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Lessons Learned
• Introduction TopConsult
• Oracle WMS
• Implementation Case
• Lessons Learned
Inventory WIP/B
OM
WMS
MSCA
Purchasing Order
Management
Implementation Case
Interfaces
Billing
Order Oracle
Entry
WMS A/R
Oracle
Purchasing Oracle POS
STOCK
Points of interest
Oracle already present for Financials, Purchasing and Order intake. For the new
WMS the decision was between :
versus
Oracle WMS was chosen to avoid both double stock keeping and complex
interfacing. Future maintainance cost of the system in the future are expected
to be lower then in a best-of-breed solution. Oracle was highly committed in
the project to overcome the identified risk regarding the expected immaturity
of the product at that time (July 2002).
Elements of the Solution
• Serial control is essential for handsets, SIM’s and Top Up Cards. For various
reasons in Oracle the Serial Numbers are only assigned at Sales Order Issue.
At receiving the serial numbers are scanned into a custom table using a custom
screen.
• At Shipping a Custom Trigger checks whether the Serial Number that is
scanned is a valid one preventing wrong shipping.
• Every LPN is one Lot. The Lot contains 2 Descriptive Flexfields : Warranty
Date and Firmware Version.
• These 2 fields are essential in Smart Picking.
WMS functionality at receiving
• WMS Receiving will take into account whether an item requires inspection or
not. If inspection is not required a Put Away instruction is directly generated
from the rules engine. In this case the location is determined depending on
volume (pallets always go to Bulk) and article number.
• When goods to be inspected pass inspection the Rules Engine determines the
location again depending on volume and article number. If the goods are not
OK these are located in the quarantine area.
• The system generates the XML messages for the assigned labels which can be
printed directly (no concurrent program!).
WMS Screens
Put Away Labels
• Min-Max replenishment can be directed to replenish your Pick Area from your
Bulk area. The rules engine is set up to prevent LPN’s from being split. The
LPN to be used is chosen by selecting the oldest warranty date (= flexfield on
the Lot).
• Move orders for kitting are also created using the warranty date. Finished
Goods are stored in a separate area.
• At Picking the rules engine will pick from the Pick Area unless a complete
pallet is ordered. The location that is chosen is taking into account warranty
date and firmware version (if applicable).
• At shipping the forwarder can be overwritten if needed. Both the Pack Slip and
Shipping Labels are printed.
Current Weak Spots
• The LPN is king. You can not set up the system to force scanning of every
individual item (for error check) unless you use full serial control for all items.