvent Welding PVC and CPVC Pipe and Fittings
5. Application of Solvent Cement

Apply the solvent cement evenly and quickly around the outside of the pipe at a width a little greater than the depth of the tting socket while the primer is still wet. Apply a light coat of cement evenly around the inside of the tting socket. Avoid puddling. Apply a second coat of cement to the pipe end. NOTE: When cementing bell-end pipe be careful not to apply an excessive amount of cement to the bell socket or spigot end. This will prevent solvent damage to the pipe. For buried pipe applications, do not throw empty primer or cement cans into the trench along side the pipe. Cans of cement and primer should be closed at all times when not in use to prevent evaporation of chemicals and hardening of cement.
STEP 5

Primers and cements are extremely flammable, and must not be stored or used near heat or open flame. Read all warnings on primer and cement cans.

6. Joint Assembly
Working quickly, insert the pipe into the tting socket bottom and give the pipe or tting a 1/ 4" turn to evenly distribute the cement. Do not continue to rotate the pipe after it has hit the bottom of the tting socket. A good joint will have sufcient cement to make a bead all the way around the outside of the tting hub. The tting will have a tendency to slide back on the pipe while the cement is wet so hold the joint tightly together for about 15 seconds. For pipe sizes 4" and above, greater axial forces are necessary for the assembly of interference t joints. Mechanical forcing equipment may be needed to join the pipe and hold the joint until the cement sets. The joint may have to be held together for up to 3 minutes. Consult the factory for specics. NOTE: Always wait at least 24 hours before pressure testing a piping system to allow cemented joints to cure properly. For colder temperatures, it may be necessary to wait a longer period of time (see page 73).

STEP 6

7. Cleanup & Joint Movement


Remove all excess cement from around the pipe and tting with a dry cotton rag. This must be done while the cement is still soft. The joint should not be disturbed immediately after the cementing procedure and sufcient time should be allowed for proper curing of the joint. Exact drying time is difcult to predict because it depends on variables such as temperature, humidity and cement integrity. See the chart on page 73 for approximate joint movement times recommended by several pipe and solvent cement manufacturers. For more specic information, you should contact your solvent cement manufacturer.
72

STEP 7

RULES AND GUIDELINES


Solvent Welding PVC and CPVC Pipe and Fittings
RECOMMENDED JOINT CURING CHART
Temperature Range During Cure Period 60F-100F 40F-60F 40F Test Pressures for Pipe Test Pressures for Pipe Test Pressures for Pipe Test Pressures for Pipe Sizes 1/2" to 1 1/4" Sizes 1 1/2" to 3" Sizes 4" to 8" Sizes 10" to 16" Up to Above 180 Up to Above 180 Up to Above 180 Up to 180 psi to 370 psi 180 psi to 370 psi 180 psi to 370 psi 100 psi 1 Hr 6 Hr 2 Hr 12 Hr 6 Hr 24 Hr 24 Hr 2 Hr 12 Hr 4 Hr 24 Hr 12 Hr 48 Hr 48 Hr 8 Hr 48 Hr 16 Hr 96 Hr 48 Hr 8 Days 8 days

Helpful Hints
1. Work quickly and carefully. 2. Use liberal amounts of fresh cement. 3. Do not attempt cementing in the rain or in the presence of moisture. 4. Do not cement when the temperature is below 40F or above 90F under direct sunlight. 5. Do not take shortcuts or bypass recommended steps. 6. Consult your cement manufacturer for specic questions or problems. Do not weld steel piping that has been connected to freshly cemented PVC or CPVC pipe. Keep primers and cements away form heat, sparks, and flame. Provide good ventilation to reduce fire hazard and to minimize inhalation of solvent vapors. Read all warnings on primer and cement cans.

AVERAGE NUMBER OF JOINTS PER QUART OF CEMENT


1 Pipe Diameter /2" 3/4" 1" 1 1/4" 1 1/2" 2 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" Number of Joints 300 200 125 120 90 60 45 40 30 10 5 2-3 1-2 3/4 1/2

APPLICABLE SPECIFICATIONS FOR SOLVENT WELDING


ASTM D-2564 ASTM D-2855 ASTM F-493 ASTM F-656 Solvent cements for PVC plastic pipe and ttings. Making solvent-cemented joints with PVC pipe and ttings. Solvent cements for CPVC plastic pipe and ttings. Primers for use in solvent cement joints of PVC plastic pipe and ttings.

Hydrostatic Pressure Testing

WARNING
NEVER use compressed air or gas in PVC/CPVC pipe and fittings. NEVER test PVC/CPVC pipe and fittings with compressed air or gas, or air-over-water boosters. ONLY use PVC/CPVC pipe for water and approved chemicals. Use of compressed air or gas in PVC/CPVC pipe and fittings can result in explosive failures and cause severe injury or death.

1. The last assembled joint should be fully cured before lling the system with water. 2. All valves and air relief mechanisms should be opened at the ends and elevations. The system should be lled slowly, ow velocities should not exceed 1 foot per second (Velocity-GPM charts pages 57-60). This will prevent surge, water hammer, and air entrapment. 3. Water ow should continue until all entrapped air is completely ushed out of every branch of the system. Maintain the 1 ft/s velocity until every valve is checked. A rapidly uctuating gauge needle during pressure rise

may be an indication that entrapped air still remains in the system. Systems should include the appropriate air relief and vacuum breaker valves to vent air during normal operation after installation. Entrapped air is major cause of surge and burst failure in plastic piping systems. 4. After lling the system, do not pressurize until the responsible engineer is present to witness the test. All personnel in the vicinity of the system should wear safety glasses and hard hats. High voltage electrical equipment should be shielded from a possible spray. 5. The piping system should be pressurized to 125% of its maximum design operating pressure. This pressure must not exceed 1.5 times the working pressure of the lowest rated component in the system, i.e. anges, unions, thread parts, valves, etc. 6. The pressure test should not exceed 1 hour. This should provide enough time to inspect all joints for leaks. If leaks are found, pressure must be relieved and the leak repaired. The system should then be recharged and retested. Consult the factory if you have any questions concerning these steps.
73

RULES AND GUIDELINES


Threading PVC and CPVC Pipe
A. Characteristics
Threading of PVC or CPVC pipe is only recommended for Schedule 80. The wall thickness is diminished at the point of threading and thereby reduces the maximum working pressure by 50%. Because of this, threaded pipe should not be used in high pressure systems nor in areas where a leak might endanger personnel. Threaded joints will not withstand constant or extreme stress and strain and must be supported or hung with this in mind. The threading of pipe sizes above 4" is not generally recommended. NOTE: Using threaded PVC or CPVC products at or near the maximum temperature range should be avoided. Consult the factory for specic details.

B. Selection of Materials

Power Threading Machine Threading Rachet and Pipe Vise (if hand pipe stock is used) Pipe Dies designed for plastic Strap Wrench

Teon* Tape or an approved Teon Paste Cutting and Deburring Tool Ring Gauge (L-1)

* Trademark of the E.I. DuPont Company

C. Making the Pipe Thread


1. Cutting and Deburring
PVC or CPVC pipe should be cut square and smooth for easy and accurate threading. A miter box or similar guide should be used when sawing is done by hand. Burrs should be removed inside and out using a knife or plastic pipe deburring tool.

2. Threading
Threading Schedule 80 PVC and CPVC pipe can easily be accomplished using either a standard hand pipe stock or a power operated tool. Cutting dies should be clean and sharp. Power threading machines should be tted with dies having a 5 negative front rake and ground especially for plastic pipe. Self-opening die heads, and a slight chamfer to lead the dies will speed the operation; however, dies should not be driven at high speeds or with heavy pressure. When using a hand held cutter, the pipe should be held in a pipe vise. To prevent crushing or scoring of the pipe by the vice jaws, some type of protective wrap such as canvas, emery paper, rubber, or light metal sleeve should be used. For hand stocks, the dies should have a negative front rake angle of 5 to 10. PVC and CPVC is readily threaded and caution should be taken not to over-thread. Thread dimensional specications can be found on page 24.

74

RULES AND GUIDELINES


Threading PVC and CPVC Pipe
3. Preparing the Threaded Pipe
A ring gauge should be used to check the accuracy of the threads. Tolerance = + 11/ 2 turns. The threads should then be cleaned by brushing away cuttings and ribbons. After cleaning, apply a thread lubricant such as Teon tape to the threaded portion of pipe. Wrap the tape around the entire length of threads beginning with number two thread from the end. The tape should slightly overlap itself going in the same direction as the threads. This will prevent the tape from unraveling when the tting is tightened on the pipe. Overlapping in the wrong direction and the use of too much tape can affect tolerances between threads. This can generate stress in the wall of female ttings resulting in failure during operations.

4. Assembly of Threaded Joints


After applying thread lubricant, screw the threaded tting onto the pipe. Screwed ttings should be started carefully and hand tightened. Threads must be properly cut and a good quality thread lubricant/tape must be used. If desired, the joint may be tightened with a strap wrench. IN NO CASE SHOULD A STILLSON TYPE WRENCH BE USED. The jaws of this type of wrench will scar and damage the pipe wall. Fittings should be threaded together until hand tight with an additional 1 to 1 1/ 2 turns more. Avoid stretching or distorting the pipe, ttings or threads by over tightening.

NOTE: (1.) Never apply solvent cement to threaded pipe or threaded ttings. Do not allow cleaners, primers, or solvent cements to run or drip into the threaded portion of the tting. (2.) Some Teon pastes contain chemicals that may be harmful to the pipe and ttings. You should consult the supplier or manufacturer of the paste before use. (3.) Avoid screwing metallic male threads into plastic female threads. If connections to metal threads have to be made, the preferred method is to screw a plastic male thread into a metallic female thread. There are a variety of plastic ttings that are molded with metallic male or female NPT threaded inserts. The corrosion resistance of the metal insert will have to be taken into consideration. Consult the factory or your Eslon sales person for the availability of these metal insert ttings.
* Trademark of the E.I. DuPont Company.

75

RULES AND GUIDELINES


Flanging T echniques
Flanged PVC and CPVC pipe has an advantage when used in a system where there is need to dismantle the pipe occasionally or when the system is temporary and mobility is required. Flanging can also be used when it is environmentally impossible to make solvent cemented joints on location.

A. Selection of Materials

Gasketfull faced elastomeric (Durometer A scale of 55 to 80, usually 1/ 8" thick). Must be resistant to chemicals owing through the line. Fastenersbolts, nuts, and washers, also resistant to the chemical environment. (Threads should be well lubricated.) Torque Wrencha necessity for tightening bolts in a manner that guards against excessive torque.

B. Flange Assembly
1. Join the ange to the pipe as outlined in the solvent cementing section or in the threading section depending on the joining method desired. 2. Align the anges and gasket by inserting all of the bolts through the matching bolt holes. Proper mating of anges and gaskets is very important for a positive seal. 3. Using a torque wrench, tighten each bolt in a gradual sequence as outlined by the ange sketch. For nal tightening of all bolts, nd the recommended torque value in the chart below.

1. Do not over-torque ange bolts. 2. Use the proper bolt tightening sequence. 3. Make sure the system is in proper alignment. 4. Flanges should not be used to draw piping assemblies together. 5. Flat washers must be used under every nut and bolt head.

RECOMMENDED TORQUE
Pipe Size (IPS) 1 /2 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8 10 12 No. Bolt Holes 4 4 4 4 4 4 4 4 8 8 8 12 12 Bolt Diameter 1 /2 1 /2 1 /2 1 /2 1 /2 5 /8 5 /8 5 /8 5 /8 3 /4 7 /8 7 /8 7 /8 Approx. Bolt Length* in. 2 1/2 2 1/2 2 1/2 3 3 3 1/2 3 3 1/2 4 4 5 5 5 Recommended Torque ft./lbs. 10-15 10-15 10-15 10-15 10-15 20-30 20-30 20-30 20-30 33-50 33-50 53-75 53-75

FLANGE BOLT TIGHTENING PATTERN


(Tighten bolts evenly; follow numerical sequence)

12-Bolt Pattern 8-Bolt Pattern 4-Bolt Pattern

* Bolt lengths were calculated using two Eslon anges. Additional accessories or different mating surfaces will alter these numbers. NOTE: Flange bolt hole pattern meets ANSI B16.5.

76

Eslon PVC and Corzan CPVC Van Stone flanges provide important advantages when installed in piping systems which must be occasionally disassembled. Such systems are often temporary or have high mobility requirements. In addition, flanging facilitates assembly of confined or complex systems and is a very practical alternative when it is environmentally impossible to make solvent cemented joints on the job site.

77

CHEMICAL RESISTANCE OF INDUSTRIAL THERMOPLASTICS


Eslon PVC and Corzan CPVC pipe and ttings have excellent chemical resistance to most mineral acids, bases, salts, and aliphatic hydrocarbons. When they are used within their allowable pressure and temperature ranges, they will provide a good alternative to metallic piping which corrodes when exposed to the same aggressive chemical solutions. The information contained in the following chemical resistance tables are based on data supplied to us by our raw material manufacturers and some actual eld experience gathered from various sources. You must take into consideration the specic use conditions that will apply to your project. There will be variables that will affect the chemical resistance such as: temperature, pressure, chemical concentration, and external stresses that may exist in the design and construction of the system. Because of the wide variety and numerous use conditions that are found in the process chemical industry, the nal decision to use thermoplastic piping should be based on in-service testing and evaluation by the responsible engineer and end-user.

INTERPRETATION OF THE DATA


It is important to understand that an R rating does not necessarily imply that pipe, ttings, and joints can be used at their water pressure rating and be expected to have the same longevity when used with a particular chemical other than water. Generally, the chemical resistance of PVC and CPVC will decrease with an increase in temperature and concentrations. This is also true for all other components in the system that will come in contact with the ow. Solvent cements, valves, instrumentation, o-rings, gaskets, and other such components should be evaluated and approved by their respective manufacturers.

R = Recommended For Use


Chemical

NR = Not Recommended
PVC1
73F NR R R R R * NR NR * NR NR NR R * NR NR R R R R R R R R NR 140F NR R R * * NR NR NR * NR NR NR R * NR NR R NR R R R R R R NR

= No Data Available, Check With Factory.


VITON
73F NR NR NR NR NR NR NR NR NR NR R R NR NR R NR R R R NR NR R R NR R R 140F NR NR NR NR NR NR NR NR NR NR R R NR NR R NR R R R NR NR R R NR R NR 185F NR NR NR NR NR NR NR NR NR NR R R NR NR R NR R R R NR NR R R NR R NR 73F R R R R R R R NR R NR R NR NR R R R R R R R NR R R R

CPVC2
73F R R NR NR NR NR NR R NR NR NR * NR NR NR R NR NR NR NR NR NR NR NR NR NR NR NR NR 180F R R NR NR NR NR NR R NR NR NR * NR NR NR R NR NR NR NR NR NR NR NR NR NR NR NR NR

EPDM
140F R R R R R R R NR R NR R NR NR NR R R R R R R NR R R R 210F R R NR NR NR NR NR NR R NR R NR NR NR R R R R R NR R R R

Acetaldehyde Acetamide Acetic Acid, 10% Acetic Acid, 20% Acetic Acid, 50% Acetic Acid, 80% Acetic Acid, Glacial Acetic Anhydride Acetone, up to 5% Acetone, greater than 5% Acetophenone Acetyl Chloride Acetylene Acetyl Nitrile Acrylic Acid Acrylonitrile Adipic Acid, satd Alcohol, Allyl Alcohol, Amyl Alcohol, Benzyl Alcohol, Butyl, Primary Alcohol, Butyl, Secondary Alcohol, Diacetone Alcohol, Ethyl Alcohol, Hexyl Alcohol, Isopropyl Alcohol, Methyl Alcohol, Propargyl Alcohol, Propyl Allyl Chloride

1 2

Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1

For drainage application only

* Consult Factory

Incomplete Data

NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.

78

CHEMICAL RESISTANCE OF INDUSTRIAL THERMOPLASTICS


R = Recommended For Use
Chemical
Alum Alum, Ammonium Alum, Chrome Alum, Potassium Aluminum Acetate Aluminum Chloride Aluminum Fluoride Aluminum Hydroxide Solution Aluminum Nitrate Aluminum Oxychloride Aluminum Sulfate Solution Amines Ammonia Ammonia, Gas (Non-Pressure; Vent Only) Ammonia, Aqua, 10% Ammonia, Liquid Ammonium, Acetate Ammonium Benzoate Ammonium Biuoride Ammonium Bisulde Ammonium Carbonate Ammonium Chloride Ammonium Citrate Ammonium Dichromate Ammonium Fluoride, 10% Ammonium Fluoride, 25% Ammonium Hydroxide Ammonium Metaphosphate Ammonium Nitrate Ammonium Persulphate Ammonium Phosphate Ammonium Sulfamate Ammonium Sulfate Ammonium Sulde Ammonium Thiocyanate Ammonium Tartrate Amyl Acetate Amyl Chloride Aniline Aniline Chlorohydrate Aniline Hydrochloride Anthraquinone Anthraquinone Sulfonic Acid Antimony Trichloride Aqua Regia Aromatic Hydrocarbons Arsenic Acid Aryl Sulfonic Acid Asphalt Emulsion Barium Carbonate Barium Chloride Barium Hydroxide Barium Nitrate Barium Sulfate Barium Sulde Beer Beet Sugar Liquors Benzaldehyde Benzalkonium Chloride Benzene Benzene, Benzol Benzene Sulfonic Acid Benzoic Acid, satd Solution Benzyl Chloride Bismuth Carbonate

NR = Not Recommended
PVC1
73F R R R R R R R R R R R R NR R R R R R R R R R R R R R R R R NR NR NR NR NR R R R * NR R R NR R R R R R R R R NR NR NR NR NR R R 140F R R R R R NR R R R R R NR NR R R R R R R * * R R R R R R NR NR NR NR NR R R R NR NR R R NR R R R R R R R NR NR NR NR NR R R

= No Data Available, Check With Factory.


VITON
73F R R R R NR R R R R NR R NR NR NR R R R R NR R NR NR R NR R NR R R R R R R R R R R R R R R R NR R R R R R 140F R R R R NR R R R R NR R NR NR NR NR R NR R NR R NR NR R NR R NR R R R R R R R R R R R R R R R NR R R R R R 185F R R R R NR R R R R NR R NR NR NR NR R NR R NR R NR NR R NR R NR R R R R R R R R R R R R R R R NR R R R R R 73F R R R R R R R R R R R R R R R R R R R R R R R R NR R R R NR R NR R R R R R R R R R NR NR NR NR NR

CPVC2
73F R R R R R R R R R R NR NR R R NR R R R R R R R R R NR R R R R R R R R R NR NR NR NR NR R R NR R NR R R R R R R R R NR NR NR NR NR R NR R 180F R R R R R R R R R R NR NR R NR NR R R R R R R R R R NR R R R R R R R NR NR NR NR NR R NR NR R NR R R R R R R R R NR NR NR NR NR NR NR R

EPDM
140F R R R NR R R R R R R R R R R R R R R R R R R R R NR R R R NR R NR R R R R R R R R R NR NR NR NR NR 210F R R R NR R R R R NR R R R R R NR R R R R R R R R NR NR R NR R NR R R R R R R R R R NR NR NR NR NR

1 2

Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1

For drainage application only

* Consult Factory

Incomplete Data

NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.

79

CHEMICAL RESISTANCE OF INDUSTRIAL THERMOPLASTICS


R = Recommended For Use
Chemical
Black Sulfate Liquor Bleach, Household (5% Cl) Bleach, 12.5% Active Cl2 Bleach 5.5% Active Cl2 Bleach, Industrial (15% Cl) Borax Boric Acid Boric Acid, Saturated Brine, Acid Bromic Acid Bromine Bromine, Liquid Bromine, Vapor 25% (Non-Pressure; Vent Only) Bromine, Water Bromobenzene Bromotoluene Butadiene Butane Butanol Butyl Acetate Butyl Alcohol Butyl Carbitol Butyl Cellosolve Butyl Phthalate Butylene Butyl Phenol Butyl Stearate Butyne Diol Butyric Acid, up to 1% Butyric Acid, greater than 1% Cadmium Acetate Cadmium Chloride Cadmium Cyanide Cadmium Sulfate Caffeine Citrate Calcium Acetate Calcium Bisulde Calcium Bisulte Solution Calcium Carbonate Calcium Chlorate Calcium Chloride Calcium Hydroxide Calcium Hypochlorite Calcium Nitrate Calcium Oxide Calcium Sulfate Camphor Crystals Cane Sugar Liquors Caprolactam Caprolactone Carbitol Caprylic Acid Carbon Dioxide, Wet (Non-Pressure; Vent Only) Carbon Dioxide, Dry (Non-Pressure; Vent Only) Carbon Disulde Carbon Monoxide Carbon Tetrachloride Carbonic Acid Castor Oil Caustic Potash Caustic Soda Cellosolve Cellosolve Acetate Chloracetic Acid Chloral Hydrate

NR = Not Recommended
PVC1
73F R R R R R R R R NR R R NR NR R R NR NR R R NR R R R R R R R R R R R R R R R R R R R R R NR R NR R R R R R R R 140F R R R R R R R NR R R NR NR R R NR NR R NR R NR NR NR R R R R R R R R R R R R R NR R NR R R R NR R R

= No Data Available, Check With Factory.


VITON
73F R R R R R R R R R R R R R NR R NR NR R R R NR R R R R R R R R R R R R R R R R NR NR NR NR NR 140F R R R R R R R R R R R R R NR R NR NR R R NR NR R R R R R R R R NR NR NR R R R R R NR NR NR NR NR 185F R R R R R R R R R R R R R NR R NR NR R R NR NR R R R R R R R R NR NR NR R R R R R NR NR NR NR NR 73F R R R R R R R NR NR NR NR NR NR NR R NR R R NR NR R R R NR R R R R R R R R R R R NR R NR R R R R R R

CPVC2
73F R R R R R R R R R R NR NR R NR NR R NR NR NR NR NR NR R NR R R R R R R R R R R R R R R R R NR NR NR NR R R NR R NR R * R R NR NR 180F R R R R R R R R R R NR NR R NR NR NR NR NR NR NR NR R NR R R R R R R R R R R R R R R R R NR NR NR NR R R NR R NR R * R R NR NR

EPDM
140F R R R R R R R NR NR NR NR NR NR NR R NR R R NR NR R R R NR R R R R R R R R R R R NR R NR R NR R R R NR 210F R NR NR R R R NR NR NR NR NR NR NR NR NR NR NR R NR NR NR R R NR R R R R R R R R NR R R NR R NR R NR R NR NR NR

1 2

Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1

For drainage application only

* Consult Factory

Incomplete Data

NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.

80

CHEMICAL RESISTANCE OF INDUSTRIAL THERMOPLASTICS


R = Recommended For Use
Chemical
Chloramine Chloric Acid Chlorinated Solvents Chlorinated water, (hypochlorite) Chlorine Gas, Dry Chlorine Gas, Wet Chlorine, Liquid Chlorine, trace in air (Non-Pressure; Vent Only) Chlorine dioxide, aqueous, satd Chlorine Water, Saturated Cloracetic Acid Chloroacetyl Chloride Chlorobenzene Chlorobenzyl Chloride Chloroform Chloropicrin Chlorosulfonic Acid Chromic Acid, 10% Chromic Acid, 30% Chromic Acid, 40% Chromic Acid, 50% Chromium Nitrate Citric Acid Citric Acid, 10% Citrus Oils Coconut Oil Coke Oven Gas (Non-Pressure; Vent Only) Copper Acetate Copper Carbonate Copper Chloride Copper Cyanide Copper Fluoride Copper Nitrate Copper Sulfate (Blue Vitriol Solution) Corn Oil Corn Syrup Cottonseed Oil Creosote Cresol Cresylic Acid, 50% Crotonaldehyde Crude Oil Cumene Cupric Fluoride Cupric Sulfate Cuprous Chloride Cyclohexane Cyclohexanol Cyclohexanone D-Limonene Desocyephedrine Hydrochloride Detergents Detergent Solution (Heavy Duty) Dextrin Dextrose Diazo Salts Dibutoxy Ethyl Phthalate Dibutyl Phthalate Dibutyl Sebacate Dichlorobenzene Dichloroethylene Diesel Fuels Diethylamine Diethyl Cellosolve Diethyl Ether

NR = Not Recommended
PVC1
73F R R NR NR NR NR R R R NR NR NR NR R R R R NR R R NR R R R R R R * * R NR R NR R R R R NR NR NR R R R R R R NR NR R NR NR * NR R 140F R NR NR NR NR R NR NR NR NR NR NR R * * NR R R NR R R R R R R * * R NR R NR * R R R NR NR NR R R R R R NR NR NR NR NR NR NR

= No Data Available, Check With Factory.


VITON
73F R R R R NR R R R NR R R R R R R R NR R R R R R R R R R R R NR R R R R R R NR .R R R NR R R R NR NR 140F R R R R NR R R R NR R R R R R R R NR R R R R R R R R R R R NR R R R R R R NR R R R NR R R R NR NR 185F R R R R NR R R R NR R R R R R R R NR R R R R R R R R R R R NR R R R R R R NR R R R NR R R R NR NR 73F NR NR NR R R NR NR NR R R R NR R NR NR R R R R R R R NR NR NR NR R NR NR R R NR NR R R R NR R R NR NR NR R NR NR

CPVC2
73F R NR R NR NR NR R R R R NR NR NR NR R R R R R R R R NR * R R R R R R R NR R NR NR NR NR * NR R R R NR NR NR NR R R R NR NR NR NR NR NR NR NR 180F R NR R NR NR NR R R R R NR NR NR NR NR R R R R R R NR * R R R R R R R NR R NR NR NR NR * NR R R R NR NR NR NR R R R NR NR NR NR NR NR NR NR

EPDM
140F NR NR NR NR NR NR NR NR R NR NR R R R R R R R NR NR NR NR R NR NR R R NR NR NR R R NR NR NR NR NR NR NR NR NR 210F NR NR NR NR NR NR NR NR R NR NR R R R R R R R NR NR NR NR R NR NR R R NR NR NR R R NR NR NR NR NR NR NR NR NR

1 2

Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1

For drainage application only

* Consult Factory

Incomplete Data

NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.

81

CHEMICAL RESISTANCE OF INDUSTRIAL THERMOPLASTICS


R = Recommended For Use
Chemical
Diglycolic Acid Dill OIl Dimethylamine Dimethylformamide Dimethyl Hydrazine Dioctyl Phthalate Dioxane Dioxane, 1, 4 Disodium Phospate Distilled Water Divinylbenzene Dursban TC EDTA, Tetrasodium Epsom Salt Esters Ethanol, up to 5% Ethanol, greater than 5% Ethers Ethyl Acetate Ethyl Acetoacetate Ethyl Acrylate Ethyl Benzene Ethyl Chloride Ethyl Chloroacetate Ethyl Ether Ethylene Bromide Ethylene Chloride Ethylene Chlorohydrin Ethylene Diamine Ethylene Dichloride Ethylene Glycol, up to 50% Ethylene Glycol, greater than 50% Ethylene Oxide Fatty Acids Ferric Acetate Ferric Chloride Ferric Hydroxide Ferric Nitrate Ferric Sulfate Solution Ferrous Chloride Ferrous Hydroxide Ferrous Nitrate Ferrous Sulfate (Green Couperas Solution) Fish Solubles Fluorine Gas Fluoroboric Acid Fluorosilicic Acid, 30% Formaldehyde, 35% Formaldehyde, 37% Formaldehyde, 50% Formic Acid, up to 25% Formic Acid, greater than 25% Freon F-11 Freon F-12 Freon F-21 Freon F-22 Freon F-113 Freon F-114 Fructose Fruit Juices, Pulp Furfural Gallic Acid Gasoline, Leaded Gasoline, Unleaded Gasoline, Sour

NR = Not Recommended
PVC1
73F R R NR NR NR NR NR R R NR R NR NR NR NR NR NR NR NR NR NR NR NR R R NR R R R R R R R R R R R NR R R R R R R R R NR NR R R R R NR R * * * 140F R R NR NR NR NR NR R R NR NR NR NR NR NR NR NR NR NR NR NR NR R R NR R NR R R R R R R R NR R R R R R NR R R NR NR R R R R NR R NR NR NR

= No Data Available, Check With Factory.


VITON
73F NR NR NR R NR NR R NR NR NR R R NR R R R NR R R NR R R R R R NR R R NR NR NR R R R R NR NR R R R R NR R R R R 140F NR NR NR NR NR NR R NR NR NR R R NR R R R NR R R NR R R R R R NR R NR NR NR NR R R R R NR NR NR R R R NR R R R R 185F NR NR NR NR NR NR R NR NR NR R R NR R R R NR R R NR R R R R R NR R NR NR NR NR R R R R NR NR NR R R R NR R R R R 73F R R R R NR R R R R NR R NR NR NR R R NR R R NR R R R R R R R R R R NR NR NR R R NR NR NR

CPVC2
73F NR NR NR NR NR NR NR R R NR NR R R NR R NR NR NR NR NR NR NR NR NR NR NR NR NR NR R NR NR R R R R R R R R R NR R R NR NR NR R R R NR R NR NR NR 180F NR NR NR NR NR NR NR R R NR NR R R NR R NR NR NR NR NR NR NR NR NR NR NR NR NR NR R NR NR R R R R R R R R R NR NR NR NR NR R NR R R NR NR NR NR NR

EPDM
140F R NR NR R NR R NR NR NR NR R NR NR NR NR R NR R R NR R R R R R R R R R R NR NR NR NR R NR NR NR NR 210F R NR NR R NR R NR NR NR NR R NR NR NR NR R NR R R NR R R R R R R NR NR NR R NR NR NR NR R NR NR NR NR

G
1 2

Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1

For drainage application only

* Consult Factory

Incomplete Data

NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.

82

CHEMICAL RESISTANCE OF INDUSTRIAL THERMOPLASTICS


R = Recommended For Use
Chemical
Gelatin Gin Glucose Glycerine Glycerine, Glycerol Glycolic Acid Glycols Ether Grape Sugar (Juice) Green Liquor Halocarbons Oils Heptane Hexane Hydraulic Oil Hydrazine Hydrobromic Acid, 20% Hydrobromic Acid, 50% Hydrochloric Acid, 18% Hydrochloric Acid, Conc. 37% (Muriatic Acid) Hydrocyanic Acid Hydrocyanic Acid, 10% Hydrouoric Acid, Dilute Hydrouoric Acid, 3% Hydrouoric Acid, greater than 3% Hydrouoric Acid, 30% Hydrouoric Acid, 40% Hydrouoric Acid, 50% Hydrouosilicic Acid, 30% (12OF-R) Hydrogen Hydrogen Cyanide (Non-Pressure; Vent Only) Hydrogen Fluoride, Anhydrous Hydrogen Peroxide, 30% Hydrogen Peroxide, 50% Hydrogen Peroxide, 90% Hydrogen Phosphide Hydrogen Sulde, Dry (Non-Pressure; Vent Only) Hydrogen Sulde, Aqueous Sol. Hydroquinone Hydroxylamine Sulfate Hydrochlorous Acid Hypochlorous Acid Iodine Iodine Solution, 10% Iron Salts Isopropanol Isopropyl Ether Isooctane Jet Fuel, JP-4 Jet Fuel, JP-5 Kerosene Ketones Kraft Liquor Lactic Acid, 25% Lactic Acid, 85% Lard Oil Lauric Acid Lauryl Chloride Lead Acetate Lead Chloride Lead Nitrate Lead Sulfate Lemon Oil Ligroine Lime Sulfur Limonene Linoleic Acid

NR = Not Recommended
PVC1
73F R R R R R R R R R R * NR R R R R R R R R R R R R R NR R R * R R R R R R NR NR * NR * * R NR R R R R R R R R R R R R 140F R R R R R R R R R * * NR R R * R R NR NR NR NR R R R NR R * R R R R R R NR NR * NR NR NR * NR R R R R R R R R R R R

= No Data Available, Check With Factory.


VITON
73F R R R R R R R R NR R R R R R R R R R R R NR R R R NR NR R R R R R R NR R R R R NR R R R NR R R R R 140F R R R R R R R R NR R R R R R NR NR NR NR R R NR R R R NR NR R R R R R R NR R R R R NR R R R NR R R R R 185F R R R R R R R R NR R R R R R NR NR NR NR R R NR R R R NR NR R R R R R R NR R R R R NR R R R NR R R R NR 73F R R R R R NR NR NR R R R R R R R R R R R R NR NR NR R R R NR R R R R R NR NR NR NR NR R R R NR R R R R NR R NR

CPVC2
73F R R R R NR R R R R * NR R R R R R R NR R NR NR R R NR R R NR R R R R NR NR R NR * * R NR R R R * R R R R NR NR 180F R R R R NR R R * NR R R R R NR NR NR NR * NR * NR R R R R NR NR R NR NR NR * NR R R * R R R R NR NR

EPDM
140F R R R R NR NR NR R R R NR R R NR NR NR NR R R NR NR NR R R NR R NR R R NR NR NR NR NR R NR NR NR R R R R NR R NR 210F R R R R NR NR NR R NR NR NR R R NR NR NR NR R R NR NR NR R NR NR R NR NR NR NR NR R NR NR NR R R R R NR R NR

I J K L

1 2

Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1

For drainage application only

* Consult Factory

Incomplete Data

NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.

83

CHEMICAL RESISTANCE OF INDUSTRIAL THERMOPLASTICS


R = Recommended For Use
Chemical
Linoleic Oil Linseed Oil Linseed Oil, Blue Liqueurs Lithium Bromide (Brine) Lithium Chloride Lithium Sulfate Lubricating Oil, ASTM #1 Lubricating Oil, ASTM #2 Lubricating Oil, ASTM #3 Machine Oil Magnesium Carbonate Magnesium Chloride Magnesium Citrate Magnesium Fluoride Magnesium Hydroxide Magnesium Nitrate Magnesium Oxide Magnesium Salts, inorganic Magnesium Sulfate (Epsom Salts) Manganese Sulfate Maleic Acid Maleic Acid, 50% Malic Acid Mercuric Acid Mercuric Chloride Mercuric Cyanide Mercuric Sulfate Mercurous Nitrate Mercury Methane (Non-Pressure; Vent Only) Methane Sulfonic Acid Methanol, up to 10% Methanol, greater than 10% Methylene Chlorobromide Methoxyethyl Oleate Methylamine Methyl Bromide Methyl Cellosolve Methyl Chloride Methyl Chloroform Methyl Formate Methyl Ethyl Ketone Methyl Isobutyl Ketone Methyl Methacrylate Methyl Sulfate Methyl Sulfuric Acid Methylene BromideNR Methylene Chloride Methylene Iodine Methylisobutyl Carbinol Milk Mineral Oil Molasses Monoethanolamine Motor Oil Muriatic Acid (see Hydrochloric Acid) Naphtha Naphthalene Natural Gas (Non-Pressure; Vent Only) Nickel Acetate Nickel Chloride Nickel Nitrate Nickel Sulfate Nicotine

NR = Not Recommended
PVC1
73F R R R R R R R R R R R R R R R R R R R R R R R R R NR R NR NR NR NR NR NR NR R R R NR NR NR R R R NR R R R NR R R R R R R 140F R R R R R R R R R R R R R R R R R R R R R R R R R NR NR NR NR NR NR NR NR * R NR NR NR R R R NR R R NR R R R R R

= No Data Available, Check With Factory.


VITON
73F R R R R R R R R R R R R R R R R R R NR R NR NR NR R R R R R R R R R R NR R R R 140F NR R R R R R R R R R R R R R R R R R NR R NR NR NR NR R R R R R R R R R NR R R R 185F NR R R R R R R R R R R R R R R R R R NR R NR NR NR NR NR R R R R R R R R R NR R R R 73F NR R R NR NR NR NR R R R R R R NR NR R R R R NR R NR R NR R NR NR NR NR R NR R R NR NR NR NR R R R R

CPVC2
73F R R R R R R * R R R R R R R R R R R R R R R R R R R R R NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR R R R NR R R R NR R R R R 180F R R R * R R R R R R R R R R R R R R R R R R R R R NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR R NR NR R R R R

EPDM
140F NR R R NR NR NR NR R R R R R R NR NR R R R R NR R NR NR NR NR NR NR NR NR R NR R NR NR NR NR NR R R R R 210F NR R R NR NR NR NR R R R R R R NR NR R R R R NR R NR NR NR NR NR NR NR R NR R NR NR NR NR NR R R R R

1 2

Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1

For drainage application only

* Consult Factory

Incomplete Data

NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.

84

CHEMICAL RESISTANCE OF INDUSTRIAL THERMOPLASTICS


R = Recommended For Use
Chemical
Nicotinic Acid Nitric Acid, up to 25% Nitric Acid, 25-35% Nitric Acid, greater than 35% Nitrobenzene Nitroglycerine Nitrous Acid, 10% Nitrous Oxide (Non-Pressure; Vent Only) Nitroglycol 1-Octanol Oils, Edible Oils, Vegetable Oils, Sour Crude Oleic Acid Oleum Olive Oil Oxalic Acid, Saturated Oxalic Acid, 20% Oxalic Acid, 50% Oxygen (Non-Pressure; Vent Only) Ozone (Non-Pressure; Vent Only) Ozonized water Palm Oil Palmitic Acid Palmitic Acid, 10% Palmitic Acid, 70% Parafn Peanut Oil Peracetic Acid, 40% Perchloric Acid, 10% Perchloric Acid, 70% Perphosphate Petroleum Oils, Sour Petroleum Oils, Rened Phenol Phenylhydrazine Phenylhydrazine Hydrochloride Phosgene, Liquid Phosgene, Gas (Non-Pressure; Vent Only) Phosphoric Acid, 10% Phosphoric Acid, 25% Phosphoric Acid, 45% Phosphoric Acid, 70% Phosphoric Acid, 85% Phosphorus, Yellow Phosphorus, Red Phosphorus Pentoxide Phosphorus Trichloride Photographic Solutions Picric Acid Pine Oil Plating Solutions, Brass Plating Solutions, Cadmium Plating Solutions, Chrome Plating Solutions, Copper Plating Solutions, Gold Plating Solutions, Lead Plating Solutions, Nickel Plating Solutions, Rhodium Plating Solutions, Silver Plating Solutions, Tin Plating Solutions, Zinc Polyethylene Glycol Polypropylene Glycol Potash

NR = Not Recommended
PVC1
73F R NR NR R R NR * R NR R R R R R R R R R R R R * NR * NR R R R R R R R R R NR R NR R R R R R R R R R R R * * R 140F R NR NR NR * NR * R NR R R R R NR R NR * NR * R NR NR NR NR * R R R R R * R * NR R NR * * * * * * * * * * * * * R

= No Data Available, Check With Factory.


VITON
73F R R R R R R R R R R R R R R R R R R R R R R NR NR R R R R R R R R R R R R R R R R R R 140F NR R R NR R R R R R R R R R R R R R R R R R R NR NR R R R R R R R R R R R R R R R R R R 185F NR R R NR R R R R R R R R R R R R R R R R R R NR NR R R R R R R R R R R R R R R R R R R 73F NR R NR NR NR NR R R NR R NR R R NR R R NR NR NR NR R R R R R R R R NR R R R R R R R R R R R

CPVC2
73F R R R NR NR * * NR R NR * R R R R R R R R * NR R R R R NR NR NR R R R R R NR R NR NR R R R R R R R R R R R NR NR R 180F R NR NR NR NR * NR R NR * R R R * NR NR NR NR R R R R R NR R NR NR R R R R R R R R R R R NR NR R

EPDM
140F NR R NR NR NR NR R R NR R NR NR NR NR R R NR NR NR NR R R R R R R R NR R R R R R R R R R R R 210F NR R NR NR NR NR R R NR R NR NR NR NR R NR NR NR NR R NR R R R R R R R R R R

1 2

Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1

For drainage application only

* Consult Factory

Incomplete Data

NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.

85

CHEMICAL RESISTANCE OF INDUSTRIAL THERMOPLASTICS


R = Recommended For Use
Chemical
Potassium Acetate Potassium Alum Potassium Aluminum Sulfate Potassium Amyl Xanthate Potassium Bicarbonate Potassium Bichromate Potassium Bisulfate Potassium Borate Potassium Bromate Potassium Bromide Potassium Carbonate Potassium Chlorate Potassium Chloride Potassium Chromate Potassium Cyanate Potassium Cyanide Potassium Dichromate Potassium Ethyl Xanthate Potassium Ferricyanide Potassium Ferrocyanide Potassium Fluoride Potassium Hydroxide Potassium Hypochlorite Potassium Iodide Potassium Nitrate Potassium Perborate Potassium Perchlorate, satd Potassium Permanganate, 10%, satd Potassium Permanganate, 25%, satd Potassium Persulfate, satd Potassium Phosphate Potassium Sulfate Potassium Tripolyphosphate Propane (Non-Pressure; Vent Only) Propanol, up to 0.5% Propanol, greater than 0.5% Propionic Acid, up to 2% Propionic Acid, greater than 2% Propylene Dichloride Propylene Glycol, up to 25% Propylene Glycol, greater than 25% Propylene Oxide Pyridine Pyrogallicia Acid Quaternary Ammonium Salts Salicyclic Acid Solicylaldehyde Sea Water Selenic Acid Silicic Acid Silicone Oil Silver Chloride Silver Cyanide Solution Silver Nitrate Silver Sulfate Soaps Sodium Acetate Sodium Aluminate Sodium Arsenate Sodium Alum Sodium Benzoate Sodium Bicarbonate Sodium Bichromate Sodium Bisulfate Sodium Bisulte

NR = Not Recommended
PVC1
73F R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R NR R R NR NR R R NR R R R R R R R R R R R R R R R 140F R NR R R R R R R R R R R R R R NR R R R R R R R R R R R NR NR NR NR R NR R R R NR R R R R R R R R R R R

= No Data Available, Check With Factory.


VITON
73F NR R R R R R R R R R R R R NR R R R NR NR R R R R R R R NR R R R 140F NR R R R R R R R R R R R R NR R R R NR NR R R R R R R R NR R R R 185F NR R R R R R R R R R R R R NR R R R NR NR R R R R R R R NR R R R 73F R R R R R R R R R R R R R R R R R R R R R R NR R NR R R R R R R R R R R R R R R R

CPVC2
73F R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R NR NR R NR NR NR R R R R R R R R R R R R R R R R R R R 180F R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R NR NR R NR NR NR R R R R R R R R R R R R R R R

EPDM
140F R R R R R R R R R R R R R R R R R R R R R NR NR R R R R R R R R R R R R R R R 210F R R R R R R R R R R R R R R R R R R NR NR R R R R R R R R R R R R R

Q S

1 2

Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1

For drainage application only

* Consult Factory

Incomplete Data

NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.

86

CHEMICAL RESISTANCE OF INDUSTRIAL THERMOPLASTICS


R = Recommended For Use
Chemical
Sodium Borate Sodium Bromide Sodium Carbonate Solution Sodium Chlorate Sodium Chloride Sodium Chlorite Sodium Chromate Sodium Cyanide Sodium Dichromate Sodium Ferricyanide Sodium Ferrocyanide Sodium Fluoride Sodium Formate Sodium Hydroxide, 10% Sodium Hydroxide, 15% Sodium Hydroxide, 25% Sodium Hydroxide, 30% Sodium Hydroxide, 50% Sodium Hydroxide, 70% Sodium Hypobromite Sodium Hypochloride, 15% Sodium Hypochlorite Sodium Iodide Sodium Metaphosphate Sodium Nitrate Sodium Nitrite Sodium Palmitrate Solution, 5% Sodium Perborate Sodium Perchlorate Sodium Peroxide Sodium Phosphate, Alkaline Sodium Phosphate, Acid Sodium Phosphate, Neutral Sodium Silicate Sodium Sulfate Sodium Sulde Sodium Sulte Sodium Thiosulfate Sodium Tripolyphosphate Sour Crude Oil Soybean Oil Stannic Chloride Stannous Chloride, 15% Stannous Sulfate Starch Stearic Acid Stoddards Solvent Strontium Chloride Styrene Succinic Acid Sugar Sulfamic Acid Sulfated Detergents Sulfate Liquors Sulte Liquor Sulfur Sulfur Chloride Sulfur Dioxide, Dry (Non-Pressure; Vent Only) Sulfur Dioxide, Wet (Non-Pressure; Vent Only) Sulfur Trioxide (Non-Pressure; Vent Only) Sulfur Trioxide, Gas (Non-Pressure; Vent Only) Sulfuric Acid, 10% Sulfuric Acid, 20% Sulfuric Acid, 30% Sulfuric Acid, 50%

NR = Not Recommended
PVC1
73F R R R R R NR R R R R R R R R R R R R R R R R R R R R R R R R R R R R R * R R NR * R NR R R R R R R R R R R 140F R R R NR * R R R R R * * * * * R R R R R R R R R R R R * R R NR * R NR R R R * * R R R R R

= No Data Available, Check With Factory.


VITON
73F R R R R R R R R R R R R R R R R R R R R R R NR R R R R R R R R NR NR R R R R R R 140F R R R R R NR NR NR NR R R NR R R R R R R R R R R NR R R R R R R R R NR NR R R R NR NR NR 185F R R R R R NR NR NR NR R R NR R R R R R R R R R R NR R R R R R R R R NR NR R R R NR NR NR 73F R R R R R R R R R R R R R R R R R R R R R R R R NR NR R R R NR NR NR R NR R R R R R R

CPVC2
73F R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R NR R R R R R R NR R R R NR NR R R R R 180F R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R NR R R R R R NR R R R R R R

EPDM
140F R R R R R R R R R R R R R R R R R R R R R R R R NR NR R R R NR NR NR R NR R R R NR NR NR 210F R R R NR R R R R R R R R R R R R R R R R R R NR NR R R R NR NR NR R NR R R R NR NR NR

1 2

Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1

For drainage application only

* Consult Factory

Incomplete Data

NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.

87

CHEMICAL RESISTANCE OF INDUSTRIAL THERMOPLASTICS


R = Recommended For Use
Chemical
Sulfuric Acid, 60% Sulfuric Acid, 70% Sulfuric Acid, 80% Sulfuric Acid, 85% Sulfuric Acid, 90% Sulfuric Acid, 93.5% Sulfuric Acid, 94% Sulfuric Acid, 95% Sulfuric Acid, 96% Sulfuric Acid, 98% Sulfuric Acid, 100% Sulfurous Acid Tall Oil Tannic Acid, 10% Tannic Acid, 30% Tanning Liquors (Vegetable) Tar Tartaric Acid Terpenes Tetraethyl Lead Tetrahydrodurane Tetrahydrofuran Tetrasodiumpyrophosphate Texanol Thionyl Chloride Thread Cutting Oils Tirpineol Titanium Tetrachloride Toluene Toluene, Toluol Tomato Juice Transformer Oil Transformer Oil DTE/30 Tribute Tributyl Phosphate Tributyl Citrate Trichloroacetic Acid Trichloroethane Trichloroethylene Triethanolamine Triethylamine Trimethylpropane Trisodium Phosphate Turpentine Oil Urea Urine Vaseline Vegetable Oils Vinegar Vinegar, White Vinyl Acetate Water Water, Acid Mine Water, Deionized Water, Demineralized Water, Distilled Water, Potable Water, Salt Water, Sea Water, Sewage Water, Swimming Pool WD-40 Whiskey White Liquor Wines

NR = Not Recommended
PVC1
73F R R R R R NR NR NR NR NR NR * R R R NR R R NR NR R NR R * * NR NR R R * NR R R NR NR R R R R R R R NR * R NR R R R R R R R R R R R 140F R R * NR NR NR NR NR NR NR NR NR R R R NR R * NR NR R NR * NR NR NR R * NR R NR NR * R NR R R R R NR * R NR R R R R R R R R R R R

= No Data Available, Check With Factory.


VITON
73F R R R R R R R R R R R R R R R R R R R R R R * NR NR R R NR R R R R R R R R NR R R R R R R R R R R R 140F R R R R R R R R R R R R R R R R NR R R R R R * NR NR R R NR R R R R R R R R NR R R R R R R R R R R R 185F R R R R R R R R R R R R R R R R NR R R R R R * NR NR R R NR R R R R R R R R NR R R R R R R R R R R R 73F R R NR NR NR NR NR NR NR NR NR R R NR NR NR NR NR NR NR NR NR NR NR NR * R R NR NR R NR R R NR NR R R R R R R R R R R R

CPVC2
73F R R R R R R R R R R NR * R R R R NR R NR NR NR R NR NR NR NR R NR NR NR NR R NR R R NR * R R NR R R R R R R R R R R R R R 180F R R R NR NR NR NR NR NR NR NR * R R R NR NR NR NR R NR NR NR NR NR NR NR NR R NR R R NR * R R NR R R R R R R R R R R R R R

EPDM
140F R R NR NR NR NR NR NR NR NR NR R R NR NR NR NR NR NR NR NR NR NR NR NR * NR NR NR NR NR NR R R NR NR R R R R R R R R R R 210F NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR * NR NR NR NR NR NR R R NR NR R R R R R R R R R

U V W

1 2

Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1

For drainage application only

* Consult Factory

Incomplete Data

NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.

88

CHEMICAL RESISTANCE OF INDUSTRIAL THERMOPLASTICS


R = Recommended For Use
Chemical

NR = Not Recommended
PVC1
73F NR R R R R R 140F NR R R R R R

= No Data Available, Check With Factory.


VITON
73F R NR R R R 140F R NR R R R 185F R NR R R R 73F NR R R R R

CPVC2
73F NR R R R R R R R 180F NR R R R R R R R

EPDM
140F NR R R R R 210F NR R R R R

X Z
1 2

Xylene Zinc Acetate Zinc Bromide Zinc Carbonate Zinc Chloride Zinc Nitrate Zinc Phosphate Zinc Sulfate

Polyvinyl Chloride, Type I, Grade 1 Chlorinated Polyvinyl Chloride, Type IV, Grade 1

For drainage application only

* Consult Factory

Incomplete Data

NOTE: This data is based on information supplied by the raw material manufacturers. It should be used as a general recommendation only and not as a guarantee of performance or longevity.

Environmental Stress Cracking


Environmental stress cracking (ESC) is a well known, but not always understood, concept with plastic pipe and ttings. ESC generally occurs when piping surfaces are exposed to certain chemicals while under mechanical or thermal stress. Failures can occur at stress levels that are less than the original tensile strength of the plastic. All plastic piping materials are susceptible to the effects of ESC. The physical layout of the piping system such as anchoring, support spacing, changes in direction and so forth can induce stress into the piping. The operating conditions and nature of the chemistry of the system is also very important when evaluating ESC. It may be necessary to gather additional data concerning a specic chemical piping application. We have attempted to supply as much current chemical resistance data as possible. Much of this data is based on information supplied to us by our raw material manufacturers. In the absence of strong, reliable data, it may be prudent to conduct an actual test of the plastic material and the chemicals in question.

CPVC test samples exposed to surfactants, certain oils or grease while under stress, have shown signs of environmental stress cracking. This situation can be greatly affected when in combination with other chemical reagents and additional stress levels. Prior testing is strongly suggested when required chemical service includes surfactants, detergents, and oils or grease.

89

All products are manufactured to ASTM material and dimensional standards, and are NSF approved for potable water service.

90

APPENDIX
Glossary
Acceptance test an investigation performed on an individual lot of a previously qualied product, by, or under the observation of, the purchaser to establish conformity with a purchase agreement. Acetal plastics plastics based on resins having a predominance of acetal linkages in the main chain. Acrylonitrile-butadiene-styrene (ABS) pipe and tting plastics plastics containing polymers and/or blends of polymers, in which the minimum butadiene content is 6 percent, the minimum acrylonitrile content is 15 percent, the minimum styrene and/or substituted styrene content is 15 percent, and the maximum content of all other monomers is not more than 5 percent, and lubricants, stabilizers and colorants. Adhesive a substance capable of holding materials together by surface attachment. Adhesive, solvent an adhesive having a volatile organic liquid as a vehicle. See Solvent Cement. Aging, n. (1) the effect on materials of exposure to an environment for an interval of time. (2) the process of exposing materials to an environment for an interval of time. Antioxidant a compounding ingredient added to a plastic composition to retard possible degradation from contact with oxygen (air), particularly in processing at or exposures to high temperatures. Articial weathering the exposure of plastics to cyclic laboratory conditions involving changes in temperature, relative humidity, and ultraviolet radiant energy, with or without direct water spray, in an attempt to produce changes in the material similar to those observed after long-term continuous outdoor exposure. NOTE The laboratory exposure conditions are usually intensied beyond those encountered in actual outdoor exposure in an attempt to achieve an accelerated effect. This denition does not involve exposure to special conditions such as ozone, salt spray, industrial gases, etc. Bell end the enlarged portion of a pipe that resembles the socket portion of a tting and that is intended to be used to make a joint by inserting a piece of pipe into it. Joining may be accomplished by solvent cements, adhesives, or mechanical techniques. Beam loading the application of a load to a pipe between two points of support, usually expressed in pounds and the distance between the centers of the supports. Burst strength the internal pressure required to break a pipe or tting. This pressure will vary with the rate of build-up of the pressure and the time during which the pressure is held. See Note A. Butylene plastics plastics based on resins made by the polymerization of butene or copolymerization of butene with one or more unsaturated compounds, the butene being in greatest amount by weight. Cellulose acetate butyrate plastics plastic made by compounding a cellulose acetate butyrate ester with plasticizers and other ingredients. Cellulose acetate butyrate ester is a derivative of cellulose (obtained from cotton and/ or wood pulp) made by converting some of the hydroxyl groups in cellulose to acetate and butyrate groups with chemicals. Cement See adhesive and solvents, cement. Chemical resistance (1) the effect of specic chemicals on the properties of plastic piping with respect to concentration, temperature and time of exposure. (2) the ability of a specic plastic pipe to render service for a useful period in the transport of a specic chemical at a specied concentration and temperature. Cold ow See Creep. Compound the intimate admixture of a polymer or polymers with other ingredients such as llers, softeners, plasticizers, catalysts, pigments, dyes, curing agents, stabilizers, antioxidants, etc. Copolymer See Polymer. Creep, n. the time-dependent part of strain resulting from stress, that is, the dimensional change caused by the application of load over and above the elastic deformation and with respect to time. Cure, v. to change the properties of a polymeric system into a nal, more stable, usable condition by the use of heat, radiation, or reaction with chemical additives. Deection temperature the temperature at which a specimen will deect a given distance at a given load under prescribed conditions of test. See ASTM D-648. Formerly called heat distortion. Degradation, n. a deleterious change in the chemical structure of a plastic. See also Deterioration. Deterioration a permanent change in the physical properties of a plastic evidenced by impairment of these properties. Diffusion, n. the movement of a material, such as a gas or liquid, in the body of a plastic. If the gas or liquid is absorbed on one side of a piece of plastic and given off on the other side, the phenomenon is called permeability. Diffusion and permeability are not due to holes or pores in the plastic but are caused and controlled by chemical mechanisms. NOTE A Burst strength, ber stress, hot stress, hydrostatic design stress, long-term hydrostatic strength, hydrostatic strength (quick), long-term burst, ISO equation, pressure, pressure rating, quick burst, service factor, strength, stress, and sustained pressure test are related terms. Dimension ratio the diameter of a pipe divided by the wall thickness. Each pipe can have two dimension ratios depending on whether the outside or inside diameter is used. In practice, the outside diameter is used if the standards requirement and manufacturing control are based on this diameter. The inside diameter is used when this measurement is the controlling one. Dry-Blend a free-owing dry compound prepared without uxing or addition of solvent.
91

APPENDIX
Glossary
Elasticity that property of plastics materials by virtue of which they tend to recover their original size and shape after deformation. NOTE If the strain is proportional to the applied stress, the material is said to exhibit Hookean or ideal elasticity. Elastomer a material which at room temperature can be stretched repeatedly to at least twice its original length and, upon immediate release of the stress, will return with force to its approximate original length. Elevated temperature testing tests on plastic pipe above 23C (73F). Environmental stress cracking cracks that develop when the material is subjected to stress in the presence of specic chemicals. Ethylene plastics plastics based on resins made by the polymerization of ethylene or copolymerization of ethylene with one or more other unsaturated compounds, the ethylene being in greatest amount by weight. Extrusion a method whereby heated or unheated plastic forced through a shaping orice becomes one continuously formed piece. Failure, adhesive rupture of an adhesive bond, such that the place of separation appears to be at the adhesive-adherence interface. Fiber stress the unit stress, usually in pounds per square inch (psi), in a piece of material that is subjected to an external load. Note A, page 91. Filler a relatively inert material added to a plastic to modify its strength, permanence, working properties, or other qualities, or to lower costs. See also Reinforced Plastic. Forming a process in which the shape of plastic pieces such as sheets, rods, or tubes is changed to a desired conguration. See also Thermoforming. NOTE The use of the term forming in plastics technology does not include such operations as molding, casting, or extrusion, in which shapes or pieces are made from molding materials or liquids. Fungi resistance the ability of plastic pipe to withstand fungi growth and/or their metabolic products under normal conditions of service or laboratory tests simulating such conditions. Heat distortion See Deection temperature. Heat forming See Thermoforming. Heat joining making a pipe joint by heating the edges of the parts to be joined so that they fuse and become essentially one piece with or without the use of additional material. Hoop stress the tensile stress, usually in pounds per square inch (psi), in the circumferential orientation in the wall of the pipe when the pipe contains a gas or liquid under pressure. Note A, page 91. Hydrostatic design stress the estimated maximum
92

tensile stress in the wall of the pipe in the circumferential orientation due to internal hydrostatic pressure that can be applied continuously with a high degree of certainty that failure of the pipe will not occur. Note A, page 91. Hydrostatic strength (quick) the hoop stress calculated by means of the ISO equation at which the pipe breaks due to an internal pressure build-up, usually within 60 to 90 seconds. Note A, page 91. Long-term burst the internal pressure at which a pipe or tting will break due to a constant internal pressure held for 100,000 hours (11.43 years). Note A, page 91. Impact, Izod a specic type of impact test made with a pendulum type machine. The specimens are molded or extruded with a machined notch in the center. See ASTM D-256. Impact, Tup a falling weight (tup) impact test developed specically for pipe and ttings. There are several variables that can be selected. See ASTM D-2444. ISO equation an equation showing the interrelations between stress, pressure and dimensions in pipe, namely
S = P (ID + t ) 2t where S P ID OD t = = = = = or P (OD - t ) 2t

stress pressure average inside diameter average outside diameter minimum wall thickness (Note A, page 91)

Reference: ISO R161-1960 Pipes of Plastics Materials to the Transport of Fluids (Outside Diameters and Nominal Pressures) Part I, Metric Series. Joint the location at which two pieces of pipe or a pipe and a tting are connected together. The joint may be made by an adhesive, a solvent-cement or a mechanical device such as threads or a ring seal. Long-term hydrostatic strength the estimated tensile stress in the wall of the pipe in the circumferential orientation (hoop stress) that when applied continuously will cause failure of the pipe at 100,000 hours (11.43 years). These strengths are usually obtained by extrapolation of log-log regression equations or plots. Note A, page 91. Molding, compression a method of forming objects from plastics by placing the material in a conning mold cavity and applying pressure and usually heat. Molding, injection a method of forming plastic objects from granular or powdered plastics by the fusing of plastic in a chamber with heat and pressure and then forcing part of the mass into a cooler chamber where it solidies. NOTE This method is commonly used to form objects from thermoplastics. Monomer a relatively simple chemical which can react to form a polymer. See also polymer. Nylon plastics plastics based on resins composed principally of a long-chain synthetic polymeric amide which has recurring amide groups as an integral part of the main polymer chain.

APPENDIX
Glossary
Olen plastics plastics based on resins made by the polymerization of olens or copolymerization of olens with other unsaturated compounds, the olens being in greatest amount by weight. Polyethylene, polypropylene and polybutylene are the most common olen plastics encountered in pipe. Outdoor exposure plastic pipe placed in service or stored so that it is not protected from the elements of normal weather conditions, i.e., the suns rays, rain, air and wind. Exposure to industrial and waste gases, chemicals, engine exhausts, etc. are not considered normal outdoor exposure. Permanence the property of a plastic which describes its resistance to appreciable changes in characteristics with time and environment. Permeability See Diffusion. Plastic, n. a material that contains as an essential ingredient an organic substance of large molecular weight, is solid in its nished state, and, at some stage in its manufacture or in its processing into nished articles, can be shaped by ow. Plastic, adj. the adjective plastic indicates that the noun modied is made of, consists of, or pertains to plastic. NOTE 1 The above denition may be used as a separate meaning to the denitions contained in the dictionary for the adjective plastic. NOTE 2 The plural form may be used to refer to two or more plastic materials, for example, plastics industry. However, when the intent is to distinguish plastic products from wood products or glass products, the singular form should be used. As a general rule, if the adjective is to restrict the noun modied with respect to type of material, plastic should be used; if the adjective is to indicate that more than one type of plastic material is or may be involved, plastics is permissible. Plasticizer a material incorporated in a plastic to increase its workability and its exibility or distensibility. NOTE The addition of the plasticizer may lower the melt viscosity, the temperature of the second-order transition, or the elastic modulus of the plastic. Plastics conduit plastic pipe or tubing used as an enclosure for electrical wiring. Plastics pipe a hollow cylinder of a plastic material in which the wall thicknesses are usually small when compared to the diameter and in which the inside and outside walls are essentially concentric. See plastics tubing. Plastics tubing a particular size of plastics pipe in which the outside diameter is essentially the same as that of copper tubing. See plastics pipe. Polybutylene, n. a polymer prepared by the polymerization of butene-1 as the sole monomer. See Polybutylene plastics and Butylene plastics. Polybutylene plastics plastics based on polymers made with butene-1 as essentially the sole monomer. Polyethylene, n. a polymer prepared by the polymerization of ethylene as the sole monomer. See Polyethylene plastics and Ethylene plastics. Polyethylene plastics plastics based on polymers made with ethylene as essentially the sole monomer. Note: In common usage for this plastic, essentially means no less than 85% ethylene and no less than 95% total olens. Polymer a compound formed by the reaction of simple molecules having functional groups that permit their combination to proceed to high molecular weights under suitable conditions. Polymers may be formed by polymerization (addition polymer) or polycondensation (condensation polymer). When two or more monomers are involved, the product is called a copolymer. Polymerization a chemical reaction in which the molecules of a monomer are linked together to form large molecules whose molecular weight is a multiple of that of the original substance. When two or more monomers are involved, the process is called copolymerization or heteropolymerization. Polyolen, n. a polymer prepared by the polymerization of an olen(s) as the sole monomer(s). See Polyolen plastics and Olen plastics. Polyolen plastics plastics based on polymers made with an olen(s) as essentially the sole monomer(s). Polypropylene, n. a polymer prepared by the polymerization of propylene as the sole monomer. See Polypropylene plastics and Propylene plastics. Polypropylene plastics plastics based on polymers made with propylene as essentially the sole monomer. Polystyrene a plastic based on a resin made by polymerization of styrene as the sole monomer. See Styrene plastics. NOTE Polystyrene may contain minor proportions of lubricants, stabilizers, llers, pigments, and dyes. Poly (vinyl chloride) a resin prepared by the polymerization of vinyl chloride with or without the addition of small amounts of other monomers. Poly (vinyl chloride) plastics plastics made by combining poly (vinyl chloride) with colorants, llers, plasticizers, stabilizers, lubricants, other polymers, and other compounding ingredients. Not all of these modiers are used in pipe compounds. Powder blend See Dry-Blend. Pressure when expressed with reference to pipe the force per unit area exerted by the medium in the pipe. (Note A, page 91.) Pressure rating the estimated maximum pressure that the medium in the pipe can exert continuously with a high degree of certainty that failure of the pipe will not occur. (Note A, page 91.) Propylene plastics plastics based on resins made by the polymerization of propylene or copolymerization of pro93

APPENDIX
Glossary
pylene with one or more other unsaturated compounds, the propylene being in greatest amount by weight. Qualication test an investigation, independent of a procurement action, performed on a product to determine whether or not the product conforms to all requirements of the applicable specication. NOTE The examination is usually conducted by the agency responsible for the specication, the purchaser, or by a facility approved by the purchaser, at the request of the supplier seeking inclusion of his product on a qualied products list. Quick burst the internal pressure required to burst a pipe or tting due to an internal pressure build-up, usually within 60 to 70 seconds. (Note A, page 91.) Reinforced plastic a plastic with some strength properties greatly superior to those of the base resin, resulting from the presence of high strength llers imbedded in the composition. See also Filler. Resin a solid, semisolid, or pseudosolid organic material which has an indenite and often high molecular weight, exhibits a tendency to ow when subjected to stress, usually has a softening or melting range, and usually fractures conchoidally. Reworked material (thermoplastic) a plastic material that has been reprocessed, after having been previously processed by molding, extrusions, etc., in a fabricators plant. Rubber a material that is capable of recovering from large deformations quickly and forcibly. See Elastomer. Sample a small part or portion of a plastic material or product intended to be representative of the whole. Saran plastics plastics based on resins made by the polymerization of vinylidene chloride or copolymerization of vinylidene chloride with other unsaturated compounds, the vinylidene chloride being in greatest amount of weight. Schedule a pipe size system (outside diameters and wall thicknesses) originated by the iron pipe industry. Self-extinguishing the ability of a plastic to resist burning when the source of heat or ame that ignited it is removed. Service factor a factor which is used to reduce a strength value to obtain an engineering design stress. The factor may vary depending on the service conditions, the hazard, the length of service desired, and the properties of the pipe. (Note A, page 91.) Set to convert an adhesive into a xed or hardened state by chemical or physical action, such as condensation, polymerization, oxidation, vulcanization, gelation, hydration, or evaporation of volatile constituents. See also Cure. Softening range the range of temperature in which a plastic changes from a rigid to a soft nature. NOTE Actual values will depend on the method of test. Sometimes referred to as softening point.
94

Solvent cement in the plastic piping eld, a solvent adhesive that contains a solvent that dissolves or softens the surfaces being bonded so that the bonded assembly becomes essentially one piece of the same type of plastic. Solvent cementing making a pipe joint with a solvent cement. See Solvent cement. Specimen an individual piece or portion of a sample used to make a specic test. Specic tests usually require specimens of specic shape and dimensions. Stabilizer a compounding ingredient added to a plastic composition to retard possible degradation on exposure to high temperatures, particularly in processing. An antioxidant is a specic kind of stabilizer. Standard dimension ratio a selected series of numbers in which the dimension ratios are constants for all sizes of pipe for each standard dimension, ratio and which are the USASI Preferred Number Series 10 modied by + 1 or - 1. If the outside diameter (OD) is used the modier is + 1. If the inside diameter (ID) is used the modier is - 1. Standard thermoplastic pipe materials designation code a means for easily identifying a thermoplastic pipe material by means of three elements. The rst element is the abbreviation for the chemical type of the plastic in accordance with ASTM D-1600. The second is the type and grade (based on properties in accordance with the ASTM materials specication): in the case of ASTM specications which have no types and grades or those in the cell structure system, two digit numbers are assigned by the PPI that are used in place of the larger numbers. The third is the recommended hydrostatic design stress (RHDS) for water at 23C (73F) in pounds per square inch divided by 100 and with decimals dropped, e.g. PVC 1120 indicates that the plastic in poly (vinyl chloride), Type I, Grade 1 according to ASTM D-1784 with a RHDS of 2000 psi for water at 73F. PE 3306 indicates that the plastic is polyethylene. Type III Grade 3 according to ASTM D-1248 with a RHDS of 630 psi for water at 73F. PP 1208 is polypropylene. Class I-19509 in accordance with ASTM D-2146 with a RHDS of 800 psi for water at 73F; the designation of PP 12 for polypropylene Class I-19509 will be covered in the ASTM and Product Standards for polypropylene pipe when they are issued. Stiffness factor a physical property of plastic pipe that indicates the degree of exibility of the pipe when subjected to external loads. See ASTM D-2413. Strain the ratio of the amount of deformation to the length being deformed caused by the application of a load on a piece of material. Strength the stress required to break, rupture, or cause a failure. (Note A, page 91.) Stress when expressed with reference to pipe the force per unit area in the wall of the pipe in the circumferential orientation due to internal hydrostatic pressure. (Note A, page 91.) Stress-crack external or internal cracks in a plastic caused by tensile stresses less than that of its short-term mechanical strength.

APPENDIX
Glossary
NOTE The development of such cracks is frequently accelerated by the environment to which the plastic is exposed. The stresses which cause cracking may be present internally or externally or may be combinations of these stresses. The appearance of a network of ne cracks is called crazing. Stress relaxation the decrease of stress with respect to time in a piece of plastic that is subject to an external load. Styrene plastics plastics based on resins made by the polymerization of styrene or copolymerization of styrene with other unsaturated compounds, the styrene being in greatest amount by weight. Styrene-rubber (SR) pipe and tting plastics plastics containing at least 50 percent styrene plastics combined with rubbers and other compounding materials, but not more than 15 percent acrylonitrile. Styrene-rubber plastics compositions based on rubbers and styrene plastics, the styrene plastics being in greatest amount by weight. Sustained pressure test a constant internal pressure test for 1000 hours. (Note A, page 91.) Thermoforming forming with the aid of heat. See also Forming. Thermoplastic, n. a plastic which is thermoplastic in behavior.
Thermoplastic, adj. capable of being repeatedly softened by increase of temperature and hardened by decrease of temperature. NOTE Thermoplastic applies to those materials whose change upon heating is substantially physical. Thermoset, n. a plastic which, when cured by application of heat or chemical means, changes into a substantially infusible and insoluble product. Thermoset, adj. pertaining to the state of a resin in which it is relatively infusible. Thermosetting capable of being changed into a substantially infusible or insoluble product when cured under application of heat or chemical means. Vinyl Chloride plastics plastics based on resins made by the polymerization of vinyl chloride or copolymerization of vinyl chloride with other unsaturated compounds, the vinyl chloride being in greatest amount by weight. Virgin material a plastic material in the form of pellets, granules, powder, oc, or liquid that has not been subjected to use or processing other than that required for its original manufacture. Weld- or Knit-line a mark on a molded plastic formed by the union of two or more streams of plastic owing together.

Abbreviations
A.G.A. ANSI API ASME ASTM AWWA BOCA BS CPVC CS DIN FHA HDS IAPD IAPMO ISO American Gas Association American National Standards Institute American Petroleum Institute American Society of Mechanical Engineers American Society for Testing and Materials American Water Works Association Building Ofcials and Code Administrators British Standards Institution Chlorinated poly (vinyl chloride) plastic or resin Commercial Standard, see Product Standard German Industrial Norms Federal Housing Administration or Farmers Home Administration Hydrostatic design stress International Association of Plastics Distributors International Association of Plumbing and Mechanical Ofcials International Standards Organization JIS NSF PPI PS Japanese Industrial Standards National Sanitation Foundation International Plastics Pipe Institute Product Standard when in reference to a specication for plastic pipe and ttings. These specications are promulgated by the U.S. Department of Commerce and were formerly known as Commercial Standards. Pounds per square inch Gage pressure in pounds per square inch Poly (vinyl chloride) plastic or resin Recommended hydrostatic design stress Residual Vinyl Chloride Monomer Soil Conservation Service Standard Dimension Ratio International System of Units The Society of the Plastics Industry, Inc. United States of America Standards Institute (formerly American Standards Association) Water, Oil, Gas
95

PSI PSIG PVC RHDS RVCM SCS SDR SI SPI USASI

WOG

APPENDIX
Conversion Charts
CONTENTS OF PIPE
Dia. in.* /4 /16 3 /8 7 /16 1 /2 9 /16 5 /8 11 /16 3 /4 13 /16 7 /8 15 /16 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00
1 5

Dia. ft. .0208 .0260 .0313 .0365 .0417 .0469 .0521 .0573 .0625 .0677 .0729 .0781 .0833 .1042 .1250 .1458 .1667 .1875 .2083 .2292 .2500 .2708 .2917 .3125 .3333

Capacities in Cubic Feet and in United States Gallons (231 Cubic Inches) per Foot of Length For 1 Foot Length For 1 Foot Length For 1 Foot Length ft.3 Dia. Dia. ft.3 Dia. Dia. ft.3 U.S. Gal. U. S. Gal. U.S. Gal. Also Area in.* ft. Also Area in.* ft. Also Area (231 in.3) (231 in.3) (231 in.3) in. ft.2 in. ft.2 in. ft.2 4.25 .3542 .0985 .7370 10.50 .8750 .6013 4.498 .0003 .0026 4.50 .3750 .1105 .8263 10.75 .8958 .6303 4.714 .0005 .0040 4.75 .3958 .1231 .9205 11.00 .9167 .6600 4.937 .0008 .0057 5.00 .4167 .1364 1.020 11.25 .9375 .6903 5.163 .0010 .0078 .0014 .0102 5.25 .4375 .1503 1.124 11.50 .9583 .7213 5.395 .0017 .0129 5.50 .4583 .1650 1.234 11.75 .9792 .7530 5.633 .0021 .0159 5.75 .4792 .1803 1.349 12.00 1.000 .7854 5.876 6.00 .5000 .1963 1.469 12.50 1.042 .8523 6.375 .0026 .0193 .0031 .0230 6.25 .5208 .2130 1.594 13.00 1.083 .9218 6.895 .0036 .0270 6.50 .5417 .2305 1.724 13.50 1.125 .9940 7.435 .0042 .0312 6.75 .5625 .2485 1.859 14.00 1.167 1.069 7.997 .0048 .0359 7.00 .5833 .2673 1.999 14.50 1.208 1.147 8.578 .0055 .0408 7.25 .6042 .2868 2.144 15.00 1.250 1.227 9.180 .0085 .0638 7.50 .6250 .3068 2.295 15.50 1.292 1.310 9.801 .0123 .0918 7.75 .6458 .3275 2.450 16.00 1.333 1.396 10.440 .0168 .1250 8.00 .6667 .3490 2.611 16.50 1.375 1.485 11.110 .0218 .1632 8.25 .6875 .3713 2.777 PIPE - CYLINDER .0276 .2066 8.50 .7083 .3940 2.948 R .0341 .2550 8.75 .7292 .4175 3.125 V = 0.7854 X D X D X H .0413 .3085 9.00 .7500 .4418 3.305 V = 3.142 X R X R X H V .0491 .3673 9.25 .7708 .4668 3.492 H Capacity in gallons = .0576 .4310 9.50 .7917 .4923 3.682 231 .0668 .4998 9.75 .8125 .5185 3.879 .0767 .5738 10.00 .8333 .5455 4.081 when V is in cubic inches. .0873 .6528 10.25 .8542 .5730 4.286

* See Page 61 for inside diameters.

Capacity in gallons = 7.48 X V when V is in cubic feet.

TABLE A-1.
lbs./in.2 1 2 3 4 5 6 7 8 9 10 15 20 25 30 40 50 60 70 80 90 Water Pressure to Feet Head Feet Head lbs./in.2 2.31 100 4.62 110 6.93 120 9.24 130 11.54 140 13.85 150 16.16 160 18.47 170 20.78 180 23.09 200 34.63 250 46.18 300 57.72 350 69.27 400 92.36 500 115.45 600 138.54 700 161.63 800 184.72 900 207.81 1000 Feet Head 230.90 253.98 277.07 300.16 323.25 346.34 369.43 392.52 415.61 461.78 577.24 692.69 808.13 922.58 1154.48 1385.39 1616.30 1847.20 2078.10 2309.00

TABLE A-2.
Feet Head 1 2 3 4 5 6 7 8 9 10 15 20 25 30 40 50 60 70 80 90 Feet Head of Water to PSI lbs./in.2 Feet Head 0.43 100 0.87 110 1.30 120 1.73 130 2.17 140 2.60 150 3.03 160 3.46 170 3.90 180 4.33 200 6.50 250 8.66 300 10.83 350 12.99 400 17.32 500 21.65 600 25.99 700 30.32 800 34.65 900 38.98 1000 lbs./in.2 43.31 47.64 51.97 56.30 60.63 64.96 69.29 73.63 77.96 86.62 108.27 129.93 151.58 173.24 216.55 259.85 303.16 346.47 389.78 433.00

NOTE: One pound of pressure per square inch of water NOTE: One foot of water at 62F equals .433 pound equals 2.309 feet of water at 62F. Therefore, to nd the pressure per square inch. To find the pressure per square feet head of water for any pressure not given in the above, inch for any feet head not given in the table above, multiply multiply the pressure pounds per square inch by 2.309. the feet head by .433. One U.S. gallon of water weighs 8.335 pounds. One cubic foot of water weighs 62.35 pounds.
96

APPENDIX
Conversion Charts
TABLE A-3. CONVERSION FACTORS
Units of LENGTH 1 inch 1 foot 1 yard 1 mile 1 millimeter 1 centimeter 1 meter 1 kilometer Multiply units in left column by proper factor below in. ft. yd. mile mm 1 0.0833 0.0278 25.4 12 1 0.3333 304.8 36 3 1 914.4 5280 1760 1 0.0394 0.0033 1 0.3937 0.0328 0.0109 10 39.37 3.281 1.094 1000 3281 1094 0.6214
(1 micron = 0.001 millimeter)

cm 2.540 30.48 91.44 0.100 1 100

m 0.0254 0.3048 0.9144 1609.3 0.001 0.01 1 1000

km 1.609 0.001 1

Units of WEIGHT 1 grain 1 ounce 1 pound 1 ton 1 gram 1 kilogram 1 metric ton

Multiply units in left column by proper factor below grain oz. lb. ton gram 1 0.0648 437.5 1 0.0625 28.35 7000 16 1 0.0005 453.6 32,000 2000 1 15.43 0.0353 1 35.27 2.205 1000 35,274 2205 1.1023

kg 0.0283 0.4536 907.2 0.001 1 1000

metric ton 0.9072 0.001 1

Units of DENSITY 1 pound/in.3 1 pound/ft.3 1 pound/gal. 1 gram/cm3 1 gram/liter

Multiply units in left column by proper factor below lb./in.3 lb./ft.3 lb./gal. g/cm3 g/liter 1 1728 231.0 27.68 27,680 1 0.1337 0.0160 16.019 0.00433 7.481 1 0.1198 119.83 0.0361 62.43 8.345 1 1000.0 0.0624 0.00835 0.001 1

Units of AREA 1 inch2 1 foot2 1 acre 1 mile2 1 centimeter2 1 meter2 1 hectare

Multiply units in left column by proper factor below in.2 ft.2 acre mile2 cm2 1 0.0069 6.452 144 1 929.0 43,560 1 0.0016 640 1 0.1550 1 1550 10.76 10,000 2.471

m2 0.0929 4047 0.0001 1 10,000

hectare 0.4047 259.0 1

Units of VOLUME 1 inch3 1 foot3 1 yard3 1 centimeter3 1 meter3 1 liter 1 U.S. gallon 1 Imperial gallon

Multiply units in left column by proper factor below in.3 ft.3 yd.3 cm3 meter3 1 16.387 1728 1 0.0370 28,317 0.0283 46,656 27 1 0.7646 0.0610 1 61,023 35.31 1.308 1,000,000 1 61.025 0.0353 1000.028 0.0010 231 0.1337 3785.4 277.4 0.1605 4546.1

liter 0.0164 28.32 764.5 0.0010 999.97 1 3.785 4.546

U.S. gal. 7.481 202.0 264.2 0.2642 1 1.201

Imp. gal. 6.229 168.2 220.0 0.2200 0.8327 1 97

APPENDIX
Conversion Charts
TABLE A-3 (CONTINUED). CONVERSION FACTORS
Units of PRESSURE 1 pound/in.2 1 pound/ft.2 I in/cm. atmosphere 1 kilogram/centimeter2 1 millimeter-mercury 1 torr (torricelli) 1 inch mercury 1 foot water Multiply units in left column by proper factor below mm Hg lbs./in.2 lb./ft.2 Int. etc. kg/cm2 at 32F 1 144 0.0703 51.713 0.00694 1 0.3591 14.696 2116.2 1 1.0333 760 14.223 2048.1 0.9678 1 735.56 0.0193 0.4912 0.4335 2.785 70.73 62.42 0.0334 0.0345 0.0305 1 25.400 22.418 in. Hg at 32F 2.0359 0.01414 29.921 28.958 0.0394 1 0.8826 ft. water at 39.2F 2.307 0.01602 33.90 32.81 0.0446 1.133 1

Units of ENERGY 1 foot-pound 1 Btu 1 gram calorie 1 Int. Joule 1 Int. kilowatt-hour 1 horsepower-hour

Multiply units in left column by proper factor below ft.-lb. Btu g. cal. Joule kw-hr. 1 0.001285 0.3240 1.3556 778.2 1 252.16 1054.9 3.0860 0.003966 1 4.1833 0.7377 0.000948 0.2390 1 2,655,656 3412.8 860,563 1 1,980,000 2544.5 641,617 0.7456

hp-hr. 1.3412 1

Units of SPECIFIC ENERGY 1 absolute Joule/gram 1 int. Joule/gram 1 calorie/gram 1 int. calorie/gram 1 Btu/lb.

Multiply units in left column by proper factor below Absolute Int. cal/g Int. cal/g Btu/lb. Joule/g Joule/g 1 0.99984 0.23901 0.23885 0.42993 1.000165 1 0.23904 0.23892 0.43000 4.1840 4.1833 1 0.99935 1.7988 4.1867 4.1860 1.00065 1 1.8000 2.3260 2.3256 0.55592 0.55556 1

Units of POWER (rates of energy use) 1 horsepower 1 watt 1 kilowatt 1 Btu per minute 1 metric hp

Multiply units in left column by proper factor below hp 1 1.3410 0.9863 watt 745.7 1 1000 735.5 kw 0.7475 0.001 1 0.7355 Btu/min. 42.41 0.0569 56.88 1 41.83 Btu/hr 2544.5 3.413 3412.8 60 2509.6 ft.-lb./sec. ft.-lb./min. g. cal/sec. metric hp 550 0.7376 737.6 12.97 542.5 33.000 44.25 44,254 778.2 32.550 178.2 0.2390 239.0 4.203 175.7 1.014 0.00136 1.360 0.0239 1

Units of REFRIGERATION 1 ton (U.S.) comm 1 ton (Brit.) comm 1 frigorie/hr.

Multiply units in left column by proper factor below Btu(IT) Btu(IT) kg cal/hr. ton (U.S.) ton (Brit.) Frigorie/hr. /min. /hr. comm comm 200 12,000 3025.9 1 0.8965 3025.9 223.08 13,385 3375.2 1.1154 1 3375.2 0.06609 3.9657 1 0.0003305 0.0002963 1
1 frigorie = 1 kg cal. (IT).

Note: Btu is International Steam Table Btu (IT).

98

TABLE A-4. PRESSURE CONVERSION


cm H2O (at +4C) kgm/cm2 bar lb./ft.2 2.3067 8.3333x10-2 3.2808x10-2 1.1330 4.4605x10-2 atm. (An) 5.1715x101 2.4908x103 2.4908x102 2.5399x10-3 2.4908x10-3 2.4582x10-3 5.2022 9.8064x102 9.8064x101 9.9997x10-4 9.8064x10-4 9.6781x10-4 2.0481 3.3864x104 3.3864x103 3.4532x10-2 3.3864x10-2 3.3421x10-2 7.0727x101 1.3332x103 1.3332x102 1.3595x10-3 1.3332x10-3 1.3158x10-3 2.7845 6.8948x104 6.8948x103 7.0306x10-2 6.8947x10-2 6.8045x10-2 1.4400x102 in. Hg (at +32F) mm Hg (Torr) (at 0C) dyne/cm2 (1 bar) newton/m2 (PASCAL) ft. H2O (at +39.2F)

BY FACTOR TO OBTAIN

Given

lb./in.2

in. H2O (at +39.2F)

lb./in.2 2.5400 1.0000 2.5400x101 2.8958x10-2 0.7355 7.3554x10-2 1.8683

1.0000

2.7680x101 7.0308x101 2.0360

APPENDIX

Conversion Charts

MULTIPLY GIVEN NUMBER OF

3.6127x10-2 1.0000

1.4223x10-2 0.3937

4.9116x10-1 1.3596x101 3.4532x101 1.0000 3.9370x10-2 1.0000

1.9337x10-2 5.3525x10-1 1.3595

1.4504x105 4.0147x10-4 1.0197x10-3 2.9530x10-5 7.5006x10-4 1.0000

1.0000x10-1 1.0197x10-6 1.0000x10-6 9.8692x10-7 2.0886x10-3 3.3456x10-5 1.0197x10-5 1.0000x10-5 9.8692x10-6 2.0885x10-2 3.3456x10-4 9.8060x10-1 9.678x10-1 2.0482x103 1.0000 1.0133 9.8692x10-1 2.0885x103 1.0000 2.1162x103 3.2809x101 3.3456x101 3.3900x101 1.6019x10-2 1.0000

in. H2O (at +39.2F) cm H2O (at +4C) in. Hg (at +32F) mm Hg (Torr) (at 0C) dyne/cm2 (1 bar) newton/m2 (PASCAL) 9.8060x105 9.8060x104 1.0000 1.0000x106 1.0000x105 1.0197 1.0133x106 1.0133x105 1.0332

1.4504x10-4 4.0147x10-3 1.0197x10-2 2.9530x10-4 7.5006x10-3 1.0000x101 1.0000

kgm/cm2

1.4224x101 3.9371x102 1.00003x103 2.8959x101 7.3556x102

bar

1.4504x101 4.0147x102 1.0197x103 2.9530x101 7.5006x102

atm. (A n)

1.4696x101 4.0679x102 1.0333x103 2.9921x101 7.6000x102

lb./ft.2 2.2419x101

6.9445x10-3 1.9223x10-1 4.882x10-1 1.4139x10-2 3.591x10-1

4.7880x102 4.7880x101 4.8824x10-4 4.7880x10-4 4.7254x10-4 1.0000 2.9890x104 2.9890x103 3.0479x10-2 2.9890x10-2 2.9499x10-2 6.2427x101

ft. H2O -1 1 1 -1 (at +39.2F) 4.3352x10 1.2000x10 3.0480x10 8.826x10

TABLE A-5. DECIMAL AND MILLIMETER EQUIVALENTS OF FRACTIONS


Inches Fractions Decimals 17 /64 .................................. .265625 9 /32 .................. .28125 19 /64 .................................. .296875 5 /16 .. .3125 21 /64 .................................. .328125 11 /32 ................ .34375 23 /64 .................................. .359375 3 /8 .... .375 25 /64 .................................. .390625 13 /32 ................ .40625 27 /64 .................................. .421875 7 /16 .. .4375 29 /64 .................................. .453125 15 /32 ................ .46875 31 /64 .................................. .484375 1 /2 .... .500 Millimeters 6.747 7.144 7.541 7.938 8.334 8.731 9.128 9.525 9.922 10.319 10.716 11.113 11.509 11.906 12.303 12.700 Inches Fractions Decimals 33 /64 .................................. .515625 17 /32 ................ .53125 35 /64 .................................. .546875 9 /16 .. .5625 37 /64 .................................. .578125 19 /32 ................ .59375 39 /64 .................................. .609375 5 /8 .... .625 41 /64 .................................. .640625 21 /32 ................ .65625 43 /64 .................................. .671875 11 /16 . .6875 45 /64 .................................. .703125 23 /32 ................ .71875 47 /64 .................................. .734375 3 /4 .... .750 Millimeters 13.097 13.494 13.891 14.288 14.684 15.081 15.478 15.875 16.272 16.669 17.066 17.463 17.859 18.256 18.653 19.050 Inches Fractions Decimals 49 /64 .................................. .765625 25 /32 .................................. .78125 51 /64 .................................. .796875 13 /16 .................................. .8125 53 /64 .................................. .828125 27 /32 .................................. .83475 55 /64 .................................. .859375 7 /8 ..................................... .875 57 /64 .................................. .890625 29 /32 .................................. .90625 59 /64 .................................. .921875 15 /16 .................................. .9375 61 /64 .................................. .953125 31 /32 .................................. .96875 63 /64 .................................. .984375 1....................... 1.000 Millimeters 19.447 19.844 20.241 20.638 21.034 21.431 21.828 22.225 22.622 23.019 23.416 23.813 24.209 24.606 25.003 25.400

Inches MilliFractions Decimals meters 1 /64 ................................... .015625 .397 1 /32 .................. .03125 .794 3 /64 ................................... .046875 1.191 1 /16 .. .0625 1.588 5 /64 ................................... .078125 1.984 3 /32 .................. .09375 2.381 7 /64 ................................... .109375 2.778 1 /8 .... .125 3.175 9 /64 ................................... .140625 3.572 5 /32 .................. .15625 3.969 11 /64 .................................. .171875 4.366 3 /16 .. .1875 4.763 13 /64 .................................. .203125 5.159 7 /32 .................. .21875 5.556 15 /64 .................................. .234375 5.953 1 /4 .... .250 6.350

99

APPENDIX
Conversion Charts
TABLE A-6. TEMPERATURE CONVERSION
F
-459.4 -450 -440 -430 -420 -410 -400 -390 -380 -370 -360 -350 -340 -330 -320 -310 -300 -290 -280 -273 -270 -260 -250 -240 -230 -220 -210 -200 -190 -180 -170 -160 -150 -140 -130 -120 -110 -100 -90 -80 -70 -60 -50 -40 -30 -20 -10 0

C
-273 -268 -262 -257 -251 -246 -240 -234 -229 -223 -218 -212 -207 -201 -196 -190 -184 -179 -173 -169 -168 -162 -157 -151 -146 -140 -134 -129 -123 -118 -112 -107 -101 -96 -90 -84 -79 -73 -68 -62 -57 -51 -46 -40 -34 -29 -23 -17.8

F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

C
-17.2 -16.7 -16.1 -15.6 -15.0 -14.4 -13.9 -13.3 -12.8 -12.2 -11.7 -11.1 -10.6 -10.0 -9.4 -8.9 -8.3 -7.8 -7.2 -6.7 -6.1 -5.6 -5.0 -4.4 -3.9 -3.3 -2.8 -2.2 -1.7 -1.1 -0.6 0.0 0.6 1.1 1.7 2.2 2.8 3.3 3.9 4.4 5.0 5.6 6.1 6.7 7.2 7.8 8.3 8.9 9.4 10.0 10.6 11.1 11.7 12.2 12.8 13.3 13.9 14.4 15.0 15.6

F
61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 110 120 130 140 150 160 170 180 190 200 210 212 220 230 240 250 260 270 280 290

C
16.1 16.7 17.2 17.8 18.3 18.9 19.4 20.0 20.6 21.1 21.7 22.2 22.8 23.3 23.9 24.4 25.0 25.6 26.1 26.7 27.2 27.8 28.3 28.9 29.4 30.0 30.6 31.1 31.7 32.2 32.8 33.3 33.9 34.4 35.0 35.6 36.1 36.7 37.2 37.8 43 49 54 60 66 71 77 82 88 92 99 100 104 110 116 121 127 132 138 143

F
300 310 320 330 340 350 360 370 380 390 400 410 420 430 440 450 460 470 480 490 500 510 520 530 540 550 560 570 580 590 600 610 620 630 640 650 660 670 680 690 700 710 720 730 740 750 760 770 780 790 800 810 820 830 840 850 860 870 880 890

C
149 154 160 166 171 177 182 188 193 199 204 210 215 221 227 232 238 243 249 254 260 266 271 277 282 288 293 299 304 310 316 321 327 332 338 343 349 354 360 366 371 377 382 388 393 399 404 410 416 421 427 432 438 443 449 454 460 466 471 477

F
900 910 920 930 940 950 960 970 980 990 1000 1020 1040 1060 1080 1100 1120 1140 1160 1180 1200 1220 1240 1260 1280 1300 1350 1400 1450 1500 1550 1600 1650 1700 1750 1800 1850 1900 1950 2000 2050 2100 2150 2200 2250 2300 2350 2400 2450 2500 2550 2600 2650 2700 2750 2800 2850 2900 2950 3000

C
482 488 493 499 504 510 516 521 527 532 538 549 560 571 582 593 604 616 627 638 649 660 671 682 693 704 732 760 788 816 843 871 899 927 954 982 1010 1038 1066 1093 1121 1149 1177 1204 1232 1260 1288 1316 1343 1371 1399 1427 1454 1482 1510 1538 1566 1593 1621 1649

The formulas at the right may also be used for converting Centigrade or Fahrenheit degrees into the other scales.

Degrees Cent.,

C = 5 (F - 32)
9

Degrees Fahr.,F = 9 C + 32 5 Degrees Rankine, R = F + 459.7

Degrees Kelvin, T = C + 273.2

100

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