Part Submission Warrant

Submission Revision Number: Part Description: Project: Tool / Cavity #:

FGN00004996-100-DGHM-001 S26 FAN FIX BRKT STANDOFF

Submisison Date:

1/10/2005 Part Number: FGN00004996-100 02 1/6/2005

S26 N/A

Revision / ECN: Revision Date:

Supplier Information and Declaration

Name: XXX Address: Qiao

Submitted By: Reviewed By:

Li Wan Lu Yang

Li District Chang Ping Town

City: Dongguan Province: Guangdong Postal Code: 5823586 Country: P.R. Declaration: 1. Supplier affirms that the samples represented by this warrant are representative of normal production and process capabilities. Supplier also affirms parts have been made to the applicable customer drawings and specifications and are made from specified materials on regular production tooling with no operations other than the regular production process. 2. Parts meet Customer Cosmetic Specification Requirements where applicable. 3.Any deviations have been noted in the comment area below.

China

Submission Results: Meet All Drawing,

Specification and Qualification Requirements:

Yes No (Remarks in Supplier Comments) Submission Reason

Initial Submission Engineering Change(s) Tooling:Transfer, Replacement, Refurbishment, or additional Correction of Discrepancy Change to Optional Material Change in Part Processing Sub-Supplier, Manufacturing or Material Source Change Submitted -----------------------Sample------------------------------------------Capability Study---------------------------Dimensional Evaluation (FAI)--------------------------------GR&R------------------------------------------Process FMEA--------------------------------------Process Flow--------------------------------Process Management Plan---------------------Process Definition Documents---------------------Process Work Instructions--------------------------Other (Define Below)--------------Previously Submitted Submission Required

Supplier Comments

-----------------------------------------

For Customer Use Only

---------------------------------------------Date:

Part Disposition:

Customer:

Customer: Qualification Status Full Restricted Rejected Comments:

Date:

FMQAI-018-F3.01

FMQAI-018-F3.01

Part Submission Warrant

Submission Revision Number: Part Description: Project: Tool / Cavity #:

FGN00004996-100-DGHM-001 S26 FAN FIX BRKT STANDOFF

Submisison Date:

1/10/2005 FGN00004996-100 Part Number: 02 1/6/2005

S26 N/A

Revision / ECN: Revision Date:

Supplier Information and Declaration

Name: XXX Address: Qiao

Submitted By: Reviewed By:

Li Wan Lu Yang

Li District Chang Ping Town

City: Dongguan Province: Guangdong Postal Code: 5823586 Country: P.R. Declaration: 1. Supplier affirms that the samples represented by this warrant are representative of normal production and process capabilities. Supplier also affirms parts have been made to the applicable customer drawings and specifications and are made from specified materials on regular production tooling with no operations other than the regular production process. 2. Parts meet Customer Cosmetic Specification Requirements where applicable. 3.Any deviations have been noted in the comment area below.

China

Submission Results: Meet All Drawing,

Specification and Qualification Requirements:

Yes No (Remarks in Supplier Comments) Submission Reason

Initial Submission Engineering Change(s) Tooling:Transfer, Replacement, Refurbishment, or additional Correction of Discrepancy Change to Optional Material Change in Part Processing Sub-Supplier, Manufacturing or Material Source Change Submitted -----------------------Sample------------------------------------------Capability Study---------------------------Dimensional Evaluation (FAI)--------------------------------GR&R------------------------------------------Process FMEA--------------------------------------Process Flow--------------------------------Process Management Plan---------------------Process Definition Documents---------------------Process Work Instructions--------------------------Other (Define Below)--------------Previously Submitted Submission Required

Supplier Comments

-----------------------------------------

For Customer Use Only

---------------------------------------------Date:

Part Disposition:

Customer:

Customer: Qualification Status Full Restricted Comments:

Date:

FMQAI-018-F3.01

Rejected

FMQAI-018-F3.01

FMQAI-018-F3.01

FMQAI-018-F3.01

FMQAI-018-F3.01

FMQAI-018-F3.01

FMQAI-018-F3.01

FMQAI-018-F3.01

FMQAI-018-F3.01

FMQAI-018-F3.01

FMQAI-018-F3.01

FMQAI-018-F3.01

Dimensional Evaluation Data Reporting Sheet

Drawing Number: FGN00004996-100 Part Description: S26 FAN FIX BRKT STANDOFF Revision: 02 DRAWING SPECIFICATIONS
ITEM LOCATION NOMINAL 1 2 3 4 5 6 7 +TOL -TOL Inspection Method

Submission No: FGN00004996-100-DGHM-001 Inspected By: Up No. / Tool #: N/A Inspection Date: Material Spec: 12L14 Reviewed By: INSPECTION RESULTS INSPECTION ANALYSIS
Sample Number Deviation from Nominal

LI WAN 1/10/2005 LUYANG Remarks

Supplier Remarks Customer Disposition

1
caliper caliper caliper caliper shape gauge shape gauge
6.36 5.20 5.85 0.47 0.387 5.481 OK

2
6.37 5.19 5.85 0.48 0.386 5.478 OK

3
6.36 5.19 5.86 0.48 0.380 5.476 OK

1
0.010 0.000 -0.050 0.020 -0.013 -0.019

2
0.020 -0.010 -0.050 0.030 -0.014 -0.022

3
0.010 -0.010 -0.040 0.030 -0.020 -0.024

Mean
6.363 5.193 5.853 0.477 0.384 5.478

% Tolerance UPPER 20% 0% 60% 0% 0% 48% LOWER 0% 20% 63%

Acc/Rej HIGH LOW

C3 B4 C4
B4

6.35 5.20 5.90 0.45 0.40 5.50 6#-32

0.10 0.05 0.00 0.05 0.05 0.05 GO

0.10 0.05 0.08 0.00 0.00 0.05

B3 B3 C3

NO GO thread gauge

No. 1 2 3

NOTES
HEAT TREATMENT SPECS CASE HARDEN .001/.003 DEEP SURFACE HARDNESS R/C 41 MAX CORE R/C 23 MAX FINISH: CLEAR ZINC MATERIAL: AISI 12L14 FREE CUTTING STEEL MINIMUM PUSH OUT FORCE 68 KGF (150 LBS) MINIMUM PULL OUT FORCE 63.5 KGF (140 LBS) MINIMUM TORQUE OUT 20 KGF-CM (17 LBS-IN) MINIMUM LATERAL LOAD FORCE 91KGF(200LBS) (FORCE EXERTED ON TOP EDGE) RECOMMENDED HOLE SIZE IN SHEET METAL IS 6.00.05MM

SAMPLE#1SAMPLE#2SAMPLE#3 COMPLIE COMPLIE COMPLIE S S S COMPLIE COMPLIE COMPLIE S S S COMPLIE COMPLIE COMPLIE S S S COMPLIE COMPLIE COMPLIE S S S

Supplier Remarks

Customer Disposition

COMPLIE COMPLIE COMPLIE S S S

FMQAI-018-F4.01

Page 15 of 32

6-Sigma Process Capability Calculation Worksheet

PART NUMBER: MEASURED BY: REVIEWED BY: Nominal Upper Limit Lower Limit Average STD TTL Tol CP Cpku Cpkl Cpk MIN MAX FGN00004996-100 LI WAN LUYANG 5.900 5.900 5.820 5.8547 0.0051 0.0800 2.6277 2.9781 2.2773 2.2773 5.8500 5.8600 #DIV/0! #DIV/0! 0.0000 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.0000 0.0000 #DIV/0! #DIV/0! 0.0000 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.0000 0.0000 #DIV/0! #DIV/0! 0.0000 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.0000 0.0000 #DIV/0! #DIV/0! 0.0000 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.0000 0.0000
USL

REV: DATE: DATE:

02 1/10/2005 1/10/2005

PART DESCRIPTION: S26 FAN FIX BRKT STANDOFF SUBMISSION NO: FGN00004996-100-DGHM-001 CAV/TOOL#: N/A

5.200 5.250 5.150

5.1850 0.0051 0.1000 3.2773 4.2605 2.2941 2.2941 5.1800 5.1900

Target

LSL

Avg.5.185

Cpk. 2.29

K1

Avg.5.855

K1 Tool 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 CAPLIER 5.1900 5.1900 5.1800 5.1900 5.1800 5.1800 5.1900 5.1800 5.1900 5.1800 5.1800 5.1800 5.1900 5.1800 5.1900 5.1900 5.1900 5.1800 5.1900 5.1800 5.1800 5.1900 5.1800 5.1900 5.1800 5.1800 5.1900 5.1800 5.1900 5.1900 Variable 1 0.0051286 -0.3000000

K2 CAPLIER 5.8600 5.8500 5.8500 5.8600 5.8600 5.8600 5.8500 5.8500 5.8500 5.8600 5.8600 5.8600 5.8500 5.8600 5.8500 5.8500 5.8500 5.8600 5.8600 5.8600 5.8500 5.8600 5.8500 5.8500 5.8500 5.8600 5.8600 5.8500 5.8500 5.8500 Variable 2 -0.7527711 -1.1333333

K3

K4

K5

K6

Variable 3 #DIV/0! #DIV/0!

Variable 4 #DIV/0! #DIV/0!

Variable 5 #DIV/0! #DIV/0!

Variable 6 #DIV/0! #DIV/0!

FMAQI-018-F5.01

-0.6051286

-1.5138955

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

FMAQI-018-F5.01

MEASUREMENT SYSTEM / GAUGE CAPABILITY CALCULATION WORKSHEET

Part Number:

FGN00004996-100

Description: S26 FAN FIX BRKT STANDOFF Submission No: FGN00004996-100-DGHM-001 TTL Tolerance: 0.1 Analysis Supervised by: LUYANG Date Inspected: 01/10/2005 Date Inspected: 01/10/2005 Date Inspected:

Up No./Tool#: N/A

Location: B4 Specification: 5.2 Supplier Name: XXX Inspector Name: LIWAN Inspector Name: ZHANGLIQUN Inspector Name:

Measurement Unit: MM

# Oprs # Trials Measure Equipment: caliper

2 3

OPERATOR 1 Sample 1 2 3 4 5 6 7 8 9 10 TTLS Trial 1 Trial 2 Trial 3 Range 0.0100 0.0100 0.0100 0.0100 0.0100 0.0000 0.0000 0.0000 0.0000 0.0100 0.0600 0.0060 Sum 155.5400 XA 5.1847 Trial 1

OPERATOR 2 Trial 2 Trial 3 Range 0.0000 0.0100 0.0100 0.0100 0.0100 0.0000 0.0100 0.0100 0.0100 0.0100 0.0800 0.0080 Sum 155.5300 XB 5.1843 Sum XC 0.0000 Trial 1

OPERATOR 3 Trial 2 Trial 3 Range 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

5.1900 5.1900 5.1800 5.1900 5.1800 5.1800 5.1900 5.1800 5.1900 5.1800
51.8500

5.1800 5.1800 5.1900 5.1800 5.1900 5.1800 5.1900 5.1800 5.1900 5.1800
51.8400

5.1800 5.1900 5.1800 5.1900 5.1800 5.1800 5.1900 5.1800 5.1900 5.1900
51.8500

5.1800 5.1900 5.1900 5.1800 5.1800 5.1800 5.1800 5.1900 5.1800 5.1900
51.8400

5.1800 5.1800 5.1900 5.1800 5.1900 5.1800 5.1900 5.1800 5.1900 5.1800
51.8400

5.1800 5.1900 5.1800 5.1900 5.1800 5.1800 5.1900 5.1800 5.1900 5.1900
51.8500

TEST FOR CONTROL Upper Control Limit, UCLr = D4R = 2.57000 x 0.00467 = 0.0120

X min 5.1843 X max 5.1847 X diff 0.0003

If any individual range exceeds this limit, the measurement or reading should be reviewed, repeated, corrected, or discarded asappropriate, and new averages and ranges should be computed

Factors
# Trials K1 D4 2 4.56 3.27 3 3.05 2.57 # Oprs K2 2 3.65 3 2.70

n=# parts, t=# trials Repeatability

3.05000

MEASUREMENT SYSTEM / GAUGE / CAPABILITY Equipment Variation ("Repeatability") = K1R =

% Tolerance
14.2%

0.00467

0.01423

Reproducibility Operator Variation ("Reproducibility") = (K2*Xdiff) - (EV) /nxt

2 2

% Tolerance 0%

0.00000

Total Total "repeatability" and "reproducibility" Variation (R&R) = 0.01423

% Tolerance 14.2%

Notes: ACCEPTABLE

FMQAI-018-F6.01

MEASUREMENT SYSTEM / GAUGE CAPABILITY CALCULATION WORKSHEET

Part Number:

FGN00004996-100

Description:S26 FAN FIX BRKT STANDOFF Submission No: FGN00004996-100-DGHM-001 TTL Tolerance: 0.08 Analysis Supervised by: LUYANG Date Inspected: 01/10/2005 Date Inspected: 01/10/2005 Date Inspected:

Up No./Tool#: N/A

Location: C4 Specification: 5.9 Supplier Name: HUA MAO Inspector Name: LIWAN Inspector Name: ZHANGLIQUN Inspector Name:

Measurement Unit: MM

# Oprs # Trials Measure Equipment: caliper

2 3

OPERATOR 1 Sample 1 2 3 4 5 6 7 8 9 10 TTLS Trial 1 Trial 2 Trial 3 Range 0.0100 0.0000 0.0000 0.0000 0.0100 0.0100 0.0000 0.0100 0.0100 0.0100 0.0600 0.0060 Sum 175.5900 XA 5.8530 Trial 1

OPERATOR 2 Trial 2 Trial 3 Range 0.0100 0.0000 0.0000 0.0000 0.0100 0.0000 0.0000 0.0100 0.0000 0.0100 0.0400 0.0040 Sum 175.6100 XB 5.8537 Sum XC 0.0000 Trial 1

OPERATOR 3 Trial 2 Trial 3 Range 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

5.8600 5.8500 5.8500 5.8500 5.8600 5.8600 5.8500 5.8500 5.8500 5.8600
58.5400

5.8600 5.8500 5.8500 5.8500 5.8500 5.8500 5.8500 5.8600 5.8600 5.8600
58.5400

5.8500 5.8500 5.8500 5.8500 5.8500 5.8600 5.8500 5.8500 5.8500 5.8500
58.5100

5.8500 5.8500 5.8500 5.8500 5.8600 5.8600 5.8500 5.8500 5.8600 5.8600
58.5400

5.8600 5.8500 5.8500 5.8500 5.8500 5.8600 5.8500 5.8600 5.8600 5.8600
58.5500

5.8500 5.8500 5.8500 5.8500 5.8500 5.8600 5.8500 5.8500 5.8600 5.8500
58.5200

TEST FOR CONTROL Upper Control Limit, UCLr = D4R = 2.57000 x 0.00333 = 0.0086

X min 5.8530 X max 5.8537 X diff 0.0007

If any individual range exceeds this limit, the measurement or reading should be reviewed, repeated, corrected, or discarded asappropriate, and new averages and ranges should be computed

Factors
# Trials K1 D4 2 4.56 3.27 3 3.05 2.57 # Oprs K2 2 3.65 3 2.70

n=# parts, t=# trials Repeatability

3.05000

MEASUREMENT SYSTEM / GAUGE / CAPABILITY Equipment Variation ("Repeatability") = K1R =

% Tolerance
12.7%

0.00333

0.01017

Reproducibility Operator Variation ("Reproducibility") = (K2*Xdiff) - (EV) /nxt

2 2

% Tolerance 2%

0.00157

Total Total "repeatability" and "reproducibility" Variation (R&R) = 0.01029

% Tolerance 12.9%

Notes: ACCEPTABLE

FMQAI-018-F6.01

Process Flow Diagram

Doc No:

PFD-S26-00101
FGN00004996-100 Li Wan CUSTOMER: PREPARED DATE: flextronics 1/10/2005 DIAGRAM REVISION: DESCRIPTION: 01 S26 FAN FIX BRKT STANDOFF

PART NUMBER: CHART BY:

CHANGE SUMMARY: A=ORIGINAL Process Step Documentation Package slip Process Flow Offline Process Risk Assessment

001

Receive raw material

Low Risk

Receive inspection sheet & II

Receive inspection

Fail

Request raw material supplier to perform on-site investigation; if still failed, return to suuplier this this batch ,and issue SCAR report to supplier for immediate action(Q-2-011)

Pass Stock

002

Set-up parameter sheet

Progressive auto lathe

Meddium Risk

First piece inspection record

First piece inspection

Fail

Adjust machine

Pass

003

Heat treatment parameter sheet

Heat treatment process Pass

Fail

If defected occur,must be rework;if more once must be reject

Meddium Risk

004

Electroplating parameter sheet

Plating process(including hydrogen embrittlement relief)

Fail

adjust machine and rework

Meddium Risk

Pass

005

Inspection instruction

IQC inspection after plating

Fail

scrap/sort(Q-2-011)

Meddium Risk

Pass

100% insepction

006

Inspection Inspection instruction instruction

FQC inspection after plating

Fail

return for 100% inspectiont (Q-2-002)

Meddium Risk

Pass

007

Packing

Low Risk

008

Stock

Low Risk

LEGEND

Pass or Fail Quality FMQAI-019-F1.01

Action Stock

IP MRA IPQC PNC

Inspection Plan Material Review Action In-Process Quality Control Production Non-Conformance

Page 20 of 32

Documents

FMQAI-019-F1.01

Page 21 of 32

Process Management Plan

Doc No: PMP-S26-00101
Part Name: S26 FAN FIX BRKT STANDOFF Part Number: FGN00004996-100 Revision: 02 QA Manager: Liu yue Jin

Prepared by Li Wan
Building XXX Customer S.Q.E. Hardy wu Revision Date Q.A. Production Program

Approvals
Name zheng Hong chao Lian You yi Liu yue Jin Revision Number Date 1/10/05 1/10/05 1/10/05 Eff. Date A. Rec Insp

Control Location
F. Final Inspection G. Out of Box Audit H. Tool B. Material Receipt C. Setup Approval D. In Process E. Last Piece Notes Methods Analysis Methods

Abbreviations
RI - Receiving Inspection OBA - Out of Box Audit OBE - Out of Box Experience DMR - Defective Material Report 2X/S - Two Times per Shift 1X/S - One Time per Shift 1X/H - One Time per Hour Reaction If Out of Control Control Location

3/8/2004
Process Parameters Characteristics Product Characteristic Loc. / Desig.

01
Product Critical Characteristics

3/8/2004
Measurement Method Sample Size(pcs) Frequency Cpk

No.

Phase of Production

Process Flow Machine, Device, Jig

Tools For Manufacturing

Chart No.

OPERATION:RAW MATERIAL RECEIVING INSPECTION 1 Drawing note #3 Material type C12L14 low carbon steel 2500~2520MM 6.35 +0.1/-0.1MM 84~93HRB No rust or damage Certs requireed Certificates N/A Sampling plan Sampling plan Sampling plan Sampling plan N/A Each lot Visual N/A Request raw material supplier to perform on-site investigation; if still failed, RTV this batch, and Issue SCAR report to supplier for immediate action. B

2 3 4 5 6

Coil length Drawing Drawing Rust and visual Certificates

Coil length Material thickness Material hardness Rust and visual Certificates

Tapeline Micrometer Hardness tester Visual Visual

Each lot Each lot Each lot Each lot Each lot

Measure Measure Measure Visual Visual

N/A N/A N/A N/A N/A

B B B B B

Receive inspection

Caliper,micrometer,hardness tester

OPERATION:AUTO LATHE SET-UP AND IN-PROCESS INSPECTION 1 2 3 Progressive auto lathe setup/run produce 4 G-1515 auto lathe 5 6 7 8 Drawing Drawing Drawing Drawing Diameter Dimension Dimension Thread 5.9-0.02/-0.08MM 0.45+0.05/-0MM 5.5+0.02/-0.05 #6-32 Caliper Micrometer Projector Thread Guage ( GO OR NO GO) 30 pcs Refer to SOP First piece inspection Cosmetic Drawing N/A N/A Cosmetic Length N/A Per in-process inspection items No gloss,burr ,scratch 5.2+0.02/-0.05MM Visual Fixture/Visual/HG Visual Caliper one time 1 SHOT Per Shift Each set-up Once per 2 hous Once per 2 hous Once per 2 hous Once per 2 hous Once per 2 hous Once per 2 hous PER SOP PER SOP Visual Measure Measure Measure Measure Measure N/A N/A N/A N/A N/A N/A N/A N/A If defect occur,technician must adjust the lathe or stop lathe running then operator 100% inspection , Advise lathe setter correct and audit parts C,D C,D C,D C,D C,D C,D C,D C,D

OPERATION:HEAT TREATMENT 1 let oil out of standoff, after cleanup about 10 minutes by kerosene Cleanout N/A N/A N/A N/A N/A N/A N/A A,D

FMQAI-019-F2.01

Page 22 of 32

No.

Phase of Production

Machine, Device, Jig

Tools For Manufacturing

Chart No.

Process Parameters

Product Characteristic Loc. / Desig.

Product Critical Characteristics

Measurement Method

Sample Size(pcs) Frequency

Analysis Methods

Cpk

Reaction If Out of Control

Control Location

1.temperature between 870880, permeate carbon time is about 45~50 minutes; 2.Adjust the steel band`s rotate speed,request the rotate speed is 550 rorates/1 hour 3.toluene flux 0.61ml/minute

permeate carbon

hardness HV 500~600

Hardness tester

2 pcs

each lot

PER SOP

N/A

If defected occer ,must be rework

A,D

Heat treatment process

Heat equipment 3

The oil trough is temperature 65+/-3,quench time is about 7~8 minutes

Quench

temperature and time control

Visual

Once

each lot

Hongye InProcess inspection record

N/A

If defected occer ,must be rework

A,D

1.Backfire time is about 90 minutes. 2.Backfire furnace temperature 45010,

backfire

Case hardness meet sepc. HV:250-350 and core hardness: HRC 23 MAX

Hardness tester

5 pcs

each lot

Ref SOP

N/A

If defected occer ,must be rework

A,D

hardness

hardness test after backfire

Case hardness HV:250-350 core hardness: HRC 23 MAX

Hardness tester

5 pcs

each lot

Ref SOP

N/A

If defected occer ,must be rework

A,D

OPERATION: PLATING
1 Include: 1. Rubbing degrease: natural temperature, time 20~25 minutes 2. Electrolysis degrease: temperature between 50~60, time 15~20 minute; water Hydrochloric acid concentration is about 30% water NOTE #9 temperature 80, more than 2 hours temperature 190, 3 hours within 4 hours after plating N/A N/A white temperature 60-80, 5-10 minutes temperature 80, more than 2 hours N/A Receiving inspection NO BURR,SCRATCH Visual

Sampling plan

AQL (II) 0.65

Visual

N/A

return to supplier

A,D

Degrease

temperature and time control no smudginess, inclusion N/A

Visual

once

each lot

Visual

N/A

ADJUST MACHINE

A,D

3 4 5 4 Plating process Plating machine 6 7 8 9 10 11 12 13

First Cleanout First Activation

Visual Visual Visual Visual Visual Visual Visual Visual

once once once 100% 100% once once once 100% 100% Sampling plan

each lot each lot each lot EVERY PIECE EVERY PIECE each lot each lot each lot EVERY PIECE EVERY PIECE AQL 0.65

Visual Visual Visual Visual Visual Visual Visual Visual Visual Visual Visual /Measure

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

rework rework rework rework Rwork Rework N/A rework rework N/A N/A

A,D A,D A,D A,D A,D A,D A,D A,D A,D A,D A,D

no smudginess, Second Cleanout inclusion natural temperature Plating 45 minutes temperature and time First baking control Hydrogen enbrittlement temperature and time relief control refrigeration Second Activation Pigmentation Second drying Comstic and film thickness inspection N/A N/A

No Visual Discoloration,Gloss temperature and time Visual control No Discoloration,Gloss Visual /Film film thickness 3~5m thickness tester

OPERATION: IQC INSPECTION AFTER PLATING

1 5 IQC inspection after plating Visual Cosmetic Cosmetic No plating fall off,speckle, no discoloration Visual 100% Every piece Visual N/A If defected rate out of AQL, return to plating supplier, if defect rate within AQL,sorting out defective parts F

FMQAI-019-F2.01

Page 23 of 32

No. 5

IQC inspection after Phase of Production plating

Machine, Device, Jig Visual Tools For Manufacturing

Chart No. 2

Process Parameters outgoing inspection report from plating supplier

Product Characteristic Loc. / Desig. Out going report

Product Critical Characteristics #6-32

Measurement Method Thread Guage ( GO OR NO GO)

Sample Size(pcs) Sampling plan 105E Frequency AQL 0.65

Analysis Methods MEASURE

Cpk

Reaction If Out of Control If GO or NO GO test fail, then inspector 100% inspection. If defected rate out of AQL, return to plating supplier, if defect rate within AQL,sorting out defective parts If defected rate out of AQL, return to plating supplier, if defect rate within AQL,sorting out defective parts If defected occur, inspector must 100% inspection If defected occur, then inspector must 100% inspection If defected occur, then inspector must 100% inspection If hardness out of spec second, the lot must scrap immediate. If defected occur first, the lot return to supplier to rework. If hardness out of spec second, the lot must scrap immediate. If defected occur first, the lot return to supplier to rework. Scrap If GO or NO GO test fail, then inspector 100% inspection. Retrain operator on packaing procedure Retrain operator on packaing procedure Retrain operator on packaing procedure Retrain operator on transfer procedure

Control Location F

N/A

OPERATION: 100% INSPECTION & FINAL INSPECTION

1 Cosmetic Cosmetic No plating fall off,speckle Visual 100% Every piece Visual N/A F

White Zinc

Color

No Discolortion,Gloss

Visual

Sampling plan 105E

Every piece

Visual

N/A

drawing

Length

5.2+0.05/-0.05MM

Caliper

Sampling plan 106E Sampling plan 105E Sampling plan 106E

AQL 0.65

Measure

N/A

drawing

Diameter

5.9+0/-0.08MM

Caliper

AQL 0.65

Measure

N/A

100% inspection & Caliper ,micrometer,hardness final inspection tester

drawing

Diameter

0.45+0.05/-0MM

Micrometer

AQL 0.65

Measure

N/A

Drawing notes #1

Case Hardness

HV:250-350

Hardness tester

5 PCS

each lot

Measure

N/A

Drawing notes #1

Core Hardness

HRC 23 MAX

Hardness tester

5 PCS

each lot

Measure

N/A

8 9

Drawing notes #4 drawing

Troque force test THREAD

20 kgf/cm MIN #6-32

Torque force tester Thread Guage ( GO OR NO GO)

5 PCS Sampling plan 106E

each lot AQL 0.65

Measure Measure

N/A N/A

F F

OPERATION: PACKAGING
1 7 Packaging N/A 2 3 Quantity Material Methods Quantity Material Methods PER SOP PER SOP PER SOP Visual Visual Visual 100% 100% 100% Every piece Every piece Every piece Pack inspection Pack inspection Pack inspection N/A N/A N/A D D D

OPERATION:STOCK
8 Move next process or stock 1 Handling Handling PER SOP Visual one time/per shift Each lot PER SOP N/A D

END

FMQAI-019-F2.01

Page 24 of 32

Copy of customer Print with Supplier Defined Item Numbers

Part Number: FGN00004996-100 Part Description: S26 FAN FIX BRKT STANDOFF Part Revision: 02

Supplier : XXX Submission No : FGN00004996-100-DGHM-001 Material Spec : 12L14

Submission Date: Cavity / Tool # :

1/10/2005 N/A

7 3

25 of 32

Copy of supplier Print with Supplier Defined Item Numbers

Part Number: FGN00004996-100 Part Description: S26 FAN FIX BRKT STANDOFF Part Revision: 02

Supplier : Submission No : Material Spec :

XXX FGN00004996-100-DGHM-001 12L14

Submission Date: Cavity / Tool # :

1/10/2005 N/A

26 of 32

27 of 32

Copy of Material Certification

Part Number: FGN00004996-100 Part Description: S26 FAN FIX BRKT STANDOFF Part Revision: 02

Supplier : Submission No : Material Spec :

XXX FGN00004996-100-DGHM-001 12L14

Submission Date: Cavity / Tool # :

1/10/2005 N/A

1 of 1

1 of 1