JOB SAFETY ANALYSIS (JSA) WORK SHEET

RISK MATRIX

PROJECT /JOB DETAILS

Project Ref./Job Title/Work Order: Brief Description of Job HEAT TREATMENT INCREASE PROBABILITY
A B Has occurred in industry Low C Has occurred in QP D Occurs several times a year in QP Low E Occurs several times a year at this site Low

DATE JSA No. REVISION Sponsoring Department Performing Department Permit Authority JSA Approved by 004 1

Job Location:

Potential Severity

Hazard Area Classification Permit Requirements: Hot/Cold/Radiography Participant (Parties involve in JSA) Site engineer, supervisor and safety officer All the mitigation measures identified in JSA are in place before starting the activities

People

Asset /Production

Environment

Reputation

Never heard of in industry

No injury Slight injury or health effects Minor injury or health effects Major injury or health effects Single fatality or permanent total disability Multiple fatalities

No damage Slight damage, No disruption to operation Minor damage (=QR 250,000) Local damage (=QR1 300,000) Minor damage (=QR 25,000,000) Extensive (=QR 25,000,000)

No effect

No impact

No Risk

Low

Slight effect

Slight impact Limited impact National effect Regional effect International impact

Low

Low

Low

Low

Low

Minor effect Localized effect

Low

Low

Medium

Medium

Medium

Low

Medium

Medium

Medium

High

Major effect Massive effect

Low

Medium

Medium

High

High

Medium

Medium

High

High

High

Probability Factor

Work Site Supervisor

Page 1 of 4 DOC. NO.: PCES/HSE/ JSA REV.1

JOB SAFETY ANALYSIS (JSA) WORK SHEET

Sl. No. 1

Activity (Job Steps) Tool box Meeting And JHA Discussion

Potential Hazard

Severity Before Mitigation Medium C

Required Control/Mitigation Measures & Checks

Severity After Mitigation Low C

Action party Site Supervisor and Safety Officer

People Not Understanding What The

Plan Or Hazards Are; People Afraid To Ask Questions Presence of H2S gas and Toxic gas In Work Areas. Presence of chemical or flammable items

Make Sure Everyone Is Involved With The JSA/JHA

Discussion And Understands; Encourage Everyone To Ask Questions And Participate. Don't Make Anyone Feel For Speaking Up Or Questioning Try To Identify These Types Of things In Your Work Areas Before Starting the work; Clear Carefully Work Areas By gas testing and daily site inspection Authorized work permit holders shall ensure obtaining and maintaining valid work permits. The supervisor responsible for this activity has to check the PPE of his staff to ensure that all required items are available and properly used. Inform all people regarding permit conditions before work starts. Supervisors must conduct daily toolbox talk about nature of work and associated potential hazards and their essential precautionary measures. Check gate passes. Drivers /operators must know the rote and location to the job site. Use A Spotter To Back Up And When In Tight Quarters Plan Route; Check Height & Weight Restrictions; Know Height Of Vehicle; Ensure Objects On The Vehicle Are Secured And Not Sticking Out. Watch Turning Radius; Take Wide Turns Drive Defensively and Courteously

Work Permit

Unauthorized commencement of works May result in exposing people and/or

potential to harm or danger.

Medium C

Low C

Site Supervisor and Safety Officer

Transportation of
materials to site

Restricted View While Backing or in Tight Quarters Striking Bridges or Low Overpasses Along Path of Travel Taking Turns Too Sharp; Hitting Objects or People Other Vehicles on the Road Driving Unsafely, Creating Hazards For You

Medium C

Low C

Site Supervisor and Safety Officer

HSE check list &Prior to commencing mobilization to site

Lack of safety awareness

Medium C

Site preparation and movement of

Personal injury acquired From damaged tool and equipments

Medium B

Obtain work permits / All personnel shall be H2S trained Comply with all general job requirements mentioned on PTW TBT on possible emergency and response procedure. All safety requirements stated on the work permit must be fulfilled Inspect all tool and equipments Observe proper manual handling techniques

Low C

Site supervisor & safety officer

Low C

Site supervisor & safety

Page 2 of 4 DOC. NO.: PCES/HSE/ JSA REV.1

JOB SAFETY ANALYSIS (JSA) WORK SHEET

Manually handling injury Uninspected tools equipments Over exhaustion/extreme weather condition Slips ,trips and falls Sharp object Fire Explosion Spark Touching Hot Metal With Hands, Causing Burns
Medium B

personnel, tools equipments and materials

6-A

Site preparation for heat treatment work

Heating

Touching Hot Metal With Hands, Causing Burns Fire Explosion Spark. Burn. Toxic gases. Slip, trips and falls

Medium B

Burned or split insulation Cable connection points loose screw Lose cable connection Damaged cable

Power tool must in good condition Remove damaged tools Provide adequate amount of cold drinking water Maintain work rest period Remove unnecessary things Suitable access and egress to be provided Wearing of PPE All rubbish to be removed Wear Gloves Be Aware Of Accidental Body Contact With Hot Parts Suitable access and egress to be provided Cover all the existing facilities with approved fire blanket Cover al main hole pits valves near welding area wit fire blanket Make good arrangement around heating area to avoid heat transfer to the other facilities Keep all cables away from the heating area Obtain required permit from control room Obtain gas test regularly. Method of statement Clear Area / Tape Off / Fire Watch Use proper PPE according to hot job. Fire watch must be present at site during hot working. Fire hose charge with water. Fire extinguisher. Skill and certified manpower. Proper housekeeping to be ensured after completion of job. Barricaded the area with warning tape and placed the caution /warning board Remove damaged tools dont us it Equipment check prior to use Dont use damaged cables ,tools or equipments All electrical cables and connection must be inspect regularly

officer

Low C

Site supervisor & safety officer

Low C

Site supervisor & safety officer

Page 3 of 4 DOC. NO.: PCES/HSE/ JSA REV.1

JOB SAFETY ANALYSIS (JSA) WORK SHEET

.heat stress shelters to be provided for workers Make sure Drinking water supply always available Standby vehicle on site for emergency purpose. Heat stress 8
Housekeeping.

Debris causing Slips, trips and falls. Fire risk due to presence of combustible
materials / debris.

Medium C

Infestation of rodents leading to

equipment & materials damage

Regular housekeeping at site shall be performed. Adequate and correct stacking of materials. Regular inspection and immediate corrective action. Keep
always clear of obstruction.

Low C

Regular clearing of work site shall be implemented.

Site Supervisor, Workers and Safety Officer

Engineer (Panorama)

QP Project Engineer

Production Supervisor

Asst.Manager(if Required)

Page 4 of 4 DOC. NO.: PCES/HSE/ JSA REV.1