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Application concerning the Approval of Manufacturer Qualification of Welding, Brazing and Thermal spraying of military structures according to DIN

2303 Company: Street, No.: ZIP code, place: Owner of the company: For queries: The application is made for workshop / plant (s):
(Only fill in if different from the a.m.)

Telephone Fax No.: Email: http:// Tech. manager:

Street, No.: ZIP code, place: With regard to the following range of application (for selection insert x!): DIN 2303, Q1 DIN 2303, Q2 DIN 2303, Q3 DIN 2303, Q4 The application takes place: Component Class BK 1 Component Class BK 2 Component Class BK 3 Component Class BK 4 Welding Brazing Thermal spraying

for the first time because of the expiring of validity period of the certificate from because of the modification of standards because of the modification of preconditions of the present certification from concerning following items: Existing approvals (e.g. DIN EN ISO 3834, DIN 18800, DIN 6700 etc.)

The company confirms to agree that the technical data of this application are recorded and that the copy and the scope of application of the company will be indexed under the condition that the company has got the approval of manufacturer qualification for welding.

____________________________________ (Place, date)

____________________________________ (Stamp, signature)

Enclosure: Workshop description, short questionary

Page 4 Company: Workshop description (to fill in by the applicant) Shop inspection (do not fill in)

1
1.1

Scope of application and welding procedure, brazing and thermal spraying procedure
Range of application and scope of welding, brazing and thermal spraying works (e.g.: technological military product with general / particular requirements, tank materials, classes)

1.2

Welding1, brazing and thermal spraying procedure (Specifications acc. to DIN EN ISO 4063, e.g. manual metal-arc welding, semi-automatic)

1.3

Base material, thicknesses of base material, min. and max. (e.g. EN AW 7020 acc. to DIN EN 573) Material No. Standard min. max.

1.4

Consumables for welding, brazing and thermal spraying and auxiliary materials (e.g. covered electrodes acc. to DIN EN ISO 2560, welding flux acc. to DIN EN 760)

1.5

Particularities

Please submit PQRs for welding procedure as enclosure.

Company:

Workshop description (to fill in by the applicant)

Shop inspection (do not fill in)

2
2.1 2.2

Technical staff
Number of employees in the technical office: Number of employees in the workshop and at the erection works: Personal in welding, brazing and thermal spraying, who are permanently employed in the company: Responsible supervisor for welding, brazing and thermal spraying Name, first name: Born: Scope of responsibility:

2.3

2.3.1

2.3.1.1 Professional education2 Engeneering degree in : Exam on: Technician Foreman Welder, Brazer, Sprayer Sprayer specialist Exam on: Exam on: Exam on: Exam on: Exam on: Exam on:

2.3.1.2 Education in welding / brazing / thermal spraying Welding specialist, Welding technician Welding engineer

2.3.1.3 Previous professional experiences (tabulated in annex) 2.3.2 Deputy for 2.3.1 3 Name, first name: Born: Scope of responsibility: 2.3.2.1 Professional education1 Engeneering degree in : Exam on: Technician Foreman Welder, Brazer, Sprayer Sprayer specialist Exam on: Exam on: Exam on: Exam on: Exam on: Exam on:

2.3.2.2 Education in welding / brazing / thermal spraying Welding specialist, Welding technician Welding engineer

2.3.2.3 Previous professional experiences (tabulated in annex)

2 3

Photocopies of certificates or copies of certificates are to be enclosed. In case of several deputies in formless enclosure

Page 4 Company: Workshop description (to fill in by the applicant) Shop inspection (do not fill in)

2.3.3

Welder / operator / brazer / sprayer4 Stamp Name Test acc. to standard Date of test Remarks

2.3.3.1 Number of approved workshop welder / brazer / sprayer: 2.3.3.2 Number of approved workshop welder / brazer / sprayer: The originals of the test certificates, e.g. according to DIN EN 287-1, are to be presented during the workshop inspection. 2.3.4 NDT test personnel Name Qualification 5 Test level

3
4 5

Workshop facilities
Photocopies of test certificates or relevant list of valid tests. Photocopies or copies of certificates (evidence of qualification) are to be submitted.

Company:

Workshop description (to fill in by the applicant)


m m

Shop inspection (do not fill in)

3.1 3.2 3.3

Size of the manufacturing workshop(s) Total ca. Size of workshop (s) for welding / brazing / spraying Total ca. Welding machines, brazing machines, thermal spraying equipments Number Manufacturer/Type Current Power

Year of manufaction

3.4

Kind of stock of the welding consumables and auxiliaries (Description, e.g. open depot, roofed / heated):

3.5

Lifting gears (e.g. load capacity, lifting height, gantry crane, portal crane, tower crane, chain blocks):

3.6

Working machines and tools (e.g. saws, scissors, thermal cutters, rollers, plate bending machines, equipment for the welding preparation, brazing and thermal spraying):

3.7

Welding jigs (e.g. turn table, turning stations, special and universal tack welding devices):

3.8

Baking ovens and heatable containers for welding consumables (e.g. type, number, maximum temperature):

3.9

Number of equipment for preheating / post weld heat treatment (e.g. annealing furnaces, temperature measurements):

Page 4 Company: Workshop description (to fill in by the applicant) Shop inspection (do not fill in)

3.9.1

Internal equipment:

3.9.2

External equipment at other companies or establishments:

3.10

Available test and inspection equipments (e.g. destructive and non-destructive, universal testing machine, charpy impact test machine, hardness test machine, ultrasonic testing unit, magnetic crack detecting device, liquid penetrant test equipment, X-ray unit _______ kV, Isotope [ ]): Internal equipment:

3.10.1

3.10.2

Certified equipment external at other companies or establishments:

3.11

Particularities (e.g. pickling lines, wet compressed air blasting):

3.12

Other remarks (e.g. approvals of machines)

Page 1

Short questionary for approval of manufacturer qualification according to DIN 2303


No.
1.

Shop inspection (do not fill in)

Questions/Quality requirements
Are there internal instructions with regard to the execution and the responsibility of reviewing contracts and constructions concerning welding requirements?

2.

Are the subcontractors for welding works selected and controlled according the requirements of DIN EN ISO 3824-2 and -3., respectively?

3.

Specify the personnel of the company for quality inspections and their qualification. Are inspectors and NDT testing staff appointed on welding works?

4.

Are the workshop equipments regularly verified concerning their functionality, precision and requirements of occupational safety?

5.

Does the personnel work according to welding procedure specifications (WPS) and welding instructions? List of WPS:

Page 2

Short questionary for approval of manufacturer qualification according to DIN 2303


6. Are there internal definitions for quality testing before, during and after welding?

Shop inspection (do not fill in)

7.

Are welders regularly trained concerning the knowledge of welding quality criteria?

8.

Which measures are taken in case of divergence in quality?

9.

Marking and traceability: Is guaranteed that the spare parts and component are marked accordingly to the specification in every period of cutting, pre-assembly and assembly?

10.

Are there quality reports and how does the evaluation and filing of quality reports take place?