AAV 628 Series Ku Manual (Rev E)

AAV 628 Series Ku-Band VSAT ODU
Ku-Band Single Package Transceiver (SPT)
USER MANUAL
(IM-02960043 REV E)
AGILIS COMMUNICATION TECHNOLOGIES PTE LTD SINGAPORE TECHNOLOGIES BUILDING 100 JURONG EAST STREET 21, LEVEL 4 SINGAPORE 609602 Tel : Fax : ( 65 ) 6567 6791 ( 65 ) 6567 6370
Agilis Communication Technologies Pte Ltd
In keeping up with todays satellite communications demands, we, at Agilis Communication Technologies, have developed this high performance, compact, cost effective, state-of-the-art Ku Band VSAT Out Door Equipment with the user in mind. This product should provide hassle free operation in all the usual operating environments. Should you have any queries, technical assistance or training you can reach our Customer Service by the following means : Hotline Fax Website Email : : : : ( 65 ) 6568 7460 ( 65 ) 6567 6370 http://www.st.com.sg/agilis/ techsvc@agilis.st.com.sg
AGILIS COMMUNICATION TECHNOLOGIES PTE LTD SINGAPORE TECHNOLOGIES BUILDING 100 JURONG EAST STREET 21, LEVEL 4 SINGAPORE 609602 Tel : Fax : ( 65 ) 6567 6791 ( 65 ) 6567 6370
TABLE OF CONTENTS
CHAPTER 1
INTRODUCTION
1-1
CHAPTER 2
SYSTEM DESCRIPTION
2.1 2.2 2.3 2.4
2-1 2-1 2-1 2-5 2-6
AAV628 ODU SYSTEM DESCRIPTION OF SPT DESCRIPTION OF THE EXTERNAL REFERENCE PLLNB DESCRIPTION OF TRANSIENT PROTECTION BOX
CHAPTER 3
SPECIFICATIONS
3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8
KU-BAND FREQUENCY RANGE TRANSMIT PHASE LOCKED LOW NOISE BLOCK (PLLNB) RECEIVE (EXCLUDE LNB) MONITOR AND CONTROL POWER SUPPLY ENVIRONMENT OVERALL DIMENSION AND WEIGHT
3-1 3-1 3-2 3-2 3-3 3-3 3-3 3-3
CHAPTER 4
EXTERNAL INTERFACE
4.1 4.2 4.3
4-1 4-1 4-2 4-2
DESCRIPTION AND LOCATION WIRE CONNECTIONS LED INDICATOR DESCRIPTION
CHAPTER 5
INSTALLATION
5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13
5-1 5-1 5-1 5-1 5-2 5-2 5-2 5-2 5-5 5-5 5-9 5-9 5-11 5-12
GENERAL TRANSPORTATION UNPACKING PACKING LIST REPACKING PREPARATION PRE-INSTALLATION TEST SITE CONSIDERATIONS MOUNTING POWER REQUIREMENTS CABLING REQUIREMENTS CONNECTIONS SEALING
CHAPTER 6
OPERATION
6.1 6.2 6.3 6.4 6.5
GENERAL PC REQUIREMENTS BACKUP COPY SOFTWARE INSTALLATION SOFTWARE OPERATION
6-1 6-1 6-1 6-1 6-1 6-1
CHAPTER 7
MAINTENACE
7.1 7.2 7.3
7-1 7-1 7-1 7-3
GENERAL MAINTENANCE PROCEDURE FINAL CHECK
CHAPTER 8
TROUBLESHOOTING
8.1 8.2 8.3
8-1 8-1 8-1 8-2
GENERAL LED FAULT INDICATIONS AND CORRECTIVE ACTIONS FAULT SYMPTOMS AND CORRECTIVE ACTIONS
CHAPTER 9
WARRANTY
9.1 LIMITED WARRANTY 9.2 RMA 9.3 OTHER REPAIRS 9-1 9-1 9-1 9-1
APPENDIX 1
OUTLINE DRAWINGS
A1-1
APPENDIX 2
PACKING LIST
A2-1
REVISION HISTORY
Agilis Part Number for this Manual is IM02960043. Revision A B C D E Date June 98 July 98 Jan 2000 Jul 2001 Dec 2001 Description New Release Add Extended Ku-band Configuration. Standardize part number from 9 digits to 10 digits. Add new product model with 1.0MHz frequency step size Change LNB frequency to 10.95 to 11.70 GHz and 12.25 to 12.75 GHz Add DC Voltage pin A=Ground, B=+Polarity, C=-Polarity.
AAV 628 SELECTION CHART

The AAV 628 Ku-Band SPT can be ordered using the following part number configuration:
A A V 6
RF Out 14.0 14.5 GHz = 13.75 14.0 GHz = IF In/Out 70/140 18 MHz = 140 36 MHz = Supply Voltage 230 VAC = 110 VAC = -48 VDC = Power Rating 2W = 4W = 8W = Up/Down Link Symmetrical =
Uplink : 70/140 MHz DownLink : 70/140 MHz
8 X X X X
0 1 0 1
0 1 2 2 4 8 A L
Asymmetrical =
Uplink : 70/140 MHz DownLink : 950 to 1450 MHz
Receive L-Band Output =

Uplink : 70/140 MHz DownLink : 70/140 MHz Rx L-Band : 900 to 1700 MHz
Agilis Communication Technologies Pte Ltd Example:
A A V 6
RF Out IF In/Out Supply Voltage Power Rating Up/Down Link
= 14.0 to 14.5 GHz = 70/140 18 MHz = 220VAC = 2W = Symmetrical (Up/Down link: 70/140 MHz)
The PLLNB can be selected from the following chart. Receive Frequency Band 10.95 to 11.70 GHz 11.20 to 11.70 GHz 11.70 to 12.20 GHz 12.25 to 12.75 GHz Part Number 6103220002 6103220003 6103220004 6103220005
CHAPTER 1 INTRODUCTION
The AAV628 Ku-Band Single Package Transceiver (SPT) ODU system is a high performance, cost-effective RF transceiver system designed for two-way satellite communication with high speed transmission capability suitable for both telephony and high speed data communication. The Ku-Band SPT ODU can be operated with different modulation formats like BPSK, QPSK and FM. Due to its stringent performance specifications, it is suitable for Single Carrier Per Channel (SCPC), Multi-Carrier Per Channel (MCPC), Demand Assigned Multiple Access (DAMA) and Time Division Multiple Access (TDMA) applications. The Ku-Band SPT transmits at 14.0 to 14.5 GHz to the satellite. Other transmit options include 13.75 to 14.0 GHz. Various receive frequencies options are available: Region I (Europe, Middle East, Africa) Region II (Americas) Region III (India, Asia Pacific) 10.95 to 11.70 11.20 to 11.70 11.70 to 12.20 12.25 to 12.75 GHz GHz GHz GHz
This user manual is intended to provide the system operator or system integrator a guideline to setup the ODU system with the rest of the VSAT system. Chapter 2 discusses the design of the ODU system and the individual modules. This will allow the user to gain a basic understanding of the working principles of the ODU. Chapter 4 details the installation procedures for the ODU system. This chapter is designed to assist the user in achieving a successful system integration. Chapter 5 describes the operation procedures. And Chapter 6 describes the system fault alarms and trouble shooting guidelines.
Chapter 1 : Introduction
1-1
AAV628 Ku-Band SPT Rev E
CHAPTER 2 SYSTEM DESCRIPTION

2.1 AAV628 ODU SYSTEM
The AAV628 Ku-Band SPT system is comprised of the following subsystems : a. Single Package RF Transceiver (SPT) b. Phase-Locked Low Noise Block (PLLNB) c. Booster for 16W and above (Optional) d. Accessories The VSAT AAV628 SPT interfaces with a 70 MHz or a 140MHz In-Door Unit (IDU) having bandwidths of 18MHz. Optional bandwidth configuration of 140 MHz 36MHz is also available. The block diagram of the SPT is shown in Figure 2-1
2.2 DESCRIPTION OF SPT

The main function of the SPT is to upconvert the 70MHz or 140MHz IF input from the indoor modulator to an RF signal in the KU-BAND, transmission via the antenna, and to downconvert the L-Band signal (950 - 1450 MHz) to an IF signal of 70 MHz or 140MHz for the demodulator. The SPT consist of two modules as shown in Figure 2-1. These are : L-Band Module comprising of the: Synthesizers Upconverter Downconverter Monitor and Control Power & Block Up Module (PBU) consisting of the: Power Supply Board SSPA Module BUC Module 2.2.1 L-Band Module
The L-Band module is designed on a single PCB and consists of the upconverter, downconverter, synthesizers and M&C circuits.
Chapter 2 : System Descriptions
2-1
NType
SMA
SMA
WG75
IF In
830MHz
950-1450MHz
14.0-14.5GHz
14.0-14.5GHz
70/140MHz Tx LO 1780-2280MHz X3 SMA SMA PLL 4.35GHz 13.05GHz

Solid State Power Amplifier
Rx LO 1730-2280MHz NType RF IN from PLLNB 70/140MHz 830MHz Digital I/O Analog I/O Digital I/O 900MHz 900-1700MHz DC Power 10MHz OCXO
Fixed LO 900/970MHz
NType
Block Up Converter
Figure 2-1 : Block Diagram of SPT
2-2
Status A/D Control Register ROM
IFOut
70/140MHz
Alarm
3-Pin Circular DC/DC Line Filter
8-Pin Circular
Microprocessor

L-Band Module
RS 232/485
Power Supply Board
Agilis Communication Technologies Pte Ltd 2.2.1.1 Frequency Synthesizers The LO signals for the Upconverter and the Downconverter are generated by the fixed and agile frequency PLL (Phase-Locked-Loop) synthesizers. These PLL synthesizers are referenced to a highly stable and low phase noise 10 MHz oven controlled crystal oscillator that is factory tuned to 0.01 ppm. The 10 MHz signal is also used as reference for the PLO in the BUC and the PLLNB. The OCXO can be also fine-tuned via the tuning screw to compensate for normal ageing effects. The frequency produced by the agile synthesizers can be adjusted by the user friendly M & C software. The agile synthesizer provides selection of transmit and receive frequencies in 1.0 MHz (or 1.25MHz) steps over the 500 MHz band, giving 500 channel (or 400 channel) selections. 2.2.1.2 Upconverter The upconverter converts the 70MHz (or 140MHz) signal input from the 50 N-Type connector to the L-Band signal (950-1450MHz). The L-Band output is fed to the BUC via the SMA connector for final conversion to Ku-Band frequency. Double conversion is employed in this upconverter using a fixed LO of 900MHz (or 970MHz for 140MHz IF input) and an agile LO tuneable from 1780MHz to 2280MHz. There is a variable digital attenuator in the upconversion path for the user to control the gain. This can be done using the M&C software and are in steps of 0.5dB over a 20dB adjustment range. The gain is also automatically controlled to compensate for temperature effects. 2.2.1.3 Downconverter The downconverter module takes in the L-Band signal (900-1450MHz or 9001700MHz depending on the LNB being used) from the LNB and downconverts to 70MHz (or 140MHz). Double conversion is employed with the fixed LO at 900MHz (or 970MHz) and agile LO at 1730MHz to 2280MHz. The user can easily vary the gain in steps of 1dB over a 20dB range using the M&C software. 2.2.1.4 Monitor & Control (M&C) A user-friendly Monitor and Control software is provided to enable the user to programme and configure the ODU. The M&C is designed with user friendly GUI (Graphical User Interface) enabling quick deployment and operation of system. The M&C software permits the AAV628 to be controlled locally or remotely, i.e. either using a local terminal such as a computer or using a remote terminal connected via an external 4800/9600 baud telephone modem.
2-3
The M&C module is as the central processing hub of the ODU system. It is developed on an embedded microcontroller to achieve the monitor and control functions. It allows the monitoring of the system alarms, transmit power levels, gain etc. It can also be used to control the transmit and receive frequencies and attenuation levels. All the configuration parameters are maintained in EEPROM, which provides for total recovery after a powerdown situation. The AAV628 SPT may be connected directly to an RS-232 cable using the dual shielded twisted pair wire. The distance between the transceiver and the computer interface terminal can be up to 30 meters for the RS232 interface, whereas for the RS485 it can be up to 2 kilometres. 2.2.2 Power and Block-Up (PBU) Module
The PBU contains the Block-Up Converter, Solid State Power Amplifier and Power Supply board. 2.2.2.1 Power Supply Board The power supply is designed to convert the AC power to the DC power required for the various modules of the AAV 628 ODU system. The AC supply is connected to a 3pin circular connector and is transient protected to suppress power surges. It then passes to a line filter to prevent EMI. The conditioned AC is then rectified and smoothened before being converted to the various DC voltages. The voltages are further regulated at the various modules to ensure isolation and stability. 2.2.2.2 Block Up Converter (BUC)
The BUC serves to upconvert the L-Band signals generated from the upconverter to Ku-Band signals. A fixed LO of 13.05GHz or 12.8 GHz is used for this purpose. This LO is obtained by a x3 multiplier applied on a PLO of 4.35GHz or 4.26 GHz. The KuBand signal is filtered to remove the unwanted mixed frequency products. 2.2.2.3 Solid State Power Amplifier (SSPA)
The AAV628 transceivers are available in different SSPA configurations : 2W, 4W and 8W. All the SSPA configurations are designed on TLY-5 boards bonded onto aluminium baseplates blocks. The SSPA aluminium backed assembly is firmly secured to the housing heat sink to ensure excellent thermal conductivity. The SSPA receives the KU-BAND signals from the BUC and amplifies them to the correct power level. This is achieved by multiple gain stages using high performance microwave power GaAs FETs and MMICs. All the FETs are housed in different partitions so as to eliminate any interference from the DC supplies and the other gain stages. The input of the SSPA is protected from any mismatch with internal isolators.
2-4
2.2.3
Description of Mechanical Housing
The housing consist of two sections; the top section houses the L-Band module and the bottom section houses the BUC, SSPA and DC board. The housing is designed to be fully weatherproof. The thermal radiative fins are integrated to the bottom section of the housing thus ensuring excellent thermal heat dissipation. The housing has been designed to allow the customer to install the SPT onto the Antenna without any difficulty. The WR75 interface permits the SPT to be directly mounted on the OMT, thereby reducing power loss.
2.3 DESCRIPTION OF THE EXTERNAL REFERENCE PLLNB

The external reference PLLNB receives very weak Ku-Band down link signals from the antenna and amplifies them before mixing them down to achieve the required L-Band. 2.3.1 Receive Options Different receive frequency configurations are available to cater for the different Ku-Band transponders : Region Receive I (Europe, M. East, Africa) 10.95 to 11.70 GHz 11.20 to 11.70 GHz II (Americas) 11.70 to 12.20 GHz III (India, Asia Pacific) 12.25 to 12.75 GHz 2.3.2 Design The PLLNB uses HEMT (High Electron Mobility Transistor) devices to achieve low noise, high gain and low distortion amplification features. The noise temperature of the PLLNB is less than 105 Kelvin, and gives a gain of 55 to 60 dB. It consists of multiple stages of low noise HEMT devices and a down conversion stage. The external reference signal is at 10 MHz. The block diagram is shown in Figure 2-2.
NType RF Out DC & 10MHz In WG75
Figure 2-2 : Block Diagram of PLLNB
2-5
The N-Type connector not only relays the L-Band signals to the SPT but it also carries the 10MHz external reference signal and 12V DC power, both of which are supplied by the SPT. The PLLNB is housed in an aluminium housing that is weather proof for outdoor applications. A WR75-G waveguide flange, which is an integral part of the housing, is used for the RF input from the OMT. For water proofing, a gasket is used between the PLLNB waveguide and the OMT waveguide.
2.4 DESCRIPTION OF BOOSTER

The main function of booster is to boost up the transmit power of the signal from SPT. There are two modules inside the booster: Power Supply Board and SSPA. 2.4.1 Power Supply The power supply is designed to convert the AC power to the DC power required for SSPA module. The AC supply is connected to a 3-pin circular connector and is transient protected to suppress power surges. It then passes to a line filter to prevent EMI. The conditioned AC is then rectified and smoothened before being converted and regulated to the various DC voltages for the gain and power stages of the SSPA. 2.4.2 SSPA The SSPA receives the RF power from the SPT and amplifies it to the correct power level. This is achieved by multiple gain stages using high performance microwave power GaAs FETs. All the FETs are housed in different partitions so as to eliminate any interference from the DC supplies and the other gain stages.
2-6
CHAPTER 3 SPECIFICATIONS
3.1 KU-BAND FREQUENCY RANGE
Region I (Europe, M. East, Africa) II (Americas) III (India, Asia Pacific) Transmit 14.00 to 14.50 GHz 13.75 to 14.00 GHz 14.00 to 14.50 GHz 14.00 to 14.50 GHz Receive 10.95 to 11.70 GHz 11.20 to 11.70 GHz 11.70 to 12.20 GHz 12.25 to 12.75 GHz
3.2 TRANSMIT
Input Frequency Output Frequency Synthesizer Step Size IF Input Power Gain for 2W for 4W for 8W for 16W Booster for 25W Booster for 40W Booster Gain Flatness for 500MHzBW for 36MHz BW Gain Stability (-40C to 60C) Gain Adjustment P1dB for 2W for 4W for 8W for 16W Booster for 25W Booster for 40 W Booster Intermodulation Spurious Phase Noise @ 100Hz offset @ 1kHz offset @ 10kHz offset @ 100kHz offset 70 18 MHz or 140 18 MHz (Optional 140 36 MHz) 14.0 - 14.5 GHz (Optional 13.75 14.0 GHz) 1.00 MHz / 1.25 MHz -25 to -5 dBm 58 dB min 61 dB min 64 dB min 67 dB min 69 dB min 71 dB Min 2.0 dB 1.5 dB 2.0 dB 20 dB @ 0.5dB step 33 dBm min 36 dBm min 39 dBm min 42 dBm min 44 dBm min 46 dBm min -27 dBc max @ 3dB backoff (composite power) -55 dBc max -60 dBc/Hz max -70 dBc/Hz max -75 dBc/Hz max -90 dBc/Hz max
Chapter 3 : Specifications
3-1
Agilis Communication Technologies Pte Ltd Frequency Stability Ageing (per day) Ageing (per year) IF Interface Output Interface
5 X 10-10 5 X 10-8 50 N-type Female WR75 Plain Flange
3.3 PHASE LOCKED LOW NOISE BLOCK (PLLNB)

RF Input Frequency Noise Figure / Temperature Gain Gain Flatness (36MHz BW) External Reference Frequency RF Input Interface Output Interface Ku-Band (Region I, II, III) 1.0 dB typ / 75K typ 60 dB typ 0.25 dB max 10 MHz WR75 /G 50 N-type Female
3.4 RECEIVE (EXCLUDE LNB)

L-band Input Frequency IF Output Frequency L-Band Output Frequency (Option) P1dB Synthesizer Step Size Gain Gain Adjustment Gain Flatness (36 MHz BW) Gain Stability (-40C ~60C) Spurious Phase Noise @ 100Hz offset @ 1kHz offset @ 10kHz offset @ 100kHz offset Frequency Stability Ageing (per day) Ageing (per year) L-Band Input Interface IF Output Interface 900 to 1,450 MHz (Optional 900 to 1,700 MHz) 70 18 MHz or 140 18 MHz (Optional 140 36 MHz) 900 to 1,450 MHz (Optional 900 to 1,700 MHz) + 14dBm min 1.0 MHz / 1.25 MHz 25 dB min 20 dB @1dB step 1.5 dB max 2.0 dB -50 dBm max -60 dBc/Hz max -70 dBc/Hz max -75 dBc/Hz max -90 dBc/Hz max 5 X 10-10 5 X 10-8 50 N-type Female 50 N-type Female
3.5 MONITOR AND CONTROL

Chapter 3 : Specifications 3-2 AAV628 Ku-Band SPT Rev E
Interface
RS 232 / RS 485 Thru 8 Pin M&C Connector
3.6 POWER SUPPLY

Power Consumption 100 VA max (2W) 150 VA max (4W & 8W) 300 VA max (16W Booster) 400 VA max (25W Booster) 450 VA max (40W Booster) 220 Vac 10%, 50Hz (110 Vac 10%, 60Hz optional)
AC input voltage
3.7 ENVIRONMENT
Operating Temperature Relative Humidity -40C to 60 C up to 100%
3.8 OVERALL DIMENSION AND WEIGHT

Ku-Band SPT 2W, 4W, 8W Ku-Band Booster 16W, 25W 40W 310L x 240W x 100H mm (7.5 kg) 396L x 223W x 208H mm (12.5 kg) 397L x 250W x 220H mm (18.5 kg)
Chapter 3 : Specifications
3-3
CHAPTER 4 EXTERNAL INTERFACE

4.1 DESCRIPTION AND LOCATION
There are altogether 7 connections required for the SPT. These connectors are listed in Table 4-1, and their locations are shown in Figure 4-1.
Figure 4-1 : Location of External Connectors (SPT)
Name IF IN IF OUT M&C AC IN RF IN Waveguide Output FAN DC
Connector Type N-Type Female N-Type Female 8-Pin Square Flange 3-Pin Square Flange N-Type Female WR75 Plain Flange 4-Pin Square Flange
Function Tx IF Input (70MHz/140MHz) Rx IF Out (70MHz/140MHz) Monitor & Control Interface AC Power RF Input from LNB Tx RF Output DC Power (+10V) for 4W & 8W SPT Fan
Table 4-1 : Description of Connectors (SPT)
Chapter 4 : External Interface
4-1
There are altogether 5 connections required for the 16 W Booster. These connectors are listed in Table 4-2, and their locations are shown in Figure 4-2.
Figure 4-2 : Location of External Connectors (16W and 25W Boosters)
Name RF IN RF OUT M&C (SPT) M&C AC IN FAN DC
Connector Type N-Type Female WR75 Plain Flange 8-Pin Square Flange 8-Pin Square Flange 3-Pin Square Flange 4-Pin Square Flange
Function Tx RF Input (14.0-14.5GHz) Tx RF Output (14.0-14.5GHz) Monitor & Control Interface connected to SPT M&C connector for redundancy system Monitor & Control Interface connected to RCU M&C connector for redundancy system AC Power DC Power (+10V) for Fan
Table 4-2 : Description of Connectors (16W Booster)
4.2
WIRE CONFIGURATIONS
The below tables Table 4-3 to 4-7 describe the pin and wire configuration for the AC and M&C connectors. 4.2.1 AC Power Supply Connection (SPT and Booster) Pin # Function Wire Colour Green/Yellow Brown Blue
AC voltage DC voltage A Ground Ground B Line + Polarity C Neutral - Polarity Table 4-3 : AC Pin out (SPT & Booster) + Chapter 4 : External Interface 4-2
Agilis Communication Technologies Pte Ltd 4.2.2 Monitor and Control (M&C) Connection The following describes the Ku-Band SPT pin configuration for M&C connector. Pin # M&C Connector at Ku-SPT Pin A +12V DC Out Pin B Ground Pin C Rx link status (Normally close on Rx Form C Relay) Pin D Tx link status (Normally close on Tx Form C Relay) Pin E Rx232 \ RS485 Pin F Tx232 \ RS485 Pin G Reserved Pin H Com of Form C Relay Table 4-4 : M&C Circular Connector Pin Configuration for SPT The following describes the Ku-Band Booster pin configuration for M&C (SPT) connector. This connector, used in redundancy system is connected to the M&C connector at the Ku-Band SPT. Do not connect for stand-alone system. Pin # M&C (SPT) Connector at Booster Pin A +12V DC In Pin B Ground Pin C Rx link status (Normally close on Rx Form C Relay) Pin D Tx link status (Normally close on Tx Form C Relay) Pin E Rx232 \ RS485 Pin F Tx232 \ RS485 Pin G Reserved Pin H Com of Form C Relay Table 4-5 : M&C (SPT) Circular Connector Pin Configuration for Booster The following describes the Ku-Band Booster pin configuration for M&C connector. This connector, used in redundancy system is connected to the M&C connector at the Redundant Control Unit (RCU). Do not connect for stand-alone system. Pin # M&C Connector at Booster Pin A +12V DC Out Pin B Ground Pin C Rx link status (Normally close on Rx Form C Relay) Pin D Tx link status (Normally close on Tx Form C Relay) Pin E Rx232 \ RS485 Pin F Tx232 \ RS485 Pin G Reserved Pin H Com of Form C Relay Table 4-6 : M&C Circular Connector Pin Configuration for Booster
4-3
Agilis Communication Technologies Pte Ltd The following describes the stand alone Ku-Band SPT M&C cable pin configuration. This DB9 connector, used stand alone system is connected to the computer COM port. Pin # Pin Pin Pin Pin Pin Pin Pin Pin Pin Table 4-7 1 2 3 4 5 6 7 8 9 : Connection to M&C Circular Connector Carrier Detect (DCD) No connection Receive Data (RX) Tx232 - Pin F Transmit Data (TX) Rx232 - Pin E Data Terminal Ready (DTR) No connection Ground Ground - Pin B Data Set Ready No connection Request to Send No connection Clear to Send No connection Ring Indicator No connection M&C DB9 Connector Pin Configuration Function
4.3 LED INDICATOR DESCRIPTION

The LED indicator alarm is located at the front panel of the SPT & the 16W Booster. The descriptions of the LED status are shown as listed in table 4-5 for SPT and 4-6 for 16W Booster. Description SPT is functioning normally SPT malfunction Up Converter IF IN power alarm or Down Converter RF IN power alarm No Light Either Power Supply or M&C failure Table 4-8 : Alarm and Status Conditions SPT LED Colour Green Red Orange
LED Colour Description Green Booster is functioning normally Orange Booster malfunction No Light Either Power Supply or LED failure Table 4-9 : Alarm and Status Conditions for Booster
4-4
CHAPTER 5 INSTALLATION
5.1 GENERAL
This chapter provides all the necessary information and step by step instructions for the successful installation of the AAV628 Ku-Band VSAT SPT Outdoor Unit system.
!
WARNING
Always handle the ODU with care. Do not let the ODU drop or knock against things for the excessive shock may cause damage on the units. Agilis Communication Technologies Pte Ltd will not warranty any defects due to excessive shock or vibration.
5.2 TRANSPORTATION
When transporting the ODU, surround the unit in a shock absorbing material to provide a firm cushion and prevent movement inside the container. This is to prevent excessive shock to the unit as it may cause damage.
5.3 UNPACKING
Prior to unpacking, inspect the exterior of the container for damage suffered during shipment. If any damage is present, contact the carrier that delivered the system and submit a damage report. Failure to do this could complicate or invalidate a claim. Carefully unpack and remove all items from the shipping container, and inspect the items further for signs of damage. Be careful not to damage components when opening the shipping container. Save all packing materials until inspections are complete. Compare the contents of the shipping container to the packing slip to ensure items received match those listed. If any loss or damage is discovered, contact Agilis Communication Technologies or the local Agilis representative before proceeding with the installation. The AAV628 Ku-Band ODU consists of a Single Package Transceiver (SPT), Phase-Locked Low Noise Block (PLLNB), Booster (optional), accessories and interconnection cables.
Chapter 5 : Installation
5-1
5.4 PACKING LIST

Please refer to Appendix 2 for packing list.
5.5 RE-PACKING
Use the original packing containers if possible. Place the unit in a clean and open work area. Cover all connectors with a plastic cap designed for this purpose (adhesive tape is not recommended as it quickly deteriorates, leaving a residue on the connector). Wrap the unit in a bubble plastic bag or heavy paper. Surround the unit in a shock absorbing material to provide a firm cushion and prevent movement inside the container. Use a proper shipment container. Seal the container and mark exterior clearly FRAGILE Electronic equipment.
5.6 PREPARATION
It is strongly recommended that sufficient tools be available to for the installation. The following Table 5-2 lists some of the typical tools required during the installation. Description Socket wrench Screw driver (Philip) Cutter Cable ties (Long and Medium size) Insulator tape 3M tape Multimeter Qty 1 set 1 1 1 bag 2 rolls 1 rolls 1
Table 5-1 : Typical tools required during installation
5.7 PRE-INSTALLATION TEST

A strong impact during shipment could cause damage to the ODU. Therefore, it is always a good practice to setup the whole system for testing prior to field installation. This is to ensure that there are no damages inflicted on the unit during the shipment. Following are the test procedures for the ODU system. There are mainly two main tests that are recommended; namely the uplink and downlink tests: Before performing any test, ensure that no alarm appear at the SPT. 5.7.1 Alarm of the SPT
An LED indicator alarm is located in at the front panel of the SPT. The alarm status can be identified according to the Table descriptions of the LED status are as follows in Table 4-4.
5-2
Agilis Communication Technologies Pte Ltd 5.7.2 Uplink Test Procedure To avoid damaging the SPT accidentally, connect a 30 dB, > 20W power attenuator to the waveguide output.
!
WARNING
Step 1 Connect the SPT as shown in Figure 5-1 and power up the system. For connections to the Booster please refer to Figure 5-2. Use the M&C software to set the desired channel. Refer to Chapter 6 for Step 2 operation. Step 3 Use the modem to input a 70 MHz pure carrier (by turning on the transmit carrier and set the pure carrier feature to ON). Adjust the modem output power so that the IF level input to SPT is -30 dBm. If necessary, use a power attenuator to achieve the correct RF output power. Measure the RF OUT of the SPT by a spectrum analyzer at Ku-Band. Calculate the transmit gain by subtracting the input power from the output power plus the amount of attenuation included in this link. Compare the gain obtained with the specifications. If there is no signal, check if the channel setting is correct. Example : Transmit gain = RF OUT power - IF IN power + Attenuation. = -9 - (-30) + 30 = 51 dB [ Example: RF OUT = -6 dBm, IF IN = -30 dBm for 8 W SPT ] Step 5 Adjust the desired transmit gain level using the M&C software. Figure 5-1 : Uplink Test Setup (SPT)
Step 4
5-3
Figure 5-2 : Uplink Test Setup (Booster) Do not accidentally short the RF Out connector as RF power exists at this output
!
WARNING
5.7.3
Downlink Test Procedure
Step 1 Connect a waveguide adapter to the PLLNB and connect the RF out of the PLLNB to the RF IN of the SPT as shown in Figure 5-3. Power up the system. Step 2 Set channel setting using the M&C software. Refer to Chapter 6. Step 3 Input a -90 dBm Ku-Band continuous wave signal to the PLLNB via the waveguide adapter at the receive frequency set at the SPT. Step 4 Measure the IF OUT of the SPT by a spectrum analyzer at 70 MHz. (Set the Spectrum Analyzer to 100 kHz span). Calculate the receive gain by subtracting the input power the from the output power. Compare the gain obtained with the specifications. The typical gain is 25 30dB. Step 5 Adjust to the desired receive gain level using the M&C software.
5-4
Figure 5-3 : Downlink Test Setup Do not accidentally short the RF IN connector as DC Power exists at this connector.
!
WARNING
5.8
SITE CONSIDERATIONS
The VSAT ODU is designed to be installed onto antenna. According to the instructions supplied by the antenna manufacturer, locate and install the antenna in an area that is free from Radio Frequency Interference from motors and electronic equipment. A clear line of sight from the antenna to the satellite is essential. To ensure safety and protection of personnel and equipment, lightning arresters should also be used at the site. Size 3/0 or 4/0 stranded copper wire should be used to bond SPT, LNB and Booster to the antenna frame and to lightning protection ground rod. The grounding resistance of the antenna should not be more than 10 ohms.
5.9
MOUNTING
The antenna must have sufficient support to minimise sway in strong wind with the VSAT ODU mounted. It must also allow air movement across the heatsink fins. When mounting the terminal, allow enough space to adjust azimuth and elevation of the antenna and to handle the cables. The length of the interconnecting cables must be taken into consideration in Note: determining the mounting location of the various units.
5-5
Agilis Communication Technologies Pte Ltd 5.9.1 Mounting of the PLLNB The PLLNB is designed to be mounted onto the waveguide flange of the transmit rejection filter. The weather gasket must be installed to prevent any water leaks through the waveguide joint. The waveguide flanges are then connected together by screws. The mounting of the PLLNB is shown in Fig 3-4.
Figure 5-4 : Mounting of PLLNB 5.9.2 Mounting of the SPT The ODU is designed to be mounted on both offset and Prime Focus antenna. A set of mounting accessories is provided to mount the SPT to the offset arm or the base of the antenna. A flexible waveguide extension is run from the SPT RF OUT to the band pass filter which in turn is connected to the WR 75 transmit port of the OMT. The PLLNB is fixed to the Transmit reject filter at the receive port and a cable is run from the PLLNB to the RFIN of the SPT. Figure 5-5 and 5-6 illustrate the mounting position of the SPT, PLLNB, bandpass filter and Transmit reject Filter on the offset and Prime focus antennas respectively. The mounting of the SPT ( 2W, 4W and 8W) are illustrated in Figure 5-7 and 5-8 respectively. For the boosters the mounting diagrams are in Figures 5-9 and 5-10.
*Indicates user provided equipment Figure 5-5 : Mounting the SPT on the offset Antenna Chapter 5 : Installation 5-6 AAV628 Ku-Band SPT Rev E
*Indicates user provided equipment Figure 5-6 : Mounting the SPT on the prime focus Antenna
Figure 5-7 : Mounting the SPT 2W at the pole of the antenna
5-7
Figure 5-8 :
Mounting the SPT (4W and 8W) at the Antenna
Figure 5-9 : Mounting the 16W Booster at the Antenna
5-8
Figure 5-10 : Mounting the 40W Booster at the Antenna
5.10
CABLING REQUIREMENTS
Do not cut any cables provided by Agilis Communications Technologies. The cable lengths are specified in the packing list. Longer or shorter cables are available as options. Low loss RG8 cables should be used for the IFL (Inter Facility Link). Low voltage 8-core computer cable can be used for Monitoring & Control. A single-phase 3-core cable can be used for the AC input. It is recommended to run a spare IFL as a back up.
5.11
POWER REQUIREMENTS
The VSAT AAV628 requires a power source that supplies 220-230 VAC or 110 VAC (optional) at 50-60 Hz. To ensure uninterrupted service, an uninterrupted power supply (UPS) is recommended. It is strongly recommended to install surge arresters at the AC line to obtain a stable AC supply by reducing current and voltage surges and hence to ensure smooth operation of the SPT. Ensure that the surge arrester is grounded. AC transients and surges can cause data transmission errors and loss of Note: synchronisation in the modem and/or in the agile synthesizer. 5.11.1 Mounting of Transient Protection Box
The transient protection box is installed close to the SPT. The AC cable length from the Surge protector to the SPT not exceed one meter. It is essential that the protector be earthed. The AC output from the protector should never be routed close to the AC input line or the earth stud. The interconnection method is shown in Figure 5-11. For those remote areas where the AC power supply is not stable, an isolate transformer should be implemented to prevent damaging the SPT.
5-9
Figure 5-11 : Connection for the Transient Protection Box 5.11.2 Earthing
It is essential that the protector be connected to earth. If the protector is being installed onto a supply without the earth conductor (e.g. : double insulated) the protector must be connected to the local power via the M6 stud provided as shown in Figure 5-12.
Figure 5-12 : Connection for the transient protection box 5.11.3 Keep clean lines away from dirty lines
To ensure that the transient protection box is working effectively it is essential that the clean outgoing lines are routed away from the dirty incoming lines or the dirty earth leads (or cross bonds) as illustrated in Figure 5-13.
(a) Figure 5-13 : Wrong Connection
(b)
5-10
Agilis Communication Technologies Pte Ltd Figure 5-14 illustrates the proper illustration of the transient protection box to ensure clean power supply
Figure 5-14 : Correct Connection
5.12
CONNECTIONS
Grounding
5.12.1
Electrical bonding (grounding) of the SPT is recommended to prevent possible damage from lightning and/or other induced electrical surges. To ensure safety and protection of personnel and equipment, lightning arresters should also be used at the site. Size 3/0 or 4/0 stranded copper wire should be used to bond power supplies of the ODU equipment to the antenna frame and to lightning protection ground rod. 5.12.2 Interconnection Diagram
Connect up the modules according to the interconnection diagram of VSAT ODU shown in Figure 5-15 and Figure 5-16 for the SPT and Booster respectively.
Figure 5-15 : Interconnection Diagram of SPT
5-11
Figure 5-16 : Interconnection Diagram of SPT and Booster
5.13 SEALING
To complete an installation, seal up all the connectors and wave guide joints of the system using self-amalgamating tape. It is recommended all sealing job should be done after the system has verified operational. The following points should be taken care of: 1. 2. 3. 4. Make sure that all the connectors are hand-tightened before sealing. The sealing must cover from the housing of the SPT until after the heatshrink sleeve. Refer the Figure 5-17 for the sealing. All the unused connectors must be covered with a cap and sealed. Make sure all waveguide joints are properly sealed with an appropriate gasket.
Figure 5-17 : Sealing the connectors
Chapter 5 : Installation 5-12 AAV628 Ku-Band SPT Rev E
CHAPTER 6 OPERATION
6.1 GENERAL
The Ku-Band SPT can be easily configured and its operating status monitored via a PC using the user friendly Monitor and Control (M&C) software. The following describes the operation using the M&C software.
6.2 PC REQUIREMENTS
The PC requirements needed for the operation of the software are as follow : Windows 95 Operating System At least 6 MB of hard disk space for the M&C software. An M&C interface cable for the link between the SPT and the computer.
6.3 BACKUP COPY

If you have not made a copy of the original diskettes that come with the system, you should do so before installing the software in your system. Store the original diskettes in a safe place.
6.4 SOFTWARE INSTALLATION

Insert Disk 1 of the Installation disks into the disk drive (usually Drive A). Click the Start Button of the Startup Bar and choose the Run Option. Type a:\setup.exe (if A is the disk drive) and press Enter to start the Installation Program. The installation program will prompt you for the subsequent diskettes.
6.5 SOFTWARE OPERATION

6.5.1 Software Execution Upon installation, an icon labelled Agilis M&C Software will be added to the Win95 Desktop. Also, the Programs menu of the start-up bar will also contain KuBdM&C option. Ku-Band M&C software can be started by clicking either one. Upon execution of the program the user will see the Monitor Screen as illustrated in Screen 6-1.
Chapter 6 : Operation
6-1
Screen 6-1 : 6.5.2 Monitor Screen
Monitor Screen
The Monitor Screen shows a graphical representation of a Ku-Band Transceiver and its components. The Upconverter Local Oscillator, Upconverter Block and SSPA Block form the Transmit Path of the Transceiver. The Downconverter Local Oscillator, Downconverter Block and LNB Block form the Receive Path of the Transceiver. The Message Box at the top of the screen indicates the status of the communication. In normal monitoring, the program will ask the ODU for its status periodically and it is indicated by the scrolling of Status Update in Progress across the Status Box. If the ODU is not responding or if the communication is broken, an error message ODU not Responding! will be displayed. If the computer communications port is been used by another program or there is a hardware fault, an error message of Comm Port 1 not open will be displayed. Date and Time are displayed on the top right corner of the Screen. 6.5.2.1 Transmit Path The Transmit Path consists of the Upconverter Local Oscillator (U/C LO), Upconverter Block and SSPA Block. Colour Green on Upconverter Local Oscillator and Upconverter Block indicates that they are working properly. Colour Red indicates that the respective components have failed in their operations. The SSPA
6-2
Agilis Communication Technologies Pte Ltd Block has three colours status Green for OK, Yellow for SSPA Alarm On, and Red for SSPA Fail. Any failure of the above components can cause the Transceiver to be unable to transmit. The Transmit Path will then flash Red with continuous beep. Between the Upconverter Block and the SSPA, the Transmit Frequency labelled Freq and Transmit Attenuation Level labelled Attn are displayed in the textbox beside their respective labels. SSPA ON/OFF is displayed on the right of the SSPA Block and labelled RF Out. SSPA On is indicated by ON in the textbox and and SSPA Off is indicated by Off . 6.5.2.2 Receive Path The Receive Path consists of the Downconverter Local Oscillator (D/C LO), Downconverter Block and LNB Block. Colour Green on Downconverter Local Oscillator and Downconverter Block indicates that they are working properly. Colour Red indicates that the components have failed in their operations. Any failure of the above components can cause the Transceiver to be unable to receive. The Receive Path will then flash Red with continuous beep. Between the Downconverter Block and the LNB, Receive Frequency labelled Freq and Receive Attenuation Level labelled Attn are displayed in the Text Box beside their respective labels. Receive Frequency Band is displayed on the right of the LNB and labelled RF In. 6.5.2.3 IF Frequency The IF Frequency is displayed on the top left hand corner of the Screen. Its respective value of 70 MHz or 140 MHz is displayed in the text box. 6.5.3 Login To enter the Control Mode, click Login option of the menu bar. A small Login Box will pop up. Enter the password in the Password Field and you will see the Control Screen as illustrated in Screen 6-2. The Control Screen is very similar to the Monitor Screen except for the control buttons that enable the changing of parameters.
6-3
Screen 6-2 :
Control Screen
The default password is PASSWORD. Enter in uppercase alphabets as password is case sensitive. Once login is completed, it is advisable for the user to change the password for security purposes.
6.5.4 Changing Password Notice the Login at the menu bar has changed to Main. Click Main to get a dropdown menu. Click Configure, the Configure Menu will pop up. This is illustrated in Screen 6-3.
6-4
Screen 6-3 :
Change Password Screen
Click the Password Tab, the Change Password frame will appear as in Screen 6-3. Key in your new password in textbox labelled New Password. Press Enter or click the Confirm Textbox to confirm your password. Either press Enter or press the OK button. A message box will confirm that the password has been changed. The maximum length of the password is 8 characters and any characters can be used. Note that Password is case sensitive. 6.5.5 Forgotten Password If the Password is forgotten, insert Disk 2 of the Installation Disk in A drive. Use Windows Explorer to see the contents of A drive. Password.exe executable file will appear. Double click the File name. A small box labelled Configure Password will appear. Enter the directory where you have stored your Ku Band M&C software in the Enter Ku Band Software Directory textbox. Click the OK button or press enter. The program will automatically set the password back to the default password PASSWORD.
6-5
Agilis Communication Technologies Pte Ltd 6.5.6 Comm Port Setting
!
CAUTION
The PC will not be able to communicate with the SPT unless the communication port is set correctly.
After login, click Configure option under the Main menu. Select Com Port Tab. The present settings of the CommPort and Baud Rate is shown in the boxes (Screen 6-4). To change the settings, click the dropdown button and choose from the dropdown list. Click OK button to set your choice. A message box will confirm your selections.
Screen 6-4 :
Comm Port Setting
If the user uses RS232 for communication then it is recommended that the Comm Port be set as 1 or 2 (ie COM1 or COM2). If the user chooses to use RS485 instead, it is advisable to refer to the RS485 card setting and then select the recommended port number.
6.5.7 Configuration Click the Configuration Tab of the Configure Window. The Configuration Frame will appear as in Screen 6-5.
6-6
Screen 6-5 :
Configuration Screen
The available driver files is listed in the Box. Select the .drv file you want by clicking the file name in the box and click OK. A message box will indicate your choice. 6.5.8 History The program writes the updated status of the ODU and the commands into a Log File. Click the History Option of the Menu Bar to access the LogFile. The dropdown menu shows Expiry and View LogFile Options. Click View LogFile, and Microsoft Word will be run to view the LogFile. Click Expiry and an Input Box pops up as shown below (Screen 6-6). Key in the number of days before the LogFile is to be deleted and press Enter or OK. If it is an expired date, the file will automatically being deleted by a new file.
6-7
Screen 6-6 : 6.5.9 Setting Commands
History Screen
Enter the Control Mode (Screen 6-7) first by clicking Login and keying in the password. All the Control Buttons will pop up. 6.5.9.1 Transmit Frequency The transmit frequency is displayed in the textbox beside Freq between the Upconverter Block and the SSPA. To set the Transmit Frequency, click the Freq Button. A dropdown textbox appears. You can either set the frequency by clicking on the dropdown button and choose the required frequency from the list or key in the frequency you want in the box and press Enter. Please REMEMBER TO PRESS ENTER or else the command will not be executed. The program is capable of detecting illegal step size and out-of-range values. After pressing enter, a Confirm Action Box will ask for your confirmation. The input box will then disappear. You can also make the input box disappear by clicking the Frequency Set Button again.
6-8
Screen 6-7 :
Control and Monitor Mode Activation Buttons
6.5.9.2 Attenuation Setting As in Transmit Frequency Setting, click the Attn button if you want to change the transmitter attenuation settings. Enter the required Attenuation by clicking the dropdown list or by keying in using the keyboard.
6.5.9.3 SSPA On/Off Control Click the RF Out button to display the dropdown button. Click the dropdown button. The choice opposite of the status will be shown , that means if SSPA is on, you can off the SSPA only. Please note that the SSPA will not be able to be switched on if U/C LO is unlocked. 6.5.9.4 Receive Frequency Band Click the RF In button to display the dropdown button. Click the dropdown button. There is 4 frequencies bands that can be selected, these are: 10.95 GHz 11.20 GHz 11.70 GHz 12.25 GHz ~ ~ ~ ~ 11.70 GHz 11.70 GHz 12.20 GHz 12.75 GHz
6-9
Agilis Communication Technologies Pte Ltd Click the Frequency Band from the dropdown list and confirm your selection.
!
CAUTION
It is important that the Rx Frequency Band selected corresponds to the frequency band of the PLLNB that is being used in the ODU system.
6.5.9.5 IF Frequency Selection The SPT is designed to be able to communicate with the indoor satellite modem at either 70MHz or 140MHz. The factory default setting is 70MHz if no special requirement. The IF Frequency is displayed on the top left hand corner of the Display. Upon Logging in, the text box labelled IF Frequency will have a dropdown button. Click the dropdown button. The choice opposite of the status will be shown, that is if 70 MHz is the status, you can only set 140 MHz. 6.5.8 Logout Once the user has completed the setting changes and the user has to logout to return back to the status display screen. 6.5.9 Quitting the Program To completely quit the program, click Exit of the menu Bar and confirm. Or click the small X at the upper right hand corner of the screen.
6-10
CHAPTER 7 MAINTENANCE
7.1 GENERAL
This chapter describes how to perform periodic maintenance on the AAV628 Ku-Band VSAT SPT. It is recommended to carry out the maintenance service at least twice a year to ensure the performance of the system. It is recommended to maintain a SETUP RECORD that contains the modem and SPT configurations, power levels of the carriers at various points of the link and the system power level diagram when the system was set up. Make sure that this record is updated every time when any changes are made. Make sure that the system can be interrupted for approximately two hours before starting the maintenance. It is advised to understand the procedure and prepare necessary equipment before starting the service.
7.2 MAINTENANCE PROCEDURE

7.2.1 Gain Testing
The following procedure is to be carried out to check the up and down link gains of the SPT. At indoor, Step 1 Confirm that the demodulator is locked to the receive signal (by looking at the DEMODULATOR LOCK indicator at the modem ) and that no alarm is indicated. Check if the transmit and receive configuration of the modem and SPT configuration comply with the SETUP RECORD. Contact the responsible personnel in case of any discrepancies. Turn on the pure carrier of the modem and measure the power level using a spectrum analyzer. Measure the indoor AC power supply. If the AC power supply varies beyond the limits highlighted in Table 7-1, then an Automatic Voltage Regulator between the AC power supply and the equipment is required.
Step 2
Step 3 Step 4
Chapter 7 : Maintenance
7-1
Line Neutral Line Earth Neutral Earth
Tolerance for 220-230Vac 50Hz 220-230Vac 10% 220-230Vac 10% < 5Vac Table 7-1 : AC Power Supply Tolerances
Tolerance for 110Vac 60Hz 110Vac 10% 110Vac 10% < 5Vac
At outdoor, Step 4 Step 5 Ensure that all the IF and RF cables are labelled. Make sure that all the cables are in good condition using the mega ohm meter. Ensure that the cables are removed at both ends before the measurements are taken. Check visually if the connectors are not damaged. Cable connection and disconnection should be done properly to avoid damage to the cables or connectors that may cause intermittent problems in the future. Measure the outdoor AC power supply. The reading of the AC power supply should not exceed the values stated in Table 7-1 otherwise an Automatic Voltage Regulator between the AC power supply and the equipment is required. Measure the ground resistance of the antenna with a mega ohm meter. The reading should not be more than 10 ohms. Connect back the transmit cable to the modem and measure the power level of the pure carrier to the SPT input. Calculate the transmit IFL loss and check if it is close to that at the SETUP RECORD. Power off the SPT and connect a power attenuator (30 dB, >20W) with WR75 to N adapter at the RF OUT of the SPT. Turn on the SPT and connect the IF IN cable to the SPT. Record the RF OUT power level and calculate the uplink gain. Check if it complies with the SETUP RECORD and SPT gain setting.
!
CAUTION
Step 6
Step 7 Step 8
!
CAUTION
Step 9
Step 10 Connect back the waveguide to the RF OUT. Ensure that the waveguide is properly sealed with an appropriate rubber gasket.
7-2
Agilis Communication Technologies Pte Ltd Step 11 Measure the power level and C/No of the receive carrier under consideration at the SPT IF OUT and make sure that the values are approximately the same as the values in the SETUP RECORD. Contact the transmit site and get the levels confirmed if there is considerable variation in the readings. Step 12 Measure the level at the modem IF input and calculate the receive IFL loss. Check the value with that at the SETUP RECORD. 7.2.2 Water Leakage Protection All the connectors at the outdoor should properly be sealed against water leakage using self-amalgamating tapes. The following is the procedure for the maintenance. Step 1 Step 2 Make sure that all the connectors are hand-tightened before sealing. Check and ensure that all the connectors and waveguide joints of the system are properly sealed using self-amalgamating tape. Re-do the sealing if the existing sealing is not good The sealing must cover from the housing of the SPT until after the heatshrink sleeve at the cables. All the unused connectors must be covered with caps and sealed.
Step 3 Step 4
7.3 FINAL CHECK
!
CAUTION
Make sure every thing including the equipment settings is normalized after the maintenance. Make sure that the SETUP RECORD is updated if any changes in the configuration are done.
7-3
CHAPTER 8 TROUBLESHOOTING
8.1 GENERAL
This chapter provides general guidelines to isolate and troubleshoot the faults that may be encountered by the AAV628 Ku-Band VSAT SPT Outdoor Unit system. The customer shall use this guide to perform the troubleshooting and the customer is not advised to open the unit for any servicing. Opening the unit will void the warranty of the unit.
8.2 LED FAULT INDICATIONS AND CORRECTIVE ACTIONS

The LED located at the front panel of the SPT & 16W Booster can be used to troubleshoot the faults encountered in the system. If the LED is not continuously green, it is an indication that there is a fault in the system. Possible LED indications, fault descriptions and corrective actions are shown in Table 8-1 & Table 8-2 below: Colour of LED Green Red Orange Description Action SPT is functioning No action is required. normally Serious fault Return the SPT back to the agent or Agilis for servicing. Either Upconverter Check the transmit, receive input power IF IN power alarm levels to the SPT. or downconverter If the levels are low, proceed to the RF IN power alarm troubleshooting procedures outlined in Par. 7.3. Either power Check the AC input to the SPT as outlined supply failure or in Par. 7.3. M&C failure. If the AC input is good and the SPT is operational, then it is likely that the M&C is faulty. Send back the SPT for servicing.
No Light
Table 8-1 : Alarm Status and Recommended Actions (SPT)
Chapter 8 : Troubleshooting
8-1
Colour of LED Green Orange
Description Booster is functioning normally SSPA Fail.
Action No action is required. Check the power output. If the levels are low, SSPA problem. Otherwise the LED problem. Return back to the agent or Agilis for servicing. Check the fan. If it is O.K, check the RF power voltage where pin G of the 8 pin connector should be +2.1V. If the level not correct, return the unit to Agilis. If the fan off, check the AC input to the Booster as Table 4-3. If the AC input is good and the Booster is operational, then it is likely that the LED is faulty. Send back to Agilis for servicing.
No Light
Either power supply failure or LED failure.
Table 8-2 : Alarm Status and Recommended Actions (16W Booster)
8.3 FAULT SYMPTOMS AND CORRECTIVE ACTIONS

8.3.1 No RF Output
Setup for troubleshooting : The RF output can be measured using spectrum analyzer or power meter using the setup given in Figure 8-1.
Figure 8-1 : Setup for Troubleshooting Uplink
8-2
Agilis Communication Technologies Pte Ltd Troubleshooting procedure : Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Measure the RF output using the above setup as in Figure 8-1 to check if there is any RF output. If there is no LED indication, check the AC IN pin for any short between Line and Neutral or Earth. Check the AC power supply input to the SPT and make sure the voltages are correct. Make sure that the Line, Neutral and Ground pin connections are correct. Check if the SSPA is turned ON using the M&C software. Check whether the signal source is connected to the input of the SPT. Make sure that the signal source is operating at the correct frequency and other settings. Check the transmit frequency setting of the SPT and set it to the correct value. Check the IF IN cable and connector and change them if found damaged. Check the RF OUT probe in the WR75 waveguide at the SPT. If the probe is found damaged, the SPT should be returned for servicing. Make sure that the AC power supply is disconnected before opening the waveguide connection
!
CAUTION
8.3.2
Symptom: Low RF output
Setup for troubleshooting : The RF Output can be measured using spectrum analyzer or power meter using the setup as illustrated in Figure 8-1. Troubleshooting procedure : Step 1 Measure the RF output as shown in the test setup in Figure 8-1 and check if the RF Output is lower than the nominal value. Check the transmit gain setting of the SPT and make sure the setting is correct. Check the transmit frequency setting of the SPT and ensure that it is set to the correct value. Check the power level of the IF signal at the input to the SPT and set it correctly.
Step 2 Step 3 Step 4
8-3
Agilis Communication Technologies Pte Ltd Step 5 Check the connectors and cables visually for any damages, loose connection or any residue due to water leakage. Change any damaged connectors or cables. Seal back the connectors properly using self-amalgamating tape. Check visually if the probe at the RF OUT waveguide is damaged. Any visual dent or damage will cause drop in transmit signal. Send back the SPT for repair if the probe is found damaged.
Step 6
8.3.3
Symptom: No Receive Signal
Setup for troubleshooting : The IF Output can be measured using spectrum analyzer as shown in the setup given below in Figure 8-2.
Figure 8-2 : Setup for Troubleshooting Downlink Troubleshooting procedure : Step 1 Step 2 Step 3 Measure the IF OUT from the SPT as shown in Figure 8-2 to check if there is any receive signal. Measure the DC voltage at the RF IN connector of the SPT. Return the unit for servicing if there is no +12VDC when the SPT is powered up. Check the 10 MHz frequency at the RF IN connector. Return the unit for servicing, if there is no 10 MHz reference signal at the RF IN. Remember to connect a DC Block to the RF IN connector before proceed this test. Check the IF OUT and RF IN cables and connectors. Change if they are not Check if the OMT and LNB are in good condition.
Step 4 good. Step 5
8-4
Agilis Communication Technologies Pte Ltd 8.3.4 Symptom: Receive Signal Low. Setup for troubleshooting : The RF Output can be measured using spectrum analyzer as shown in the setup as given in Figure 8-2. Troubleshooting procedure : Step 1 Step 2 Step 3 Step 4 Measure the IF OUT from the SPT as shown above in Figure 8-2 to check if the receive signal level is lower than the nominal value. Check the receive gain setting of the SPT and make sure the setting is correct. Check the receive frequency setting of the SPT and set it to the correct value. Check the RF IN and IF OUT cables and connectors visually for any damage, loose connection or any residue due to water leakage. Seal back the connectors properly using self-amalgamating tape. Check if the OMT and LNB are in good condition and no water leakage.
Step 5
8.3.5 No Communication with the PC Troubleshooting procedure Step 1 Step 2 Step 3 Step 4 Check that the RS 232 is correctly connected to the PC. Check if the correct port number is used to run the software. (COM1 or COM2 for RS232). Check the pin connection for the communication cable. Refer the pin connection at Chapter 3. Using a multimeter, check the voltages at the Comm Port pins.
8.3.6 No LED light Troubleshooting procedure : Step 1 If there is no LED indication, check the fuse. If the fuse is blown, replace it with a new one, the recommended fuse model is Bussman T5AL250 5A. If the fuse blows again when replaced with a good one, check the AC IN for any short circuit between Line and Neutral or Earth.
8-5
Agilis Communication Technologies Pte Ltd Step 2 If the fuse is good, check the AC power supply input to the SPT and make sure the voltages are correct. Make sure that the Line, Neutral and Ground pin connections are correct. Step 3 If the SPT is operational but the LED is not lighting up, send the SPT back for servicing.
8-6
CHAPTER 9 WARRANTY
9.1 LIMITED WARRANTY
If this product should fail due to defects in materials or workmanship, AGILIS will, at its sole option, repair or replace it with new or rebuilt parts, free of charge, for ONE year from the date of its shipment from the AGILIS factory. This warranty does not cover damage which occurs in shipment or failures caused by products not supplied by AGILIS or its authorised contractors or agents, or any failure caused by operation of the product outside of its published electrical or environmental specifications, or any causes other than ordinary use.
9.2 RMA
In order to exercise your rights to repairs under the warranty, you must first contact AGILIS to obtain a RMA (Return material authorisation) number. The RMA tag as shown in Figure 8-1 will have to be filled in and attached to the unit before shipping it to Agilis. If it is necessary to return the product for repair, you are responsible for paying the cost of shipping it to AGILIS factory. AGILIS will pay the cost of shipping the product to you when repairs are completed.
9.3 OTHER REPAIRS

Non-warranty and out-of-warranty repair service is available from AGILIS for a nominal charge. The repair service can be obtained by contacting AGILIS and requesting a RMA number, as described above. You are responsible for paying the cost of shipping the unit both to and from AGILIS factory for these repairs.
Chapter 9 : Warranty
9-1
Agilis Communication Technologies Pte Ltd AGILIS COMMUNICATION TECHNOLOGIES PTE LTD RMA TAG RMA NO. Unit name : : (Obtain from Agilis)
Serial number : Part number Location Remarks : : :
Symptoms:
TESTED BY COMPANY SIGNATURE DATE
: : : :
Figure 9-1 : RMA tag
Chapter 9 : Warranty
9-2
APPENDIX 1 OUTLINE DRAWINGS

The outline drawings for Ku-Band SPT and Ku-Band Boosters are shown in the following pages. Please note that the outline dimensions are subject to change without notice.
Appendix 1 : Outline Drawings
A1-1
Agilis Communication Technologies Pte Ltd Phase Locked Low Noise Block (PL LNB)
A1-2
Agilis Communication Technologies Pte Ltd Ku-Band Single Package Transceiver (Ku-SPT)
A1-3
Agilis Communication Technologies Pte Ltd 16W and 25W Ku-Band Boosters
A1-4
Agilis Communication Technologies Pte Ltd 40W Ku-Band Boosters
A1-5
APPENDIX 2 PACKING LIST

The table below describes the detail standard and optional packing list items. SN 1 2 3 Description Ku-SPT (2W, 4W, 8W) Ku-Band Booster (16W, 25W, 40W) PLLNB Region I 10.95 to 11.70 GHz Region I 11.20 to 11.70 GHz Region II 11.70 to 12.20 GHz Region III 12.25 to 12.75 GHz Cable with T.P.B 220VAC or 110VAC RS232 Cable RF Cable (Ku-SPT to PLLNB) Flexible Waveguide Cable 0.6m or 1.5m Operation Software Diskettes (2 disks) User Manual Mounting Kit consisting of: Channel U Nut Wing SS 3/8-16UNC Nut Hex SS 3/8-16 x AF9/16 x H5/16 Stud SS 3/8-16UNC 15 LG Stud SS 3/8-16UNC 3 LG Accessories for Ku-SPT consisting of: Filter Bandpass (13.9 to 14.8 GHz) Cable Tie L445xW8.6mm nylon Screw Hex Socket SS M4x10mm Washer Split Lock ID4.1xOD7.6xH1.0mm O-Ring Silicon ID 28 x Sec 2.6mm Accessories for 16W/25W Booster consisting of: RF Cable (Ku-SPT to Booster) Adaptor WR75 waveguide to N-Type-F Cable Tie L445xW8.6mm nylon Screw Hex Socket SS M4x10mm O-Ring Silicon ID 28 x Sec 2.6mm Optional Items (upon request) Transmit Reject Filter (14.0 14.5) GHz M&C Connector for Ku-SPT only Part Number AAV628xxxx AAAxxxxxxx 6103220002 6103220003 6103220004 6103220005 1001520980 or 79 2502040500 2502040137 4203490010 or 14 4303510040 IM02960043 2503160015 4001760516 6301170011 6301170013 6303150004 6303150005 2503160037 6101960027 6201080006 6302300410 6302510004 6401240015 2503160036 2502040135 4203490013 6201080006 6302300410 6401240015 Qty 1 1* 1
4 5 6 7 8 9 10
1 or 2* 1 1 1 1 set 1 1 or 2* 4 4 20 4 4 1 1 10 8 8 1 1* 1 1 10 12 1
11
12
1 2
6101960021 5702200007
* Indicates additional package list for the Booster configuration Appendix 2 : Packing List A2-1 AAV628 Ku-Band SPT Rev E

AAV 628 Series Ku Manual (Rev E)

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AAV 628 Series Ku Manual (Rev E)

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Formats disponibles

AAV 628 Series Ku-Band VSAT ODU

Ku-Band Single Package Transceiver (SPT)

Agilis Communication Technologies Pte Ltd

Agilis Communication Technologies Pte Ltd

2-1 2-1 2-1 2-5 2-6

3-1 3-1 3-2 3-2 3-3 3-3 3-3 3-3

4-1 4-1 4-2 4-2

DESCRIPTION AND LOCATION WIRE CONNECTIONS LED INDICATOR DESCRIPTION

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GENERAL PC REQUIREMENTS BACKUP COPY SOFTWARE INSTALLATION SOFTWARE OPERATION

6-1 6-1 6-1 6-1 6-1 6-1

7-1 7-1 7-1 7-3

GENERAL MAINTENANCE PROCEDURE FINAL CHECK

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8-1 8-1 8-1 8-2

Agilis Communication Technologies Pte Ltd

Agilis Communication Technologies Pte Ltd

AAV 628 SELECTION CHART

Receive L-Band Output =

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RF Out IF In/Out Supply Voltage Power Rating Up/Down Link

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AAV628 Ku-Band SPT Rev E

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CHAPTER 2 SYSTEM DESCRIPTION

2.2 DESCRIPTION OF SPT

Chapter 2 : System Descriptions

AAV628 Ku-Band SPT Rev E

70/140MHz Tx LO 1780-2280MHz X3 SMA SMA PLL 4.35GHz 13.05GHz

Chapter 2 : System Descriptions

Figure 2-1 : Block Diagram of SPT

3-Pin Circular DC/DC Line Filter

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AAV628 Ku-Band SPT Rev E

Power Supply Board

Chapter 2 : System Descriptions

AAV628 Ku-Band SPT Rev E

Agilis Communication Technologies Pte Ltd

Chapter 2 : System Descriptions

AAV628 Ku-Band SPT Rev E

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Description of Mechanical Housing

2.3 DESCRIPTION OF THE EXTERNAL REFERENCE PLLNB

NType RF Out DC & 10MHz In WG75

Figure 2-2 : Block Diagram of PLLNB

Chapter 2 : System Descriptions

AAV628 Ku-Band SPT Rev E

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2.4 DESCRIPTION OF BOOSTER

Chapter 2 : System Descriptions

AAV628 Ku-Band SPT Rev E

Agilis Communication Technologies Pte Ltd

AAV628 Ku-Band SPT Rev E

5 X 10-10 5 X 10-8 50 N-type Female WR75 Plain Flange

3.3 PHASE LOCKED LOW NOISE BLOCK (PLLNB)

3.4 RECEIVE (EXCLUDE LNB)

3.5 MONITOR AND CONTROL

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RS 232 / RS 485 Thru 8 Pin M&C Connector

3.6 POWER SUPPLY

3.8 OVERALL DIMENSION AND WEIGHT

AAV628 Ku-Band SPT Rev E

Agilis Communication Technologies Pte Ltd