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In offshore shallow water operations, utilizing jack-up rigs, the spudcan insertion in the subsea floor creates large deformations in the soils. This can induce unacceptably large deformations and stresses in existing nearby piles or subsea completions. Traditionally, solutions to spudcan insertion problems have been computationally challenging and cost prohibitive. Using the NEi Nastran Explicit finite element computer program, engineers can arrive at a solution within 30 minutes on a single processor. This white paper discusses the methods used to quickly and economically arrive at that solution.
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b) Jack-up rig after spudcan insertion showing large deformation of the sea bed due to spudcan insertion. Figure 1. Schematic of spudcan insertion near existing pile.
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Model Description
Figure 2 shows a generic quarter symmetry model for the insertion of a 90 ft diameter spudcan adjacent to an existing 30 inch pile (steel pipe). The pile is offset 80 ft from the edge of the spudcan. The pipe is modeled using shell elements and has steel material properties and with a 1 inch wall thickness. There are 17 soil layers represented in the model. Layer 1 is at the top and layer 17 is at the bottom of the model.
Figure 2. The finite element model was built using FEMAP and consists of the 17 layers of soil, the spudcan, and the pipe. www.NENastran.com/Explicit
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Figure 3. Close-up of the finite element model mesh. Appropriate symmetry boundary conditions are applied to the two symmetry planes shown in Figure 2. The spudcan insertion is performed for a total downward motion of the spudcan of 30 ft and the stresses and deformations in the pipe that are induced by the soil motion are computed. We are using a dynamics code to simulate what is essentially a quasi-static problem. Hence, we must specify an appropriate time scale such that the inertia effects in the problem are negligible. A typical jack-up operation would take hours to complete. Obviously we cannot simulate an event that takes hours because it would mean taking millions of explicit time steps. We experimented with the time duration and finally settled on a 10 sec duration for modeling the insertion. This choice gives us a kinetic energy that is an order of magnitude smaller than the internal energy an essentially quasi-static solution.
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Once a part is made rigid, any boundary conditions that may have been specified on the individual nodes of the part are no longer applied. In the model used, nodes on the spudcan that are on the symmetry planes had boundary conditions specified. NEi Nastran Explicit issues warning messages saying these boundary conditions have been ignored. We must specify boundary conditions on the rigid body reference node that was created by the MATR1 specification. This is easily accomplished using the SPCR and SPCRD options provided by NEi Nastran Explicit. Why cant we simply use the usual SPC and SPCD options found in NEi Nastran? We do not know a grid ID for these rigid body reference nodes; these reference nodes are created internally. The SPCR and SPCRD commands behave exactly the same as the SPC and SPCD options, respectively, except that we use the part ID instead of the grid ID to identify the degrees of freedom we are constraining. In our spudcan insertion model we used the SPCR command to define zero displacement boundary conditions on the spudcan (part ID 18) in the X and Y displacement directions and zero rotation boundary conditions on all 3 rotational degrees of freedom. We have used the SPCRD command to define a time varying displacement boundary condition in the Z coordinate direction to insert the spudcan into the soil layers.
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Figure 4. Node set used to define the contact between the spudcan and the soil.
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Figure 5. Close-up images of contact conditions between the soil and the spudcan as deformation progresses. www.NENastran.com/Explicit
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Figure 6. Close-up images of contact conditions between the soil and the spudcan as deformation progresses (spudcan shown translucent for detail). www.NENastran.com/Explicit
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Discussion of Results
The total solution time for this analysis is less than 30 minutes on a single processor of a Windows PC. Figure 7 shows contours of Mises stress in the soil after the 30 ft spudcan insertion. Figure 8 shows contours of pressure in the soil at the same point in time. You can clearly see the effect of the different layers on the solution. Figure 9 shows the deformed shape and maximum principle stress contours induced into the pipe after the 30 ft spudcan insertion. Note the displacements are magnified by a factor of 10. The maximum stress value in the pipe is 38600 psi. This simple scoping calculation shows the straightforward nature of solving these types of spudcan insertion problems. Clearly, a much more detailed and fine mesh would provide more accurate solutions. The computational effort required of a finer mesh would certainly be higher. If you were to refine the mesh in all dimensions by a factor of 2, you would have 8 times more elements and the run-time would increase by a factor of 16 resulting in a solution time on a single processor of approximately 8 hours.
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Figure 9. Deformations and principal stress contours on deformed pipe after 30 ft spudcan insertion (deformations magnified by 10).
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