Académique Documents
Professionnel Documents
Culture Documents
Contents
JFE Steel Corporation produces various types of special steel sheets under an integrated quality control system using modern facilities mainly in Chiba and Keihin Area of East Japan Works. JFEs special steel products support technical innovation and improved productivity at customers, and have won an excellent reputation for high dimensional accuracy, quenchability, and workability.
Characteristics.................................................. 1 . Application....................................................... 2 Manufacturing.process.................................... 3 Applicable.standard......................................... 4 Surface.finish.and.heat.treatment.................. 4 Chemical.composition. .................................... 5 . Available.product.size.range. ......................... 6 . Dimensional.tolerance..................................... 7 Mechanical.properties.by.heat.treatment. .... 8 . Effect.of.chemical.elements............................ 9 Introduction.of.functional.products SUPERHOT/SUPERHOT-F............................ 10 Hardness.conversion.table. ........................... 12 . Unit.mass.per.mm.......................................... 12 Instructions.for.ordering............................... 13 .
Characteristics
1. Uniform quality
Integrated operation control and highly computerized production processes ensure a high level of uniformity in product quality.
All products can be used with confidence thanks to scientific quality control and strict testing and inspection. (JFEs steel sheet production system is certified under ISO 9001.)
Application
Chains
Gears
Application
Manufacturing process
Steelmaking (Converter)
Continuous casting
Slab
Continuous caster
The finishing trains have applied pair-cross mill (The most modern mill with freely changeable roll gap widthwise) and most modern thickness control system. Following characteristics of products are achieved. High dimensional accuracy (Thickness tolerance of 0.080mm with SUPERHOT) Excellent surface quality Uniform mechanical properties
Hot rolling
Rougher
Hot rolling mill
Pickled product
4 4
Pickling
5
Shot blasting
Annealing
Annealed product Shot blasted product Hot rolled coil without scale
Cold rolling
Annealing
Skinpassing
Manufacturing process
Applicable standard
Classification
Standard Carbon steels for machine structual use Alloy steels for machine structual use Carbon tool steels
Designation
S-C SMnC, SCr, SCM, SNCM SK SKS SUP SUJ SAE SAE S-CM, SK-M S-C SK SKS SAE
Alloy tool steels Spring steels High carbon chromium bearing steels Carbon Steels Alloy Steels Cold rolled special steel strip Carbon steels for machine structual use Carbon tool steels Alloy tool steels Carbon Steels
Remarks
Hot rolled coils are annealed with scale. Decarburized layer is generated at surface. Suitable for applications which needs grinding. As hot rolled with scale. Hardness because not annealed. Availability of working is subject to negotiation. Hot rolled and annealed after descaling at pickling line. Attractive surface and very little decarburized layer. Descaled at pickling line. Comparatively soft material suitable to applications which require no working or will be annealed by customers. Hot rolled and annealed after descaling by shot blasting. Suitable for applications which require rough surface finish and for thicker gauge which can not be pickled. Mechanically descaled by shot blasting. Rough finish surface and hardened surface. Suitable for punch working.
Pickled
Shot blasted
Remarks
Carbon is spheroidized by annealing after cold rolling. Bright finish at skinpass after annealing with bright finish rolls. As cold rolled. Suitable for applications which require annealing by customer. Bright finish at cold rolling. Spheroidized by annealing after cold rolling. Dull finish by skinpass rolling after annealing. As cold rolled with dull finish at cold rolling. Has advantage of less risk of defects than in bright finish.
Dull finish
Chemical composition
Classification
Designation JIS
S20C S35C(M) S45C(M) S50C(M)
SAE
Cr
0.20 0.20 0.20 0.20
Ni+Cr
0.35 0.35 0.35 0.35
Mo
0.18-0.23 0.15-0.35 0.30-0.60 0.030 0.035 0.30 0.32-0.38 0.15-0.35 0.60-0.90 0.030 0.035 0.30 0.42-0.48 0.15-0.35 0.60-0.90 0.030 0.035 0.30 0.47-0.53 0.15-0.35 0.60-0.90 0.030 0.035 0.30 SAE1050 0.48-0.55 0.15-0.35 0.60-0.90 0.030 0.050
S55C(M)
0.52-0.58 0.15-0.35 0.60-0.90 0.030 0.035 0.30 SAE1055 0.50-0.60 0.15-0.35 0.60-0.90 0.030 0.050
0.20
0.20
0.35
Carbon steel
S60CM
0.55-0.65 0.15-0.35 0.60-0.90 0.030 0.035 0.30 SAE1060 0.55-0.65 0.15-0.35 0.60-0.90 0.030 0.050
0.20
0.20
S65CM
0.60-0.70 0.15-0.35 0.60-0.90 0.030 0.035 0.30 SAE1065 0.60-0.70 0.15-0.35 0.60-0.90 0.030 0.050
0.20
0.20
S70CM
0.65-0.75 0.15-0.35 0.60-0.90 0.030 0.035 0.30 SAE1070 0.65-0.75 0.15-0.35 0.60-0.90 0.030 0.050 SAE1074 0.70-0.80 0.15-0.35 0.50-0.80 0.030 0.050
0.20
0.20
S75CM
0.70-0.80 0.15-0.35 0.60-0.90 0.030 0.035 0.30 SAE1541 0.36-0.44 0.15-0.35 1.35-1.65 0.030 0.050
0.20
0.20
0.40-0.46 0.15-0.35 1.35-1.65 0.030 0.030 0.30 0.18-0.23 0.15-0.35 0.60-0.90 0.030 0.030 0.30 0.13-0.18 0.15-0.35 0.60-0.90 0.030 0.030 0.30 0.18-0.23 0.15-0.35 0.60-0.90 0.030 0.030 0.30 0.33-0.38 0.15-0.35 0.60-0.90 0.030 0.030 0.30
0.35-0.70 0.90-1.20 0.90-1.20 0.90-1.20 0.90-1.20 0.15-0.25 0.15-0.25 0.15-0.30 0.15-0.25 0.15-0.25
Cr-Mo steel
SCM420 SCM435
SNCM220
0.17-0.23 0.15-0.35 0.60-0.90 0.030 0.030 0.30 0.40-0.70 0.40-0.60 SAE8620 0.18-0.23 0.15-0.35 0.70-0.90 0.030 0.040 0.35 0.40-0.70 0.40-0.60
0.80-0.90 0.10-0.35 0.10-0.50 0.030 0.030 0.25 0.90-1.00 0.10-0.35 0.10-0.50 0.030 0.030 0.25 0.75-0.85 0.75-0.85 1.10-1.30 0.35 0.35 0.35 0.50 0.50 0.50
0.25 0.25
0.30 0.30
0.030 0.030 0.25 0.70-1.30 0.20-0.50 0.030 0.030 0.25 1.30-2.00 0.20-0.50 0.030 0.030 0.25 0.25 0.20-0.50 0.80-1.10 0.25 0.25 0.80-1.10 1.30-1.60 0.08 0.15-0.25 0.15
SKS51 SKS81
SUP10
0.47-0.55 0.15-0.35 0.65-0.95 0.030 0.030 0.30 SAE6150 0.48-0.53 0.15-0.35 0.70-0.90 0.030 0.040 0.35
SUJ2
0.95-1.10 0.15-0.35
0.50
1. (M) means the order as cold rolled special steel strip is possible. 2. Si in SAE standard is 0.15%- 0.35% if not specified. 3. The standards not specified above, or special chemical compositions freely come to negotiation.
Chemical composition
SK85
7.0
6.0800 7.0900 6.51100
S45C
13.0
12900
6.0
11.0
101200
Thickness (mm)
4.51150
Thickness (mm)
5.0
5.01100
9.0
4.0
7.0
6.5850 6.01100
3.0
3.01200
5.0
5.51150
5.5 1200
Thickness (mm)
2.0
Thickness (mm)
2.0
1.6780
2.01100 1.61000
3.0
2.0730 2.01200
1.0
700
1300
SK95
3.0
Available range of CR
2.5
2.5
2.0
2.001000
1.5
1.5
1.0
1.0
0.80850
0.5 0.3 900 1100 Width (mm) 1300 700 900 1100 Width (mm) 1300
The standards not specified above and sizes outside the available area are subject to negotiation.
Dimensional tolerance
0.40
0.30
0.20
0.10
10
11
12
13
0.20 Strip thickness tolerance (mm) JIS G3141 Width 1000mm 0.15 JIS G3141 Width <1000mm
0.10
0.05
JIS G3311 A
0.5
1.0
1.5
2.0
2.5
3.0
Dimensional tolerance
SUPERHOT
100 90 80
Hardness (HRB)
90
S35C
80
Hardness (HRC)
Hardness (HRC)
Hardness (HRC)
70
SAE1065 S50C
60
50
S35C
60
Oil quench
60
Hardness (HRC)
S65CM S50CM
70 60 50 20
60
SK5M
S50CM
Tempering TC 30 min Air cool Specimen: 1.2 40 40mm
50 40
Oil quench
Air cool
S65CM S50CM
Oil quench
60
Si
Cr
Mn
Mo
Al
Hardness (HRC)
S65CM
60
Characteristics
SUPERHOT
Applicable range Standard
Excellent thickness accuracy product and excellent surface quality products are applicable to all standards. Excellent quality thick sheet and excellent workability products are mainly applicable to SC, SCM and SCr. 1.6mm-13mm *
2.6mm-6.0mm
Refer to strip thickness tolerance for SUPERHOT in p.7 and see graphs (C) in p.11. Particular oxide pattern on surface originating in high Silicon contents, so-called red scale, is reduced to minimum. The example is shown in photo (B) of p.11. Because of its excellent workability, it is suitable to fine blanking, tough standing and slight curvature bending. The elongation and hole expanding property of S35C of SUPERHOT-F are almost equal to those of 440 MPa class hot rolled steel sheet. (See table (D) and photo (E) in p.11.) Fine blanking or induction hardening can be applied. Automotive drive train parts (Possible to switch manufacturing process from forging to press forming, or to achieve component integration.)
Example of application
Chain plates, seat belt tongues, recliner gears, and pole parking (See photo (A) below.)
1cm Gear plate Rock gear SUPERHOT is a trademark of JFE Steel Corporation registered in Japan.
1cm
10
200 100
Examples of mechanical properties Designation Hole expanding ratio using cylindrical punch* (%) 63
0 -100 -200
Dr (m)
Elongation (%)
20 0
Op
S35C
312
472
38
S45C
339
499
34
58
(c = 50 % forming)
Conventional one
Micro structure
10m * Hole expanding test using cylindrical punch: This test is basically defined by JFS T1001 with exception of the following three points. 1) Flat head cylindrical punch is used. 2) The hole is punched with 20% clearance. 3) The burr is facing the punch.
11
Vickers Hardness HV 940 920 900 880 860 840 820 800 780 760 740 720 700 690 680 670 660 650 640 630 620 610 600 590 580 570 560 550
Rockwell Hardness B Scale HRB C Scale HRC 68.0 67.5 67.0 66.4 65.9 65.3 64.7 64.0 63.3 62.5 61.8 61.0 60.1 59.7 59.2 58.8 58.3 57.8 57.3 56.8 56.3 55.7 55.2 54.7 54.1 53.6 53.0 52.3
Tensile Strength N/mm2 kgf/mm2 2055 (210) 2020 (206) 1985 (202) 1950 (199) 1905 (194)
Vickers Hardness HV 540 530 520 510 500 490 480 470 460 450 440 430 420 410 400 390 380 370 360 350 340 330 320 310 300 295 290 285
Rockwell Hardness B Scale HRB (110.0) (109.0) (108.0) (107.0) (105.5) (104.5) C Scale HRC 51.7 51.1 50.5 49.8 49.1 48.4 47.7 46.9 46.1 45.3 44.5 43.6 42.7 41.8 40.8 39.8 38.8 37.7 36.6 35.5 34.4 33.3 32.2 31.0 29.8 29.2 28.5 27.8
Tensile Strength N/mm2 kgf/mm2 1860 (190) 1825 (186) 1795 (183) 1750 (179) 1705 (174) 1660 (169) 1620 (165) 1570 (160) 1530 (156) 1495 (153) 1460 (149) 1410 (144) 1370 (140) 1330 (136) 1290 (131) 1240 (127) 1205 (123) 1170 (120) 1130 (115) 1095 (112) 1070 (109) 1035 (105) 1005 (103) 980 (100) 950 (97) 935 (96) 915 (94) 905 (92)
16
18
20
22
24
12
When ordering, please give detailed information, including the following. Detailed information on product requirements; Standard, dimensions, quantity, surface finish, packaging specifications (inner and outer diameter, mass conditions), delivery date requirements Application and processing method; Intended application, processing method, any heat treatments, welding, and/or surface treatment to be applied, and any other requirements
13
Cat.No.B1E-005-04
http://www.jfe-steel.co.jp/en/
TOKYO HEAD OFFICE Hibiya Kokusai Building, 2-3 Uchisaiwaicho 2-chome, Chiyodaku, Tokyo 100-0011, Japan Phone : (81)3-3597-3111 Fax : (81)3-3597-4860 JFE Steel America, Inc., New York Office 600 Third Avenue, 12th Floor, New York, NY 10016, U.S.A. Phone : (1)212-310-9320 Fax : (1)212-308-9292 JFE Steel America, Inc., Houston Office 10777 Westheimer, Suite 1010 Houston, TX 77042, U.S.A. Phone : (1)713-532-0052 Fax : (1)713-532-0062 JFE Steel Australia Resources Pty Ltd. Level 19, CPA Centre, 307 Queen St, Brisbane, QLD 4001, Australia Phone : (61)7-3229-3855 Fax : (61)7-3229-4377 JFE Steel do Brasil LTDA, Rio de Janeiro Office Praia de Botafogo, 228 Setor B, Salas 508 & 509, Botafogo, CEP 22359-900, Rio de Janeiro-RJ, Brazil Phone : (55)21-2553-1132 Fax : (55)21-2553-3430 JFE Steel Europe Limited 15th Floor, The Broadgate Tower, 20 Primrose Street, London EC2A 2EW, U.K. Phone : (44)20-7426-0166 Fax : (44)20-7247-0168 JFE Steel India Private Limited 1101, 11th Floor, Unitechs Signature Tower, Tower-A, South City-I, NH-8, Gurgaon, Haryana, 122002, India Phone : (91)124-426-4981 Fax : (91)124-426-4982 JFE Steel Asia Pte. Ltd. 16 Raffles Quay, No. 15-03, Hong Leong Building, 048581, Singapore Phone : (65)6220-1174 Fax : (65)6224-8357 JFE Steel Corporation, Bangkok Office 22nd Floor, Abdulrahim Place 990, Rama IV Road, Bangkok 10500, Thailand Phone : (66)2-636-1886 Fax : (66)2-636-1891 JFE Steel Corporation, Jakarta Office 16th Floor Summitmas II, JL Jendral Sudirman Kav. 61-62, Jakarta 12190, Indonesia Phone : (62)21-522-6405 Fax : (62)21-522-6408 JFE Steel Corporation, Manila Office 23rd Floor 6788 Ayala Avenue, Oledan Square, Makati City, Metro Manila, Philippines Phone : (63)2-886-7432 Fax : (63)2-886-7315 JFE Steel Korea Corporation 6th Floor. Geumgang-Tower. 889-13, Daechi-dong, Gangnam-gu, Seoul, 135-570, Korea Phone : (82)2-3468-4130 Fax : (82)2-3468-4137 JFE Steel Corporation Beijing 1720 Beijing Fortune Building No.5, Dongsanhuan North Road, Chaoyang District, Beijing, 100004, P.R.China Phone : (86)10-6590-9051 Fax : (86)10-6590-9056 JFE Consulting (Shanghai) Co., Ltd. Room 801, Building A, Far East International Plaza, 319 Xianxia Road, Shanghai 200051, P.R.China Phone : (86)21-6235-1345 Fax : (86)21-6235-1346 JFE Consulting (Guangzhou) Co., Ltd. Room 3901, Citic Plaza, 233 Tian He North Road, Guangzhou 510613, P.R.China Phone : (86)20-3891-2467 Fax : (86)20-3891-2469
HOUSTON OFFICE
BRISBANE OFFICE
LONDON OFFICE
SINGAPORE OFFICE
BANGKOK OFFICE
JAKARTA OFFICE
MANILA OFFICE
SEOUL OFFICE
BEIJING OFFICE
SHANGHAI OFFICE
GUANGZHOU OFFICE
Notice
While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at the readers risk and no warranty is implied or expressed by JFE Steel Corporation with respect to the use of information contained herein. The information in this publication is subject to change or modification without notice. Please contact the JFE Steel office for the latest information.
1106R(1103) JTR Printed in Japan