15 Electric Motor Ac DC

GS series and DURAPULSE AC Drives
Section 13
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Section 14
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General Purpose Motors, Inverter Duty Motors, Worm Gearboxes, DC Motors

Section 15
Steppers and Servos

Section 16
Volume 14
w w w. a u to m at i o n d i re c t . c o m / m oto rs
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2-year warranty on all IronHorse motors!
1200 RPM, 1800 RPM, and 3600 RPM Premium Efficiency motors, starting at <--->
Meets or exceeds Premium Efficiency standards Cast iron frame has ribbed design for maximum cooling NSK/NTN/SKF brand premium quality ball or roller bearings
* See Terms and Conditions for details and restrictions
AC T-Frame, Premium Efficiency, cast Iron, Industrial Duty, three-phase, 208-230/460 Volt up to 200 hp**, TEFC enclosure
AC TC-Frame (C-Face), Premium Efficiency, Cast Iron, Industrial Duty, three-phase, 208-230/460 Volt up to 100 hp, TEFC enclosure
cCSAus certified, CE Inverter ratings: 10:1 (variable torque); 4:1 (constant torque) Available in 1200, 1800, and 3600 rpm, electrically reversible Two year warranty
General purpose AC and DC motors in the most popular sizes

**We offer up to 300HP High Efficiency motors
Maintenance free bearings (10 hp and below) V-ring shaft seals on drive end and on opposite drive end Class F insulation Class I, Div 2 hazardous locations
AC 56C Frame Rolled Steel single-phase, 115/208-230 Volt 0.33 - 1.5 hp, TEFC enclosure
Capacitor start (1.5hp is also capacitor run) 1800 RPM, electrically reversible Removable bolt on - bolt off base
AC Motors starting at
<--->
begin on page 15-8
Industrial gauge steel motor frame and base Class F insulation
AC 56C Frame Rolled Steel three-phase, 56C Stainless Steel three-phase, 208-230/460 Volt 0.33 to 2 hp, TEFC Enclosure
Stainless Steel motors 1800 or 3600 RPM, electrically reversible designed for IP56 Removable bolt on - bolt off washdown applications! base (rolled steel) Case, JBox and fan Welded base or round body (stainless steel) shroud are made of 304 stainless and the Industrial gauge motor frames and bases shaft is 303 stainless. Class F insulation
DC Motors starting at
<--->
begin on page 15-4
DC 56C Frame Permanent Magnet DC motors with rolled steel frames, flange mount and removable mounting bases; 0.33 to 2 hp, TENV or TEFC Enclosure
Rolled steel frame /cast aluminum end bells Large brushes for longer brush life Compatible with SCR (thyristor) DC drives 1800 RPM Easy access to DC motor brushes (DC motors ship with one set of brushes installed and one set of spare brushes in the box)
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Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox
The Marathon Electric motor lines have been carefully selected to be performancematched with the DURApulse and GS series AC drives. The inverter duty offering includes MicroMaxTM, Black Max, Blue Max 2000 and Blue Chip XRI models ranging from hp to 100 hp, that feature dual 230/460 and 575 VAC voltages and base speeds of 1,200 or 1,800 RPM. Factory-mounted encoders are available on select models. Marathon Electrics NEMA Premium Efficiency XRI series motors, from 1 to 10 hp, are compliant with the Energy Independence and Security Act of 2007, giving you both a low purchase price and long-term energy savings.
Inverter-duty AC motors up to 100 hp
<--->
starting at
*We stock hundreds of Marathon motors at AutomationDirect for immediate shipment. Other models are shipped direct from Marathon. Check our Web site for stocking location and availability.
Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools
Motor slide bases are used to accurately and easily position your motor. Available in sizes from NEMA 56 - NEMA 449T, you can use these bases to mount all IronHorse or Marathon motors. See the motor and base selection chart on page 15-48.
Motor Bases
<--->
starting at
Constant torque operation from 0 to base speed (TENV ratings) Constant torque operation from 1/20 speed to base speed (TEFC ratings) Constant horsepower to twice base speed (RPM) Class H insulation with CR200 (corona-resistant) magnet wire
MicroMaxTM
Blue Max 2000
Class H MAX GUARD insulation system Constant torque operation from 0 to base speed on vector drive, including TEFC Constant horsepower operation to 1.5 times base RPM Optional factory-installed encoder available
Black Max
Class F MAX GUARD insulation system Constant torque operation from 0 to base speed on vector drive Constant horsepower operation to twice base RPM Optional factory-installed encoder available
Blue Chip XRI

Meets or exceeds NEMA Premium Efficiency ratings Inverter duty 10:1 variable torque and constant torque 1.15 service factor on sinewave; 1.0 service factor on IGBT power
IronHorse worm gearboxes

Three output types: Dual Shaft, Right Hand Shaft and Hollow Shaft Four frame sizes: 1.75", 2.06", 2.37", 2.62" Six ratios: 5:1, 10:1, 15:1, 20:1, 40:1, 60:1
IronHorse gearboxes utilize C-face mounting interfaces for C-face motors Worm gear reducer mounting bases are also available for ease of installation
<--->
starting at
Pneumatics Safety Appendix Product Index Part # Index Volume 14
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IronHorse Permanent Magnet DC Motors (SCR Rated) Model Overview

IronHorse DC motors are designed for use on unfiltered SCR (Thyristor) type rectified AC input. They may also be used with PWM (pulse width modulated) type DC adjustable speed drives. The IronHorse line of DC motors features: TENV or TEFC 56C-frame DC motors with rolled steel frames, flange mount and removable mounting bases; 0.33 - 2hp Replacement brush sets STABLE motor slide bases for adjustable mounting of NEMA motors from 56 - 449T Input power of 115 or 230 volts rectified AC can be used with an appropriate SCR drive Linear speed/torque characteristics over entire speed range High starting torque for heavy load applications Capable of dynamic braking for faster stops Reversible rotation Simple two-lead connection IronHorse motors are manufactured by a leading motor supplier with over 20 years experience delivering high-quality motors to the demanding U.S. market. Our supplier produces MT PM - 1P5 - 1 M 18 motors in an ISO9001 facility which tests the motors during production and after final assembly. This is how we can stand behind our IronHorse motors with a two-year warranty.
IronHorse Part Number Explanation

Optional Identifier Nominal RPM
12: 1200 rpm 18: 1800 rpm 36: 3600 rpm C: C-face cast iron motor
Voltage Class (multiple letters possible)

A: 115 VAC B: 208-230 VAC D: 460 VAC L: 90 VDC M: 180 VDC 1: Single phase 3: Three phase P: Decimal Point # left of P: Rated full hp # right of P: Rated fractional hp
Phase
Rated Horsepower
Motor type
A: Motor Accessory AP: Motor Accessory for Premium efficiency motor C: AC EPAct motor with Cast iron frame CP: AC Premium efficiency motor with Cast iron frame R: AC Motor w Rolled steel frame PM: DC Permanent Magnet
IronHorse Motors Series Designation

NOT EXIST AS ACTUAL PARTS.
Features
MTPM-P33-1L18
NOTE THAT SOME POSSIBLE PART NUMBER COMBINATIONS MAY PLEASE CHECK ACTUAL AVAILABLE PART NUMBERS BEFORE ORDERING.
MTPM-P75-1L18
Applications
MTPM-1P5-1M18
Available in TENV or TEFC depending on model NEMA 56C flange mount Rolled steel shell frame / cast aluminum end bell Removable base Space-saving design Large brushes for longer brush life Easy access to DC motor brushes (DC motors ship with one set of brushes installed and one set of spare brushes in the box) Large easy-to-wire junction box with rubber gasket Heavy duty oversized ball bearings High tensile strength steel shaft Large easy to read nameplate Electrically reversible Class F winding insulatio Service Factor: 1.0 Two year warranty cCSAus certified, CE
Conveyors Turntables Where adjustable speed and constant torque are required When dynamic braking and reversing capabilities are needed
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IronHorse DC Motors
Part Number MTPM-P33-1L18 MTPM-P50-1L18 MTPM-P75-1L18 MTPM-001-1L18 MTPM-1P5-1L18 MTPM-P33-1M18 MTPM-P50-1M18 MTPM-P75-1M18 MTPM-001-1M18 MTPM-1P5-1M18 MTPM-002-1M18 Price
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->
56C Frame TEFC/TENV Motors DC 0.33 to 2 hp

Motor Specifications DC 56C Frame Motors 1800 RPM
NEMA F.L. HP Base Armature Housing Frame Service Amps RPM Voltage Factor
1/3 1/2 3/4 1 1-1/2 1/3 1/2 3/4 1 1-1/2 2 180 VDC TEFC 1800 TENV 90 VDC TEFC 56C flange mount TENV 3.5 5.2 7.8 10.4 15.4 1.0 1.75 2.6 3.9 5.2 7.7 9.8
Company Information Systems Overview Programmable Controllers
Weight (lb)
17.70 20.74 25.30 28.36 34.97 17.60 20.74 25.58 28.32 35.70 61.95
Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process
Note: Please review the AutomationDirect Terms & Conditions for warranty and service on this product.
Performance Data DC 56C Frame Motors 1800 RPM

Armature Voltage Overall Speed Range Form Factor * Base / Type Paint Color Mounting Ball Bearings DE ODE Bearing Bearing Efficiency (%)
79 80 81 40C 1.35 (104F) F 6203 6203 Top Junction 90-1800 Keyed Mounted Box RPM 0-2000 Rigid Gray RPM Removable 79 80 81 85
Part Number
HP
Full Load
0.97 1.46
MTPM-P33-1L18 MTPM-P50-1L18 MTPM-P75-1L18 MTPM-001-1L18 MTPM-1P5-1L18 MTPM-P33-1M18 MTPM-P50-1M18 MTPM-P75-1M18 MTPM-001-1M18 MTPM-1P5-1M18 MTPM-002-1M18
1/3 1/2 3/4 1 1-1/2 1/3 1/2 3/4 1 1-1/2 2 180 VDC 90 VDC
2.19 2.92 4.38 0.97 1.46 2.19 2.92 4.38 5.84
Shaft
Torque (lbft)
Constant Torque Speed Range
Insulation Class
Ambient Temp.
Wire / Housing
Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
Form factor is the ratio of Irms to Idc, and it indicates how close the driving voltage is to pure DC. The form factor for a DC battery is 1.0. The higher the form factor is above 1.0, the more it deviates from pure DC. The Form Factor Table shows examples of commonly used voltages.
The voltage used to power a permanent magnet (PM) DC motor is not pure DC; it is derived by rectifying a supplied AC voltage. The resulting DC voltage has a ripple that is related to the frequency of the AC input.
Form Factor
* See additional information in Form Factor Table.
Operating Ironhorse PMDC motors with DC voltages with form factors higher than 1.35 can result in premature brush failure and excessive motor heating.
Form Factor Table

Form Factor
1.0 1.05 1.35 1.9
DC Voltage Source
Battery (pure DC) Pulse width modulation (PWM) Full wave rectification (single phase) * Half wave rectification (single phase) **
Form factor should not exceed 1.35 for continuous operation. Half wave rectification is not recommended, as it drastically increases form factor.
* Most Common DC Drive for Applications 0.33 2hp. ** Not Recommended.
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IronHorse DC Motors
56C Frame TENV DC Motors 0.33 to 0.5 hp Dimensions
56C Frame TEFC DC Motors - 0.75 to 1.5 hp - Dimensions
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IronHorse DC Motors
Dimensions = inches [mm]
56C Frame TEFC DC Motors 2 hp Dimensions
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
56C Frame Motors DC 0.33 to 2 hp Accessories

Brushes commutate the incoming current in a DC motor. All IronHorse PMDC motors are shipped with a set of brushes in the motor. An extra set of brushes is included in the box. The brushes below can be ordered for spare.
DC motor brushes
IronHorse DC brushes should be changed at a maximum interval of 2500 hours motor runtime. When changing brushes, always change them as a set (never change only one brush).
DC Motor Accessories
Part Number MTPM-BRUSH-1 MTPM-BRUSH-2 MTPM-BRUSH-3 Price
<---> <---> <--->
Description
Brushes with springs, one set of 2 Brushes with springs, one set of 2 Brushes with springs, one set of 2
Applicable Motor Type
Rated Voltage
90 VDC 180 VDC
Motor HP
0.331 hp 1.52 hp 1.5 hp
Brush Materials
Dimension LxWxH
0.75 in x 0.27 in x 0.70 in 19 mm x 6.9 mm x 18 mm
IronHorse MTPM
180 VDC 90 VDC
Resin class Graphite
0.71 in x 0.49 in x 0.70 in 18 mm x 12 mm x 18 mm 0.73 in x 0.35 in x 0.63 in 19 mm x 8.9 mm x 16 mm
All IronHorse DC motors ship with one set of brushes installed and one extra set in the box.
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PLCs HMI Drives Motors Sensors Wire Tools Relays Fuses Enclosures Pilot Devices Pneumatics Safety and much more...
For over 17 years, weve been helping customers turn a profit by keeping costs down and quality up Since our beginning in 1994, as PLCDirect, our number one objective
has been to deliver quality products at a practical price. We try extra hard, especially during these tough economic times when many companies are faced with tighter operating budgets. Our customers recognize that by using a good product at a great price, taking advantage of #1 rated service, and receiving the fastest delivery possible, they can rely on AUTOMATIONDIRECT to help with their bottom line. Its pretty simple. Give people what you promise and they will come back for more.
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AutomationDirect AC Motors Selection Overview

EPAct (1992)
EPAct, High and Premium Efficiency What does it all mean?
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders
In 1992, the U.S. Congress passed legislation requiring that general purpose Design A & B motors meet minimum efficiency requirements, and this legislation was called the Energy Policy Act of 1992. Previously, there had been no U.S. standards set forth for motor energy efficiency. Since 1997 (when EPAct 92 was first enforced), two-, four-, and six-pole general purpose Design A & B motors had to meet EPAct guidelines. Since then, most general purpose motors manufactured and/or sold in the U.S. have met these requirements.
In December 2010, a new level of energy efficiency mandate went into effect. The Energy Independence and Security Act of 2007 mandated that all AC industrial motors as described below must meet Premium Efficiency standards. The NEMA trade group was instrumental in getting this legislation passed, so many people refer to the high efficiency motors by their nickname NEMA Premium. All applicable motors manufactured or imported into the U.S. after December 2010 must meet the Premium Efficiency guidelines.
Premium Efficiency (EISA 2007)
Motors Covered Under EISA 2007 (Premium Efficiency Mandate)

Included must meet the new Premium Efficiency standards Industrial AC electric squirrel-cage general-purpose motors as follows:
Single speed; Polyphase; 1200 hp with 3-digit frame sizes; 2, 4, & 6 pole (3600, 1800, & 1200 rpm); NEMA design A & B (including IEC equivalent); Continuous rated
Not Included in Premium Efficiency standards, but must now meet EPAct standards:
JM; JP; Round body (footless); 201500 hp; Fire pump; U-frame; Design C; 8-pole
Certain motors (Inverter/Vector Duty, NEMA design D, etc.) are not covered by EISA 2007. For full text, visit www.energy.senate.gov and click ENERGY INDEPENDENCE & SECURITY ACT OF 2007.
Nominal Full-Load Efficiency Standards Comparisons (%)

Enclosed Electric Motors, Random Wound, 60 Hz, 600V or Less Motor HP
1 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200
Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
1200 rpm [6-pole] EPAct

80.0 85.5 86.5 87.5 87.5 89.5 89.5 90.2 90.2 91.7 91.7 93.0 93.0 93.6 93.6 94.1 94.1 95.0 95.0

82.5 84.0 84.0 87.5 87.5 89.5 89.5 91.0 91.0 92.4 92.4 93.0 93.0 93.6 94.1 94.5 94.5 95.0 95.0

75.5 82.5 84.0 85.5 87.5 88.5 89.5 90.2 90.2 91.0 91.0 91.7 92.4 93.0 93.0 93.6 94.5 94.5 95.0
Premium Efficiency
82.5 87.5 88.5 89.5 89.5 91.0 91.0 91.7 91.7 93.0 93.0 94.1 94.1 94.5 94.5 95.0 95.0 95.8 95.8
Premium Efficiency
85.5 86.5 86.5 89.5 89.5 91.7 91.7 92.4 93.0 93.6 93.6 94.1 94.5 95.0 95.4 95.4 95.4 95.8 96.2
Premium Efficiency
77.0 84.0 85.5 86.5 88.5 89.5 90.2 91.0 91.0 91.7 91.7 92.4 93.0 93.6 93.6 94.1 95.0 95.0 95.4
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General purpose or inverter-duty motor?

General purpose motors have been around for many years. They are the workhorse of almost every industry. An inverterduty motor is a much newer concept that was necessary as general purpose motors began to be driven by VFDs (inverters or AC drives). An inverter duty motor can withstand the higher voltage spikes produced by all VFDs (amplified at longer cable lengths) and can run at very slow speeds without overheating. This performance comes at a cost: inverter-duty motors can be much more expensive than general purpose motors. Guidelines for choosing an IronHorse general purpose motor vs. an inverter-duty motor are given below. If your application falls within the guidelines below, there is no need to apply an inverterduty motor.
AutomationDirect AC Motors Selection Overview

How to choose a general purpose motor vs. an inverter-duty motor
Some things to watch out for: A VFD-driven general purpose motor can overheat if it is run too slowly. (Motors can get hot if theyre run slower than their rated speed.) Since most general purpose motors cool themselves with shaft-mounted fans, if the motor overheats, bearing and insulation life will be reduced. Therefore there are minimum speed requirements for all motors.
across-the-line contactors and starters. The electricity sent to the motor was a very clean sine wave at 60Hz. Noise and voltage peaks were relatively small. However, there were drawbacks: they only ran electrically at one speed (speed reduction was usually handled by gearboxes or some other, usually inefficient, mechanical means) and they had an inrush of electrical current (when the motor was first turned on) that was usually 5 to 6 times the normal current that the motor would consume. The speed reduction apparatus was expensive and bulky, and the inrush would wreak havoc with power systems and loading (imagine an air conditioning system in an old house - when the compressor would kick on, the lights would dim; now imagine the same circumstances with a motor the size of a small car). Note: The following discussion applies only to 3-phase motors.
Background: For many years, AC motors were driven by
NOTE: Marathon inverter-duty motors have limitations as well. Please see the Marathon section for more details.
The voltage chopping that occurs in the drive actually sends highvoltage spikes (at the DC bus level) down the wire to the motor. If the system contains long cabling, there are actually instances where a reflected wave occurs at the motor. The reflected wave can effectively double the voltage on the wire. This can lead to premature failure of the motor insulation. Long cable lengths between the motor and drive increase the harmful effects of the reflected wave, as do high chopping frequencies (listed in drive Figure 2 manuals as carrier frequencies). Line reactors, 1:1 transformers placed at the output of the drive, can help reduce the voltage spikes going from the drive to the motor. Line reactors are used in many instances when the motor is located far from the drive [see Figure 2].
Drives were introduced to allow the speed of these motors to be changed while running and to lessen the inrush current when the drive first starts up. To do this, the drive takes the incoming 60Hz AC power and rectifies it to a DC voltage (every drive has a DC bus that is around 1.414 (sqrt of 2) * incoming AC Line Voltage). Figure 1
Enter the VFDs (variable frequency drives):
In summary, general purpose motors can be run with drives in many applications; however inverter-duty motors are designed to handle much lower speeds without overheating and they are capable of withstanding higher voltage spikes without their insulation failing. With the increased performance comes an increase in cost. This additional cost can be worth it if you need greater performance. The considerations for applying IronHorse motors are given below.
Heat considerations
IronHorse speed ratio For an 1800 RPM motor, minimum IronHorse speed is:
5:1 (EPAct motors) Variable Torque applications (fans, centrifugal pumps, etc.) 10:1 (PE motors)
Constant Torque Applications (conveyors, extruders, etc.)
1800/5 = 360RPM 1800/5 = 180RPM

1800/2 = 900RPM 1800/4 = 450RPM
2:1 (EPAct motors) 4:1 (PE motors)
Voltage Spike considerations

This DC voltage is then chopped by power transistors at very high frequencies to simulate a sine wave that is sent to the motor [see Figure 1]. By converting the incoming power to DC and then reconverting it to AC, the drive can vary its output voltage and output frequency, thus varying the speed of a motor. Everything sounds great, right? We get to control the frequency and voltage going out to the motor, thus controlling its speed.
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Max cable distance from drive to IronHorse motor
Max cable distance with a 3% line reactor between drive and IronHorse motor
For use with 230V and 460V VFDs*

* Up to 6kHz carrier frequency
125 ft
250 ft
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IronHorse General Purpose AC Motors

Using IronHorse General Purpose Motors with AC Drives
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters
General purpose AC induction motors are typically controlled by across-the-line starters, i.e. contactors, manual motor starters, etc. However, three-phase general purpose motors can also be controlled by AC drives under certain conditions. (Single-phase AC motors cannot be controlled by typical three-phase AC drives.) Across-the-line control applies full voltage to the motor at startup, and has several disadvantages. High inrush current - startup inrush current is typically 5-6 times the normal motor full load current, and can significantly increase utility bills. Inability to change speeds - the motor runs only at its rated speed. Inefficiency in some applications - fan and pump applications require ON/OFF control or valves/dampers to control flow. Contact maintenance - arcing caused by high inrush and breaking currents significantly reduce the motor starters life span. Many applications can use AC drive control for three-phase AC induction motors, which has several advantages: Lower inrush current at motor startup Ability to change motor speed Greater efficiency in some applications. - fan and pump applications can use the AC drive to provide both motor control and flow control. The drive can control the flow by varying the motor speed, and therefore eliminate the need for inefficient valves/dampers. Solid state power delivery; minimal maintenance. NOTE: AC drive (VFD) control is applicable only for three-phase AC motors (three-phase AC drives cannot be used to control single-phase motors)
AC drive motor control vs. across-the-line motor control
Drive
Reactor
Fan-cooled motors are designed to provide sufficient insulation cooling when the motors run at rated speed. The cooling ability of fans is reduced when motors run at lower speeds, and the insulation in general purpose motors is not designed for this condition. Therefore, there are limitations on how slowly general purpose motors can be continuously run without prematurely causing motor insulation failure. Constant Torque (CT) Applications PE motors: 4:1 (1/4 rated speed) EPAct motors: 2:1 (1/2 rated speed) The CT minimum continuous speed for an IronHorse general purpose motor is either one quarter or one half of its rated speed, as shown in the motor Performance Data tables. (Constant torque loads require the same amount of torque from the motor regardless of speed; e.g., conveyors, cranes, machine tools.) Variable Torque (VT) Applications PE motors: 10:1 (1/10 rated speed) EPAct motors: 5:1 (1/5 rated speed) The VT minimum continuous speed for an IronHorse general purpose motor is either one tenth or one fifth of its rated speed, as shown in the motor Performance Data tables. (Variable torque loads require less torque at lower speeds, resulting in less heat generated by the motor; e.g., fans, centrifugal pumps.)
1. Heat considerations for AC drive control
General purpose AC induction motors are not designed specifically for use with AC drives, so there are three major considerations for AC drive control of three-phase general purpose motors:
Motor
Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
If your application requires motors to run at speeds below those described above, use our Marathon inverter duty motors. Inverter duty motors can run fully loaded at very low speeds without being damaged by overheating.
If your application requires cable lengths longer than those described above, please use our Marathon inverter-duty motors.
All AC drives cause large voltage spikes between the drive and the motor, and long cable distances increase these spikes even more. Therefore, there are maximum cable lengths that can be run between the drive and the motor. Line (load) reactors can be installed near the drive output to reduce the voltage spikes. 230V and 460V Without Reactor 125 ft maximum cable length between drive and motor 230V and 460V With Reactor 250 ft maximum cable length between drive and motor
2. Voltage spike considerations for AC drive control
3. Carrier frequency limitation for AC drive control

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The AC Drive carrier frequency should be set to 6kHz or less.
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AC Motor Selection IronHorse Three Phase General Purpose Motors

Characteristics IronHorse General Purpose Motor Selection 1-Phase 56C Frame 3-Phase 56C Frame 3-Phase 56C Frame Rolled Steel Rolled Steel Stainless Steel
Electrical Characteristics Horsepower range Base speed (# Poles) Standard Voltage Phase / Base Frequency (Hz) Service Factor Design Code (NEMA) Insulation Class Insulation System Duty Cycle Thermal protection Mechanical Characteristics Frame size (mounting) Enclosure Frame material End bracket material Conduit box material Fan guard material Fan material Lead termination Standard mounting Drive end shaft slinger Paint Bearings Grease Standard conduit box assembly position Constant Torque speed range Variable Torque speed range Constant Horsepower speed range Temperature rise Encoder provisions Agency listings Warranty*
*See Terms and Conditions for motor warranty explanation. 1) For warranty on IronHorse motors below 50 hp, warranty service can be arranged through AutomationDirect. 2) For warranty on IronHorse motors 50 hp and above, motors must be inspected by a local EASA motor repair or service center; (see AutomationDirect Terms & Conditions).
3-Phase Cast Iron T & TC Frames

PE: 1200(T); 1100(TC) EPAct: 250300(T) 1200(6), 1800 (4), 3600(2) 208-230/460 (250 & 300 hp 460V only)
1/3 1-1/2 1800 (4) 115/208-230 1 / 60 1.15
1/3 2 1800 (4), 3600 (2) 208-230/460 3 / 60 1.15 (line) ; 1.0 (drive) B F dip & bake continuous none double dip & bake
EPAct: double dip & bake PE: VPI
56C TEFC rolled steel frame; aluminum end bell aluminum steel steel plastic 304 stainless steel 304 stainless steel 304 stainless steel 304 stainless steel heat-resistant polyethylene conduit box C-Face with Removable Rigid Base C-Face with Removable Rigid Base yes black ball Exxon Polyrex EM Exxon Polyrex EM F1 Korschun lithium-based n/a C-Face with Rigid Base C-Face with Round Body
143T/TC - 405TC/449T TEFC cast iron cast iron cast iron steel plastic (143T/TC - 445/7T) aluminum (449T) Rigid Base (C-Flange kit available EPAct) C-Face with Rigid Base (1-100 hp) EPAct: epoxy primer / synthetic alkyd enamel PE: polyurethane enamel 1-75 hp: ball 100-300 hp: roller Exxon Polyrex EM F1 (some sizes reversible to F2)
Performance Characteristics
n/a n/a n/a 2:1 5:1 1.5:1 B none 2:1 (EPAct) 4:1 (Premium Efficiency) 5:1 (EPAct) 10:1 (Premium Efficiency) 1.5:1
Other Characteristics
CE, cCSAus 2 years cCSAus 1 year CE, cCSAus 2 years
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AC Motor Selection Marathon Three Phase Inverter Duty Motors

Marathon 3-Phase Inverter Duty Motor Selection 3-Phase Characteristic
Horsepower range Base speed (# Poles) Standard Voltage Phase / Base Frequency (Hz) Service Factor Design Code (NEMA) Insulation Class Insulation System Duty Cycle Thermal protection Frame size (mounting) Enclosure Frame material End bracket material Conduit box material Fan guard material Fan material Lead termination Standard mounting Drive end shaft slinger Paint Bearings Grease Standard conduit box assembly position Constant Torque speed range Variable Torque speed range Constant Horsepower speed range Temperature rise Encoder provisions Agency listings Warranty*
*See Terms and Conditions for motor warranty explanation. 1) Marathon warranty service can be arranged through Marathon Electric service centers. See list of service centers on our web site at www.automationdirect.com.
microMAX
1/4 - 10 1800 (4) 230/460 (1/4 hp is 230V only) 1.0 B for 1/4 - 2 hp A for 3 - 10 hp H CR200 magnet wire None
Black Max
1/4 - 30 1800 (4) and 1200 (6) 230/460 and 575
Blue Max
40 - 100 1800 (4) 230/460 3 / 60
NEMA Premium Blue Chip XRI XRI

1 - 10 1200(6),1800(4),3600(2) 208-230/460 15 - 100 1800 (4) 230/460 and 575
Electrical Characteristics
1.0 A F MAX GUARD
1.0 A H
1.15 (line) ; 1.0 (drive) B F CR200 magnet wire None B F
Steppers/ Servos Motor Controls Proximity Sensors
Continuous Class F thermostats
Mechanical Characteristics
56C - 215TC TENV and TEFC Rolled Steel Aluminum Steel Polypropylene Polypropylene Conduit box except Terminal block - 1/4 hp 56C - 286TC TENV Rolled Steel w Al face; Cast Iron Aluminum, Cast Iron Steel None (all ratings TENV) None (all ratings TENV) Conduit box 324T(C)405T(C) TEFC and TEBC Cast Iron Cast Iron Cast Iron Cast Iron Polypropylene Conduit box 56C - 215TC TEFC Rolled Steel Aluminum Steel Plastic Polypropylene Conduit box C-Face with Rigid Base Yes Blue enamel Ball (C3 fit) 254T - 405T TEFC Cast Iron Cast Iron Steel (<326T) Cast Iron (>364T) Polyprop. (<286T) Cast Iron (>324T) Polypropylene Conduit box Rigid Base Yes epoxy paint Ball (C3 fit)
Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
C-Face with Rigid Base C-Face with Rigid Base C-Face with Rigid Base & C-Face Round Body No Black powder-coat; Black enamel Ball (C3 fit) No Black enamel Ball (C3 fit) Yes Blue enamel Ball (C3 fit) Exxon Polyrex EM F3 F1, reversible to F2 F1, reversible to F2
F3
F1
Performance Characteristics
20:1 (TEFC) 1000:1 (TENV) 2:1 B No 1000:1 (TENV) 2:1 (90-120Hz intermittent @50% duty cycle) F Yes 2000:1 (all enclosures) 2:1 F (TEFC) B (TEBC) Yes 10:1 10:1 2:1 F No 20:1 2:1 B No
Other Characteristics
UL Recognized, CSA Certified, and CE Mark 3 years (through Marathon Electric)
Volume 14
e15-13
IronHorse General-Purpose AC Motors Model Overview MTC, MTCP & MTSS ,
Single Phase Rolled Steel 56C Frame
Three-Phase Stainless Steel 56C Round Body
Three-Phase Premium Efficiency Cast Iron T-Frame
Three Phase Rolled Steel 56C Frame
Three-Phase Stainless Steel 56C Rigid Base
Three-Phase Premium Efficiency Cast Iron TC Frame
IronHorse motors are manufactured by leading motor suppliers with over 20 years experience delivering high-quality motors to the demanding U.S. market. Our suppliers produce motors in IS09001 facilities, and test the motors during production and after final assembly. This is how we can stand behind our IronHorse motors with a two-year warranty (one year for Stainless Steel). The IronHorse line of motors includes: TEFC 56C frame single-phase AC motors with rolled steel frames; flange mount and removable mounting feet; 0.331.5 hp TEFC 56C frame three-phase AC motors with rolled steel frames; flange mount and removable mounting feet; 0.332 hp TEFC 56C frame three-phase AC motors with stainless steel frames; flange mount and round bodies or rigid mounting feet; 0.332 hp TEFC T-frame three-phase Premium Efficiency AC motors with cast iron frames and mounting feet; 1200 hp TEFC T-frame three-phase EPAct AC motors with cast iron frames and mounting feet; 250300 hp TEFC TC frame three-phase C-face Premium Efficiency AC motors with cast iron frames and mounting feet; 1100 hp Replacement start and run capacitors available for IronHorse single-phase motors Accessory C-flange kits available for flange mounting of IronHorse three-phase cast iron T-frame Premium Efficiency motors STABLE motor slide bases for adjustable mounting of NEMA motors from 56 - 449T (stainless steel bases not available)
Volume 14
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Rolled Steel 56C Frame Motors (MTR) 0.33 to 2 hp

All sizes totally enclosed, fan cooled Large metal nameplate with easy-to-read wiring diagram Standard NEMA 56C frame
Advanced Energy is North Americas leading independent motor test lab and also the first motor lab to receive NVLAP (National Voluntary Laboratory Accredition Program) compliance for motor efficiency testing through NIST. We comissioned them to put all IronHorse motors through rigorous mechnical and electrical tests to confirm our quality requirements. We were very satisfied with the results, and were sure you will be too!
Independently tested for quality at www.advancedenergy.org
<--->
starting at begin on page 15-13
Motors & Gearbox Steppers/ Servos
Electrically reversible
Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders
Large easy-to-wire junction box with rubber gasket Heavy-duty oversized ball bearings and high-tensile strength steel shaft can start and carry large loads
Heavy gauge industrial strength rolled steel frame and removable base
Single-phase - 115/208-230 Volt, 56C Frame - TEFC Enclosure, 1800 RPM

0.33 to 1.5 hp Electrically reversible Capacitor start Removable bolt-on / bolt-off base Industrial gauge steel motor, frame and base
Three-phase - 208-230/460 Volt, 56C Frame - TEFC Enclosure, 1800 & 3600 RPM
0.33 to 2 hp Electrically reversible Removable bolt-on / bolt-off base Industrial gauge steel motor, frame and base
Volume 14
e15-15
IronHorse Rolled Steel AC Motors

Features
56C Frame TEFC Motors 1-Phase 0.33 to 1.5 hp and 3-Phase 0.33 to 2 hp
Totally Enclosed Fan Cooled (TEFC) enclosure NEMA 56C flange mount Rolled steel shell frame / cast aluminum end bell Removable base / bolt-on/bolt-off mounting feet Steel fan cover Large all-metal capacitor cover with rubber gasket and oversized capacitors (single phase motors only) Large easy-to-wire junction box with rubber gasket Heavy duty oversized ball bearings High tensile strength steel shaft Large all-metal nameplate with easy to read wiring diagram Electrically reversible NEMA design B Class F winding insulation Service Factor: 1.15 across-the-line (1.0 for 3-phase with AC drive) Two year warranty cCSAus certified, CE
Three-Phase
Applications
Single-Phase
IronHorse Rolled Steel AC Motors 1-Phase

56C Frame TEFC Motors Single Phase 0.33 to 1.5 hp
Motor Specifications Single Phase 56C Frame Motors
Part Number MTR-P33-1AB18 MTR-P50-1AB18 MTR-P75-1AB18 MTR-001-1AB18 MTR-1P5-1AB18 MTR-1P5-1AB36 Price
<---> <---> <---> <---> <---> <--->
Conveyors Fans Gear reducers Pumps Inverter capable (3-phase only)
HP Base RPM
1/3 1/2 3/4 1 1-1/2 1-1/2 3600 1800
Voltage
Housing
TEFC
Amps Approx NEMA Service F.L. @ Frame Factor 115V/230V Weight (lb)
6.6 / 3.3 8.8 / 4.4 56C flange mount 11.0 / 5.5 1.15 13.6 / 6.8 15.2 / 7.6 14.2 / 7.1 26 28 32 38 45 37
rolled steel frame with 115/208-230 cast aluminum 1-phase end bell F1 conduit box location
Performance Data Single Phase 56C Frame Motors (230V data except as indicated)
Part Number MTR-P33-1AB18 MTR-P50-1AB18 MTR-P75-1AB18 MTR-001-1AB18 MTR-1P5-1AB18 MTR-1P5-1AB36
Volume 14
NEMA FL HP Design RPM

1/3 1/2 3/4 1 1-1/2 1-1/2 3450 B 1725
Current @ 115V/230V (Amps) 230V Full Locked No Load Load Rotor

2.2 2.93 3.67 4.53 5.07 3.0 6.6 / 3.3 8.8 / 4.4 11.0 / 5.5 13.6 / 6.8 15.2 / 7.6 14.2 / 7.1 31 / 18 37 / 21 55 / 32 75 / 43 120 / 65 116 / 58
FL Rotor FL Efficiency Power Inertia Full Locked Break Factor (lbft2) (%) Load Rotor -down
1.02 1.52 2.29 3.04 4.57 2.2 3.06 4.56 6.30 8.36 11.43 7.5 2.81 4.18 5.73 7.60 10.28 5.4 56.0 57.0 65.0 68.0 71.0 72.0 0.62 0.63 0.65 0.66 0.75 0.9 0.075 0.080 0.095 0.120 0.142 0.03
Torque (lbft)
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56C Frame TEFC Motors Single Phase 0.33 to 1.5 hp Dimensions
2.85 3.23
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI
Single-phase 56C Frame Motor Dimensions

0.16 0.188
5.35 6.9 1.5 hp motors only 3/8-16
1.41
4.5 0.517 3.7
5.875
L 1/2"NPT 1.73 2.44 6.5 3.5
Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm.
0.625 0.34 (SLOT) 3 5 6.5 C C = 12.4 in; all except 1 & 1.5 hp motors C = 13 in; 1 hp (1800 rpm) & 1.5 hp (3600 rpm) C = 13.8 in; 1.5 hp (1800 rpm) 2.75 0.19 1.88
1.65
0.12
2.44
UNITS = INCHES
MTR-xxx-1ABxx IronHorse Motors (single-phase rolled steel)
IronHorse AC Motor Capacitors/Switches

Start Capacitors
Single-phase motors use capacitors to provide starting torque when power is first applied to the motor. AutomationDirect offers spare/replacement starting capacitors for our single-phase IronHorse motors.
L = 8.19; all except 1.5 hp motors L = 8.5; 1.5 hp motors
56C Frame TEFC Motors Single Phase 0.33 to 1.5 hp Motor Accessories
Centrifugal Switches
The start capacitors are no longer needed once the motors begin turning, so they are then taken out of the circuit by a centrifugal switch. We also offer spare/replacement switches for our motors.
Run Capacitors
In addition to the start capacitors and centrifugal switches, IronHorse 1-1/2 hp single-phase motors also have run capacitors which allow the motors to develop higher running torque, greater efficiency, and improved power factor. We offer spare/replacement run capacitors for single-phase IronHorse motors. Motor HP : RPM
1/3 : 1800 1/2 : 1800 3/4 : 1800 1 : 1800 1-1/2 : 1800 1-1/2 : 3600 1-1/2 : 1800 1-1/2 : 3600 all 1800 rpm all 3600 rpm
Single Phase Motor Spare/Replacement Parts

Part Number MTA-CAP-01 MTA-CAP-02 MTA-CAP-03 MTA-CAP-04 Start Capacitor Run Capacitor MTA-CAP-08 MTA-CAP-06 MTA-CAP-09 MTA-CSW-01 MTA-CSW-02 Centrifugal Switch Price
<---> <---> <---> <---> <---> <---> run capacitor <---> <---> <---> centrifugal switch 35 start capacitor
Accessory Capacitance Rated Dimension Applicable Type (F) Voltage Height x Motor Number (in [mm])
200 250 300 250 400 40 450 4.02 x 1.75 [102.1 x 44.5] 4.0 x 1.8 [101 x 45] n/a MTR-1P5-1AB36 165 3.15 x 1.65 [80.0 x 41.9] MTR-P33-1AB18 MTR-P50-1AB18 MTR-P75-1AB18 MTR-001-1AB18 MTR-1P5-1AB18 MTR-1P5-1AB36 MTR-1P5-1AB18 MTR-1P5-1AB36 MTR-xxx-1AB18 n/a 250
Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
These accessories are spare/replacement components for single-phase IronHorse motors.

Volume 14
e15-17

56C Frame TEFC Motors Three Phase 0.33 to 2 hp
Part Number MTR-P33-3BD18 MTR-P33-3BD36 MTR-P50-3BD18 MTR-P50-3BD36 MTR-P75-3BD18 MTR-P75-3BD36 MTR-001-3BD18 MTR-001-3BD36 MTR-1P5-3BD18 MTR-1P5-3BD36 MTR-002-3BD18 MTR-002-3BD36 Price
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->
Motor Specifications Three Phase 56C Frame Motors 1800 & 3600 RPM
F.L. Amps Approx NEMA HP Base Phase Voltage Housing Frame Service @ RPM Factor 230V/460V Weight (lb)
1/3 1800 3600 1800 3600 1800 3600 1800 3600 1800 3600 1800 3600 3 TEFC rolled steel 56C frame with 208cast aluminum flange 230/460 mount end bell F1 conduit box location 1.6 / 0.8 1.6 / 0.8 2.0 / 1.0 2.2 / 1.1 2.8 / 1.4 1.15 2.9 / 1.45 3.6 / 1.8 3.6 / 1.8 4.8 / 2.4 4.6 / 2.3 6.0 / 3.0 6.0 / 3.0 23 23 24 24 26 26 29 28 33 34 42 43
1/2
3/4
1-1/2
Performance Data Three Phase 56C Frame Motors (460V data except as indicated) 1800 & 3600 RPM
Part Number MTR-P33-3BD18 MTR-P33-3BD36 MTR-P50-3BD18 MTR-P50-3BD36 MTR-P75-3BD18 MTR-P75-3BD36 MTR-001-3BD18 MTR-001-3BD36 MTR-1P5-3BD18 MTR-1P5-3BD36 MTR-002-3BD18 MTR-002-3BD36 Minimum Current @ 230V/460V Maximum Torque (lbft) FL Rotor FL (Amps) Speed (rpm) NEMA FL Speed (rpm) Efficiency Power Inertia HP Design RPM Full Full Break Factor (lbft2) (%) CT VT No Load Load Locked Load Locked -down CHP* Safe Rotor Rotor
1/3 1725 3450 1725 3450 1725 B 1 3450 1725 3450 1725 3450 1725 3450 900 1725 900 1725 900 1725 900 1725 900 1725 900 1725 360 690 360 690 360 690 360 690 360 690 360 690 0.53 / 0.27 1.2 / 0.59 0.67 / 0.33 1.4 / 0.7 0.93 / 0.47 1.5 / 0.75 1.2 / 0.6 1.7 / 0.85 1.53 / 0.77 1.8 / 0.9 2.0 / 1.0 3.4 / 1.7 1.6 / 0.8 1.6 / 0.8 2.0 / 1.0 2.2 / 1.1 2.8 / 1.4 2.9 / 1.45 3.6 / 1.8 3.6 / 1.8 4.8 / 2.4 4.6 / 2.3 6.0 / 3.0 6.0 / 3.0 8/4 9/5 12 / 6 14 / 7 18 / 9 17 / 8.9 24 / 12 25 / 13 36 / 18 29 / 17 48 / 24 57 / 30 1.02 0.50 1.52 0.75 2.29 1.13 3.02 1.50 4.57 2.25 6.09 3.06 2.55 3.0 3.80 4.4 5.73 6.0 7.55 7.9 10.28 11.2 13.70 18.9 2.81 3.0 4.18 4.5 6.30 5.8 8.31 7.1 11.43 8.4 15.23 13.4 2700 5400 2700 5400 2700 5400 2700 5400 2700 5400 2700 5400 5400 67.0 57.0 69.0 62.0 71.0 67.0 73.0 69.0 75.0 72.0 77.0 75.0 0.70 0.71 0.72 0.71 0.74 0.78 0.76 0.82 0.78 0.85 0.80 0.78 0.058 0.084 0.068 0.095 0.075 0.107 0.086 0.122 0.108 0.143 0.143 0.188
1/2
3/4
1-1/2
* Maximum Constant HP RPM is for direct coupled loads.
Volume 14
e15-18
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56C Frame TEFC Motors Three Phase 0.33 to 2 hp Dimensions
2.85 3.23 0.16
Company Information Systems Overview Programmable Controllers Field I/O Software
Three-Phase 56C Frame Motor Dimensions

0.188
5.35 6.9 3/8-16
1.41
4.5 0.517 3.7
5.875
C-more & other HMI
7 3.5
Drives Soft Starters Motors & Gearbox
1/2 NPT 0.625 0.19 0.34 (SLOT) 5 6.5 C C = 12.2; C = 12.6; C = 12.2; C = 13.8; C = 12.4; 0.33 to 1hp motors 1.5hp MTR-1P5-3BD18 1.5hp MTR-1P5-3BD36 2hp MTR-002-3BD18 2hp MTR-002-3BD36 6.5 3 2.75 1.88 0.12 1.73 2.44 2.44 1.65
Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders
UNITS = INCHES
MTR-xxx-3BDxx IronHorse Motors (3-phase rolled steel)
Compatible components for IronHorse motors

Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process
<--->
starting at
<--->
starting at
Motor slide bases are used to accurately and easily position your motor. Available in sizes from NEMA 56 - NEMA 449T, you can use these bases to mount all Marathon motors. See the motor and base selection chart on page 15-49.
StableTM Motor Slide Bases
Volume 14
e15-19
IronHorse is ready for washdowns and harsh environments!

MTSS Stainless Steel 56C Frame Motors 0.33 to 2 hp
Standard NEMA 56C frame All sizes totally enclosed, fan cooled
IP56 environmental rating
$275
starting at
Electrically reversible
Large easy-to-wire junction box with fluorinated silicone rubber gasket Heavy gauge industrial strength 304 stainless steel frame and base
Stainless Steel Shaft Heavy-duty oversized ball bearings and high-tensile strength stainless steel shaft can start and carry large loads
Three-phase - 208-230/460 Volt, 56C Frame - TEFC Enclosure, 1800 & 3600 RPM
0.33 to 2 hp Electrically reversible Round body motors (no base) also available
Volume 14
Heavy gauge stainless steel shaft, frame and base Available with or without mounting feet Includes pre-installed IP66 cord grip
e15-20
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IronHorse MTSS Stainless Steel Three Phase General Purpose AC Motors

56C Frame Stainless Steel TEFC Motors Three Phase 0.33 to 2 hp Features
Totally Enclosed Fan Cooled (TEFC) enclosure NEMA 56C flange mount 304 stainless steel shell frame Stainless steel shaft Large easy-to-wire junction box with fluorinated silicone rubber gasket Nickel-plated brass cable gland included IP56 environmental rating Available with or without mounting feet Heavy-duty permanently-sealed oversized ball bearings Nameplate information with wiring diagram etched into frame Electrically reversible NEMA design B Class F winding insulation Service Factor: 1.15 across-the-line (1.0 with AC drive) One year warranty cCSAus certified
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm.
MTSS-xxx-3BDxxR 3-Phase Stainless Steel 56C Frame without Feet
Accessories & Spare Parts Available Applications

Nickel-plated brass cable gland (spare/replacement) Conveyors Fans Gear reducers Pumps Inverter capable Washdown environments
MTSS-xxx-3BDxx 3-Phase Stainless Steel 56C Frame with Feet
Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics
MTAS-CG-M22 Spare/Replacement Nickel-plated Brass Cable Gland
Safety Appendix Product Index Part # Index
Volume 14
e15-21

56C Frame Stainless Steel TEFC Motors Three Phase 0.33 to 2 hp
Motor Specifications 3-phase 56C Frame Stainless Steel Motors 1800 & 3600 RPM
Part Number MTSS-P33-3BD18R MTSS-P50-3BD18R MTSS-P75-3BD18R MTSS-001-3BD18R MTSS-1P5-3BD18R MTSS-002-3BD18R MTSS-P33-3BD18 MTSS-P50-3BD18 MTSS-P50-3BD36 MTSS-P75-3BD18 MTSS-P75-3BD36 MTSS-001-3BD18 MTSS-001-3BD36 MTSS-1P5-3BD18 MTSS-1P5-3BD36 MTSS-002-3BD18 MTSS-002-3BD36 Price
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->
F.L. Amps Approx NEMA HP Base Phase Voltage Housing Frame Service @ RPM Factor 208-230V/460V Weight (lb)
1/3 1/2 3/4 1 1-1/2 2 1/3 1/2 1800 1800 3600 1800 3600 1800 3600 1800 3600 1800 3600 3 208230/460 TEFC stainless steel frame with rigid base F1 conduit box location 56C flange mount 1800 stainless steel frame with round body F1 conduit box location TEFC 1.5-1.4 / 0.7 1.55-1.5 / 0.75 2.6-2.4 / 1.2 3.5-3.2 / 1.6 4.6-4.2 / 2.1 6.6-6.0 / 3.0 1.5-1.4 / 0.7 1.55-1.5 / 0.75 1.15 1.99-1.8 / 0.9 2.6-2.4 / 1.2 2.4-2.3 / 1.15 3.5-3.2 / 1.6 3.3-3.0 / 1.5 4.6-4.2 / 2.1 4.2-4.0 / 2.0 6.6-6.0 / 3.0 5.0-4.8 / 2.4 27 27 29 34 36 43 28 28 29 30 31 35 31 36 36 44 43
3/4
1-1/2
Motor Accessory (Optional ) 3-phase 56C Frame Stainless Steel Motors 1800 & 3600 RPM
Part Number Price Description
Cable gland; M22 x 1.5 mm thread; (1) silicone rubber gasket accommodates a cable diameter range of 0.393 to 0.512 in (10 to 13 mm); IP66 protection level; nickel-plated brass housing. This is a SPARE part for IronHorse MTSS motors - one cable gland is pre-installed on each MTSS motor.
Approx Weight (lb)

0.2
MTAS-CG-M22
<--->
Performance Data 3-phase 56C Frame Stainless Steel Motors (460V data except as indicated) 1800 & 3600 RPM
Part Number MTSS-P33-3BD18(R) MTSS-P50-3BD18(R) MTSS-P50-3BD36 MTSS-P75-3BD18(R) MTSS-P75-3BD36 MTSS-001-3BD18(R) MTSS-001-3BD36 MTSS-1P5-3BD18(R) MTSS-1P5-3BD36 MTSS-002-3BD18(R) MTSS-002-3BD36
Volume 14
HP
Minimum Speed (rpm) CT VT (2:1) (5:1)

900 900 1800 900 1800 900 1800 900 1800 900 1800 360 360 720 360 720 360 720 360 720 360 720
Current Maximum Torque @ 460V Speed (lbft) (Amps) (rpm) No Locked Full Locked Break Load Rotor Load Rotor -down CHP* Safe
0.29 0.30 0.36 0.44 0.43 0.61 0.58 0.70 0.70 1.08 0.85 4.2 4.6 6.0 7.3 7.6 10.0 10.0 13.8 15.0 21.0 18.0 1.0 1.5 0.7 2.2 1.1 3.0 1.5 4.4 2.3 5.9 2.9 2.9 3.8 1.9 5.0 2.7 7.2 4.6 10.3 6.6 13.9 8.6 3.9 5.2 2.5 7.0 3.3 9.9 5.5 14.5 9.0 18.9 11.3 2250 2250 4500 2250 4500 2250 4500 2250 4500 2250 4500 4500
FL Efficiency (%)
FL Power Factor
0.71 0.76 0.88 0.78 0.84 0.78 0.72 0.83 0.83 0.83 0.72
Rotor Inertia (lbft2)

2.88 3.75 1.93 4.99 2.65 7.20 4.60 10.34 6.56 13.87 8.58
1/3 1/2
1725 1725 3460 1725 3470 B 1740 3470 1740 3480 1740 3480
FL RPM
NEMA Design
82.5 82.5 77.0 82.5 73.0 84.0 80.0 84.9 84.0 84.0 80.0
3/4
1-1/2
* Maximum Coupled HP speed is for direct-coupled loads.
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56C Frame Stainless Steel TEFC Motors Three-Phase Dimensions
Dimensions = inches
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI
MTSS-xxx-xxxxxR 3-Phase Stainless Steel 56C Frame Round-body Motors

C AG R1/8 BSPT THREADED DRAIN HOLE 4X FRONT, 4X REAR, 90 APART 4X 3/8-16 0.19 4.50 0.52 1.88 6.46 0.62 5.87 B.C. AC MOTOR WITHOUT FEET PART NUMBER DIM. C MTSS-P33-3BD18R 11.59 MTSS-P50-3BD18R 11.59 MTSS-P75-3BD18R 12.76 MTSS-001-3BD18R 12.76 MTSS-1P5-3BD18R 12.76 MTSS-002-3BD18R 12.76 DIM. AG 9.50 9.50 10.67 10.67 10.67 10.48 5.39
Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process
MTSS-xxx-xxxxx 3-Phase Stainless Steel 56C Frame Rigid-base Motors

C AG R1/8 BSPT THREADED DRAIN HOLE 4X FRONT, 4X REAR, 90 APART 4X 3/8-16 0.19 4.50 0.52 1.88 6.46 0.62 5.87 B.C. AC MOTOR WITH FEET PART NUMBER DIM. C DIM. AG DIM. F3 MTSS-P33-3BD18 11.77 9.69 n/a MTSS-P50-3BDxx 11.77 9.69 n/a MTSS-P75-3BDxx 12.76 10.67 5.00 MTSS-001-3BDxx 12.76 10.67 5.00 MTSS-1P5-3BDxx 12.76 10.67 5.00 MTSS-002-3BDxx 13.50 11.42 5.00 2.44 5.50 2.44 3.50 5.39
0.34 SLOT
0.50 0.50 3.00 4.00 F3 2.75
0.50
Volume 14
e15-23
Over 12,000 In-stock Quality Products

Value Pricing
Starting with the enclosure, we carry everything you need to build an electrical control system, right down to the wire and tools. And we have the devices that go in the panel, such as logic controllers, HMI, drives, relays, and motor controls. If youre maintaining existing systems, weve got great prices on MRO parts such as circuit breakers, fuses, motors, pneumatics and pilot devices. In addition to our catalog all our products are available to order 24/7 at www.automationdirect.com
If its in your cabinet, its in our catalog!
Our everyday prices on industrial control products are well below the list prices of more traditional automation companies because, with our direct business model and focus on high efficiency, AUTOMATIONDIRECT has the lowest overhead in the industry. We pass the savings on to you by offering high-quality products at low prices.
Almost 99% of AUTOMATIONDIRECT customers responding to surveys say they would recommend us to someone else, and they do! And weve been voted tops in service by independent magazine surveys nine years running.
FREE Award Winning Support
FREE & Fast Shipping*
The majority of our products are stocked for same-day shipping, when you place your order by 6 p.m. EST.
* Same day shipping with approved company credit or credit card. Free 2-day (transit) shipping for orders over $300; other expedited services extra. See Web site or catalog Terms and Conditions for all details and exceptions.
Cast Iron T Frame Motors 1 to 300 hp Premium efficiency, CSA TC Frame up to 100 hp certified, ISO9001, CE Mark,
Standards of Excellence
C US
IronHorse Premium Efficiency AC electric motors meet the requirements of the Energy Independence and Security Act of 2007. The MTCP Series gives you a low cost of entry so you get a quicker payback on your investment. All our Ironhorse motors are in stock and ready for same-day shipment; if your order is over $300, you get free shipping too!
Premium efficiency motors for energy conservation
All ratings totally enclosed fan cooled
All cast iron frame ribbed design for maximum cooling
<--->
starting at begin on page 15-18
Class F winding insulation NSK/SKF/NTN brand premium quality ball or roller bearings
Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors
Steel fan cover Standard NEMA T frame up to 300 hp ( C-flange kit optional) Solid (full frame length) cast iron mounting feet TC frame models (C-face) available up to 100 hp
Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
Cast iron junction box with rubber gasket and rubber dust curtain
Three-phase - 208-230/460 Volt, T Frame - TEFC Enclosure, 1200,1800, 3600 RPM

Premium Efficiency Premium grade quality All cast iron frames Drive-end ball bearings or roller bearings are available on all large horsepower motors Electrically reversible C-flange kits for C-face mounting are available C-face models available
Volume 14
e15-25
IronHorse MTCP Premium Efficiency Cast-Iron Three-Phase AC Motors

T-Frame TEFC Motors Three-Phase Industrial Duty 1 to 200 hp(4) TC-Frame (C-Face) TEFC Motors Three-Phase Industrial Duty 1 to 100 hp
Features
Premium Efficiency Three-Phase Cast Iron T-Frame
Accessories & Spare Parts Available

STABLE motor slide bases for adjustable mounting C-flange kits (for converting T-frame motors to TC-frame) Replacement junction boxes Replacement fans Replacement fan shrouds
Available in 1200, 1800, & 3600 rpm Totally Enclosed Fan Cooled (TEFC) enclosure NEMA TC-frame (C-face) and T-frame motors Cast iron frame with ribbed design for maximum cooling Solid full frame length cast iron mounting feet Steel fan cover Cast iron junction box with rubber gasket and rubber dust cover NSK/NTN/SKF brand premium quality ball or roller bearings Maintenance free bearings (10 hp and below) V-ring shaft seals on drive end and on opposite drive end Electrically reversible Class F winding insulation Service Factor: 1.15 (1.0 with AC drive) Meets or exceeds Premium Efficiency standards Class I, Div 2 hazardous locations Inverter ratings: 10:1 (variable torque); 4:1 (constant torque) Two year warranty cCSAus certified, ISO9001, CE
Applications
Premium Efficiency Three-Phase Cast Iron TC-Frame
Fans Conveyors Pumps Material Handling Metal Processing Textile Processing Test Stands
Volume 14
e15-26
1 - 80 0 - 633 - 0405

Part Number MTCP-001-3BD18 MTCP-001-3BD18C MTCP-1P5-3BD18 MTCP-1P5-3BD18C MTCP-002-3BD18 MTCP-002-3BD18C MTCP-003-3BD18 MTCP-003-3BD18C MTCP-005-3BD18 MTCP-005-3BD18C MTCP-7P5-3BD18 MTCP-7P5-3BD18C MTCP-010-3BD18 MTCP-010-3BD18C MTCP-015-3BD18 MTCP-015-3BD18C MTCP-020-3BD18 MTCP-020-3BD18C MTCP-025-3BD18 MTCP-030-3BD18 MTCP-040-3BD18 MTCP-050-3BD18 MTCP-060-3BD18 MTCP-075-3BD18 MTCP-100-3BD18 MTCP-125-3BD18 MTCP-150-3BD18 MTCP-200-3BD18 MTC-250-3D18 MTC-300-3D18
(2) (2)
T-Frame TEFC Motors Three-Phase Industrial Duty 1200 hp(4) 1800 rpm TC-Frame (C-Face) TEFC Motors 3-Phase Industrial Duty 1100 hp 1800 rpm
Motor Specifications Premium Efficiency T & TC Frame Three-Phase Motors 1800 rpm
Price
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> 100 125 150 200 250 300 75 60 50
HP
1
Approx NEMA F.L. Amps Voltage Housing Frame Mounting (1) Holes Service @230V/460V Product / Foot Factor Weight (lb)
143T 143TC 145T 145TC 145T 145TC 182T 182TC 184T 184TC 213T 213TC 215T 215TC 254T 254TC 256T 2 3.22 / 1.61 41 45 47 50 56 60 84 (2) 92 (2) 99 (2) 107 (2) 150 (2) 154 (2) 186 (2) 190 (2) 329 (2) 325 (2) 390 (2) 370 (2) 455 (2) 467 (2) 488 (2) 497 (2) 611 (2) 626 (2) 690 (2) 706 (2) 851 (2) 864 (2) 948 (2) 961 (2) 1199 (2) 1236 (2) 1500 (2) 1630 (2) 2127 (2) 2508 (2) 2728 (2)
1.5
Base RPM Phase
4.64 / 2.32
6.0 / 3.0
8.05 / 4.02
13.41 / 6.71
7.5
18.68 / 9.34
10
24.9 / 12.45
15
35.8 / 17.9
20
1800
208-230/460
TEFC
256TC 284T 284TC 286T 286TC 324T 324TC 326T 326TC
F1(F2)
1.15
47.94 / 23.97
MTCP-025-3BD18C MTCP-030-3BD18C MTCP-040-3BD18C MTCP-050-3BD18C MTCP-060-3BD18C MTCP-075-3BD18C MTCP-100-3BD18C
25
59.6 / 29.8
(2) (2)
30
69.96 / 34.98
(2) (2)
40
(3)
94.76 / 47.38
(2)(3) (2)(3)
116.8 / 58.4
(2)(3) (2)(3)
(3)
364T 364TC
139.3 / 69.6
(2)(3) (2)(3)
(3)
365T 365TC
173.4 / 86.7
(2)(3) (2)(3)
(3) (3) (3) (3) (3) (3)
405T 405TC 444T 445T 445/7T 1800 3 460 TEFC 449T F1
4 2 4
228.6 / 114.3 285.2 / 142.6 342 / 171 453.2 / 226.6 1.15 / 282 / 334
(2)(3) (2)(3) (2)(3)
(2)(3)(4) (2)(3)(4)
1) F1(F2) indicates F1 conduit box mounting location, field convertible to F2 (as shown on dimensional diagram). 2) For shipping weights over 100 lbs: A) LTL shipment required. B) Order before 5:00 p.m. EST for same day shipment. C) You must have a receiving loading dock. D) Not available in Hawaii or Puerto Rico. Please review AutomationDirect Terms & Conditions for shipping information on this product. 3) For warranty on motors 50 hp and above, motors must be inspected by an EASA motor repair or service center. Please review AutomationDirect Terms & Conditions for warranty and service on this product. 4) Premium Efficiency standards not applicable for MTC motors over 200 hp(4).
Volume 14
e15-27

Motor Specifications Premium Efficiency T-Frame Three-Phase Motors 1200 rpm
Part Number MTCP-001-3BD12 MTCP-1P5-3BD12 MTCP-002-3BD12 MTCP-003-3BD12 MTCP-005-3BD12 MTCP-7P5-3BD12 MTCP-010-3BD12 MTCP-015-3BD12 MTCP-020-3BD12
(2) (2) (2) (2) (2) (2)
T-Frame TEFC Motors Three-Phase Industrial Duty 120 hp 1200 & 3600 rpm
Price
<---> <---> <---> <---> <---> <---> <---> <---> <--->
HP
1 1.5 2 3 5 7.5 10 15 20
Base RPM
145T 182T 184T 213T TEFC cast iron 4 2 4 2 F1(F2) 4 2 4 2 4 1.15 3.2 / 1.6 4.5 / 2.2 5.7 / 2.9 8.5 / 4.2 13.8 / 6.9 20.9 / 10.4 27.8 / 13.9 40.3 / 20.2 52.4 / 26.2 60 104 (2) 110 (2) 160 (2) 180 (2) 325 (2) 325 (2) 420 (2) 470 (2)
1200
Phase
3
208-230/460
215T 254T 256T 284T 286T
1) F1(F2) indicates F1 conduit box mounting location, field convertible to F2 (as shown on dimensional diagram). Notes 2 & 3: Please review the AutomationDirect Terms & Conditions for warranty and service on this product. 2) For shipping weights over 100 lbs: A) LTL shipment required. B) Order before 5:00 p.m. EST for same day shipment. C) You must have a receiving loading dock. D) Not available in Hawaii or Puerto Rico. 3) For warranty on motors 50 hp and above, motors must be inspected by an EASA motor repair or service center.
Motor Specifications Premium Efficiency T-Frame Three-Phase Motors 3600 rpm

Part Number MTCP-1P5-3BD36 MTCP-002-3BD36 MTCP-003-3BD36 MTCP-005-3BD36 MTCP-7P5-3BD36 MTCP-010-3BD36 MTCP-015-3BD36 MTCP-020-3BD36
(2) (2) (2) (2) (2) (2)
Price
<---> <---> <---> <---> <---> <---> <---> <--->
HP
1.5 2 3 5 7.5 10 15 20
Base RPM
143T 145T 182T 2 4 2 F1(F2) 4 2 4 2 4 1.15 4.08 / 2.04 5.4 / 2.7 7.74 / 3.87 12.6 / 6.3 18.46 / 9.23 24.4 / 12.2 35.0 / 17.5 46.4 / 23.2 44 53 79 (2) 92 (2) 140 (2) 161 (2) 278 (2) 306 (2)
Phase
3600
208-230/460
TEFC cast iron
184T 213T 215T 254T 256T
1) F1(F2) indicates F1 conduit box mounting location, field convertible to F2 (as shown on dimensional diagram). Notes 2 & 3: Please review the AutomationDirect Terms & Conditions for warranty and service on this product. 2) For shipping weights over 100 lbs: A) LTL shipment required. B) Order before 5:00 p.m. EST for same day shipment. C) You must have a receiving loading dock. D) Not available in Hawaii or Puerto Rico. 3) For warranty on motors 50 hp and above, motors must be inspected by an EASA motor repair or service center.
Volume 14
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1 - 80 0 - 633 - 0405

NEMA Design Minimum Speed (rpm) CT
300 450 300 450 900 300 450 900 300 450 900 300 450 900 300 450 900 300 450 900 300 450 900 300 450 900
T-Frame TEFC Motors Three-Phase Industrial Duty 1200 hp(2) TC-Frame (C-Face) TEFC Motors Three-Phase Industrial Duty 1100 hp
Performance Data T & TC Frame Three-Phase MTCP Motors (460 Volt except as indicated) 1200, 1800, 3600 rpm
Part Number MTCP-001-3BD12 MTCP-001-3BD18(C) MTCP-1P5-3BD12 MTCP-1P5-3BD18(C) MTCP-1P5-3BD36 MTCP-002-3BD12 MTCP-002-3BD18(C) MTCP-002-3BD36 MTCP-003-3BD12 MTCP-003-3BD18(C) MTCP-003-3BD36 MTCP-005-3BD12 MTCP-005-3BD18(C) MTCP-005-3BD36 MTCP-7P5-3BD12 MTCP-7P5-3BD18(C) MTCP-7P5-3BD36 MTCP-010-3BD12 MTCP-010-3BD18(C) MTCP-010-3BD36 MTCP-015-3BD12 MTCP-015-3BD18(C) MTCP-015-3BD36 MTCP-020-3BD12 MTCP-020-3BD18(C) MTCP-020-3BD36 MTCP-025-3BD18(C) MTCP-030-3BD18(C) MTCP-040-3BD18(C) MTCP-050-3BD18(C) MTCP-060-3BD18(C) MTCP-075-3BD18(C) MTCP-100-3BD18(C) MTCP-125-3BD18 MTCP-150-3BD18 MTCP-200-3BD18 MTC-250-3D18 (2) MTC-300-3D18 (2) FL RPM Current @ 230V/460V (Amps) No Load
2.5 / 1.25 2.28 / 1.14 3.2 / 1.6 3.12 / 1.56 2.0 / 1.0 4.2 / 2.1 3.6 / 1.8 3.14 / 1.57 6.4 / 3.2 4.1 / 2.05 3.9 / 1.95 9.2 / 4.6 6.2 / 3.1 5.2 / 2.6 12.0 / 6.0 8.44 / 4.22 6.66 / 3.33 10.8 / 5.4 10.54 / 5.27 8.76 / 4.38 18.0 / 9.0 15.4 / 7.7 12 / 6 17.8 / 8.9 17.11 / 8.56 15 / 7.5 24 / 12 27 / 13.5 29.6 / 14.8 36.2 / 18.1 450 180 45.6 / 22.8 58.4 / 29.2 75 / 37.5
Torque (lbft)
FL Efficiency (%)
82.5 86.3 87.5 87.3 85.5 88.5 87.3 86.6 89.5 90.3 87.0 89.5 90.3 89.0 91.1 91.8 89.7 91.0 92.5 90.3 91.7 92.5 91.2 91.7 93.8 91.2 93.6 93.7 94.4 94.5
HP
Maximum Speed (rpm)
VT
120 180 120 180 360 120 180 360 120 180 360 120 180 360 120 180 360 120 180 360 120 180 360 120 180 360
Full Load
3.2 / 1.6 3.22 / 1.61 4.5 / 2.2 4.64 / 2.32 4.08 / 2.04 5.7 / 2.9 6.0 / 3.0 5.4 / 2.7 8.5 / 4.2 8.05 / 4.02 7.74 / 3.87 13.8 / 6.9 13.41 / 6.71 12.6 / 6.3 20.9 / 10.4 18.68 / 9.34 18.46 / 9.23 27.8 / 13.9 24.9 / 12.45 24.4 / 12.2 40.3 / 20.2 35.8 / 17.9 35.0 / 17.5 52.4 / 26.2 47.94 / 23.97 46.4 / 23.2 59.6 / 29.8 69.96 / 34.98 94.76 / 47.38 116.8 / 58.4 139.3 / 69.6 173.4 / 86.7 228.6 / 114.3
Locked Rotor
30 / 15 30.0 / 15.0 40 / 20 40.0 / 20.0 40.0 / 20.0 50.0 / 25.0 50.0 / 25.0 50.0 / 25.0 68.0 / 34.0 64.0 / 32.0 64.0 / 32.0 92 / 46 92.0 / 46.0 92.0 / 46.0 127 / 63.5 127 / 63.5 127 / 63.5 162 / 81 163 / 81.5 163 / 81.5 232 / 116 232 / 116 232 / 116 290 / 145 290 / 145 290 / 145 365 / 182.5 435 / 217.5 580 / 290 725 / 362.5 870 / 435 1085 / 542.5 1450 / 725 1816 / 908 2170 / 1085 2900 / 1450 - / 1980 - / 2351
Full Locked Break (1) Safe Load Rotor -down CHP

4.5 3.00 6.68 4.5 2.2 8.61 6.0 3.0 13.36 9.0 4.48 22.2 15.0 7.36 33.4 22.4 11.2 44.5 30.0 14.8 60.23 45 22.2 89.1 59.4 29.4 74.2 88.6 118.1 148 179 221 293.2 367 443 587 728 864 10.8 9.00 15.36 9.0 6.4 20.66 17.4 9.0 29.39 20.7 12.54 48.8 34.5 16.19 76.8 44.8 28.0 97.9 61.5 37.0 132.51 92 46.6 196.0 118.8 61.7 155.8 203.8 248.0 326 376 464 645.0 624 797 1174 1660 1953 14.4 11.4 21.38 14.0 7.9 29.88 19.2 12.0 40.08 25.2 17.02 66.6 43.5 22.82 116.9 69.4 34.7 106.8 93.0 50.3 174.67 126 64.4 258.4 166.3 85.3 185.5 248.1 271.6 414 519 619 703.7 918 1108 1644 2402 2817 2700 4200 2700 4200 1800 2700 1800 2700 5400 1800 2700 5400 1800 2700 5400 1800 2700 5400 1800 2700 5400 1800 2700 5400 1800 2700 5400 1800 2700 5400 3600 5400 3600 5400 5400 3600 5400 5400 3600 5400 5400 3600 5400 5400 3600 5400 5400 3600 4200 5400 3600 4200 5400 3600 4200 5400
F.L. Rotor Power Inertia Factor (lbft2)

0.72 0.690 0.72 0.726 0.828 0.74 0.725 0.821 0.74 0.786 0.845 0.76 0.786 0.841 0.74 0.825 0.851 0.74 0.826 0.851 0.76 0.890 0.852 0.78 0.846 0.851 0.860 0.846 0.850 0.855 0.850 0.850 0.860 0.860 0.860 0.860 0.87 0.88 0.33 0.089 0.36 0.11 0.078 0.47 0.13 0.098 0.50 0.28 0.195 1.97 0.33 0.22 2.74 1.814 0.501 2.98 1.97 1.2 5.49 3.33 1.86 12.9 4.09 2.01 7.01 8.3 9 14.1 16.27 18.8 45.5 65.1 69.26 84.0 86.000 105.000
1162 1750 1180
1.5
1750 3570 1180
1750 3520 1180
1750 3520 1180
1750 3570 1180
7.5
1760 3520 B 1180 1750 3550 1180
10
15
1750 3550 1180
20
1770 3570
25 30 40 50 60 75 100 125 150 200 250 300 B
1770 1780 1780 1775 1788 1787 1790 1790 1790 1790 1790 900 360
95.0 95.4 95.4 95.4 95.8 96.3 95.9 95.7
94.54 / 47.27 285.2 / 142.6 104.4 / 52.2 342 / 171
133.26 / 66.63 453.2 / 226.6 - / 85.6 - / 96.6 - / 282 - / 334
1) Maximum Constant HP RPM is for direct coupled loads. 2) Premium Efficiency standards not applicable for MTC motors over 200 hp(2).
Volume 14
e15-29

T-Frame TEFC Motors Three-Phase Industrial Duty 1 to 200 hp(1)
C *** ES R S L***
Three-Phase T-Frame Motor Dimensions
AB
P *** L***
U F1* F2* B * Various frame sizes have 2 or 4 mounting holes per mounting foot (one mounting foot per side). F1* BA N-W AA** H (hole) E E J
A ** F1 mounting shown. ** Some frame sizes are F1/F2 convertible. *** Frames 143T & 145T have no lifting eyelet.
Dimensions [inches, except as noted] Premium Efficiency T-Frame Three-Phase Motors 1800 rpm
Part Number NEMA HP Frame A
1 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 143T 145T 182T 184T 213T 215T 254T 256T 284T 286T 324T 326T 364T 365T 405T 444T 445T 7 7 7 8.9 8.9 10.5 10.5
AA**
AB
BA
ES F1* F2* G
NW
1800 rpm Motors MTCP-001-3BD18 MTCP-1P5-3BD18 MTCP-002-3BD18 MTCP-003-3BD18 MTCP-005-3BD18 MTCP-7P5-3BD18 MTCP-010-3BD18 MTCP-015-3BD18 MTCP-020-3BD18 MTCP-025-3BD18 MTCP-030-3BD18 MTCP-040-3BD18 MTCP-050-3BD18 MTCP-060-3BD18 MTCP-075-3BD18 MTCP-100-3BD18 MTCP-125-3BD18 MTCP-150-3BD18
3/4NPT 6.89 3/4NPT 6.89 3/4NPT 6.89 1 NPT 1 NPT 1 NPT 1 NPT 7.45 7.45 8.63 8.63 5.1 6.1 6.1 6.3 7.1 7.5 9 2.25 12.47 3.5 2.25 13.47 3.5 2.25 13.47 3.5 2.75 15.11 4.5 2.75 16.12 4.5 3.5 3.5 2.75 1.41 2.75 1.41 2.75 1.41 3.75 1.78 3.75 1.78 n/a 4 4 n/a 4.5 n/a 5.5 n/a 4 5 5 4.5 5.5 5.5 7 0.47 0.34 1.45 2.25 6.90 0.47 0.34 1.45 2.25 6.90 0.47 0.34 1.45 2.25 6.90 7.2 0.771 0.188 0.875 7.2 0.771 0.188 0.875 7.2 0.771 0.188 0.875
0.52 0.41 1.97 2.75 10.39 9.0 0.986 0.25 1.125 0.52 0.41 1.97 2.75 10.39 9.0 0.986 0.25 1.125 0.78 0.41 2.36 3.38 12.26 10.8 1.201 0.312 1.375 0.78 0.41 2.36 3.38 12.26 10.8 1.201 0.312 1.375 4 4 15.10 14.4 1.416 0.375 1.625 15.10 14.4 1.416 0.375 1.625 0.5 0.5 0.5 0.5 1.875 1.875 2.125 2.125
18.89 5.25 4.25 2.41 20.49 5.25 4.25 2.41 5 5 5.5 5.5 2.91
12.3 1.5 NPT 12.0 10.3 4.25 23.29 6.25 12.3 1.5 NPT 12.0 12.4 4.25 25.06 6.25 13.7 1.5 NPT 13.7 12.2 4.75 26.63 13.7 1.5 NPT 13.7 13.7 4.75 28.18 15.3 15.3 17.0 17.0 20 22 22 22 22 2NPT 2NPT 3NPT 3NPT 3NPT 14.6 12.6 5.25 29.95 14.6 14.0 5.25 31.24 17.6 14.6 5.88 32.58 17.6 15.6 5.88 34.11 18.1 17.8 6.62 38.35 7.5 7.5 7.5 7.5 42.52 44.5 48.03 55.51 7 7 8 8 9 9 10 11 11 11 11
8.25 0.87 0.53 2.40 10 9.5 11 0.87 0.53 2.40
2.91 8.25 3.28 3.28 n/a 9.5 n/a
0.98 0.53 2.68 4.62 16.50 16.0 1.591 0.98 0.53 2.68 4.62 16.50 16.0 1.591
6.25 3.91
10.5 0.98 0.66 2.76 5.25 18.25 17.8 1.845 12 0.98 0.66 2.76 5.25 18.25 17.8 1.845
6.25 3.91 10.5 7 7 8 9 9 9 9 4.28
n/a 11.25 1.10 0.66 3.15 5.88 21.0 19.4 2.021 0.625 2.375
4.28 11.25 12.25 1.10 0.66 3.15 5.88 21.0 19.4 2.021 0.625 2.375 5.65 12.25 13.75 1.18 0.81 3.15 7.25 23.46 21.4 2.45 6.91 n/a 14.5 1.38 0.81 3.35 0.75 2.875
2x3NPT 19.1 18.5 2x3NPT 19.1 20.5 2x3NPT 19.1 2x3NPT 19.1 24 31
8.5 26.43 23.4 2.88 0.875 3.375 8.5 26.43 23.4 2.88 0.875 3.375 8.5 26.43 23.4 2.88 0.875 3.375 8.5 27.25 24 2.88 0.875 3.375
6.91 14.5 16.5 1.38 0.81 3.35 6.91 16.5 7.01 n/a 20 1.38 0.81 3.35
MTCP-200-3BD18 200 445/7T MTC-250-3D18 (1) 250 MTC-300-3D18 (1) 300

449T
25 1.575 0.81 3.35
* Various frame sizes have 2 or 4 mounting holes per mounting foot. ** AA dimension is conduit fitting size. F1 mounting shown; some frame sizes are F1/F2 convertible; refer to T Frame Motor Specifications table. (F2 mounting = conduit entrance on right side facing shaft.) *** Frame sizes 143T(C) and 145T(C) have no lifting eyelet. 1) Premium Efficiency standards not applicable for MTC motors over 200 hp(1).
Volume 14
e15-30
1 - 80 0 - 633 - 0405

T-Frame TEFC Motors Three-Phase Industrial Duty Dimensions
C *** ES R S L***
Three-Phase T-Frame Motor Dimensions
AB
P *** L***
C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos
U F1* F2* B * Various frame sizes have 2 or 4 mounting holes per mounting foot (one mounting foot per side). F1* BA N-W AA** H (hole) E E J
Motor Controls Proximity Sensors Photo Sensors Limit Switches
A ** F1 mounting shown. ** Some frame sizes are F1/F2 convertible. *** Frames 143T & 145T have no lifting eyelet.
Dimensions [inches, except as noted] Premium Efficiency T-Frame Three-Phase Motors 1200 & 3600 rpm
Part Number NEMA HP Frame A
1 145T 7 8.9 8.9 10.5 10.5
AA**
AB
BA
ES F1* F2* G
NW
Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
1200 rpm Motors MTCP-001-3BD12 MTCP-002-3BD12 MTCP-003-3BD12 MTCP-005-3BD12 MTCP-010-3BD12 MTCP-015-3BD12 MTCP-020-3BD12
3/4NPT 6.89 1 NPT 1 NPT 1 NPT 1 NPT 7.45 7.45 8.63 8.63 6.1 6.3 7.1 7.5 9 2.25 13.47 3.5 2.75 15.11 4.5 2.75 16.12 4.5 3.5 3.5 2.75 1.41 3.75 1.78 3.75 1.78 4 n/a 4.5 n/a 5.5 n/a 5 4.5 5.5 5.5 7 0.47 0.34 1.45 2.25 6.90 7.2 0.771 0.188 0.875
MTCP-1P5-3BD12 1-1/2 182T

2 3 5 184T 213T 215T
0.52 0.41 1.97 2.75 10.39 9.0 0.986 0.25 1.125 0.52 0.41 1.97 2.75 10.39 9.0 0.986 0.25 1.125 0.78 0.41 2.36 3.38 12.26 10.8 1.201 0.312 1.375 0.78 0.41 2.36 3.38 12.26 10.8 1.201 0.312 1.375 4 4 15.10 14.4 1.416 0.375 1.625 15.10 14.4 1.416 0.375 1.625 0.5 0.5 1.875 1.875
18.89 5.25 4.25 2.41 20.49 5.25 4.25 2.41 5 5 5.5 5.5 2.91
MTCP-7P5-3BD12 7-1/2 254T

10 15 20 256T 284T 286T
12.3 1.5 NPT 12.0 10.3 4.25 23.29 6.25 12.3 1.5 NPT 12.0 12.4 4.25 25.06 6.25 13.7 1.5 NPT 13.7 12.2 4.75 26.63 13.7 1.5 NPT 13.7 13.7 4.75 28.18 7 7
8.25 0.87 0.53 2.40 10 9.5 11 0.87 0.53 2.40
2.91 8.25 3.28 3.28 n/a 9.5
0.98 0.53 2.68 4.62 16.50 16.0 1.591 0.98 0.53 2.68 4.62 16.50 16.0 1.591
3600 rpm Motors MTCP-1P5-3BD36 1-1/2 143T MTCP-002-3BD36 MTCP-003-3BD36 MTCP-005-3BD36 MTCP-010-3BD36 MTCP-015-3BD36 MTCP-020-3BD36
2 3 5 145T 182T 184T 7 7 8.9 8.9 10.5 10.5 3/4NPT 6.89 3/4NPT 6.89 1 NPT 1 NPT 1 NPT 1 NPT 7.45 7.45 8.63 8.63 5.1 6.1 6.3 7.1 7.5 9 2.25 12.47 3.5 2.25 13.47 3.5 2.75 15.11 4.5 2.75 16.12 4.5 3.5 3.5 2.75 1.41 2.75 1.41 3.75 1.78 3.75 1.78 n/a 4 n/a 4.5 n/a 5.5 n/a 4 5 4.5 5.5 5.5 7 0.47 0.34 1.45 2.25 6.90 0.47 0.34 1.45 2.25 6.90 7.2 0.771 0.188 0.875 7.2 0.771 0.188 0.875
0.52 0.41 1.97 2.75 10.39 9.0 0.986 0.25 1.125 0.52 0.41 1.97 2.75 10.39 9.0 0.986 0.25 1.125 0.78 0.41 2.36 3.38 12.26 10.8 1.201 0.312 1.375 0.78 0.41 2.36 3.38 12.26 10.8 1.201 0.312 1.375 4 4 15.10 14.4 1.416 0.375 1.625 15.10 14.4 1.416 0.375 1.625
MTCP-7P5-3BD36 7-1/2 213T

10 15 20 215T 254T 256T
18.89 5.25 4.25 2.41 20.49 5.25 4.25 2.41 5 5 2.91
12.3 1.5 NPT 12.0 10.3 4.25 23.29 6.25 12.3 1.5 NPT 12.0 12.4 4.25 25.06 6.25
8.25 0.87 0.53 2.40 10 0.87 0.53 2.40
2.91 8.25
* Various frame sizes have 2 or 4 mounting holes per mounting foot. ** AA dimension is conduit fitting size. F1 mounting shown; some frame sizes are F1/F2 convertible; refer to T Frame Motor Specifications table. (F2 mounting = conduit entrance on right side facing shaft.) *** Frame sizes 143T(C) and 145T(C) have no lifting eyelet.
Volume 14
e15-31

TC-Frame TEFC Motors Three-Phase Industrial Duty Dimensions
C
***
Three-Phase TC-Frame Motor Dimensions

AH BB
AB
P AJ ***
BF
L***
ES AK BD R
L***
U
G
F1* F2* F1*
BC
AA** H (hole)
E A
E J
BA
N-W
* Various frame sizes have 2 or 4 mounting holes per mounting foot (one mounting foot per side).
** F1 mounting shown. Some frame sizes are F1/F2 convertible. *** Frames 143TC and 145TC have no lifting eyelet.
Dimensions [inches, except as noted] Premium Efficiency TC-Frame Three-Phase Motors 1800 rpm
Part # MTCP- HP xxx 3BD18C -001-1P5-002-003-005-7P5-010-015-020-025-030-040-050-060-075-1001 1.5 2 3 5
NEMA Frame
A AA** AB AH AJ AK B BA BB BC BD
7 7
BF
E ES F1* F2* G
4 5
NW
143TC 145TC
3/4NPT 6.89 1.96 5.875 4.5 5.1 2.25 0.16 0.29 6.5 3/8-16 12.5 3.5 2.75 1.41 n/a 3/4NPT 6.89 1.96 5.875 4.5 6 2.25 0.16 0.29 6.5 3/8-16 13.5 3.5 2.75 1.41 9 9 9 9 10 10 4
0.47 0.34 1.45 2.25 6.9 7.2 0.771 0.188 0.875 0.47 0.34 1.45 2.25 6.9 7.2 0.771 0.188 0.875
182TC 8.9 1 NPT 7.45 2.37 7.25 8.5 6.3 2.75 0.25 0.38 184TC 8.9 1 NPT 7.45 2.37 7.25 8.5 7.1 2.75 0.25 0.38
1/2-13 15.1 4.5 3.75 1.78 n/a 1/2-13 16.1 4.5 3.75 1.78 4.5 1/2-13 18.9 5.25 4.25 2.41 n/a 1/2-13 20.5 5.25 4.25 2.41 5.5 1/2-13 23.3 6.25 1/2-13 25.1 6.25 7 7 8 8 9 9 5 5 2.91 n/a 2.91 8.25
4.5 0.52 0.41 1.97 2.75 10.4 9.0 0.986 0.25 1.125 5.5 0.52 0.41 1.97 2.75 10.4 9.0 0.986 0.25 1.125 5.5 0.78 0.41 2.36 3.38 12.3 10.8 1.201 0.312 1.375 7 0.78 0.41 2.36 3.38 12.3 10.8 1.201 0.312 1.375 4 4 15.1 14.4 1.416 0.375 1.625 15.1 14.4 1.416 0.375 1.625
7.5 213TC 10.5 1 NPT 8.63 2.87 7.25 8.5 7.5 3.5 0.25 0.51 10 215TC 10.5 1 NPT 8.63 2.87 7.25 8.5 9 3.5 0.25 0.51
15 254TC 12.3 1.5NPT 12.0 3.75 7.25 8.5 10.3 4.25 0.25 0.25 20 256TC 12.3 1.5NPT 12.0 3.75 7.25 8.5 12.4 4.25 0.25 0.25 25 284TC 13.7 1.5NPT 13.7 4.38 30 286TC 13.7 1.5NPT 13.7 4.38 40 324TC 15.3 2 NPT 14.6 50 326TC 15.3 2 NPT 14.6 5 5 9 9
8.25 0.87 0.53 2.40 10 0.87 0.53 2.40
10.5 12.2 4.75 0.25 0.25 11.25 1/2-13 26.6 10.5 13.7 4.75 0.24 0.24 11.25 1/2-13 28.2 14 14 14 14 5/8-11 30.0 5/8-11 31.2 5/8-11 32.6 5/8-11 34.1
5.5 3.28 n/a 5.5 3.28 9.5 6.25 3.91 n/a 6.25 3.91 10.5 7 7 8
9.5 0.98 0.53 2.68 4.62 16.5 16.0 1.591 0.5 1.875 11 0.98 0.53 2.68 4.62 16.5 16.0 1.591 0.5 1.875
11 12.5 12.6 5.25 0.24 0.24 11 12.5 14.0 5.25 0.25 0.25
10.5 0.98 0.66 2.76 5.25 18.3 17.8 1.845 0.5 2.125 12 0.98 0.66 2.76 5.25 18.3 17.8 1.845 0.5 2.125
60 364TC 17.0 3 NPT 17.5 5.62 11 12.5 14.6 5.88 0.25 0.25 75 365TC 17.0 3 NPT 17.5 5.62 11 12.5 15.6 5.88 0.25 0.25 100 405TC 20 3 NPT 18.1 7
4.28 n/a 11.25 1.10 0.66 3.15 5.88 21.0 19.4 2.021 0.625 2.375 4.28 11.25 12.25 1.10 0.66 3.15 5.88 21.0 19.4 2.021 0.625 2.375 5.65 12.25 13.75 1.18 0.81 3.15 7.25 23.5 21.4 2.45 0.75 2.875
11 12.5 17.8 6.62 0.25 0.25 15.5 5/8-11 38.4 10
* Various frame sizes have 2 or 4 mounting holes per mounting foot. ** AA dimension is conduit fitting size. F1 mounting shown; some frame sizes are F1/F2 convertible; refer to T Frame Motor Specifications table. (F2 mounting = conduit entrance on right side facing shaft.) *** Frame sizes 143T(C) and 145T(C) have no lifting eyelet.
Dimensions [inches] - EPAct 449T-Frame Three-Phase Motor with C-Flange Kit Installed
C-Flange Part Number MTA-CFACE-449TC Motor Part Number MTC-250-3D18 MTC-300-3D18 Frame Type AH*
449T 8.248
AJ
14
AK BB BC*
16 0.26 0.26
BD
BF
CC
4.35
N-W*
8.5
17.72 5/8-11
* Motor dependent dimensions apply only to IronHorse MTC-xxx-3D18 motors. Refer to appropriate T-frame diagram for motor dimensions.
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IronHorse MTCP Premium Efficiency Cast-Iron 3-Phase AC Motor Accessories

We stock Premium Efficiency NEMA cast iron T-frame motors from 1200 hp, and TC-frame motors from 1100 hp. We also offer IronHorse cast iron C-flange kits which can be used for C-face mounting of our 1200 hp IronHorse MTCP Premium Efficiency cast iron T-frame motors. The kits are field installable and include the C-faces and bolts. Part Number Price Fits Frame Fits Motor Number (2)
MTCP-001-3BD12 MTCP-001-3BD18 MTCP-1P5-3BD18 MTCP-1P5-3BD36 MTCP-002-3BD18 MTCP-002-3BD36 MTCP-1P5-3BD12 MTCP-002-3BD12 MTCP-003-3BD18 MTCP-003-3BD36 MTCP-005-3BD18 MTCP-005-3BD36 MTCP-003-3BD12 MTCP-005-3BD12 MTCP-7P5-3BD18 MTCP-7P5-3BD36 MTCP-010-3BD18 MTCP-010-3BD36 MTCP-7P5-3BD12 MTCP-010-3BD12 MTCP-015-3BD18 MTCP-015-3BD36 MTCP-020-3BD18 MTCP-020-3BD36 MTCP-015-3BD12 MTCP-020-3BD12 MTCP-025-3BD18 MTCP-030-3BD18 MTCP-040-3BD18 MTCP-050-3BD18 MTCP-060-3BD18 MTCP-075-3BD18 MTCP-100-3BD18 MTCP-125-3BD18 MTCP-150-3BD18 MTCP-200-3BD18 1 1 1-1/2 1-1/2 2 2 1-1/2 2 3 3 5 5 3 5 7-1/2 7-1/2 10 10 7-1/2 10 15 15 20 20 15 20 25 30 40 50 60 75 100 125 150 200
Premium Efficiency TEFC T-Frame Three-Phase Motor C-Flange Kits 1 to 200 hp

MTCP Premium Efficiency T-frame Three-Phase Motor C-Flange Kits
Product Motor HP Weight (lb)
MTAP-CFACE-140TC
<--->
143T & 145T
6.8
MTAP-CFACE-180TC
<--->
182T & 184T
14.3
Motors & Gearbox Steppers/ Servos
MTAP-CFACE-210TC
<--->
213T & 215T
13.8
Motor Controls Proximity Sensors Photo Sensors Limit Switches
MTAP-CFACE-250TC
<--->
254T & 256T
40.1
MTAP-CFACE-280TC MTAP-CFACE-320TC MTAP-CFACE-360TC MTAP-CFACE-400TC (1) MTAP-CFACE-444TC (1) MTAP-CFACE-447TC

(1)
<--->
284T & 286T
44.0
Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection
<---> <---> <---> <---> <--->
324T & 326T 364T & 365T 405T 444T & 445T 445/7T
61.7 70.5 136.6 (1) 143.2 (1) 144.4 (1)
1) For shipping weights over 100 lbs: A) LTL shipment required. B) Order before 5:00 p.m. EST for same day shipment. C) You must have a receiving loading dock. D) Not available in Hawaii or Puerto Rico. 2) MTAP-CFACE C-flange kits will NOT fit MTC EPAct motors.
We offer IronHorse cast iron C-flange kits which can be used for C-face mounting of our IronHorse cast iron 250300 hp T-frame EPAct motors. The kits are field installable and include the C-faces and bolts.
EPAct TEFC T-Frame Three-Phase Motor C-Flange Kits 250 to 300 hp

EPAct T-frame Three-Phase Motor C-Flange Kits
Part Number MTA-CFACE-449TC (1) Price
<--->
Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
Fits Frame
449T
Fits Motor Number (2)

MTC-250-3D18 MTC-300-3D18
Product Motor HP Weight (lb)

250 300 147 (1)
(Premium Efficiency standards are not applicable for MTC motors over 200 hp.)
1) For shipping weights over 100 lbs: A) LTL shipment required. B) Order before 5:00 p.m. EST for same day shipment. C) You must have a receiving loading dock. D) Not available in Hawaii or Puerto Rico. 2) MTA-CFACE C-flange kits will NOT fit MTCP Premium Efficiency motors.
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Volume 14
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AutomationDirect HQ and mega-warehouse, just north of Atlanta, GA USA
Keep it simple, pass along the value.

We were originally founded as PLCDirect in 1994 and have grown from a tiny PLC company to one of the best value choices in the industry.
Saving you money every day since 1994 . . .
Whether the economy is up or down, we are prepared to serve our customers efficiently, with better service and value than traditional suppliers.
In 1999, we changed our name to AutomationDirect.com, and brought that pass along the value philosophy online. We have been serving tens of thousands of satisfied customers ever since.
As the first industrial controls company to successfully use a telephone supported direct sales catalog for PLC products, we learned that the way its always been done approach is not necessarily the most efficient way. So we worked smarter to develop in-house processes that maximized productivity to keep costs low. Then we passed those savings on to our customers.
OEMs spoke, and they spoke our name 11 years in a row! The Reader s Choice survey hosted by Control Design magazine aims to identify the best products and service in the industry. Results for every year going back to 2001 indicate we consistently provide top-notch support to our customers in several product categories. And weve been voted tops in service by several other independent industry sources as well.
. . . and always #1 rated service for FREE
1-800-633-0405
www.automationdirect.com
AUTOMATIONDIRECT is proud to team up with Marathon Electric to provide our customers with premium quality motors at great prices. Marathon Electric has over 20 years experience in the design, manufacturing and application of AC variable speed motors. The models we carry are costeffective, high performance motors that, in conjunction with todays drive technology, provide enhanced performance in virtually any industrial or commercial application.
Volume 14
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From the Leader in AC Variable Speed Products

These Marathon Electric motor lines have been carefully selected to be performance-matched with the DURAPULSE and GS series AC drives. The offering includes models ranging from hp to 100 hp, that feature 575 VAC and dual 230/460 VAC voltages and a base speed of 1200 or 1800 RPM. microMAX TENV and TEFC motors (1/4 to 10 hp) offer dual mounting options, C-face rigid base and C-face round body, cooler running and lighter weight design, allowing an easy transition from PMDC.
Marathon inverter-duty motors
Company Information Systems Overview Programmable Controllers Field I/O
Black Max TENV motors are used in any high performance application with closed or open loop vector controls or Volts/Hertz drives and for countless machinery applications where full torque at zero speed is required. The low inertia design provides extremely quick response to accel and decel commands, as well as changes in direction. Uses include machine tools, conveyors, crane and hoist systems, extruders and packaging/converting equipment. NEMA Premium Efficiency XRI series motors, from 1 to 10 hp, are compliant with the Energy Independence and Security Act of 2007, giving you both a low purchase price and long-term energy savings.
Blue Chip XRI Ultra High Efficiency motors optimize motor system efficiency, reduce electrical power consumption and costs, and improve system reliability. They offer substantial energy savings when used on high cycle or long run time applications and meet NEMA Premium efficiency levels. Uses include compressors, pumps, conveyors, blowers, and other machinery in dirty or dusty environments.
Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers
Blue Max 2000 TEFC and TEBC motors are used in variable frequency drive applications requiring full rated torque at zero speed with closed or open loop (sensorless) vector controls. The cast iron construction makes this motor an ideal choice for process lines, chemical plants, paper mills or other environment requiring cast iron or "severe duty" construction.
Compatible components for Marathon motors

<--->
starting at
Comm. Terminal Blocks & Wiring Power Circuit Protection
Stable
<--->
starting at
Motor slide bases are used to accurately and easily position your motor. Available in sizes from NEMA 56 - NEMA 449T, you can use these bases to mount all Marathon motors. See the motor and base selection chart on page 15-49.
TM
Motor Slide Bases
Volume 14
e15-37
microMAXTM AC Inverter Duty Motors

Features
1000:1 Constant Torque (TENV), 20:1 Constant Torque (TEFC)

Constant torque operation from 0 to base speed (TENV ratings) Constant torque operation from 1/20 speed to base speed (TEFC ratings) Constant horsepower to twice base speed (RPM) Class H insulation with CR200 (corona-resistant) magnet wire Continuous duty at 40C ambient Dual Mounting (C-Face with rigid base and C-Face with removable rigid base, as noted) Service Factor: 1.0 Utilizes double shielded ball bearings Exxon Polyrex EM bearing grease Eliminates brush and commutator maintenance Electrically reversible UL recognized and CSA certified Three year warranty
Motor Shipping Schedule

Same or one day * Up to 7 days Up to 10 days
Color indicates shipping lead time in business days. Check stock status online. * For same-day shipping of stock motors requiring LTL shipment, order before 5 p.m. EST. ** For same-day shipping of microMAX motors under 100 lbs, order before 6 p.m. EST.
Applications
Replaces 90 volt and 180 volt PMDC motors (when used with AC variable frequency drives) Typical uses include: machine tools, conveyors, packaging machines, batching machines, printing equipment, pumps and fans.
Motor Specifications
Part Number Y500** Y360** Y364** Y368** Y1999** Y1372** Y994* Y996*
Footnotes:
Price
<---> <---> <---> <---> <---> <---> <---> <--->
HP
1/4 1/2 1 2 3 5 7 1/2 10
Base RPM
Volts
230
Encl.
TENV TENV
NEMA Frame
56C 56C 56C
Model No.
56H17T2011 56H17T2017 56H17F2021 145THFR5329 182THFW7729AA 184THFW7726AA 213THFW7726 215THFW7726
F.L. Amps
1.0 1.8/0.9 3.2/1.6 5.8/2.9 8.4/4.2 13/6.5 21.4/10.7 27.6/13.8
Weight (lb)
17 25 28 45 64 92 125 135
Footnotes
N,Q N 6 6 6 6 6
1800
145TC 230/460 TEFC 182TC 184TC 213TC 215TC
Detailed information on the previous versions of these motors (Y999 & Y372) can be found at www.AutomationDirect.com/Retired-Products. N = Totally Enclosed Non Ventilated; Q = "Quick Connect" terminal board 6 = Bolt-on, removable base for footless mounting option
Note: Please review the AutomationDirect Terms & Conditions for warranty and service on this product. Warranty service can be arranged through numerous Marathon Electric service centers. See list of service centers on our Web site at www.automationdirect.com.
Performance Data (460 Volt except as indicated)

Part Number Y500 Y360 Y364 Y368 Y1999 Y1372 Y994 Y996
Volume 14
HP
1/4 (230V) 1/2 1 2 3 5 7 1/2 10
NEMA Design
F.L. RPM
1725
Min. RPM
1.8 1.8 90 90 90 90 90 90
F.L. AMPS @460V

1.0 (230V) 0.9 1.6 2.9 4.2 6.5 10.7 13.8
N.L. AMPS @460V

0.7 (230V) 0.5 0.9 1.6 2.2 2.8 6.2 7.8
F.L. Torque (lb-ft)

0.75 1.5 3.0 6.0 8.9 15 22.3 30.0
B.D. Torque (lb-ft)

3.7 6.8 12.0 29.0 33.8 48.6 80.0 110
Max. CHP RPM*

3520 3520 3520 3530 3530 3520 3565 3570
Max. Safe RPM

5400 5400 5400 5400 5400 5400 4200 4200
F.L. Effic.
72.0 80.0 78.5 82.5 87.5 87.5 89.5 91.0
F.L. Power Factor

65.0 72.0 77.5 77.0 76.4 81.6 72.5 74.0
Rotor Inertia (lb-ft2)

0.040 0.075 0.090 0.140 0.38 0.357 0.75 1.00
1730 1725 1740 1765
1760 1770
1770
e15-38
1 - 80 0 - 633 - 0405
microMAXTM Motor Dimensions

Figure 1
Figure 2
Note: 1/4 HP motor has "Quick Connect" terminal board.
Motor Dimensions [Inches]

Part NEMA Number HP Fig. Frame Y500 Y360 Y364 Y368 Y1999 Y1372 Y994 Y996
1/4 1/2 1 2 3 5 7 1/2 10 1 2 2 2 2 2 2 2 145TC 182TC 184TC 213TC 215TC 56C
C
9.8 10.5 12.4 14.9 14.0 21.0 22.2
2F
O P Max. Max. U
6.4 5.7 0.625
AA
None 0.88 knock out
AB AG Max. Max. AH AJ* AK* BA

None 4.4 5.6 7.7 8.5 10.4 12.8 11.1 17.9 19.1 2.12 2.88 7.250 3.40 8.50 4.25 3.63 2.06 5.875 4.50
BF
BS
4.0
Key
3.50
2.44 3.00
0.88
7.9 9.1 11.2
2.75 3/8-16
4.7 4.1 6.4 4.5
0.19 x 0.19 x 1.38
2.75 5.00 4.5 5.5 3.75 5.50
0.35 0.41
6.5 8.5
0.875 1.13 1.13 knock out
6.7
0.25 x 0.25 x 1.75 0.31 x 0.31 x 2.38
5.25 4.25 7.00
0.45
13.0
9.5
1.09 1.375 hole 1.34 KO
1/2-13
7.8
6.9 8.2
* For frame sizes 145TC and smaller, the mounting alignment ring (AK) lies inside the mounting bolt circle (AJ); AK < AJ. For frame sizes 182TC and larger, the mounting alignment ring (AK) lies outside the mounting bolt circle (AJ); AK > AJ. Note: Dimensions are for reference only. For complete dimensional information, refer to Marathon Electric at www.marathonelectric.com.
Volume 14
e15-39
Black Max Vector Duty Motors

**** 230/460V and 575V Motors Available ****
Features
Applications
Color indicates shipping lead time in business days. Check stock status online. * For same-day shipping of stock motors requiring LTL shipment, order before 5 p.m. EST.
Class F MAX GUARD insulation system Constant torque operation from 0 to base speed on vector drive Constant horsepower operation to twice base RPM Continuous duty at 40 C ambient Optimized for operation with IGBT inverter (NEMA Design A) Class F N/C thermostats (one per phase) Utilizes double shielded ball bearings Exxon Polyrex EM bearing grease Dual Mounting (C-Face with rigid base and C-Face with removable rigid base, as noted) F1 standard conduit box location, field reversible to F2 (except as noted) Available with optional encoder installed on opposite drive end Electrically reversible UL recognized and CSA certified Three year warranty
Designed for inverter or vector applications where up to a 1000:1 constant torque speed range is required. Typical uses include: material handling, machine tools, conveyors, crane and hoist, metal processing, test stands, pumps, compressors, textile processing, and other industrial machinery installed in dusty or dirty environments.
230/460V Motor Specifications

Part Number Y592 Y534 Y535 Y536 Y537 Y538 Y551 Y540 Y541 Y542 Y543 Y544 Y545 Y546 Y547* Y548* Y549* Y552* Y553* Y393* Price
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->
HP
1/4 1/2 1 1 1 1-1/2 2 2 3 3 5 5 7-1/2 7-1/2 10 10 15 20 25 30
Base RPM
1800 1800 1800 1800 1200 1800 1800 1200 1800 1200 1800 1200 1800 1200 1800 1200 1800 1800 1800 1800
Volts
230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460
Enclosure
TENV TENV TENV TENV TENV TENV TENV TENV TENV TENV TENV TENV TENV TENV TENV TENV TENV TENV TENV TENV
NEMA Frame
56C 56C 56C 143TC 145TC 145TC 145TC 184TC 182TC 213TC 184TC 215TC 213TC 254TC 215TC 256TC 254TC 256TC 284TC 286TC
Model No.
56H17T2001 56H17T5301 56H17T5302 143THTR5326 145THTR5376 145THTR5326 145THTN6046 184THTL7776 182THTL7726 213THTL7776 184THTL7726 215THTL7776 213THTL7726 254THTL5776 215THTL7726 256THTL5776 254THTL5726 256THTNA7026 284THTNA7026 286THTNA7026
F.L. Amps
1.2 / 0.6 1.6 / 0.8 3.0 / 1.5 3.0 / 1.5 3.8 / 1.9 4.8 / 2.4 6.0 / 3.0 6.6 / 3.3 8.4 / 4.2 9.4 / 4.7 14.0 / 7.0 15.4 / 7.7 21.0 / 10.5 22.0 / 11.0 27.0 / 13.5 28 / 14 40 / 20 52 / 26 62 / 31 74 / 37
Weight (lb)
19 28 41 43 49 50 72 88 96 118 98 138 146 209 159 203 250 300 495 575
Footnotes
T, S, 13 T, S, 6, 13 T, S, 6, 13 T, S, 6, 13 T, S, 6, 13 T, S, 6, 13 T T, AL T, AL T, AL T, AL T, AL T, AL T, AL T, AL T, AL T, AL, I T, I T, I T, I
F oo t n ot e s : T Thermostat overload S Steel Frame Construction 6 Bolt-on, removable base for footless mounting option
Fo o t no t e s (continued): : 13 F1 Mounting Only, cannot modify to F2 AL Aluminum Frame Construction I Intermittent duty from 90-120 Hz operation
Note: Please review the AutomationDirect Terms & Conditions for twarranty and service on his product. Warranty service can be arranged through numerous Marathon Electric service centers. See list of service centers on our Web site at www.automationdirect.com.
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Same or one day Up to 7 days
Color indicates shipping lead time in business days. Check stock status online.
Company Information Systems Overview Programmable Controllers Field I/O

Up to 10 days
575V Motor Specifications

Part Number Y555 Y556 Y557 Y558 Y559 Y560 Y561 Y562 Y563 Price
<---> <---> <---> <---> <---> <---> <---> <---> <--->
HP
1/2 1 2 3 5 7-1/2 10 15 20
Base RPM
1800 1800 1800 1800 1800 1800 1800 1800 1800
Volts
575 575 575 575 575 575 575 575 575
Enclosure
TENV TENV TENV TENV TENV TENV TENV TENV
NEMA Frame
56C 56C 145TC 182TC 184TC 213TC 215TC 254TC
Model No.
56H17T5311 56H17T5312 145THTN6060 182THTL7736 184THTL7736 213THTL7736 215THTL7736 254THTL5736
F.L. Amps
0.64 1.2 2.4 3.4 5.6 8.4 10.8 16.0 20.8
Weight (lb)
28 41 72 96 98 146 159 250 300
Footnotes
T, S, 6, 13 T, S, 6, 13 T T, AL T, AL T, AL T, AL T, AL, I T, I
Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors
F oo t n ot e s : T Thermostat overload S Steel Frame Construction 6 Bolt-on, removable base for footless mounting option
TENV 256TC 256THTNA7036 F oo t no t e s (continued): : 13 F1 Mounting Only, cannot modify to F2 AL Aluminum Frame Construction I Intermittent duty from 90-120 Hz operation
A Dynapar Model HS35 shaft mounted encoder can be supplied with the motor as shown in the price table below. The encoder requires a 5-26 VDC power source, provides a count of 1024 pulses per revolution (PPR), differential line driver output and includes a 10-pin mating connector. * If connecting the motor to a DURAPULSE AC drive, a GS3-FB Feedback Card is required for the drive.
Motor with Shaft Mounted Encoder*:
Motor with Shaft Mounted Encoder

230/460V Motors Part Number Y592-A772 Y534-A772 Y535-A772 Y536-A772 Y537-A772 Y538-A772 Y551-A772 Y540-A772 Y541-A772 Y542-A772 Price
<---> <---> <---> <---> <---> <---> <---> <---> <---> <--->
575V Motors Price

<---> <---> <---> <---> <---> <---> <---> <---> <---> <--->
HP
1/4 1/2 1 1 1 1-1/2 2 2 3 3
Part Number Y543-A772 Y544-A772 Y545-A772 Y546-A772 Y547-A772 Y548-A772 Y549-A772 Y552-A772 Y553-A772 Y393-A772
HP
5 5 7-1/2 7-1/2 10 10 15 20 25 30
Part Number Y555-A772 Y556-A772 Y557-A772 Y558-A772 Y559-A772 Y560-A772 Y561-A772 Y562-A772 Y563-A772
Price
<---> <---> <---> <---> <---> <---> <---> <---> <--->
HP
1/2 1 2 3 5 7-1/2 10 15 20
Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools
ENCODER PIN A B C D E F G H I J Typical Cable Wire Color BRN ORG YEL RED BLK GRN BRN/WHT ORG/WHT YEL/WHT
Encoder connector pinout:
Sig. A Sig. B Sig. Z Power +V N/C Com Case Sig. A Sig. B Sig. Z
Pneumatics Safety
Cable supplied by customer and connections to equipment determined by customer.
Appendix Product Index Part # Index
Note: A mating connector is supplied with the encoder.
Volume 14
e15-41

Motor Performance Data (460 Volt) *
Part Number Y592 Y534 Y535 Y536 Y537 Y538 Y551 Y540 Y541 Y542 Y543 Y544 Y545 Y546 Y547 Y548 Y549 Y552 Y553 Y393 HP
1/4 1/2 1 1 1 1-1/2 2 2 3 3 5 5 7-1/2 7-1/2 10 10 15 20 25 30
F.L. rpm
1755 1735 1750 1750 1145 1755 1750 1160 1755 1158 1765 1165 1765 1170 1774 1160 1765 1768 1770 1772
F.L. N.L. F.L. B.D. Amps Amps Torque Torque @460V @460V (lb-ft) (lb-ft)
0.6 0.8 1.5 1.5 1.9 2.4 3.0 3.3 4.2 4.7 7.0 7.7 10.5 11.0 13.5 14 20 26 31 37 0.45 0.52 1.0 1.0 1.3 1.6 1.7 2.1 2.2 3.0 4.2 4.8 5.5 6.0 7.4 7.0 11.0 13.5 14.0 23.5 0.75 1.5 3.0 3.0 4.5 4.5 6.0 9.0 9.0 13.6 14.8 22.5 22.3 34.0 29.5 45.5 45.0 59.5 74.2 89.0 4.5 5.8 15.0 15.0 16.0 29.0 28.5 34.0 48.0 49.0 70.0 87.0 95.5 118.0 125.0 135.0 170.0 290.0 330.0 375.0
Max. Max. C hp Safe rpm * rpm

3540 3510 3505 3505 2260 3518 3525 2315 3515 2300 3555 2320 3525 2325 3540 2320 3550 3560 3530 3560 5400 5400 5400 5400 5400 5400 5400 5400 4200 4200 4200 4200 4200 4200 4200 4200 3600 3600 3600 3600
F.L. F.L. Effic. Power (%) Factor

70.0 80.0 84.0 84.0 80.0 85.5 85.5 82.5 85.5 82.5 89.5 84.0 90.2 87.5 90.2 89.5 92.4 93.6 93.6 94.5 58.0 72.0 75.0 75.0 62.5 69.0 78.0 67.5 80.0 72.5 74.5 71.0 76.0 73.0 76.0 75.5 76.0 80.0 75.0 74.0

0.045 0.056 0.110 0.110 0.140 0.140 0.130 0.380 0.420 0.600 0.550 0.900 0.850 1.200 1.300 1.500 1.600 3.100 4.400 5.500
Ohms/Ph - Equiv. Wye Circuit (460 VAC) (at rated operating temp. in 40 C ambient)
R1
26.300 22.307 8.378 8.378 10.302 4.257 3.834 3.948 2.356 2.469 1.242 1.130 0.699 0.510 0.369 0.534 0.134 0.234 0.143 0.113
R2
23.000 17.028 5.623 5.623 8.372 3.538 2.897 3.436 1.731 2.318 0.947 1.250 0.567 0.680 0.334 0.693 0.316 0.213 0.160 0.123
X1
30.240 24.123 10.707 10.707 13.793 5.998 5.950 7.725 4.266 6.508 2.534 3.709 1.765 2.846 1.423 2.258 1.047 0.746 0.724 0.543
X2
14.700 18.163 9.912 9.912 15.325 5.884 5.637 12.113 4.304 4.125 4.236 2.573 2.260 3.247 2.281 2.323 1.569 0.689 0.678 0.557
XM
572.000 532.976 278.036 278.036 193.835 161.009 154.800 116.900 123.930 83.910 64.128 51.972 38.178 42.714 34.932 30.530 22.151 18.204 13.965 11.200
* Maximum Constant hp rpm is for direct coupled loads.
Motor Performance Data (575 Volt) *

Part Number Y555 Y556 Y557 Y558 Y559 Y560 Y561 Y562 Y563 HP
1/2 1 2 3 5 7-1/2 10 15 20
F.L. rpm
1735 1750 1750 1755 1765 1765 1774 1765 1770
F.L. N.L. F.L. B.D. Amps Amps Torque Torque @575V @575V (lb-ft) (lb-ft)
0.8 1.6 2.4 3.2 5.6 8.0 11.2 16.0 20.8 0.8 0.8 1.6 1.6 3.2 4.8 5.6 8.8 11.2 1.52 3.0 6.0 9.0 14.9 22.3 29.6 44.6 59.5 5.8 15.0 28.5 48.0 70.0 95.5 125.0 170.0 290.0
Max. C hp rpm*
3510 3505 3525 3515 3555 3525 3540 3550 3560
Max. Safe rpm

5400 5400 5400 4200 4200 4200 4200 3600 3600
F.L. F.L. Effic. Power (%) Factor

80.0 84.0 85.5 85.5 89.5 90.2 90.2 92.4 93.6 72 75 78 80 74.5 76 76 76 77

0.056 0.11 0.13 0.42 0.52 0.9 1.3 1.6 3.5
R1
22.307 8.378 3.834 2.356 1.242 0.699 0.284 0.314 0.220
R2
17.028 5.623 2.897 1.731 1.134 0.567 0.284 0.316 0.192
X1
24.123 10.707 5.950 4.266 2.268 1.765 1.420 1.047 0.675
X2
18.163 9.912 5.637 4.304 3.969 2.260 2.272 1.569 0.684
XM
532.976 278.036 154.780 123.926 64.071 38.178 34.932 22.151 18.204
* Maximum Constant hp rpm is for direct coupled loads.
Volume 14
e15-42
1 - 80 0 - 633 - 0405

Motor Dimensions
N/A for NEMA frames 56C, 143TC, 145TC, which have the same C-face on both ends R C 1.75 .19x.09x1.62 KEYWAY 5.875 O 4.500 4.497 U .6250 .6245 3/8-16UNC-2B 4 HOLES REMOVABLE COVER C BS 2F BA HOLE FOR 'AA' CONDUIT 'H' DIA. 4 HOLES E 'BF' DIA. 4 HOLES AK D -.06
+.00
P AH KEY AB
AJ
Note: Thermostat protector leads are brought out in the motor conduit box and marked as P1/P2.
HS35 Encoder Add 1.00" to the 'C' Dimension

NEMA Frame 230/ 575V HP Frame Construct C D 460V 11.88 Y592 - 1/4 Y534 Y555 1/2 Y535 Y556 1 Y536 Y537 Y538 Y540 Y542 Y544 1 1 1-1/2 145TC Cast Iron 184TC 182TC 213TC 184TC 215TC 143TC 56C Rolled Steel 13.48 14.98 15.04 3.50 16.04 14.68 16.94 17.39 4.50 3.75 4.00 .35 6.71 2.75 5.00 5.00 .37 7.45 5.50 4.50 5.50 7.00 5.50 6.42 8.46 .875
Part #
2F H
P
5.69
R
7.21 8.77
AK AA AB AH AJ Max BA BF
4.37
BS
2.84
Key
.34 6.35 2.44 3.00
.625
5.56 None 5.25
2.06 4.500 2.75
3.75 5.25 3/8-16 4.93 .19x.19x1.38 5.93 4.50 2.62 3.50 4.25 3.50 3.81 2.75 2.98 .25x.25x1.75
5.875 2.12
Y551 Y557 2
2 Y541 Y558 3 3 Y543 Y559 5
7.98 11.03
7.04
.44 11.22 9.74 12.07 1.125 1.09 7.19 2.62 .47 12.47 10.75 12.78 1.375 1.34 7.39 3.12 .44 11.22 9.74 12.07 1.125 1.09 7.19 2.62 .47 12.47 10.75 12.78 1.375 1.34 7.39 3.12 7.25 8.500 13.75 1.625 1.75 8.38 3.75 &2.0
19.04 5.22 4.25 18.94 4.50 3.75 20.54 Aluminum 20.54 5.22 4.25
4.05 .31x.31x2.38 3.75 .25x.25x1.75 5.55 .31x.31x2.38
Y545 Y560 7-1/2 213TC Y546 7-1/2 254TC 215TC 256TC 254TC 256TC 284TC 286TC
25.37 6.22 5.00 8.25 .56 13.46 23.04 5.22 4.25 7.00 .47 12.47 26.87 10.00 13.46
4.25
1/2-13 8.85 .38x.38x2.88 8.05 .31x.31x2.38 10.40
Y547 Y561 10 Y548 10
12.78 1.375 1.34 7.39 3.12 N/A 1.75 13.54 & 8.17 1.625 2.00 3.75 1.25 10.68 9.0 10.500 4.75 3/8-16
Y549 Y562 15 Y552 Y563 20 Y553 Y393 25 30
26.87 6.22 5.00 8.25 27.13 Cast Iron 27.08 28.58 7.00 5.50
.38x.38x2.88
10.00 .56 16.49 14.32 17.84 9.50 11.00
4.75 5.50 .50x.50x3.25
15.57 15.89 21.26 1.875 2.00 13.31 4.38
Note: Dimensions are for reference only. For complete dimensional information, refer to Marathon Electric at www.marathonelectric.com.
Volume 14
e15-43
Blue Max 2000 Vector Duty Motors

Features
Class H MAX GUARD insulation system Constant torque operation from 0 to base speed on vector drive, including TEFC (on V/Hz drives, TEFC motors are limited to 20:1 constant torque) Constant horsepower operation to 1.5 times base RPM Continuous duty at 40C ambient Optimized for operation with IGBT inverter (NEMA Design A) C-Face foot mount through 100 HP (NEMA frame type TC motors) Class F N/C thermostats (one per phase) Cast iron frame and brackets Utilizes double shielded ball bearings with Exxon Polyrex EM grease Class B temperature rise on blower-cooled motors F1 standard conduit box location, field reversible to F2 Available with optional encoder installed on opposite drive end Electrically reversible UL recognized and CSA certified Three year warranty Designed for inverter or vector applications. Typical uses include: material handling, machine tools, conveyors, crane and hoist, metal processing, test stands, pumps, compressors, textile processing, and other industrial machinery installed in dusty or dirty environments where cast iron construction is required.

Color indicates shipping lead time in business days. Check stock status online. * For same-day shipping of stock motors requiring LTL shipment , order before 5 p.m. EST.
Applications
Motor Specifications
Part Number Y571* Y513* Y572* Y514* Y573 Y515 * Y574* Y516* Y575 Y517 Price
<---> <---> <---> <---> <---> <---> <---> <---> <---> <--->
HP
40 40 50 50 60 60 75 75 100 100
Base RPM
1800 1800 1800 1800 1800 1800 1800 1800 1800 1800
Volts
230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460
Encl.
TEFC TEBC TEFC TEBC TEFC TEBC TEFC TEBC TEFC TEBC
NEMA Frame
324T 324TC 326T 326TC 364T 364TC 365T 365TC 405T 405TC
Model No.
324THFPA8028 324THFPA8038 326THFS8028 326THFPA8038 364THFS8036 364THFS8046 365THFS8036 365THFS8046 405THFS8036 405THFS8046
F.L. Amps
100/50.0 100/50.0 121/60.5 120/60.0 147/73.5 147/73.5 184/92.0 180/90.0 230/115 230/115
Weight (lb)
540 620 540 640 965 1062 1006 1106 1308 1429
Performance Data (460 Volt)

Part Number Y571 Y513 Y572 Y514 Y573 Y515 Y574 Y516 Y575 Y517
Volume 14
HP
40 40 50 50 60 60 75 75 100 100
F.L. F.L. Amps RPM @460V

1770 1770 1780 1765 1782 1782 1780 1780 1785 1785 50.0 50.0 60.5 60.0 73.5 74.0 92.0 90.0 115.0 115.0
N.L. Amps @460V

20.0 20.0 26.5 25.0 28.0 28.0 40.0 33.0 38.0 38.0
F.L. Torque (lbft)

118.0 118.0 148.0 149.0 177.0 177.0 221.0 222.0 295.0 295.0
B.D. Max. Max. Torque CHP Safe (lbft) RPM* RPM

320.0 320.0 400.0 525.0 525.0 525.0 740.0 645.0 900.0 900.0 2642 2642 2675 3525 2665 2665 2665 2685 2675 2675 3600 3600 3600 3600 2700 2700 2700 2700 2700 2700
F.L. F.L. Power Effic. Factor

91.7 91.7 92.4 93.0 91.7 91.7 94.1 93.0 94.5 94.5 81.5 81.5 81.0 83.5 83.0 83.0 82.0 84.0 86.5 86.5
Rotor Inertia (lbft2)

5.000 5.000 10.000 5.500 14.500 14.500 16.500 16.000 27.500 27.500
R1
0.082 0.082 0.063 0.088 0.063 0.063 0.047 0.054 0.034 0.034
R2
0.077 0.077 0.046 0.092 0.042 0.042 0.031 0.038 0.021 0.021
X1
0.435 0.435 0.424 0.437 0.338 0.338 0.267 0.299 0.236 0.236
X2
0.592 0.592 0.596 0.358 0.455 0.455 0.313 0.420 0.219 0.219
XM
10.280 10.280 10.000 9.662 8.850 8.850 6.275 8.203 6.820 6.816
e15-44
1 - 80 0 - 633 - 0405

Blower Motor Performance Data (for TEBC Blower Cooled Motors)
Blower Fits Motor Type Part Number Y513 Y513-A775 Y514 Y514-A775 Y515 Y515-A775 Y516 Y516-A775 Y517 Y517-A775 Model No.
324THFPA8038
Blower Motor Characteristics Encl. HP (60/50Hz) RPM (60/50Hz) Volts Hz F.L. Amps Sound Pressure Watts
850 1735 / 1460 3.0 / 1.5 40 850 851 852 TEBC 1 / 0.75 230/460 190/380 60 / 50 853 854 3.7 / 1.85 68 855 856 857 858
NEMA Frame
324TC
Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process
326THFPA8038
326TC
364THFS8046
364TC
365THFS8046
365TC
3450 / 2850
405THFS8046
405TC
A Dynapar Model HS35 shaft mounted encoder can be supplied with the selected motor, either TEFC or TEBC type, as shown in the table below. The encoder requires a 5-26 VDC power source**, provides a count of 1024 pulses per revolution (PPR) differential line driver output and includes a 10 pin connector. There is a mating connector supplied with the TEFC (totally enclosed fan cooled) motor encoders; the customer is responsible for supplying the wiring cable and determining the connections to the equipment being used in the application. The encoder adds 1 inch to the TEFC motors C dimension as shown in the dimensional diagram.
Encoder shaft mounted to motor*:
The TEBC (totally enclosed blower cooled) motor encoders have the mating connector pre-wired, installed and ending in a pigtail located inside a conduit box mounted on the motor. (See Figure 2 under the motor dimensional information on the next page.) The customer is responsible for determining the connections to the equipment being used in their application. * If connecting the motor to a DURAPULSE AC drive, a GS3-FB Feedback Card is required for the drive. ** When used with a GS3-FB equipped DURAPULSE AC drive, the GS3-FB will supply power to the encoder.

Same or one day Up to 7 days Up to 10 days
Color indicates shipping lead time in business days. Check stock status online.
Motor with Shaft Mounted Encoder

Part Number Y571-A774 Y513-A775 Y572-A774 Y514-A775 Y573-A774 Y515-A775 Price
<---> <---> <---> <---> <---> <--->
HP
40 (TEFC) 40 (TEBC) 50 (TEFC) 50 (TEBC) 60 (TEFC) 60 (TEBC)
Part Number Y574-A774 Y516-A775 Y575-A774 Y517-A775
Price
<---> <---> <---> <--->
HP
75 (TEFC) 75 (TEBC) 100 (TEFC) 100 (TEBC)
Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety
Encoder connector pinout:
ENCODER Sig. A Sig. B Sig. Z Power +V N/C Com Case Sig. A Sig. B Sig. Z PIN A B C D E F G H I J Typical Cable Wire Color BRN ORG YEL RED BLK GRN BRN/WHT ORG/WHT YEL/WHT
Note: A mating connector is supplied loose for the customers wiring on encoder equipped TEFC motors and a mating connector pre-wired to a cable and pigtailed in a conduit box on encoder equipped TEBC motors.
Connections to equipment determined by customer.
Volume 14
e15-45

Motor Dimensions Figure 1 (TEFC)
C* 1.75 N-W AB AC P
KEY O 1.0000 .9995 U AA LEAD HOLE Note: Thermostat protector leads are brought out in the motor conduit box and marked as P1/P2. BS 2F BA 'H' DIA. 4 HOLES E D +.00 -.06
Figure 2 (TEBC)
* Optional -A774 shaft-mounted encoder adds 1.0 inch to the C dimension of TEFC motors.
C AH AB AC
ENCODER CONDUIT BOX (if applicable) 3/4-14 NPT 1 HOLE
0.25
BF KEY AJ O AK U
BLOWER MOTOR ENCODER (if applicable) 2F NOTE: Thermal protector leads are brought out in the motor conduit box and marked as P1/P2 AA LEAD HOLES BS BA H 4 HOLES E
+0.00 -0.06

Part HP Fig. NEMA C* No. Frame 324T 30.7 Y571 40 1* Y513 Y572 Y514 Y573 Y515 Y574 Y516
40 50 50 60 60 75 75 2 1* 2 1* 2 1* 2 1* 2 324TC 326T 326TC 364T 364TC 365T 365TC 405T 405TC 40.4 32.4 41.9 33.7 42.7 34.7 43.7 39.3 49.7 9.00 7.00 12.25
2F
10.50
H O P Min. Max. Max. U

16.6 17.1 0.66 16.6 19.0 22.6 19.0 22.6 0.81 20.9 24.1 21.8 2.875 20.0 2.375 15.9 18.3 15.9
AB AC AA Max. Max. AH AJ
13.7 10.5 13.5 14.8 13.5
AK
-
BA
BF
-
BS N-W
5.3 5.25 5.25 5.88 5.88 7.25 -
Key
8.00 6.25 12.00
2.125 2.0
10.4 5.00 11.00 12.50 11.8 -
5.25
5/8-11 5/8-11 -
.50x.50x3.88
10.4 5.00 11.00 12.50 14.6 5.88
6.0
11.25
17.9 3.6 19.8 18.8
13.9 5.62 11.00 12.50 14.6 16.3 -
5/8-11 5/8-11
5.6
.62x.62x4.25
5.62 11.00 12.50 6.62
6.1
Y575 100 Y517 100
10.00 8.00 13.75
5/8-11
14.8 7.00 11.00 12.50
6.9
.75x.75x5.62
* Optional shaft-mounted encoder adds 1.0 inch to the C dimension of TEFC motors # Y57x-A774. Note: Dimensions are for reference only. For complete dimensional information, refer to Marathon Electric at www.marathonelectric.com.
Volume 14
e15-46
1 - 80 0 - 633 - 0405
NEMA Premium Efficiency XRI Series Inverter Duty Motors

Features
Meets or exceeds NEMA Premium efficiencies Inverter duty 10:1 variable torque and constant torque on VFD with 1.0 service factor 1.15 service factor on sinewave; 1.0 service factor on IGBT power Class F insulation Continuous duty at 40 C ambient Rolled steel construction with C-face rigid base mounting F3 conduit box location Utilizes ball bearings Electrically reversible UL recognized and CSA certified Three year warranty (through Marathon Electric)
Applications
Typical uses include gear reducers, pumps, machine tools, and other directcoupled equipment installed in damp, dusty, or dirty environments where long life and ultra-high efficiency is desired.

Same or one day *
* For same-day shipping of stock motors requiring LTL shipment, order before 5 p.m. EST.

Part Number E2000 E2001 E2002 E2003 E2004 E2005 E2006 E2007 E2008 E2009 E2010 E2011* E2012 E2013 E2014* E2015* E2016* E2018* E2019* Price
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->
HP
1 1 1 1.5 1.5 1.5 2 2 2 3 3 3 5 5 5 7.5 7.5 10 10
Base RPM
3600 1800 1200 3600 1800 1200 3600 1800 1200 3600 1800 1200 3600 1800 1200 3600 1800 3600 1800
Volts
Enclosure
NEMA Frame
56C 143TC 145TC 143TC 145TC 182TC 145TC 145TC 184TC
Model No.
056T34F5940 143TTFR5642 145TTFR6078 143TTFR5582 145TTFR6033 182TTFW6076 145TTFR3002 145TTFR6035 184TTFW6076AA 182TTFW6001AA 182TTFW6026AA 213TTFW6076 184TTFW6001AA 184TTFW6026AA 215TTFW6076 213TTFW6001 213TTFW6026 215TTFW6001 215TTFW6026
N.P. F.L. Amps

3.02.8/1.4 3.23.2/1.6 3.83.8/1.9 4.44.0/2.0 5.24.8/2.4 5.65.2/2.6 5.24.8/2.4 65.8/2.9 7.356.4/3.2 8.47.8/3.9 8.47.8/3.9 9.28.8/4.4 1312/6 13.812.6/6.3 15.014.0/7.0 19.617.8/8.9 21.019.4/9.7 26.423.6/11.8 28.025.6/12.8
Weight (lb)
28 32 42 39 34 77 48 50 94 63 87 125 86 87 160 116 143 230 164
208230/460
TEFC
182TC 182TC 213TC 184TC 184TC 215TC 213TC 213TC 215TC 215TC
These specifications are for the Marathon motor currently being sold. Marathon manufactured a previous version of this Part Number (that had a different model #), and that version had some different specifications. For detailed information on the previous motor, please refer to the Previous Marathon Model Numbers table on the next page, or click on the previous motors specification at www.AutomationDirect.com/Retired-Products. Note: Please review the AutomationDirect Terms & Conditions for warranty and service on this product. Warranty service can be arranged through numerous Marathon Electric service centers. See list of service centers on our Web site at www.automationdirect.com.
Volume 14
e15-47

Motor Performance Data
Part Number E2000 E2001 E2002 E2003 E2004 E2005 E2006 E2007 E2008 E2009 E2010 E2011 E2012 E2013 E2014 E2015 E2016 E2018 E2019 NEMA Design F.L. Min RPM RPM
3490 1760 1170 3490 1750 1175 3490 1745 1170 B 3510 1760 1170 3495 1760 1170 3540 1765 3535 1760 349 176 117 349 175 118 349 175 117 351 176 117 350 176 117 354 177 354 176
Performance Data (460 Volt)

HP
1 1 1 1.5 1.5 1.5 2 2 2 3 3 3 5 5 5 7.5 7.5 10 10
Max No Full Locked Full Locked Break CHP Load Load Rotor Load Rotor -down RPM*
0.7 1.0 1.3 1.0 1.2 1.3 1.0 1.7 1.9 1.8 1.9 2.5 1.7 2.4 3.7 3.0 4.7 3.5 5.5 1.4 1.6 1.9 2.0 2.4 2.6 2.4 2.9 3.2 3.9 3.9 4.4 6 6.3 7.0 8.9 9.7 11.8 12.8 10 14 10 21 18 17 26 27 20.5 33 33.5 32 46 49 46 64 64 80 80 1.5 3.0 4.5 2.3 4.5 6.8 3.0 6.0 9 4.5 8.9 13.5 7.5 14.96 22.5 11.1 22.0 14.9 29.8 3.6 12.0 13.5 8.5 14.8 13.4 10.8 24.6 16.8 11 22.5 34.0 16 30.1 47.0 24.0 52 30.0 65 5.1 15.8 15.8 11.2 19.8 24.4 13.0 28.8 30.2 18.2 36.0 47.5 26 50.2 79 38.0 72 46.0 90 5235 2640 1755 5235 2625 1762.5 5235 2617.5 1755 5265 2640 1755 5243 2640 1755 5310 2647.5 5302.5 2640
Current (Amps)
Torque (lbft)
Max Safe RPM

7200 5400 5400 7200 5400 5400 7200 5400 4000 7200 4000 4200 5400 4000 4200 5400 4200 5400 4200
Rotor F.L. F.L. Effic. Power Inertia (%) Factor (lbft2)

80 85.5 82.5 84.0 86.5 87.5 85.5 86.5 88.5 86.5 89.5 89.5 88.5 89.5 90.2 90.2 91.7 91.7 91.7 84 68.5 60 82 67.7 71.5 88 75.6 67 83 80.5 70 89.5 83 75 87 80 87 80 0.04 0.12 0.14 0.06 0.14 0.38 0.08 0.16 0.162 0.23 0.383 0.80 0.3 0.485 1.0 0.55 0.85 0.65 1.1
* Maximum Constant HP RPM is for direct coupled loads. These specifications are for the Marathon motor currently being sold. Marathon manufactured a previous version of this Part Number (that had a different model #), and that version had some different specifications. For detailed information on the previous motor, please refer to the Previous Marathon Model Numbers table below, or click on the previous motors specification at www.AutomationDirect.com/Retired-Products.
Previous Marathon Model Numbers

Part Number E2005 E2008 E2009 E2010 E2012 E2013 HP
1.5 2 3 3 5 5
Current Model #
182TTFW6076 184TTFW6076AA 182TTFW6001AA 182TTFW6026AA 184TTFW6001AA 184TTFW6026AA
Previous Model #
182TTFR6076 184TTFR6076 182TTFR6001 182TTFW6026 184TTFW6001 184TTFW6026
Date of Change-over
09/2011 09/2011 09/2011 09/2011 09/2011 09/2011
Visit www.AutomationDirect.com/Retired-Products for detailed specifications of previous models. (The model # appears on the motor nameplate.)
Volume 14
e15-48
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Motor Dimensions (units = inches)
Frame 56C Part #: E2000
11.69 0.06 3.55 0.12 2.06 0.19 SQ X 1.38 KEY 1.94 (4) 3/8-16 UNC-2B x 0.56 DEEP ON A 5.875 B.C.
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives
(3) 0.88 KNOCKOUTS
0.06
1.875 1.41 FULL DEPTH
Soft Starters Motors & Gearbox
4.20
45
45
Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders
4.500 4.497
5.29
7.16
0.6250 0.6245
6.53
0.34 3.00 3.75 2.75 0.09
1.22 2.44 6.50 2.44
0.119
3.50 3.44
6.76
(4) 3/8-16 UNC-2B x 0.56 DEEP ON A 5.875 B.C. 0.19 SQ x 1.38 KEY "C" MODEL E2001 - E2004, E2006 13.75 E2007 14.25 "AD" 5.25 5.75 (2) 1.13 KNOCKOUTS 5.29 4.20 45 45 4.500 4.497 6.76 3.50 3.44 0.119 0.34 2.75 6.50 2.75
Volume 14
Frame 143/5TC Part #: E2001, E2002, E2003, E2004, E2006, E2007

"C" 0.06 "AD" 0.12 0.13 1.41 FULL DEPTH 2.250 2.00
7.16
6.53
4.00 5.00 6.50
2.75 0.09
0.8750 0.8745
e15-49

Frame 182TC Part #: E2005
14.47 11.84 1.13 knockouts (3) 0.29 0.25 0.25x0.25x1.75 KEY 45 45 (7.19) 8.500 8.497
-A-
2.62
1.09 L. HOLE
(10.55) (8.56) 2.12
(5.58) (11.65)
(8.81) 1.1250 1.1245

h 0.004 A
A
4.50 4.44
5.00
7.235 7.265
(0.15)
4.50 5.50 (6.50) MODEL # E2005 (182TTFW6076)
(0.50) 3.50 0.12

h 0.004 A
0.41-0.46 TYP.
3.75 7.50 (8.50)
1/2-13 UNC-2B 0.75 FULL THD. 4 HOLES
NOTES: 1. BOX CAN BE ROTATED IN 90 STEPS. 2. NAMEPLATE READ FROM LOCATION 'A'.
Frame 182/4TC Part #: E2008, E2009, E2010, E2013

"C" .06 2.88
1.13 KNOCKOUTS (3) REQUIRED MODEL E2009 (182TTFW6001AA), E2010 (182TTFW6026AA) E2008 (184TTFW6076AA), E2013 (184TTFW6026AA) "C" "AD" 13.97 5.00 14.97 5.50
AD
INVERTER DUTY WHEN REQ'D.
2.75 2.63
NAMEPLATE
1.78 FULL DEPTH .25 SQ. X 1.75 KEY
8.40 9.22
5.32 11.16 REF
8.50 4.50 0.13 4.44
1.13
XRI WHEN REQ`D
0.25 4.50 5.50 6.50
4X 1/2-13 UNC-2B X .75 DEEP ON A 7.250 B.C. 3.63.09
45 0.41 7.50 8.50
45 3.75
Volume 14
e15-50
1 - 80 0 - 633 - 0405

Frame 184TC Part #: E2012
14.97 0.06 5.50 1.13 KNOCKOUTS 2.88 (3) REQUIRED 2.63 0.25 2.75 1.78 FULL DEPTH MODEL # E2012 (184TTFW6001AA) 0.25 SQ x 1.75 KEY
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors
9.22
1.1250 1.1245
8.500 8.497
11.16 45 45 0.134 4.50 4.44 4.50 5.50 6.50 3.63 0.09 (4) 1/2-13 UNC-2B x 0.75 DEEP ON A 7.250 B.C. 0.41 7.50 8.50 3.75
Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights
Frame 213/5TC Part #: E2011, E2014, E2015, E2016, E2018, E2019

(C) (AG) (5.00) 0.31 0.25 3.12 1.09 LEAD HOLE 1.34 KNOCKOUT 0.31x0.31x2.38 KEY (6.07) (8.81)
-A-
(11.13) (9.50) 2.12 (45) D (7.75) C A 7.265 7.235 1/2-13 UNC-2B 0.88 FULL THD. 4 HOLES 0.41-0.46 8 HOLES
MODEL
E2011 E2014, E2015, E2016 E2018, E2019
(45)
(1.03)
Process Relays/ Timers Comm. Terminal Blocks & Wiring
8.500 8.497 1.3750 1.3745

h 0.004 A
(12.97) 5.25 5.19
Power Circuit Protection Enclosures
BS
B 4.25 8.50 (9.50)

C
19.47 20.97 22.22
5.50 5.50 7.00 (8.00) 4.25
0.25
h 0.004 A
(0.18)
Tools Pneumatics Safety
AG
16.35 17.85 19.10
BS
5.43 6.93 8.18
Volume 14
e15-51
Over 12,000 In-stock Quality Products

Value Pricing
Starting with the enclosure, we carry everything you need to build an electrical control system, right down to the wire and tools. And we have the devices that go in the panel, such as logic controllers, HMI, drives, relays, and motor controls. If youre maintaining existing systems, weve got great prices on MRO parts such as circuit breakers, fuses, motors, pneumatics and pilot devices. In addition to our catalog all our products are available to order 24/7 at www.automationdirect.com
If its in your cabinet, its in our catalog!
Our everyday prices on industrial control products are well below the list prices of more traditional automation companies because, with our direct business model and focus on high efficiency, AUTOMATIONDIRECT has the lowest overhead in the industry. We pass the savings on to you by offering high-quality products at low prices.
Almost 99% of AUTOMATIONDIRECT customers responding to surveys say they would recommend us to someone else, and they do! And weve been voted tops in service by independent magazine surveys nine years running.
FREE Award Winning Support
FREE & Fast Shipping*
The majority of our products are stocked for same-day shipping, when you place your order by 6 p.m. EST.
* Same day shipping with approved company credit or credit card. Free 2-day (transit) shipping for orders over $300; other expedited services extra. See Web site or catalog Terms and Conditions for all details and exceptions.
Blue Chip XRI- Ultra High Efficiency Motors

**** 230/460V and 575V Motors Available ****
Features

Color indicates shipping lead time in business days. Check stock status online. * For same-day shipping of stock motors requiring LTL shipment, order before 5 p.m. EST.
Applications
Meets NEMA premium efficiencies Inverter duty 10:1 variable torque, 20:1 constant torque on VFD with 1.0 service factor Class F insulation Continuous duty at 40 C ambient Cast iron frame construction with rigid base mounting F1 standard conduit box location, non-reversible 1.15 service factor Shaft slinger Utilizes double shielded ball bearings Exxon Polyrex EM bearing grease Electrically reversible UL recognized and CSA certified Three year warranty
Typical uses include material handling, machine tools, fans, conveyors, cranes and hoists, metal processing, test stands, pumps, compressors, textile processing, and other industrial machinery installed in dusty or dirty environments.

Part Number E205* E206* E207* E208* E209* E210* E211 E212* E213 Price
<---> <---> <---> <---> <---> <---> <---> <---> <--->
HP
15 20 25 30 40 50 60 75 100
Base RPM
1800 1800 1800 1800 1800 1800 1800 1800 1800
Volts
230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460
Enclosure
TEFC TEFC TEFC TEFC TEFC TEFC TEFC TEFC TEFC
NEMA Frame
254T 256T 284T 286T 324T 326T 364T 365T 405T
Model No.
254TTFNA6026 256TTFNA6026 284TTFNA6026 286TTFNA6026 324TTFS6026 326TTFS6026 364TTFS6036 365TTFS6036 405TTFS6036
N.P. F.L. Amps

37.5 / 18.8 48 / 24.1 62 / 31 73 / 36.5 95 / 47.5 120 / 60 138 / 69 172 / 86 226 / 113
Weight (lb)
322 368 495 423 675 745 920 1125 1400
575V Motor Specifications

Part Number E307 E308 E309 E310 E311 E312 E313 E315 E314 Price
<---> <---> <---> <---> <---> <---> <---> <---> <--->
HP
15 20 25 30 40 50 60 75 100
Base RPM
1800 1800 1800 1800 1800 1800 1800 1800 1800
Volts
575 575 575 575 575 575 575 575 575
Enclosure
TEFC TEFC TEFC TEFC TEFC TEFC TEFC TEFC TEFC
NEMA Frame
254T 256T 284T 286T 324T 326T 364T 365T 405T
Model No.
254TTFNA6030 256TTFNA6030 284TTFNA6030 286TTFNA6030 324TTFS6030 326TTFS6030 364TTFS6040 365TTFS6040 405TTFS6040
N.P. F.L. Amps

15.0 19.3 24.8 29.2 38.8 48.0 55.2 68.8 90.4
Weight (lb)
326 368 565 514 675 640 1025 1125 1400
Volume 14
e15-53
Blue Chip XRI - Ultra High Efficiency Motors

Motor Performance Data (460 Volt)
Part Number E205 E206 E207 E208 E209 E210 E211 E212 E213 HP
15 20 25 30 40 50 60 75 100
F.L. rpm
1775 1775 1775 1773 1780 1775 1780 1780 1780
F.L. N.L. Amps Amps @460V @460V

19 24 31 36 48 60 69 86 113 8 8 14 15 18 24 22 28 28
F.L. Torque (lb-ft)

44.5 59.5 74 89 118 148 177 221 295
B.D. Torque (lb-ft)

126.4 144.6 215 245 304 340 449 574 773
F.L. Effic. (%)

92.4 93.0 93.6 94.1 94.1 94.5 95.0 95.4 95.4
F.L. Power Factor

81 84 81 82 83 82 86 86 87

2.4 3.2 4.2 4.5 8.5 9.2 16 18 28
R1
0.376 0.267 0.150 0.125 0.082 0.068 0.065 0.048 0.034
R2
0.238 0.207 0.154 0.136 0.066 0.062 0.047 0.037 0.028
X1
1.351 0.990 0.852 0.724 0.597 0.483 0.412 0.319 0.307
X2
1.777 1.491 1.066 0.937 0.798 0.648 0.473 0.386 0.287
XM
32.508 28.4 20.064 17.785 13.514 11.068 11.447 9.238 8.920
Motor Performance Data (575 Volt)

Part Number E307 E308 E309 E310 E311 E312 E313 E315 E314 HP
15 20 25 30 40 50 60 75 100
F.L. rpm
1775 1775 1775 1773 1775 1775 1780 1780 1780
F.L. N.L. Amps Amps @460V @460V

15.2 19.2 24.8 28.8 38.4 48.0 55.2 68.8 90.4 6.4 6.4 11.2 12.0 13.6 19.2 17.6 22.4 22.4
F.L. Torque (lb-ft)

44.4 59.2 74 89 118 148 177 221 295
B.D. Torque (lb-ft)

126.4 144.6 215 245 304 340 449 574 773
F.L. Effic. (%)

92.4 93.0 93.6 94.1 94.1 94.5 95.0 95.4 95.4
F.L. Power Factor

81 84 81 82 82 82 86 86 87

2.1 3.0 4.2 4.6 8.2 9.5 16.0 18.5 27.5
R1
0.376 0.267 0.150 0.125 0.091 0.068 0.065 0.058 0.034
R2
0.238 0.207 0.154 0.136 0.072 0.062 0.047 0.037 0.028
X1
1.351 0.990 0.852 0.724 0.627 0.483 0.412 0.320 0.307
X2
1.777 1.491 1.066 0.937 0.830 0.648 0.473 0.386 0.287
XM
32.508 28.400 20.064 17.785 14.747 11.068 11.447 9.242 8.920
Volume 14
e15-54
1 - 80 0 - 633 - 0405

Motor Dimensions
254T frame - part number E205 & E307
18.28 23.52 4.19 4.00 .38x.38x2.88 KEY 11.13 9.32 14.27
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives
14.07 6.06 1.625 1.624 1.75 & 2.00 KNOCKOUT 1 PLACE 4.12 8.25 10.25 4.25 3/8-16 UNC-2B THRU-1 HOLE .53-.58 4 HOLES 5.00 10.00 12.16 2.08 0.55 2.64 6.25 6.19
Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors

18.28 25.27 4.19 4.00 .38x.38x2.88 KEY 11.13 9.32 14.27
14.07 6.06 1.625 1.624 1.75 & 2.00 KNOCKOUT 1 PLACE 5.00 10.00 12.00 4.25 3/8-16 UNC-2B THRU-1 HOLE .53-.58 4 HOLES 5.00 10.00 12.16 2.08 0.55 2.64 6.25 6.19
Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring

26.34 4.81 .50 x .50 x 3.25 KEY 4.62 21.37 MAX. 13.47 MAX. 10.47 15.89
Power Circuit Protection

15.57
9.56
1.875 1.874
3.56
7.00 6.94
2.00" LEAD HOLE 2.50" KNOCKOUT 4.75 4.75 9.50 12.50 3/8-16 UNC-2B THRU - 1 HOLE .53-.58 4 HOLES 5.50 11.00 13.07 2.35
0.74
Volume 14
e15-55

Motor Dimensions
27.84 4.81 .50 x .50 x 3.25 KEY 4.62 21.37 MAX. 13.47 MAX. 10.47 15.89
15.57 9.56 1.875 1.874 3.56 7.00 6.94
2.00" LEAD HOLE 2.50" KNOCKOUT 1.50 5.50 9.50 11.00 13.00 3/8-16 UNC-2B THRU - 1 HOLE .53-.58 8 HOLES 5.50 11.00 13.07 2.35
0.74
4.75

23.96 18.30 5.50 5.25 .50x.50x3.88 KEY 14.81 11.81 3.12
20.22 9.56 3.56 HOLE FOR 2.00 CONDUIT BS 2F 2F 2FF B MOTOR E209 E311 B 14.50 13.00 C 30.37 28.87 2F 10.50 N/A 5.25 0.66-0.71 THRU HOLES see table for quantity 6.25 3.50 12.50 15.75 0.88 8.00 7.94
2.125 2.124
2FF 12.00 10.50
BS 6.00 5.25
FOOT HOLE QTY 8 4

23.96 31.87 5.50 5.25 .50x.50x3.88 KEY 18.25 14.81 11.81 3.12
20.22
9.56
2.125 2.124
3.56 8.00 7.94
HOLE FOR 2.00 CONDUIT 6.75 12.00 12.00 5.25
.66-.71 THRU-8 HOLES DRAIN HOLE
6.25
3.50 12.50
0.88
Volume 14
e15-56
1 - 80 0 - 633 - 0405

Motor Dimensions
27.85 31.50 6.12 5.88 .62x.62x4.25 KEY 2.375 2.374 22.57 17.85 14.56 20.00 3.62
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors
11.75
5.75
9.00 8.94 1.10
3.24 11.25
5.62
5.88
3.62 LEAD HOLE 4.58 .66-.71 4 HOLES 14.00
7.00

27.85 32.50 6.12 5.88 .62x.62x4.25 KEY 2.375 2.374 22.57 17.85 14.56 20.00 3.62
11.75
5.75
9.00 8.94 1.10
Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring
3.24 12.25
6.12
5.88
3.62 LEAD HOLE 4.58 .66-.71 4 HOLES 14.00
7.00

30.66 37.12 7.50 7.25 3.62 .75x.75X5.62 KEY 19.75 16.25 21.75
Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
23.87
11.75 2.875 2.874
5.75 10.00 9.94 3.62 LEAD HOLE
3.75 13.75 16.25
6.88
6.62
4.25 16.00
8.00
1.12
.81-.86 4 HOLES
Volume 14
e15-57
Mounting Slide Bases for 56 to 449T NEMA Motors Features

Allows adjustment of motor mounting position Double adjusting screws for frames 182T - 449T Manufactured to precise dimensional standards Dimensionally interchangeable with existing major makes Heavy-duty steel construction Painted with oven-baked primer for better adhesion of customers paint All D bolts (motor mounting bolts) are fixed to the exact motor foot pattern All D bolts are welded into position to prevent spinning and dropping from slots Bases are provided with washers
STABLE Motor Slide Bases
Motor Slide Bases

Product Weight (lb) Fits Frame Type Fits Motor Marathon IronHorse NEMA micro Black Max Black Max Blue Max Premium Blue Chip Blue Chip XRI -MAX 230/460V 575V XRI 230/460V XRI 575V
Y500 Y360 Y364 Y592(-A772) Y534(-A772) Y535(-A772) Y536(-A772) Y537(-A772) Y538(-A772) Y551(-A772) Y541(-A772) Y540(-A772) Y543(-A772) Y542(-A772) Y545(-A772) Y544(-A772) Y547(-A772) Y546(-A772) Y549(-A772) Y548(-A772) Y552(-A772) Y553(-A772) Y393(-A772) Y555(-A772) Y556(-A772) E2000 E2001 E2003 E2002 E2004 E2006 E2007 E2005 E2009 E2010 E2008 E2012 E2013 E2011 E2015 E2016 E2014 E2018 E2019
Part Number
Price
MTA-BASE-W56 MTA-BASE-W143T MTA-BASE-W145T
<---> <--->
56 143T/TC
2.8 4.6
MTPM-xxx-xxxx MTR-xxx-xxxxx MTC(P)-001-3BD18(C)(CK) MTC-1P5-3BD36 MTC-001-3BD12 MTC(P)-1P5-3BD18(C)(CK) MTC(P)-002-3BD18(C)(CK) MTC-002-3BD36 MTC-1P5-3BD12 MTC(P)-003-3BD18(C)(CK) MTC-003-3BD36 MTC-002-3BD12 MTC(P)-005-3BD18(C)(CK) MTC-005-3BD36 MTC-003-3BD12 MTC(P)-7P5-3BD18(C)(CK) MTC-7P5-3BD36 MTC-005-3BD12 MTC(P)-010-3BD18(C)(CK) MTC-010-3BD36 MTC-7P5-3BD12 MTC(P)-015-3BD18(C)(CK) MTC-010-3BD12 MTC(P)-020-3BD18(C)(CK) MTC(P)-025-3BD18(C)(CK) MTC(P)-030-3BD18(C)(CK) MTC(P)-040-3BD18(C)(CK) MTC(P)-050-3BD18(C)(CK) MTC(P)-060-3BD18(C)(CK) MTC(P)-075-3BD18(C)(CK) MTC(P)-100-3BD18(C)(CK) MTC(P)-125-3BD18 MTC(P)-150-3BD18 MTC(P)-200-3BD18 MTC-250-3D18 MTC-300-3D18
<--->
145T/TC
5.1
Y368
Y557(-A772)
MTA-BASE-W182T MTA-BASE-W184T MTA-BASE-W213T MTA-BASE-W215T MTA-BASE-W254T MTA-BASE-W256T MTA-BASE-W284T MTA-BASE-W286T MTA-BASE-W324T MTA-BASE-W326T MTA-BASE-W364T MTA-BASE-W365T MTA-BASE-W404T MTA-BASE-W405T MTA-BASE-W444T MTA-BASE-W445T MTA-BASE-W447T MTA-BASE-W449T
Volume 14
<--->
182T/TC
9.2
Y1999
Y558(-A772)
<--->
184T/TC
10
Y1372
Y559(-A772)
<--->
213T/TC
13
Y994
Y560(-A772)
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->
215T/TC 254T/TC 256T/TC 284T/TC 286T/TC 324T/TC 326T/TC 364T/TC 365T/TC 404T/TC 405T/TC 444T 445T 445/7T 447T 449T
15 18 19 20 21 30 31 43 43 58 60 63 65 89 94
Y996
Y561(-A772) Y562(-A772) Y563(-A772)
Y571(-A774) Y513(-A775) Y572(-A774) Y514(-A775) Y573(-A774) Y515(-A775) Y574(-A774) Y516(-A775) Y575(-A774) Y517(-A775)
E205 E206 E207 E208 E209 E210 E211 E212 E213
E307 E308 E309 E310 E311 E312 E313 E315 E314
e15-58
1 - 80 0 - 633 - 0405
STABLE Motor Slide Bases

L H F B J H M E A E I K(mm) D F
Dimensions Mounting Slide Bases for NEMA Motors

L H F B D F M H W
Field I/O Software C-more & other HMI Drives Soft Starters
W56 - W145T Motor Slide Base Dimensions
C A W182T - W449T Motor Slide Base Dimensions (W182T-W215T bases have one-piece top plates, similar to W56-W145T)
E G
E G
K(mm)
Motors & Gearbox Steppers/ Servos Motor Controls
Dimensions [inches, except as noted] - STABLE Motor Slide Bases

MTA-BASEWxxxx 56 143T 145T 182T 184T 213T 215T 254T 256T 284T 286T 324T 326T 364T 365T 404T 405T 444T 445T 447T 449T A
10-5/8 10-1/2 10-1/2 12-3/4 12-3/4 15 15 17-3/4 17-3/4 19-3/4 19-3/4 22-3/4 22-3/4 25-1/2 25-1/2 28-3/4 28-3/4 31-1/4 31-1/4 31-1/4 31-1/4
B
6-1/2 7-1/2 8-1/2 9-1/2 10-1/2 11 12-1/2 15-1/8 16-7/8 16-7/8 18-3/8 19-1/4 20-3/4 20-1/2 21-1/2 22-3/8 23-7/8 24-5/8 26-5/8 30-1/8 35-1/8
C
1-1/8 1-1/8 1-1/8 1-1/2 1-1/2 1-3/4 1-3/4 2 2 2 2 2-1/2 2-1/2 2-1/2 2-1/2 3 3 3 3 3 3
D
4-1/2 5-1/2 6-1/2 6-1/2 7-1/2 7-1/2 9 10-3/4 12-1/2 12-1/2 14 14 15-1/2 15-1/2 16-1/2 16-1/2 18 19-1/4 21-1/4 24-3/4 29-3/4
E
2-7/16 2-3/4 2-3/4 3-3/4 3-3/4 4-1/4 4-1/4 5 5 5-1/2 5-1/2 6-1/4 6-1/4 7 7 8 8 9 9 9 9
F
1-1/2 2 2-1/2 2-1/4 2-3/4 2-3/4 3-1/2 4-1/8 5 4-3/4 5-1/2 5-1/4 6 5-5/8 6-1/8 6-1/8 6-7/8 7-1/4 8-1/4 10 12-1/2
G
3-13/16 3-3/4 3-3/4 4-1/2 4-1/2 5-1/4 5-1/4 6-1/4 6-1/4 7 7 8 8 9 9 10 10 11 11 11 11
H
2-7/8 3-3/8 3-7/8 4-1/4 4-3/4 4-3/4 5-1/2 6-5/8 7-1/2 7-1/2 8-1/4 8-1/2 9-1/4 9-1/8 9-5/8 9-7/8 10-5/8 11 12 13-3/4 16-1/4
I
3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 7/8 7/8 7/8 7/8 7/8 7/8
J
3 3 3 3 3 3-1/2 3-1/2 4 4 4-1/2 4-1/2 5-1/4 5-1/4 6 6 7 7 7-1/2 7-1/2 7-1/2 7-1/2
K(mm)
2 mm 3 mm 3 mm 3.5 mm 3.5 mm 3.8 mm 3.8 mm 4.6 mm 4.6 mm 4.6 mm 4.6 mm 4.6 mm 4.6 mm 5.8 mm 5.8 mm 5.8 mm 5.8 mm 5.8 mm 5.8 mm 8 mm 8 mm
L
7/8 13/16 13/16 1-1/2 1-1/2 1-1/2 1-1/2 1-7/16 1-7/16 1-11/16 1-11/16 2-3/16 2-3/16 2-1/16 2-1/16 2-1/2 2-1/2 2-1/2 2-1/2 3 3
M
5/16 x 1 5/16 x 1 5/16 x 1 3/8 x 1-3/4 3/8 x 1-3/4 3/8 x 1-3/4 3/8 x 1-3/4 1/2 x 1-3/4 1/2 x 1-3/4 1/2 x 2 1/2 x 2 5/8 x 2-1/2 5/8 x 2-1/2 5/8 x 2-1/2 5/8 x 2-1/2 3/4 x 3 3/4 x 3 3/4 x 3 3/4 x 3 3/4 x 3-1/2 3/4 x 3-1/2
N
3/8 x 4 3/8 x 4 3/8 x 4 1/2 x 6 1/2 x 6 1/2 x 6 1/2 x 6 5/8 x 6 5/8 x 6 5/8 x 6 5/8 x 6 3/4 x 9 3/4 x 9 3/4 x 9 3/4 x 9 3/4 x 11 3/4 x 11 3/4 x 11 3/4 x 11 3/4 x 11 3/4 x 11
W
n/a n/a n/a 4-1/2 5-1/2 5-1/2 7 5-5/16 7 7 8 7 8-1/2 7-3/4 8-3/4 8-3/4 10-1/4 11 13 16-1/2 21-1/2
Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
Volume 14
e15-59
IronHorse Worm Gearboxes

AutomationDirects IronHorseTM gearboxes are designed for use with C-face electric motors to reduce output speed, increase torque, change drive direction, or run two loads from one motor. Four frame sizes and six gear ratios in right hand and dual shaft output configurations are offered and optional mounting bases are also available for ease of installation.
These units are manufactured in an ISO9001 certified plant by one of the leading worm gearbox manufacturers in the world today. Strict adherence to and compliance with the toughest international and U.S. testing standards and manufacturing procedures assure you the highest quality mechanical power transmission products.
Radiused mounting holes
Prices Starting at
<--->
Single-piece, alloy steel input worm shaft High lead angle worm is case-hardened, ground and polished for enhanced efficiency and noise reduction Embedded Oil Seals prevent leakage on both ends
Tapered roller bearings on worm shaft heavy duty ball bearings on output shaft
Factory filled with premium Mobil SHC634 synthetic lubricant.
1045 Carbon Steel Shaft
Single output cover design provides precise centering of gear for lower noise levels and higher overall gear efficiencies.
All Cast Iron one-piece housing
Aluminum bronze casting main gear is much harder than the normally used phosphor bronze
The worm gearboxes were selected to match up with our IronHorse motors. Most gearbox models are equipped with NEMA 56C motor inputs. Our complete line of MTR general purpose motors and many of our inverter duty Marathon motors will easily bolt to these boxes. Please see the complete technical specifications to choose the correct gearbox for your application.
Volume 14
Compatible with our Ironhorse Motors
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Model Overview
Gearboxes, also known as enclosed gear drives or speed reducers, are mechanical drive components that can drive a load at a reduced fixed ratio of the motor speed. The output torque is also increased by the same ratio, while the horsepower remains the same (less efficiency losses.) A 10:1 ratio gearbox outputs approximately the same motor output horsepower, motor speed divided by 10, and motor torque multiplied by 10. Worm gearboxes contain a worm (gear type) on the input shaft, and a mating gear on the output shaft. Worm gearboxes also change the drive direction by 90.
Gearbox Overview
IronHorse Right-Hand Shaft Worm Gearbox
IronHorse Dual Shaft Worm Gearbox
WG - 262 - 060 - R
IronHorse Part Number Explanation

Output Type
D: Dual shaft H: Hollow shaft R: Right hand shaft
IronHorse Hollow Shaft Worm Gearbox
Ratio
Three digit input for output of 1 Example: 060 = 60:1 ratio
Frame Size (center distance)

175: 206: 237: 262: 1.75 2.06 2.37 2.62
Our worm gearboxes are manufactured in an ISO9001 certified plant by one of the leading worm gearbox manufacturers in the world today. Only the highest quality materials are tested, certified, and used in the manufacturing process. Strict adherence to and compliance with the toughest international and U.S. testing standards and manufacturing procedures assure you the highest quality products.
Gearbox Type Series Designation
We offer right angle worm gearboxes with right-hand and dual (both right and left) output shafts, and with hollow shaft outputs (all the way through from one side to the other). These outputs are perpendicular to the inputs, and change the drive direction(s) by 90. Our gearboxes utilize C-face mounting interfaces for C-face motors. We also offer mounting bases for ease of installation.
Features
WG: Worm gear
Applications
IronHorse Worm Gearbox Cutaway View
C flange input; dual shaft, right-hand shaft, or hollow shaft output Cast iron one-piece housing 1045 carbon steel shaft AlBC3 (aluminum bronze casting) main gear; much harder than typically used phosphor bronze Shaft sleeves protect all shafts One-piece output shaft hub secures output shaft bearing Double bearing sets on both shaft ends Heavy duty bearings on the output shaft Interior channel guides oil to directly and constantly lube bearings All units filled with Mobil #SHC634 synthetic oil Double-lipped embedded oil seals to prevent leakage Special anti-rust primer inside and outside the gearbox Special black natural dry paint Universally interchangeable compact design ensures easy OEM replacement Mountable in any direction, except motor pointing up Radiused mounting holes Optional mounting plates available One year warranty
Use with electric motors for reducing output speed, increasing torque, changing drive direction, or running two loads from one motor. Use for conveyors, packaging machines, rotary tables, etc.
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Specifications
Efficiency (%) Output Type 2 Mechanical 6 Output Torque (lbin) Output Power (hp) Input Power (hp) Thermal 7 Output Torque (lbin)
402 445 506 572 404 404 2500 <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> 60:1 29 1/3 56C 40:1 44 1/2 56C 20:1 88 1 56C 15:1 117 1 56C 10:1 175 1-1/2 56C 5:1 350 2 56C D H R D H R D H R 2.06 700 D H R D H R D H R 58 71 82 750 28 28 27 28 28 27 28 28 27 0.60 0.35 750 0.48 0.28 606 1.09 0.77 1120 0.71 0.50 726 1.57 1.29 914 1.17 0.96 681 85 90 92 28 28 27 28 28 27 28 28 27 2.09 1.78 1002 1.40 1.20 673 2.77 2.50 935 2.10 1.89 708 3.62 3.33 925 2.57 2.36 657
Part Number
Price
WG-175-005-D WG-175-005-H WG-175-005-R WG-175-010-D WG-175-010-H WG-175-010-R WG-175-015-D WG-175-015-H WG-175-015-R WG-175-020-D WG-175-020-H WG-175-020-R WG-175-040-D WG-175-040-H WG-175-040-R WG-175-060-D WG-175-060-H WG-175-060-R WG-206-005-D WG-206-005-H WG-206-005-R WG-206-010-D WG-206-010-H WG-206-010-R WG-206-015-D WG-206-015-H WG-206-015-R WG-206-020-D WG-206-020-H WG-206-020-R WG-206-040-D WG-206-040-H WG-206-040-R WG-206-060-D WG-206-060-H WG-206-060-R
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> 60:1 29 1/4 56C 40:1 44 1/3 56C 20:1 88 3/4 56C 15:1 117 3/4 56C 10:1 175 1 56C 5:1 350 1-1/2 56C
D H R D H R D H R 1.75 650 D H R D H R D H R 52 62 83 550 85 88 93
23 23 22 23 23 22 23 23 22 23 23 22 23 23 22 23 23 22 0.38 0.20 433 0.35 0.19 0.79 0.49 714 0.45 0.28 1.26 1.04 737 0.98 0.81 1.24 1.06 554 1.13 0.96 1.57 1.38 515 1.36 1.19 2.83 2.62 499 2.28 2.11
This table continued next page.
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Maximum Input Speed (rpm)
Center Distance 3 (in)
Overhung Load 4 (lb)
Nominal Motor HP 1 @1800 rpm
NEMA Motor Frame
Approx Weight (lb)
Maximum Ratings @ 1750 RPM Input
Thrust Load 5 (lb)
Output RPM @ 1750 RPM Input
Ratio
Output Power (hp)
Input Power (hp)

Specifications (continued)
Output RPM @ 1750 RPM Input
Company Information Systems Overview
IronHorse Worm Gearboxes (continued)

Center Distance 3 (in) Overhung Load 4 (lb) Nominal Motor HP 1 @1800 rpm NEMA Motor Frame Approx Weight (lb) Thrust Load 5 (lb) Efficiency (%) Output Type 2 Maximum Ratings @ 1750 RPM Input Mechanical 6 Thermal 7 Output Torque (lbin) Output Torque (lbin) Output Power (hp) Output Power (hp) Input Power (hp) Input Power (hp) Maximum Input Speed (rpm)
2500 5.24 4.86 924 4.32 4.00 761
Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos
Part Number
Price
WG-237-005-D WG-237-005-H WG-237-005-R WG-237-010-D WG-237-010-H WG-237-010-R WG-237-015-D WG-237-015-H WG-237-015-R WG-237-020-D WG-237-020-H WG-237-020-R WG-237-040-D WG-237-040-H WG-237-040-R WG-237-060-D WG-237-060-H WG-237-060-R WG-262-005-D WG-262-005-H WG-262-005-R WG-262-010-D WG-262-010-H WG-262-010-R WG-262-015-D WG-262-015-H WG-262-015-R WG-262-020-D WG-262-020-H WG-262-020-R WG-262-040-D WG-262-040-H WG-262-040-R WG-262-060-D WG-262-060-H WG-262-060-R
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> 60:1 29 3/4 40:1 44 3/4 20:1 88 1-1/2 56C 15:1 117 2 10:1 175 2 5:1 350 3 182TC 60:1 29 1/2 40:1 44 1/2 20:1 88 1 15:1 117 1 56C 10:1 175 1-1/2 5:1 350 3
Ratio
D H R D H R D H R D H R D H R D H R D H R D H R D H R D H R D H R D H R 66 72 2.62 1000 1000 83 87 90 93 61 71 2.37 900 900 82 84 89 93
38 36 37 38 36 37 38 36 37 38 36 37 38 36 37 38 36 37 57 58 56 57 57 56 50 50 49 50 50 49 50 50 49 50 51 49 1.16 0.77 1670 0.94 0.62 1346 1.85 1.32 1919 1.11 0.80 1153 2.67 2.21 1563 1.84 1.53 1078 3.22 2.81 1577 2.47 2.16 1212 4.17 3.74 1445 3.06 2.75 1061 0.86 0.53 1149 0.63 0.39 844 1.45 1.02 1483 0.83 0.58 845 2.06 1.69 1195 1.36 1.12 791 2.64 2.22 1249 1.55 1.30 732 3.47 3.09 1158 2.24 1.99 746 4.32 4.02 766 3.56 3.31 630
Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
1) Nominal Motor HP is the highest HP 1800 rpm motor to be used with the gearbox under conditions of 1.0 service factor. Gearbox input power capacity decreases as motor speed decreases and as service factor increases. 2) Output Type: D = Dual Shaft; H = Hollow Shaft; R = Right-Hand Shaft 3) The Center Distance is the distance between the centerlines of the input and output shafts. 4) Overhung Load ratings are for forces perpendicular to the output shaft and located at the shaft midpoint, such as from a gear, pulley, or sprocket with a belt or chain. Divide OHL ratings by the applicable OHL K factors shown separately in the Selection Factors tables. OHL ratings should also be divided by applicable service factors. 5) Thrust Load ratings are for forces along the axis of the output shaft, usually encountered in vertical-drive applications from agitators, mixers, fans, blowers, etc. 6) Maximum Mechanical Ratings are limits based on strength and durability of gearbox components; applicable when operating time is short and stopped time is greater than or equal to operating time. These ratings are applicable for 1.0 service factor loads, and may require modification depending upon characteristics of the applicable driven loads. Refer to the Service Factors table for more information. 7) Maximum Thermal Ratings are limits for gearbox continuous use without overheating.
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Gearbox Selection Factors
Service Factors for Selecting Gearboxes (when used with electric motors) Service Continuity (per day)
Occassional 1/2 hour Less than 3 hours 3-10 hours More than 10 hours
Load Characteristics Heavy Uniform Moderate Shock* Extreme Shock* Shock*

1.00 1.00 1.00 1.25 1.00 1.00 1.25 1.50 1.00 1.25 1.50 1.75 1.25 1.50 1.75 2.00
Overhung Load K Factors for Various Drive Types

Chain & Sprocket Gear V-belt Flat Belt Variable Pitch Belt 1.00 1.25 1.50 2.50 3.50
Divide gearbox OHL ratings by the applicable OHL K factors.
* Shock results from sudden increases in the torque demand of the load, such as: sudden stopping, restarting, and/or reversing; significantly heavy loads dropped onto a moving conveyor; impact loads such as punch press operations. Depending upon the load characteristics, divide the gearbox HP, Overhung Load, and Maximum Mechanical Capacity ratings by the applicable service factor.
Gearbox Dimensions Solid-Shaft Output Gearboxes

4-Z1 2x4-Z
S
A AB
LA
LA
S*
X2
Y2 Output Shaft View
LL
N*
CC
LE BE BB BD B B* BB* F/2 F AC Y
LC
L1
L1*
LB
W Left View Input Shaft View
Rear View * Left side output shafts are present only on dual-shaft models (WG-xxx-xxx-D)
Dimensions (inches) IronHorse Worm Gearboxes Solid-Shaft Outputs

Part Number WG-175-xxx-D/R WG-206-xxx-D/R WG-237-xxx-D/R A AB AC B BB BD BE CC F H LL Flange Z (UNC) LA LB LC LE Frame Input Shaft Z1 W X Y L1 Output Shaft N S
1
X2 Y2
7.29 4.035 5.06 6.83 4.311 3.56 2.75 1.75 4.188 5.75 2.062 56C 7.95 4.37 5.75 7.25 4.69 3.82 2.88 2.062 8.71 4.705 6.38 7.95 5.087 4.06 2.88 2.375 5 5 6.38 2.281 6.94 2.5 7.25 8.5 9 0.197 0.551 1-1/8 1/4 1/8
1 1.781 7/8 3/16 3/32 5.875 4.5 6.496 0.157 0.433 5/8 3/16 3/32 1.25 2.09 1.25 2.37
WG-262-005-D/R 182 10.57 6.24 WG-262-010-D/R TC WG-262-015-D/R WG-262-020-D/R WG-262-040-D/R WG-262-060-D/R

Dual-shaft output gearboxes have B, BB, L1, N, S, X2, & Y2 dimensions on both sides.
3/8-16 7.17 8.87 5.63 4.69 3.375 2.625 6.375 8 2.938
2 2.626 5.875 4.5 6.496 0.157 0.433 5/8 3/16 3/32
1-1/8
1/4 1/8
56C 9.41 5.059
Right-hand shaft gearboxes have output shafts only on the right side, as viewed looking into the input shaft (dimensions B, BB, L1, N, S, X2, & Y2 ).
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4-Z1
Gearbox Dimensions Hollow-Shaft Output Gearboxes

A 2x4-Z AB
A L
LB
2x3-Z2 CC U H V T Output Shaft View N BB Rear View BE BD BB F/2 F AC Left View S LL
LC
C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors
LE X
Y W Input Shaft View
Dimensions (inches) IronHorse Worm Gearboxes Hollow-Shaft Outputs

Frame Part Number WG-175-xxx-H WG-206-xxx-H WG-237-xxx-H WG-262-005-H WG-262-010-H WG-262-015-H WG-262-020-H WG-262-040-H WG-262-060-H Part Number (repeated) WG-175-xxx-H WG-206-xxx-H WG-237-xxx-H WG-262-005-H WG-262-010-H WG-262-015-H WG-262-020-H WG-262-040-H WG-262-060-H
56C 5.875 4.5 6.496 0.157 0.433 0.625 3/16 3/32 182 TC 7.25 8.5 9.000 0.197 0.551 1.125 1/4 1/8 1/4-28 0.626 2.362 1.437 3/8 5/32 56C 5.875 4.5 6.496 0.157 0.433 0.625 3/16 56C 9.41 5.059 182 TC 56C
AB
AC
BB
BD
BE
CC
LL
Z (UNC)
7.28 4.035 5.059 3.091 3.563 2.750 1.75 4.188 5.75 2.062 7.95 4.370 5.748 3.219 3.819 2.880 2.062 5.000 6.375 2.281 8.68 4.705 6.378 3.220 4.055 2.880 2.375 5.000 6.937 2.500 10.59 6.240
3/8-16 7.165 3.500 4.685 3.375 2.625 6.375 8.000 2.938
Temperature Sensors Pushbuttons/ Lights Process
Frame
Flange LA LB LC LE Z1
Input Shaft W X Y N S
Output Shaft T
1.0 1/4
Z2 V (UNF)
7/64 #10-32 1/8 7/64
0.787 1.575
3/32 0.797 1.772 1.125 0.661 1.969 1.250
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Accessories Mounting Base
Mounting Base Dimensions
4 - d1
A D
IronHorse Worm Gearbox Mounting Base

4 d2
t 4 d3
IronHorse Worm Gearbox Mounting Bases

Part Number WG-175-BASE WG-206-BASE WG-237-BASE WG-262-BASE Price
<---> <---> <---> <--->
Fits Gearbox Numbers

WG-175-xxx-x WG-206-xxx-x WG-237-xxx-x WG-262-xxx-x
Approx Weight (lb)

4.0 4.8 6.2 7.5
Dimensions (in) A
4.19 5.00 5.00 6.38
B
2.76 2.88 2.88 3.38
C
4.50 4.69 4.88 5.25
D
5.75 6.38 7.06 8.00
E
5.69 5.91 6.22 6.69
F
7.00 7.76 8.50 9.65
t
0.69 0.72 0.75 0.75
d1
0.43 0.47 0.47 0.55
d2
0.35 0.43 0.43 0.43
d3
0.55 0.69 0.69 0.69
Worm Gearbox Cross Reference

IronHorse Worm Cross Reference
AutomationDirect IronHorse Alling Lander Baldor Boston Browning-Raider Dodge-Tigear Falk-Omnibox Grove (new) Grove (old) Leeson Morse Invader Ohio Gear WG-175-xxx-x
17UF F918 F718 Q175 Q175 1175WBM BMQ218 BMQ1175 BMQ618 718F BMQ2175
WG-206-xxx-x
WG-237-xxx-x
23UF F924 F724 Q237 1238WBM BMQ224 BWQ1238 BMQ624 724F BMQ2238
WG-262-xxx-x
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Gearbox Selection
Gearbox Selection Steps
1) Determine the torque and speed required for the load. 2) Determine the overall speed ratio of motor speed to load speed. 3) Determine the gearbox ratio as well as any reduction outside the gearbox (pulleys, gears, etc.). 4) Determine the applicable service factor and overhung load K factor. 5) Determine the gearbox real output torque required, and select a gearbox with a higher Maximum Thermal output Torque rating. 6) Determine the gearbox design output torque required (torque with service factor applied), and select a gearbox with a higher Maximum Mechanical Output Torque rating. (Gearbox must also meet requirement #5.) 7) Determine the required sizes of pulleys, gears, etc., and determine the overhung load force. Select a gearbox with a higher Overhung Load rating. (Gearbox must also meet requirements #5 & #6.) 8) Confirm that the selected gearbox meets the applicable system requirements. 9) Select a compatible motor.
Gearbox Selection Example (Refer to the specifications tables for gearbox specifications, service factors, and K factors.)
A conveyor will run 10 hours/day with moderate shock loading. The conveyor will be driven by a V-belt and needs to be driven at approximately 20 rpm. The motor to be used will have a nominal speed of 1800 rpm (1725 rpm actual speed). The conveyor will require 2700 inlb of torque. 1) Required torque = 2700 inlb; required speed = 20 rpm. 2) Determine the overall speed ratio of motor speed to load speed: Overall speed ratio = motor speed / load speed = 1725 / 20 = 86.25 [about 86:1] 3) Determine pulley ratios at available gearbox ratios: Gearbox ratio = (overall speed ratio) / (pulley ratio) Pulley ratio = (overall speed ratio) / (gearbox ratio) For 5:1 gearbox: For 10:1 gearbox: For 15:1 gearbox: For 20:1 gearbox: For 40:1 gearbox: For 60:1 gearbox: pulley ratio = 86.25 / 5 = 17.25 [17.25 pulley size is prohibitively large] pulley ratio = 86.25 / 10 = 8.63 pulley ratio = 86.25 / 15 = 5.75 pulley ratio = 86.25 / 20 = 4.31 pulley ratio = 86.25 / 40 = 2.16 pulley ratio = 86.25 / 60 = 1.44
Pulley ratio = (conveyor pulley diameter) / (gearbox pulley diameter) 4) Determine service factor (SF) and overhung load factor (K) from applicable tables: SF = 1.25 due to moderate shock loading and 3-10 hours/day operation K = 1.5 due to V-belt 5) Use specifications table to select gearbox with Maximum Thermal Torque rating > required real torque: Gearbox required real torque = (final torque) / (pulley ratio) For 10:1 gearbox: For 15:1 gearbox: For 20:1 gearbox: For 40:1 gearbox: For 60:1 gearbox: (continued on next page) (2700 inlb) / 8.63 = 312.86 inlb; (2700 inlb) / 5.75 = 469.57 inlb; (2700 inlb) / 4.31 = 626.45 inlb; (2700 inlb) / 2.16 = 1250.0 inlb; (2700 inlb) / 1.44 = 1875.0 inlb; use WG-175-x or larger use WG-175-x or larger use WG-206-x or larger none applicable none applicable
Volume 14
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Gearbox Selection (continued)
Gearbox Selection Example (continued)
(Refer to the specifications tables for gearbox specifications, service factors, and K factors.) [Load requirements: Conveyor to run 10 hr/da; moderate shock loading; driven by V-belt @ approx 20 rpm; requires 2700 inlb of torque. Motor speed 1725 rpm (1800 rpm nominal).] 6) Use specifications table to select gearbox with Maximum Mechanical Torque rating > required design torque: Gearbox required design torque = (real gearbox torque)(service factor) For 10:1 gearbox: For 15:1 gearbox: For 20:1 gearbox: (312.86 inlb)(1.25) = 391.08 inlb; (469.57 inlb)(1.25) = 586.96 inlb; (646.45 inlb)(1.25) = 808.06 inlb; use WG-175-x or larger use WG-206-x or larger use WG-206-x or larger
7) Use the gearbox overhung load ratings from the specifications table to determine the minimum allowable pulley diameters. Select gearbox with Overhung Load rating > overhung load force: Gearbox required OHL rating = (gearbox real torque)(K)(SF)/(gearbox pulley diameter / 2) Minimum gearbox pulley diameter = (T)(K)(SF)(2)/(OHL rating) Conveyor pulley diameter = (gearbox pulley diameter)(pulley ratio) For 10:1, WG-175-010-x gearbox: Minimum gearbox pulley diameter = (312.86 inlb)(1.5)(1.25)(2)/(650 lb) = 1.8 [use 2] Conveyor pulley diameter = (2)(8.63) = 17.26 [17.26 pulley size is prohibitively large] Determine pulley sizes and OHL for next larger gearbox ratio. For 15:1, WG-206-015-x gearbox: Minimum gearbox pulley diameter = (469.57 inlb)(1.5)(1.25)(2)/(700 lb) = 2.5 [use 2.5] Conveyor pulley diameter = (2.5)(5.75) = 14.38 [use 14.4] Select WG-206-015-x gearbox, 2.5 gearbox pulley, and 14.4 conveyor pulley. For 20:1, WG-206-020-x gearbox: N/A larger ratio of same frame size GB is same price, yet provides lower efficiency and power characteristics 8) Check results against original speed and torque requirements: a) Conveyor speed = (motor speed) / (gearbox ratio)(pulley ratio) = (1725 rpm) / (15)(14.4/2.5) = 20 rpm b) Maximum real torque available at conveyor = (gearbox thermal torque)(pulley ratio) = (673 inlb)(14.4/2.5) = 3876 inlb c) Maximum design torque available at conveyor = (gearbox mechanical torque)(pulley ratio) / (service factor) = (1002 inlb)(14.4/2.5) / 1.25 = 4617 inlb The speed is correct as required, and both maximum torque values are greater than the 2700 inlb required by the load. 9) Select a motor and check torque transmitted to the load: From the gearbox spec tables, WG-206-015-x efficiency = 85%. maximum thermal input power = 1.40 hp maximum mechanical input power @ 1.0 SF = 2.09 hp maximum mechanical input power @ 1.25 SF = (rated max mechanical input power) / (SF) = 2.09 hp / 1.25 = 1.67 hp maximum allowable motor power = 1.40 hp; select nominal 1hp motor Select 1hp motor, and check for adequate torque at the load: Torque = Power / Speed [conversion factor: (1hp) = (63,025 inlbrpm)] Torque load = (63,025 inlbrpm / hp)(gearbox input hp)(gearbox efficiency) / (motor rpm / (gearbox ratio)(pulley ratio)) = (63,025)(1)(0.85) / (1725 / (15/1)(14.4/2.5)) = 2683 inlb [insufficient torque at load]
This torque value is less than the 2700 inlb required by the load.
So, select and check the next larger nominal motor size, which is 1-1/2 hp. Since the 206 frame size 15 ratio gearboxes do not meet the 1-1/2 hp thermal rating, choose the WG-237-015-x gearbox.
Select 1-1/2 hp motor and WG-237-015-x gearbox, and check for adequate torque: WG-237-015-x gearbox efficiency = 84% maximum thermal input power = 1.55 hp maximum mechanical input power @ 1.25 SF = 2.64 hp / 1.25 = 2.11 hp
maximum allowable motor power = 1.55 hp; select nominal 1-1/2 hp motor
gearbox ratio is still 15:1, and OHL rating is increased to 900 lb, so the previous pulley calculations [step 7] remain sufficient [smaller pulleys can be calculated and selected for this gearbox, if desired] Tload = (63,025 inlbrpm/hp) (1.5hp) (84%) / (1725 rpm / (15/1)(14.4/2.5)) = 3977 inlb > 2700 inlb; sufficient torque at load
Final gearbox and motor selection:

Volume 14
1-1/2 hp motor
WG-237-015-x gearbox 1 - 80 0 - 633 - 0405
e15-68

15 Electric Motor Ac DC

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56C Frame TEFC DC Motors 2 hp Dimensions

56C Frame Motors DC 0.33 to 2 hp Accessories

Applicable Motor Type

180 VDC 90 VDC

Resin class Graphite

0.71 in x 0.49 in x 0.70 in 18 mm x 12 mm x 18 mm 0.73 in x 0.35 in x 0.63 in 19 mm x 8.9 mm x 16 mm

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AutomationDirect AC Motors Selection Overview

EPAct, High and Premium Efficiency What does it all mean?

Premium Efficiency (EISA 2007)

Motors Covered Under EISA 2007 (Premium Efficiency Mandate)

Nominal Full-Load Efficiency Standards Comparisons (%)

1200 rpm [6-pole] EPAct

1800 rpm [4-pole] EPAct

3600 rpm [2-pole] EPAct

General purpose or inverter-duty motor?

AutomationDirect AC Motors Selection Overview

Background: For many years, AC motors were driven by

Enter the VFDs (variable frequency drives):

1800/5 = 360RPM 1800/5 = 180RPM

2:1 (EPAct motors) 4:1 (PE motors)

Voltage Spike considerations

Max cable distance from drive to IronHorse motor

For use with 230V and 460V VFDs*

IronHorse General Purpose AC Motors

AC drive motor control vs. across-the-line motor control

1. Heat considerations for AC drive control

2. Voltage spike considerations for AC drive control

3. Carrier frequency limitation for AC drive control

The AC Drive carrier frequency should be set to 6kHz or less.

AC Motor Selection IronHorse Three Phase General Purpose Motors

3-Phase Cast Iron T & TC Frames