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A Transportation Example
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NINE MILE
Management Consulting
Copyright 2012. All Rights Reserved. The Nine Mile Management Consulting Group
Question?
How should Company A transport bricks in order to minimize overall transportation cost? Thankfully advanced linear programming techniques allow us to answer this problem in a reasonable fashion.
Example:
Suppose Company A is a manufacturer of bricks. Company A owns 3 warehouses and sells its product to 3 markets. The supply of each warehouse (si), the demand (dj) of each market, and the shipping costs (cij) per ton are presented in the matrix below (Table 1.1).
Table 1.1 Warehouse 1 (W1) Warehouse 2 (W2) Warehouse 3 (W3) Market Demands
Market 1 (M1) $2/ton (c11) $9/ton (c21) $1/ton (c31) 40 tons (d1)
Market 2 (M2) $1/ton (c12) $4/ton (c22) $2/ton (c32) 50 tons (d2)
Market 3 (M3) $2/ton (c13) $7/ton (c23) $9/ton (c33) 20 tons (d3)
Warehouse Supplies 40 tons (s1) 60 tons (s2) 10 tons (s3) 110 tons Total Supply
Total Demand
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Answer
Formally the problem asks us to: Minimize Transportation Cost = cij xij Dene variables as follows: cij represents the unit shipping cost from Warehouse "i" to Market "j" ie c11=$2 xij represents the # of units (in tons) to be shipped from Warehouse "i" to Market "j" dj for j=1,...,n represents the demand corresponding to Market "j" si for i=1,...,m represents the supply of Warehouse "i"
Note: Before we proceed it should be made quite clear that the purpose of this article is to merely showcase the importance of utilizing mathematical frameworks to solve complex business problems, not to provide rigorous solutions. Instead, the algorithm will be partitioned into segments, where each part will highlight the algorithms' function as well as what it is trying to reconcile. However, all rigor will be omitted in an eort to negate confusion experienced by the reader. The question explicitly outlines the objective, which is to minimize the overall transportation cost function: C = cij xij The above summation can be expressed in the following form: C = 2x11 + x12 + 2x13 + 9x21 + 4x22 + 7x23 + x31 + 2x32 + 9x33 Of course the cost function itself is subject to several supply as well as demand constraints. Table 1.1 indicates that the supply of all 3 warehouses is 110 tons, and that the total market demand for bricks is 110 tons. In order to satisfy market demand each warehouse must exhaust its existing supply of brick. In addition, the product being shipped from Warehouse "i" must equal (not exceed) the demand of Market "j". Therefore, the following equality constraints are as follows:
x11 + x12 + x13 = 40 x21 + x22 + x23 = 60 x31 + x32 + x33 = 10 x11 + x21 + x31 = 40 x12 + x22 + x32 = 50 x13 + x23 + x33 = 20 Where xij0 for all combinations of i,j Another condition must be met: Total Supply=Total Demand=110 Once all parameters and conditions have been properly outlined, the Vogel Advanced-Start Method (VAM) for solving "Balanced Transportation Problems" can be applied. VAM application yields the following feasible & optimal solution. Note - all steps have been omitted for the sake of brevity: x11 = 20, x12 = 0, x13 = 20, x21 = 10, x22 = 50, x23 = 0, x31 = 10, x32 = 0, x33 = 0 YIELDS Optimized Cost Function Below: Costoptimized = $2(20) + $2(20) + $9(10) + $4(50) + $1(10) = $380 (Warehouse 1 supply constraint) (Warehouse 2 supply constraint) (Warehouse 3 supply constraint) (Market 1 demand constraint) (Market 2 demand constraint) (Market 3 demand constraint)
VAM calculates the lowest feasible transportation cost while simultaneously satisfying market demand, and warehouse supply constraints. Imagine utilizing a completely dierent transportation structure. Such a transition, according to any feasible estimation, would translate into tens of thousands of dollars in ineciency related losses, and this is only one operating area of one's business. Thousands of companies across Canada go bankrupt because they simply don't understand the value of optimizing internal process related ineciencies. Growing economies of scale can decrease your per unit cost, but the journey to achieving eciency can be much costlier, unless you receive the proper guidance. Let Nine Mile Management Consulting work with you so that you can enact strategies that will yield the sustainable long and short term growth you're looking for.
Carroll, P. B. & C. Mui. (2008). Seven Ways to Fail Big. Harvard Business Review - The Magazine, September. J. K. Strayer. Linear Porgramming and its Applications. New York: Springer-Verlag New York Inc., pp. 141-150.
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