Stress Calculation Check List PROJECT NO: _________________________ Analysis By: ________________ Date: ________ STRESS FILE:__________________________ Checked

By: _______________ Date: ________ MARKINGS FOR CHECKING PROCEDURE (Analyst and Checker are responsible for the assigned column) Analyst / Checker ( ) Checked / Not Applicable / Unchecked ( / X / Blank) INPUT CHECKS 1. CHECK THE GENERAL LAYOUT OF MODEL Starting and terminating points agree with model. Modifications to existing piping have been avoided. If expansion joints are used, approval has been obtained by Client.

2. CHECK THE FOLLOWING PIPING INPUT PARAMETERS: (AGAINST P & ID, DWGS.) PIPE METHOD Diameter Plot Diameter, List Elements Wall Thickness Plot Thickness, List Elements Insulation Thickness Plot ( I ), List Elements Insulation Weight List Elements Contents List Elements Pressures (Ensure they meet line spec) Plot Highlight Pressures Temperatures (Ensure they meet line spec) Plot Highlight Temperatures Allowable Stresses Material Properties (Check E, V, Sa) Plot (M), List Elements Corrosion Allowances Plot (C) Sifs/ Tees / Elbows (Default to Unreinf. Fab. Tees) Plot (T,B) List SIFS Requirements for reinforcing pads (Pressure + Stress) (Calculate per B31.3)

Valve Weights, Flange Ratings List Rigid Expansion Joint Rates and Tie Rod Orientation List Bellows/ Restraints, Plot

3. CHECK THE BOUNDARY CONDITIONS Restraints (Anchors, Other Supports) Plot Restraints, Anchors, Springs Displacements (At Vessels, Etc.) Plot/List Displacements External Forces/Moments (correlate with iso) List Forces Spring Settings (Ensure proper vendor is used) List Forces Uniform Loads List Uniform Loads Wind Loads List Wind Friction Coefficients List Restraints

4. CHECK IF PROPER SCOPE HAS BEEN APPLIED TO MODEL Model has been extended to existing anchor or Model has been run on a point where further effects would not affect new system Beginning elevation (Optional) Overall lengths, and critical lengths around sensitive equipment

5. CHECK FOR VARIOUS UPSET/ ABNORMAL CONDITIONS Hydrostatic Test Loads (for pipe sizes 8 diameter and above) Steam-Out Weight with No Contents Safety Valve Discharges Dynamic Loads (Hydraulic Shock, Water Hammer, Earthquake, Two-Phase (Slug Flow) High Pressure Cases (Use B31.3 Chapter 9 Allowable, f, Etc).

6. SPECIFIC TEMPERATURE/PRESSURE REQUIREMENTS: Greater of High temperature / Ambient differential and Low Temperature / Ambient differential used.

Maximum Differential Temperature Range Minimum Design Metal Temperature Concurrent pressures at temperatures

7. EQUIPMENT INPUT CHECKS Movements at Nozzle Connections Lengths Through Rotating Equipment

STRESS CASE CHECKS 1. CAESAR II SETTINGS: Ensure Liberal Allowable Limits are not being used on new piping. Follow all Caesar II settings as described in Stress Analysis Procedures (elsewhere)

2. LOAD CASE CHECK: (Other conditions may need additional studies.) A. NORMAL LOAD CASES 1. W+T1+P1 (OPE) OPERATING CASE FOR T1 USUALLY DESIGN

2. W+T2+P1 (OPE) OPERATING CASE FOR T2 USUALLY OPERATING 3. W+T3+P1 (OPE) OPERATING CASE FOR T3 USUALLY MDMT 4. W+P1 (SUS) COLD SUSTAINED CASE CODE CHECK 5. WNC (SUS) WEIGHT NO CONTENTS SUSTAINED CASE (OPT.) 6. DSI-DS4 (EXP) EXPANSION CODE CHECK FOR T1 7. DS2-DS4 (EXP) EXPANSION CODE CHECK FOR T2 8. DS3-DS4 (EXP) EXPANSION CODE CHECK FOR T3 9. DSI-DS3 (EXP) MAXIMUM DIFFERENTIAL EXPANSION CODE CHECK

B. WIND LOAD CASES (OPTIONAL/SITUATIONAL) (NOTE 4) 1. W+T1+P1 (OPE) OPERATING CASE FOR T1 (Other cases may be required) 2. W+P1 (SUS) SUSTAINED CASE 3. W+T1+P1+WIND (OPE) EFFECTS F WIND DURING OPERATION 4. DS3-DS1 (OCC) NET EFFECTS OF WIND WITH NON LINEAR MOVEMENT 5. ST2 + ST4 (OCC) CODE STRESS CHECK FOR WIND LOADS. C. HOT SUSTAINED LOAD CASES (OPTIONAL /SITUATIONAL) 1. W+T1+P1 (OPE) 2. W+P1 (SUS) 3. TI (EXP) INTERMEDIATE EXPANSION CASE 4. DS1-DS3 (SUS) HOT SUSTAINED FOR T1 (Other temperatures also needed) NOTES: 1. If springs or other forces are present, all (OPE) , (SUS) cases need FI 2. If displacements are present, operating cases need DI 3. Size spring manually if spring loads appear inappropriate 4. Wind can be replaced by Ux for earthquake loads

3. SPECIAL CASES CHECK: (Not Applicable )(Other conditions may need additional studies.) Spring supported vessels (Refer to Stress Analysis Procedure

Differential temperature between piping and vessels, multiple case studies

OUTPUT CHECKS 1. STRESSES All cases pass allowable limits 2. HOT SUSTAINED OUTPUT CHECK Ensure supports do not lift off or Run a hot sustained Caesar check (conservative)

3. MOVEMENT Comment on excessive sag location in sustained case (over ) Comment on large movements (over 2) in thermal runs 4. BOUNDARY CONDITION CHECK Comment on all new restraint loads. Comment on existing piping lateral/axial restraint loads over 2000 lb. Comment on existing piping support loads over 5000 lb. Indicate deficiencies in Special Instructions if any boundary assumptions are made.

5. EQUIPMENT CHECKS (Not Applicable ) WRC-107 analysis of non-critical vessel shells. FE/Pipe / Nozzle Pro check on critical vessel shells or shells falling out of the WRC-107 range. FE/Pipe \ Nozzle Pro check on tank nozzle connections or use chart in Piping Analysis Procedures. API-610 checks on each individual API pump nozzle. Vendor allowable check on all ANSI pumps, non-standard equipment (Glass/ Graphite/ FRP/ etc.) NEMA SM23 check through turbines, resolved at discharge flange (Use 1.0 X NEMA limits) API-617 check through compressors, resolved at suction flange (Use 1.0 X API-617 limits)

API-560 checks on all fired heater nozzles (Use 1.0 X API-560 allowable limits) API-661 checks on all fin fan cooler nozzles (3X the allowable limits w/ Mechanical confirmation)

5. SPRING CHECKS (Not Applicable ) Cold loads do not vary from installed setting Cold loads are near to centre of spring range Cold/ Hot loads are within spring range Isometrics are marked with figures, sizes, rates, cold loads, hot loads, and movements Hydro test loads greater than 2 X the design loads are marked on the isometrics Constant force springs are marked with actual and design movements

6. EXPANSION JOINT CHECKS (Not Applicable ) Movements are within allowable limits (Axial, Lateral, Angular, Torsional) Torsion stiffness is rigid, or torsion rate and movement specified on drawings Appropriate movements for tie rod orientation. Tie rod orientation indicated on isometric drawings and bellows purchasing record Indicate as preliminary analysis in Special Instructions until actual vendor rates are obtained.

7. SNUBBER CHECKS (Not Applicable ) Indicate Pin-to-Pin dimensions, Cold Setting, and Stroke on isometrics Ensure snubber weight has been included in analysis around equipment or springs.

8. FLANGE LOAD CHECKS (Not Applicable ) (Mandatory for Category M services) At equipment connections At observed highly loaded connections