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ngine lubrication 1

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Engine lubrication

Job No. Engine oil and filter change .............................................. 18 Removing, installing oil filter ............................................... Removing, installing oil pump .............................................. Renewing oil pump chain ................................................. Removing, installing oil pressure relief valve in oil pump ........................... Removing, installing oil level sensor ......................................... Renewing oil level return lock ..............................................
- 002 -110

- 210 - 212 - 215 - 330

-415

1811

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18-002

ngine oil and filter change

Job No. of job texts and job values or standard texts and flat rates . . . . . . . . . . . . . . . . . . . . .

. . .

00-6200

Engine oil

............................ ...................

drain or extract (25 Nm). unscrew, screw on (20 Nm), renew seal (4). renew. open, close. pour in. run. check.

Cover (3) with seal (4) Filter element (5) Cap(6) Engine oil

.......................

.............................. ............................ .................

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil level and leaktightness

Special tools

18.1101 II - 002/l

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Specified viscosity classes according to SAE at prolonged outside temperatures
At prolonged outside temperature above + 30 C SAE 40 may be used. Precise use of the SAE classes according to the outside arr temperatures would necessitate frequently changing engine o The temperature limits for the SAE classes should therefore be regarded as a guide which may be transgressed for bnef periods. In moderate climatrc zones SAE 30 may be used from April onward for all engine versrons. The following oils may be used as an all-season oil for all gasoline engines SAE 10 W-40 and SAE 10 N-50 SAE 5 W-20 below+ 10 C SAE 5 W-30, 10 W-30 all-year-round in moderate climatic zones, i.e. up to + 30 0 SAE15 W-30 all-year-round rn moderate climatrc zones

l Be

+ 30

+I58

+ 20

+ 50

+ 10

+ 32

+
+

14 5

- 10 - 15 - 20

- 4

18.1101 II - 002/2

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18-110 Removing, installing oil filter
Job No. of job texts and job values or standard texts and flat rates . . . . . . . . . . . . . . . 18-3090 - 18-3800

586
1163

16927

Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air filter .............................. Replaceable cartridge (579) ................ Connector (611) ........................ Oil filter housing (572) .................... Sealing surfaces ........................ (Gasket 587) .......................... ..................... Oil level in engine ....................... Leaktightness check

raise to vertical position (01-008). remove, install (09-400). remove, install, approx. 20 Nm (step 2). detach, plug in (step 3). remove, install, bolts (586) 25 Nm. Oil seal. clean. renew. check. perform.

18.1101 II - 110/l

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Special tools

001589662100

103589020900

Removal, installation 1 2

-___

Raise hood to vertical position (01-008). Remove air filter (09-400).

3 Use socket wrench insert 103 589 02 09 00 to unscrew replaceable cartridge (579).

Installation instruction Apply a light coating of oil to gasket (arrows) of replaceable cartridge, screw on and tighten by hand. Following this, turn on l/4 turns (90 with ) the socket wrench insert 103 589 02 09 00.

18.1101 II - 11012

.... ....................

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4 Detach connector (611) from oil pressure sensor (574).

5 Unscrew bolts (568) and take off oil filter housing. Tightening torque 25 Nm.

Installation instruction
Clean sealing surfaces and renew gasket. Install in the reverse order. 6 Check oil level in engine.

7 Perform leaktightness check.

18.1101 II - 11013

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18-210 emoving, i n s t a l l i n g o i l p u m p
_ . . . . . . . . _I__
Job No. of job texts and job values or standard texts and flat rates . . . . . . . . . . . . . . . . 18-6020 - la-6025

1163. 16926

18.1101 II - 2104

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Oil sump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . remove, install (01-310). unscrew, screw in. Tightening torque 32 Nm. Detach oil pump drive gear (561) with oil pump chain (610) fit on (step 2). Pay attention to installation instruction. unscrew, screw in. Tightening torque 25 Nm (step 3). remove, install.

Bolt (563) with washer (562)

Bolts (543, 556) Oil pump

. . . . . . . . . . . . . . . . . . . . . . . . .........................

(542)

Special tool

001 589 72 21 00

Removal, installation
1 Remove oil sump (01-310).

2 Unscrew bolt (563) with washer (562) tightening torque 32 Nm. Detach oil pump drive gear (561) together with oil pump chain (610).

18.1101 II - 210/2

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Installation instruction
Install oil pump drive gear with the curved face (arrow) toward the oil pump.

116 - 26004

3 Unscrew bolt (543, 556) together with washers (544, 555), tightening torque 25 Nm. 4 Remove oil pump (542).

Note
The oil pump (542) is located by two roll pins. Install in the reverse order.

18.1101 II - 21013

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Job No. of job texts and job values or standard texts and flat rates . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . ..

Oil sump Bolt (563)

............................. ............................ ......................... ................. ....

remove, install (01-310). slacken, tighten, 32 Nm (step 2). grind open (step 3). renew (steps 4 and 5). connect, fit on (steps 6 and 7). insert in oil pump chain from behind (step 8).

Rivet link pins

Oil pump drive gear (561) Rivet link (610a)

New oil pump chain with old oil pump chain

........................

18.1101 II - 212/l

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Plate (610b) ........................... Individual rivet link pins of oil pump chain ...... insert into rivet tool, press on (steps 11 to 13). rivet, 30 Nm (step 15).

Special tools

103589016300

Note
When renewing the oil pump chain, the oil pump drive gear should also be renewed.

Rermoval, installation
1 2 3 Remove oil sump (01-310). Slacken bolt (563). Tightening torque 32 Nm. Grind open both rivet link pins (arrows) on

one double link of the oil pump chain. Press

out ground open double link.

4 Unscrew bolt (563) together with washer (562).

18.1101 II - 21212

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5 insert new oil pump drive gear with the curved face toward the oil pump.

118 - 28004

6 Attach new oil pump chain to the old oil pump chain with the rivet link.
7 Pull in new oil pump chain connected to old chain, by slowly turning the crankshaft in the direction of rotation of the engine.

8 Detach old oil pump chain. Insert rivet link into the new oil pump chain from behind.

9 Insert thrust piece (03) into the rivet tool as shown in the drawing and tighten with the screw (arrow). Note The figure 2 is stamped on the side of the thrust piece (03).

10 Insert moving jaw (02) with the figure 2 into the rivet tool as shown in the drawing.

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11 insert plate (arrow) into the moving jaw (02) (sticks by magnetism).

12 Place web (arrow) onto both rollers on the rivet link. Note Rivet heads of the rivet link pins must be guided in the slot (C).

13 Screw in spindle (04) until a firm resistance is felt. Note When screwing in, ensure that the pins of the rivet link are guided in the hose of the plate.

14 Take off rivet tool and change over the moving jaw (02) to the rivet profile (D).

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15 Position rivet tool exactly in centre of rivet link pin. Rivet pins of the rivet link individually by tightening the spindle (04) to 30 Nm. 16 Check riveting, re-rivet if necessary. 17 Install in the reverse order.

Pl8 -2125-13

18 Fit bolt (563) together with washer (562). Tightening torque 32 Nm.

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, i n s t a l l i n g o i l p r e s s u r e r e l i e f v a l v e i n oil p u m p
Job No. of job texts and job values or standard texts and flat rates . . . . . . . . . . . . . . . . , . . . . . . . la-5043

Oil sump

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......................

remove, install (01-310). unscrew, tighten, 50 Nm, special tool 001 589 60 21 00. Screw plug is pressurized by spring.

Screw plug (551)

Compression spring (549) Guide pin (550)

.................

remove, install. remove, install. remove, install.

........................

Piston (548) ...........................

18.1101 II - 215/l

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ernovlrig, installing oil
level seflsor
Job No. of job texts and job values or standard 18-4111, texts and flat rates . . . . . . . . . . . . . . . . .
18-4113

1163

16930

Engine compartment covering below Engine oil (approx. 2.5 litres) Bolts (560)

. . . . . . . . .

remove, install. extract or drain, tightening torque of oil drain plug 25 Nm. unscrew, screw in, 10 Nm. Remove, install oil level sensor (559) (step 4). Renew O-ring (558).

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . , . . . . .

Special tool

001 5896621 00

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Note
The dynamic oil level gauge monitors the oil level in the sump when the engine is running and when oil temperature is about 60 C.

Removal, installation
Remove engine compartment covering below. 2 Partially drain or extract engine oil.
1

3 Detach cable connector (arrow) from the oil level sensor. 4 Unscrew bolts (560), tightening torque 10 Nm. 5 Remove oil level sensor.

Installation instruction
Renew O-ring from oil level sensor. Install in the reverse order.

18.1101 II - 33012

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18-415

mewing oil level return lock

Job No. of job texts and job values or standard texts and flat rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removal, installation
1 Remove cylinder head (01-415).

2 Screw left-hand spiral drill into the oil nozzle return lock (624) and withdraw.

3 Use a suitable drift to knock in oil nozzle return lock as far as the collar (arrow).

Note As from 12/86 an oil nozzle return lock with

collar (arrow) is installed in the cylinder head. 4 Install cylinder head (01-415).

When performing repairs, install oil nozzle with collar (arrow) (standard as from 12186).

18.1101 II - 415/l