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Lesson 2 and 3: Properties of Masonry Materials Introduction, compressive strength, modulus of elasticity condition assessment, movements
Daniel P. Abrams
Willett Professor of Civil Engineering University of Illinois at Urbana-Champaign
El Puente Aqueduct near Segovia Spain 1st Century AD two tiers of arches 28. 5m tall
Applications in China
The Great Wall of China was constructed from 221 to 204 BC. The wall winds 2400 km from Gansu to the Yellow Sea, and is the longest human-made structure in the world. The wall is constructed of earth and stone with a brick facing in the eastern part.
Great Wall of China 6 to 15m. tall 4.6 to 9.1m wide at base ave. 3.7 m wide at top
Byzantine Architecture
Huge domed churches were built on a scale far larger than achieved with the Romans. Innovative Byzantine technology allowed architects to design a basilica with an immense dome over an open, square space. Isalmic architects developed a rich variety of pointed, scalloped, horseshoe and S-curved arches for mosques and palaces.
Masonry Structures, Lectures 2-3, slide 7
Hagia Sophia, Istanbul constructed 532-537 AD dome fell after earthquake in 563
Santa Maria degli Angeli Firenza, Italy constructed 1420-61 AD 39 m. in diameter, 91 m. high Filippo Brunelleschi
Chapters 8 and 8A of NEHRP Recommended Seismic Provisions for New Buildings (FEMA 222A, 1994) Appendix C of NEHRP Handbook for Seismic Evaluation of Existing Buildings (FEMA 178, 1992) FEMA 273/356 Guidelines for Seismic Rehabilitation of Buildings
NEHRP Provisions for New Buildings
Masonry Structures, Lectures 2-3, slide 14
Present Applications
The use of masonry as a structural material has been developing rapidly in the western US over the last two decades. Tall buildings of structural masonry are now being constructed. A slow revolution in the east. URM still used for new construction. Tall, slender walls compete with tilt-up construction.
Masonry Structures, Lectures 2-3, slide 15
xb
P A
zb
tj tb
masonry unit
zb
xb
xm
zm
mortar
xm
zm
brick splits when: flat-wise compressive strength of unit from test fut
compression fut
xb = f 'udt (1
y
f 'ut
xb
tension
compression
- f' y jt xm = 4.1
4.1
1.0
f' jt
compression
xm
xm
xm
tj
tb
xm
tj tb
if mortar crushes:
( y f ' jt ) 4.1
or
t j / tb 4.1
t j / tb 4.1
if brick splits:
xb = f 'udt (1 -
y
f 'ut
)
Masonry Structures, Lectures 2-3, slide 20
( y f ' jt ) = f'udt (1
f ' ut
y f' jt = f'udt y
f ' +f ' jt y = udt f 'ut f 'udt +f 'ut
f'm = prism strength =
f'udt f'ut
Hilsdorf equation
y
Uu
triaxial test
1000 psi
xm
zm
xm
zm
30 psi = xm =
zm
y
1000 psi
x z
30 psi
fut
failure
tension
xb
compression
fudt
xm
fut
mortar failure envelope
unit splits
unit failure envelope
fjt failure
tension
xb
compression
fudt
xm
xb =
y b -
Eb
m( xm,zm )
xm , zm
=
=
From Atkinson and Noland A Proposed Failure Theory for Brick Masonry in Compression, Proceedings, Third Canadian Masonry Symposium, Edmonton, 1983, pp. 5-1 to 5-17.
M
y
S N
weaker mortars result in weaker prism strength because ratio of vmortar/vunit is larger weaker mortars result in greater extents of nonlinear prism behavior
M
y
S N O
may not adhere to units as well. a larger scatter of experimental data with the stronger mortars. create a stiffer prism which is more sensitive to alignment problems during testing and more brittle. more variable masonry compressive strength.
A set of five prisms shall be built and tested prior to construction in accordance with UBC Std. 21-17. At least three prisms per 5,000 sq. feet of wall area shall be built and tested during construction. Test values for prism strength shall exceed design values.
Note that testing is not required if half of allowable stresses are used for design.
NCMA TEK 18-1 Concrete Masonry Prism Testing Masonry Structures, Lectures 2-3, slide 28
tp
Use lesser of average strength or 1.25 times least strength. Masonry Structures, Lectures 2-3, slide 29
Use test values per UBC 21-17. Take fm equal to 75% of average prism record value. (2105.3.3) Take fm from Table 21-D if no prisms are tested.
Associated BIA Technical Note: 35 Early Strength of Brick Masonry Masonry Structures, Lectures 2-3, slide 30
Specified Compressive Strength of Masonry, fm, (psi) Type M/S mortar 5,300 4,700 4,000 3,350 2,700 2,000 Type N mortar 4,400 3,800 3,300 2,750 2,200 1,600
Specified Compressive Strength of Masonry, fm, (psi) Type M/S mortar 3,000 2,500 2,000 1,500 1,000 Type N mortar 2,800 2,350 1,850 1,350 950
Sec. 1.4.B Compressive Strength Determination Sec. 1.4B.2 Unit Strength method Table 1 Compressive Strength for Clay Masonry Table 2 Compressive Strength for Concrete Masonry Sec. 1.4B.3 Prism Test Method ASTM C 1314
Net Area Compressive Strength of Masonry (psi) 1,000 1,500 2,000 2,500 3,000 3,500 4,000
MSJC values of compressive strength from Table 1 and Table 2 are intended to be used in lieu of prism tests to estimate needed mortar types and unit strengths for a required compressive strength. Masonry Structures, Lectures 2-3, slide 35
0 0 5 10 15 20
M/S, UBC
3
2.5 2
1.5 1
0.5 0 0 2 4 6 8 10
Note: MSJC and UBC values are almost identical for concrete masonry. Default prism strengths are lower bounds to expected values. Masonry Structures, Lectures 2-3, slide 37
P = y Anet
j = deformation of mortar = j t j = E t j
y
b = deformation of unit = b t b =
= deformation of masonry = E ( t j + t b )
y
t E b
b
tj tb
= j + b = E t j + E tb
y j b
[5] [6]
[7]
P = y Anet
[8] [9]
y
Ej
tj =
y t tb m Eb
tj tb
from 4, 8 and 9 :
y
Em
( 1 + t )t b =
y m Eb
t tb +
y
Eb
tb
[10]
(1+ t ) 1 t = ( +1) Em Eb m
[11]
m =
(1+ t ) (1+
t ) m
[12]
Reference: Structural Masonry by S. Sahlin, Section D.2 Masonry Structures, Lectures 2-3, slide 40
Em Eb
(1 + t ) (1 +
t ) m
1.0
0.76
0.8
t= 0.152
(typical for brick masonry)
clay-unit masonry
0.6
t= 0.0498
(typical for concrete block masonry)
0.4
0.2
E mortar E unit
fm
Em
sv lane ran-of-p t
t (ou
ds oa e l wall) ers
Ref: BIA Tech. Note 24 The Contemporary Bearing Wall Masonry Structures, Lectures 2-3, slide 44
wind = 15 psf
h = 25.3 t
( kl ) A
h = kl
I=
r=
bt 3 12
A = bt
I bt 3 t2 = = = 0.289t A 12bt 12
y
fm
24.8
0.25 fm MSJC/UBC
h/t
25 50 75 100
MSJC Section 2.2.3 and UBC Section 2107.3.2: for h/r < = 99: Fa = 0.25 fm [1 - (h/140r)2] for h/r > 99 : Fa = 0.25 fm [(70r/h)2]
0.2
0.1
h' r
h=kh
k = h/h
P1 P2
mortar or grout filled collar joint air space
t1
t2
t1
t2
2 2 t = t1 + t 2
face shell
raked joint
effective thickness
fm = 2500 psi for block wall fm = 5000 psi for brick wall Case B: No prisms have been tested. fm = 1500 psi for block wall
(Type I CMUs and Type S mortar will be specified.)
20-0
7.63
3.63
concrete footing
Per NCMA TEK 14-1A for face shell bedding: Anet = 30.0 in2 Inet = 308.7 in4 r = 2.84 in. (r based only on loaded wythe)
Masonry Structures, Lectures 2-3, slide 52
Example: Case A
MSJC Section 2.2.3 & UBC 2107.3.2
h' 12( 20') = = 84 .5 r 2 .84 in. for h'/r < 99: Fa = 0 .25 f'm [ 1 (h'/ 140 r)2 ] Fa = 0 .159 f'm = 0 .159( 2500 psi) = 397 psi Pa = ( 0 .397 ksi)( 2 x 1.25 in. x 12 in.) = 11.9 kip/ft
Example: Case B
MSJC Section 2.2.3 & UBC 2107.3.2
h' 12( 20' ) = = 84.5 r 2.84 in . for h' / r < 99 : Fa = 0.25 f 'm [ 1 ( h' / 140r )2 ] Fa = 0 .159 f 'm = 0.159( 1500 psi ) = 283 psi Pa = ( 0.283 ksi )( 2 x 1.25 in . x 12 in .) = 7.2kip / ft
MSJC Section 2.2.3: check buckling
1 e 2 m I Pe = 0.25 ( 1 0.577 )3 4 h2 r m = 900 f 'm MSJC Section 1.8.2.2.1 P<
Governs for MSJC, take 1/2 for UBC since no special inspection is provided.
2 ( 1.35 x 10 3 )( 308.7 )
( 240 )2
M = Pe
fb =
Mc M = I S
where Fa= allowable axial compressive stress (UBC 2107.3.2 or MSJC Sec. 2.2.3) Fb= allowable flexural compressive stress = 0.33 fm (UBC 2107.3.3 or MSJC Sec 2.2.3)
References
Associated NCMA TEK Note 31 Eccentric Loading of Nonreinforced Concrete Masonry (1971) Associated BIA Technical Note 24B Design Examples of Contemporary Bearing Walls 24E Design Tables for Columns and Walls
N
30 19 58*
M or S
24 15 41*
N
15 9 26*
tension normal to bed joints solid units hollow units fully grouted units tension parallel to bed joints solid units hollow units fully grouted units
80 50 80*
60 38 60*
48 30 48*
30 19 29*
Note: direct tensile stresses across wall thickness is not allowed per UBC or MSJC.
No direct tensile strength assumed normal to head joints, just shear strength along bed joint.
e = 3.0
Pa
fm = 2000 psi (from tests) Type S mortar Ft = 25 psi per UBC 2107.3.5 and MSJC Table 2.2.3.2
1.25 face-shell bedding 8CMU ungrouted
20-0
Example
Tension controlling:
- fa + fb = Ft = 25 psi
Pa Pe + a = Ft h Anet Snet
Pa = 6750 lbs.
Example
Compression controlling: UBC 2107.3.4 and MSJC 2.2.3
Fb = 0.333 f 'm = 0.333( 2000 psi ) = 667 psi
Example
MSJC Section 2.2.3: Check Buckling (no buckling check per UBC)
Em = 900 f 'm per MSJC Sec. 1.8.2.1.1
2 Em I
h2
e 1 0.577 r
3.00 1 0.577 2.84 (240 in)2 P < .25Pe = 1417 lbs < 6233 lbs. buckling controls
2 ( 1800 ksi)(308.7 in 4 )
Pa (lbs)
Tension Compression Buckling
6750 6750
6233 6233
----1417
t fa
+
b/3 t/3
kern
e = t/6
fb fa + fb
= -fa + fb = 0
b
If load is within kern, then no net tensile stress.
Masonry Structures, Lectures 2-3, slide 63
t fa
+
b Ft b 2 t + 3 3P t Ft t 2 b + 3 3P
kern
fb fa + fb
= -fa + fb = Ft
b
If load is within kern, then tensile stress < Ft.
Masonry Structures, Lectures 2-3, slide 64
t e
fm =
fm =
[2]
[3]
fm P
[1] [2]
t t/2
3
fm =
t e 2
= 3( e )
t 2
e
fm =
2P 2P 1 = b 3 b( t e ) t 2 2 t2
4P e 3bt(1 - 2 ) t < Fa or Fb
[3]
fm P
[4]
Partially cracked wall is not prismatic along its height. Stability of the wall must be checked based on Euler criteria modified to account for zones of cracked masonry. Analytical derivation for this case is provided in Chapter E of Structural Masonry by S. Sahlin.
Example
Determine the maximum compressive edge stress.
P = 10 kip/ft. e
Part (a) e = 1.0 in. < t/6 = 1.27 in. within kern!
fm = fm = P 6e 1+ bt t 10,000 lbs. 6 ( 1.0 in.) 1+ = 195 psi ( 12 in.)(7.63 in.) ( 7.63 in.)
Part (b) e = 2.5 in. > t/6 = 1.27 in. outside of kern!
4P e 3bt 1 - 2 t 4 (10,000 lbs) fm = = 422 psi 2.5 in. 3( 12 in.)(7.63 in.) 1 - 2 7.63 in. fm =
Condition Assessment
v me
P 0.75 0.75 v te + CE An = 1 .5
Masonry Structures, Lectures 2-3, slide 70
Condition Assessment
Knowledge factor
= 0.75 when visual exam is done
Visual examination
measure dimensions identify construction type identify materials identify connection types
Condition Assessment
Knowledge factor
= 1.00 with comprehensive knowledge level
Nondestructive tests
ultrasonic mechanical pulse velocity impact echo or radiography
Movements
Differential Movements
One common cause of cracking is differential movement between wythes. Different materials expand or contract different amounts due to: temperature humidity freezing elastic strain Cementitious materials shrink and creep Clay masonry expands Consider differential movements relative to steel or concrete frames
shrink expand Ref: BIA Tech. Note 18 Movement - Volume Changes and Effect of Movement, Part I
Masonry Structures, Lectures 2-3, slide 74
Thermal Expansion Ave. Coefficient of Linear Thermal Expansion (inches per 100 for
(x 10-6 strain/oF) 100oF temperature increase)
Concrete Masonry
dense aggregate cinder aggregate expanded shale aggregate expanded slag aggregate pumice or cinder aggregate
Stone
granite limestone marble
Thermal coefficients for other structural materials can be found in BIA Technical Note 18.
Moisture Movements
Many masonry materials expand when their moisture content is increased, and then shrink when drying. Moisture movement is almost always fully reversible, but in some cases, a permanent volume change may result.
Moisture Expansion of Clay Masonry = 0.020% Moisture Expansion of Clay Masonry = 0.020% Freezing Expansion of Clay Masonry = 0.015% Freezing Expansion of Clay Masonry = 0.015%
45 40 35
40 35 30
35 30 25
None 2 40
24 2.5 45
16 3 50
8 4 60
Cut spacing in half for Type II and reduce by one-third for solidly grouted walls.
Control joints should be placed at: all abrupt changes in wall height all changes in wall thickness coincidentally with movement joints in floors, roofs and foundations at one or both sides of all window and door openings
expansion joint
Ref: Masonry Design and Detailing, Christine Beall, McGraw-Hill BIA Tech. Note 18A Movement - Design and Detailing of Movement Joints, Part II
Masonry Structures, Lectures 2-3, slide 81
S=
S = maximum spacing of joints in inches p = ratio of opaque wall area to gross wall area
neoprene
extruded plastic
rc beam
Expansion Problems
In cavity walls, cracks can form at an external corner because the outside wythe experiences a larger temperature expansion than the inside wythe. sun
Expansion Problems
Diagonal cracks often occur between window and door openings if differential movement is not accommodated.
Expansion Problems
Clay-unit masonry walls or veneers can slip beyond the edge of a concrete foundation wall because the concrete shrinks while the clay masonry expands. As a result, cracks often form in the masonry at the corner of a building. Brick Veneer
Concrete Foundation
Expansion Problems
Brick parapets are sensitive to temperature movements since they are exposed to changing temperatures on both sides.
parapet
sun
roof