DPM 3

DPM-3
DIGITAL PANEL MOUNT METER

PLUG AND PLAY IEEE 1451.4 COMPLIANT
OPERATOR MANUAL
Transducer Techniques
TABLE OF CONTENTS
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26.
TEDS IEEE 1451.4 INTRODUCTION.......................................................................... 3 GENERAL INTRODUCTION ....................................................................................... RECEIVING & UNPACKING ....................................................................................... SAFETY CONSIDERATIONS...................................................................................... CONNECTOR WIRING INFORMATION ..................................................................... 3 4 4 5
MECHANICAL ASSEMBLY ......................................................................................... 7 PANEL MOUNTING..................................................................................................... 8 FRONT PANEL SETUP KEYS .................................................................................... 9 TEDS SIGNAL CONDITIONER IN TEDS MODE ........................................................ 11 SETUP OF NON-TEDS TRANSDUCERS ................................................................... 18 METER SCALING BY APPLYING KNOWN LOADS .................................................. 20 TEDS SIGNAL CONDITIONER WITH NON-TEDS TRANSDUCERS ......................... 21 SETTING MENU LOCKOUTS .................................................................................... 28 LOAD CELL & MICROVOLT SIGNAL CONDITIONER ............................................... 30 DUAL RELAY OUTPUT OPTION ............................................................................... 32 ANALOG OUTPUT OPTION ....................................................................................... 34 SERIAL COMMUNICATION OPTIONS ....................................................................... 35 EXCITATION OUTPUTS & POWER SUPPLY ............................................................ 38 DIGITAL CONTROL INPUTS ...................................................................................... 39 INSTRUMENT SETUP VIA PC.................................................................................... 40 CUSTOM CURVE LINEARIZATION............................................................................ 42 METER CALIBRATION ............................................................................................... 44 SPECIFICATIONS ....................................................................................................... 44 GLOSSARY OF TERMS.............................................................................................. 47 ACCESSORIES ........................................................................................................... 52 WARRANTY & REPAIR POLICY................................................................................. 55
REVISED 07/09
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1. TEDS IEEE 1451.4 INTRODUCTION

The UL-certified DPM-3 is a TEDS IEEE 1451.4 Plug and Play Smart Load Cell Meter. TEDS, or Transducer Electronic Data Sheet, is a set of electronic data in a standardized format defined within the IEEE 1451.4 standard. Stored in an EEPROM, this data specifies what type of sensor is present, describes its interface, and gives technical information such as sensitivity, bridge type, excitation, etc. The DPM-3 automatically detects when a TEDS IEEE 1451.4 compliant Load Cell / Torque Sensor has been connected to it by using a built-in EEPROM detector. Once such a sensor has been detected, the DPM-3 displays a front panel TEDS indicator light, reads the EEPROM, stores the information in memory, and performs an automatic configuration. The built-in, sensor-related EEPROM may be of any of the following types: DS1973/DS2433, DS2431 or DS1971/DS2430A. The automatic system configuration function performs all steps needed to calibrate the TEDS IEEE 1451.4 compliant Load Cell / Torque Sensor and DPM-3 as a system. This includes the configured precision of 32 bits, 19 bits or 11 bits and the configured excitation voltage. Using the DPM-3 with a TEDS IEEE 1451.4 compliant Load Cell / Torque Sensor is as easy as plugging a mouse into a computer, making it a true plug and play experience.
2. GENERAL INTRODUCTION
DPM-3 panel meters are a versatile, cost-effective solution to a wide variety of monitoring and control applications. They are easily set up to produce an accurate display of weight, load or direct reading of microvolts. Front panel pushbutton or RS232 / RS485 setup allows the user to customize the unit for a specific application. Digital scaling of zero and span provides direct readout in engineering units. Digital calibration of all ranges eliminates drift associated with potentiometers found in non-microcomputer-based meters. Selective security lockout of the front panel setup protects against accidental changes to the meter configuration and simplifies use by the operator. A unique method of analog-to-digital conversion provides 60 conversions per second (50 for 50 Hz operation), while integrating the signal over a full line cycle for maximum noise rejection. Self-calibration cycles reduce the average reading rate to 56 per second (47 for 50 Hz). This fast read rate provides an accurate display of peak signal input and quick response in control applications. An adaptive auto-filter automatically selects a time constant appropriate for the encountered signal noise level. This ensures stable displayed readings and outputs while responding rapidly to changes of the input signal that exceed a selected threshold value. Input signal polarity may be selected as normal or reverse. The DPM-3 uses a lightweight, high-efficiency switching power supply that operates from either AC or DC voltages and complies with safety regulations. The meter can be powered worldwide without changes to the supply. An optional low voltage supply operates on 9 to 37 Vdc from batteries or 8 to 28 Vac from sources such as 400 Hz aircraft power. Both supplies have an isolated 10 Vdc excitation supply to power transducers. The NEMA-4 (IP65) 1/8 DIN case is made of high impact 94V-0 UL-rated plastic. Mounting is from the front of the panel and requires less than 110 mm behind the panel. All wiring is -3-
by removable plugs conforming to UL61010C safety standards. All output options are isolated from meter and power ground by 250 Vac minimum. Dual setpoint options offer two Form-C (8A @ 250 Vac) relays or open-collector outputs for alarm or control. Either setpoint may be latching or non-latching and may be separately configured to be energized above or below the setpoint or in a fail-safe mode. Outputs may also be selected to operate from the filtered signal to reduce relay chatter or from the unfiltered signal for fast response. Snubber circuits and programmable relay switching time delay extend relay contact life. An optional 4-20 mA or 0-10V analog output is isolated to eliminate ground loop problems. The output may be scaled via front panel pushbuttons or RS232 / RS485. Depending on the application, the analog output may be selected to operate from the filtered or unfiltered signal input. The 4-20 mA output will drive up to an 800 Ohm load with 16V compliance An optional RS232, RS485, or USB serial interface allows the DPM-3 to communicate bidirectionally with computers, PLCs or other digital devices. Windows-based software is available from Transducer Techniques to program the unit via a PC using the serial interface. See Section 20 for more information.
3. RECEIVING & UNPACKING

Your DPM-3 meter was carefully tested and inspected prior to shipment. Should the meter be damaged in shipment, notify the freight carrier immediately. In the event the meter is not configured as ordered or the unit is inoperable, return the unit to Transducer Techniques for repair or replacement. Please include a detailed description of the problem.
4. SAFETY CONSIDERATIONS
Visually inspect the instrument for signs of damage. If the unit s damaged, do not attempt to operate. The unit is designed to operate with AC (mains) from 95 to 240 Vac 10% (90 to 300 Vdc), or if the low-voltage option has been ordered, from 8 to 28 Vac (9 to 37 Vdc). Verify that the proper power option is installed for the power to be used. This meter has no AC (mains) switch. It will be in operation as soon as power is connected. Do not make signal wiring changes or connections when power is applied to the instrument. Make signal connections before power is applied. If reconnection is required, disconnect the AC (mains) power before such wiring is attempted. To prevent electrical or fire hazard, do not expose the instrument to excessive moisture. Do not operate the instrument in the presence of flammable gases or fumes, as such an environment constitutes a fire hazard. This meter is designed to be mounted in a metal panel. Verify the panel cutout dimensions and mount according to instructions.
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5. CONNECTOR WIRING INFORMATION

5.1 CONNECTOR LOCATION Connectors for signal and power are UL-rated screw-clamp terminal blocks that plug into mating jacks on the printed circuit board. Communication connectors are a single RJ11 plug for RS232, dual RJ11 plugs for RS485, or dual RJ45 plugs for RS485 Modbus.
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P3 - SERIAL COMMUNICATIONS
RS232 INTERFACE
N/C ISO GND RX TX RTS N/C 6 5 4 3 2 1
Computer
GND TX RX RTS
RS485 INTERFACE - FULL DUPLEX

ISO GND BRX ARX ATX BTX ISO GND 6 5 4 3 2 1 GND BTX ATX ARX ARX GND
RS485 INTERFACE - HALF DUPLEX

ISO GND ATX / ARX BTX / BRX ISO GND 6 5 4 3 2 1 GND ATX / ARX BTX / BRX GND
RS485-MODBUS - FULL DUPLEX

(A') RXD0 (B') RXD1 (B) TXD1 (A) TXD0 ISO GND 1 2 3 4 5 6 7 8 TXD0 TXD1 RXD1 RXD0 GND
RS485-MODBUS - HALF DUPLEX

1 2 3 4 5 6 7 8
(B) TX/RXD1 (A) TX/RXD0 ISO GND
D1 D0 GND
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6. MECHANICAL ASSEMBLY
6.1 REMOVING THE REAR PANEL First remove any connectors. Use one hand to press in the two sides of the rear of the case, and the other hand to press down the two protruding tab releases at the top of the rear panel (see figure below). This will unhook the rear panel from the case.
Retaining tab with tab release Retaining tab with tab release
Retaining tab
Retaining tab
Rear Panel 6.2 REMOVING THE ELECTRONICS With the rear panel removed, grasp the power supply board to the left and signal conditioner board to the right, and carefully slide the electronic assembly out through the rear of the case (see figure below).
6.3 INSTALLING NEW OPTION BOARDS Options boards plug into the main board at the front of the meter. These are plug-and-play and may installed in the field. They will be recognized by the software, which will provide access to the menu items associated with that board. If necessary, remove rear panel knockouts for new boards. Boards plug into connectors as follows: Option Board Power supply Relay board Serial interface board Analog output board Signal conditioner board Main Board Plug P11 P12 P13 P14 P15 -7Rear Panel Jack J1 J2 J3 J4 J5
Note: Corresponding main board and option board connectors have the same number of electrical lines. When an option board is correctly installed, the top and bottom edges of the main board and option board are aligned. 6.4 REASSEMBLING YOUR METER Slide the electronics assembly into the case until the display board is seated flush against the front overlay. Insert the bottom tabs of the rear panel into the case, then carefully align the board connectors with the openings in the rear panel. If necessary, remove any rear panel knockouts for new option boards that may have been installed. Ensure that all option boards are properly aligned with the molded board retaining pins on the inside of the rear panel. With the rear panel in place, reinstall the input/output screw clamp terminal plugs.
7. PANEL MOUNTING
Ensure that the panel mounted gasket is in place against the back of the bezel. Turn the two mounting screws counterclockwise until the space between the mounting pawl and the rear of the gasket is greater than the panel thickness. Insert the meter in the panel cutout. Turn the mounting screws clockwise until the meter is securely mounted in the panel. Do not overtighten.
The DPM-3 uses UL / VDE rated detachable screw terminal connectors for signal and power. -8-
8. FRONT PANEL SETUP KEYS
Meter Front Panel 8.1 KEYPAD FUNCTIONS The keys shown above allow programming the meter for desired functions. These keys may be selectively or completely "locked out." The following describes the function of each key. MENU KEY FUNCTIONS Operating Mode PRESSING ACTIONS 1. Causes the meter to change from the OPERATING mode to the MENU mode. Menu Mode PRESSING RESULTS 2. Each additional press of the menu key will advance to the next menu item until RESET is reached, at which time the meter will reset into the OPERATING mode again. 3. While in the MENU mode, after performing any change, pressing the menu key will store the changes made to the item values. 4. Resets the meter and shifts to the OPERATING mode without having to go to the end of the menu items.
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PEAK KEY FUNCTIONS Menu Mode PRESSING RESULTS 1. While the meter is displaying a menu item, pressing the PEAK key will show the values of that menu item. One of the digits displayed will be flashing which indicates its value may be changed. To make any digit active, keep pressing the PEAK key until the digit you wish to change begins to flash. 2. Will increment the flashing digit by one for each press. Operating Mode 1. Toggles the display between the PEAK, VALLEY or both noted by a blinking display, and INPUT values. TARE / RESET KEY FUNCTIONS Operating Mode Pressing the TARE/RESET key by itself, causes the display to TARE to zero. Pressing the TARE/RESET key and any other key causes several different resets to take place. PRESSING + + + ACTIONS 1. Resets all display functions. 2. Resets any alarm conditions. 3. Resets the peak or valley value to the current value.
ALARM KEY FUNCTIONS Operating Mode PRESSING ACTIONS 1. First press displays setpoint #1 value. The value may be changed by using the Digit Select and Value Select Keys. 2. Second press displays setpoint #2 value. The value may be changed by using the Digit Select and Value Select Keys. 3. Third press returns to the input signal value. Menu Mode 1. Steps backwards through the menu items.
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9. TEDS SIGNAL CONDITIONER IN TEDS MODE

9.1 INTRODUCTION The DPM-3 is a TEDS IEEE 1451.4 Plug and Play Smart Load Cell Meter. TEDS, or Transducer Electronic Data Sheet, is a set of electronic data in a standardized format defined within the IEEE 1451.4 standard that is stored in an EEPROM. This data specifies what type of sensor is present, describes its interface, and gives technical information such as sensitivity, bridge type, excitation, etc. The DPM-3 will automatically detect when a TEDS IEEE 1451.4 compliant Load Cell / Torque Sensor is connected to it, each and every time, by a built in EEPROM detector. Once a TEDS Sensor has been detected, the DPM-3 displays a front panel TEDS indicator light, reads the EEPROM and stores the information in memory and performs an automatic configuration. The automatic system configuration function performs all steps needed to calibrate the TEDS IEEE 1451.4 compliant Load Cell / Torque Sensor and DPM-3 as a system, including selecting the correct sensor excitation. Using the DPM-3 with a TEDS IEEE 1451.4 compliant Load Cell / Torque Sensor is as easy as plugging a mouse into a computer, making it a true plug and play experience. 9.2 SCALING When a DPM-3 connected to a TEDS transducer is powered on, the meter reads the data stored in the transducer. The excitation supply is automatically set to the correct value and the DPM-3 calculates the correct scaling to calibrate the meter and the transducer as a system. The jumper on the signal conditioner board must be set for the 50 mV range. See Section 14.1. If the Maximum Physical Value of the TEDS sensor exceeds 100,000, the calculated scale and offset are divided by 10 and the reading is in 10's of units. If the full scale of the transducer is 50 pounds, the meter will display 50 at full scale output. If more resolution is desired, the meter decimal point can be set so that the meter will read 50.0, 50.00, or 50.000. In this example, if another unit of measure, such as kilograms, is desired, there are two alternatives. If the meter has an RS232 or RS485 board installed, TEDS Reader_Editor software is available (see Section 25 "Accessories" for information). The electronic data sheet for your transducer can be read through the meter RS232 and displayed on a computer screen. The values can be modified (e.g., to display kilograms instead of pounds), and then written back to the transducer. The meter Menu item "Tare," digits 4 and 5, can be set to 1 to configure the meter as a non-TEDS transducer type. 9.3 Error Messages If there is a problem with the TEDS connection between the meter and the TEDS transducer, one of the following error messages will be displayed at power on: Err 1 Err 2 Err 3 Err 4 Err 5 TEDS data line shorted No Presence pulse from TEDS Improper Presence pulse width TEDS family code in ROM in error TEDS checksum error in the first or second 32 bytes - 11 -
9.4 Software TEDS Reader-Editor Software, P/N DPM-3-TRES, is available from Transducer Techniques. This software allows the user to read and edit information stored in the TEDS transducer. See section 25 "Accessories" for ordering information 9.5 Meter Setup When setting up the meter, it may be necessary to enable some of the menu items. Any digit set to "1" in Loc 1, Loc 2, Loc 3 or Loc4 indicates that item is locked out. By setting the digit to "0", the item will appear in the menu. Be sure to reset the lockout bit to "1" after selection if you do not want the value changed by the operator. Note: The hardware lockout jumper must be removed to access Loc 1, 2, 3 and 4. See Section 13.
MENU KEY DIGIT SELECT KEY VALUE SELECT KEY
SEtuP Meter Setup
_0__0 Power line frequency _0__0 Rear control inputs A&B True = logic 1 (0V or tied to digital ground) False = logic 0 (5V or open)
0 Noise minimized for 60 Hz 1 Noise minimized for 50 Hz A = Reset, B = Meter Hold A = Function Reset B = Peak or Valley Displ. A = Meter Hold B = Peak or Valley Displ. A = Meter Hold B = Tare A = Peak or Valley B = Tare A = Tare B = Reset A = 0, B = 0, decimal point 1= XXXXX A = 1, B = 0, decimal point 1 = XXXX.X A = 0, B = 1, decimal point 1 = XXX.XX A = 1, B = 1, decimal point 1 = XX.XXX 7 A = 0, B = 0, decimal point 2 = XXXX.X A = 1, B = 0, decimal point 2 = XXX.XX A = 0, B = 1, decimal point 2 = XX.XXX A = 1, B = 1, decimal point 2 = X.XXX.X 8 A = Function Reset B = Display Blank 9 A = Hold B = Display Blank A A = Peak or Valley B = Display Blank B A = Tare B = Display Blank C A = Valley Display B = Peak Display D A = Tare B = Tare Reset Both control inputs A and B set to logic 1 for selections 2, 4, A, C = Function Reset. Both control inputs A and B set to logic 1 for selections 0, 1, 3, 5, 8, 9, B, D = Meter Reset. 0 1 2 3 4 5 6 0 Peak Display (max reading) 1 Valley Display (min reading) 2 Peak (1st push), Valley (2nd push) 0 Normal Input Signal Polarity 1 Reverse Signal Polarity - 12 -
ConFG Meter Configuration
_00___ Operation of front panel PEAK button _00___ Signal polarity
MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
FiLtr Filtering
00000 Alarm filtering 00000 Peak & Valley filtering 00000 Display filtering 00000 Adaptive filter threshold 00000 Input signal filtering. Can be applied to display, setpoint, analog output, data output.
0 Alarm unfiltered 1 Alarm filtered 0 Peak & Valley unfiltered 1 Peak & Valley filtered 0 Display batch average every 16 readings 1 Display filtered signal 0 Low adaptive filter threshold level 1 High adaptive filter threshold level 0 1 2 3 4 5 6 7 8 9 A Autofilter Batch average, 16 readings Moving average, 0.08 sec. Moving average, 0.15 sec. Moving average, 0.3 sec. Moving average, 0.6 sec. Moving average, 1.2 sec. Moving average, 2.4 sec. Moving average, 4.8 sec. Moving average, 9.6 sec. Unfiltered
dEc.Pt Decimal point selection.
d.dddd Determines decimal point position & reading resolution. 00000 Relay state when alarm is active. 00000 Alarm latching or nonlatching (auto reset). 00000 Alarm operates at and above setpoint (active high) or at and below setpoint (active low).
d.dddd dd.ddd ddd.dd dddd.d ddddd. .ddddd Press ^ key to shift decimal point. Decimal point is stored in TEDS memory. Display shows TEds instead of StoreE. 0 1 2 3 0 1 2 3 0 1 2 3 4 5 6 7 8 Relay 1 on Relay 1 off Relay 1 on Relay 1 off Alarm 1 auto reset Alarm 1 latching Alarm 1 auto reset Alarm 1 latching AL1 active high AL1 active low AL1 disabled AL1 active high AL1 active low AL1 disabled AL1 active high AL1 active low AL1 disabled Relay 2 on Relay 2 on Relay 2 off Relay 2 off Alarm 2 auto reset Alarm 2 auto reset Alarm 2 latching Alarm 2 latching AL2 active high AL2 active high AL2 active high AL2 active low AL2 active low AL2 active low AL2 disabled AL2 disabled AL2 disabled
ALSEt Alarm Setup. Only enabled if relay output board is installed.
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MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
ALSEt Alarm Setup. (continued)
00000 Hysteresis mode or band deviation mode
0 1 2 3 4 0 1 2 3 4 5 6 7
AL1 band deviation AL2 band deviation AL1 hysteresis AL2 band deviation AL1 band deviation AL2 hysteresis AL1 hysteresis AL2 hysteresis No deviation or hysteresis in menu. After 1 reading After 2 readings After 4 readings After 8 readings After 16 readings After 32 readings After 64 readings After 128 readings
00000 Number of readings in alarm zone to cause an alarm.
dEU1H Alarm 1 hysteresis DEU2H Alarm 2 hysteresis DEU1b Alarm 1 deviation DEU2b Alarm 2 deviation AnSEt Analog Output
0.0000 0.0000 0.0000 0.0000 0.0000 Select digit to flash. 0.0000 0.0000 0.0000 0.0000 0.0000 Select digit to flash. 0.0000 0.0000 0.0000 0.0000 0.0000 Select digit to flash. 0.0000 0.0000 0.0000 0.0000 0.0000 Select digit to flash. 00___ Selection of calibrated output. 00___ Analog output filtering.
Select -9 thru 9 for flashing first digit, 0 thru 9 for other flashing digits. Alarms will operate above and below the setpoint by the value entered (half of hysteresis band).
Select -9 thru 9 for flashing first digit, 0 thru 9 for other flashing digits. Alarms will operate above and below the setpoint by the value entered (half of deviation band).
0 1 2 3
0-20 mA current output 0-10V voltage output 4-20 mA current output -10 to 10V voltage output
0 Analog output from unfiltered source 1 Analog output from filtered source
An Lo Display value for 0V, 0 mA or 4 mA out An Hi. Display value for 10V or 20 mA output
0.0000 0.0000 0.0000 0.0000 0.0000 Select digit to flash. 0.0000 0.0000 0.0000 0.0000 0.0000 Select digit to flash.
Select -9 thru 9 for flashing first digit, 0 thru 9 for other flashing digits. Decimal point location is fixed by dEC.Pt selection.
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MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
Tare_ Tare & TEDS selections.
0000_ Front panel pushbutton Tare. 0000_ Auto-Tare. 0000_ TEDS Plug and Play indicator. 0000_ TEDS Plug and Play.
0 Front panel tare enabled 1 Front panel tare disabled 0 Tare after meter reset 1 No tare after meter reset 0 Plug and Play indicator enabled 1 Plug and Play Indicator disabled 0 Plug and Play enabled 1 Plug and Play disabled 0 Send unfiltered signal 1 Send filtered signal 0 1 2 3 4 5 6 0 1 2 3 4 5 6 7 8 9 300 baud 600 baud 1200 baud 2400 baud 4800 baud 9600 baud 19200 baud 60 Hz Line frequency 0.28 sec 0.57 sec 1.1 sec 2.3 sec 4.5 sec 9.1 sec 18.1 sec 36.6 sec 72.5 sec 50 Hz Line frequency 0.34 sec 0.68 sec 1.4 sec 2.7 sec 5.4 sec 10.9 sec 21.8 sec 43.5 sec 87 sec
.SEr 1. Serial Setup 1 (if serial interface board is installed) Fixed Parameters: - No parity - 8 data bits - 1 stop bit
__000 Output filtering __000U Baud rate
__000U Output update rate
.SEr 2. _0000U Serial Setup 2 Line feed _0000U Alarm data with readings _0000U Control of data output _0000U Meter address for RS232 or RS485 comm.
0 No line feed after carriage return 1 Line feed after carriage return 0 No alarm data with reading 1 Alarm data with reading 0 Continuous data output 1 Data output on ASCII command only Select 1 thru F for addresses 1 thru 15. Select 0. thru F. (with decimal point) for addresses 16 thru 31.
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MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
.SEr 3. 00000U Serial Setup 3 Half or full duplex 00000U Special start & stop char 00000U RTS mode 00000U Termination characters 00000U Data sent in continuous mode
0 Full duplex 1 Half duplex 0 Standard continuous mode 1 Special start & stop characters 0 Normal RTS 1 Single transmission 0 Only at end of all items 1 At end of each item 0 1 2 3 4 0 1 2 3 Reading Peak Reading + Peak Reading + Valley Reading + Peak + Valley 1 sec 3 sec 5 sec 10 sec
SEr 4. __000U Serial Setup 4 Modbus ASCII gap timeout __000U Serial protocol __000U Parity _Addr Modbus Addr. SEr no Transducer Serial No. UnitS_ Units of measure. Read only. __000 __000 __000 Select digit to flash.
0 Custom ASCII 1 Modbus RTU 2 Modbus ASCII 0 None, 2 or more stop bits 1 Odd, 1 or more stop bits 2 Even, 1 or more stop bits __123 Select 0 through 9 for flashing digit. Modbus address range is 1 to 247.
If the serial number is 6 digits or less, press the Peak key once to display all digits 123456. If the serial number is greater than 6 digits, press Peak once to display the first digits 12___, and press the Peak key again to display the remaining digits 345678. Read only.
CALdAt Cal date
00.00.00 Transducer calibration date in mm.dd.yy format (month, day, year). Read only.
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MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
CALInL Cal initials
_A_ b_C Initials of the person who performed the transducer calibration. Read only. Characters used are:
CALPEr Cal period -M IdBridge ID -Loc 1Front panel lockout set 1. Jumper must be removed. See Section 13.1
___365 Required transducer calibration interval in days. Read only. brdg-A or brdg-b or brdg-C Identifies whether meter is monitoring bridge A, bridge B or bridge C. _10011 Input type selection _10011 Setup, config, decimal point selection _10011 Filter _10011 Scale or Lo, Hi input _10011 Offset or Lo, Hi reading 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled - 17 If an analog output board or serial interface board is not installed, a dash will appear in place of the 0 or 1. E.g., 00_0 or 000_.
-Loc 2Front panel lockout set 2. Jumper must be removed. See Section 13.1
__0000 Alarm setup __0000 Alarm setpoint programming __0000 Analog output scaling __0000 Serial interface setup
__0000 Peak & Tare pushbutton __0000 View alarm setpoints pushbutton __0000 Reset pushbutton for Peak & Alarms __0000 Meter reset pushbutton
MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
-Loc 4Front panel lockout set 4. Jumper must be removed. See Section 13.1. Appears only if TEDS sensor is connected.
_00000 Serial number _00000 Units of measure _00000 Calibration date _00000 Calibrators initials & bridge ID _00000 Meter reset pushbutton
0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled
10. SETUP OF NON-TEDS TRANSDUCERS

10.1 SCALING METHODS Three methods are selectable for scaling the meter, as follows: 0. Scale and Offset Method (using calculated scale and offset). This method requires that you calculate the required scale and offset values and enter them into memory when the meter displays SCALE and OFFst. No calibration signals need to be applied to the meter. Method 0 is the default setting shipped from the factory. 1. Coordinates of 2 Points Method (using values from sensor's calibration certificate). With this method, you enter the low input signal value, the display value for the low signal, the high input signal value, and the display value for the high input signal value. These values are entered when menu items Lo In, Lo rd, HI In and HI rd are displayed. No calibration signals need to be applied to the meter with this method, which is the most commonly used. 2. Reading Coordinates of 2 Points Method (applying a known weight or load). When using this method, the meter calculates the proper scaling and offset values, entering them into memory. The meter is connected to your sensor and looks at the values of the input signals to calibrate the meter and transducer as a system. 10.2 Implementing Scale and Offset Method (using calculated scale factor and offset) 1. Apply power and press the MENU key until SEtuP appears on the display. 2. Press the PEAK key, and four digits will appear on the display. Continue pressing the PEAK key until Digit 4 begins to flash _00_00. Make this digit a 0 by pressing the RESET key until 0 appears. Store the change by pressing the left MENU key. Perform any other programming changes are required for your application.
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10.3 Implementing Coordinates of 2 Points Method (using values from sensor's calibration certificate) 1. Apply power and press the MENU key until SEtuP appears on the display. 2. Press the PEAK key, and four digits will appear on the display. Continue pressing the PEAK key until Digit 4 begins to flash _00_10. Make this digit a 1 by pressing the RESET key until 1 appears. Store the change by pressing the MENU key. Reset the meter. 3. Press the MENU key until Lo In appears. Using the PEAK and RESET keys, enter the low input value. Push the MENU key until Lo rd appears. Using the PEAK and RESET keys, enter the low reading to be displayed. Repeat this procedure for HI In and HI rd. Perform any other programming changes that are required for your application. 10.4 Implementing Reading Coordinates of 2 Points Method (applying a known weight or load) 1. Apply power and press the left MENU key until SEtuP appears on the display. 2. Press the PEAK key, and four digits will appear on the display. Continue pressing the PEAK key until the Digit 4 begins to flash _00_20. Make this digit a 2 by pressing the RESET key until 2 appears. Store the change by pressing the left MENU key. Reset the meter. 3. Go to Section 11 and perform the procedure of applying known low and high loads. Perform any other programming changes that are required for your application.
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11. METER SCALING BY APPLYING KNOWN LOADS

Apply power and press the left MENU key until SEtuP appears on the display. Press the PEAK key, and 4 digits will appear on the display. Continue pressing the PEAK key until the Digit 4 begins to flash _00_20. Make this digit a 2 by pressing the RESET key until 2 appears. Store the change by pressing the left MENU key. Reset the meter. Connect the meter to your sensor or transducer. Use the procedure below to scale your meter by applying known loads.
MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
_Lo In_ Press the key. Lo In will appear on the meter display. Apply the low known load. _Hi In_ Press the key. Hi In will appear on the meter display. Apply the high known load. _Lo rd_ Press the key. Lo Rd will appear on the meter display. Enter the desired low load reading value. _Hi rd_ Press the key. Hi Rd will appear on the meter display. Enter the desired high load reading value.
_0.021 Press the key. The meter will begin to take readings and display the low signal value.
_0.021 Press the key to store the Lo In (low signal) value.
20.094 Press the key. 20.094 Press the key to The meter will begin to take store the Hi In (high signal) readings and display the high value. signal value. _0.021 Press the key to select a digit, which will flash. 0.0000 0.0000 0.0000 0.0000 0.0000 _0.021 Press the key to select a digit, which will flash. 0.0000 0.0000 0.0000 0.0000 0.0000 000.00 Press the key to select a value from 0 to 9 for the flashing digit. The decimal is fixed by dEC.Pt. 5000.0 Press the key to select a value from 0 to 9 for the flashing digit. The decimal is fixed by dEC.Pt.
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12. TEDS SIGNAL CONDITIONER WITH NON-TEDS TRANSDUCERS
MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
InPut Input signal type
_Strn_ Load cells. Factory default scaling is 50 mV FS _dC u DC millivolts
__20.0 __50.0 _100.0 _250.0 _500.0 20, 50, 100, 250, 500 mV full scale.
SEtuP Meter Setup
00_00 Display selection
0 1 2 3
4-1/2 digits Remote display 4-1/2 digits, counts by 10 3-1/2 digits (2,000)
00_00 Line frequency _0_00 Meter scaling method 00_00 Rear connector inputs A&B True = logic 1 (0V or tied to digital ground) False = 0 (5V or open)
0 Noise minimized for 60 Hz 1 Noise minimized for 50 Hz 0 Scale factor and offset 1 Coordinates of 2 points 2 Reading coordinates of 2 points A = Reset, B = Meter Hold A = Function Reset B = Peak or Valley Displ. A = Meter Hold B = Peak or Valley Displ. A = Meter Hold B = Tare A = Peak or Valley B = Tare A = Tare B = Reset A = 0, B = 0, decimal point 1= XXXXX A = 1, B = 0, decimal point 1 = XXXX.X A = 0, B = 1, decimal point 1 = XXX.XX A = 1, B = 1, decimal point 1 = XX.XXX 7 A = 0, B = 0, decimal point 2 = XXXX.X A = 1, B = 0, decimal point 2 = XXX.XX A = 0, B = 1, decimal point 2 = XX.XXX A = 1, B = 1, decimal point 2 = X.XXX.X 8 A = Function Reset B = Display Blank 9 A = Hold B = Display Blank A A = Peak or Valley B = Display Blank B A = Tare B = Display Blank C A = Valley Display B = Peak Display D A = Tare B = Tare Reset Both control inputs A and B set to 1 for selections 2, 4, A, C = Function Reset. Both control inputs A and B set to 1 for selections 0, 1, 3, 5, 8, 9, B, D = Meter Reset. 0 1 2 3 4 5 6
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MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
ConFG Meter Configuration
000_0_ Rate of change function with extended signal conditioner card.
0 1 2 3 4 5 6
Not rate Rate x 0.1 Rate x 1 Rate x 10 Rate x 100 Rate x 1000 Rate x 10000
000_0_ Operation of front panel PEAK key. 000_0_ Signal polarity. 000_0_ Linear or custom curve operation with extended signal conditioner card. FiLtr Filtering 00000 Alarm filtering 00000 Peak & Valley filtering 00000 Display filtering 00000 Adaptive filter threshold 00000 Input signal filtering. Can be applied to display, setpoint, analog output, data output.
0 Peak Display (algebraic max reading) 1 Valley Display (algebraic min reading) 2 Peak (1st push), Valley (2nd push) 0 Normal signal polarity 1 Reverse signal polarity 0 Normal linear operation 1 Custom curve operation
0 Alarm unfiltered 1 Alarm filtered 0 Peak & Valley unfiltered 1 Peak & Valley filtered 0 Display batch average every 16 readings 1 Display filtered signal 0 Low adaptive filter threshold level 1 High adaptive filter threshold level 0 1 2 3 4 5 6 7 8 9 A Autofilter Batch average, 16 readings Moving average, 0.08 sec. Moving average, 0.15 sec. Moving average, 0.3 sec. Moving average, 0.6 sec. Moving average, 1.2 sec. Moving average, 2.4 sec. Moving average, 4.8 sec. Moving average, 9.6 sec. Unfiltered
dEc.Pt Decimal point selection.
d.dddd Decimal point position.
d.dddd dd.ddd ddd.dd dddd.d ddddd. .ddddd Press ^ key to shift decimal point. Stored in meter.
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MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
Scaling method Scale and Offset if selected under SEtuP SCALE Scale factor 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 Select digit to flash. 0.0000 0.0000 0.0000 0.0000 0.0000 Select digit to flash. Select -9 thru 9 for flashing first digit, 0 thru 9 for other flashing digits. Select decimal point location when decimal point is flashing. Select -9 thru 9 for flashing first digit, 0 thru 9 for other flashing digits. Decimal point location is selected by dEC.Pt.
OFFst Offset value
Scaling method Coordinates of 2 points if selected under SEtuP Lo In. Low signal input. Lo rd Desired reading at Lo In. Hi In. High signal input. Hi rd. Desired reading at Hi In. 0.0000 0.0000 0.0000 0.0000 0.0000 Select digit to flash. 0.0000 0.0000 0.0000 0.0000 0.0000 Select digit to flash. 0.0000 0.0000 0.0000 0.0000 0.0000 Select digit to flash. 0.0000 0.0000 0.0000 0.0000 0.0000 Select digit to flash. Select -9 thru 9 for flashing first digit, 0 thru 9 for other flashing digits. Decimal point is set by input range chosen. Select -9 thru 9 for flashing first digit, 0 thru 9 for other flashing digits. Decimal point is set by dEC.Pt. Select -9 thru 9 for flashing first digit, 0 thru 9 for other flashing digits. Decimal point is set by input range chosen. Select -9 thru 9 for flashing first digit, 0 thru 9 for other flashing digits. Decimal point is set by dEC.Pt.
Scaling method Reading coordinates of 2 points if selected under SEtuP Lo In. Low signal input. Hi In. High signal input. Lo rd Desired reading at Lo In. Hi rd. Desired reading at Hi In. _0.021 Apply a low reference signal to the meter. _20.094 Apply a high reference signal to the meter. 0.0000 0.0000 0.0000 0.0000 0.0000 Select digit to flash. 0.0000 0.0000 0.0000 0.0000 0.0000 Select digit to flash. _0.021 Press to store the low signal input in the meter. _0.021 Press to store the high signal input in the meter. 0.0000 Select -9 thru 9 for flashing first digit, 0 thru 9 for other flashing digits. Decimal point is set by dEC.Pt. 6.7500 Select -9 thru 9 for flashing first digit, 0 thru 9 for other flashing digits. Decimal point is set by dEC.Pt.
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MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
ALSEt Alarm Setup. Only enabled if relay output board is installed.
00000 Relay state when alarm is active. 00000 Alarm latching or nonlatching (auto reset). 00000 Alarm operates at and above setpoint (active high) or at and below setpoint (active low).
0 1 2 3 0 1 2 3 0 1 2 3 4 5 6 7 8 0 1 2 3 4 0 1 2 3
Relay 1 on Relay 1 off Relay 1 on Relay 1 off Alarm 1 auto reset Alarm 1 latching Alarm 1 auto reset Alarm 1 latching AL1 active high AL1 active low AL1 disabled AL1 active high AL1 active low AL1 disabled AL1 active high AL1 active low AL1 disabled
Relay 2 on Relay 2 on Relay 2 off Relay 2 off Alarm 2 auto reset Alarm 2 auto reset Alarm 2 latching Alarm 2 latching AL2 active high AL2 active high AL2 active high AL2 active low AL2 active low AL2 active low AL2 disabled AL2 disabled AL2 disabled
00000 Hysteresis mode or band deviation mode
AL1 band deviation AL2 band deviation AL1 hysteresis AL2 band deviation AL1 band deviation AL2 hysteresis AL1 hysteresis AL2 hysteresis No deviation or hysteresis in menu. After 1 reading After 2 readings After 4 readings After 8 readings 4 5 6 7 After 16 readings After 32 readings After 64 readings After 128 readings
00000 Number of readings in alarm zone to cause an alarm. dEU1H Alarm 1 hysteresis DEU2H Alarm 2 hysteresis DEU1b Alarm 1 deviation DEU2b Alarm 2 deviation 0.0000 0.0000 0.0000 0.0000 0.0000 Select digit to flash. 0.0000 0.0000 0.0000 0.0000 0.0000 Select digit to flash. 0.0000 0.0000 0.0000 0.0000 0.0000 Select digit to flash. 0.0000 0.0000 0.0000 0.0000 0.0000 Select digit to flash.
Select -9 thru 9 for flashing first digit, 0 thru 9 for other flashing digits. Alarms will operate above and below the setpoint by the value entered (half of hysteresis band).
Select -9 thru 9 for flashing first digit, 0 thru 9 for other flashing digits. Alarms will operate above and below the setpoint by the value entered (half of deviation band).
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MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
AnSEt Analog Output
00___ Selection of calibrated output. 00___ Analog output filtering.
0 1 2 3
0-20 mA current output 0-10V voltage output 4-20 mA current output -10 to 10V voltage output
0 Analog output from unfiltered source 1 Analog output from filtered source
An Lo Display value for 0V, 0 mA or 4 mA out An Hi. Display value for 10V or 20 mA output Tare_ Tare selections.
0.0000 0.0000 0.0000 0.0000 0.0000 Select digit to flash. 0.0000 0.0000 0.0000 0.0000 0.0000 Select digit to flash. 0000_ Front panel pushbutton Tare. 0000_ Auto-Tare. __000 Output filtering __000U Baud rate
Select -9 thru 9 for flashing first digit, 0 thru 9 for other flashing digits. Decimal point location is fixed by dEC.Pt selection.
0 Front panel tare enabled 1 Front panel tare disabled 0 Tare after meter reset 1 No tare after meter reset 0 Send unfiltered signal 1 Send filtered signal 0 1 2 3 4 5 6 0 1 2 3 4 5 6 7 8 9 300 baud 600 baud 1200 baud 2400 baud 4800 baud 9600 baud 19200 baud 60 Hz Line frequency 0.28 sec 0.57 sec 1.1 sec 2.3 sec 4.5 sec 9.1 sec 18.1 sec 36.6 sec 72.5 sec 50 Hz Line frequency 0.34 sec 0.68 sec 1.4 sec 2.7 sec 5.4 sec 10.9 sec 21.8 sec 43.5 sec 87 sec
.SEr 1. Serial Setup 1 (if serial interface board is installed) Fixed Parameters: - No parity - 8 data bits - 1 stop bit
__000U Output update rate
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MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
.SEr 2. Serial Setup 2
_0000U Line feed _0000U Alarm data with readings _0000U Control of data output _0000U Meter address for RS232 or RS485 comm.
0 No line feed after carriage return 1 Line feed after carriage return 0 No alarm data with reading 1 Alarm data with reading 0 Continuous data output 1 Data output on ASCII command only Select 1 thru F for addresses 1 thru 15. Select 0. thru F. (with decimal point) for addresses 16 thru 31. 0 Full duplex 1 Half duplex 0 Standard continuous mode 1 Special start & stop characters 0 Normal RTS 1 Single transmission 0 Only at end of all items 1 At end of each item 0 1 2 3 4 0 1 2 3 Reading Peak Reading + Peak Reading + Valley Reading + Peak + Valley 1 sec 3 sec 5 sec 10 sec
.SEr 3. Serial Setup 3
00000U Half or full duplex 00000U Special start & stop char 00000U RTS mode 00000U Termination characters 00000U Data sent in continuous mode
SEr 4. Serial Setup 4
__000U Modbus ASCII gap timeout __000U Serial protocol __000U Parity
0 Custom ASCII 1 Modbus RTU 2 Modbus ASCII 0 None, 2 or more stop bits 1 Odd, 1 or more stop bits 2 Even, 1 or more stop bits __123 Select 0 through 9 for flashing digit. Modbus address range is 1 to 247.
_Addr Modbus Addr.
__000 __000 __000 Select digit to flash.
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MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
_10011 Input type selection _10011 Setup, config, decimal point selection _10011 Filter _10011 Scale or Lo, Hi input _10011 Offset or Lo, Hi reading
0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled 0 Enabled 1 Disabled If an analog output board or serial interface board is not installed, a dash will appear in place of the 0 or 1. E.g., 00_0 or 000_.
__0000 Alarm setup __0000 Alarm setpoint programming __0000 Analog output scaling __0000 Serial interface setup
__0000 Peak & Tare pushbutton __0000 View alarm setpoints pushbutton __0000 Reset pushbutton for Peak & Alarms __0000 Meter reset pushbutton
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13. SETTING MENU LOCKOUTS

For security and ease of operation, any or all program menu items may be disabled. Each function to be disabled is set to 1 in the menu items, Loc 1, Loc 2, Loc 3 or Loc 4. The lockout menu items may in turn be locked-out by installing an internal hardware shorting jumper. With the jumper installed, the operator only has access to enabled menu items. 13.1 SETTING THE HARDWARE LOCKOUT JUMPER To access the jumper, remove the rear panel per Section 6. Remove jumper a located on the lower portion of the power supply board next to the input connectors (see figure) to enable the front panel keypad. Replace the jumper to disable the front panel keypad. Jumper Removed - Loc 1, 2, 3, and 4 are displayed as menu items, and allow other menu items to be locked out or enabled. Jumper Installed - Loc 1, 2, 3, and 4 are not displayed on the program menu. 13.2 SETTING MENU LOCKOUTS
-Loc 1Press until Loc 1 is displayed.
_11111 Press to display lockout status and select the left digit, which will flash. Press again to advance to another digit, which will flash. 1 indicates disabled. 0 indicates enabled.
_00000 12345 Press to select 0 or 1 for each flashing digit. 1 = Input selection 2 = Meter setup & decimal point 3 = Filter selection 4 = Scale or Lo, Hi Input 5 = Offset or Lo, Hi Reading __0000 2345 Press to select 0 or 1 for each flashing digit. 2 = Alarm setup 3 = Alarm setpoint programming 4 = Analog output scaling 5 = Serial interface setup
__1111 Press to display lockout status and select the left digit, which will flash. Press again to advance to another digit, which will flash. 1 indicates disabled. 0 indicates enabled.
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MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
__1111 Press to display lockout status and select the left digit, which will flash. Press again to advance to another digit, which will flash. 1 indicates disabled. 0 indicates enabled. _11111 Press to display lockout status and select the left digit, again which will flash. Press to advance to another digit, which will flash. 1 indicates disabled. 0 indicates enabled.
__0000 2345 Press to select 0 or 1 for each flashing digit. 2 = View peak value 3 = View alarms setpoints 4 = Reset peak & latched alarms 5 = Meter reset _00000 12345 Press to select 0 or 1 for each flashing digit. 1 = View serial number 2 = View units of measure 3 = View calibration date 4 = View calibrators initials, Measure ID 5 = View calibration period
-Loc 4Press until Loc 4 is displayed. Only appears if TEDS sensor is connected.
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14. LOAD CELL & MICROVOLT SIGNAL CONDITIONER

This section provides setup instructions to set up the DPM-3 signal conditioner for use with load cells or strain gauges, or as a microvolt meter. The meters built-in, isolated 10 Volt, 120 mA excitation supply will power up to four 350 ohm load cells in parallel. 14.1 RANGE SELECTION VIA JUMPERS Input Range 20 mV 50 mV 100 mV 250 mV 500 mV Jumpers e a b c d Full Scale Display 20000 50000 10000 25000 50000
Notes 1. See Section 18 to select 10V excitation. 2. Jumpers are 2.5 mm (0.1). 3. If a TEDS sensor is connected, jumper for 50 mV. 14.2 MENU SELECTION Display in engineering units can be programmed by either the Scale and Offset Method, Coordinates of 2 Points Method, or Reading Coordinates of 2 Points Methods. With the Scale and Offset Method, scale and offset are calculated as follows, and are then entered manually. The example below is for 0 to 20 mV = 0 to 100.00. Input span = Hi signal in Lo signal in Input ratio =Input range / Input span Display span = Hi display Lo display Display ratio = FS Display / Display span Scale Factor = Input ratio / Display ratio Offset = (Lo signal in / Input span) x Display span + Lo display Input span = 20 mV 0 mV = 20 mV Input ratio = 20 mV / 20 mV = 1.00 Display span = 10000 0000 = 10000 Display ratio = 20000 / 10000 = 2.00 Scale Factor = 1.00 / 2.00 = 0.5000 Offset = (0 mV / 20 mV x 10000) + 0000 = 0000
With the Coordinates of 2 Points Method, values for low signal input, low display reading, high signal input and high display reading must be entered manually. For example, if the desired scaling is 0 = 30 mV = 0 to 500.0, the 50 mV full scale range would be selected and values would be entered as follows: Lo in = 00.000 Hi in = 30.000 Lo rd = 0000.0 Hi rd = 0500.0
In the Coordinates of 2 Points example below, 0 to 20 mV = 00000 to 50000. During setup, it may be necessary to enable some menu items. See Section 13 for information. - 30 -
MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
_InPut Press to display InPut (input type). _SEtuP Press to display SEtuP (basic setup). See Section 9 or 10 for description of digits 1 - 5. _ConFG Press to display ConFG (configuration). See Section 9 or 10 for description of digits 1 - 5. _dEc.Pt Press to display dEcPt (decimal point). _Lo in Press to display Lo in (low signal input value).
_Strn Press key until Strn (ratiometric) is displayed. _30_00 Press to select digit, which will flash.
_0020.0 Press to select 20.0, 50.0, 100.0, 250.0 or 500.0 mV. _00_10 12345 Press key to select value.
_00000 12345 Press to select digit, which will flash. _d.dddd to display decimal Press point location. _00.000 Press to select digit, which will flash. Decimal point is fixed by input range. _00000 Press to select digit, which will flash. Decimal point is fixed by dEc.Pt _00.000 Press to select digit, which will flash. Decimal point is fixed by input range. _00000 Press select digit, which will flash. Decimal point is fixed by dEc.Pt.
_00000 12345 Press to select value.
_ddddd. Press to change decimal point location. _00.000 Press to set digit values. Set to 00.000 mV. Leftmost digit may be set to 0 thru 9 and -0 thru -9. _00000 Press to set digit values. Set to 0. _20.000 Press to set digit values. Set to 20.000 mV. _50000 Press to set digit values. Set to 0.
_Lo rd Press to display Lo rd (desired meter reading at low signal input). _Hi in Press to display Hi in (high signal input value). _Hi rd Press to display Hi rd (desired meter reading at high signal input).
_rESEt Press (or and simultaneously) until rESEt is displayed. The meter will go to the operating mode and display the value of the input signal.
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15. DUAL RELAY OUTPUT OPTION

15.1 OPERATING MODE MENU SELECTION When setting up the meter, it may be necessary to enable some of the menu items. See Section 13 for information on meter lockouts.
_ALSEt Press until ALSEt (alarm setup) is displayed. See Section 10 for selection information for digits 1 - 5.
_00000 12345 Press to select digit. which will flash. Digit 1: Relay state in alarm Digit 2: Latching or non-latching Digit 3: Alarm high, low or disabled Digit 4: Hysteresis or deviation Digit 5: Number of alarm readings before alarm active _00000 Press to select digit. which will flash.
_20013 Press to set value for flashing digit.
_dEU1B Press to display dEU1b (alarm 1 band deviation) or dEU1H (alarm 1 hysteresis) if ALSEt digit 4 is not set to 4. _dEU2H Press to display dEU2b (alarm 2 band deviation) or dEU2H (alarm 2 hysteresis) if ALSEt digit 4 is not set to 4.
_00200 Press to set value 0 - 9 for flashing digit. Enter deviation value for setpoint 1. Relays turn on and off at setpoint if value is zero. _00200 Press to set value 0 - 9 for flashing digit. Enter deviation value for setpoint 2. Relays turn on and off at setpoint if value is zero.
_00000 Press to select digit, which will flash.
15.2 NORMAL OPERATION When deviation and hysteresis are not enabled or deviation is set to zero, the alarm energizes at and above the setpoint and deenergizes below the setpoint if high alarm is selected. The alarm energizes at and below the setpoint and deenergizes above the setpoint if low alarm is selected. The setpoint value is not displayed if the alarm is disabled. 15.3 BAND DEVIATION When deviation is selected from the setup menu, a value is entered for the amount of deviation required. This value represents the number of counts at which the relay will be - 32 -
energized above and below the setpoint. For example, if the setpoint is set to 10,000 and a deviation value of 200 was entered, the relay will activate below 9800 and above 10,200. 15.4 HYSTERESIS When hysteresis is selected from the setup menu, a value is entered for the amount of hysteresis required. This value represents the number of counts at which the relay will be energized above and deenergized below the setpoint. For example, if the setpoint is set to 10,000 and a hysteresis value of 200 was entered, the relay will activate above 10200 and deactivate below 9800. 15.5 VIEWING AND CHANGING SETPOINTS When viewing or changing the setpoint values, it is not necessary to enter the setup menu. This allows the meter to continue to make conversions and provide outputs when the setpoint values are displayed.
MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
_300.24 Press key to display Alarm 1 value. Press again in to store Alarm 1 value and display Alarm 2 value. _300.24 Press key again to store Alarms 2 value. The meter resets and displays the current reading.
_200.00 Alarm value blinks, and Alarm 1 LED indicator lights. Press to select digit. _395.00 Alarm value blinks, and Alarm 2 LED indicator lights. Press to select digit.
_295.00 To set Setpoint 1, press to change each digit value from 0 to 9. _305.00 To set Setpoint 2, press to change each digit value from 0 to 9.
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16. ANALOG OUTPUT OPTION

The analog output option provides a 0-10 Vdc, 0-20 mA, 4-20 mA or -10 to +10V linear signal derived from the displayed reading. The low and high signal outputs may be set to equal to any displayed value. Although both outputs are available, only one is calibrated to specifications. The other output is accurate to 1% (typical) of the displayed value (2% max). To select which output is calibrated, set either current or voltage output from the menu under AnSet. 16.1 OUTPUT SCALING The output is scaled by selecting a displayed value for the low signal output and a displayed value for the high signal output. 0-10 V output: 0- 20mA output: 4-20mA output: -10V-10 V output: An Lo setting = 0 V An Lo setting = 0 mA An Lo setting = 4 mA, An Lo setting = -10 V An Hi setting = 10 V An Hi setting = 20mA An Hi setting = 10V An Hi setting = +10 V
16.2 ANALOG OUTPUT SETUP The following menu items are accessible only with an Analog Output option installed and appropriate lockouts enabled. Note: Jumper B is installed for -10 to +10V and Jumper A is installed for all others. Shipped with Jumper A installed.
MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
_AnSEt key until AnSEt Press (analog setup) is displayed. See Section 10, AnSEt, for digit information.
_200.00 to select digit, Press which will flash.
_29521 12345 to set value for Press flashing digit. Digit 4: 0-20 mA, 0-10V, 4-20mA,-10V to +10V Digit 5: Filtering
_An Lo key until An Lo Press (displayed value at 0V or 0 mA) is displayed.
_00000 to select digit, Press which will flash.
_02500 to set value for Press flashing digit.
_An Hi key until An Hi Press (displayed value at 10V or 20 mA) is displayed.
_00000 Press to select digit, which will flash.
_15000 Press to set value for flashing digit.
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17. SERIAL COMMUNICATION OPTIONS

An optional serial communications board (RS232, RS485, AND RS485-Modbus) may be connected to the meter main board. Once installed, this board is recognized by the meter, which will bring up the appropriate serial communication menu items. The RS485 and RS485-Modbus boards are electrically equivalent, but the RS485 version uses two RJ11 connectors, while the RS485-Modbus version uses two RJ45 connectors for compliance with the Modbus standard. The boards feature dual connectors, which are wired in parallel to allow daisy chaining of addressable meters with no need for a communications hub.. All boards are compatible with the same serial three communication protocols, which are selectable under meter setup: Custom ASCII, Modbus RTU, and Modbus ASCII. Digital addressing of multiple meters on the same serial communication line requires RS485 or RS485-Modbus boards. 17.1 BOARD SETUP VIA JUMPERS RS232 Board e - Normal operation. f - Slave display operation to RS232 from another meter. g - Pull-up resistor on RTS line. Note: The board is shipped with jumpers e and g installed RS485 Boards Full Duplex Operation b & d - Installed on last meter in long cable run. Half Duplex Operation a & c - Installed for half duplex operation. d - Installed on last meter in line with long cable runs. Note: The boards are shipped with no jumpers installed. RS485 MODBUS Boards Full Duplex Operation b & e - Bias jumpers should be installed on 1 board. a & d - Installed on last meter in long cable run. Half Duplex Operation b & e - bias jumpers installed on 1 board. c & f - installed for half duplex operation. a - installed on last meter in line with long cable runs. Note: The boards are shipped with no jumpers installed.
Modbus
RS-485
RJ11 232 RS-232
e f g
b c
d
RJ11 RJ11
J
d c a b
RJ45 RJ45
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MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
_SEr 1 Press the key until Ser 1 (serial interface setup 1) is displayed.
___000 12345 Press to select digit, which will flash. Digit 3: Output filtering Digit 4: Baud rate
_29158 12345 Press to set value for flashing digit. 0 Send unfiltered signal 1 Send filtered signal 0 1 2 3 4 5 6 0 1 2 3 4 5 6 7 8 9 300 baud 600 baud 1200 baud 2400 baud 4800 baud 9600 baud 19200 baud 60 Hz Line frequency 0.28 sec 0.57 sec 1.1 sec 2.3 sec 4.5 sec 9.1 sec 18.1 sec 36.6 sec 72.5 sec 50 Hz Line frequency 0.34 sec 0.68 sec 1.4 sec 2.7 sec 5.4 sec 10.9 sec 21.8 sec 43.5 sec 87 sec
Digit 5: Output rate for continuous mode.
__0000 12345 Press to select digit, which will flash. Digit 2: Line feed Digit 3: Sending alarm data Digit 4: Sending data Digit 5: Meter address with Custom ASCII protocol
__001E. Press to set value for flashing digit. 0 No line feed 1 <LF> after <CR> 0 No alarm data 1 Send alarm data 0 Send continuously 1 Send on command Select 1 thru F for addresses 1 thru 15. Select 0. thru F. (with decimal point) for addresses 16 thru 31.
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MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
_00000 12345 Press to select digit, which will flash. Digit 1: Full or half duplex Digit 2: Special start & stop characters Digit 3: RTS mode Digit 4: Termination characters Digit 5: Data sent in continuous mode
_00000 12345 Press to set value for flashing digit. 0 Full duplex 1 Send filtered signal 0 Standard continuous mode 1 Special start & stop characters 0 Normal RTS 1 Single transmission 0 Only at end of all items 1 At end of each item 0 1 2 3 4 5 Reading Peak Valley Reading + peak Reading + valley Reading + peak + valley
__0000 12345 Press to select digit, which will flash. Digit 3: Modbus ASCII gap timeout
_00000 12345 Press to set value for flashing digit. 0 1 2 3 1 sec 3 sec 5 sec 10 sec
Digit 4: Serial protocol
0 Custom ASCII 1 Modbus RTU 2 Modbus ASCII 0 None, 2 or more stop bits 1 Odd, 1 or more stop bits 2 Even, 1 or more stop bits __247 Select 0 through 9 for flashing digit. Address range is 1 to 247.
Digit 5: Parity
_Addr Modbus Address. Appears only if a Modbus protocol is selected.
__001 Press to display value. Press again to select digit, which will flash.
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18. EXCITATION OUTPUTS & POWER SUPPLY

Three isolated transducer excitation output levels are available from the power supply board. These are selectable via jumpers b, c, d, e, f in the upper right of the board, as illustrated. In addition, the board provides three jumper positions for special features. The same jumper locations apply to the universal power supply (95-240 Vac 10% & 90-300 Vdc) and to the low voltage power supply (12-30 Vac & 10-48 Vdc).
Excitation output 5 Vdc 5%, 100 mA max 10 Vdc 5%, 120 mA max 24 Vdc 5%, 50 mA max b, d, e b, d, f c
Jumper locations
SELECTION OF OTHER JUMPERS Jumper a Jumper g Jumper h Front panel menu lockout, locked when installed. See Section 13) Provides +5V power output at P1-4 when installed. Connects "Control Input 2" to P1-4 when installed.
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19. DIGITAL CONTROL INPUTS

19.1 FUNCTION OF DIGITAL INPUTS Logical 0 Current display value is set to zero and is stored as offset value. Logical 1 Logical 0 Logical 1 Logical 0 Logical 1 Logical 0 Logical 1 Logical 0 Logical 1 19.2 MENU SELECTIONS
Displayed value equals signal input less tare value. Peak value of input signal is displayed. Current value of input signal is displayed. Meter display and outputs are held at last reading prior to hold going low. Display and outputs are updated normally. Microcomputer reads and resets meter to values stored in nonvolatile memory. Meter display and outputs operate normally. Microcomputer resets peak to current value, and resets alarms. Meter display and outputs operate normally.
_SEtuP Press the until SEtuP (meter setup) is displayed.
_0___0 12345 Press to select digit 5, which will flash.
Both inputs A and B set to 1 for selections 2, 4, A, C = Function Reset Both inputs A and B set to 1 for selections 0, 1, 3, 5, 8, 9, B, D = Meter Reset External decimal DP1 & DP2 control the decimal point positions and override the decimal point selection in SEtuP.
_0___0 12345 Press to set value for flashing digit. 0 A = Reset B = Meter Hold 1 A = Function Reset B = Peak or Valley Disp. 2 A = Meter Hold B = Peak or Valley Disp. 3 A = Meter Hold B = Tare 4 A = Peak Display B = Tare 5 A = Tare B = Reset 6 A = 1, B = 1, decimal point 1= XXXXX A = 0, B = 1, decimal point 1 = XXXX.X A = 1, B = 0, decimal point 1 = XXX.XX A = 0, B = 0, decimal point 1 = XX.XXX 7 A = 1, B = 1, decimal point 2 = XXXX.X A = 0, B = 1, decimal point 2 = XXX.XX A = 1, B = 0, decimal point 2 = XX.XXX A = 0, B = 0, decimal point 2 = X.XXX.X 8 A = Function Reset B = Display Blank 9 A = Hold B = Display Blank A A = Peak or Valley B = Display Blank B A = Tare B = Display Blank C A = Valley Display B = Peak Display D A = Tare B = Tare Reset - 39 -
20. INSTRUMENT SETUP & DATA DISPLAY VIA PC

DPM-3 Instrument Setup is a PC program which greatly facilitates meter setup whether the meter is or is not connected to a PC: Connected use allows uploading, editing and downloading of setup data, execution of commands under computer control, and computer prompted calibration. Connected use also allows the display of real-time meter data on the PC. Unconnected use provides a printable display of menu selections for easy keypad setup.
SOFTWARE INSTALLATION Download DPM-3 Instrument Setup from www.transducertechniques.com onto your PC. Double-click on the downloaded file to unzip it into a special directory, such as c:\Program Files\DPM-3\IS. Within that directory, double-click on setup.exe, which will install the software on your PC. Prerequisites for connected use are the following: DPM-3 meter PC-compatible computer with available RS-232 com port. RJ11-to-DB9 RS-232 cable to connect the meter and PC (P/N DPM-3-RJ11AD9). DPM-3 Instrument Setup software.
ESTABLISHING COMMUNICATIONS Connect the meter to the PC. Apply power, and keep the meter in RUN Mode. To start the software from Windows, click on Start > Programs > Instrument Setup > Instrument Setup. Select the proper Com port and baud rate. Click on RS-232 > Establish. The program will temporarily set the selected Com port to the required baud rate, parity, data bits and stop bit. Once communications have been established, click on Main Menu. SETUP & FILE SHARING WITH A CONNECTED METER A meter setup file can easily be created or edited on the PC, be saved to disk, and be downloaded via RS-232 into the meter with no keypad programming -- a major time saving when multiple meters have to be set up in the same way. The best way to learn DPM-3 Instrument Setup is to experiment with it. From the Main Menu, click on Meter > Get Setup to retrieve the existing setup data from the meter. Click on View > Setup to bring up a tabbed setup screen, which will allow you to easily edit the setup parameters using pull-down menus and other selection tools. You can save your selections to a disk file by clicking on File > Save Setup. You can download your edited file to the meter by clicking on Meter > Put Setup. - 40 -
With the meter connected, a Commands pull-down menu allows you to execute certain meter functions by using your computer mouse. You can reset individual meter functions, and display current, peak or valley readings. MENU DISPLAY WITH A CONNECTED METER After performing a Menu > Get Setup from the Main Menu, select View > Menu. Shown on the computer screen will be the sequential menu items and associated values to be displayed on the meter when stepping through the menu with the keypad. Click on any row on the computer screen to bring up a detailed help window for that menu item. Click on Print for a hardcopy, which you can then use for your records and as a convenient roadmap for programming the meter via its keypad.
MENU DISPLAY WITH NO METER CONNECTION DPM-3 Instrument Setup software is also an aid to meter programming when the meter is not connected to the PC. Upon launching the software, click on None. From File, click on Default Setup or a previously saved file. Then click on View > Setup. Make all of the screen selections as if connected to a meter. When done, press on Main Menu, then on View > Menu. All of the selections made under Setup will now be shown on the computer screen, as illustrated on the previous page. REAL-TIME DATA DISPLAY WITH A CONNECTED METER
Plot
Graph
From the Main Menu, click on Readings. A pull-down menu will offer three selections: List, Plot and Graph. List presents the latest readings in a table. Press Pause at any time to freeze the display. Press Print for a hardcopy. This is one method to capture peak readings. Plot generates a plot of readings vs. time in seconds. It effectively turns the meter-PC combination into a printing digital oscilloscope. Graph generates a histogram, where the horizontal axis is the reading and the vertical axis is the number of occurrences of readings. The display continually resizes itself as the number of readings increases. - 41 -
21. CUSTOM CURVE LINEARIZATION

Curve.exe is a DOS-based, executable PC program used to set up an Extended meter so that the readings have a user-defined, non-linear relationship with the input signal. The calculated linearizing parameters are downloaded into non-volatile memory of the meter. For example, it allows a meter to correct for transducer nonlinearity or to display volume of an irregularly shaped tank based on pressure measured at the bottom of the tank. The curve-fitting algorithm uses quadratic segments of varying length and curvature, and provides diagnostics to estimate curve fitting errors. The program is self-prompting, avoiding the need for a detailed printed manual. This manual section is only intended as an introduction. PREREQUISITES 1) PC-compatible computer with an available Com 1 or Com 2 RS232 port. 2) Extended meter. 3) An RS232 board in the meter. This board can be used for meter setup only, then be removed. 4) An RJ11-to-DB9 RS232 cable to connect the meter and PC, P/N DPM-3-RJ11AD9. 5) Curve.exe software, available from Transducer Techniques. GETTING STARTED Download curve.exe into the same directory that will contain your data files, such as c:\curves. Set the meter baud rate to 9600. To do so, press the key to get to SEr 1, then set the entry to __050. Set the meter address to 1. To do so, press the key to get to SEr 2, then set the entry to _0011. To execute the program from Windows, simply double-click on curve.exe, which is an executable file. Follow the steps on computer screens, which will prompt you and provide extensive information. Pressing R (Enter) returns to the main menu. You will be given the choice to enter your data in one of four modes: 1) Text file entry mode, with an X value in one column and a Y value in another. There can be additional columns, which are ignored. The file must have a DOS name of up to 8 characters and the extension .RAW. There can be from 5 to 180 rows. X is the input value and should be in the unit of measure for which the meter was set up, such as mV or V. Y is the desired corresponding reading, and can range from -99999 to 99999 with any decimal point. 2) 2-coordinate keyboard entry mode, where an actual X input signal is applied, and the desired Y reading is entered from the keyboard. 3) 2-coordinate file entry mode, where an actual X input signal is applied, and the desired Y reading is provided from a file. 4) Equation entry mode, where the coefficients of a polynomial Y = K1X^P1 + K2X^P2 + K3*X^P3 + are entered. Up to 20 terms are allowed. An offset can be built into X. - 42 -
You will be asked if your DPM has a revision of DPM4L or later. You will normally select 2 (yes), since revision DPM4L started to ship in August 2000. You will be asked to supply the following: LOW X-COORDINATE VALUE > LOW INPUT MEASUREMENT VALUE > HIGH X-COORDINATE VALUE > HIGH INPUT MEASUREMENT VALUE > This informs the computer of your signal conditioner jumper settings. Enter 0 and 0 for the two LOW values. For HIGH X, enter your signal conditioner jumper range in the same units of measure that you will be using in your *.RAW data input file. Enter 20 for 20 mV or 20V. Enter 200 for 200 mV or 200V. Enter 5 for 5A AC or DC. For HIGH INPUT MEASUREMENT VALUE, enter 20000, except for 5A DC, where you should enter 5000. Position of the decimal point from 6=X.XXXXX, 5= XX.XXX, 4=XXX.XXX, 3=XXXX.XX, 2=XXXXX.X, 1=XXXXXX (for DPMs, the leading X is a blank). Specify the same position that you specified in the dEc.Pt decimal point menu selection. Follow the steps on the screens to finish generating the custom curve. When prompted to download the file to the meter, select Y. When prompted to set the meter to custom curve mode, also select Y. KEYPAD CONTROL You can take a meter in and out of custom curve linearization using the meter keypad. From the Menu mode, press the key to get to ConFG, then set the fifth digit to either 0 (normal linear operation) or to 1 (custom curve operation). This fifth digit will only be displayed with an Extended meter. FILES USED OR CREATED BY CURVE.EXE 1) *.RAW is the raw input file generated by all four data entry methods. 2) *.DVD adds three columns from which the smoothness of the input data and obvious input errors can be judged. The more data points and the smoother the data, the better the curve fit. 3) *.NUM lists Y readings prior to custom curve linearization and addition of the decimal point. 4) *.CCF is an internal file used by the software. 5) *.SIM lists simulated linearized meter readings and calculated corresponding errors. 6) *.PRM contains the final hex data that is downloaded into the meter.
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22. METER CALIBRATION

All ranges of the meter have been digitally calibrated at the factory prior to shipment using calibration equipment certified to NIST standards. Calibration constants are stored in nonvolatile memory on the signal conditioner board and on the analog output board. As result, any DPM-3 board may be replaced without affecting the overall meter calibration. Annual meter recalibration by the factory is recommended. Please contact Transducer Techniques for an RMA number.
23. SPECIFICATIONS
DISPLAY Type ....................................5 LED, 7-segment, 14.2mm (.56") high digits & 3 LED indicators Color....................................................................................................................Red or green Range.................................................................... -99999 to +99999 and -99990 to +99990 TEDS Status Indicator.................................................................................. Yellow LED lamp TEDS Status................................................. With a TEDS transducer, lamp lights with TEDS enabled and in Plug and Play mode A-TO-D CONVERSION Read Rate ............................................................... 60/s for 60 Hz NMR, 50/s for 50 Hz NMR Output Update Rate .....................................................................56/s at 60 Hz, 47/s at 50 Hz Display Update Rate .....................................................................3.5/s at 60 Hz, 3/s at 50 Hz NOISE REJECTION CMV from DC to 60 Hz.........................Safety rated to 250Vac, 4.2 kV per High Voltage Test CMR from DC to 60 Hz ................................................................................................ 130 dB NMR at 50/60 Hz...............................................................90 dB with minimum digital filtering CONTROL INPUTS (CMOS/TTL levels, logic 1 = tied to digital ground, logic 0 = open) / Hold input ..........................................................................Logic 1 holds display and outputs / Peak input .................................................................................. Logic 1 displays peak value / Tare input ......................................................................... Logic 1 offsets input value to zero / Reset input ........................................................................ Logic 1 resets all meter functions / Function Reset input .................................................Logic 1 resets peak values and alarms / Decimal Point input .....................Overrides internal DP selections and controls DP position ACCURACY Input Range 20.000 mV 50.000 mV 100.00 mV 250.00 mV 500.00 mV Resolution 1 V 2.5 V 5 V 12.5 V 25 V Output Zero Range -99,999 to +99,999 - 44 Output Span Range 0 to 99,999 Error at 25 C
0.01% of Full Scale 1 count
Span Tempco (load cell signal conditioner)..........................................0.0015% of reading/ C Zero Tempco ............................................................................................................ 0.2 V/ C POWER SUPPLIES Input Voltage Rating (standard)...................... 85-240 Vac or 90-300 Vdc (DC Range not UL) Input Voltage Rating (low voltage option)........................................... 12-30 Vac or 10-48 Vdc Power Line Frequency ................................................................................. DC and 47-63 Hz Power Consumption, Max ........................................................................................ 5.3 Watts EXCITATION OUTPUT Output Level ................................................................................... 10 Vdc 5%, 120 mA max Ripple .................................................................................................................100 mVp max Isolation from Power and Outputs ........Safety rated to 250Vac, 4.2 kV per High Voltage Test Isolation to Signal Common ......................................................................................... 50 Vdc DUAL RELAY OPTION Power to Relay Option ................................................................................Powered by meter Update Rate .................................................................................56/s at 60 Hz, 47/s at 50 Hz Setup............................................ Setpoint values via front panel pushbuttons or RS232/485 Lockouts.......................... Front panel pushbuttons allow changing the display and setpoints, or only control display of the setpoints or are disabled. Output Operation...............................Either output may be set to operate above or below the setpoint, be latching or non-latching, or be disabled Filtering ......................Comparison to setpoints may be from filtered or unfiltered input signal Relay Time Delay ...................................................................... Selectable, 1 to 128 readings Alarm Status Indication ................................................................................. 2 red LED lamps Contact Relay Output Contact Rating................................................................................... 8A at 240 Vac or 24 Vdc Safety certifications .......................................................................................... VDE, UL, CSA Isolation, Coil to Contact ....................Safety rated to 250 Vac, 4.2 kVp per High Voltage test Isolation between Open Contacts............................................Withstand 4.2 kVp for 1 minute Pickup Time........................................................................................................26 ms, typical Release Time .....................................................................................................22 ms, typical Solid State Relay Output Voltage Rating.................................................................................. 125 Vac or 150 Vdc max Current Rating .................................................................................. 240 mA ac or 240 mA dc Safety certifications .......................................................................................... VDE, UL, CSA Isolation between Signal Common and Contacts ....................................................... 250V ac Isolation..............................................Safety rated to 250 Vac, 4.2 kVp per High Voltage test Response Time to Input Signal ..........................................................................17 ms, typical ANALOG OUTPUT OPTION Power to Analog Output Option...................................................................Powered by meter Isolation..............................................Safety rated to 250 Vac, 4.2 kVp per High Voltage test Accuracy ..........................................Meter input accuracy 0.01% of full scale analog output Response Time ............................. 17 ms for unfiltered input, same as meter for filtered input Compliance, 0-20 mA Output ................................................................. 12V (0 to 600 Ohms) Compliance, 0-10V Output ....................................................... 2 mA (5 kOhm minimum load) - 45 -
Scaling, Reading for Zero Output .............................................................. -99,999 to +99,999 Scaling, Reading for Full Scale Output...................................................... -99,999 to +99,999 SERIAL INTERFACE OPTION (RS232, RS485, RS485-Modbus boards) Power to Interface Option............................................................................Powered by meter RS485 Wiring ............................................................................................... Half or full duplex Baud Rates ............................................................ 300, 600, 1200, 2400, 4800, 9600, 19200 Serial Protocols ............................. Custom ASCII, Modbus RTU, Modbus ASCII (selectable) Signal Levels .......................................................................Per RS232 and RS485 standards Connectors .................Single RJ11 (RS232), two RJ11 (RS485), two RJ45 (RS485-Modbus) Isolation Rating between Signal Common and Serial I/O.................. Safety rated to 250 Vac, 4.2 kVp per High Voltage test ENVIRONMENTAL Operating Temperature .........................................................................................0 to 55 C C Storage Temperature ........................................................................................ -40 to 85 C C Relative Humidity ...................................................... 95% from 0 to 40 non-condensing C C, Case...................................... NEMA-4X from front when panel mounted (Not verified for UL) Shock ........................................................................... 10 G at 1 kHz, applied in X, Y, Z axes Vibration ............................................. 15 Hz to 150 Hz, 1 mm to 2 mm amplitude, 20 G max.
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24. GLOSSARY OF TERMS

Adaptive Filter Threshold A threshold which causes an adaptive moving average filter to be reset to the latest reading when the accumulated difference between individual readings and the filtered reading exceeds that threshold. Adaptive moving average filtering allows the meter to respond rapidly to actual changes in signal while filtering out normal noise. The accumulated difference is also reset to zero when the latest reading has a different polarity than the filtered reading. A low adaptive filter threshold is normally selected. A high filter threshold should be selected if the signal has large transients. Alarm, Latched An alarm which stays actuated until reset. Latched alarms can shut down machinery or a process when an operating limit has been exceeded, or maintain an alarm condition until acknowledged by an operator. Alarm, Non-latched An alarm which changes state automatically when the reading rises above a specified limit and changes back automatically when the reading falls below a limit. Autofilter A selectable digital filter mode which automatically selects an appropriate moving average filter time constant from 0.08 sec to 9.6 sec for the encountered noise condition. A selectable meter operating mode, where the first reading following power-on or meter reset is used to zero the display. Further readings are then relative to this new zero.
Auto-tare
Batch Average Filter A digital filter mode which averages 16 readings and then displays the average. Readings are taken at 60/sec with 60 Hz power and 50/sec with 50 Hz power. Counts The reading displayed on the meter ignoring the decimal point.
Custom ASCII Protocol A simplified serial communications protocol which allows 31 digital addresses. Not an industry-standard protocol like the more complex Modbus protocol, which is also offered with the meter. Deviation Band A band in counts which controls relay action symmetrically around a setpoint. The relay actuates when the reading falls within the deviation band, and deactuates when the reading falls outside. A limit (e.g., 50 counts) is set up around both sides of the setpoint to create a deviation band (e.g., 100 counts). - 47 -
Setting up a passband around a setpoint is often used for component testing. Deviation limits are programmed by entering menu item dEU1b for Alarm 1 and dEU2b for Alarm 2. The deviation band will be equal to two limits. Display Blank A rear panel input which blanks the display when the input is tied to logic ground by a switch or 0V is applied (logic level true). The meter display will light when the input is open or is held at +5V (logic level false). Extended Meter A meter with an enhanced microcomputer that provides added capabilities, such as linearization of nonlinear inputs and display of rate of change from successive readings. Full Scale The maximum input signal range for which the meter has been configured. For example, the most sensitive full scale for the load cell meter is 20 mV (signal range from -20 mV to +20 mV).
Function Reset A rear panel control input which resets Peak, Valley and any latched alarms when the input is tied to logic ground by a switch or 0V is applied (logic level true). To reset the value again, the input must be open or 5V applied (logic level false) and then set low. Ground Loop A closed conductive path in external ground wiring that allows stray currents to flow in ground wiring, creating ground noise. The meters in this manual minimize ground loop problems by mutually isolating the grounds associated with meter power, signal input, and all output and communication options. Jumper A push-on component which provides a short between two adjacent posts on a circuit board. Jumpers are used to configure the load cell signal conditioner board for specific full scale ranges, and to configure power supply and communications boards for various modes of operation. Unused jumpers are stored by pushing one side over an unused post.
Hysteresis Band A band which controls relay action symmetrically around a setpoint. The relay closes (or opens) when the reading goes above the setpoint plus one hysteresis limit, and opens (or closes) when the reading falls below the setpoint less one hysteresis limit. A narrow hysteresis band is often used to minimize relay chatter around a setpoint due to electrical noise or signal feedback caused by load switching. A wide hysteresis band can be used for control applications, such as turning on a fill pump when the tank level has reached a lower limit and shutting off the pump when the tank level has reached an upper limit. The hysteresis band will be equal to two hysteresis limits. - 48 -
Menu Mode
The meter programming mode used for input and range selection, meter setup, and meter configuration. Entered into from the Run mode by pressing the MENU key. The Menu mode can be locked out completely by a jumper. A rear panel input which freezes the meter display and all meter outputs while that input is tied to logic ground by a switch or is held at 0V (logic level true). The meter will resume operation when the input is allowed to float or is held at +5V (logic level false). An industry-standard serial communications protocol which allows devices by different manufacturers to be digitally addressed by a PC on the same communication line, with up to 247 digital addresses. More complex than the Custom ASCII protocol, which is also supported by the meter.
Meter Hold
Modbus
Moving Average Filter A digital filter mode which displays a weighting moving average of readings. Readings are taken at 60/sec with 60 Hz power and 50/sec with 50 Hz power. Display update rates remain 3.5/sec with 60 Hz power and 3.0/sec with 50 Hz power. There are eight moving average modes:
Old average x 1/2 + new reading x 1/2 (equivalent to 0.08 sec RC time constant). Old average x 3/4 + new reading x 1/4 (equivalent to 0.15 sec RC time constant). Old average x 7/8 + new reading x 1/8 (equivalent to 0.3 sec RC time constant). Old average x 15/16 + new reading x 1/16 (equivalent to 0.6 sec RC time constant). Old average x 31/32 + new reading x 1/32 (equivalent to 1.2 sec RC time constant). Old average x 63/64 + new reading x 1/64 (equivalent to 2.4 sec RC time constant). Old avg. x 127/128 + new reading x 1/128 (equivalent to 4.8 sec RC time constant). Old avg. x 255/256 + new reading x 1/256 (equivalent to 9.6 sec RC time constant).
Offset
A constant adder used for the displayed reading. This is the term b in the straight line formula y = mx + b, where y is the displayed reading in counts, m is the scale factor, x is the measured reading in counts, and b is the offset. For direct readout in (milli)volts or (milli)amps, offset is 0.
Peak Display The maximum (or most positive) reading since that maximum was last reset. Reset can be via the meter front panel, an external input, or a software command. The displayed value can reflect the filtered or unfiltered readings. Rate of Change Meter A configuration mode of the Extended meter which allows the display of rate based on successive readings. The conversion to engineering units is achieved with the combination of a multiplier from 0.1 to 10,000 and a scale factor. Reading The value displayed by the meter. Taking a reading is the action of the meter to make an analog-to-digital conversion. Readings are taken at 60/sec with 60 Hz power or 50/sec with 50 Hz power, and are displayed with an update rate of 3.5/sec with 60 Hz power or 3.0/sec with 50 Hz power.
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Remote Display A display mode which allows the meter to serve as a remote display to another meter when connected to it by a 4-wire phone cord. Also allows the meter to transmit raw measurement data to a computer and then display processed data from the computer. A serial communications option board is required in the meter. If such a board is not installed or no serial data is received, the meter displays rESEt. Reset There are three types of Reset: Peak and Valley Reset. Achieved by simultaneously pressing the RESET and PEAK keys. Latched Alarm Reset. Achieved by simultaneously pressing the RESET and ALARMS keys. Meter Reset. Causes the meter to reinitialize and take a tare reading when set up for auto-tare. Achieved by powering up the meter, simultaneously pressing the RESET and MENU keys, stepping through all top-level menu choices, grounding a rear panel connector, or supplying an ASCII command. rESEt is displayed briefly.
RS485 Half Duplex Serial communications implemented with two wires, allowing data transmission in both directions, but not simultaneously. RS485 Full Duplex Serial communications implemented with four wires, allowing data transmission in two directions simultaneously. Run Mode Scale The normal operating mode of the meter, where readings are taken, as opposed to the menu mode. A constant multiplier used to go from A/D converter counts to displayed counts. This is the slope term m in the straight line formula y = mx + b, where y is the displayed reading in counts, m is the scale factor, x is the measured reading in counts, and b is the offset. For direct readout in mV or mA, scale is 1. The process of setting scale and offset so that the meter reads properly in engineering units, such as lbs.
Scaling
Scaling, Coordinates of 2 Points Method A scaling method where four numbers are entered manually: low input, desired reading at low input; high input, and desired reading at high input. The meter then applies a straight line fit. The decimal point is set by the separate dEC.Pt menu item. If the Maximum Physical Value of the sensor exceeds 100000, the calculated scale and offset are divided by 10 and the reading is in 10's of units. Scaling, Scale and Offset Method A scaling method where scale and offset are entered manually. - 50 -
Scaling, Reading Coordinates of 2 Points Method A scaling method, where the low and high input values are determined from actual signals. A known low signal is first applied to the meter, such as the output of a pressure transducer at zero pressure. That signal is captured as the low input value, and the desired low reading is entered. A known high signal is then applied, such the output of a transducer for a know weight or pressure. That signal is captured as the high input value, and the desired high reading is entered. The meter then applies straight line fit. This scaling method has the advantage of calibrating the transducer and meter as a system. The actual voltage or current at either point does not need to be known. The decimal point is set by the separate dEC.Pt menu item. Setpoint A value compared to the reading to determine the state of a relay. Term often used interchangeably with alarm setpoint. The relay action can by latching or non-latching, utilize a hysteresis band, or utilize a deviation band. Hysteresis bands and deviation bands are specified by two symmetrical limits around the setpoint. The number of counts corresponding to a given signal range. A rear panel input which causes the display to be set to zero when the input is momentarily tied to logic ground by a switch or is held at 0V (logic level true). When the input is allowed to float or is held at +5V (logic level false), the meter displays readings relative to this new zero. A common application is in weighing, where an external Tare button is pressed to read the weight of an empty scale (tare), and tare is then automatically subtracted as a constant from gross weight for display of net weight. Tare can also be used for other applications where a reading relative to starting point is desired.
Span Tare
TEDS 1451.4 TEDS, or Transducer Electronic Data Sheet, is a set of electronic data in a standardized format defined within the IEEE 1451.4 standard that is stored in EEPROM. This data specifies what type of sensor is present, describes its interface, and gives technical information such as sensitivity, bridge type, excitation, etc. With TEDS Plug and Play, the sensor and the meter are automatically scaled as a system at power on. Valley Display The minimum (or most negative) reading since that minimum was last reset. Reset can be via the meter front panel, an external input, or a software command. The displayed value can reflect the filtered or unfiltered readings. Zero An adjustment so that a given low transducer output reads zero on the meter. Zero is adjusted by programming offset.
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25. ACCESSORIES
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26. WARRANTY & REPAIR POLICY

Limited Warranty on Products Any of our products which, under normal operating conditions, proves defective in material or in workmanship within one (1) year from the date of shipment by Transducer Techniques, will be repaired or replaced free of charge provided that you obtain a return material authorization from Transducer Techniques and send the defective product, transportation charges prepaid with notice of the defect, and establish that the product has been properly installed, maintained, and operated within the limits of rated and normal usage. Replacement product will be shipped F.O.B. our plant. The terms of this warranty do not extend to any product or part thereof which, under normal usage, has an inherently shorter useful life than one year. The replacement warranty detailed here is the Buyers exclusive remedy, and will satisfy all obligations of Transducer Techniques, whether based on contract, negligence, or otherwise. Transducer Techniques is not responsible for any incidental or consequential loss or damage which might result from a failure of any Transducer Techniques product. This express warranty is made in lieu of any and all other warranties, expressed or implied, including implied warranty of merchantability or fitness for particular purpose. Any unauthorized disassembly or attempt to repair voids this warranty. Obtaining Service Under Warranty Advance authorization is required prior to the return to Transducer Techniques. Before returning the item(s), either write to the Repair Department c/o Transducer Techniques, 42480 Rio Nedo, Temecula, CA 92590, or call (951) 719-3965 with: 1) a part number; 2) a serial number for the defective product; 3) a technical description of the defect; 4) a nocharge purchase order number (so products can be returned to you correctly); and, 5) ship to and bill to addresses. Shipment to Transducer Techniques shall be at Buyers expense, and repaired or replacement items will be shipped F.O.B. our plant in Temecula CA. Nonverified problems or defects may be subject to a $75 evaluation charge. Please return the original calibration data with the unit. Obtaining Non-Warranty Service Advance authorization is required prior to the return to Transducer Techniques. Before returning the item(s), either write to the Repair Department c/o Transducer Techniques, 42480 Rio Nedo, Temecula, CA 92590, or call (951) 719-3965 with: 1) a model number; 2) a serial number for the defective product; 3) a technical description of the malfunction; 4) a purchase order number to cover Transducer Techniques repair cost; and 5) ship to and bill to addresses. After the product is evaluated by Transducer Techniques, we will contact you to provide the estimated repair costs before proceeding. The minimum evaluation charge is $75. Shipment to Transducer Techniques shall be at Buyers expense, and repaired items will be shipped to you F.O.B. our plant in Temecula, CA. Please return the original calibration data with the unit. Repair Warranty All repairs of Transducer Techniques products are warranted for a period of 90 days from the date of shipment. This warranty applies only to those items which were found defective and repaired; it does not apply to products in which no defect was found and returned as is, or merely re-calibrated. Out of warranty products may not be capable of being returned to the exact original specifications or dimensions. FOR TECHNICAL SUPPORT, CALL (800) 344-3965 OR FAX (951) 719-3900 - 54 -
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Load Cells Force/Torque Sensors

TM
(800) 344-3965
E-mail: tti@ttloadcells.com transducertechniques.com
Transducer Techniques
Temecula, CA 92590

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DIGITAL PANEL MOUNT METER

1. TEDS IEEE 1451.4 INTRODUCTION

3. RECEIVING & UNPACKING

5. CONNECTOR WIRING INFORMATION

RS485 INTERFACE - FULL DUPLEX

RS485 INTERFACE - HALF DUPLEX

RS485-MODBUS - FULL DUPLEX

RS485-MODBUS - HALF DUPLEX

(B) TX/RXD1 (A) TX/RXD0 ISO GND

8. FRONT PANEL SETUP KEYS

9. TEDS SIGNAL CONDITIONER IN TEDS MODE

SEtuP Meter Setup

ConFG Meter Configuration

_00___ Operation of front panel PEAK button _00___ Signal polarity

DIGIT SELECT KEY

VALUE SELECT KEY

dEc.Pt Decimal point selection.

ALSEt Alarm Setup. Only enabled if relay output board is installed.

DIGIT SELECT KEY

VALUE SELECT KEY

ALSEt Alarm Setup. (continued)

00000 Hysteresis mode or band deviation mode

00000 Number of readings in alarm zone to cause an alarm.

DIGIT SELECT KEY

VALUE SELECT KEY

Tare_ Tare & TEDS selections.

__000 Output filtering __000U Baud rate

__000U Output update rate

DIGIT SELECT KEY

VALUE SELECT KEY

CALdAt Cal date

DIGIT SELECT KEY

VALUE SELECT KEY

CALInL Cal initials

DIGIT SELECT KEY

VALUE SELECT KEY

10. SETUP OF NON-TEDS TRANSDUCERS

11. METER SCALING BY APPLYING KNOWN LOADS

DIGIT SELECT KEY

VALUE SELECT KEY

_0.021 Press the key to store the Lo In (low signal) value.

12. TEDS SIGNAL CONDITIONER WITH NON-TEDS TRANSDUCERS

DIGIT SELECT KEY

VALUE SELECT KEY

InPut Input signal type

_Strn_ Load cells. Factory default scaling is 50 mV FS _dC u DC millivolts

SEtuP Meter Setup

00_00 Display selection

DIGIT SELECT KEY

VALUE SELECT KEY

ConFG Meter Configuration

000_0_ Rate of change function with extended signal conditioner card.

dEc.Pt Decimal point selection.

d.dddd Decimal point position.

DIGIT SELECT KEY

VALUE SELECT KEY

OFFst Offset value

DIGIT SELECT KEY

VALUE SELECT KEY

ALSEt Alarm Setup. Only enabled if relay output board is installed.

00000 Hysteresis mode or band deviation mode

DIGIT SELECT KEY

000 Output filtering 000U Baud rate

00_ Selection of calibrated output. 00_ Analog output filtering.

000 000 __000 Select digit to flash.