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  • WPS Gtaw 2G

    Transféré par

    Sachin S. Salunkhe
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    This document provides a welding procedure specification for gas metal arc welding of butt joints in A36 steel in the 2G position. Key details include: - Welding process is gas metal arc welding using ER 70S-6 filler metal and an argon-carbon dioxide shielding gas. - Joint design is a single V-groove butt weld with a root opening of 2-3mm and a root face of 2mm or less. - Welding will be done in the 2G position using both stringer and weave beads with multiple passes from each side. - Preheat temperature will be a minimum of 10°C with an interpass temperature range of 10-250°C.

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    WPS GTAW 2G

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    WPS GTAW 2G

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    This document provides a welding procedure specification for gas metal arc welding of butt joints in A36 steel in the 2G position. Key details include: - Welding process is gas metal arc welding using ER 70S-6 filler metal and an argon-carbon dioxide shielding gas. - Joint design is a single V-groove butt weld with a root opening of 2-3mm and a root face of 2mm or less. - Welding will be done in the 2G position using both stringer and weave beads with multiple passes from each side. - Preheat temperature will be a minimum of 10°C with an interpass temperature range of 10-250°C.

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    Attribution Non-Commercial (BY-NC)
    Téléchargez comme PDF, TXT ou lisez en ligne sur Scribd
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    1K vues1 page

    WPS Gtaw 2G

    Transféré par

    Sachin S. Salunkhe
    This document provides a welding procedure specification for gas metal arc welding of butt joints in A36 steel in the 2G position. Key details include: - Welding process is gas metal arc welding using ER 70S-6 filler metal and an argon-carbon dioxide shielding gas. - Joint design is a single V-groove butt weld with a root opening of 2-3mm and a root face of 2mm or less. - Welding will be done in the 2G position using both stringer and weave beads with multiple passes from each side. - Preheat temperature will be a minimum of 10°C with an interpass temperature range of 10-250°C.

    Droits d'auteur :

    Attribution Non-Commercial (BY-NC)
    Téléchargez comme PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    sur 1

    ANNEX N

    AWS D1.1/D1.1M:2010

    PWPS

    WELDING PROCEDURE SPECIFICATION (WPS) Yes


    PREQUALIFIED __________ QUALIFIED BY TESTING __________
    or PROCEDURE QUALIFICATION RECORDS (PQR) Yes
    UE/WPS/AWS/GMAW/2G/21
    Identification # _________________________________
    15 Jan. 2013
    Sachin
    00
    Revision _______
    Date __________
    By ____________
    15 Jan. 2013
    Ravindra
    Rahane
    Authorized by __________________ Date __________
    TypeManual
    Semiautomatic
    Mechanized
    Automatic

    Ultra Engineers.
    Company Name _______________________________
    GMAW
    Welding Process(es) ____________________________
    UE/PQR/AWS/GMAW/2G/21
    Supporting PQR No.(s) __________________________

    JOINT DESIGN USED


    Butt Weld
    Weld
    Type: Butt
    Single
    Double Weld
    Backing: Yes
    No
    Backing: Backing Material: Non for root pass weld for subsequent passes
    2-3mm
    2mm max
    Root Opening ______
    Root Face Dimension ________
    -60 ( 5 )
    Groove Angle: ___________
    Radius (JU) _________
    Back Gouging: Yes
    No
    Method _______

    POSITION
    2G
    NA
    Position of Groove: ______________
    Fillet: __________
    Vertical Progression: Up
    Down
    for 3G Position

    ELECTRICAL CHARACTERISTICS
    As per Bellow Table
    ______________________
    Transfer Mode (GMAW)
    Short-Circuiting
    Globular
    Spray
    Current: AC
    DCEP
    DCEN
    Pulsed
    Power Source: CC
    CV
    Other ________________________________________
    Tungsten Electrode (GTAW)
    NA
    Size: ______________
    NA
    Type: ______________

    By Grinding , Chipping, Brushing

    BASE METALS
    ASTM A 36
    Material Spec. _________________________________
    A36
    to A36
    Type or Grade _________________________________
    25 mm
    -Thickness: Groove ____________
    Fillet __________
    NA
    Diameter (Pipe) ________________________________
    FILLER METALS
    SFA 5.18
    AWS Specification______________________________
    ER 70S-6
    AWS Classification _____________________________

    SHIELDING
    Argon+CO2
    NA
    Flux ___________________
    Gas _________________
    80%+20%
    Composition __________
    NA
    10
    to
    15 LPM
    Electrode-Flux (Class)_____ Flow Rate ____________
    NA
    ______________________ Gas Cup Size _________

    TECHNIQUE
    Both stringer and weave
    Stringer or Weave Bead: _________________________
    Multipass
    Multi-pass or Single Pass (per side)_________________
    Single
    Number of Electrodes ___________________________
    NA
    Electrode Spacing
    Longitudinal ____________
    NA
    Lateral_________________
    NA
    Angle _________________
    15-25
    mm
    Contact Tube to Work Distance ____________________
    NA
    Peening ______________________________________
    Brushing,Chipping and grinding
    Interpass Cleaning: _____________________________

    PREHEAT
    10C
    Preheat Temp., Min. ____________________________
    250C
    10C
    Interpass Temp., Min. ___________
    Max. _________

    POSTWELD HEAT TREATMENT


    NA
    Temp. ________________________________________
    NA
    Time _________________________________________

    Wire Diameter 0.8, 1.2mm

    WELDING PROCEDURE
    Pass or
    Weld
    Layer(s)

    Filler Metals
    Process

    Class

    Diam.

    Current
    Type &
    Polarity

    Root Run

    GMAW

    Subsequent
    Run

    ER 70S6

    1.2mm

    Amps or Wire
    Feed Speed

    Volts

    Travel
    Speed

    180-220 Amp.

    18-25 Volts

    250-350
    mm/min.

    180-220 Amp.

    18-25 Volts

    250-350
    mm/min

    DCEP

    Form N-1 (Front)

    354

    Joint Details

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