Service Manual Types MVAJ05, 10, 20 Tripping and Control Relays

MVAJ 051, 053, 054, 055 MVAJ 101, 102, 103, 104, 105 MVAJ 201, 202, 203, 204, 204

HANDLING OF ELECTRONIC EQUIPMENT

A person's normal movements can easily generate electrostatic potentials of several thousand volts. Discharge of these voltages into semiconductor devices when handling electronic circuits can cause serious damage, which often may not be immediately apparent but the reliability of the circuit will have been reduced. The electronic circuits of ALSTOM T&D Protection & Control Limited products are immune to the relevant levels of electrostatic discharge when housed in the case. Do not expose them to the risk of damage by withdrawing modules unnecessarily. Each module incorporates the highest practicable protection for its semiconductor devices. However, if it becomes necessary to withdraw a module, the following precautions should be taken to preserve the high reliability and long life for which the equipment has been designed and manufactured. 1. Before removing a module, ensure that you are at the same electrostatic potential as the equipment by touching the case. 2. Handle the module by its front-plate, frame, or edges of the printed circuit board. Avoid touching the electronic components, printed circuit track or connectors. 3. Do not pass the module to any person without first ensuring that you are both at the same electrostatic potential. Shaking hands achieves equipotential. 4. Place the module on an antistatic surface, or on a conducting surface which is at the same potential as yourself. 5. Store or transport the module in a conductive bag. More information on safe working procedures for all electronic equipment can be found in BS5783 and IEC 147-0F. If you are making measurements on the internal electronic circuitry of an equipment in service, it is preferable that you are earthed to the case with a conductive wrist strap. Wrist straps should have a resistance to ground between 500k 10M ohms. If a wrist strap is not available, you should maintain regular contact with the case to prevent the build up of static. Instrumentation which may be used for making measurements should be earthed to the case whenever possible. ALSTOM T&D Protection & Control Ltd strongly recommends that detailed investigations on the electronic circuitry, or modification work, should be carried out in a Special Handling Area such as described in BS5783 or IEC 147-0F.

1.
1.1 1.2 1.3 1.4 1.5

SAFETY SECTION INSTALLATION

General Receipt Unpacking Storage Installation

11
11 11 11 11 12

2.
2.1 2.1.1 2.1.2 2.1.3 2.1.4 2.2 2.3 2.4 2.4.1 2.4.2 2.5 2.6

COMMISSIONING
Commissioning preliminaries Electrostatic discharge (ESD) Inspection Wiring External links Preliminary checks Insulation tests Operate/reset operation Self, hand, electrical and hand/electrical reset Self-reset 2.5s delayed reset Restoration of wiring Problem analysis

12
12 12 12 12 12 13 14 14 14 15 15 15

3. 4.
4.1 4.2 4.3 4.4 4.4.1 4.4.2

MAINTENANCE MECHANICAL SETTINGS

General Cleaning contacts Contact settings Settings Relay types MVAJ05 Relay types MVAJ10, MVAJ20

15 15
15 16 16 16 16 17

5.
5.1

SPARES
Repairs

17
17

6. 7.

CONNECTION DIAGRAMS COMMISSIONING TEST RECORD REPAIR FORM

18 33 35

Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14

Typical application diagram MVAJ051 Typical application diagram MVAJ053 Typical application diagram MVAJ054 Typical application diagram MVAJ055 Typical application diagram MVAJ101 Typical application diagram MVAJ102 Typical application diagram MVAJ103 Typical application diagram MVAJ104 Typical application diagram MVAJ105 Typical application diagram MVAJ201 Typical application diagram MVAJ202 Typical application diagram MVAJ203 Typical application diagram MVAJ204 Typical application diagram MVAJ205

19 20 21 22 23 24 25 26 27 28 29 30 31 32

SAFETY SECTION
This Safety Section should be read before commencing any work on the equipment.

Health and safety The information in the Safety Section of the product documentation is intended to ensure that products are properly installed and handled in order to maintain them in a safe condition. It is assumed that everyone who will be associated with the equipment will be familiar with the contents of the Safety Section. Explanation of symbols and labels The meaning of symbols and labels which may be used on the equipment or in the product documentation, is given below.

Caution: refer to product documentation

Caution: risk of electric shock

Protective/safety *earth terminal

Functional *earth terminal. Note: this symbol may also be used for a protective/ safety earth terminal if that terminal is part of a terminal block or sub-assembly eg. power supply.

*Note:The term earth used throughout the product documentation is the direct equivalent of the North American term ground.

Installing, Commissioning and Servicing

Equipment connections Personnel undertaking installation, commissioning or servicing work on this equipment should be aware of the correct working procedures to ensure safety. The product documentation should be consulted before installing, commissioning or servicing the equipment. Terminals exposed during installation, commissioning and maintenance may present a hazardous voltage unless the equipment is electrically isolated. If there is unlocked access to the rear of the equipment, care should be taken by all personnel to avoid electric shock or energy hazards. Voltage and current connections should be made using insulated crimp terminations to ensure that terminal block insulation requirements are maintained for safety. To ensure that wires are correctly terminated, the correct crimp terminal and tool for the wire size should be used.

Before energising the equipment it must be earthed using the protective earth terminal, or the appropriate termination of the supply plug in the case of plug connected equipment. Omitting or disconnecting the equipment earth may cause a safety hazard. The recommended minimum earth wire size is 2.5 mm2, unless otherwise stated in the technical data section of the product documentation. Before energising the equipment, the following should be checked: Voltage rating and polarity; CT circuit rating and integrity of connections; Protective fuse rating; Integrity of earth connection (where applicable) Equipment operating conditions The equipment should be operated within the specified electrical and environmental limits. Current transformer circuits Do not open the secondary circuit of a live CT since the high voltage produced may be lethal to personnel and could damage insulation. External resistors Where external resistors are fitted to relays, these may present a risk of electric shock or burns, if touched. Battery replacement Where internal batteries are fitted they should be replaced with the recommended type and be installed with the correct polarity, to avoid possible damage to the equipment. Insulation and dielectric strength testing Insulation testing may leave capacitors charged up to a hazardous voltage. At the end of each part of the test, the voltage should be gradually reduced to zero, to discharge capacitors, before the test leads are disconnected. Insertion of modules and pcb cards These must not be inserted into or withdrawn from equipment whilst it is energised, since this may result in damage. Fibre optic communication Where fibre optic communication devices are fitted, these should not be viewed directly. Optical power meters should be used to determine the operation or signal level of the device.

Older Products
Electrical adjustments Pieces of equipment which require direct physical adjustments to their operating mechanism to change current or voltage settings, should have the electrical power removed before making the change, to avoid any risk of electric shock. Mechanical adjustments The electrical power to the relay contacts should be removed before checking any mechanical settings, to avoid any risk of electric shock. Draw out case relays Removal of the cover on equipment incorporating electromechanical operating elements, may expose hazardous live parts such as relay contacts. Insertion and withdrawal of extender cards When using an extender card, this should not be inserted or withdrawn from the equipment whilst it is energised. This is to avoid possible shock or damage hazards. Hazardous live voltages may be accessible on the extender card. Insertion and withdrawal of heavy current test plugs When using a heavy current test plug, CT shorting links must be in place before insertion or removal, to avoid potentially lethal voltages.

Decommissioning and Disposal

Decommissioning: The auxiliary supply circuit in the relay may include capacitors across the supply or to earth. To avoid electric shock or energy hazards, after completely isolating the supplies to the relay (both poles of any dc supply), the capacitors should be safely discharged via the external terminals prior to decommissioning. Disposal: It is recommended that incineration and disposal to water courses is avoided. The product should be disposed of in a safe manner. Any products containing batteries should have them removed before disposal, taking precautions to avoid short circuits. Particular regulations within the country of operation, may apply to the disposal of lithium batteries.

Technical Specifications
Protective fuse rating The recommended maximum rating of the external protective fuse for this equipment is 16A, Red Spot type or equivalent, unless otherwise stated in the technical data section of the product documentation. Insulation class: IEC 601010-1: 1990/A2: Class I EN 61010-1: 1993/A2: Class I Installation Category (Overvoltage): IEC 601010-1: 1990/A2: Category III EN 61010-1: 1993/A2: Category III 1995 1995 1995 1995 This equipment requires a protective (safety) earth connection to ensure user safety. Distribution level, fixed installation. Equipment in this category is qualification tested at 5kV peak, 1.2/50s, 500, 0.5J, between all supply circuits and earth and also between independent circuits. Compliance is demonstrated by reference to generic safety standards. Compliance with the European Commission Low Voltage Directive. 1993/A2: 1995 1992/A11: 1997 Compliance is demonstrated by reference to generic safety standards.

Environment:

IEC 601010-1: 1990/A2: Pollution degree 2 EN 61010-1: 1993/A2: Pollution degree 2 73/23/EEC

1995 1995

Product safety:

EN 61010-1: EN 60950:

Page 10

Section 1.
1.1

INSTALLATION

General Protective relays, although generally of robust construction, require careful treatment prior to installation and a wise selection of site. By observing a few simple rules the possibility of premature failure is eliminated and a high degree of performance can be expected. The safety section should be read before any work takes place and should be referred to throughout. Special care should be taken to adhere to suitable electrostatic discharge precautions.

1.2

Receipt The relays are either despatched individually or as part of a panel/rack mounted assembly in cartons specifically designed to protect them from damage. Relays should be examined immediately they are received to ensure that no damage has been sustained in transit. If damage due to rough handling is evident, a claim should be made to the transport company concerned immediately and ALSTOM Protection & Control Ltd should be promptly notified. Relays which are supplied unmounted and not intended for immediate installation should be returned to their protective polythene bags.

1.3

Unpacking Care must be taken when unpacking and installing the relays so that none of the parts are damaged or their settings altered and must only be handled by skilled persons. Relays should be examined for any wedges, clamps, or rubber bands necessary to secure moving parts to prevent damage during transit and these should be removed after installation and before commissioning. Relays which have been removed from their cases should not be left in situations where they are exposed to dust or damp. This particularly applies to installations which are being carried out at the same time as construction work.

1.4

Storage If relays are not installed immediately upon receipt they should be stored in a place free from dust and moisture in their original cartons and where de-humidifier bags have been included in the packing they should be retained. The action of the de-humidifier crystals will be impaired if the bag has been exposed to ambient conditions and may be restored by gently heating the bag for about an hour, prior to replacing it in the carton. Dust which collects on a carton may, on subsequent unpacking, find its way into the relay; in damp conditions the carton and packing may become impregnated with moisture and the de-humidifying agent will lose its efficiency. The storage temperature range is 40C to +70C.

Page 11

1.5

Installation The installation should be clean, dry and reasonably free from dust and excessive vibration. The site should preferably be well illuminated to facilitate inspection. An outline diagram is normally supplied showing panel cut-outs and hole centres. For individually mounted relays these dimensions will also be found in publication R6141. Publication R7012, Parts Catalogue and Assembly Instructions, will be useful when individual relays are to be assembled as a composite rack or panel mounted assembly. Publication R6001 is a leaflet on the modular integrated drawout system of protective relays. Publication R6014 is a list of recommended suppliers for the pre-insulated connectors.

Section 2.
2.1 2.1.1

COMMISSIONING

Commissioning preliminaries Electrostatic discharge (ESD) The relay uses components which are sensitive to electrostatic discharges. When handling the withdrawn module, care should be taken to avoid contact with components and electrical connections. When removed from its case for storage the module should be placed in an electrically conducting anti-static bag.

2.1.2

Inspection Carefully examine the module and case to see that no damage has occurred during transit. Check that the relay serial number on the module, case and cover are identical, and also check that the rating information is correct for the system.

2.1.3

Wiring Warning Exposed terminals may present a hazardous voltage unless equipment is electrically isolated. Check that the external wiring is correct to the relevant relay diagram and/or scheme diagram. It is especially important that DC supplies are wired with the correct polarity. The relay external connection diagram number is given on the rating label inside the case.

2.1.4

External links There are two external links as detailed in tables 1 and 2. All trip relays are supplied as high burden. With the exception of MVAJ102, 202, they may be converted to low burden by removing the link between case terminals 22 and 24.

Page 12

Relay type

Feature

Link in

Link out

MVAJ 051, 053, 054, 055 MVAJ 101, 103, 104, 105 201, 203, 204, 205 MVAJ102, 202 Note:

Burden Cut-off Burden Cut-off

High Instantaneous High 40-60ms time delayed

Low Instantaneous Low Instantaneous

Link not necessary - configured as high burden models At the point at which the relay cut-off occurs the current drawn by the relay is either reduced to an economised level or is removed entirely (ie. zero watt cut-off state).

Table 1:

Configuration of high/low burden link (terminals 22 to 24)

A second link is supplied fitted to selected 10 and 20 contact relays as detailed in Table 2. This link, connected between case terminals 21 and 23 enables a reset inhibitor feature to be introduced into the circuit of 10 and 20 contact electrical reset relays, ensuring that the reset circuit is disabled when the operate circuit is energised. On relay types 104, 105, 204 and 205 this link may be removed if this feature is not required. NB.
Relay type

This link must remain fitted to MVAJ101 and 201 relays to enable the economising circuit.
Feature Link in Link out

MVAJ051, 053, 054, 055, 102, 202 MVAJ101, 201 MVAJ103, 203 MVAJ104, 105, 204, 205

Link not available Link fitted (relay cut-off to economised state) Link not available (relay cut-off to zero watts) Cut-off state reset inhibitor economised active zero watts disabled

Table 2:

Configuration of economising/reset inhibit link (terminals 21 to 23)

2.2

Preliminary checks

Before leaving the factory all relays are accurately adjusted, tested and carefully packed. There should be no need for any re-adjustment on commissioning. Moving parts are held in position during transit by rubber bands and packing. These should be removed carefully. 2.2.1 To gain access to the relay first loosen the captive cover screws, then carefully remove the cover from the case. The module can then be removed from the case by grasping the handles at the top and bottom of the front plate and pulling forwards. Care must be taken to ensure that mechanical settings of the element are not disturbed.
Page 13

2.2.2 2.2.3 2.2.4

Carefully remove the rubber band securing the flag mechanism. Check that the bottom end of the contact operating card has not been dislodged from the slot in the armature extension. Check that all push-on connections to the PCB are secure. Check that all the push-on connections to the back of the contacts are secure. Check that all the push-on connections to terminal block are secure.

2.2.5

Carefully actuate the armature of each unit in turn with a small screwdriver/probe. On units fitted with hand reset flag indicators, check that the flag is free to fall before, or just as, any make contacts close.

2.2.6

Check that the serial number in the cover and the relay case match that of the module. Replace the module in the case and refit the cover. Make sure that the reset mechanism in the cover is correctly located with respect to the relay element and that the flag (or mechanism) can be reset. Check that the armature(s) are in the reset position by pressing the appropriate reset buttons.

2.3

Insulation tests The relay and its associated wiring may be insulation tested between: all electrically isolated circuits all circuits and earth An electronic or brushless insulation tester should be used giving a dc voltage not exceeding 1000V. Accessible terminals of the same circuit should first be strapped together. Deliberate circuit earthing links removed for the tests must subsequently be replaced.

2.4

Operate/reset operation Warning Exposed terminals may present a hazardous voltage unless equipment is electrically isolated.

2.4.1

Self, hand, electrical and hand/electrical reset The operate circuit is terminated to case terminals 27(+), 28(-). The electrical reset circuit is terminated to case terminals 25(+), 26(-). Disconnect external wiring from these terminals to allow application of the test supply. With the relay reset check the continuity of the closed contacts (shown as break contacts on the drawing). Check operation of operate circuit and the electrical reset circuit (if applicable) by energising the relay with 60% of the lower nominal supply voltage. The relays should switch cleanly with one movement. Check the operating time of the relay at 100% lower nominal supply voltage and check the continuity of the closed contacts (shown as make contacts on the drawing).

Page 14

2.4.2

Self-reset 2.5s delayed reset The operate circuit is terminated to case terminals 25(+), 27(+), 28(-). Disconnect external wiring from these terminals to allow application of the test supply. With the relay reset check the continuity of the closed contacts (shown as break contacts on the drawing). Check operation of operate circuit by energising the relay with 60% of the lower nominal supply voltage. The relays should switch cleanly with one movement. Check the operating time of the relay at 100% lower nominal supply voltage and check the continuity of the closed contacts (shown as make contacts on the drawing). Check the delayed reset time by energising the relay with full rated supply volts to case terminations 25(+), 27(+), 28(-), then remove energisation from the case termination 27(+). Time the closure of a normally closed contact from this point in time. The reset time shall be between 2 - 2.8s.

2.5

Restoration of wiring Restore any external wiring connections that may have been disturbed during the above tests.

2.6

Problem analysis Repeat Section 2.2 with particular attention to the connection of external links. If the relay is found to be faulty it should be returned to ALSTOM Protection & Control Ltd for repair and recalibration. There are no user serviceable parts inside.

Section 3.

MAINTENANCE

Periodic maintenance is not necessary, however routine testing should be carried out the meet the customer requirements. Check the relay for operation at 60% lower nominal supply voltage and for contact wear. If required, the mechanical settings may be checked against those shown in Section 4.

Section 4.
4.1

MECHANICAL SETTINGS

General Contacts are set at the factory and should not require adjustment. If contacts show signs of contamination during maintenance it may be necessary to clean contacts and check settings. Contacts must be checked by qualified personnel only to ensure that settings are not disturbed. The safety section should be read before attempting any adjustments.

Page 15

4.2

Cleaning contacts Contacts should be cleaned with the burnishing tool, supplied in relay tool kits. On no account should cleaning fluids, knives, files or abrasive materials be used.

4.3

Contact settings Armature gap measurements should be made with the top of the feeler gauge level with the centre line of the core. Contact pressures are measured with a gramme gauge at the contact tips. In general contact gaps and follow through are defined by quoting an armature gap at which the tips should be just closed or just open. Follow through should be measured at the centre of the armature. Some mechanically operated contact gaps must be measured directly with feeler gauges at the contact tips. The relay contact state is always defined with the relay in the reset position unless otherwise specified on the appropriate circuit diagram. Symbols used on diagrams Contact type Make (normally open) Break (normally closed) Normal duty M B

4.4 4.4.1

Settings Settings should be within those specified in the following tables. Relay types MVAJ05 Standard armature gap Make Follow through just closed just open Force to make Break Break Contact gaps Force to break Force to break Contact gap (measured at armature) 1.5 to 1.25 0.5 0.6 25 to 30 1.25 to 1.5 25 to 30 25 to 30 0.2 to 0.5 mm mm mm grammes mm grammes grammes mm

Cut off contact (top left-hand viewed from front)

Page 16

4.4.2

Relay types MVAJ10, MVAJ20 Standard flag Standard armature gap Make Follow through just closed just open Force to make Force to make (when less than 4 make) Break Break Contact gaps Force to break Force to break Contact gap measured at the armature centre 1.5 to 1.4 0.5 0.6 26 to 29 30 to 35 1.25 to 1.5 26 to 29 25 to 30 0.4 to 0.6 Following flag 1.5 to 1.25 0.5 0.6 20 to 25 25 to 30 1.25 to 1.5 20 to 25 20 to 25 0.4 to 0.6 Units mm mm mm grammes grammes mm grammes grammes mm

Cut off contact (bottom right-hand viewed from front)

Section 5.

SPARES

When ordering spares, quote the full relay model number and any component reference numbers, or briefly describe the part required. 5.1 Repairs Should the need arise for the equipment to be returned to ALSTOM T&D Protection & Control Ltd for repair, then the form at the back of this manual should be completed and sent with the equipment together with a copy of any commissioning test results.

Page 17

Section 6.

CONNECTION DIAGRAMS

5 contact versions 01 MVAJ051 01 01 MVAJ053 01 01 MVAJ054 01 01 MVAJ055 01 10 contact versions 01 MVAJ101 01 01 MVAJ102 01 01 MVAJ103 01 01 MVAJ104 01 01 MVAJ105 01 20 contact versions 01 MVAJ201 01 01 MVAJ202 01 01 MVAJ203 01 01 MVAJ204 01 01 MVAJ205 01 self reset self reset (2s delayed reset) hand reset electrical reset hand and electrical reset self reset self reset (2s delayed reset) hand reset electrical reset hand and electrical reset self reset hand reset electrical reset hand and electrical reset

Where required, any specific diagram may be supplied on request. If the actual diagram number is not known, please provide the full model number and serial number. Typical diagrams follow.

Page 18

Case earth
1 3 5 7 9 11 2 4 6 8 10 12

Combination of output contacts

5M 4M 3M 2M 1B 2B 3B

1 3 5 7 9 11 2 4 6 8 M M M M M B B B M M B M M M M B B M M M

Output contacts to module terminals

Viewed from front A 2 4 6 8 1 3 5 7 9 11 RL1 5 (OP)

Contact description M: Make B: Break

22 24 25 27 26 28

Page 19
Notes 1 (a) (b) (c)

Vx

Module terminal block viewed from rear T1 CT shorting links make before (b) and (c) disconnect short terminals break before (c) long terminals PR 27 T27 RL1-A T3 T4

T2 T22 T24 ZJ0401 T28 22 See Note 2 24 28

2 Link in for high burden Link out for low burden

Figure 1: Typical application diagram MVAJ 051

Case earth
1 3 5 7 9 11 2 4 6 8 10 12

Combination of output contacts

5M 4M 3M 2M 1B 2B 3B

1 3 5 7 9 11 2 4 6 8 M B B B M M M B M M M M M M B B M M M M

Output contacts to module terminals

Viewed from front A 2 4 6 8 1 3 5 7 9 11 RL1 5 (OP)

Contact description M: Make B: Break

22 24 25 27 26 28

Vx

Page 20
Notes 1 (a) (b) (c)

Module terminal block viewed from rear T1 CT shorting links make before (b) and (c) disconnect short terminals break before (c) long terminals PR 27 T27 RL1-A T3 T4

T2 T22 T24 ZJ0401 T28 22 See Note 2 24 28

2 Link in for high burden Link out for low burden

Figure 2: Typical application diagram MVAJ 053

Case earth
1 3 5 7 9 11 2 4 6 8 10 12

Combination of output contacts

5M 4M 3M 2M 1B 2B 3B

Output contacts to module terminals

1 3 5 7 9 11 2 4 6 8 M M M M M B B B M M B M M M M B B M M M

+
22 24 25 27 26 28

Vx

Viewed from front A 2 4 6 8 1 3 5 7 9 11 RL1 5 (OP) RL1-A T1 T3 T4 T6 T5 T27 ZJ0401 25 T25 T26 T28 T2 T22

Contact description M: Make B: Break

See Note 2

Page 21 Notes 1 (a) (b) (c)

Module terminal block viewed from rear RL1 CT shorting links make before (b) and (c) disconnect short terminals break before (c) long terminals PR Reset (Reset) 27

22 24

T24

28 26

2 Link in for high burden Link out for low burden

Figure 3: Typical application diagram MVAJ 054

Case earth
1 3 5 7 9 11 2 4 6 8 10 12

Combination of output contacts

5M 4M 3M 2M 1B 2B 3B

Output contacts to module terminals

1 3 5 7 9 11 2 4 6 8 M M M M M B B B M M B M M M M B B M M M

+
22 24 25 27 26 28

Vx

Viewed from front A 2 4 6 8 1 3 5 7 9 11 RL1 5 (OP) RL1-A T1 T3 T4 T6 T5 T27 ZJ0401 25 T25 T26 T28 T2 T22

Contact description M: Make B: Break

Page 22
Notes 1 (a) (b) (c)

Module terminal block viewed from rear

22 24 See Note 2

CT shorting links make before (b) and (c) disconnect short terminals break before (c) long terminals PR Reset

RL1 (Reset) 27

T24

28 26

2 Link in for high burden Link out for low burden

Figure 4: Typical application diagram MVAJ 055

Case earth
1 3 5 7 9 11 13 15 17 19 21 23 25 27 2 4 6 8 10 12 14 16 18 20 22 24 26 28

Combination of output contacts

10M 8M 6M 4M 2B 4B 6B

Output contacts to module terminals

1 3 5 17 7 9 11 13 15 19 2 4 6 8 10 1214 1618 20

M B B B

M M B B

M M M B

M M M M

M M M M

M B B B

M M B B

M M M B

M M M M

M M M M

Viewed from front

Vx

2 4 6 8 10 12 14 16 18 20 B

1 3 5 7 9 11 13 15 17 19 A

Contact description M: Make B: Break

Module terminal block viewed from rear Notes 1 (a) (b) (c) CT shorting links make before (b) and (c) disconnect short terminals break before (c) long terminals RL1-A T1 T3 T4

RL1 10 (OP) T2 T22 24 T24 T21 T23 PR 27 T27 ZJ0393 T28 21 23 28 See Note 3 22 See Note 2

Page 23

2 Link in for high burden Link out for low burden 3 Link for economising must be fitted.

Figure 5: Typical application diagram MVAJ 101

Case earth
1 3 5 7 9 11 13 15 17 19 21 23 25 27 2 4 6 8 10 12 14 16 18 20 22 24 26 28

Combination of output contacts

10M 8M 6M 4M 2B 4B 6B

Output contacts to module terminals

1 3 5 7 9 11 13 17 19 2 10 1214 1618 20 4 6 8 15

M B B B

M M B B

M M M B

M M M M

M M M M

M B B B

M M B B

M M M B

M M M M

M M M M

Viewed from front

Vx

2 4 6 8 10 12 14 16 18 20 B

1 3 5 7 9 11 13 15 17 19 A

Contact description M: Make B: Break

RL1 10 (OP) T4 RL1-A T3 T1 RL1-B T9 28 ZJ0394 T2

Page 24 Notes 1 (a) (b) (c)

Module terminal block viewed from rear

CT shorting links make before (b) and (c) disconnect short terminals break before (c) long terminals PR

25

27

T27

T28

Figure 6: Typical application diagram MVAJ 102

Case earth Output contacts to module terminals

1 10M 8M 6M 4M 2M 8B B B B B M B B B B 6B B B B M M B B B M M M 4B B B M M M B B M M M 2B B M M M M B M M M M 1 3 5 7 9 11 13 10 12 14 16 18 15 17 19 2 4 6 8 20 M M M M M M M M M M

Combinations of output contacts

10

11

12

13

14

15

16

Viewed from front

17

18

Contact description M: Make B: Break

19

20

21

22

23

24

25

26

Vx

27

28

+
B A

2 4 6 8 10 12 14 16 18 20 1 3 5 7 9 11 13 15 17 19

RL1 10 (OP) T2 22 T22 24

Page 25
RL1-A T1 T3 T4 PR 27 T27

Module terminal block viewed from rear

Notes

1. (a)

CT shorting links make before (b) and (c) disconnect

(b)

Short terminals break before (c)

(c)

Long terminals

T24 T21 T23 T28 ZJ0393

See Note 2 21 23 28 See Note 3

2. Link in for high burden. Link out for low burden.

3.

Do not fit link.

Figure 7: Typical application diagram MVAJ 103

Combination of output contacts

10M 8M 6M 4M 2M 2B 4B 6B 8B

Output contacts to module terminals

1 3 5 7 9 11 13 15 17 19 2 4 6 8 10 1214 1618 20

Case earth
1 3 5 7 9 11 13 15 17 19 21 23 25 27 2 4 6 8 10 12 14 16 18 20 22 24 26 28

M B B B B

M M B B B

M M M B B

M M M M B

M M M M M

M B B B B

M M B B B

M M M B B

M M M M B

M M M M M

Viewed from front See Note 3

Vx

2 4 6 8 10 12 14 16 18 20 B

1 3 5 7 9 11 13 15 17 19 A

Contact description M: Make B: Break

22 24 See Note 2 See Note 3

Page 26

RL1 10 (OP) RL1-A T1 T3 T4 RL1-B (Reset) PR Reset 25 27 T11 T5 T27 ZJ0393 T25 T26 T2 T22 T24 T21 T23 T28

Module terminal block viewed from rear Notes 1 (a) (b) (c) CT shorting links make before (b) and (c) disconnect short terminals break before (c) long terminals

RL1

21 23 28 26

2 Link in for high burden Link out for low burden 3 Link to enable reset inhibitor/economising coil.

Figure 8: Typical application diagram MVAJ 104

Case earth
1 3 5 7 9 11 13 15 17 19 21 23 25 27 2 4 6 8 10 12 14 16 18 20 22 24 26 28

Combination of output contacts

10M 8M 6M 4M 2M 2B 4B 6B 8B
2 4 6 8 10 12 14 16 18 20 B

Output contacts to module terminals

1 3 5 7 9 11 13 17 19 2 10 1214 1618 20 4 6 8 15

M B B B B

M M B B B

M M M B B

M M M M B

M M M M M

M B B B B

M M B B B

M M M B B

M M M M B

M M M M M

Viewed from front

Vx

1 3 5 7 9 11 13 15 17 19 A

Contact description M: Make B: Break

22 24 See Note 2 See Note 3

RL1 10 (OP) T1 T3 T4 RL1-B (Reset) PR Reset 25 27 T11 T5 T27 ZJ0393 T25 T26

Page 27 Notes 1 (a) (b) (c) 2. 3.

Module terminal block viewed from rear

RL1-A

T2 T22 T24 T21 T23 T28

CT shorting links make before (b) and (c) disconnect short terminals break before (c)

RL1

21 23 28 26

long terminals Link in for high burden Link out for low burden Link to enable reset inhibitor/economising coil

Figure 9: Typical application diagram MVAJ 105

Case earth
1 3 5 7 9 11 13 15 17 19 21 23 25 27 2 4 6 8 10 12 14 16 18 20 22 24 26 28 29 31 33 35 37 39 41 43 45 47 30 32 34 36 38 40 42 44 46 48

Table 1 Combinations of output contacts

Combination L/h R/h
20M 18M 16M 14M 12M 10M 8M 2B 4B 6B 8B 10B 12B 1 2 2 3 3 4 4 1 1 2 2 3 3 4

Table 2 Output contacts to module terminals

L/h 29 3133 3537 3941 4345 4730 3234 3638 4042 4446 48 R/h 1 3 5 7 9 1113 1517 19 2 4 6 8 10 1214 1618 20
1 2 3 4 M B B B M B B M M M M B B B M B B M M M B M M M M M M M M M M M B M M M M M M M Cont. stack

(See Note 4)

stack stack

Module terminals

Contact description: M: Make B: Break

Left hand
30 32 34 36 38 40 42 44 46 48 29 31 33 35 37 39 41 43 45 47 A

Right hand
2 4 6 8 10 12 14 16 18 20 B 1 3 5 7 9 11 13 15 17 19 A

Module terminal block viewed from rear

Contact stacks viewed from front

Page 28

Notes 1 (a) (b) (c) CT shorting links make before (b) and (c) disconnect short terminals break before (c) long terminals

Vx

RL1 10 (OP)

RL3 10 (OP)

2 Link in for high burden Link out for low burden 3 Link for economising must be fitted. 4 The numbers quoted for left hand and right hand stacks in Table 1 are code numbers used for cross references to module terminals in Table 2.

T1 RL1-A RL3-A T4/T9 T3/T8

T2

T7

T20 22 T22 24 T24 T21 T23 T28 28 21 23 See Note 3 See Note 2

ZJ0393
PR 27

T27

Figure 10: Typical application diagram MVAJ 201

Table 1 Combinations of output contacts Output contacts to module terminals

R/h Combination L/h stack stack 20M 18M 16M 14M 12M 10M 8M 12B 4 4 10B 4 3 8B 3 3
4 B B B M M B B B M M

Table 2

Case earth

29

30

31

32

33

34

2B 4B 6B 3 2
3 B B M M M B B M M M

1 2 2 2
2 B M M M M B M M M M

1 1
1 M M M M M M M M M M

Cont. Module terminals stack L/h 29 31 33 3537 39 41 43 45 47 30 32 34 36 38 40 42 44 46 48 R/h 1 3 5 7 9 11 13 15 17 19 2 4 6 8 10 12 14 16 18 20

See Note 2

35

36

10

37

38

11

12

39

40

13

14

41

42

Contact description M: Make B: Break

15

16

43

44

17

18

45

46

Left hand

Right hand

19

20

47

48

21

22

49

50

23

24

51

52

25

26

53

54

Contact stacks viewed from front

27

28

55

56

30 32 34 36 38 40 42 44 46 48 29 31 33 35 37 39 41 43 45 47 A B A

2 4 6 8 10 12 14 16 18 20 1 3 5 7 9 11 13 15 17 19

Page 29
Vx
RL1 10 (OP)
B

Module terminal block viewed from rear

Notes

1. (a)

CT shorting links make before (b) and (c) disconnect

RL3 10 (OP)

(b)

Short terminals break before (c)

T4 RL1-A T3/T7 RL3-A T5/T1 RL1-B T9 T27

T2

T6

T8

(c)

Long terminals

2.

The numbers quoted for left hand and right hand stacks in Table 1 are code numbers used for cross references to module terminals in Table 2.

25 PR 27

ZJ0393 T28 28

Figure 11: Typical application diagram MVAJ 202

Table 1 Combinations of output contacts Output contacts to module terminals (see Note 3) Combination
20M 18M 1 2 3 4 5 B B B B M B B B B M B B B M M B B B M M B B M M M B B M M M B M M M M B M M M M M M M M M M M M M M 16M 14M 12M 10M 8M 6M 4M 16B 5 5 14B 5 4 12B 4 4 10B 4 3 8B 3 3 6B 3 2 4B 2 2 2B 2 1 1 1 L/h R/h stack stack

Table 2

Case earth

29

30

31

32

33

34

35

36

Cont. Module terminals stack L/h 2931 3335 3739 4143 4547 3032 3436 3840 4244 4648 R/h 1 3 5 7 9 11 1315 1719 2 4 6 8 1012 1416 1820

Contact description M: Make B: Break

10

37

38

11

12

39

40

13

14

41

42

15

16

43

44

17

18

45

46

19

20

47

48

Left hand

Right hand

21

22

23

24

25

26

27

28

Module terminal block viewed from rear

30 32 34 36 38 40 42 44 46 48

29 31 33 35 37 39 41 43 45 47

2 4 6 8 10 12 14 16 18 20

1 3 5 7 9 11 13 15 17 19

Contact stacks viewed from front

Page 30
Vx
RL1 10 (OP) RL3 10 (OP)
B A B A

Notes

1 (a)

CT shorting links make before (b) and (c) disconnect

(b)

short terminals break before (c)

(c)

long terminals

T1 RL1-A T3/T8 RL3-A T4/T9

T2

T7

T20 22 T22 24 T24 T21 T23 21 23 See Note 3 See Note 2

2 Link in for high burden Link out for low burden

3 Do not fit link

4 The numbers quoted for left hand and right hand stacks in Table 1 are codenumbers used for cross references to module terminals in Table 2.

ZJ0393
PR 27

T27

T28

28

Figure 12: Typical application diagram MVAJ 203

Case earth Table 2 Output contacts to module terminals

Cont. stack

Table 1 Combinations of output contacts

Combination L/h R/h
stack stack L/h 29 3133 3537 39 41 4345 4730 3234 3638 40 42 4446 48 R/h 1 3 5 7 9 1113 1517 19 2 4 6 8 10 1214 16 18 20
M B B B B B B B M B B B B M B B M M B B B M M B M M M B B M M M M M M M B M M M M M M M M M M M M M 1 2 3 4 5

Module terminals (See Note 4) Contact description M: Make B: Break

20M 18M 16M 14M 12M 10M 8M 6M 4M 16B 5 5 14B 5 4 12B 4 4 10B 4 3 8B 3 3 6B 3 2 4B 2 2 2B 2 1

1 3 5 7 9 11 13 15 17 19 21 23 Left hand Right hand 54 56

2 4 6 8 10 12 14 16 18 20 22 24

29 31 33 35 37 39 41 43 45 47 49 51 30 32 34 36 38 40 42 44 46 48 50 52

25

26

53

27

28

55

Contact stacks viewed from front

Module terminal block viewed from rear

30 32 34 36 38 40 42 44 46 48 29 31 33 35 37 39 41 43 45 47 1 3 5 7 9 11 13 15 17 19 A A B 2 4 6 8 10 12 14 16 18 20 B

Notes

Vx
RL1 20 (OP) RL3 20 (OP)

(a)

(b)

CT shorting links make before (b) and (c) disconnect short terminals break before (c)

(c)

long terminals

Page 31
T1 T20 RL1-A T3/T8 T22 RL3-A T4/T9 RL1 T10/T11 ZJ0393 T5/T6 RL3 (Reset coils) RL3-B RL1-B T24 T21 T23 T2 T7
PR 27

2 Link in for high burden Link out for low burden

22 24 21 23 See Note 3 See Note 2

3 Link for economising must be fitted.

4 The numbers quoted for left hand and right hand stacks in Table 1 are code numbers used for cross references to module terminals in Table 2.

T27

T28

28

Reset

25

T25

T26

26

Figure 13: Typical application diagram MVAJ 204

Case earth Output contacts to module terminals

Cont. stack

Table 1 Combinations of output contacts

Combination L/h R/h
stack stack L/h 29 3133 3537 39 41 4345 4730 3234 3638 40 42 4446 48
6 8 10 14 9 1113 17 1 3 5 12 16 18 20 15 19 2 4 7 M M M M M M M M M M

Table 2

Module terminals (See Note 4) Contact description M: Make B: Break

20M 18M 16M 14M 12M 10M 8M 6M 4M 16B 5 5 14B 5 4 12B 4 4 10B 4 3 5 B B B B M B B B B M 8B 3 3 4 B B B M M B B B M M 6B 3 2 3 B B M M M B B M M M 4B 2 2 2 B M M M M B M M M M 2B 2 1 1

1 3 5 7 9 11 13 15 17 19 21 23
1 1

2 4 6 8 10 12 14 16 18 20 22 24
R/h

29 31 33 35 37 39 41 43 45 47 30 32 34 36 38 40 42 44 46 48 Left hand Right hand

25

26

27

28

Module terminal block viewed from rear

B

30 32 34 36 38 40 42 44 46 48 29 31 33 35 37 39 41 43 45 47

2 4 6 8 10 12 14 16 18 20 1 3 5 7 9 11 13 15 17 19

Contact stacks viewed from front

Vx
RL1 20 (OP) RL3 20 (OP)

B A

Notes

(a)

(b)

CT shorting links make before (b) and (c) disconnect short terminals break before (c)

T1 RL1-A T3/T8 RL3-A T4/T9 RL1 T10/T11 ZJ0393 T5/T6 RL3 (Reset coils) RL3-B RL1-B

T2

T7

T20 22 T22 24 T24 T21 T23 21 23 See Note 3 See Note 2

Page 32
PR 27

(c)

long terminals

2 Link in for high burden Link out for low burden

3 Link for economising must be fitted.

4 The numbers quoted for left hand and right hand stacks in Table 1 are code numbers used for cross references to module terminals in Table 2.

T27
25

T28

28

Reset

T25

T26

26

Figure 14: Typical application diagram MVAJ 205

Section 7.
Date Station

COMMISSIONING TEST RECORD

Site Circuit Serial no.

Relay model no. Rating Operating Diagram no. Visual inspection Check operation at 60% LNV Check operating time at 100% LNV Check contact continuity Check electrical reset at 60% LNV Volts DC

Resetting

Volts DC

ms

ms

Check reset time at 100% LNV (MVAJ102 only) Check unit resets correctly Check flags/cover Remarks:

Commissioning Engineer Date

Customer Witness Date

Page 33

Page 34

REPAIR FORM
Please complete this form and return it to ALSTOM T&D Protection & Control Ltd with the equipment to be repaired. This form may also be used in the case of application queries.

ALSTOM T&D Protection & Control Ltd St. Leonards Works Stafford ST17 4LX, England For: After Sales Service Department _____________________ Model No: __________________ Serial No: _________

Customer Ref:

ALSTOM Contract Ref: _____________________ Date: 1. _____________________

What parameters were in use at the time the fault occurred? AC volts DC volts AC current Frequency _____________ Main VT/Test set _____________ Battery/Power supply _____________ Main CT/Test set _____________

2. 3. 4.

Which type of test was being used? ____________________________________________ Were all the external components fitted where required? (Delete as appropriate.) List the relay settings being used ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ Yes/No

5.

What did you expect to happen? ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________

Page 35

continued overleaf

6.

What did happen? ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________

7.

When did the fault occur? Instant Time delayed By how long? Yes/No Yes/No ___________ Intermittent Yes/No

(Delete as appropriate).

8.

What indications if any did the relay show? ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________

9.

Was there any visual damage? ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________

10. Any other remarks which may be useful: ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________

______________________________________ Signature ______________________________________ Name (in capitals)

_______________________________________ Title _______________________________________ Company name

ALSTOM T&D Protection & Control Ltd St Leonards Works, Stafford ST17 4LX, England Tel: 44 (0) 1785 223251 Fax: 44 (0) 1785 212232 Email: enquires@pcs.alstom.co.uk Internet: www.gecalsthomgpc.co.uk
Our policy is one of continuous product development and the right is reserved to supply equipment which may vary from that described. 1998 ALSTOM T&D Protection & Control Ltd.
Publication R8141A 0199 Printed in house