Connector Location

Connector Number
CONN 1 CONN 2 CONN 3 CONN 4 CONN 5 CONN 6 CONN 7 CONN 8 CONN 9 CONN 10 CONN 11 CONN 12 CONN 13 CONN 14 CONN 15 CONN 16 CONN 17 CONN 18 CONN 19 Service Tool CONN 20 CONN 21 CONN 22 CONN 23 CONN 24 CONN 25 CONN 26 CONN 27 CONN 28 CONN 29 CONN 30 CONN 31 CONN 32 CONN 33 CONN 34 CONN 35 CONN 36 CONN 37 CONN 38 CONN 39

Schematic Location
C-15 E-15 F-14 F-14 A-14 A-14 B-13 B-13 D-13 E-12 E-12 E-12 E-12 D-12 D-12 B-12 A-11 D-10 B-9 E-9 E-9 A-8 B-7 B-7 E-6 E-6 C-6 C-6 C-6 A-6 C-5 C-5 B-3 E-3 F-3 F-3 E-9 D-13 C-13

Machine Location
26 26 31 22 22 5 30 29 29 29 29 25 C B 23 23 10 10 C 25 25 23 10 10 24 24 24 24 27 27 27 27 15 23 23 23 B 5 5

RENR9540-01 March 2006

Electrical Schematic Symbols And Definitions

Symbols

Pressure Symbol
3 6 26 18 14 1 2 5 30 31 22 13 12 29 28 4 20 C 25 10 27 16 15 17 8 11 7 E D B 9 A 24 19 32 23 21

Temperature Symbol

Level Symbol

Flow Symbol

Circuit Breaker Symbol

Symbols And Definitions

Fuse - A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component. Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

12H, 140H, and 160H Motor Grader Electrical System

D 27 32 A 22 18 30 12 13 5 14 26 7 17 2 31 28 4 3 29 E 8 1 6 25 20 10 21 11 C 24 23 15 16 19 B 9

12H: XZJ1-UP 4ER1136-UP

140H: XZH1-UP 5HM3000-UP

160H: XZK1-UP 2FM909-UP

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

Harness And Wire Symbols

Wire, Cable, or Harness Assembly Identification Pin Socket Wire Color Fuse Component Part Number

A
325-PK-14
Single Wire Connector Circuit Number Identification Wire Gauge Plug

AA 1
Receptacle

105-9344

2
Ground Connection

200-BK-14
Pin or Socket Number

1 2

Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

Machine Harness Connector And Component Locations

2006 Caterpillar All Rights Reserved

Printed in U.S.A.

Transmission Diagnostic Code Conversion

Flash Code
11 12 21 22 23 24 25 26 27 28 31 32 33 34 35 36 37 38 41 42 43 44 45 46 47 48 52 58 59 61 62 63 64 65 68 71 72 73 74 75 76 77 81 82 83 641 642 643 644 645 646 647 648 641 642 643 644 645 646 647 648 641 642 643 644 645 646 647 648 637 688 688 668 668 269 269 701 168 520 268 764 764 764 177 177 868 868 868

Resistor, Sender and Solenoid Specifications

Part No. Component Description
Sender : Solenoid : Sender : Resistor : Solenoid : Solenoid : Solenoid : Resistor : Solenoid : Sender : Sender : Solenoid : Articulation Position Dual Horse Power / Shutdown Engine Coolant Defroster Differential Lock Forward Horn Parking Brake Centershift Blower Speed Start Aid Transmission Speed Engine Oil Pressure Transmission

Component Location
Resistance (Ohms)
3 to 97 PULL 16.1 1.6 PUSH 4.2 0.4 560 to716 @ 54C (130F) 72 to 82 @ 110C (230F) 10.0 0.5 33.6 1.0 55.17 5.77 34.3 1.7 Overall 2.0 .10 Tap 1.0 .05 6 1000 to 1200 21.5 to 49.5 @ 552 kPa (80.1 psi) 227 to 257 @ 21kPa (3.0 psi) 31 3 Alarm - Action Alarm - Backup Alternator Arc Suppressor Battery Battery Breaker - Alternator Breaker - Headlamp Breaker - Shutdown Control - Engine Shutdown Control - Neutral Start Control - Transmission Control - XMSN Direction and Speed SW Converter - 24 To 12 Volt Fuses (10A) Fuses Block Gauge - Cluster Ground - Engine Ground - Frame Cab Ground - Front Frame Ground - Front,Rear Frame Ground - Rear Frame Horn - Forward Meter - Service Motor - Blower (Heater Group) Motor - Blower, Front Defroster Motor - Blower, Rear Defroster Motor - Starter Motor - Washer, Front Lower Motor - Washer, Front Upper Motor - Washer, Rear Motor - Wiper, Aear Motor - Wiper, Front Lower Component Schematic Location B-9 F-15 D-14 E-14 C-14 C-14 D-13 D-10 D14 C-14 B-9 A-7 A-9 F-13 B-6 D-9 F-5 C-13 D5,6 D-6 B-12 C-13 F-3 E-10 A-10 E-4 A-11 C-13 F-6 F-6 F-5 B-11 C-4 D-4 F-9 D-13 C-10 A-12 E-4 Machine Location C 1 2 17 3 4 5 B 5 5 10 E C 8 C B A 12 24 21 20 28 16 B E A E 5 8 8 8 D 9 D 32 5 8 E E Component Resistor - Blower Speed (Heater Group) Sender - Articulation Sender - Engine Coolant Temperature Sender - Engine Oil Pressure Sender - Transmission Speed Sensor - Transmission Oil Temp Solenoid - Centershift Solenoid - Differential Unlock Solenoid - Dual Horsepower Solenoid - Engine Shutdown Solenoid - Forward Horn Solenoid - Park Brake Solenoid - Start Aid Solenoids - Transmission Valves Switch - Beacon Switch - Blower (Heater Group) Switch - Brake Air Pressure Switch - Centershift Indicator Switch - Centershift Pin Switch - Coolant Temp (Start Aid) Switch - Defrost, Front Switch - Defrost, Rear Switch - Differential Unlock Switch - Disconnect Switch - Flood Lamp Switch - Forward Horn Switch - Fuel Pressure Switch - Head/Tail Lamp Switch - Headlamp Dimmer Switch - Inching Pedal Pressure Switch - Key Start Switch - Park Brake Pressure Switch - Start Aid Switch - Stop Lamp Pressure Switch - Tail Lamp Switch - Wiper, Front Lower Switch - Wiper, Front Upper Switch - Wiper, Rear Schematic Location A-10 C-12 B-14 B-13 D-15 E-15 B-3 E-14 A-13 D-13 A-3 B-12 A-13 E-15 B-6 A-10 A-2 B-3 B-9 A-14 A-6 B-6 D-9 C-14 D-8 E-9 B-13 E-8 E-9 C-15 B-9 B-11 E-8 A-2 D-8 A-5 B-5 A-5 Machine Location E 7 11 13 14 26 16 17 5 5 16 16 18 14 C C 16 19 C 11 C C B 13 B B 13 B B 14 C 16 B 16 B C C C 301 304 306 307 308 310 311 321 322 326 403 439 441 498 A429 A476 B476 C491 E458 E459 E460 F473 G460 500 501 502 503 504 BU WH GN OR YL PU WH BR GY PU GN YL OR WH YL PU BU PU YL WH BR YL GN BR GN OR BR YL 200 202 276 277 278 BK BK BK BK BK 101 102 103 105 107 108 109 113 114 116 118 119 124 126 129 130 135 141 144 149 151 152 165 RD BU RD RD RD BU OR RD RD RD GY PK RD PK BU RD BU PK GN RD GN BU RD

Wire Description
Wire Number Wire Color Description
Power Circuits Bat(+) Head Lamps Tail Lamps Key Start Switch Shutdown Breaker Dome Lamp Alt Output (+) Term. Gages Warning Horn (Forward) Rear Floods Upper Wiper / Washer Rear Wiper / Washer Heaters Xmsn CtrI Cigar Lighter Stop Lamps Converter Switched +12 Volt Ouptut Front Defroster Beacon Blade Floods Rear Defroster Lower Wiper / Washer Differential Lock Ground Circuits Main Chassis XMSN CtrI XMSN CtrI dent Code 0 XMSN Ctrl dent Code 1 XMSN Ctrl dent Code 2 Basic Machine Circuits Starter No. 1 Sol Starter Relay No. 1 Output Start Switches To Start Relay Coil Key Start SW To Neutral Start SW Main Power Relay Coil Start Aid SW To Start Aid Sol Start Aid Sot To Temp SW Backup Alarm Lamp Travel Alarm Warning Horn (Forward) Key Start SW "C" Term. Monitoring Circuits Alternator (R) Term. Lamp Indicator Eng Coolant Temp Gauge Diff Lock Indicator Articulation Indicator Eng Oil Press Gauge To Sender - Eng #1 (NFND) Transmission Indicator Lamp Park Brake Pressure Low Air Pressure Lamp Low AIr Pressure Alarm Trans CntI To Relay Coil Transmission Warning Transmission Temperature Accessory Circuits Wiper - Front (Park) Wiper - Front (Low) Wiper - Front (HI) Wiper - Rear (Park) Wiper - Rear (Low) 710 751 752 754 755 F775 795 F843 892 893 900 901 902 903 M917 M918 921 E937 E938 E939 E940 E941 E942 E943 E944 E945 E946 E947 E948 E949 E975 M998 GN GN YL BU OR BU YL YL BR GN PU WH BR GY PK ON WH PU OR WH BU YL GN BR GY PU OR WH BU YL PU OR 603 604 608 609 611 614 619 PK OR GN YL PU PU GN 505 506 507 515 516 517 521 522 556 575 576 577 578 584 A503 A504 A506 A507

CID - FMI
N/A N/A No diagnostics active

Description

3E-5383 3E-6424 7N-8532 7T-4003 7T-9073 7T-9074 8T-8808 9G-1950 9G-4365 104-6387 116-9937 127-0574

Wire Number

Wire Color

Description

Accessory Circuits (Continued) BU PU WH GY GN BU YL WH WH YL PK PU BU YL PK GN OR YL Wiper - Rear (HI) Washer - Front Washer - Rear Blower Motor (HI) Blower Motor (Medium) Blower Motor (Low) A/C SW To Refrigerant SW A/C Clutch To Thermostat SW Differential Lock Wiper - Aux (Park) Wiper - Aux (Low) Wiper - Aux (HI) Washer - Aux Wiper SW Jumper Front Defroster Fan (Low) Rear Defroster Fan (Low) Front Defroster Fan (HI) Rear Defroster Fan (HI) Lighting Circuits Rotary Beacon Stop Lamp Flood Lamp - Rear Flood Lamp - Side Head Lamp Hi Park/Tail/Dash/Lamp Head Lamp Lo Control Circuits XMSN Speed Pickup Signal XMSN Shift Sol No. 1 Or 3 XMSN Shift Sol No. 2 XMSN Shift Sol No. 3 Or 1 XMSN Shift Sol No. 4 Or 5 Centershift Solenoid Dual Hp Sol Inching Pedal Start Mod Right (-) Port/CAT Data Link (-) Start Mod Right (+) Port/CAT Data Link (+) XMSN Shift Sol No. 5 or 4 XMSN Shift Sol No. 6 XMSN Shift Sol No. 7 XMSN Shift Sol No. 8 TOS Sensor TOS Sensor XMSN Sol No 1 Or 3 Return MG MESH CNTL - Redundant Neutral MG MESH CNTL - First Gear MG MESH CNTL - Second Gear MG MESH CNTL - Third Gear MG MESH CNTL - Fourth Gear MG MESH CNTL - Fifth Gear MG MESH CNTL - Sixth Gear MG MESH CNTL - Seventh Gear MG MESH CNTL - Eighth Gear MG MESH CNTL - Forward Direct MG MESH CNTL - Reverse Direct MG MESH CNTL - Park MG MESH CNTL - Neutral MESH Lamp Transmission Autoshift Mode

No logged diagnostic codes F05 Transmission Solenoid A open circuit F05 Transmission Solenoid B open circuit F05 Transmission Solenoid C open circuit F05 Transmission Solenoid D open circuit F05 Transmission Solenoid E open circuit F05 Transmission Solenoid F open circuit F05 Transmission Solenoid G open circuit F05 Transmission Solenoid H open circuit F06 Transmission Solenoid A short to ground F06 Transmission Solenoid B short to ground F06 Transmission Solenoid C short to ground F06 Transmission Solenoid D short to ground F06 Transmission Solenoid E short to ground F06 Transmission Solenoid F short to ground F06 Transmission Solenoid G short to ground F06 Transmission Solenoid H short to ground F03 Transmission Solenoid A short to battery F03 Transmission Solenoid B short to battery F03 Transmission Solenoid C short to battery F03 Transmission Solenoid D short to battery F03 Transmission Solenoid E short to battery F03 Transmission Solenoid F short to battery F03 Transmission Solenoid G short to battery F03 Transmission Solenoid H short to battery F06 Backup alarm short to ground F06 VHP solenoid short to ground F03 VHP solenoid short to battery F02 Shift lever input invalid F03 Shift lever open/short to +battery F00 Sensor supply voltage above normal F01 Sensor supply voltage below normal F02 Transmission output speed signal incorrect F01 System voltage below normal F02 Invalid transmission configuration code F02 Check programmable parameters F05 Transmission indicator lamp open circuit F06 Transmission indicator lamp shortto ground F03 Transmission indicator lamp shortto battery Transmission oil temperture sendershort to F03 + battery or open circuit F04 Transmission oil temperture switchshort to ground F05 Auto/Manual lamp open circuit F06 Auto/Manual lamp short tc ground F03 Auto/Manual lamp short to +battery

At room temperature unless otherwise noted.

Related Electrical Service Manuals

Title
Alternator (6N-9294): Consist No. 3T-6352 Consist No. 7N-9720 Consist No. 9G-4574 Alternator (100-5047): Consist No. 100-5045 Consist No. 100-5046 Electronic Transmission Shift Control Starting Motor: (106-8558) Consist No. 106-8557 Consist No. 106-8559

Form Number
SENR4978 SENR2082 SENR4130 SENR4130 SENR2082 SENR9167

RENR9540-01

Off Machine Switch Specification

Part No.
2M-9346 8C-3569 107-0611 111-7088 112-2404

Function
Stop Lamp Pressure Engine Coolant Temp (Start Aid) Engine Oil Pressure Inching Pedal Pressure Brake/Park Brake Air Pressure

Actuate
45.0 kPa Max (6.5 psi Max) 37.8 2.8C (100 5F) 93.00 21.00 kPa (13.49 3.05 psi) 75.0 kPa MAX (10.9 psi MAX) 640 kPa MAX (92.0 psi MAX)

Deactuate
5.0 kPa MIN (0.5 psi MIN) 26.7C MIN (80F MIN) 70.00 21.00 kPa (10.15 3.05 psi) 50.0 kPa MIN (7.3 psi MIN) 530 40 kPa (77.0 6.0 psi)

Contact Position
Normally Open Normally Closed Normally Open Normally Open Normally Closed

Motor - Wiper, Front Upper Port - Power +12 Volt Relay - Start Relay - Transmission Action Lamp Resistor - Blower Speed Resistor - Blower Speed A = Operators compartment (Dash). B = Operators compartment (Steering console). C = Operators compartment (Right side console). D = Operators compartment (Headliner). E = Operators compartment (Under seat).

SENR3559 SENR3581

Machine locations are repeated for components located close together.

20 Page

15
BACKUP ALARM 123-6449 BK BK CCC 1 321-BR 2 921-WH

14

13

12

11

10

7
FRONT LOWER WASHER 7T-8891 A
MOTOR

6
+ A FRONT UPPER WASHER 7T-8891 A
MOTOR

5
A + REAR WASHER 7T-8891 A
MOTOR

4
200-BK 200-BK 200-BK 200-BK L21 200-BK 200-BK 200-BK 200-BK 200-BK L76 L76

507-WH 200-BK 507-WH 506-PU 578-BU

CONN 4
CCC 604-OR 614-PU 321-BR 921-WH 200-BK 2 3 4 5 1 6 7 E L51 REAR FLOOD LAMP 9X-6775 608-GN 200-BK L51 DD HH 1 608-GN 2 200-BK L69 24 TO 12 VOLT CONVERTER 119-1733 GROUND + BATTERY GROUND (RADIO) +12V RADIO +24V IN +12V MEMORY 6 3 5 4 1 2 A 200-BK 200-BK 135-BU 165-RD 165-RD WH RD BK 3 1 108-BU 2 200-BK K L16 L12 L16 L65 L65 L16 L12 L65 PP 135-BU 200-BK 1 2 135-BU 200-BK L16 L12 L65 INSTRUMENT PANEL

L21 A L16 1 2 3 4 5 P 611-PU 619-GN 200-BK 619-GN

L12

L12

STOP/TAIL LAMP 8C-6207

S T G

RD WH BK

1 3 2

CCC 604-OR 614-PU 200-BK 200-BK

609-YL

611-PU 619-GN 114-RD 322-GY

CONN 36
200-BK FFFF 114-RD 322-GY FFFF FFFF 619-GN 200-BK P P LO BEAM HEADLAMP 9X-7169

619-GN

L51 604-OR 614-PU 200-BK L69 200-BK 200-BK 556-WH

CONN 5
L69

12V POWER PORT 117-2311

L50 L50

614-PU 609-YL 308-YL 556-WH 8 7 1 2 3 5 6 4 A429-YL 200-BK 403-GN 608-GN 441-OR A476-PU E458-YL A

614-PU 614-PU 614-PU 609-YL

200-BK

IGN SEND GRD

IGN SEND GRD

200-BK 200-BK 611-PU P P HI BEAM HEADLAMP 9X-7170

308-YL 441-OR 614-PU A429-YL 614-PU J 200-BK J J 2 308-YL A476-PU 200-BK

200-BK 200-BK

L1

L55 200-BK A429-YL

403-GN L54

403-GN

609-YL

TRANSMISSION OIL TEMP SENS 3E-8700 OR-18 V+ BK-18 GROUND YL-18 SIGNAL

CONN 3
NNN NNN F A 126-PK A 308-YL B 202-BK B 202-BK C G460-GN C G460-GN

556-WH 200-BK

1 2

L65

101-RD

614-PU 614-PU

105-8827 DIODE AS. E MUR440 1 556-WH 2 200-BK L46 ARC SUPPRESSOR 106-8704

L67

SERVICE METER 3E-9359

+ SIG J

200-BK HORN SW 116-2145

GRD ENGINE OIL PRESSURE

GRD VOLTMETER

3 J

310-PU

A506-OR K RESISTOR 7T-4003 K A506-OR A503-PK

L2

L54

1 2

GN GN

608-GN A429-YL A476-PU E458-YL 441-OR C491-PU

CONN 37
NN

498-WH 556-WH 308-YL 322-GY 114-RD 611-PU 619-GN 614-PU

DIFFERENTIAL UNLOCK SOLENOID 7T-9073

200-BK

200-BK L55

CONN 22
START AID SW 123-6375

J 2 1 322-GY

IGN LAMP 8M-6176 SEND

IGN SEND

BLOWER 9X-0343 K MOTOR A506-OR 1 RD 200-BK 2 BK

OPERATOR STATION

1 8 6 4 3 9 7 5 2

WH RD OR PU GN GY PK YL BK

(24 V) (12 V) (24 V) (12 V)

M 498-WH 200-BK

FRONT DEFROSTER 9X-9657

611-PU 619-GN 611-PU

611-PU

DOME LAMP 8C-9678

COOLANT TEMP GAGE CLUSTER 127-8314

ARTICULATION DIFF UNLOCK LAMP 7N-5876 NOTE B

1 2

CONN 35

FORWARD HORN 7T0969 NOTE E

SYMBOL

DESCRIPTION

SOL 1 127-0574 SOL 2 127-0574 SOL 3 127-0574 SOL 4 127-0574 SOL 5 127-0574 SOL 6 127-0574 SOL 7 127-0574 SOL 8 127-0574

200-BK 619-GN

614-PU 200-BK

1 2 1 2 1 2 1 2 1 2 1 2

754-BU 921-WH 755-OR 921-WH 900-PU 921-WH 901-WH 921-WH 902-BR 921-WH 903-GY 921-WH

202-BK G460-GN 308-YL N F 1 9 2 3 4 5 10 6 7 8 751-GN 921-WH 752-YL 754-BU 755-OR 900-PU 921-WH 901-WH 902-BR 903-GY HEADLAMP DIMMER SW 103-5678 619-GN

L65 614-PU 614-PU 200-BK 200-BK 102-BU 103-RD 614-PU 614-PU 614-PU 614-PU 200-BK J J 2 J 5 J J J J 2 TAIL LAMP SW 3E9319 3 J 614-PU BLADE FLOOD LAMP SW 123-5849 NOTE F

C491-PU 308-YL

F473-YL 200-BK

E975-PU 200-BK

439-YL 200-BK

200-BK

202-BK 306-GN 2 1 Y AC-4 L56 2 1 310-PU 306-GN 326-PU 795-YL E459-WH

614-PU E458-YL E458-YL

108-BU 200-BK

HEADLAMP BREAKER 3T-2662 15A

J 2 611-PU

439-YL 611-PU E975-PU

200-BK 611-PU

200-BK 200-BK

L46

L46

L25

M917-PK AND M918-GN ARE TWISTED PAIR

3 J 619-GN 4 614-PU

A476-PU 200-BK 614-PU 611-PU E975-PU 498-WH M998-OR

4 1 2 5 3 6 7

E458-YL 308-YL

L6

HI BEAM INDICATOR 7N-5876 NOTE B

C'SHIFT PIN INDICATOR M LAMP 7N-5876 NOTE B

L16

HEADLAMP/ TAIL SW 1 3E-9317

614-PU 308-YL F743-YL

LAMP 7N-5876 NOTE B

614-PU 200-BK

1 2

752-YL 921-WH

L65

LAMP 7N-5876 NOTE B L#

L62

103-RD

200-BK A429-YL C491-PU A476-PU 441-OR E458-YL

202-BK 441-OR A429-YL F473-YL E458-YL 308-YL C491-PU 439-YL

9 3 2 7 1 5 8 6 4

609-YL

1 2

751-GN 921-WH

L46

200-BK 200-BK

CONN 25
L24 A

M TRANS ACTION LAMP 7N-5876 NOTE B COLD TEMP LAMP 7N-5876 NOTE B

200-BK 200-BK 200-BK 200-BK AIR PRESSURE LAMP 7N-5876 NOTE B

200-BK 200-BK 200-BK PARKING BRAKE LAMP 7N-5876 NOTE B

L25

A CC 609-YL 609-YL 1 200-BK 200-BK 2

CONN 34

BLADE, SPADE, RING, OR SCREW TERMINAL BLADE FLOOD LAMP 9X-6775 CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE & COMPONENT CIRCUIT GROUPING DESIGNATION

ABBREV RD WH OR YL PK BK GY PU BR GN BU

COLOR RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

L/S SYSTEM AIR PRESS GAUGE 1W-3306

R/S SYSTEM AIR PRESS GAUGE 1W-3306

IDENT

PART NO. CHG

LOC

LEVEL

NOTE

CONN 2

CONN 14
AA 101-RD J 3K8782 FUSE (10A) 8M8948 FUSE (15A) FUSE BLOCK 10A 9G-0747 10A 10A 10A 10A 10A 15A 10A 101-RD-10 10A

CONN 26
614-PU 614-PU 200-BK 200-BK 200-BK 200-BK 200-BK-6 L4 L21 L21 L4 L76 L62 200-BK 200-BK L76 614-PU 614-PU L62 L62

306-GN AC-2

614-PU 200-BK 103-RD J J J J J J J J J 614-PU 200-BK

200-BK

M917-PK AND M918-GN ARE TWISTED PAIR V 1 4 3 2 F M918-GN M917-PK

START RELAY 3E-7279 109-OR-10 Y Y 304-WH-10

L54

102-BU 101-RD

L54

L53

L3

L38

556-WH

BK-18 WH-18

1 2

M918-GN M917-PK M917-PK AND M918-GN ARE TWISTED PAIR

TRANS SPD SENDER 104-6387

CONN 1

101-RD-4 101-RD-10

403-GN F843-YL 202-BK

ALT Y

101-RD-4 10A SHUTDOWN BREAKER 6T-3642

109-OR-4

CONN 10 CONN 39
AC-5 AAA 301-BU-10 G AAA S 304-WH-10 AAA 101-RD-4 A KKK RD-00 AAA 326-PU

L21

200-BK-4

L55 L56 ART SENDER 3E-5383

L55 L56

L67

L67

BK BK INCHING PEDAL PRESSURE SW (TRANSMISSION) 111-7088

1 2

F843-YL 202-BK

+BATTERY GROUND ENG SOL RESET OFF (KEY) OFF

RD-18 BK-18 BU-18 YL-18 WH-18 OR-18

A-C1 1 2 3 4 5 6 7

L63 614-PU

10 9 8 1 3 2 4 6 5 7

107-RD 200-BK 327-PK 306-GN 326-RD

CONN 16
L63

403-GN 310-PU 200-BK 105-RD 130-RD 124-RD 113-RD 165-RD 608-GN 609-YL

101-RD-4

3J 1

200-BK-6 202-BK FRONT FRAME A

135-BU 200-BK

ALTERNATOR 6N-9294 35A 100-5047 50A

STD ATCH

109-OR-4

ALTERNATOR BREAKER 9S-4693 STD Y 101-RD-4 Y 40A

CONN 11
Y A 101-RD-4 A

J 1 101-RD-10

CONN 15
J

HORN TAIL LAMPS BLADE FLOODS REAR FLOODS DIFF LOCK GAGES HEATER STOP LAMPS KEY START SW

114-RD 103-RD 149-RD 116-RD 165-RD 113-RD 124-RD 130-RD 105-RD

J 2 149-RD J 5 J

1 J 609-YL 3 4 6 609-YL 608-GN FLOOD LAMP SW 9X-9632 NOTE G L22 2 3

L23

200-BK 200-BK

L24

116-RD 614-PU 200-BK 200-BK

200-BK 200-BK

L23

J 614-PU 614-PU 200-BK 200-BK J 165-RD 2 J 614-PU 200-BK

556-WH 498-WH

DIFFERENTIAL UNLOCK SW 123-5862

L62

4 200-BK-8 200-BK-8 200-BK L19 K 1 3 4 2 LO T B+

MOTOR

ZZ FRONT FRAME

ZZ

K L19

200-BK 501-GN 118-GY 500-BR 502-OR

BK GN GY BR OR

GND

HI

HARNESS AS. A 141-5445 A 257-7447 AAA 143-2440 CCC 144-0373 E 144-0383 F 145-5999 G 142-5835 H 101-8161 J 142-0776 K 142-0731 L 142-0732 M 142-7533 N 137-1120 P 127-1036 FFF 127-1030 U 143-3580 V 104-8588 X 124-1429 Y 144-0382 FFFF 142-8470 AA 115-9446 CC 101-8190 JJJ 101-8192 HH 101-8193

01 00 00 00 00 00 00 02 01 00 00 01 02 00 01 01 02 00 00 02 00 02 01 03

120 (PLATFORM) (ENGINE SHUTDOWN CTRL) 220 (ENGINE) 203 (RADIATOR GRILL) 201 (R FRAME) 202 (R FRAME-TRANS) 170 (XSMN CONSOLE) 182 (CAB-REAR) 140 (STEERING CONSOLE) 181 (CAB-FRONT) 180 (SW PANEL) 160 (GAUGE CONSOLE) 270 (TRANSMISSION) 100 (HEADLIGHTS-BAR) 183 (CAB FUSE PANEL) (XSMN CONSOLE-SWITCHES) 171 271 (TRANS SPEED SENDER) 154 (HEATER GP) 230 (FUEL TANK) 121 (FORWARD HORN) 141 (HEADLAMP BREAKER) 106 (BLADE FLOOD LAMP) 205 (REAR FLOOD LAMP) (REAR FLOOD LMP-FUEL TNK)206

1 2

ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH

L22 STEERING CONSOLE L71 L63 439-YL

L21

CAB GROUND

PARK

WIRE GROUP COLOR DESCRIPTIONS

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. VOLTAGE CONVERTER OUTPUT CIRCUIT. STARTING CIRCUIT. GROUND CIRCUIT. STARTING AID CIRCUIT. MONITOR CIRCUIT. TRANSMISSION CONTROL CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. WIPER/WASHER CIRCUIT.
OPERATOR STATION

WIRE NN GGGG LL

AS. 00 116-2145 00 139-0071 9F-4337 07 07 00 00 00 00 03 00 02

143 (HORN SWITCH) (FUSE TO CIGAR LIGHTER) (START MTR TO ENGINE) (POS BAT TO START MTR) (NEG BAT/DISCONNECT SW) (DISCONNECT SW TO GND) (NEG BAT TO POS BAT) (START MTR TO FRAME GND) (GND-R FRAME TO F FRAME) (GND-F FRAME TO CAB) 210 211 212 213 214 204 105

MTR BAT

A 1 A429-YL 2 200-BK

FRONT UPPER WIPER 9X-3392 L63 200-BK 200-BK L76 LO T B+

MOTOR

L67 165-RD 165-RD L29 200-BK 200-BK 200-BK L38 L7 L38 L7 L36 L7 L36 113-RD 439-YL

L76

AAA DISCONNECT SW 7N-0718 RD-00 TT

POS NEG

STARTER 106-8558

101-RD-4 101-RD-10

ENGINE SHUTDOWN CONTROL 9G-9287

MOTOR

L44 308-YL L38 306-GN 795-YL 326-PU E459-WH L26 L43 L26 L71 L46 L43 L71 L43

CONN 27
L18 L21 152-BU 576-PK 577-PU 575-YL 507-WH 578-BU 506-PU 614-PU 135-BU A 3 1 2 4 6 7 5 8 9 K 152-BU 576-PK 577-PU 575-YL 507-WH 578-BU 506-PU 135-BU 101-RD 101-RD-10 200-BK L14 L71 L7 L7 K 1 5 4 6 3 2 7 10 7 8 6 4 3 5 9 1 2 L 108-BU A503-PK A506-OR 152-BU 576-PK 575-YL 577-PU 101-RD 507-WH 578-BU 506-PU 118-GY 501-GN 500-BR 502-OR 614-PU 200-BK L62 L14 L19 K L L18 L71 L7 576-PK 152-BU 575-YL 577-PU A A 1 3 4 2 BK GN GY BR OR GND

CABLE AS. KKK 116-9981 RR 145-8713 LLL 5C-6793 TT 139-0250 UU 061-7661 VV 7G-1060 MMM 1S-2342

HI

UU BK-6 L36

PARK

BK-00 RR

BK-00

RR

LLL BK-00

L52

TT KKK 12V BATTERY NEG POS 3T-5760 200-BK-4 200-BK

REAR FRAME

308-YL 308-YL 308-YL

RD-00

12V BATTERY 3T-5760

LL 200-BK ENGINE TRANSMISSION ACTION LAMP RELAY 106-9188 A L7 L36

CONN 28
A K L7

LLL UU

101-RD-10

FRONT LOWER WIPER 9X-3392

L36

105-RD 307-OR 326-PU 308-YL E459-WH F775-BU 165-RD

F843-YL 900-PU 902-BR 901-WH 903-GY M917-PK G460-GN M918-GN 751-GN 752-YL 754-BU 755-OR 921-WH 308-YL 202-BK

202-BK 202-BK 202-BK

921-WH 921-WH 921-WH

L36 L29 L29

202-BK 306-GN 307-OR 308-YL 921-WH 321-BR 795-YL E460-BR M998-OR E975-PU

101-RD

10A

BEACON

144-GN

118-GY 118-GY

L51

CONN 9
AAA 1 2 3 4 5 7 6 8 9 10 A

L51

RENR9540-01

310-PU 311-WH

200-BK 200-BK

E458-YL E459-WH AAA

2 1

BU

CONN 8
AAA A476-PU A 308-YL 200-BK 1 2

611-PU 619-GN

PARK BRAKE PRESS SW 112-2404 101-RD GN GN

R U OFF C U ON S U ST B U CIGAR LIGHTER U L41 L42 10A GGGG

AAA 441-OR

20 Page, Color 2

T COOLANT TEMP SENDER 7N-8532 BEACON 9X-9556 Y START AID SOLENOID 9G-4365 A-C3 2 200-BK 1 327-PK BULB 9X-7849 2 1

L41 200-BK 200-BK 603-PK

PARK BRAKE SOLENOID 7T-9074 200-BK

119-PK

24V CIGAR LIGHTER 9W-0335 129-BU 200-BK U

NEUTRAL START CONTROL 117-9364

200-BK 200-BK

ENGINE OIL PRESSURE SENDER 116-9937

F BAT + GROUND SOL 1 OUTPUT SW 2 INPUT SW 1 INPUT SOL 2 OUTPUT 1 2 3 4 5 6 307-OR 202-BK 306-GN E949-YL E948-BU 306-GN

CONN 24
202-BK 202-BK 202-BK 202-BK 202-BK 202-BK

202-BK F F 1 202-BK 2 276-BK 3 277-BK 4 278-BK

L5

CENTERSHIFT PIN SW 9X-9634 200-BK

921-WH 202-BK 202-BK 202-BK

604-OR 130-RD

3 U

L REAR DEFROST SW 9X-9638 1 3 L 584-YL 4 A504-GN L 6 A507-YL

L8

E975-PU M998-OR 795-YL

501-GN 500-BR 506-PU L11 577-PU

L L

P L

W FRONT UPPER WIPER SW 3T-6655 A

1 2

CC 609-YL 200-BK

BLADE FLOOD LAMP 9X-6775 CENTERSHIFT SOLENOID 8T-8808 L1 L1

L2

BK

L53

C491-PU 200-BK

1 2

BK-18 BK-18

308-YL 326-PU 307-OR 105-RD

FUEL SW 107-0611

326-PU 311-WH E458-YL 441-OR A476-PU E459-WH 795-YL 921-WH

921-WH 614-PU 604-OR 321-BR 556-WH 200-BK

L54

CONN 12
L53

921-WH 614-PU 604-OR 321-BR 556-WH 200-BK 200-BK

PARK

RD BK ACTION ALARM 9G-9813

1 2

308-YL E459-WH U L42

614-PU 614-PU

200-BK 200-BK 200-BK 200-BK 614-PU 200-BK U U 2

DOME LAMP

108-BU

L11

REAR FRAME A Y 2 306-GN 3 310-PU 6 311-WH 1 403-GN 4 608-GN 5 202-BK

VV REAR FRAME L56 L55 L55 L56

A 7 6 4 2 1 5 3

MOTOR

2 6 4 1 9 3 7 8 10 5

T B+

GN GY BR OR

H 1 3 4 2

101-RD 124-RD 200-BK 614-PU

504-YL 119-PK 503-BR 505-BU

CONN 21

L41

L L L

REAR DEFROSTER

151-GN

L13

CONN 20

200-BK 200-BK 200-BK 200-BK

L54

LO HI

GND

BK

4 1 2 3

1 2 3 4 5 6 7

A U

152-BU 152-BU

A 200-BK U

202-BK 306-GN 307-OR 308-YL 921-WH 321-BR 795-YL E460-BR M998-OR E975-PU

614-PU 200-BK

FRONT FRAME

REAR WIPER 9X-3392

308-YL

L L L

LOWER WIPER/WASHER REAR WIPER/WASHER FRONT DEFROSTER

152-BU 119-PK 141-PK

L9

VV

PANEL LAMP (SHIFT LEVER) 7N-5876 NOTE B

L46

CONN 23

FFF 10A FFF 10A FFF 10A FFF 10A FFF 10A L 101-RD 10A

202-BK E975-PU 321-BR 795-YL 306-GN 307-OR 308-YL E460-BR

UPPER WIPER/WASHER

118-GY

118-GY 118-GY

L13 L7 L7 200-BK 200-BK 200-BK

200-BK

200-BK 327-PK

PK GY BU WH RD BK BR PU

2 1 3 8 5 6 4 7

F743-YL L6 308-YL 308-YL 308-YL 308-YL

L43

101-RD 101-RD 101-RD 101-RD 101-RD

E460-BR 308-YL F743-YL

604-OR 321-BR L26

FFF K

CONN 29
4K-5122 HOLDER AS. 3K-8782 FUSE

CONN 31

CONN 32

L8

THIS IS THE SCHEMATIC FOR THE 12H,140H, AND 160H STANDARD SERIES MOTOR GRADER
CENTERSHIFT INDICATOR SW 3E-9367 L71 439-YL 113-RD A 2 1 4 3

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF AND XMSN SHIFTER IN NEUTRAL UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE NOTE B: TERMINAL 3T-3157 SPRING 3T-3159 SOCKET 3T-3158 CONTACT 6D4161 BOOT 3T-3278 NOTE C:TRANSMISSION SHIFT LEVER LOGIC TABLE: TO 24V OUTPUTS GND SOLENOIDS S B D W/ SOL NEU GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET PARK N 1F 2F 3F 4F 5F 6F 7F 8F 1R 2R 3R 4R 5R 6R NOTE D: THE FOLLOWING WIRES MUST BE TWISTED AT LEAST 1 TURN / 25 MILLIMETERS 710-GN & 202-BK: 892-BR & 893-GN NOTE E: ONLY ONE FORWARD HORN SHOULD BE INSTALLED NOTE F: WITH FRONT FLOOD LAMPS ONLY USE SWITCH 123-5849 NOTE G: FRONT FLOOD LAMPS AND REAR FLOOD LAMPS USE SWITCH 9X-9632

L54

KEY START SW 9G-7641

165-RD F775-BU

F843-YL 900-PU 902-BR 901-WH 903-GY 921-WH M917-PK G460-GN M918-GN E460-BR 321-BR

L69

608-GN 200-BK

HH Y 1 608-GN 2 200-BK

311-WH 310-PU

1 2

BK-18 BK-18

A507-YL 200-BK H

BLOWER 9X-0343 1 2 RD BK
MOTOR

893-GN 892-BR 308-YL 202-BK

CONN 6

REAR DEFROSTER 9X-9657

HEATER GP

8C-9787

RESISTOR 9G-1950

CONN 19
124-RD 521-YL 515-GY 516-GN 517-BU 1 2 5 4 3 TRANSMISSION DIRECTION AND SPEED SW. 8C-5337

SERVICE TOOL CONNECTOR 9W-1951

D E A B C F G H J

202-BK 202-BK 202-BK 307-OR 307-OR 306-GN 308-YL 308-YL 308-YL 308-YL 308-YL

STOP/TAIL LAMP 8C-6207

S T G

RD WH BK

1 3 2

CCC 604-OR 614-PU 200-BK

JJJ HH 1 608-GN 2 200-BK

T COOLANT SW 8C-3569

E937-PU E938-OR E939-WH E940-BU E941-YL E942-GN E943-BR E944-GY E945-PU E946-OR E947-WH E948-BU E949-YL 202-BK

L50

L50

200-BK 614-PU 604-OR

REAR FLOOD LAMP 9X-6775

921-WH 795-YL

BK BK DUAL HORSEPOWER / SHUTDOWN SOLENOID 111-0570 L41

RESISTOR 7T-4003 H A504-GN A507-YL 200-BK 504-YL 119-PK 503-BR 505-BU 603-PK 124-RD L20 L42 200-BK 614-PU

U 3 5 1 4 2

X 515-GY 200-BK

BLOWER 9X-9363 X 1 2 WH/RD-14 BK-14

CONN 7

24 23 22 21 20 19 18 17 16 15 1 3 4 5 6 7 8 9 10 11 12 13 14 2

522-WH

MOTOR

CONN 13

RED NEUT FIRST SECOND THIRD FOURTH FIFTH SIXTH SEVENTH EIGHTH FORWARD REVERSE PARK NEUTRAL GROUND

PANEL LAMP 8D-1429 BASE 200-BK 7G-9730 614-PU

F CONN 18 1 E937-PU 2 E938-OR 3 E939-WH 4 E940-BU 5 E941-YL 6 E942-GN 7 E943-BR 8 E944-GY 9 E945-PU 10 E946-OR

L20

TRANSMISSION CONTROL 132-2148 (MANUAL ONLY)

2 7 5 3 6 1 8 4

119-PK

BK BK

AAA 1 311-WH 2 200-BK

AAA 2 1

BK BK

BLOWER SW 6P-3236

4 5 6 7 1 2 3

202-BK 308-YL 892-BR 893-GN E947-WH E948-BU E949-YL

J2 11 7 8 1 2 3 29 18 23 28 40 37 12 10 19 20 25 4 5 6 17 9 22 15 24 26 27 14 21 30 31 32 33 34 35 36 13 38 39 16 F

INCH PEDAL SOLENOID 5 SOLENOID 7 SOLENOID 6 SOLENOID 8 SOL RTN TOS + INP TRANS TEMP TOS - INP EMS OUT UNUSED BU ALARM

SOL RTN SOLENOID 1 SOLENOID 2 SOLENOID 3 SOLENOID 4

+BATTERY +BATTERY +BATTERY GROUND GROUND KEY START SW. A/M LAMP VHP SOL TRANS LAMP DIA CODE 1 DIA CODE 0 DIA CODE 2 CAT LINK CAT LINK + RED NEUTR FIRST SECOND THIRD FOURTH FIFTH SIXTH SEVENTH EIGHTH FORWARD REVERSE PARK NEUTRAL

L18

J1 7 921-WH 10 751-GN 752-YL 4 17 754-BU 11 755-OR 28 33 36 15 202-BK 16 27 308-YL 14 40 308-YL 308-YL 1 308-YL 6 202-BK 2 202-BK 5 34 307-OR 12 M998-OR 795-YL 8 18 E975-PU 32 21 277-BK 22 276-BK 38 278-BK 892-BR 3 893-GN 9 26 E937-PU 30 E938-OR 24 E939-WH 20 E940-BU 29 E941-YL 35 E942-GN 23 E943-BR 19 E944-GY 13 E945-PU 39 E946-OR 31 E947-WH 25 E948-BU 37 E949-YL F E948-BU E949-YL 307-OR 306-GN 306-GN

L71 144-GN 614-PU 200-BK L 2 L BEACON SW 9X-9639 3 L 603-PK 502-OR L H L L B B

WH-18 WH-18

1 4

2 3

WH-18 WH-18

CONN 33

614-PU 200-BK

L L 2 L 5 584-YL 151-GN

152-BU 152-BU L H

F775-BU 200-BK

1 2

GN GN

L B B

L FORWARD HORN SOLENOID 7T-9074 NOTE E 200-BK 200-BK

L 614-PU 200-BK L 2 L 5

FRONT DEFROST SW 9X-9638

L9

576-PK 575-YL 578-BU

L L

114-RD 322-GY P L W FRONT LOWER WIPER SW 3T-6655

1 2

GN GN

611-PU 200-BK

P P

HI BEAM HEADLAMP 9X-7170

3 L 584-YL 4 A503-PK L 6 A506-OR

119-PK 119-PK 505-BU L

119-PK 119-PK L H B B L3 L10 504-YL 503-BR 507-WH L L P W L REAR WIPER SW 3T-6655 E458-YL E458-YL A E458-YL 1 2 200-BK A E458-YL 1 2 200-BK BK-18 BK-18 BRAKE AIR SW 112-2404 BRAKE AIR SW 112-2404 L

CONN 30
CAB SWITCH AND FUSE PANEL

L 200-BK A507-YL A504-GN 603-PK 119-PK 505-BU 503-BR 504-YL

584-YL 141-PK

619-GN 200-BK

P P

LO BEAM HEADLAMP 9X-7169

L10

BK-18 BK-18

L18 L5 130-RD 604-OR

A 1 2 BK-18 BK-18

L20

L20

SHIFT CONSOLE

CONN17

L5 L20

STOP LAMP SW 2M-9346

15

14

13

12

11

10