FAO 29.05.08 (Procedures WBS-If Rev 6)

DOCUMENT NUMBER REVISION
DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
BARRO ALTO PROJECT – IMPLEMENTATION PHASE

PROJECT PROCEDURES
AREA BREAKDOWN
EQUIPMENT IDENTIFICATION
PROCESS FLOW DIAGRAMS
PIPING AND INSTRUMENT DIAGRAMS
DISTRIBUTION
Name Code Name Code Name Code

E Piantino Ap
J E Silva Cm
C Carneiro Cm
J C Queiroz Cm
V Fortes Cm
Ac For Action Ap For Approval Cm For Comments

Co For Co-ordination D For Design E For Enquiry
I For Information F For Filing
X Cancelled
Doc. no.
DOCUMENT CONTROL
Rev
Date REMARKS Prep. Issued Check Approved
no.
0 26 Jan 2007 For Information JCQ JCQ EJP MAF
1 27.Mar.2007 Included Area Code JCQ JCQ EJP MAF
2 10.Apr.2007 General Revision JCQ JCQ EJP MAF
3 14. May.2007 General Revision JCQ JCQ EJP MAF
4 23. Oct.2007 General Revision JCQ JCQ EJP MAF
5 26. Apr 2008 General Revision FAO FAO JQC EJP
6 29. Mai 2008 General Revision FAO FAO JQC EJP
G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO Page 1

29.05.08{Procedures WBS-IF Rev 6}.doc
DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
5 1.0 BACKGROUND
Area breakdown and procedures for the identification of equipment are fundamental requirements for the
preparation of PFD’s, C&ID’s, Single line Diagrams and P&ID’s.
Anglo Base Metals (ABM) has defined specific policies for asset management and optimisation of the
operations, which require these procedures and structures to be in line and compatible with the software
currently used by ABM (Ellipse).
These structures and procedures may also be used for the development of the cost structure and schedule
for the project.
2.0 OBJECTIVES
This document defines the relevant criteria and procedures to be applied in the process engineering activities
during the feasibility study.
As the study progress it is likely that this document will be modified to accommodate the up-dates and the
contributions from the engineering contractor.
5 3.0 STRUCTURE
This document is structured as follows:
Area Break Down

Identification of Equipment and Components
Identification of Piping Material Codes
Mechanical Equipment Code (Mine)
Mechanical Equipment Code (Smelter)
General
Electrical Equipment Code
Instrumentation and Control Code
Maintenance Code
Materials of construction Code
Fluids Code

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
Area Breakdown
The project is divided into physical areas according to the following structure, which is based on the following
criteria:
1. The breakdown is primarily based on the concept of “physical area”, as universally accepted
2. For these cases with parallel lines, the above concept may be superseded by the “line concept”,
which is a Ellipse requirement as to properly account for individual cost for a given line
3. The breakdown includes three levels in order to accommodate the comments from SL-Miner
4. Exceptions are applicable to the Mine, where functional criteria replaces the physical area
concept
5. Other exceptions have been introduced as to facilitate the common use of the area breakdown
structure in the work breakdown structure (WBS)
AREA DESCRIPTION COMMENTS
000 GENERAL
010 Camp Contractors
011 Camp Contractors
012 Contractors Provisory Installation
020 Harmonic Filter, Thyristors and Main Generator Station
021 Harmonic Filters Station
022 Control Room and Thyristors Station
023 Main Generator Station
024 Kilns and Dryers Generator Station
030 Vehicles
031 Vehicles – Administration Area
032 Vehicles – Maintenance Area
033 Vehicles – Operational Area
040 Freight
041 Freight
050 TBA
060 Waste recycling storage
061 Waste recycling storage Rev.04
070 Land Acquisition
071 Land Acquisition
080 TBA
090 Multiple Application Packages
091 Multiple Application Packages
100 INFRASTRUCTURE
110 Water Supply and Distribution
111 Water Pumping Station – Dos Patos River
112 Raw Water Pipeline
113 TBA
114 Water Treatment Plant
115 Process Water Storage and Distribution
116 Water Cooling System
117 Potable Water Storage and Distribution

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
118 Fire Water Circuit Storage and Distribution

119 Recirculation Water Reservoir
120 Sewage System and Treatment Plant
121 Sewage System and Treatment Plant
130 Landscaping / Earthmoving Industrial area Rev.2
131 Landscaping / Fencing
132 Earthmoving
133 Paving / Traffic signals
140 Roads
141 Main Access Road and Trucks Parking Area Rev.2
142 Farm Access Road Rev.2
143 TBA Rev.2
144 Water Service Roads
150 Pipe racks
151 Pipe racks
160 Pluvial Drainage Industrial Area Rev.2
161 Pluvial Drainage
170 IT Telecommunication System
171 IT Telecommunication System
180 Electrical Power
181 Main Power Line – 230 kV
182 Main Sub-station
183 Power Line Distribution 13,8 kV
184 Dos Patos substation / MCC Area
185 Recirculation water dam substation/ MCC Area
186 Furnas-Itapaci 230KV Transmission Line Relocation Rev.5
187 Water Cooling system Substation /MCC Area
188 Water treatment-Fire water circuit /MCC Area
189 Generator Station – Stand-by
190 Area PLC
191 PLC – Patos River Area
192 PLC - Water Treatment/Fire water Circuit
193 PLC – Water cooling Area
194 PLC – Recirculation Water Dam Area
195 PLC – General service
196 PLC- Generator Station Area Rev.2
200 MINE
210 Geology
211 Geology Office (Software)
212 Field Equipment
213 Site services Rev.4
220 Mine Roads
221 Secondary Mine Roads
222 Main Mine Access Road Rev.2
223 Up-Grading / ROM Receiving Access Road Rev.2

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
230 Mining Equipment

231 Mining and Loading Equipment
232 Transportation Equipment
233 Auxiliary services Equipment
240 ROM Blending
241 ROM Blending Stockpiles
242 Stockpiles Reclamation Equipment
243 ROM Transportation Equipment
244 Up-grading Plant
245 Unit Substation - Up-grading Plant
250 General
251 Mine Office (Software)
252 Mine Lighting
253 Mine Dispatch system
260 Mine Dewatering
261 Mine Surface Drainage
262 Mine Infrastructure
263 Mine Pumping Stations
270 Explosives
271 Blasting Accessories Store
272 Explosives Magazine
280 Mine Stripping
281 Mine Stripping
290 Area PLC
291 PLC – Up-Grading Plant
300 ORE PREPARATION PLANT

310 ROM Receiving Plant
311 ROM Intermediate Storage
312 ROM Tipping
320 Crushing Plant
321 Crushing Circuit
322 Kiln Dust Addition Circuit
323 TBA
324 Belt Washing Slurry Treatment
325 Dust Emission Control Circuit
326 Kiln Dust Handling Circuit
330 Optical Sorting
331 Optical Sorting (Future)
340 Ore Homogenisation Circuit
341 Stacking Circuit and Homogenised Stockpiles
342 Reclamation circuit
343 Crushed Ore Sampling Plant
344 Dust Emission Control Circuit
350 Drying Plant

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
351 Dryer – Line I

352 Dryer – Line II
353 Top Size Control
354 Dry Ore Storage and Reclamation
355 Ore fines agglomeration
356 Ore sampling plant
380 Unit Substation
381 Unit Substation Crushing/Stacker Area
382 Unit substation Dryers /Top Size control/Recl.
383 TBA
384 TBA
385 TBA
386 Area MCC Crushing Area
387 Area MCC- Dryer Line I Area
388 Area MCC- Dryer Line II Area
389 Area MCC – Top size control
390 Area PLC
391 PLC - Crushing Area
392 PLC - Dryer I Area
393 PLC - Dryer II Area
394 PLC – Top size control Area
395 PLC – Stacker and Reclaimer Rev.2
400 CALCINING
410 Rotary Kiln
411 Rotary Kiln - Line I
412 Rotary Kiln- Line II
420 Cold Calcine Storage Area Cancelled
421 Cold Calcine Storage and Reclamation Area Cancelled
430 Pelletising Plant
431 Dust Storage and Distribution Rev.3
432 Disk Pelletisers
433 Pellets storage and handling
434 Pellets Drying
440 KILN Off-Gas Plant
441 Off-Gas Treatment Circuit – Line I Rev.3
442 Off-Gas Treatment Circuit – Line II Rev.3
480 Unit Substation
481 Unit Substation Kiln – Line I
482 Unit Substation Kiln – Line II
483 Area MCC Kiln – Line I
484 Area MCC Kiln – Line II
490 Area PLC
491 PLC Kiln - Line I Area
492 PLC Kiln – Line II Area

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
493 PLC – General service Area
500 ELECTRIC FURNACES

510 Electric Furnace
511 Electric Furnace – Line I
512 Electric Furnace – Line II
520 Calcine Transfer System
521 Calcine transfer Circuit – Line I
522 Calcine Transfer Circuit – Line II
523 Calcine transfer Circuit – Stand-by
530 Slag Granulation and Handling
531 Slag Granulation and Handling – Line I
532 Slag Granulation and Handling – Line II
533 EF’s Slag Disposal Area
540 Electric furnace Off-gas Plant
541 Electric furnace Off-gas – Line I
542 Electric furnace Off-gas – Line II
543 Dust Emission Control System – Line I Rev.5
544 Dust Emission Control System – Line II Rev.5
550 Central Control Room
551 Control Room
552 Softwares
560 Waste Heat Recovery Plant
561 Waste Heat Recovery Plant
580 Unit Substation
581 Unit Substation EF – Line I
582 Unit Substation EF – Line II
583 Area MCC EF – Line I
584 Area MCC EF – Line II
585 Unit Substation Slag dumping
586 Area MCC – Slag dumping
590 Area PLC
591 PLC – EF Line I Area
592 PLC – EF Line II Area
593 PLC – General service
600 REFINERY
610 Ladle Furnace
611 Ladle furnace - Line I
612 Ladle Furnace – Line II
620 Metal granulation
621 Metal Granulation Plant
630 Slag Treatment

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
631 Slag Treatment Circuit

632 Refinery Tailings Pond Rev.3
640 Refinery - General Rev.1
641 Refinery - General Rev.1
650 Refinery control room
651 Refinery control room
652 Software
680 Unit Substation
681 LD Line I – Unit substation
682 LD Line II – Unit Substation
683 LD Line I – Area MCC
684 LD line II - Area MCC
690 Area PLC
691 PLC – LD Line I Area
692 PLC – LD Line II Area
693 PLC – LD General Service Rev.2
700 REAGENTS AND CONSUMABLES

710 Fuel – Storage and Distribution
711 Heavy Fuel Oil – Storage and Distribution
712 Diesel – Storage and Distribution
720 Soederberg Paste Storage
721 Soederberg paste storage
730 Reductant
731 Coal Preparation and Storage
740 Reagents Store
741 Reagents Store
750 Gases – Storage and distribution
751 Oxygen
752 Nitrogen
753 LPG
760 Compressed Air
761 Compressed Air Circuit
762 TBA
770 Pulverized Coal Plant
771 Pulverized Coal Plant
780 Unit Substation
781 Unit Substation Reagents and Cons. Area
782 Area MCC
790 Area PLC
791 PLC – Reagents and Consumables Area Rev.2
792 PLC – Pulverised Coal Area Rev.2
793 PLC – General Service Area Rev.2
800 AUXILIARY BUILDINGS AND FACILITIES

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
810 Offices
811 Main Office
812 Change House
813 Canteen
814 First Aid/SHE/Quality
815 Training Centre
816 Mine and Geology Office
817 Bank
818 Reception
819 Contractors Support Facilities
820 Laboratory
821 Main Laboratory
822 Geology Laboratory
823
824 Effluent Neutralisation Plant
830 Workshops
831 Workshop Mechanical /Electrical /Instrument.
832 Earthmoving Vehicles
833 Wash and Lub Bay
834 Effluent treatment Plant
840 Main Stores
841 Main Store
842 Refuelling Station
850 Storage, Handling and Dispatch
851 Storage
852 Packaging and Dispatch
860 Main Gate
861 Main Gate
862 Secondary gate
863 Road scale
870 Production Office
871 Production Office
880 Unit Substation
881 Offices Unit substation
882 Workshop Unit substation
883 Offices – MCC Area
884 Workshop – MCC Area
890 Area PLC
891 PLC - Storage, Handling and Dispatch Rev.2
900 INDIRECTS
910 Project Management
911 Owner’s Cost
912 EPCM
920 Pre Production & First Fill

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
921 Pre Production & Stripping

922 First Fill
930 Legal
931 Property and Mineral rights
932 Collective Agreement
940 Contingency
941 Contingency
950 Project Financing
951 Project Financing
960 SHE-SD
961 SHE-SD
970 Spare-Parts
971 Spare Parts
980 Erection Supervision
981 Erection Supervision
990 Others Indirects Costs
991 Others indirects Costs
992 Insurance
993 Escalation

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
3.1 Identification of equipments and components for PFD
This structure is made of 9 positions and it is applicable for mechanical equipments in the PFD files.
AREA EQUIP SEQUENCE 1 SUF
- - -
The identification of the equipment, its components and peripheral items will be made according to the
following criteria:
The above fields will be filled in as follows:
AREA – according to the Area Breakdown – item 3.1
EQUIP – according to the following codes:
Mechanical Equipment Code (Smelter) – item 3.7
SEQUENCE – sequential numbering within a given area and a given type of equipment
SUF – suffix “A” is applied for the main unit and “R” is applied to the spare unit
EXAMPLES OF APPLICATION
Example 1 – The second conveyor belt in the Primary Crushing

3 2 1 - T C - 0 0 2 -
Example 2 – The first rotary valve in the Primary Crushing

3 2 1 - V R - 0 0 1 -

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
3.2 Identification of equipments and components for P&ID or C&ID
This structure is made of 17 positions and it is applicable for mechanical and electrical equipment in the P&ID
or C&ID files.
AREA EQUIP SEQUENCE 1 SUF COMPONENT SEQUENCE 2
- - - - -
following criteria:

Electrical Equipment Code – item 3.8 (Just to identify equipments or
components belongs to automation area, like control panels, local
panels, plc’s,remote I/O’s and etc)
SEQUENCE 1 – sequential numbering within a given area and a given type of equipment
SUF – suffix “A” is applied for the main unit and “R” is applied to the spare unit
COMPONENT – according to the following codes (just to Mechanical Equipments):
Instrumentation and Control Code – ISA – item 3.5 (Following the

ISA code even the code is not included in the table)
SEQUENCE 2 – sequential numbering within the given complement
Notes:
• All manual valves installed on pipelines or process intake (pressure gauges block valves, pressure
switch block valves and etc) will not be tagged at P&ID.
• Manual or automatic valves installed on the silos discharge and ducts shall be considered as
mechanical equipments, and will be tagged according examples number 6.
• Automatic valves that don’t fill the above requirements, i.e instrumentation valves such as shut-off
valves, control valves, pilot valves and inline solenoid valves, should be tagged according examples
number 4.
Example 1 – The level switch high installed on the second conveyor belt in the Primary Crushing
3 2 1 - T C - 0 0 2 - - L S H - 0 0 1
Example 2 – The emergency switch of the second conveyor belt in the Primary Crushing
3 2 1 - T C - 0 0 2 - - H S S - 0 0 1
Example 3 – Differential pressure alarm high high of the filter in the Electrical Furnace
5 1 1 - F L - 0 0 1 - - P D A H H - 0 0 1

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
Example 4 – Flow Control Valve in the Cooling Water Circuit of Electrical Furnace
5 1 1 - S L - 0 0 1 - - F V - 0 0 1
Example 5 – Flow Control Valve open limit switch related to the valve of example 4
5 1 1 - S L - 0 0 1 - - Z S H - 0 0 1
Example 6 – Guillotine valve in the Primary Crushing Silo Discharge

3 2 1 - V F - 0 0 1 - - -
Example 7 – Open limit switch related to the valve of example 6

3 2 1 - V F - 0 0 1 - - Z S H - 0 0 1
Example 8 – Control panel number one from Ladle Furnace 1 that interfaces with DCS
6 1 1 - F P - 0 0 1 - - P C - 0 0 1
Example 9 – HMI panel from Ladle Furnace 1 that belongs to DCS
6 9 1 - L O - 0 0 1 - - -

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
3.3 Identification of Single Line Diagram
This structure is made of 9 positions and it is applicable for electrical equipments in the Single Line Diagram
files.
AREA EQUIP SEQUENCE 1 SUF EQUIP 2 SEQUENCE 2
- - - - -
following criteria:

Electrical Equipment Code – item 3.8
SEQUENCE – sequential numbering within a given area and a given type of equipment
EQUIP 2 – according to the following codes:
Electrical Equipment Code – item 3.8
SEQUENCE 2 – sequential numbering within a given area and a given type of equipment
Example 1 – The first transformer from the Dryer fan #3

3 5 1 - V E - 0 0 3 - - T F - 0 0 1
Example 2 – The first circuit breaker on the Kiln Electrical Room

4 8 1 - D J - 0 0 1 - - -

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
3.4 Identification of Pipelines
The identification of the pipelines in the P&ID’s follows similar procedure as for the equipment items.
This identification will be compulsorily associated with the isometrics prepared for each line.
PIPELINE IDENTIFICATION
AREA DIAMETER FLUID MATERIAL SEQUENCE
- - - -
DIAMETER – nominal diameter (mm)
FLUID – fluid inside the pipe according to Fluids Code – item 3.10
MATERIAL – material of the pipe according to Piping Material Code – item 3.11
SEQUENCE – sequential numbering within a given area
Example 1 – Line of the raw water pump, with 800 mm, made of carbon steel and flanged:
1 1 1 - 8 0 0 - A B - A C - 0 3 2
Example 2 – Compressed air low pressure line of the Kiln area, mild steel, size 50 mm diameter:
4 3 0 - 5 0 - L A - A C - 0 0 8

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
3.5 Instrumentation and Control Code

3.5.1 Instrumentation and Control Code (Instruments and Functions)
CODE DESCRICAO DESCRIPTION
A A H Alarme - análise/concentração alta Analyzer alarm high

A A H H Alarme - análise/concentração muito alta Analyzer alarm high high
A A L Alarme - análise/concentração baixa Analyzer alarm low
A A L L Alarme - análise/concentração muito baixa Analyzer alarm low low
A E Elemento sensor do analisador Analyzer element sensor
A I S Análise - chave e indicador Analyzer indication switch
A I T Transmissor e indicador de analise Analyzer indication transmitter
B A L Alarme de falta de chama Burner alarm low (non flame)
B S Detector de chama Burner switch
D A H Alarme - densidade alta Density alarm high
D A H H Alarme - densidade muito alta Density alarm high high
D A L Alarme - densidade baixa Density alarm low
D A L L Alarme - densidade muito baixa Density alarm low low
D E Elemento sensor de densidade Density sensor
D I C Indicação e controle de densidade Density indication controller
D I T Transmissor e indicador de densidade Density indication transmitter
D V Valvula de controle de densidade Density control valve
E A H Alarme - tensão alta Voltage alarm high
E A H H Alarme - tensão muito alta Voltage alarm high high
E A L Alarme - tensão baixa Voltage alarm low
E A L L Alarme - tensão muito baixa Voltage alarm low low
E I C Indicação e controle de tensão Voltage indication controller
E I T Transmissor e indicação de tensão Voltage indication transmitter
E I Indicação de tensão Voltage indication
F A H Alarme de vazão alta Flow alarm high
F A H H Alarme de vazão muito alta Flow alarm high high
F A L Alarme de vazão baixa Flow alarm low
F A L L Alarme de vazão muito baixa Flow alarm low low
F E Elemento sensor de vazão Flow sensor
F F Y Computador de relação de vazão Flow ratio computer
F I C Controlador e indicador de vazão Flow indication controller
F I T Transmissor e indicador de vazão Flow indication transmitter
F I Indicador de vazão Flow Indicator
F S H Chave de vazão alta Flow switch high
F S L Chave de vazão baixa Flow switch low
F V Valvula de controle de vazão Flow control valve
H I C Estação manual de controle Hand indication controller
H S A Alarme de chave de emergencia Pull cord emergency alarm
H S S Chave de emergencia Pull cord emergency switch
H S Chave Seletora manual Hand switch
I A H Alarme de corrente alta Current alarm high

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
I A H H Alarme de corrente muito alta Current alarm high high

I A L Alarme de corrente baixa Current alarm low
I A L L Alarme de corrente muito baixa Current alarm low low
I I C Indicação e controle de corrente Current indication controller
I I T Transmissor e indicador de corrente Current indication transmitter
I I Indicador de corrente Current indication
K C Programador sequenciador de tempo Time schedule controller
L A H Alarme de nivel alto Level alarm high
L A H H Alarme de nivel muito alto Level alarm high high
L A L Alarme de nivel baixo Level alarm low
L A L L Alarme de nivel muito baixo Level alarm low low
L E Sensor de nivel Level sensor
L I C Controlador e indicador de nivel Level indication controller
L I T Transmissor e indicador de nivel Level indication transmitter
L I Indicador de nivel Level indication
L S H Chave de nivel alto Level switch high
L S H H Chave de nivel muito alto Level switch high high
L S L H Chave de Nivel (Alto e Baixo) Level Switch (High and Low)
L S L Chave de nivel baixo Level switch low
L S L L Chave de nivel muito baixo Level switch low low
L V Valvula de controle de nível Level control valve
L X Fonte radioativa para nivel Level radioactive source
M A H Alarme de umidade alta Moisture alarm high
M A H H Alarme de umidade muito alta Moisture alarm high high
M A L Alarme de umidade baixa Moisture alarm low
M A L L Alarme de umidade muito baixa Moisture alarm low low
M E Sensor de umidade Moisture sensor
M I C Controlador e indicador de umidade Moisture indication controller
M I T Transmissor e indicador de umidade Moisture indication transmitter
M I Indicador de umidade Moisture indication
M X Fonte radioativa para umidade Moisture radioactive source
N S H Chave de Torque Alto (Direita) Torque Switch High (Right)
N S L Chave de Torque Baixo (Esquerda) Torque Switch Low (Left)
P A H Alarme de pressão alta Pressure alarm high
P A H H Alarme de pressão muita alta Pressure alarm high high
P A L Alarme de pressão baixa Pressure alarm low
P A L L Alarme de pressão muito baixa Pressure alarm low low
P C Controle de Pressão Pressure Control
P D A H Alarme de pressão diferencial alta Differencial pressure alarm high
P D A H H Alarme de pressão diferencial muito alta Differencial pressure alarm high high
P D A L Alarme de pressão diferencial baixa Differencial pressure alarm low
P D A L L Alarme de pressão diferencial muito baixa Differencial pressure alarm low low
P D I Indicador de pressão diferencial Differencial pressure indication

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
P D I C Controlador e indicador de pressão diferencial Differencial pressure indication controller

P D S H Chave de pressão diferencial alta Differencial pressure switch high
P D S H H Chave de pressão diferencial muito alta Differencial pressure switch high high
P D S L Chave de pressão diferencial baixa Differencial pressure switch low
P D S L L Chave de pressão diferencial muito baixa Differencial pressure switch low low
P D T Transmissor de pressão diferencial Differencial pressure transmitter
P I C Controlador e indicador de pressão Pressure indication controller
P I T Transmissor e indicador de pressão Pressure indication transmitter
P I Indicador de pressão (Manômetro) Pressure indication
P S H Chave de pressão alta Pressure switch high
P S H H Chave de pressão muito alta Pressure switch high high
P S L Chave de pressão baixa Pressure switch low
P S L L Chave de pressão muito baixa Pressure switch low low
P S V Valvula de segurança e alivio Pressure safety valve
P V Valvula de controle de pressão Pressure control valve
Q I T Transmissor e Indicação de quantidade Quantity Indicator Transmiter
S A H Alarme de velocidade alta Speed alarm high
S A H H Alarme de velocidade muito alta Speed alarm high high
S A L Alarme de velocidade baixa Speed alarm low
S A L L Alarme de velocidade muito baixa Speed alarm low low
S E Sensor de velocidade Speed sensor
S I C Controlador e indicador e de velocidade Speed indication controller
S I R Registrador e indicador de velocidade Speed indication recording
S I T Transmissor e indicador de velocidade Speed indication transmitter
S T Transmissor de velocidade Speed transmitter
T A H Alarme de temperatura alta Temperature alarm high
T A H H Alarme de temperatura muito alta Temperature alarm high high
T A L Alarme de temperatura baixa Temperature alarm low
T A L L Alarme de temperatura muito baixa Temperature alarm low low
T E Elemento sensor de temperatura Temperature sensor
T I C Controlador e indicador de temperatura Temperature indication controller
T I T Transmissor e indicador de temperatura Temperature indication transmitter
T I Indicador de temperatura Temperature indication
T S H Chave de temperatura alta Temperature switch high
T S H H Chave de temperatura muito alta Temperature switch high high
T S L Chave de temperatura baixa Temperature switch low
T S L L Chave de temperatura muito baixa Temperature switch low low
T S L H Chave de Temperatura (Alto e Baixo) Temperature Switch (High and Low)
T V Valvula de controle de temperatura Temperature control valve
T W Poço de proteção Temperature well
U A Alarme sonoro Multivariable alarm (sounding alarm)
U T Camera de video Multivariable transmitter (video camera)
U Y Relé multi-função / multivariável Multivariable or multifunction relay

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
V A H Alarme de vibração alta Vibration alarm high

V A H H Alarme de vibração muito alta Vibration alarm high high
V I C Controlador e indicador de vibração Vibration indication controller
V I T Transmissor e indicador de vibração Vibration indication transmiter
V S H Chave de vibração alta Vibration switch high
V S H H Chave de vibração muito alta Vibration switch high high
W A H Alarme de peso alto Weight alarm high
W A H H Alarme de peso muito alto Weight alarm high high
W A L Alarme de peso baixo Weight alarm low
W A L L Alarme de peso muito baixo Weight alarm low low
W E Celula de carga Load cell
W F Y Computador de relação de peso Weight ratio computer
W I C Controlador e indicador de peso Weight indication controller
W I T Transmissor e indicador de peso Weight indication transmiter
W I Indicador de peso Weight indication
W Q I Totalizador de peso Weight totalizer indication
W Q S Chave de totalização de peso Weight totalizer switch
X A Alarme de equipamento com defeito Malfunction alarm
X C Sinalização de estado de equipamento Equipment state
X L Sinalização de equipamento funcionando Motor running signalling
X S Detector de rasgo Belt rip cord switch
X V Válvula de bloqueio Block control valve
Y A Alarme de metal detectado Metal detector alarm
Y E Sensor de detecção de melal Metal detector sensor
Y S Chave de detecção de metal Metal detector switch
Z A H Alarme de fim de curso (direita/aberta) Final position alarm
Z A H H Alarme de sobrecurso (direita/aberta) Over limit positon alarm
Z A L Alarme de fim de curso (esquerda/fechada) Final position alarm
Z A L L Alarme de sobrecurso (esquerda/fechada) Over limit positon alarm
Z A M Alarme de posição intermediaria Intermediate position alarm
Z I C Controlador e indicador de posição Position indication controller
Z I T Transmissor e indicação de posição Position indication transmitter
Z I Indicador de posição Position indication
Z S H Chave fim de curso (direita/aberta) Final position switch
Z S H H Chave sobrecurso (direita/aberta) Over limit positon switch
Z S H Chave fim de curso Alta (Aberta) Limit Switch High (Opened)
Z S L Chave fim de curso (esquerda/fechada) Final position switch
Z S L L Chave sobrecurso (esquerda/fechada) Over limit position switch
Z S L Chave fim de curso Baixa (Fechada) Limit Switch Low (Closed)
Z S M Chave de posição intermediaria Intermediate position switch
Z S Chave de detecção tensionamento correia Belt tension sensor
Z T Transmissor de posição Position transmitter
Z X A Alarme de desalinhamento Misalignment alarm
Z X S Chave de desalinhamento Misalignment switch

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
3.5.2 Instrumentation and Control Code (Local control panel)
CODE DESCRIÇÃO DESCRIPTION
B L A L Botão liga abaixa/diminui local Local push-button - start turn down/decrease

B L I L Botão liga local Local push-button - start
B L F L Botão liga local - frente Local push-button - start forward
B L R L Botão liga local - ré Local push-button - start reverse
B L S L Botão liga sobe/aumenta local Local push-button - start turn up/increase
B D L L Botão desliga local Local push-button - stop
B E M L Botão desliga local - emergência Local push-button - emergency stop
B L O L Botão abre local Local push-button - open
B L C L Botão fecha local Local push-button - close

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
3.5.3 Instrumentation and Control Code (Smart frequency converter)

B E M L Botão desliga local - emergência Local push-button - emergency stop
I I T Monitoração de corrente Current measurement
S T Transmissor de velocidade Speed transmitter
S Z Variador de velocidade Speed controller
X Y Intertravamento Voltage indication controller
K X Intertravado Interlocked
X C Estado State
Y C Comando Control
Y C 0 1 Comando ajustar modo remoto Remote mode set

Y C 0 2 Comando ajustar modo manutenção Maintenance mode set
Y C 0 3 Comando reset geral General reset command
Y C 0 4 Comando Partir frente Run foward command
Y C 0 5 Comando Partir ré Run reverse command
X C 0 1 Operando modo remoto Remote mode status

X C 0 2 Operando modo manutanção Maintenance mode status
X C 0 3 Pronto para partir Ready to start
X C 0 4 Partindo Starting
X C 0 5 Frente funcionando Running foward
X C 0 6 Ré funcionando Running reverse
X C 0 7 Condição geral de falha General faul condition
X C 0 8 Parada pelo campo Field stop status
X C 0 9 Estado circuito de freios Main & auxiliary circuit breaker status
X C 1 0 Emergencia acionada(so para correias) Pull rope status (conveyors only)
X A 0 1 Subtensão Supply under voltage fault
X A 0 2 Sobretensão Supply over voltage fault
X A 0 3 Curto-circuito Load short circuit
X A 0 4 Circuito aberto Load open circuit
X A 0 5 Sobrecarga Overcurrent
X A 0 6 Falha aterramento Earth Fault
X A 0 7 Perda de fase Phase Losee
X A 0 8 Motor parado por excesso de carga Motor shall
X A 0 9 Sobretemperatura do VSD VSD Overtemperature
X A 1 0 Sobretemperatura do motor Motor Overtemperature

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
S C Setpoint de velocidade Speed Setpoint
S I Velocidade atual Actual speed

I I Corrente atual Actual current
K Q I Horas funcionando Total running hours
J I Potência atual Actual power - kW
N I Torque atual Actual torque
J Q I Consumo total Total kWh
J F I Fator de potência Power factor
T I Temperatura do motor Motor temperature-Large motors>220kW

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
3.5.4 Instrumentation and Control Code (Smart relay – Simocode)

X Y Intertravamento Interlocking
K X Intertravado Interlocked
X C Estado State
Y C Comando Control
Y C 0 1 Comando remoto Remote mode set

Y C 0 2 Comando modo manutenção Maintenance mode set
Y C 0 3 Comando reset geral General reset command
Y C 0 4 Comando Partir frente Run foward command
Y C 0 5 Comando Partir ré Run reverse command
X C 0 1 Operando modo remoto Remote mode status

X C 0 2 Operando modo manutanção Maintenance mode status
X C 0 3 Pronto para partir Ready to start
X C 0 4 Partindo Starting
X C 0 5 Funcionando frente Running foward
X C 0 6 Funcionando ré Running reverse
X C 0 7 Condição geral de falha General faul condition
X C 0 8 Parada pelo campo Field stop status
X C 0 9 Estado circuito de freios Main & auxiliary circuit breaker status
X C 1 0 Emergencia acionada(apenas para correias) Pull rope status (conveyors only)
X A 0 1 Subtensão Supply under voltage fault
X A 0 2 Sobretensão Supply over voltage fault
X A 0 3 Curto circuito Load short circuit
X A 0 4 Circuito aberto Load open circuit
X A 0 5 Sobrecorrente Overcurrent
X A 0 6 Falha de aterramento Earth Fault
X A 0 7 Perda de fase Phase Losee
X A 0 8 Motor parado por excesso de carga Motor shall
I I Corrente atual Actual current

K Q I Horas funcionando Toral running hours
J I Potência atual Actual power - KW
J Q I Consumo total Total KWh
J F I Fator de potência Power factor

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
3.5.5 Instrumentation and Control Code (Simeas)
V I 0 1 Tensão da fase 1 Phase Voltages

E I 0 2 Tensão da fase 2 Phase Voltages
E I 0 3 Tensão da fase 3 Phase Voltages
I I 0 1 Corrente da fase 1 Phase current
I I 0 4 Corrente total Total curent
J I 0 1 Potencia real - KW Real power - kW
J I 0 2 Potencia aparente - kVA Apparent power - kVA
J I 0 3 Potencia reativa- kVAR Reactive power - kVAR
J F I Fator de potência Power factor - cos Ö
J Q I Consumo total Total kWh

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
3.6 Mechanical Equipment Code (Mine)

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
3.7 Mechanical Equipment Code (Smelter)

6
A C Alimentadores de correia Belt feeders

A E Coluna de eletrodo Electrode Column Ass' y
A G Agitadores, misturadores Agitators, mixers
A M Amostradores Samplers
A Q Aquecedores Heaters
A S Alimentadores de sapatas Apron feeders
A V Alimentadores vibratórios Vibrating feeders
B A Bomba centrifuga - líquidos limpos Centrifugal pump - clean fluids
B B Balsa para bombas Pump raft
B C Bombas de combustíveis Fuel pumps
B D Bombas dosadoras Metering pumps
B E Electrode arm
B H Bomba hidráulica Hydraulic pump
B L Balança Weightometer
B M Bombas Monho Monho pumps
B P Bomba centrifuga - polpa Centrifugal pump - slurry
B R Britadores Crushers
B V Bombas de vácuo Vacuum pumps
B W Caixa de sopro Blowing box
C A Canhão de ar Air cannon
C B Compressor de ar Air compressor
C C Colunas de flotacao Flotation columns
C D Caldeiras Boilers
C F Células de flotacao Flotation cells
C G Cabeça de granulação Granulation head
C H Chutes Chutes
C I Ciclones Cyclones
C J Container de transferência Transfer car/Brooks Container
C L Calha Launder
C N Chaminé Stack
C O Coifa Hood
C P Tap hole drilling machine & mud gun
C Q Container de mistura Mixing car
C S Câmara de combustão Combustion chamber
C T Canal de vazamento basculavel Tilting launder
C V Canal de vazamento Tapping launder
C W Unidade floculação/decantação Floc/decantation unit
C X Caixa, tanque de sucção de bomba Box, pump sump
C Y Coletor Collector
D A Damper Damper
D M Detector de metal Metal detector
D P Disco de pelotização Pelletising disc
D T Distribuidor Distributor
D U Duto Duct
E E Equipamento especial Special equipment
E J Ejetor Ejector
E L Elevador Lift

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
E M Empilhadeira Stacker
E P Espessador / Clarificador Thickener / Clarifier
E S Equipamentos de segurança Safety equipment
E V Evaporador Evaporator
E X Exaustores Exhaust fans
E Z Estação (de oxigenio, de dessulfurisacao) (Oxigen, dessuphurisation) Station
F C Calcinadores Rotary Kilns
F E Forno elétrico Electric furnace
F L Filtro Filter / Bin Vent
F P Forno Panela Ladle Furnace
F S Fornos secadores rotativos Rotary Dryers
F Z Manta de revestimento de lagoa Pond liner
G A Garra hidráulica Clamshell
G F Grelha fixa / Basculante Fixed grizzly / Tipping grizzly
G L Guindaste de lança Jib crane
G V Grelha vibratória Vibrating grizzly
H C Hidrociclone Hydrocyclone
H M Talha móvel Monorail hoist
J E Junta de expansão Expansion joint
J I Jigs Jigs
K S Scanner Térmico Kiln Scanner
L A Equipamento de Laboratório Laboratory equipment
L S Suporte de Panela Laddle Support
M B Maquina de briquetagem Briquetting Machine
M G Moega Hopper
M N Manifold Manifold
M O Moinhos Mills
M S Mineral sizer Mineral sizer
M X Misturador \ Umidificador Mixer/Moisturiser
M Z Miscelâneas Miscelaneous
O C Isolation plate (blind)
O L Lança de oxigênio Oxygen lance
P A Pacote Package
P E Peneiras vibratórias Vibrating screens
P F Perfuratriz Drilling machine
P M Panela de metal Metal laddle
P N Peneiras de rolos Roller screens
P R Ponte rolante Over head crane
P S Panela de escoria Slag ladle
P T Precipitador eletrostático Electrostatic precipitator
Q U Queimadores Burners
R A Raspador Scraper
R E Retomadora Reclaimer
R H Rompedor hidráulico Rock breaker
S B Lavador de Gases Scrubber
S C Secadores Dryers
S D Sistema de dosagem Dosing system
S F Separador de fagulhas Spark separator

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
S I Silenciador Silencer
S L Silos, silos pulmão Silos, bins
S M Sistema agitação com gás Gas stirring system
T A Transportador de arraste Drag conveyor
T B Chute tipo tromba Spout,Tunck, Extendible chute
T C Transportador de correia Belt Conveyor
T E Trocador de calor Heat exchanger
T H Transportadores helicoidais Screw conveyors
T L Talha elétrica Electrical hoist
T M Tambor misturador / desaguador Dewatering / mixing drum
T N Talha manual Chain Block / Manual hoist
T O Trommels Trommels
T P Transportador pneumático Pneumatic screw pump
T Q Tanques Tanks
T R Torres de resfriamento Cooling towers
T S Calha transportadora Slide conveyor
T T Máquina de basculamento Tilting machine
T X Extrator de sucata Tramp iron extractor
T Z Maquina fechamento furo escória Slag stopper machine
U H Unidade hidráulica Hydraulic power unit
V A Tanques pressurizados Pressure vessels
V B Válvula de barras Bar valves
V C Conjunto de Valvulas Valve train
V D Válvula radial Radial valve
V E Ventiladores, sopradores Fans, blowers
V F Válvula Faca/Guilhotina Knife Valve /Guillotine Valve/ Slide valve
V G Válvula mangote Pinch valve
V M Válvula Borboleta Butterfly Valve
V P Válvula Pendular Pendullum Valve
V R Válvula rotativa Rotary valve
V T Vaso de transferência Transfer vessel
V X Vent de Segurança contra explosão Explosion Vent
V Y Cilindro pneumático Pneumatic cylinder
W H Guincho Winch
X V Válvula de Bloqueio Block Valve
X X Caixa / invólucro Housing / Enclosure
Z H Cilindro hidráulico Hydraulic cylinder

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
3.8 Electrical Equipment

6 CODE DESCRICAO DESCRIPTION
A A Alarmes, sirenes Alarms, sirens

B T Baterias Batteries
B X Carregador de Baterias Battery charger
E C Coluna elétrica Electric Column
C M Controle de Motores - CCM Motor Control - MCC
C R Capacitor Capacitor
C U Cubículo Cubicle
C Z Controlador programável PLC
D B Caixa de derivação By pass box
D C Trocador de Tap Tap Changer
D G Chave de aterramento Earthing Switch
D J Disjuntor Circuit breaker
D S Chave seccionadora Disconnecting switch
E B Freio elétrico Electric Brake
E C Coluna de eletrodo Electrode Column
E G Elétrica - geral Electrical - General
E O Estação de Operação Operating Station
G E Gerador Generator
G M Unidade de geração de emergência UPS
G R Controlador Tiristorizado Gradator
H E Aquecedor Elétrico Electric Heater
H S Sistema de Alta Corrente High Current System
I C Trafo controle / instrumentação Instrument /control transformer
I M Impressora Printer
J B Caixa de junção Junction box
J P Caixa de Junção Profibus Profibus Juction Box
L D Locking Device electric
L O Terminal de operação Local terminal operator
L T Transformador de iluminação Lighting transformer
M D Modulo Module
M E Motores elétricos Electric Motors
M V Video Monitor Monitor de Video
N K Sistema alimentação ininterrupta Nobreak
P B Caixa de passagem Pull box
P C Painel de controle Control panel
P D Quadro de distribuição 120V Power supply distrib. board 120V
P G Painel geral General panel
P H Painel Hidráulico Hidraulic Panel
P L Painel elétrico Electrical panel
P P Painel Pneumático Pneumatic Panel
P X Pára-raios Lighting arrester
Q D Quadro de distribuição Low voltage distribution board
Q F Quadro de força Medium voltage switchgear
R D Rede de distribuição Distribution line
R M Radio Modem Radio Modem

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
R P Painel I/O remoto Remote I/O Panel

R S Resistor de aterramento Grouding resistor
R T Retificadores Rectifiers
S P Chave paco Pole Mounted Disconnecting Switch
S S Chave de partida suave Soft start
S V Servidor Server
S W Network Switch
T F Transformadores Transformers
T I Transformador de corrente Current transformer
T V Transformador de potencial Potential transformer
V S Variador de velocidade Variable speed
V W Telão Video wall
W S Estação de trabalho Engineering workstation

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
3.9 General

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
3.10 Maintenance Code

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
3.11 Fluids Code
A B Água Bruta Raw Water

A C Acido Cloridrico Hydrochloric Acid
A D Água Desmineralizada Demineralised water
A F Água de REsfriamento - Alimentação Cooling Water - Inlet
A G Água de Gaxeta Gland Service Water
A I Água de Incêndio Fire Water
A L Alcool Alcohol
A P Água Potável Drinking water
A Q Água Quente Hot water
A W Água de Processo Process water
C R Água de Resfriamento - Retorno Cooling water - outlet
D E Diesel Diesel
E F Efluentes Líquidos Liquid effluents
G C Gás do Calcinador Kiln off gas
G F Gás do Forno Furnance off gas
G S Gás do Secador Dryer off gas
H Á Ar Comprimido - Alta Pressão High pressure air
I A Ar de Instrumentação Instrumentation air
L A Ar Comprimido - Baixa Pressão Low pressure air
L P GLP LPG
N I Nitrogênio Nitrogen
O C Óleo Combustível Heavy fuel oil
O L Óleo Lubrificante Lubricant oil
O X Oxigênio Oxigen
P O Pó, Poeira Dust
P P Polpa Slurry
R E Rejeitos Tailings (slurry)
R Q Reagentes Químicos - Geral Chemicals - general

DATE
PBA-P-000-000-PD-210
6 29.Mai.2008
3.12 Piping Material Code
CODE D E S C R IC AO D E S C R IP T IO N
A C A ç o carbono M ild S reel

C I F erro F undido C ast Iron
H P P oilietileno de alta densidade H P D E - H igh desns ity P olyethilene
B Z B ronze B ronze
C S A ç o F undido C ast S teel
C R C oncreto C oncrete
F G F ibra de V idro F iber glas s
F R F ibra de V idro reforçada com plastico F iber glass reinforced plas tic
A G A ç o galvanizado G alvanised m ild steel
G L G lass lined
H L H alar
H Y H astelloy C 276
S G M ild steel glass lined
S P M ild steel polypropylene
S L M ild steel P T F E lined
S R M ild steel P V C lined
S B M ild steel rubber lined
P P P olipropileno P olypropylene
P V P V C - P oly V inyl C hloride
R H M angueira B orracha R eforçada R e-inforced rubber hose
S S A ç o Inox - 316 L S tainless steel 316 L


FAO 29.05.08 (Procedures WBS-If Rev 6)

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FAO 29.05.08 (Procedures WBS-If Rev 6)

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DOCUMENT NUMBER REVISION

BARRO ALTO PROJECT – IMPLEMENTATION PHASE

Name Code Name Code Name Code

Ac For Action Ap For Approval Cm For Comments

G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO Page 1

This document is structured as follows:

Area Break Down

G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO Page 2

AREA DESCRIPTION COMMENTS

G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO Page 3

AREA DESCRIPTION COMMENTS

118 Fire Water Circuit Storage and Distribution

G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO Page 4

AREA DESCRIPTION COMMENTS

230 Mining Equipment

300 ORE PREPARATION PLANT

G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO Page 5

AREA DESCRIPTION COMMENTS

351 Dryer – Line I

G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO Page 6

AREA DESCRIPTION COMMENTS

493 PLC – General service Area

500 ELECTRIC FURNACES

G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO Page 7

AREA DESCRIPTION COMMENTS

631 Slag Treatment Circuit

700 REAGENTS AND CONSUMABLES

793 PLC – General Service Area Rev.2

800 AUXILIARY BUILDINGS AND FACILITIES

G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO Page 8

AREA DESCRIPTION COMMENTS

G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO Page 9

AREA DESCRIPTION COMMENTS

921 Pre Production & Stripping

G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO Page 10

3.1 Identification of equipments and components for PFD

AREA EQUIP SEQUENCE 1 SUF

The above fields will be filled in as follows:

AREA – according to the Area Breakdown – item 3.1

EQUIP – according to the following codes:

Mechanical Equipment Code (Smelter) – item 3.7

Example 1 – The second conveyor belt in the Primary Crushing

Example 2 – The first rotary valve in the Primary Crushing

G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO Page 11

3.2 Identification of equipments and components for P&ID or C&ID

AREA EQUIP SEQUENCE 1 SUF COMPONENT SEQUENCE 2

The above fields will be filled in as follows:

AREA – according to the Area Breakdown – item 3.1

EQUIP – according to the following codes:

Mechanical Equipment Code (Smelter) – item 3.7

COMPONENT – according to the following codes (just to Mechanical Equipments):

Instrumentation and Control Code – ISA – item 3.5 (Following the

SEQUENCE 2 – sequential numbering within the given complement

G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO Page 12

Example 6 – Guillotine valve in the Primary Crushing Silo Discharge

Example 7 – Open limit switch related to the valve of example 6

Example 9 – HMI panel from Ladle Furnace 1 that belongs to DCS

G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO Page 13

3.3 Identification of Single Line Diagram

AREA EQUIP SEQUENCE 1 SUF EQUIP 2 SEQUENCE 2

The above fields will be filled in as follows:

AREA – according to the Area Breakdown – item 3.1