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Fully integrated manufacturer: steel casting, rolling & finishing Innovative product development
BlueRodTM HolloRodTM Series Steel Casting Hot Rolling Finishing
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Campina, Romania
Veracruz, Mexico
Pindamonhangaba, Brazil
Villa Mercedes, Argentina
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13 23
13
11
[ MM Feet ]
6
29
10 26
10
10
Romania Mexico Brazil Argentina
9
13
13 2003
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20 2005
26
2012
26
2013
2011
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Main Goals
Reduce Interventions
28%
912-365-168 to 1280-427-192 5905 to 9186 1.75 to 2.75"
Increase Production
12%
912-365-168 to 1280-427-192 2700 to 6899 2.25 to 2.75" 503 to 1132 6.7 to 9.3 100% to 170%
Production (BPD)
SPM / RPM Goodman API D Torque (lb*ft) Failures/year
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264 to 912
9.6 to 8.5 95% to 212%
270 to 993
3.5 to 9.2 75% to 180%
843 to 1793
150 to 380
na
463 to 900
na 2 to 0
na 3 to 0
na 2 to 0.7
na
Location: North Dakota, United States Product: BlueRodTM KD(4320) Steel Customer: Hess Corporation
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Rod Loading: 212%(SF 0.9) API Grade D Pump bore: 2.25 Pump depth: 9,049 ft (m) Flow rate: 437 bpd (m3/d) Strokes per minute: 3.6 SPM Stroke length: 306
9,049 ft
Bore 2.25
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Running Time
174 154 235 156 449 314 282 55
Cause unknown 7/8 pin 1" pin unknown pump pump 7/8 pin @ 5150 7/8 pin @ 4025 7/8 pin @ 3900
9 ALS failures in 5 years. 56% connection failures. Average time between failures 270 days. Rod-Tubing wear. Presence of H2S.
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Analyzed Period
Rods Failures Rod Failure Rate Other Interventions
437 BPD
Over 270 days to set up a new record. Up to 10MM = 1080 days. pump 2.25
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Rod Loading: 130%(SF 0.9) API Grade D Pump bore: 2.75 Pump depth: 3,350 ft (1,021 m) Flow rate: 800 bpd (m3/d) Strokes per minute: 7.4 SPM Stroke length: 144
3,350 ft
Bore 2.75
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Conclusions
Our customers have successfully tested the BlueRod TM in more than 100 wells.
BlueRodTM has proven to be reliable in the most demanding applications, working under high loads or torque, reducing failure rates, down time and increasing production.
Our understanding of the market and customers needs led us to develop the BlueRodTM KD which is actually being tested at 212% of a regular grade D rod. By being close to our end-users, Tenaris consolidates its presence in North America and the rest of the world.
BlueRodTM premium sucker rods have demonstrated outstanding performance where rod pumping was impossible before.
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