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Technical Circuit Design Guidelines for PLC on a Chip PLC on a Chip Module
SECTION 1
OVERVIEW
1-1
Divelbiss Corporation
Title
Revision
Document ID
DS-0470104-1-C
Page Number Page 1 - 2
DSD
Table of Contents
SECTION 1 - OVERVIEW
Table of Contents Revision History Definitions About this Document 1 1 1 1 2 3 4 5
Divelbiss Corporation
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Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 1 - 3
DSD
Revision History
Revision
Rev. A Rev. B Rev. C
Release Date
3/28/2005 3/20/2005
Description of Changes
Initial Release of Document. Corrected Document Typing Errors Added LCD Display & Keypad Circuits
Divelbiss Corporation
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Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 1 - 4
DSD
Definitions
HDIO SSI Divelbiss high density input output bus Synchronous Serial Interface
Divelbiss Corporation
1-800-245-2327
www.plconachip.com
Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 1 - 5
DSD
Divelbiss Corporation
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SECTION 2
PLC ON A CHIP BASIC CIRCUITS
2-1
Divelbiss Corporation
Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 2 - 2
DSD
Divelbiss Corporation
1-800-245-2327
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Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 2 - 3
DSD
Description
PLC on a Chip IC 12.000 MHZ Crystal or equivalent, 20 PF Resistor, 1 K Ohm, 1/8 Watt, 5%
Manufacturer
Divelbiss Corporation FOX Various Various Various Various Various Various Various
C1, C3, C4, Capacitor, .01uF, +/-20%, Ceramic, 50V C7, C9, C16 C2, C5, C6, Capacitor, .1uF, +/-20%, Ceramic, 50V C8, C10, C15 C13,C14 C11 C12, C21 Capacitor, 22pF, +/-10%, Ceramic, 50V Capacitor, .0047uF, +/-10%, Ceramic, 50V Capacitor, 470pF, +/-10%, Ceramic, 50V
BY-PASS CAPACITORS Bypass capacitors are required on various pins on the PLC on a Chip to ensure proper operation. These capacitors are detailed below. INT_SUP0 (pin13), GND(pin14)
A ceramic capacitor (0.1uF typical) of type X7R (or higher quality) is required. This capacitor should be located as closely to the pin as possible. It is critical that no other components, voltages, or nets be connected to this INT_SUP0 pin.
+5VDC (pins 41, 83, 84, 107), GND (pins 40, 85, 86, 106)
A ceramic capacitor (0.1uF typical) of type X7R (or higher quality) is required. This capacitor should be located as closely to the pin as possible
REQUIRED PULL-UP RESISTORS Pull-up resistors are required on the following pins. VSENSE1 (pin 23) VSENSE2 (pin 97)
Divelbiss Corporation
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Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 2 - 4
DSD
Divelbiss Corporation
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Title
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Document ID
DS-0470104-3-C
Page Number Page 2 - 5
DSD
Power on Reset
A power on reset device should be used to ensure proper startup of the PLC on a Chip. The power on reset device should have an open drain output as the reset line of the PLC on a Chip is bi-directional. It is also recommended that the power on reset device have a built-in delay to ensure adequate power supply stabilization.
Divelbiss Corporation
1-800-245-2327
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Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 2 - 6
DSD
Description
Power on Reset IC with open drain. PLC on a Chip IC Capacitor, .1uF, +/-20%, Ceramic, 50V Capacitor, 4.7uF, +/-20%, Tantalum, 20V Resistor, 1 K Ohm, 1/8 Watt, 5% Resistor, 4.7 K Ohm, 1/8 Watt, 5%
Manufacturer
Microchip Divelbiss Corporation Various Various Various Various
Divelbiss Corporation
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SECTION 3
INTERFACE CIRCUITS
3-1
Divelbiss Corporation
Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 3 - 2
DSD
U2
Divelbiss Corporation
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Document ID
DS-0470104-3-C
Page Number Page 3 - 3
DSD
Description
RS232 Transceiver IC or equivalent PLC on a Chip IC Connector, DB9, PCB Mount Capacitor, 0.1 uF, +/- 10%, Ceramic, 25V
Manufacturer
Maxim Semiconductor Divelbiss Corporation Various Various
Refer to the RS232 Transceiver ICs Manufacturers Data Sheet for Electrical Specifications
Divelbiss Corporation
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Revision
Document ID
DS-0470104-3-C
Page Number Page 3 - 4
DSD
CAN Network
Typical CANbus interface circuit. CAN BUS INTERFACE SCHEMATIC
Divelbiss Corporation
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Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 3 - 5
DSD
Description
Can Transceiver IC Connector, 3 Position Capacitor, .1uF, -0/+100%, Ceramic, 50V Various Various
Manufacturer
Philips Semiconductor
Divelbiss Corporation
1-800-245-2327
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Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 3 - 6
DSD
SSI Interface
This is a typical SSI interface circuit. Refer to the encoders datasheet for interface information. SSI INTERFACE SCHEMATIC
U3
Divelbiss Corporation
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Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 3 - 7
DSD
Description
Differntial Bus Transceiver PLC on a Chip IC Resistor, 120 Ohm, 1/8 Watt, 5% Capacitor, .01uF, -0/+100%, Ceramic, 50V
Manufacturer
Texas Instruments Divelbiss Corporation Various Various
The differntial bus transceivers may require substitution depending upon the data rate required.
Divelbiss Corporation
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Document ID
DS-0470104-3-C
Page Number Page 3 - 8
DSD
Keypad Interface
This keypad interface circuit provides a simple and effective method to add keypad functionality during product development of your PLC on a Chip Custom Product. A keypad matrix may be placed on any one of three specified PLC on a Chip ports (except COL 5 pin is factory set only). Please refer to the tables below for the keypad assignments versus the PLC on a Chip pin assignments. All pin assignments are for shown for the integrated circuit.
KEYPAD OPTION A - PWM PINS (Pins 1-4, 109-112) KEYPAD OPTION C - HDIO PINS (Pins 57-64)
Keypad Assignment
ROW 1 ROW 2 ROW 3 ROW 4 COL 1 COL 2 COL 3 COL 4
Pin Description
GPO15 GPO14 GPO13 GPO12 GPO11 GPO10 GPO9 GPO8
Pin #
4 3 2 1 112 111 110 109
Keypad Assignment
ROW 1 ROW 2 ROW 3 ROW 4 COL 1 COL 2 COL 3 COL 4
Pin Description
GPO26 GPO25 GPO24 GPO23 GPO22 GPO21 GPO20 GPO19
Pin #
57 58 59 60 61 62 63 64
Keypad Assignment
ROW 1 ROW 2 ROW 3 ROW 4 COL 1 COL 2 COL 3 COL 4
Pin Description
GPO29 GPO28 GPO30 GPO27 GPI27 GPO7 RTS1 CTS1
Pin #
105 104 103 102 101 100 88 87
Keypad Assignment
COL 5
Pin Description
GPI26
Pin #
108
Divelbiss Corporation
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Title
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Document ID
DS-0470104-3-C
Page Number Page 3 - 9
DSD
Divelbiss Corporation
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Title
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Document ID
DS-0470104-3-C
Page Number Page 3 - 10
DSD
Keypad Assignment
D0 D1 D2 D3 D4 D5 D6 D7
Pin Description
GPO15 GPO14 GPO13 GPO12 GPO11 GPO10 GPO9 GPO8
Pin #
4 3 2 1 112 111 110 109
Keypad Assignment
D0 D1 D2 D3 D4 D5 D6 D7
Pin Description
GPO26 GPO25 GPO24 GPO23 GPO22 GPO21 GPO20 GPO19
Pin #
57 58 59 60 61 62 63 64
Keypad Assignment
D0 D1 D2 D3 D4 D5 D6 D7
Pin Description
GPO29 GPO28 GPO30 GPO27 GPI27 GPO7 RTS1 CTS1
Pin #
105 104 103 102 101 100 88 87
Keypad Assignment
RS RW E
Pin Description
GPI15 GPI16 GPI25
Pin #
22 21 19
Divelbiss Corporation
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SECTION 4
DIGITAL I/O
4-1
Divelbiss Corporation
Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 4 - 2
DSD
Divelbiss Corporation
1-800-245-2327
www.plconachip.com
Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 4 - 3
DSD
Description
Optoisolator IC, H11AA1S or equivalent Diode, 1Amp, 1000V or equivalent LED Resistor, 10 K Ohm, 1/8 Watt, 5% Resistor, 680 Ohm, 1/2 Watt, Thick Film, 5% Resistor, 4.7 K Ohm, 1/8 Watt, 5% Capacitor, 4.7uF, +/-20%, Tantalum, 20V Fairchild Various Various Various Various Various Various
Manufacturer
S1M
Divelbiss Corporation
1-800-245-2327
www.plconachip.com
Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 4 - 4
DSD
Divelbiss Corporation
1-800-245-2327
www.plconachip.com
Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 4 - 5
DSD
Description
Optoisolator IC, H11AA1S or equivalent Diode, 1Amp, 1000V or equivalent LED Resistor, 300 Ohm, 1/8 Watt, 5% Resistor, 10 K Ohm, 1/8 Watt, 5% Resistor, 51 K Ohm, 1/2 Watt, Thick Film, 5% Resistor, 4.7 K Ohm, 1/8Watt, 5% Resistor, 220 Ohm, 1/10 Watt, 5% Resistor, 680 Ohm, 1/2 Watt, Thick Film, 5% Capacitor, 4.7uF, +/-20%, Tantalum, 20V Capacitor, .1uF, +/-5%, Pen Film, 400V Fairchild Various Various Various Various Various Various Various Various Various
Manufacturer
S1M
Panasonic
Divelbiss Corporation
1-800-245-2327
www.plconachip.com
Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 4 - 6
DSD
Divelbiss Corporation
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DS-0470104-3-C
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DSD
Note: +12VDC shown in the Schematic is recommended to be a regulated power supply. This supply should be used internally to the finished product for electrical isolation and to promote noise immunity.
Description
Optoisolator IC, 4N35 or equivalent Fairchild Various Various Various OnSemi Various
Manufacturer
Divelbiss Corporation
1-800-245-2327
www.plconachip.com
Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 4 - 8
DSD
Divelbiss Corporation
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Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 4 - 9
DSD
Note: +12VDC shown in the Schematic is recommended to be a regulated power supply. This supply should be used internally to the finished product for electrical isolation and to promote noise immunity.
Description
Optoisolator IC, MOC3042 or equivalent Motorola Various Various Various Various Various Various Teccor Various
Manufacturer
Panasonic
Divelbiss Corporation
1-800-245-2327
www.plconachip.com
Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 4 - 10
DSD
Relay Output
Typical relay output. RELAY OUTPUT SCHEMATIC
Divelbiss Corporation
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DS-0470104-3-C
Page Number Page 4 - 11
DSD
Note: +12VDC shown in the Schematic is recommended to be a regulated power supply. This supply should be used internally to the finished product for electrical isolation and to promote noise immunity.
Description
Resistor, 1.0K Ohm, 1/2 Watt, 5% Resistor, 10 K Ohm, 1/8 Watt, 5% Resistor, 33 Ohm, 1/4 Watt, 5% Diode, 1Amp, 1000V or equivalent LED Transistor, MPS2222A or equivalent Relay, SPST, 12VDC Coil Capacitor, .01uF, +/-5%, Pen Film, 400V Various Various Various Various Various Various
Manufacturer
Takamisawa Panasonic
Divelbiss Corporation
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SECTION 5
ANALOG I/O
5-1
Divelbiss Corporation
Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 5 - 2
DSD
Divelbiss Corporation
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Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 5 - 3
DSD
Note: +12VDC shown in the Schematic is recommended to be a regulated power supply. This supply should be used internally to the finished product for electrical isolation and to promote noise immunity.
Description
Op Amp, 324, Quad or equivalent Diode, 1Amp, 1000V or equivalent Diode, 5.1V Zener, 1N4733, +/-10%, 1 Watt Resistor, 249 Ohm, 1/8 Watt, .1% Resistor, 10 K Ohm, 1/8 Watt, 5% Capacitor, .1uF, -0/+100%, Ceramic, 50V National Various Motorola Various Various Various
Manufacturer
S1M
Divelbiss Corporation
1-800-245-2327
www.plconachip.com
SECTION 6
ADDITIONAL CIRCUITS
6-1
Divelbiss Corporation
Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 6 - 2
DSD
U2
Divelbiss Corporation
1-800-245-2327
www.plconachip.com
Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 6 - 3
DSD
Description
Real Time Clock IC * or equivalent PLC on a Chip IC 32.768 KHZ Crystal * or equivalent Resistor, 1 K Ohm, 1/8 Watt, 5% * Capacitor, .1uF, +/-20%, Ceramic, 50V *
Manufacturer
Maxim Semiconductor Divelbiss Corporation FOX Various Various
Refer to the Real Time Clock ICs Manufacturers Data Sheet for Electrical Specifications
Divelbiss Corporation
1-800-245-2327
www.plconachip.com
Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 6 - 4
DSD
Watchdog Output
If a visual indication of operation of the PLC on a Chipis required, the watchdog pin, as detailed below, can provide this function. WATCHDOG OUTPUT SCHEMATIC
Divelbiss Corporation
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www.plconachip.com
Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 6 - 5
DSD
Description
PLC on a Chip IC Transistor, MPS2222A or equivalent LED Resistor, 1 K Ohm, 1/8 Watt, 5% Resistor, 300 Ohm, 1/8 Watt, 5% Various Various Various Various
Manufacturer
Divelbiss Corporation
Divelbiss Corporation
1-800-245-2327
www.plconachip.com
Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 6 - 6
DSD
Divelbiss Corporation
1-800-245-2327
www.plconachip.com
Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 6 - 7
DSD
Description
Optoisolator IC, H11L3 or equivalent Diode, 1Amp, 1000V or equivalent LED Resistor, 10 K Ohm, 1/8 Watt, 5% Resistor, 1 K Ohm, 1/2 Watt, 5% Capacitor, .1uF, -0/+100%, Ceramic, 50V Connector, 2 Position Fairchild Various Various Various Various Various Various
Manufacturer
S1M
Divelbiss Corporation
1-800-245-2327
www.plconachip.com
Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 6 - 8
DSD
Divelbiss Corporation
1-800-245-2327
www.plconachip.com
Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 6 - 9
DSD
Description
Connector, 14 Position, Transisition Type Ansley Panduit
Manufacturer
Divelbiss Corporation
1-800-245-2327
www.plconachip.com
Title
Revision
Document ID
DS-0470104-3-C
Page Number Page 6 - 10
DSD
Divelbiss Corporation
1-800-245-2327
www.plconachip.com