SCANNERS

Copiscan 8000 Series D8 Level Parts Manual

Bell & Howell Scanners Manual S004812 Rev A The Bell & Howell logo and Copiscan 8000 Plus are registered trademarks of Bell & Howell Company (U.S. and foreign) 2001 Bell & Howell Scanners

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Contact Information
Technical support is available over the phone or the Internet at no charge. To contact us, send an e-mail to: Scanner.support@is.bellhowell.com or call 1-800-SCAN495.

Bell & Howell Scanners, 3450 W. Pratt Avenue, Lincolnwood, IL 60712-2705, USA. Phone: 1-800-722-6494 (sales).

For worldwide locations, visit our web site at www.bhscanners.com

Please be aware that . . .

This publication was produced by the Scanner Engineering Department of Bell & Howell Scanners Company. It is intended for use by professional service personnel with appropriate expertise and tools. The material is supplemental information to qualified training and is not to be used by untrained personnel. All safety precautions included in this manual (as well as those for any electro-mechanical device) should be followed. All material in this publication is confidential and is to be used by and distributed to authorized personnel of the purchaser only. All intellectual property rights remain the property of Bell & Howell. No part of this publication may be modified in any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual, or otherwise, without the prior written permission of the copyright owner, Bell & Howell Scanners, 3450 W. Pratt Avenue, Lincolnwood, IL 60712-2705 USA.

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TABLE OF CONTENTS
Introduction ................................................................................................1 Scanner covers ........................................................................................ 2 & 3 Power supply assembly ....................................................................................4 Camera assembly ..............................................................................................5 Lower frame .........................................................................................6 - 11 Upper frame ......................................................................................12 & 13 Feeder .......................................................................................14 - 17 Feeder (80 ppm w/o pre-feed)..........................................................................18 Imprinter ..............................................................................................18 Cables ..............................................................................................19 Adjustment targets ..........................................................................................19 Kits and Service tool .......................................................................................19

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Introduction
This manual contains a listing of the available parts for the Copiscan 8000 Series, firmware version D8, scanners. This listing includes individual parts, assemblies, kits, and service tools. The illustration figure and the parts list are on the same page. The parts listing contains several columns. Callout Description Part No. Functional Description Comments

The Callout refers to the callout number for this part, assembly, or kit as indicated in the illustration figure. The Description refers to the name given the part on the part as it is inventoried. The Part Number is the number by which the part is ordered. The Functional Description refers the use of the part (if different from the Part Description). The Comment field is used to indicate compatibility to firmware version, relationship to a part or assembly, etc.

Assemblies and kits

Assemblies, such as cameras, are factory prealigned and calibrated. Individual parts for these assemblies normally are not available. Replace only with another assembly. Kits contain a group of parts but are not factory aligned and calibrated. An example is the transport motor kit. This kit contains the motor and attached pulley and the necessary bushings, washers, and mounting screws. A hardware kit is available which contains: screws, washers, nuts, bushings, standoffs, snap rings, springs, etc.

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Scanner Covers

2 4 3

Figure 1.

Callout
1 2 3 4 4 4 4 4 4 5

Description
Cover, Top Cover, Side-left Cover, Left Inspection Operator Interface 8080S Operator Interface 8080D Operator Interface 8100S Operator Interface 8100D Operator Interface 8125S Operator Interface 8125D Cover Assy-Frame Left Side

Part No.
S01255A S01256A S01258A S01273A S01274A S002665 S002644 S01271A S01272A S01287D

Functional Description
Upper Left Cover 8080S Bezel and PCB 8080D Bezel and PCB 8100S Bezel and PCB 8100D Bezel and PCB 8125S Bezel and PCB 8125D Bezel and PCB Lower Left Cover

Comments

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Scanner Covers (continued)

8 9

Figure 2.

Callout
6 7 8 9

Description
Cover Side-right Cover, Back Lamp Cover, Front Lamp Cover, Card Cage Cover, Back Exit Tray Assy Base Feet

Part No.
S01257A S01266A S01264A S01259A S01253A S01280A S01177A

Functional Description
Upper Right Cover

Comments

Lower Right Cover Not Shown Not Shown Not Shown

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Power Supply

1 3

Figure 3.

Callout
1 1 2 3

Description
Power Supply - Simplex Power Supply - Duplex Fan Ballast, Power Supply

Part No.
S004597 S004794 S01107A

Functional Description

Comments
See note below. See note below.

S01420A Ballast

Note: Check Technical Bulletin 001680340101 before ordering a replacement power supply.

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Camera Assembly

Figure 4.

Callout Description 1 CS8000 Camera Assembly Camera Shoulder Screw Filter/Holder Assy Red Filter/Holder Assy Green Filter/Holder Assy Blue

Part No. Functional Description S003003 Camera S01124A S004076 S004077 S004078

Comments Not Not Not Not Shown Shown Shown Shown

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Lower Frame

2 2 2 3 2 2a 4 5 6 7

Figure 5.
Callout
1 2 2a 2a 3 4 5 6 7 8

Description
Drive Roller Assy, Exit Drive Roller Kit Assy Drive Roller Kit Assy 8080 #1/Transp Drive Roller Kit Assy 8125 #1 Pulley Assy - 32T Motor Replacement Kit Motor Pulley Pulley Assy - 32 T Background Bar - Static Gas Cylinder Kit

Part No.
S004553 S004551

Functional Description
Exit Roller, Bearings, Pulley, & Clips

Comments

S004551 #1 Roller in 8080 S004552 #1 Roller in 8125 S01070B S004564 S01104A S01070B Idler Pulley S002440 S003336 160 NT gas Spring Replace in pairs See Note #1

Note 1: The motor kit contains the motor, washers, mounting screws, and mounting grommets.

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Lower Frame (continued)

1 5 6 1 4 2 1 1 3 5

Figure 6.
Callout
1 2 3 3 4 5 6

Description
Belt - .08-97T Timing Belt Timing Belt Timing Belt .126 Groove Lamp Assy 3 Degree Block Kit (Service) Glass - Transport

Part No.
S01149A S01175A

Functional Description

Comments

S01175A 8050 & 8080 Timing Belt S001768 8100 & 8125 Timing Belt S01160A Lamp S004469 S01200A Glass Flat 2 Blocks,4 Screws

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Lower Frame (continued)

Figure 7.

Callout
1 2 2 3

Description
Tray - Front Extension Tray - Back, Simplex Back Tray & Holder Assy Latch Hook Assy

Part No.
S001193 S002794 S01241A

Functional Description

Comments
Simplex Scanners Duplex Scanners

S01211B Front Document Tray

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Lower Frame (continued)

4 5

Figure 8.
Callout
1 2 3 4 5 5 5 5 5

Description
Page Det Sensor Exit Assy Cooling Fan Assy Lamp Housing Assy, Back Page Entry Transmit PCB/Brkt Assy CCD Processor PCB Assy Video Interface BD Rev B Rel PCB, Mother Board SCSI Interface Memory Module GP - BD. Assy

Part No.

Functional Description

Comments

S004615 Exit Page Det. Receiver S01605B Fan S004074 S004381 Entry Page Det. Transmitter PCB

S004582 S01372A Interface PCB (Video) S002909 S01473B Interface PCB (SCSI) S01475A SCSI Memory Module S002600 Gray Processor PCB Not Shown

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Lower Frame (continued)

1 2

Figure 9.

Callout
1 2 3

Description
Multi-feed Detect Board Assy Cover, Card Cage Top Cover Assy., Card Cage Side

Part No.

Functional Description

Comments

S01356B MFD PCB Assembly S002578 Card Cage Top Cover S002596 Card Cage Side Cover

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Lower Frame (continued)

Figure 10.

Callout
1

Description
Viking Motor Control Assy Motor Control Shield

Part No.

Functional Description

Comments

S002683 S01606B PCB Housing

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Upper Frame

1 1 5 5 7 4 4 8 4 6 5 4 33

Figure 11.

Callout
1 2 3 4 5 6 7

Description
Interlock Switch Assembly Latch Assembly Spring, Transport Pinch Roller Assy Spring, 020, 170 OD, 53 Lamp Assy Slitted Flat - with White Paint BGB Assy BGB Trailing Mylar - Front BGB Leading Mylar - Front Torsion Spring, Left BGB Torsion Spring, Right BGB

Part No.
S01270A S01240A

Functional Description

Comments

S01639A S004554 Entry Roller 140033K S01160A Lamp S002441 S01097A Background Bar Roller Assembly S01115A S01114A S01189A Background Roller Spring S01190A Background Roller Spring S004555 Drive Roller for BGB

#1 Roller Spring Only

Not Shown Not Shown Not Shown Not Shown Not Shown

Pinch Roller Assy. BGB

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Upper Frame (continued)

7 1 2 6

Figure 12.
Callout
1 2 3 4 4 5 6 7

Description
Page Detect Sensor Entry Assy Lamp Housing Assy - Front Page Timing Belt - DBB Tray - Front Simplex Tray - Front Duplex Exit Trans PCB Brkt Assy Tray Front Extension Assy Pinch Roller Assy, Exit

Part No.
S004614 S004075 S01176A S001183 S01184C S002733 S01587B S004562

Functional Description

Comments

Upper Exit Roller

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Feeder

Figure 13.

Callout
1 2 3

Description
Coupling, Elevator Extension Tray Feeder Control Board Feeder Bezel - Left Feeder Bezel - Right

Part No.

Functional Description

Comments

S01327A S01559B S004045 S01198A Left Feeder Cover S01199A Right Feeder Cover

Not Shown Not Shown

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Feeder (continued)

1 3

Figure 14.

Callout
1 2 3 4

Description
Elevator Table Assy Feeder Drive Pulley Kit PCB Assy, Skimmer Sensor CS8000 Skimmer Assy

Part No.

Functional Description

Comments
Service Kit

S01618A S004124 Belt, Pulleys, Idlers, Adjuster S01384A S01520F

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Feeder (continued)

2 4 3

Figure 15.
Callout
1 2 3 4

Description
Reverse Roller Assy Manual Feed Elevator Motor Assy Feeder Motor Assy

Part No.

Functional Description

Comments

S01535F Reverse Roller & Bracket Assembly S003450 Manual Feed Knob Knob & Hardware S01480C S01445C

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Feeder (continued)

Figure 16.

Callout
1 1

Description
Roller, Feed Press-Fit Assy Roller, Feed Press-Fit Assy Skimmer Module

Part No.

Functional Description

Comments
Roller, Bearing & Clutch Roller, Bearing & Clutch

S00902D Right Drive Roller S00904A Left Drive Roller S002423 Skimmer & Drive Roller Assembly

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Feeder (80 ppm w/o pre-feed)

Callout Description
Indicator Knob Pellet - Nylon Timing Belt 134 Groove Adjust Knob Belt Idler Elevator Trolley CS8000 Skimmer Assy Feeder Control Bd Harness Feeder Control Bd Flex Shaft, Reverse Roller Magnet .250 Dia x .125 Lg Clip

Part No.
S001731 S01629A S01607A S01545A S01540A S01536B S01520F S01443C S01380D S00882B 398063A 140089A

Functional Description

Comments

Magnet Mounting Clip

Imprinter
Callout Description
Front Page Imprinter Kit Handle, Imprinter Sliding Block, Imprinter Clamp, Block Imprinter Print Head Holder Ball Plunger Index Bar Handle, Cap Enclosure Imprinter Electronics Imprinter PCB Assy Front Imprinter Cable Print Cartridge Lable Imprinter - Front Gen.

Part No.
0123018 S002460 S002461 S002463 S002468 S002470 S002582 S002469 S002594 S002593 S001441 S00820A S002666

Functional Description

Comments

Green Handle Cover

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Cables
Callout Description
Power Cord Power Supply to Feeder Cable Digital Supply Harness Analog Supply Harness Transport Motor Control Cable Receiver Sensor Cable Transmit Sensor Cable Lamp Sensor Cable Back Lamp Cable Assy Front Lamp Cable Assy Operator Interface Cable Motor Interlock Cable CCD to Processor Front Cable CCD to Processor Back Cable Feeder Input Cable Feeder Harness Front Imprinter Cable

Part No.
120237F S01435A S01434C S01422B S01427E S003485 S01426D S01440C S01437B S01436C S01423B

Functional Description

Comments

S01432E Interlock Cable S01430D Front Camera to GP PCB Cable S01431D Back Camera to GP PCB Cable S01438B S003363 S001441

Adjustment Targets
Callout Description
Adjustment Target Kit Target, A3, Page Frame Target, A4 Page Frame Target, A4 Lamp Regulation A-4 Viking Test Target Target, Document Skew

Part No.
S004474 S002805 S002816 S002822 S02314B S003472

Functional Description

Comments
Kit of Targets Part of Kit Part of Kit Part of Kit Part of Kit Part of Kit

Kits and Service Tool

Callout Description
Interlock Tool Hardware Kit 8000 Duplex Maintenance Kit Air Duct Kit

Part No.
S004468 S003406 S004599

Functional Description

Comments

201819D Service Tool

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Notes

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