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ORDER NO.

RRV3095
CDJ-200

COMPACT DISC PLAYER

CDJ-200
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
CDJ-200 CDJ-200 CDJ-200 CDJ-200

Type
KUCXJ RLTXJ WYXJ RFXJ AC120V

Power Requirement

Remarks

AC110-120V/AC220-240V AC220-240V AC110-120V/AC220-240V

NECESSARY INFORMATION FOR DHHS RULES MARKED ON THE TOP COVER BELOW: CAUTION LASER RADIATION WHEN OPEN. DO NOT STARE INTO BEAM

For details, refer to "Important Check Points for good servicing".

PIONEER CORPORATION

4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2005


T-IZY MAR. 2005 printed in Japan

SAFETY INFORMATION
A

This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65

NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or be of identical designation.

(slow operating fuse) on PCB indicate that replacement parts must

REMARQUE (POUR MODLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou de remplacement doivent avoir la mme dsignation.
C

(fusible de type lent) sur CCI indiquent que les pices

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

LEAKAGE CURRENT CHECK


Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.

2. PRODUCT SAFETY NOTICE


Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a > on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

Device under test


E

Reading should Leakage not be above current 0.5 mA tester Test all exposed metal surfaces

Also test with plug reversed (Using AC adapter plug as required)

Earth ground

AC Leakage Test
F

2
1 2

CDJ-200
3 4

5
IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS S H O U L D B E D O N E B Y A S P E C I A L LY INSTRUCTED PERSON.

7
LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER : 5 mW WAVELENGTH : 780 785 nm

WARNING ! THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LABEL CHECK (for RLTXJ, WYXJ and RFXJ types)


for WYXJ for WYXJ for RLTXJ

for RFXJ
C

Additional Laser Caution

(Printed on the chassis)

1. Laser Interlock Mechanism The position of the switch (S1901) for detecting loading completion is detected by the system microprocessor, and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side (when the mechanism is not clamped and LPS1 signal is high level.) Thus, the interlock will no longer function if the switch is deliberately set to LPS1 terminal side. ( if LPS1 signal is low level ). In the test mode the interlock mechanism will not function. Laser diode oscillation will continue, if pin 41 of TC94A15FG (IC105) on the MAIN Assy is connected to GND, or else the terminals of Q105 are shorted to each other (fault condition). 2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam.
: See page 51.

CDJ-200
5 6 7 8

[Important Check Points for Good Servicing]


A

In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.

1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual. 1 Use specified parts for repair. Use genuine parts. Be sure to use important parts for safety. 2 Do not perform modifications without proper instructions. Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.
B

3 Make sure the soldering of repaired locations is properly performed. When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example) 4 Make sure the screws are tightly fastened. Please be sure that all screws are fastened, and that there are no loose screws. 5 Make sure each connectors are correctly inserted. Please be sure that all connectors are inserted, and that there are no imperfect insertion. 6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc. 7 Make sure screws and soldering scraps do not remain inside the product. Please check that neither solder debris nor screws remain inside the product. 8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord. Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one. 9 There should be no spark traces or similar marks on the power plug. When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.

0 Safe environment should be secured during servicing. When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.

2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.

3. Lubricants, Glues, and Replacement parts


E

Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.

4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws


To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
F

4
1 2

CDJ-200
3 4

CONTENTS
1. SPECIFICATIONS .............................................................................................................................................6 2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................8 2.1 PACKING SECTION ...................................................................................................................................8 2.2 EXTERIOR SECTION ..............................................................................................................................10 2.3 CONTROL PANEL SECTION...................................................................................................................12 2.4 SLOT-IN MECHANISM SECTION ............................................................................................................14 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16 3.1 BLOCK DIAGRAM....................................................................................................................................16 3.2 OVERALL WIRING DIAGRAM .................................................................................................................18 3.3 MAIN ASSY (1/2)......................................................................................................................................20 3.4 MAIN ASSY (2/2)......................................................................................................................................22 3.5 RLYB ASSY ..............................................................................................................................................23 3.6 DISP, KSWB, INDB, SLDB, JLED and JOGB ASSYS ..............................................................................24 3.7 JACK ASSY ..............................................................................................................................................26 3.8 ACIN, TRNS, SLMB, SECB and REGB ASSYS .......................................................................................28 3.9 VOLTAGES................................................................................................................................................30 3.10 WAVEFORMS.........................................................................................................................................32 4. PCB CONNECTION DIAGRAM ......................................................................................................................34 4.1 JACK ASSY ..............................................................................................................................................35 4.2 MAIN and RLYB ASSYS...........................................................................................................................36 4.3 DISP, KSWB, INDB, SLDB, JLED and JOGB ASSYS ..............................................................................38 4.4 ACIN, TRNS, SLMB, SECB and REGB ASSYS .......................................................................................42 5. PCB PARTS LIST ............................................................................................................................................46 6. ADJUSTMENT ................................................................................................................................................50 7. GENERAL INFORMATION .............................................................................................................................51 7.1 DIAGNOSIS..............................................................................................................................................51 7.1.1 SERVICE MODE ................................................................................................................................51 7.1.2 POWER ON SEQUENCE ..................................................................................................................58 7.1.3 DISASSEMBLY ..................................................................................................................................59 7.2 PARTS ......................................................................................................................................................64 7.2.1 IC........................................................................................................................................................64 7.2.2 FL .......................................................................................................................................................76 8. PANEL FACILITIES .........................................................................................................................................77
A

CDJ-200
5 6 7 8

1. SPECIFICATIONS
A

KUCXJ type 1. General


System..............................Compact disc digital audio system Power requirements.....................................AC 120 V, 60 Hz Power consumption.......................................................14 W Operating temperature............+5C +35C (+41F +95F) Operating humidity...............................................5 % 85 % (There should be no condensation of moisture.) Weight..............................................................3.2 kg (7.1 lb) Dimensions.........................216 (W) 292 (D) 99.5 (H) mm 8 1/2 (W) 11 1/2 (D) 3 15/16 (H) in

RLTXJ, RFXJ types 1. General


System........................... Compact disc digital audio system Power requirements .... AC 110-120 V/220-240 V, 50/60 Hz Power consumption ..................................................... 16 W For Taiwan: 17 W Operating temperature .................................. +5C +35C Operating humidity ........................................... 5 % 85 % (There should be no condensation of moisture.) Weight ........................................................................3.2 kg Dimensions ...................... 216 (W) x 292 (D) x 99.5 (H) mm

2. Audio section
Frequency response........................................4 Hz 20 kHz Signal-to-noise ratio..........................110 dB or more (JEITA) Distortion.................................................... .0.006 % (JEITA)

2. Audio section
Frequency response...................................... 4 Hz 20 kHz Signal-to-noise ratio ....................... 110 dB or more (JEITA) Distortion ................................................... 0.006 % (JEITA)

3. Accessories
Operating instructions........................................................1 Power cord........................................................................ 1 Audio cable....................................................................... 1 Control cable..................................................................... 1 Forced eject pin (housed in a groove in the bottom panel)... 1 Limited warranty................................................................ 1
C

3. Accessories
Operating instructions ..................................................... Power cord ...................................................................... Audio cable ..................................................................... Control cable ................................................................... Forced eject pin (housed in a groove in the bottom panel)... NOTE: Specifications and design are subject to possible modification with-out notice. 1 1 1 1 1

NOTE: Specifications and design are subject to possible modification with-out notice.

Voltage selector (RLTXJ, RFXJ types only)


You can find the voltage selector switch on the bottom plate of the unit. The factory setting for the voltage selector is 220 240 V. Please set it to the correct voltage for your country or region. For Taiwan, please set to 110 120 V before using. Before changing the voltage, disconnect the AC power cord. Use a medium size screwdriver to change the voltage selector switch. 220-240V

WYXJ type 1. General


System.......................... Compact disc digital audio system Power requirements .................... AC 220-240 V, 50/60 Hz Power consumption ..................................................... 16 W Operating temperature .................................. +5C +35C Operating humidity ............................................ 5 % 85 % (There should be no condensation of moisture.) Weight ....................................................................... 3.2 kg Dimensions ..................... 216 (W) x 292 (D) x 99.5 (H) mm

2. Audio section
Frequency response...................................... 4 Hz 20 kHz Signal-to-noise ratio ....................... 110 dB or more (JEITA) Distortion ................................................... 0.006 % (JEITA) 110-120V

3. Accessories
E

Operating instructions ..................................................... Power cord ...................................................................... Audio cable ..................................................................... Control cable ................................................................... Forced eject pin (housed in a groove in the bottom panel)... NOTE: Specifications and design are subject to possible modification with-out notice.

1 1 1 1 1

6
1 2

CDJ-200
3 4

Accessories
Power cord (KUCXJ : ADG7021) (RLTXJ : ADG1154) (WYXJ : ADG1154) (RFXJ : ADG7097) Audio cable (VDE1064 or XDE3045) L= 1.5m Control cable (ADE7108 or XDE3063) L= 1 m Forced eject pin (housed in a groove in the bottom panel) (DEX1008)
A

CDJ-200
5 6 7 8

2. EXPLODED VIEWS AND PARTS LIST


NOTES:
A

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING SECTION

10
B

12

6 KUCXJ Only

9 5
D

11

13

8
1 2

CDJ-200
3 4

(1) PACKING SECTION PARTS LIST


Mark No. > 1 2 3 4 5 Description Power Cord Audio Cable Control Cable Forced Eject Pin Operating Instructions Limited Warranty User Seat Polyethylene Bag (0.06 x 230 x 340) Packing Sheet Pad A Pad B Pad C Packing Case Part No. See Contrast table (2) VDE1064 or XDE3045 ADE7108 or XDE3063 DEX1008 See Contrast table (2) See Contrast table (2) DRM1262 AHG7117 AHG7015 DHA1638 DHA1639 DHA1640 See Contrast table (2)
B A

NSP 6 NSP 7 NSP 8 9 10 11 12 13

(2) CONTRAST TABLE CDJ-200/KUCXJ, RLTXJ, WYXJ and RFXJ are constructed the same except for the following:
Mark No. > NSP 1 5 6 13 Symbol and Description Power Cord Operating Instructions Limited Warranty Packing Case CDJ-200/ KUCXJ ADG7021 DRB1377 ARY7043 DHG2495 CDJ-200/ RLTXJ ADG1154 DRB1378 Not used DHG2496 CDJ-200/ WYXJ ADG1154 DRB1376 Not used DHG2494 CDJ-200/ RFXJ ADG7097 DRB1378 Not used DHG2500

CDJ-200
5 6 7 8

2.2 EXTERIOR SECTION


23
A
K

Refer to "2.3 CONTROL PANEL SECTION".

18

40

40 43

A
J

1
B

36
M

32
C

35 34 WYXJ Only

RLTXJ, RFXJ Only

25

21

40 40
K

41

41

39

32

10
G

I
J

5 38
C
B

K
14 20 9 17 40 15
F

22

N
H

31

8 41 40 41 37 41
I

41
F

41 4

41 33

29 27
D

28

J
D

16

41

L
27 29
E H

11 42 41

29
A

41 24 41
M D

27
L

41
E

B
2

13

29

27 30 41
B A

12

Refer to "2.4 SLOT-IN MECHANISM SECTION".

NON-CONTACT SIDE

CONTACT SIDE

41 19 26

19

41

10
1 2

CDJ-200
3 4

(1) EXTERIOR SECTION PARTS LIST


Mark No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 NSP 18 19 20 21 22 Description MAIN Assy RLYB Assy JACK Assy ACIN Assy TRNS Assy SLMB Assy SECB Assy REGB Assy Fuse (FU11) Power Transformer (T22) 24P Flexible Cable 32P Flexible Cable 24P Flexible Cable 9P Flexible Cable Earth Lead Unit/300V Connector Assy Power Button Silicone Sheet D5 L Insulator Protector PU Caution PCB Stay Part No. DWG1587 DWX2429 DWX2433 See Contrast table (2) See Contrast table (2) DWS1355 DWR1394 DWR1393 See Contrast table (2) See Contrast table (2) DDD1275 DDD1276 DDD1278 DDD1279 DDF1032 PF03PP-B17 DAC2254 DEB1456 DEC2250 DEC2808 DEC2856 DNH2640 Mark No. 23 24 25 NSP 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Description Heatsink Trans. Plate Card Spacer Chassis Damper Earth Spring Float Spring G5 FPC Guard Mecha Plate Nyron Rivet (3 x 4.5) Cord Clamper Caution Label HE Caution Label Caution Label Nut M12 DM Screw Screw Screw Screw Jumper Wire 6P(J904) 15P Flexible Cable Part No. DNH2641 DNH2670 DNK2769 See Contrast table (2) CNV6011 DBH1398 DBH1494 DBK1282 DNH2642 RBM-003 RNH-184 See Contrast table (2) See Contrast table (2) See Contrast table (2) DBN1012 DBA1260 BBZ40P060FTC BBZ30P060FTC BPZ30P080FTC D20PDY0610E DDD1277

> >

(2) CONTRAST TABLE CDJ-200/KUCXJ, RLTXJ, WYXJ and RFXJ are constructed the same except for the following:
Mark No. Symbol and Description CDJ-200/ KUCXJ DWR1388 DWR1391 REK1111 Not used DTT1172 DNK4423 Not used Not used Not used CDJ-200/ RLTXJ DWR1389 DWR1392 Not used REK1022 DTT1171 DNK4424 Not used Not used PRW1018 CDJ-200/ WYXJ DWR1387 DWR1391 Not used REK1022 DTT1171 DNK4386 PRW1233 VRW1094 Not used CDJ-200/ RFXJ DWR1389 DWR1392 Not used REK1022 DTT1171 DNK4427 Not used Not used DRW2248
D

> > > NSP

4 ACIN Assy 5 TRNS Assy 9 Fuse (FU11 : 2.0A/125V) 9 Fuse (FU11 : T1AL250V) 10 Power Transformer (T22) 26 34 35 36 Chassis Caution Label HE Caution Label Caution Label

CDJ-200
5 6 7 8

11

2.3 CONTROL PANEL SECTION


A

21

22

Dyefree GEM1036 (ZLX-ME413A)

23

27 34

20

34

28

G
33 D 35
C

16

19

18

9 8 3

E
A

34 25 26 15 13

D
2
E

24
A

10 34 11 12 30
C B

14 29

36

H
34
E

31

6 7

34

F
NON-CONTACT SIDE CONTACT SIDE

34 4 34

To MAIN CN105

C D 37

1 38 34
E

17 34 34

12
1 2

CDJ-200
3 4

CONTROL PANEL SECTION PARTS LIST


Mark No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Description DISP Assy KSWB Assy INDB Assy SLDB Assy JLED Assy JOGB Assy 15P Flexible Cable PLAY Button SEARCH Button LOOP Button RELOOP Button BEAT LOOP Button TIME Button EJECT Button JET Button Slide Sheet (GRAY) Earth Plate Vessel Sheet Control Panel A Control Panel B Jog Dial POM Ring Jog Lens Front Lens Reector BEAT Lens Display Panel Slide Knob (SILVER) TEMPO Button Assy TEMPO Button TEMPO Lens Nut M9 Screw JOG Washer Jumper Wire 3P Jumper Wire 4P Jumper Wire 6P Part No. DWG1588 DWS1356 DWX2438 DWX2430 DWX2432 DWX2431 DDD1277 DAC2244 DAC2245 DAC2246 DAC2270 DAC2271 DAC2249 DAC2253 DAC2266 DAH2374 DBK1224 DEC2751 DNK4384 DNK4385
C B

DNK4387 DNK4388 DNK4389 DNK4390 DNK4391 DNK4392 DNK4492 DNK4448 DXA2014 DAC2258 DNK4421 DBN1008 BPZ30P080FTC DBF1002 D20PDY0305E D20PDY0405E D20PDY0610E

CDJ-200
5 6 7 8

13

2.4 SLOT-IN MECHANISM SECTION


A

Grease GYA1001 (ZLB-PN397B) 11

20 21 23 10
B

Dyefree GEM1036 (ZLX-ME413A) 9

18 17 Grease GYA1001 (ZLB-PN397B)

22

13

24

19
C

14

Dyefree GEM1036 (ZLX-ME413A)

15 25 16

Dyefree GEM1036 (ZLX-ME413A) Cleaning liquid : GEM1004 Cleaning paper : GED-008


To RLYB CN12 (Pickup)

4 5
To RLYB CN16 (Loading Motor)

12 25 To RLYB CN14 (Stepping Motor) 27 31 25 2

25

Grease GYA1001 (ZLB-PN397B)

Note: The TM. Assy 03-S is supplied only in assembly form, not as a single part.

30
To MAIN CN102 (Spindle Motor)

28
F

26 30

14
1 2

CDJ-200
3 4

CONTACT SIDE

29

NON-CONTACT SIDE

SLOT-IN MECHANISM SECTION PARTS LIST


Mark No. NSP 1 2 3 NSP 4 NSP 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Description Slot-in Mecha SV Assy TM. Assy 03-S DC Motor Assy-S Worm Gear DC Motor S (ROHS) Connector Assy Clamp Spring Guide Spring SW Lever Spacer SV Loading Lever Main Cam Disc Guide Clamp Arm Eject Lever Lever AP Lever BP Loading Gear Drive Gear Loading Base SV SW Lever SV1 SW Lever SV2 Gear Holder SV Clamper 04 Assy Screw Floating Rubber (SI) Float Base 04 Assy Spacer POR (T3) Vessel Cushion A Vessel Cushion B Vessel Cushion C Front Sheet Part No. DXA2005 VXX2909 DXX2510 DNK3910 DXM1230 PF02PY-B22 DBH1374 DBH1375 DEC2831 DNK3406 DNK3407 DNK3478 DNK3576 DNK3684 DNK3835 DNK3836 DNK3911 DNK3912 DNK4369 DNK4370
C B

DNK4371 DNK4372 DXB1859 BPZ20P060FTC VEB1351 DXB1838 DEB1566 DEC2852 DEC2853 DEC2854 DED1132

CDJ-200
5 6 7 8

15

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM


3.1 BLOCK DIAGRAM
A

TM. ASSY 03-S (VXX2909)


SPINDLE MOTOR 04

STEPPING MOTOR 04

B
PICKUP ASSY

DC MOTOR ASSY-S (DXX2510)

L
SLMB ASSY
COMPARATOR

RLYB ASSY

REGB ASSY

DIGITAL OUT

CONTROL

For KUCXJ, WYXJ

M SECB ASSY

J
For RLTXJ, RFXJ

ACIN ASSY
S2 S1 BROWN VIOLET BLUE

J2

K
J3

TRNS ASSY

J
16
1

ACIN ASSY
CDJ-200
2 3 4

MAIN ASSY

PHONES

AUDIO OUT

JACK ASSY

D
KSWB ASSY

E
INDB ASSY

F C
DISP ASSY

SLDB ASSY

H
JOGB ASSY
5

G
JLED ASSY
CDJ-200
6 7 8

17

3.2 OVERALL WIRING DIAGRAM


A

SLOT-IN MECHA SV ASSY (DXA2005)

SPINDLE MOTOR 04

3 4 5 6 7 8 9 10 11 12

TM. ASSY 03-S (VXX2909)

STEPPING MOTOR 04

(S) (S) (S) (S)

(F) (F) (T) (T)

B
C
(RF) (RF) (T)

RLYB ASSY (DWX2429)

PICKUP ASSY

(T) (RF) (RF)

DC MOTOR ASSY-S (DXX2510)


D

L
FOR KUCXJ, WYXJ
POWER CORD KUCXJ : ADG7021 WYXJ : ADG1154

SLMB ASSY (DWS1355)

ACIN ASSY (KUCXJ : DWR1388) (WYXJ : DWR1387)

K
TRNS ASSY (KUCXJ, WYXJ : DWR1391) (RLTXJ, RFXJ : DWR1392)

KUCXJ : XKP3042 WYXJ : XKP3041

ACIN ASSY (RLTXJ, RFXJ : DWR1389)


FOR RLTXJ, RFXJ
(RF)

N REGB ASSY (DWR1393)

POWER CORD RLTXJ : ADG1154 RFXJ : ADG7097

M SECB ASSY (DWR1394)

(T) (F) (T)

: RF DATA SIGNAL ROUTE : TRACKING DATA SIGNAL ROUTE

: FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE (S) : STEPPING SERVO LOOP LINE

18
1 2

CDJ-200
3 4

D
KSWB ASSY (DWS1356)

E
INDB ASSY (DWX2438)
B

A A 1/2, A 2/2
MAIN ASSY (DWG1587)

C
DISP ASSY (DWG1588)

H JOGB ASSY (DWX2431)


L AUDIO OUT R PHONES

G JLED ASSY (DWX2432)


SLDB ASSY (DWX2430)

I
JACK ASSY (DWX2433)

When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. : The power supply is shown with the marked box. CDJ-200
5 6 7 8

19

3.3 MAIN ASSY (1/2)


A

A 1/2 MAIN ASSY (DWG1587)


CN501

UPDATE CONNECTOR

(D) (D) (D) (D)

(D)

A 2/2

A 2/2
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. DEK1092- 466.200 MFD, BY LITTELFUSE INK. FOR IC123. (RF)

: RF DATA SIGNAL ROUTE : TRACKING DATA SIGNAL ROUTE

(T) (F)

(D)

: AUDIO DATA SIGNAL ROUTE : AUDIO SIGNAL ROUTE (L ch) : AUDIO SIGNAL ROUTE (Digital)

A 1/2
20
1 2

: FOCUS SERVO LOOP LINE (T) : TRACKING SERVO LOOP LINE (S) : STEPPING SERVO LOOP LINE

CDJ-200
3 4

CN701

M CN905
A

(RF)

(T)

(RF) (RF)

2
(S) (S) (S) (S)

9 8 13

(RF)

(T)

12

6 5 3 4
C

10

(F) (F) (T) (T)

(D)

14
(T) (T) (F) (RF) (T)

(RF) (RF)

D
(T) (RF)

(F)

(S) (S)

(S) (S)

CN11

(S) (S) (S) (S)

11 15 16
(F) (F) (T) (T)

To SPINDLE MOTOR 04

A 1/2
CDJ-200
5 6 7 8

21

3.4 MAIN ASSY (2/2)


A

A 2/2 MAIN ASSY (DWG1587)

A 2/2 A 2/2

A 2/2
22
1 2

CDJ-200
3 4

3.5 RLYB ASSY


(RF) (T) (F)

: RF DATA SIGNAL ROUTE : TRACKING DATA SIGNAL ROUTE

B RLYB ASSY (DWX2429)


(S) (S) (S) (S) (S) (S) (S) (S)

: FOCUS SERVO LOOP LINE (T) : TRACKING SERVO LOOP LINE (S) : STEPPING SERVO LOOP LINE

To STEPPING MOTOR 04

To DC MOTOR ASSY-S

(S) (S)

CN1901

(S) (S)

A 1/2 CN101

(F) (F) (T) (T) (T) (F)

(F) (T)

(RF) (RF) (T) (T) (RF) (RF)

(RF) (RF) (T) (T) (RF) (RF)

(T) (T) (F) (F) (T) (F)

(T) (T) (RF) (RF)

To PICKUP ASSY CN1

(T) (F)

B
CDJ-200
5 6 7 8

23

3.6 DISP, KSWB, INDB, SLDB, JLED and JOGB ASSYS


A

D KSWB ASSY (DWS1356)

C DISP ASSY (DWG1588)

E F
SLDB ASSY (DWX2430)
F

C D E F
24
1 2

INDB ASSY (DWX2438)

CDJ-200
3 4

DISP ASSY S501 : EJECT (0) S502 : TEMPO 6/10/16 S503 : MASTER TEMPO S504 : TEXT MODE S505 : TIME MODE S506 : AUTO CUE S507 : BEAT LOOP LOOP S508 : RELOOP/EXIT S509 : JET S510 : WAH DIGITAL JOG BREAK S511 : ZIP S512 : HOLD/RESET S513 : OUT/OUT ADJUST S514 : IN/REAL TIME CUE/HOT LOOP

KSWB ASSY S601 : PLAY/PAUSE (6) S602 : CUE S603 : SEARCH S604 : 1 S605 : TRACK SEARCH S606 : 4 S607 : = FOLDER SEARCH S608 : + JOGB ASSY S600 : JOG (REV FWD+)

A 1/2 CN105
D

H JOGB ASSY (DWX2431)

G JLED ASSY (DWX2432)


CDJ-200
5 6 7

C G H
25
8

3.7 JACK ASSY


A

JACK ASSY (DWX2433)

A 1/2
C

CN104

I
26
1 2

CDJ-200
3 4

A
: AUDIO SIGNAL ROUTE (L ch)

L AUDIO OUT R

PHONES

I
CDJ-200
5 6 7 8

27

3.8 ACIN, TRNS, SLMB, SECB and REGB ASSYS


A

NOTE FOR FUSE REPLACEMENT CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE AND RATINGS ONLY.

K TRNS ASSY : DWR1391) (KUCXJ, WYXJ


FOR RLTXJ, RFXJ
B

(RLTXJ, RFXJ : DWR1392) ACIN ASSY (RLTXJ, RFXJ : DWR1389)


T22 POWER TRANSFORMER : DTT1171

S1 : POWER (ON/OFF) S2 : VOLTAGE SELECTOR

FU11 : REK1022 (T1AL250V)

FU11 KUCXJ : REK1111 (2.0A/125V) WYXJ : REK1022 (T1AL250V)

S1 : POWER (ON/OFF)
T22 POWER TRANSFORMER KUCXJ : DTT1172 WYXJ : DTT1171

KUCXJ : XKP3042 WYXJ : XKP3041

J
FOR KUCXJ, WYXJ

ACIN ASSY (KUCXJ : DWR1388) (WYXJ : DWR1387)

CN15

L
F

SLMB ASSY (DWS1355)

J K L
28
1 2

CDJ-200
3 4

A
: AUDIO SIGNAL ROUTE (Digital)

M SECB ASSY (DWR1394) N


B

REGB ASSY (DWR1393)

A 1/2 CN103
D
CONTROL

DIGITAL OUT

K M N
CDJ-200
5 6 7 8

29

3.9 VOLTAGES A
A

MAIN ASSY
IC105 (TC94A15FG-K) Pin Voltage (V) Pin Voltage (V) 1 0.15 51 1.630 2 3.06 52 0 3 185.3m 53 2.42 4 3.29 54 1.617 5 0.01m 55 1.603 6 2.94 56 1.797 7 1.097 57 1.633 8 35.5m 58 1.636 9 20.5m 59 3.29 10 0 60 1.697 11 3.29 61 1.635 12 1.807 62 1.638 13 3.29 63 1.612 14 1.642 64 1.669 15 1.621 65 0 16 0.488 66 0 17 1.642 67 1.86 18 1.642 68 0 19 1.638 69 0 20 0.615 70 3.3 21 1.766 71 0 22 1.627 72 0 23 1.628 73 1.509 24 0 74 1.592 25 1.656 75 3.29 26 0 76 0 27 1.635 77 1.598 28 1.680 78 3.29 29 3.3 79 1.606 30 1.463 80 1.587 31 1.638 81 0 32 1.477 82 0.04 33 1.671 83 0 34 0 84 3.24 35 1.632 85 3.20 36 1.278 86 3.19 37 1.278 87 3.19 38 3.3 88 3.18 39 0.521 89 3.05 40 3.28 90 3.25 41 2.19 91 3.29 42 174.3m 92 1.819 43 0 93 3.29 44 1.728 94 0 45 1.720 95 3.28 46 1.710 96 3.28 47 1.726 97 1.681 48 1.730 98 1.715 49 1.737 99 1.648 50 0.190 100 0 IC112 IC111 (TC7WU04FU-TRB) (PCM1742KE-TRB) Pin Voltage (V) 1 1.708 2 1.715 3 1.769 4 0 5 1.727 6 1.727 7 1.759 8 3.33 IC113 (TC7WU04FU-TRB) Pin Voltage (V) 1 1.628 2 1.628 3 1.609 4 0 5 1.678 6 1.678 7 1.722 8 3.23 Pin Voltage (V) 1 1.668 2 0.02m 3 1.666 4 0 5 3.33 6 5.01 7 2.52 8 2.48 9 0 10 2.49 11 2.4m 12 2.4m 13 70.8m 14 64.2m 15 3.23 16 1.489 IC107 (BD7907FS-TBB) Pin Voltage (V) 1 2.41 2 2.41 3 2.40 4 2.40 5 2.39 6 2.39 7 0.532 8 0 9 0.682 10 7.23 11 0.678 12 0 13 0 14 0 15 0 16 0 17 0 18 0.682 19 7.23 20 7.23 21 1.624 22 2.2m 23 3.2 24 1.675 25 0 26 1.642 27 1.616 28 1.896 29 0.909 30 7.23 31 7.23 32 7.13 33 0 34 6.74 35 6.50 36 3.80 37 3.43 38 0 39 0 40 0 41 0 42 0 43 0 44 7.23 45 3.50 46 3.71 47 3.59 48 3.63 49 3.25 50 3.25 51 7.23 52 1.612 53 1.641 54 4.80 IC114 (NJM2903M-TLB) Pin Voltage (V) 1 1.521 2 1.638 3 1.638 4 0 5 1.832 6 1.678 7 1.722 8 3.23 IC115 (M51957BFP-TFB) Pin Voltage (V) 1 0 2 1.372 3 1.372 4 0 5 1.229 6 3.33 7 3.33 8 0 IC117 (K4S641632H-TC75-K) Pin Voltage (V) 1 3.23 2 0.32 3 3.25 4 0.227 5 0.206 6 0 7 0.185 8 0.206 9 3.25 10 0.208 11 0.206 12 0.198 13 0.211 14 3.25 15 0.18m 16 3.25 17 3.24 18 3.24 19 3.24 20 1.0m 21 1.0m 22 2.0m 23 3.25 24 3.25 25 3.25 26 1.8m 27 3.25 28 0 29 3.26 30 1.0m 31 3.26 32 1.2m 33 3.26 34 1.2m 35 2.0m 36 0 37 3.26 38 1.634 39 1.0m 40 0 41 0 42 0.335 43 3.23 44 0.399 45 0.530 46 0 47 0.305 48 0.489 49 3.23 50 0.574 51 0.301 52 0 53 0.495 54 0 IC121 (MM1561JF-TFB) Pin Voltage (V) 1 1.823 2 1.395 3 0 4 0.540 5 3.34 6 0 7 3.33 IC122 (TC7SU04FU-TLB) Pin Voltage (V) 0 1 2 1.507 3 0 4 1.851 5 3.34 IC119 IC118 (MBM29LV800TE90PFTN-K) (DSPD56367PV150) Pin Voltage (V) 1 2.64 2 2.60 3 0.881 4 2.44 5 0.881 6 2.16 7 1.307 8 2.25 9 0 10 0 11 2.83 12 3.23 13 0 14 -102.3 15 3.23 16 155.4m 17 0 18 2.45 19 0.894 20 2.44 21 0.928 22 2.53 23 0.719 24 2.52 25 2.1 26 3.26 27 0 28 3.26 29 0.454 30 0 31 0.312 32 0.399 33 0.713 34 0.385 35 0.552 36 0.398 37 3.24 38 0.563 39 0.585 40 0.589 41 0.721 42 0.505 43 0.294 44 0.472 45 0.458 46 0 47 3.24 48 2.14 Pin Voltage (V) 1 64.1m 2 3.23 3 11.6m 4 0.556 5 0.3m 6 23.5m 7 0.2m 8 3.33 9 0 10 0.2m 11 1.545 12 1.666 13 1.683 14 1.678 15 1.663 16 1.886 17 0.3m 18 1.824 19 0 20 3.35 21 0.2m 22 0.2m 23 3.27 24 3.28 25 3.35 26 0 27 1.703 28 1.895 29 3.34 30 18.4m 31 0.2m 32 0.2m 33 0.2m 34 0.2m 35 0.2m 36 0.2m 37 0.1m 38 3.35 39 0 40 0.1m 41 0.1m 42 0 43 0.1m 44 3.18 45 1.824 46 0.441 47 0 48 0.195 49 3.35 50 0 51 0 52 0.423 53 0.193 54 0 55 1.725 56 1.824 57 3.35 58 0 59 0.346 60 0.560 61 0 62 0 63 3.35 64 3.35 65 3.35 66 0 67 0.320 68 0.511 69 0.786 70 0.685 71 0 72 0.754 Pin Voltage (V) 73 0.636 74 3.35 75 0 76 0.512 77 0.221 78 0.305 79 0.439 80 3.35 81 0 82 0.502 83 0.384 84 0.325 85 0.348 86 3.35 87 0 88 0.413 89 0.396 90 0 91 3.35 92 0.361 93 0.389 94 0.200 95 3.35 96 0 97 0.739 98 0.242 99 0.378 100 1.6m 101 1.6m 102 1.7m 103 3.35 104 0 105 1.7m 106 1.7m 107 1.7m 108 1.7m 109 1.7m 110 1.7m 111 3.35 112 0 113 1.6m 114 1.6m 115 1.6m 116 1.6m 117 1.5m 118 0 119 3.35 120 0 121 1.4m 122 1.4m 123 1.3m 124 1.3m 125 1.2m 126 3.35 127 0 128 1.2m 129 3.35 130 0 131 1.3m 132 1.3m 133 1.5m 134 0.2m 135 23.7m 136 0.3m 137 3.34 138 3.34 139 0.475 140 3.33 141 3.33 142 3.33 143 71.3m 144 3.33

IC101 (NJM2374AD) Pin Voltage (V) 1 7.92 2 3.56 3 0.873 4 -0.01 5 1.218 6 8.01 7 7.95 8 7.93 IC102 (NJM2374AM-TFB)

Pin Voltage (V) 1 7.11 2 0.389 3 -6.00 4 -6.76 5 -5.56 6 7.13 7 7.11 8 7.11 IC104 (PQ1M335M2SPQ-TRB) Pin Voltage (V) 1 1.21 2 0 3 5 4 5 5 3.29 IC106 (NJU7016M-TFB) Pin Voltage (V) 1 174.2m 2 166.4m 3 169.7m 4 0 5 1.667 6 1.979 7 1.642 8 3.23

IC108 (NJU7016M-TFB) Pin Voltage (V) 1 1.617 2 1.617 3 1.617 4 0.01 5 1.617 6 1.678 7 1.678 8 3.34 IC109 (BH2220FVM-TLB) Pin Voltage (V) 1 2.23 2 1.110 3 0.2m 4 3.24 5 0 6 71.2m 7 64.3m 8 102.2m IC110 (NJM2880U1-05-TLB) Pin Voltage (V) 1 7.13 2 0 3 1.262 4 5 5 7.13

30
1 2

CDJ-200
3 4

MAIN ASSY

DISP ASSY
IC506 (PST994D-T) Pin Voltage (V) 1 4.78 2 0 3 4.77

REGB ASSY
A

IC120 (SCF5249LAG120-K) Pin Voltage (V) 1 3.3 2 3.27 3 0.443 4 2.18 5 1.326 6 2.17 7 1.149 8 2.17 9 1.685 10 3.20 11 3.27 12 3.33 13 0.347 14 0.563 15 57.4m 16 3.25 17 0.545 18 0.390 19 0.394 20 0 21 0.545 22 0.662 23 0 24 0.433 25 3.25 26 0.489 27 1.8 28 2.61 29 0 30 0 31 0.710 32 2.71 33 2.64 34 3.26 35 139.5m 36 0.581 37 0 38 1.271 39 2.2m 40 2.84 41 2.76 42 2.76 43 2.76 44 3.25 45 3.25 46 41.6m 47 18.2m 48 0.469 49 0.636 50 3.26 51 0.636 52 0.402 53 0.506 54 0.486 55 0.332 56 3.27 57 0.440 58 2.5m 59 1.3m 60 0 61 1.638 62 3.25 63 1.772 64 35.6m 65 3.35 66 1.615 67 1.662 68 3.27 69 3.27 70 1.534 71 1.660 72 0 Pin Voltage (V) 73 0 74 3.05 75 1.648 76 3.19 77 1.63 78 1.68 79 3.25 80 3.34 81 1.659 82 0 83 1.8 84 0 85 0 86 3.28 87 0 88 1.775 89 3.19 90 1.603 91 3.21 92 3.17 93 1.547 94 0 95 3.27 96 0 97 1.775 98 2.92 99 3.34 100 0 101 0 102 0 103 0 104 0 105 0 106 3.28 107 0 108 0 109 3.34 110 0 111 0 112 3.27 113 3.3 114 0 115 1.543 116 3.26 117 3.34 118 0 119 3.33 120 3.33 121 36.0m 122 0 123 3.34 124 3.27 125 1.635 126 0.971 127 2.71 128 4.56 129 3.26 130 0 131 2.19 132 2.75 133 2.72 134 2.75 135 0 136 2.74 137 2.73 138 0.774 139 2.83 140 0.766 141 1.776 142 2.80 143 0 144 3.27

IC501 (PEG083A8-K) Pin Voltage (V) Pin Voltage (V) 1 2.39 51 -10.61 2 7.4m 52 -19.00 3 4.78 53 -17.91 4 4.78 54 -14.04 5 4.78 55 -22.6 6 0 56 -15.73 7 4.78 57 -14.93 8 79.1m 58 -16.31 9 80.1m 59 -22.4 10 80.4m 60 -24.3 11 0.7m 61 -17.86 12 80.1m 62 -24.3 13 0 63 -26.9 14 0 64 -28.7 15 0 65 -23.2 16 4.78 66 -15.13 17 0 67 -22.5 18 4.79 68 -6.94 19 0 69 -6.50 20 0 70 -15.05 21 0 71 -20.5 22 2.39 72 -14.58 23 2.03 73 -29.7 24 4.79 74 -29.7 25 0.970 75 -29.7 26 2.38 76 -27.3 27 4.78 77 -27.5 28 4.78 78 -27.5 29 4.78 79 -25.4 30 0 80 -27.4 31 0 81 -27.4 32 0 82 -27.5 33 4.77 83 -27.5 34 4.77 84 -27.5 35 4.56 85 -27.5 36 4.00 86 -27.5 37 -26.6 87 -27.5 38 -7.25 88 -27.5 39 -5.02 89 -30.0 40 -6.25 90 4.77 41 -24.0 91 2.26 42 -8.16 92 0 43 -26.7 93 4.77 44 -26.5 94 4.78 45 -24.1 95 4.78 46 -9.80 96 4.78 47 -8.23 97 0 48 -6.55 98 4.79 49 -9.61 99 4.77 50 -13.56 100 2.29

IC911 (BA05T) Pin Voltage (V) 1 8 2 0 3 5 IC912 (PQ15RW11) Pin Voltage (V) 1 10.5 2 7.3 3 0 4 2.57

CDJ-200
5 6 7 8

31

3.10 WAVEFORMS
Note : The encircled numbers denote measuring point in the schematic diagram.
A

A 1/2 MAIN ASSY


at play 1
RFO V: 500mV/div. H: 200nsec/div.

at load-out 3 4 5 6
LPS1 V: 5V/div. LPS2 V: 5V/div. LO+ V: 5V/div. LO V: 5V/div. H: 500msec/div. H: 500msec/div. H: 500msec/div. H: 500msec/div.

at start-up 7 9 10 11
FE V: 1V/div. TE V: 1V/div. DMO V: 1V/div. INSIDE V: 5V/div. H: 200msec/div. H: 200msec/div. H: 200msec/div. H: 200msec/div.

B
3 7 4 9 5 10

11

at play 2
AGCRF V: 500mV/div. H: 200nsec/div.

at focus-in 7
FE V: 5V/div. H: 2msec/div.

at stopped 7 9 10 12
FE V: 1V/div. TE V: 1V/div. DMO V: 1V/div. LDO V: 5V/div. H: 100msec/div. H: 100msec/div. H: 100msec/div. H: 100msec/div.

D
9

10

12

at load-in 3 4
E
LPS1 V: 5V/div. LPS2 V: 5V/div. LO+ V: 5V/div. LO V: 5V/div. H: 200msec/div. H: 200msec/div. H: 200msec/div. H: 200msec/div.

at focus-in 7 8
FE V: 5V/div. H: 100msec/div. FOO V: 5V/div. H: 100msec/div.

at auto adjustment 7 8 9 13
FE V: 1V/div. FOO V: 1V/div. TE V: 1V/div. TRO V: 2V/div. H: 200msec/div. H: 200msec/div. H: 200msec/div. H: 200msec/div.

5 6

3 7 4 7 8 5 8 9 6 13

32
1 2

CDJ-200
3 4

A 1/2 MAIN ASSY


at pause 9 13 1 14
TE V: 1V/div. TRO V: 2V/div. RFO V: 1V/div. SBOK V: 5V/div. H: 2msec/div. H: 2msec/div. H: 2msec/div. H: 2msec/div.

at play 9 13 15 16
TE V: 1V/div. H: 1sec/div. TRO V: 2V/div. H: 1sec/div. ST1 (IC109-pin 1) V: 1V/div. H: 1sec/div. ST2 (IC109-pin 2) V: 1V/div. H: 1sec/div.

B
9 9 13 13 15 1 16 14

at scan 9 13 1 14
TE V: 1V/div. TRO V: 1V/div. RFO V: 1V/div. SBOK V: 5V/div. H: 2msec/div. H: 2msec/div. H: 2msec/div. H: 2msec/div.

at scan 9 13 15 16
TE V: 1V/div. H: 50msec/div. TRO V: 2V/div. H: 50msec/div. ST1 (IC109-pin 1) V: 1V/div. H: 50msec/div. ST2 (IC109-pin 2) V: 1V/div. H: 50msec/div.

D
13 13 15 1 16 14

at track search 9 13 1 14
TE V: 1V/div. TRO V: 1V/div. RFO V: 1V/div. SBOK V: 5V/div. H: 50msec/div. H: 50msec/div. H: 50msec/div. H: 50msec/div.

at track search 9 13 15 16
TE V: 1V/div. H: 20msec/div. TRO V: 2V/div. H: 20msec/div. ST1 (IC109-pin 1) V: 2V/div. H: 20msec/div. ST2 (IC109-pin 2) V: 2V/div. H: 20msec/div.

13

13

15

16 14

CDJ-200
5 6 7 8

33

4. PCB CONNECTION DIAGRAM


NOTE FOR PCB DIAGRAMS :
A

1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below.
Symbol In PCB Diagrams Symbol In Schematic Diagrams B C E B C E Part Name

3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram. 4. View point of PCB diagrams.

Connector
Transistor

Capacitor

B C E B B C E C E B C E

SIDE A
Transistor with resistor

B
D G S

G S D

G S Field effect transistor

P.C.Board

Chip Part

SIDE B

Resistor array

3-terminal regulator

34
1 2

CDJ-200
3 4

SIDE B

SIDE A

4.1 JACK ASSY

JACK ASSY

JACK ASSY

R706

CN701

CN701

R ch

L708 9 9

D701

R704 Q701 C737 C735 W175


9

MUTE

L707

C707 R709

R731

JA702

C717 C710 5 MUTE 4 R725

Q709 R727

Q707

C733

ADD SOLDER

Q708 R728

IC701

Q710

C715

VR701

R723 R722 R714 V-7A V-7A

R721

V+7A

VR701

W182

IC702

C702

LF

R719

GNDH

(DNP2126-A)

(DNP2126-A)

JACK DWX2433
Q702

GNDH

5
C736 Q702 R710 1 CN701
1

C700 1.ROUT W176

L702

C708 Q704 C704

CONTACT SIDE=TOP

JACK DWX2433
C706 W198 W174

JA701

W177

C734 C703

R708

Q703

2.GND R702 3.GND 5.GNDH R701 6.GNDH

CONTACT SIDE=TOP

A CN104

L703 CN701 R705 R712 4.LOUT W154 V-7A R711 7.MUTE 8.V+7A 9.V-7A

D702 R707

C705

6
C731 W178 R726 W155 W181 MUTE R732 C709 R734 GNDH V+7A C730 R724 R716 W156 8.V+7A 9.V-7A C701 1.ROUT 2.GND 3.GND 4.LOUT 5.GNDH 6.GNDH 7.MUTE R715 R713

R733

C713

R703

L701

R737

C714 W179

W187

L705 L706 C718

W186

R729 R730

W188

W180

C719 L704

R738

R
W199 W189 C712 1 8 8 1 1 2 3

CDJ-200
Q701 Q707 IC701 Q708

R720

C732

4 5

W202

W201 5

4 4 W190 IC702 W191 C711

W200

C716

Q704

IC702

Q703

Q709

Q710

8 E

IC702

SIDE B

SIDE A

35
D

4.2 MAIN and RLYB ASSYS


SIDE A
A

C114

L102

R234 R233 R232 R231 C113

CAUTION
Q106 Q107
R201

REPLACE IC LINKS AS MARKD.MFD.BY D103 LITTELFUSE INC. MUTE


Q107 1 8 Q106 R131 C201 R132 D104 C110

C115

GND
CN104

IC102

C206 C207

C CN501

C254

72 72

R178

IC123

R214

R128

466.200

C202 C122 C203 R203 C204 C210 C216 R206 C208 C209 24M 5 5 R181

R126 IC103 1 4

Rch
R228

IC111

R182

C188

R127

C195

ACK 1

R213 R129

C205 C217 IC119 144 144

C215

C253 R125

Lch
C119 R121 R108 R107

24

C185 C186

C190

CONTACT SIDE UP

CN105

R204

R208

C211

C212

C213

R209

R292

C194

AC1

AC2

L212

C214

IC110 C192

R268

R269

R183

R104

R101 R102

RXD

15

R210 R278

15

R266

C225

TXD

IC121 Q101-Q103 IC122 IC101 IC115

R211

R279

L214 IC121

DACBCK

R267

V+8B
8

VLOD

Q102 R188

Q103 Q101 1

CN105

R189

D-RST

L213

5
1 C109

3.3V

C228

L210

L211

C227

IC115

1 1 IC122

R106 R105

R118

C223

R119

1.8V

5 4

L101

5V

D101

R242 R239 R240 R115 C103 C102

C105

C193 DACLRCK

DACDATA DOUT

R103

REQ

C106

C108

36

8 1

CN106

ZERO

D105

IC101

C251

5 R190

C101

1
R195 RESET R196 R265 C242 C243

4 4
CN106

C224

C100

IC114

R221 R184 R185

R260

IC114
C262 L202 C241

R287

C257 R256 R252 R253 R254 R255 5 C258 CN102

C244

R
R286

72

72

R156

IC120

IC109 C181

L110

R154

C261

TR

FD

TD R177 C180

R186

C264

C117

R155 R157 C197 C196

R158 IC113

R161 8 C183

R172 FOO 5

C162 IC106 R148 4

RFRP LO+ C149 LOR147 ST1+ CN101 VCA 32

L104

IC113 IC106 IC108

C260

16M

CONTACT SIDE DOWN

C247

R224 R225 C252

IC108

TRO

27

R270

27

R159

1 R152 C164 R146 4 R179

R180

X102

C176

R280

R274

R171 8

36

C154

C248

DMO

R176

C245

37

37

36

C179

SBAB
2

C131

R151

C130

R291 R294 R295 2 8 2 8

FE 1
1

27

1 7 1 7

C129

C132

28

TE

C127 A 50

IC117

C150

50

C140

C160 C138

Production code

C230

R293 2 8

C271 C229

1 7

C233

IC105

C270

R271 C158

C161

C231

54

C126

SBOK

R297

C125

IO0B

1 7

C147

C151 R247

C159

IC104 IC118

R218 2 8

C238

IC105

R142

25 25

R298

R299

R141

C143

C239

Q105

R160

MAIN DWG1587

C116

C157

R143 R212 R140 C146 R144

C145

IC104

R245

R243 R244 C136 C135 C141 C142 C148

R246

RW R139 C144 Q105

IC118

(DNP2125-B)
E

CN11
CN11 1

B RLYB ASSY
1 S11 4 4
C11

CONTACT SIDE

32

C16

C15

C14 IC11 C12

3.LPS2 2.GND 1.LPS1

IC11

24

R11

11
C13

33 2
C10

FR4 P
CN12 CONTACT SIDE DOWN

CN15

2.LO+ 1.LO-

CN12

CN15

CN16 DC MOTOR ASSY-S

A B
36
1

PICKUP ASSY CN1


CDJ-200
2

L CN1901
3

1 2 3

24

CN12 1 1

5 5

C17

DWX2429

RLYB

CONTACT SIDE UP

LD SHORT <-

OPEN ->

CN14

C156

4 4

1 1

CN16

(DNP2125-B)

CN14 STEPPING MOTOR 04


4

R134 C134

R219 2 8

R296

C139

1 7

IPF

IO3B

IO1B 100 100

54

26 26

C133

IO2B

C153

C155

ICT

FC
V+ 3S

C152

75

5151

28

C128

B2 B4 B3 C137 B1 RF0

CN101

75

8 8

5 5

IC120

R173

IC109

R277

C246

L109

ST2+ C169 R150 C163 ST1-

FR R153

LPS1

R276

C167

C168

54

C263

54

C184

R174

C222

ST2-

FR4 P

C166

R285

R248 R249 R250 R251

IC107

R175 28 28

CN102

R215

C240

R284

R259 R258 R257 R261

12

V+7M

C165 27 27

R164

IC107

C256 C255

R163

R187 1

C221 8

CONTACT SIDE DOWN

1 1

4 4

SPDLFG

1 1

44

C173

C170

C171

SPINDLE MOTOR 04

C226

1.CPUTXD 2.CPURXD 3.V+3 4.GND

16 16

9 9

IC110

R205

1 1

R110 R109 C104

Q104

36

C219

R120 C172

L108 L107 LPS2

CN103

IC112

37

IC112

37

Q104

CN103

C218 C220

33

R123

CONTACT SIDE DOWN

R273

R111

C187

IC111 IC119

C123

IC103

C121

C191

-7V 7V

R230

CONT1

V+10B

2 NT CO

M CN905

X101

C111

C120

R202

C124

R116 R117 R130

R198

R124

R122

R229 R227

CONTACT SIDE UP

R199

IC102

CN104

R200

C198

C199

GND

C200

C112

D107

I CN701
32

A MAIN ASSY
9

11

73 4
4

73

73 73

32

108 108

109

109

1 24

108 108

1 4

77

1 4

12

109 109
144 144
IC 11 7

8 8 5 5

1 1

76 76

48

1 1 24 24

48

1 7 1 7 1 7 1 7

2 8 2 8 2 8 2 8

5 5 4 4

1 3 1 2 3

AG C R F

25

25

A MAIN ASSY
R238

SIDE B
A

ATTENTION
REMPLACER LE IC LINK COMME INDIQUE.DE CHEZ LITTELFUSE INC.

R216

R217

R264 R113 R220 R112 L105 R241 5 8 IC101 C259

L215 L106 4 R222 R223 R235 R236 R237 L103


0 1 2 3 0 1 2 3 4 5 6 7 8 9 A B C 0 0

IC101
1.CPUTXD 2.CPURXD 3.V+3 4.GND

4 R262 R263 CN106

R162 C174

C182

R197 L201 L216

CN106

R226

R290 R289 R288

B RLYB ASSY
LF
2.LO+ 1.LO-

S11

CN16
1 2

CN16

CN15

<-

OPEN

->

L204

L203 C272 R283 R281 R100 R275 C250 C249 L207 C268 R168 C266 R165 R167 R166 R169 C232 C234 C267 R149 C235 C236 C269 R282 L206 C265 L205

R133

R207

LF
(DNP2125-B)
E

LD SHORT

3.LPS2 2.GND 1.LPS1 3

CN15

(DNP2125-B)
F

A B
CDJ-200
7 8

37

4.3 DISP, KSWB, INDB, SLDB, JLED and JOGB ASSYS


SIDE A
A

D KSWB ASSY
9

C DISP ASSY
W216

CN602

9.GNDA 8.KD2 7.CUE 6.PLAY 5.PLAYL 4.CUEL 3.V+5V 2.INDL 1.GLED

W206

W205

W207

W203

W210 X501 W193 W209 S510 S512

W105

R
C503 E 84 84

71 71

FLDB

FLDF
S607

V501

B
S608 S606

W219 40 40 6 6 1.V+5V 2.JLED5 IC506 W194

DWG1588 DISP
C506

W217

W204

Q501 C501

CN502

9.GNDA 8.KD2 7.CUE 6.PLAY 5.PLAYL 4.CUEL 3.V+5V 2.INDL 1.GLED

W192

1 1 S605 W183 W159 9

5 5

CN502

W157

S509

S511

W158

JET LOOP-IN
S514

ZIP LOOP-OUT
S513

W208

WAH

W218

HOLD

S604

S603

W148 W147 S508 D505 D506 D507 D508 W106 W143 W142 W146

D601 C507

1.VLOD 2.FLAC1 3.GLED 4.FLAC2 5.VLED 6.RXD 7.REQ 8.TXD 9.RST 10.ACK 11.GND 12.V+5 13.GND 14.GND 15.GND

W130

W132

W131

W133

W144

4.V+5V 3.JOG2 2.JOG1 1.GNDD

W138 W137 W136 1 1 1 CN505

W129

CN501 W134
1 15

W135 J504

15

C502 4 1

CONTACT SIDE=TOP

S602

CN501
J606

J504

CN505

CUE

2.V+5V 3 3 3.V+5V

E
D602

J606

1.IND

A CN105
CN504 CN606
1 3 1 4

CN604 W111 4.V+5V 3.JOG2 2.JOG1 1.GNDD 4 1

S600
R

PLAY
D651

(DNP2126-A)

C D E H
38
1 2

INDB ASSY
(DNP2126-A)

H JOGB ASSY
(DNP2126-A)
3 4

CDJ-200

JOGB DWX2431

S601

W145

RELOOP /EXIT

C504

INDB DWX2438

CN606 3

9 CN602 1

KSWB DWS1356
R

1 1

SIDE A
A

C504

(DNP2126-A)
W220

W218

W210

W219

W211

ICT
W214 W215 S501

FC
Q501

X501 45 45

W212

S504

W213

EJECT TEXT

W193

W209

W195

W197 W196

W194

SLDB ASSY
CN603
5 CN603 1

S505 W185 1 5

TIME
GNDF GNDAD ADIN ADCT V5AD

Production Code
40 40 44 44

VR601

W184 S512 W160 W167 S506 W166 W161 W163 W117 W162

HOLD
IC506

AUTO CUE

W165

TEMPO
S502 W164

IC506

W148
R

W147 D511 W146 W143 W142 S507

W145

W149

W150

1.V+5V 2.JLED5 3.JLED4 4.JLED3 5.JLED2 6.JLED1

W144

C520

D512

BEAT-LOOP

W151

MT
S503

SLDB

5.V5AD 4.ADCT 3.ADIN 2.GNDAD 1.GNDF

W139

W138 W137 1 1 CN505 6 6

W140

1 CN503

CN503 CN505

D6

14
1

09

1
R

D60

SY
5 6

(DNP2126-A)

G JLED ASSY
CDJ-200
7

J605

D6

5
J505
W118 W119

DWX2430

6.JLED1 5.JLED2 4.JLED3 3.JLED4 2.JLED5 1.V+5V

D616

JLED DWX2432

D60 7

(DNP2126-A)

C F G
39
8

SIDE B
A

(DNP2126-A)
C537

V5AD

R564

GNDAD R563

GNDA

GNDD

C516

V+5V

C541

C515

Q501

R1503

R1517

V+5V

GNDD

EJECT
S501 R575

C511

45 R555

V+5

R598

C532 S504

R572

R539 C513

R577

CNVSS TEXT
C510

R583

SLDB ASSY
CN603
5 CN603 1.GNDF 2.GNDAD 3.ADIN 4.ADCT 5.V5AD 1

IC501

R580

RDY
C508

IC505

LF

88 R599

5 5

IC505 1 R585

30

C509

30

1 31 3

R566

GND
R597
5

DISP DWG1588

44 R573

R565

R588

SCLK

S30

R567

TIME

S505 R584 44 FLAC2

RXD
40 S36

V5AD

ADIN

D600

Q602
D603

R527 R528 R529 R530 R531 R532 R533 R534 R535 R536

C606

C
D604

GNDA

S506

Q601

V+8B GLED

AUTO CUE
3 C524 1 3 IC503

HOLD
R1500 C512 S512 IC506 R1524

R617 R616

IC506
S502 R1513 R570 R1502 Q515 Q512 Q505 C530 Q511

TEMPO
Q515 Q511 Q512 Q504 Q503
R571 S503 Q506 C521 R593

S507

Q506 Q510 Q516 Q508 Q519

BEAT-LOOP
Q513 R1515 R1501 Q510

IC504

MT
D512

IC502

Q514 Q507
1 5 CN503

SLDB DWX2430

CN503

LF

C613

6.JLED1 5.JLED2 4.JLED3 3.JLED4 2.JLED5 1.V+5V

R626

E
C612 R625 J605

D615

C605 R623 D606 D610 D608

GNDAD

D613

ADCT

C610

(DNP2126-A)

(DNP2126-A)

C F G
40
1

G JLED ASSY
CDJ-200
2 3 4

C614

R627

D617

D616

D607

C609

D611

D605

C611 R624

J505

D612

IC503

4 5

GNDD Q509 CN505

6 1

LF

D614

J605

D609

R578

R581 5.V5AD 4.ADCT 3.ADIN 2.GNDAD 1.GNDF

RST
R592

R595

RE /EX
Q508

R1508

R1509

D511

R1519

R1520 R1512

R1511

R1516

R1518

R1510 R1504 V+5V

Q514

R1506

V+5V

GNDD

R1514

R1505

Q516 6 1

Q507

CN505

SIDE B

Q603

Q604

D KSWB ASSY

C D E H
D601

41

FLDB

S606

C603

R605

R606

9.GNDA 8.KD2 7.CUE 6.PLAY 5.PLAYL 4.CUEL 3.V+5V 2.INDL 1.GLED

R612

S604

CUE

R610

S602

S601

C615

R614

D602

C616

R628

INDB ASSY
CN502 1 Q601 S514 GLED S509

(DNP2126-A)

FLDF

R621

R622

1.IND 2.V+5V 3.V+5V

R620

S603

PLAY

S605

R613

R611

DISP ASSY

0 0 1 2 3 0 1 0 1 2 3 4 5 6 7 8 9 A B C

(DNP2126-A)

CN606

9.GNDA 8.KD2 7.CUE 6.PLAY 5.PLAYL 4.CUEL 3.V+5V 2.INDL 1.GLED

R608 R607 Q602

FLAC1

LOOP-IN

R540 1 D501 R561 R1527 5 Q501 E G12 G13 S1 R553 R551 R550 R549 R548 R547 R546 R545 R544 R543 R542 R541 R554 S5 10 84 R552 Q502 R1526 D514 GNDA VLOD C526 GNDD D513 D515 75 R560

JET

D505 C534 C527 R501 R502 R503 R504 R505 R506 R507 R508 R509 R510 R511 R512 R513 R514 R515 R516 R517 R518 R519 R520 R521 R522 R523 R524 R525 R526 R527 R528 R529 R530 R531 R532 R533 R534 R535 R536 R582 D506

VLED

R587

VLED CN501

R589 R568 VLED R1522 5 4 IC502 Q503 C522 1

CN501

E
LOOP-OUT
R590 R591 S511 D507 R594 C523 6 1 IC504 1 3

R559 R558 R557

CDJ-200
CONTACT SIDE=TOP

ZIP

15

S10

R1523 3 4 S513 D508 V+5V R579 S15 20 C528 R569 R1525 C505 GNDD

V+5V G1 71 D516 GNDAD C525 C519 R1521 C538 C517 C518 R562 R537 R538 C539 C541 C537 V5AD R539 C513
10 1 1 10 0 81 8 1

DWX2431 JOGB

CN504

CN501 1.VLOD 2.FLAC1 3.GLED 4.FLAC2 5.VLED 6.RXD 7.REQ 8.TXD 9.RST 10.ACK 11.GND 12.V+5 13.GND 14.GND 15.GND

4 J504

CN604

C602 4.V+5V 3.JOG2 2.JOG1 1.GNDD S510 S508 C529


51

J504

WAH

S20

S600

ACK 1.V+5V 2.JLED5 3.JLED4 4.JLED3 5.JLED2 6.JLED1 R576


50 50 51

LF

S25 C511 30

RELOOP /EXIT

R1507 R1504 V+5V Q507

4.V+5V 3.JOG2 2.JOG1 1.GNDD CN505

GND

R595

R572

R597

V+5

C509

R565 C516 V+5V GNDD C508 R598 R577 R580

Q514 S512

RDY

R573 R567 R566

IC506 Q508

R1516 R1511 6

R1500

R1520

Q516

CN505

30 30

1 31 3

S30

HOLD

R1510

IC

50

80

80

R603 R601 R604 R602 C601

(DNP2126-A)

XOE

Q504

H JOGB ASSY
4 5

6
6 1 3 4

D652

D651

C651

1.IND 2.V+5V 3.V+5V

R651

J606

1 J606

Q604

KSWB DWS1356
Q603

LF

CN502

S607

S608

CN602

CN602

3 CN606

LF

4.4 ACIN, TRNS, SLMB, SECB and REGB ASSYS


SIDE A
A

B CN15
CN1901
R

CN1901

S1902

1 2 3

L
B

SLMB ASSY ACIN ASSY

(DNP2126-A)

SLOTSW

DWS1355 SLMB

AC IN

AN1
NEUTRAL

OFF

H1

RISK OF FIRE - REPLACE FUSE AS MARKED.

AN1

1 S1 C3

C1

FU11

H2

C2

PRIMARY

POWER SW

ON

LIVE

W172 CN1

2
W152 W153

W170

W171

110-120 220-240 NEUTRAL

S2

DWR1387 DWR1388 DWR1389 DWR1390

VOLTAGE SELECTOR 100-110V 220-240V

W173

W168

W169

ACIN

CN1
RLTXJ, RFXJ ONLY

J L
42
1 2

CDJ-200
3 4

SLOTSW

1.LPS1 2.GND 3.LPS2

1 S190

L1

(DNP2126-A)

IC911

BROWN

VIOLET

BLUE

J2 J3

RLTXJ, RFXJ ONLY


IC911

T22

REGB DWR1393

BRN

(DNP2126-A)

VLT

BLU

REGB ASSY

K TRNS ASSY

PRIMARY

2.FLAC2 3.GNDF 4.VLODB 5.GND 6.V+10B 7.GND 8.V+8B 9 9.GND 9 CN903 W112 V+8B C910 C921 W113 18

GND W115 Q901

TRNS

SECONDARY

CHARACTER SIDE
C914

IC905

491.750

M SECB ASSY

V+10B

IC913 491.750

491.250
V+8B
R

6 W110 6 GND V+7 W109 C920 W107 W101 V+8B C919

CN902

V+5 CN905

IC910 491001
V+7A V+7 V+7 24 24 FLAC1

IC909 491.400
1 1 GND W102

1.V+8B 2.GND 3.V+5D 4.V+10B 5.V+7A 6.GND

ATTENTION

CAUTION

W103

(DNP2126-A)

IC901 REMPLACER LE IC902 IC LINK 491004 491004 COMME INDIQUE. DE CHEZ LITTELFUSE INC. IC903 IC904 491005 491005

REPLACE IC LINKS AS MARKED. MFD.BY LITTELFUSE INC.

CONTACT SIDE

CN902

W104

(DNP2126-A)

1.FLAC1

2.FLAC2

3.GNDF

5.GND

K M N
6.V+10B 7.GND 8.V+8B 9.GND W141 9 W128

IC903

4.VLODB

IC902

IC914

W108

V+5D

W116

J904

IC908 4911.25

CDJ-200

CN903

R910

IC907 491.500
V+8B W114 GND

R909 JA902

W121

1 1.FLAC1

W120

REPLACE AS IC LINKS MARKED. MFD.BY LITTELFUSE INC.

CAUTION

J2
9 1

IC912

CN904

J3:DWR1392 J2:DWR1391

J3
IC912
6 C912 C911 1 1

DWR1392 DWR1391

5
1 CN904 W125 6 C918

C916 W127

1.V+8B 2.GND 3.V+5D 4.V+10B 5.V+7A 6.GND

J904
6
VLOAD

IC906 491.200

IC905 IC901

7 E D

IC904

DWR1394 SECB

JA901

CN905
IC913 IC914

A CN103
IC908 IC906 IC909 IC907 IC910

SIDE A

43

LF
5 4 3
D901 D902

PRIMARY

TRNS

IC901

IC902

D904

ADD SOLDER

D905

D908

D907

D906

8.V+8B

IC905

6.V+10B

1.FLAC1

2.FLAC2

4.VLODB

10

11

12

13

14

15

16

17

18

C907

C906 C905

C904

CN903 1 9

1.FLAC1

2.FLAC2 3.GNDF 4.VLODB 5.GND 6.V+10B 7.GND 8.V+8B 9.GND

ATTENTION
R913

IC913

REMPLACER LE IC LINK COMME INDIQUE. DE CHEZ LITTELFUSE INC.

CN905

CN905

R912

IC914

1.VLED 2.V+5D 3.GLED 4.V+8B 5.V+8B 6.GND 7.GND 8.GND 9.V+7S 10.V+7S 11.GNDA 12.V+7A 13.GNDM 14.GNDM 15.DOUT 16.GNDM 17.GNDDOUT 18.GNDH 19.CONT1 1 20.V+10B 21.CONT2

24

1.V+8B

J904

R902

IC910

22.FLAC1 23.FLAC2 24.VLOD

IC907

D913 D911

J904

IC908

D912 R903 R904 R905 R906 IC906

3.V+5D 4.V+10B 5.V+7A 6.GND C924

C923 R911 C926 L901

1.V+8B 4.V+10B

R908 R907

5.V+7A 6.GND

Q901

C913 C922 C925

C915

2.GND

C917

L902 L903 L904 C927

3.V+5D

ADD SOLDER

REGB DWR1393

D910

ADD SOLDER

LF

IC909

2.GND

SECONDARY

IC904

IC903 D903

44

SIDE B

K M N
1

1
5.GND 3.GNDF 7.GND 9.GND CN902

CN902

2 2

CN903

M SECB ASSY

CDJ-200

K TRNS ASSY

(DNP2126-A)

3 3

(DNP2126-A)

IC912

CN904

CN904

N REGB ASSY

(DNP2126-A)

4 4

LF

IC911

J2 J3

C901

C902

C903

C908

C909

SIDE B

J L
CN1901
1.LPS1 2.GND 3.LPS2
R

45

(DNP2126-A)

CN1901

SLMB DWS1355

S1

LF

SLMB ASSY

CN1

ADD SOLDER ON OFF POWER SW

PRIMARY

1.110-120V 2.220-240V 3.NEUTRAL

ACIN

SLOTSW
S1902

ACIN ASSY

1.LIVE 2.NEUTRAL

LIVE

SLOTSW

S2

NEUTRAL

(DNP2126-A)

AN1

ADD SOLDER

AN1

S1901

220-240V 100-110V VOLTAGE SELECTOR

CDJ-200

LF

CN1

5. PCB PARTS LIST


NOTES:
A

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 560 56 x 10 1 RD1/4PU 5 6 1 J 561 47k RD1/4PU 4 7 3 J 47 x 10 3 473 0.5 RN2H R 5 0 K R50 1 RS1P 1 R 0 K 1R0 Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k 562 x 10 1 5621 RN1/4PC 5 6 2 1 F

7 LIST OF HOLE PCB ASSEMBLIES


Mark NSP Symbol and Description 1..MOTHER ASSY 2..MAIN ASSY 2..RLYB ASSY 1..SUB ASSY 2..DISP ASSY 2..KSWB ASSY 2..INDB ASSY 2..SLDB ASSY 2..JLED ASSY 2..JOGB ASSY 2..JACK ASSY 2..ACIN ASSY 2..TRNS ASSY 2..SLMB ASSY 2..SECB ASSY 2..REGB ASSY CDJ-200/ KUCXJ DWM2196 DWG1587 DWX2429 DWM2198 DWG1588 DWS1356 DWX2438 DWX2430 DWX2432 DWX2431 DWX2433 DWR1388 DWR1391 DWS1355 DWR1394 DWR1393 CDJ-200/ RLTXJ DWM2196 DWG1587 DWX2429 DWM2199 DWG1588 DWS1356 DWX2438 DWX2430 DWX2432 DWX2431 DWX2433 DWR1389 DWR1392 DWS1355 DWR1394 DWR1393 CDJ-200/ WYXJ DWM2196 DWG1587 DWX2429 DWM2197 DWG1588 DWS1356 DWX2438 DWX2430 DWX2432 DWX2431 DWX2433 DWR1387 DWR1391 DWS1355 DWR1394 DWR1393 CDJ-200/ RFXJ DWM2196 DWG1587 DWX2429 DWM2199 DWG1588 DWS1356 DWX2438 DWX2430 DWX2432 DWX2431 DWX2433 DWR1389 DWR1392 DWS1355 DWR1394 DWR1393

NSP

7 CONTRAST OF PCB ASSEMBLIES

J ACIN ASSY
DWR1388, DWR1389 and DWR1387 are constructed the same except for the following :
Mark > > > > Symbol and Description AN1 1P AC INLET CN1 2P VH CONNECTOR CN1 3P VH CONNECTOR S2 VOLTAGE SELECTOR DWR1388 XKP3042 B2P3-VH Not used Not used DWR1389 XKP3041 Not used B3P5-VH DSA1026 DWR1387 XKP3041 B2P3-VH Not used Not used

K TRNS ASSY
DWR1391 and DWR1392 are constructed the same except for the following :
Mark > > Symbol and Description J2 CONNECTOR ASSY J3 CONNECTOR ASSY DWR1391 DKP3728 Not used DWR1392 Not used DKP3729

46
1 2

CDJ-200
3 4

7 PCB PARTS LIST FOR CDJ-200/KUCXJ UNLESS OTHER WISE NOTED


Mark No. Description Part No. Mark No. Description Part No.
CCSRCH8R0D50 CEHAR100M16 CEHAR101M10 CEHAR101M10 CEHAR220M6R3 CEHAR470M16 CEHAR470M6R3 CEHAT471M16 CEHAZA220M16 CKSRYB102K50 CKSRYB103K50 CKSRYB103K50 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB105K6R3 CKSRYB153K25 CKSRYB221K50 CKSRYB222K50 CKSRYB223K25 CKSRYB224K10 CKSRYB331K50 CKSRYB333K25 CKSRYB682K50 DCH1195 DCH1215
A

A MAIN ASSY
SEMICONDUCTORS
IC107 IC109 > IC123 IC119 IC118 IC117 IC115 > IC121 > IC101 > IC102
> IC110

BD7907FS BH2220FVM DEK1092 DSPD56367PV150 DYW1743 K4S641632H-TC75 M51957BFP MM1561JF NJM2374AD NJM2374AM NJM2880U1-05 NJM2903M NJM4580MD NJU7016M PCM1742KE PQ1M335M2SPQ SCF5249LAG120 TC7SU04FU TC7WU04FU TC94A15FG 2SA1036K 2SC2412K 2SC4081 DTA124EUA DTC124EUA EC10QS04 EP05Q04 RSX201L-30 UDZS10(B)

C196,C197 C192,C193 C108,C109,C116,C156,C158 C170,C172 C191,C195,C227,C228 C173 C154,C155,C157,C171 C105,C106 C115 C141,C219 C102,C104,C110,C132,C144 C149,C159,C218,C222,C272 C103,C125,C126,C129-C131 C135,C137,C139,C140 C147,C148,C150-C153,C160 C165-C169,C176,C181 C183-C188,C190,C194 C198-C215,C217,C221 C223,C224,C229,C231-C236 C238,C240-C250,C252-C259 C220,C225,C239 C133,C145 C117 C136 C113,C142,C143 C164 C182 C127,C128 C216 C123,C124 (100/16) C114 (47/20)

IC114 IC103 IC106,IC108 IC112


> IC104

IC120 IC122 IC111,IC113 IC105 Q105 Q104 Q101,Q103 Q106 Q102,Q107 D103,D104 D101 D105 D107

COILS AND FILTERS


L109,L201 CHIP FERRITE BEAD L101 RADIAL LEAD INDUCTOR L102 INDUCTOR (470 UH) L210-L214 CHIP FERRITE BEAD > L104,L110,L202 CHIP SOLID INDUCTOR L203-L207,L215,L216 CHIP SOLID INDUCTOR L103,L105-L108 CHIP SOLID INDUCTOR CTF1557 DTL1122 DTL1123 DTL1126 QTL1011

RESISTORS
R196,R198-R206 R1000,R1001 R123,R124 R176,R177,R179,R180 R110 R113 R117 R171,R172 R189 R112 R109 R116,R188 Other Resistors RAB4C103J RN1/16SE1502D RN1/16SE6802D RS1/16S1002F RS1/16S1801F RS1/16S2002D RS1/16S2202D RS1/16S2701F RS1/16S3301D RS1/16S3302D RS1/16S3901F RS1/16S4701D RS1/16S###J
D

QTL1011 VTL1145

CAPACITORS
C119,C120 C174,C230,C260-C271 C111 C112 C121,C122 C251 C146,C162,C163 C226 C138 C134 CCSRCH100D50 CCSRCH101J50 CCSRCH181J50 CCSRCH220J50 CCSRCH221J50 CCSRCH331J50 CCSRCH470J50 CCSRCH471J50 CCSRCH680J50 CCSRCH681J50

OTHERS
X102 CRYSTAL RESONATOR (16.9344MHz) X101 CERAMIC RESONATOR (24.57MHz) CN106 KR CONNECTOR CN102 CN101 CN105 CN103 CN104 FFC CONNECTOR 32P FFC CONNECTOR FLEXIBLE CONNECTOR FLEXIBLE CONNECTOR FLEXIBLE CONNECTOR ASS1073 DSS1139 B4B-PH-K-S DKN1312 PKN1024 SFW15R-2ST SFW24R-1ST SFW9R-2ST

CDJ-200
5 6 7 8

47

Mark No.

Description

Part No.

Mark No.

Description

Part No.
VKN1357

B RLYB ASSY
SWITCHES AND RELAYS
A

CN503 B TO B CONNECTOR 5P

S11

DSH1061

D KSWB ASSY
SEMICONDUCTORS
Q604 Q603 D601 D602 2SC4081 DTC124EUA SLI-343YCW(RST) TLGE68TG(NP)

CAPACITORS
C15-C17 C12,C14 CKSRYB103K50 CKSRYB104K25

RESISTORS
All Resistors RS1/16S###J

SWITCHES AND RELAYS


S601,S602 S603-S608 DSG1079 VSG1024

OTHERS
CN16 CN15 CN14 CN11 KR CONNECTOR KR CONNECTOR 3P 4P FFC CONNECTOR 32P FFC CONNECTOR B2B-PH-K-S B3B-PH-K-S RKN1045 VKN1463

CAPACITORS
C603 CKSRYB102K50

C DISP ASSY
SEMICONDUCTORS
IC501 IC506 IC502-IC504 Q501 Q502-Q509,Q514,Q516 Q601,Q602 Q510-Q513,Q515 D512 D505-D508,D511 D501 PEG083A PST994D TC7SET08FUS1 2SB1237X 2SC4081 2SC4081 DTC124EUA SLI-343URCW(RST) SLI-343YCW(RST) UDZS6R2(B)
C

RESISTORS
All Resistors RS1/16S###J

OTHERS
0 3P CABLE HOLDER CN602 9P PLUG J606 JUMPER WIRE 3P 51048-0300 AKM7033 D20PDY0305E

E INDB ASSY
SEMICONDUCTORS
D651 E1L4E-9B1A(CD)

SWITCHES AND RELAYS


D

CAPACITORS
C651 DSG1079 VSG1024 CKSRYB103K50

S507,S508,S513,S514 S501-S506,S509-S512

RESISTORS CAPACITORS
C512,C522,C523 C520 C501,C503,C506 C502,C504,C507 C532,C534,C538,C539,C541 C511,C513,C516,C521 C505,C524 C517-C519 CCSRCH101J50 CEAL100M16 CEHAS1R0M50 CEHAS470M16 CKSRYB102K50 CKSRYB103K50 CKSRYB104K16 CKSRYB105K6R3 All Resistors RS1/16S###J

OTHERS
CN606 3P JUMPER CONNECTOR 0 LED HOLDER 52151-0310 XAK3187

F SLDB ASSY
SEMICONDUCTORS
D603-D606 1SS355

RESISTORS
All Resistors RS1/16S###J

CAPACITORS
C605,C606 CKSRYB102K50

OTHERS
X501 CERAMIC RESONATOR (4MHz) 0 4P CABLE HOLDER CN505 6P JUMPER CONNECTOR J504 JUMPER WIRE 4P
F

DSS1131 51048-0400 52151-0610 D20PDY0405E DEL1054 DNK4422 KP200IB9L VKN1275

RESISTORS
R616,R617 VR601 SLIDE VOLUME RS1/16S2201F DCV1009

V501 FL TUBE 0 FL HOLDER CN502 9P SOCKET CN501 15P FFC CONNECTOR

OTHERS
CN603 PLUG DKN1381

48
1 2

CDJ-200
3 4

Mark No.

Description

Part No.

Mark No.

Description

Part No.

G JLED ASSY
SEMICONDUCTORS
D607-D609,D614,D616 E1L4E-9B1A(CD)

J ACIN ASSY
COILS AND FILTERS
> L1 LINE FILTER

VTL-004

CAPACITORS
C610-C614 CKSRYB103K50

SWITCHES AND RELAYS


> S1

DSA1029

RESISTORS
All Resistors RS1/16S###J

CAPACITORS
> C1,C2 > C3

ACE7027 ACG7039

OTHERS
0 6P CABLE HOLDER J605 JUMPER WIRE 6P 0 LED HOLDER 51048-0600 D20PDY0610E XAK3187

OTHERS
H1,H2 FUSE CLIP > CN1 2P VH CONNECTOR > AN1 1P AC INLET AKR1004 B2P3-VH XKP3042

H JOGB ASSY
SWITCHES AND RELAYS
S600 DSX1051

K TRNS ASSY
SEMICONDUCTORS
> IC905 (750mA) > IC901,IC902 (4A) > IC903,IC904 (5A) > D905-D908 > D901-D904

CAPACITORS
C601,C602 CKSRYB103K50

AEK7007 AEK7018 AEK7019 1SR154-400 RB060L-40

RESISTORS
All Resistors RS1/16S###J

CAPACITORS
C901-C909 CKSRYB473K50

OTHERS
CN604 4P JUMPER CONNECTOR 52151-0410

OTHERS
> J2 CONNECTOR ASSY

CN902 9P PCB CONNECTOR

DKP3728 S9B-XH-A-1

I JACK ASSY
SEMICONDUCTORS
IC702 IC701 Q701-Q704,Q707-Q710 D701,D702 NJM4556AD NJM4558MD 2SD2114K NNCD6.2MF

L SLMB ASSY
SWITCHES AND RELAYS
S1901,S1902 DSG1017

OTHERS COILS AND FILTERS


L704-L706 CHIP FERRITE BEAD L701-L703,L707,L708 CHIP FERRITE BEAD DTL1128 DTL1130 CN1901 KR CONNECTOR S3B-PH-K-S

M SECB ASSY
SEMICONDUCTORS
> IC914 (250mA) > IC909 (400mA) > IC907 (500mA) > IC913 (750mA) > IC910 (1A) > IC908 (1.25A) > IC906 (200mA) > Q901

CAPACITORS
C701,C702,C711,C712 C700,C709,C710,C715-C719 C705,C706 C703,C704,C713,C714 (100/16) CEHAR220M35 CKSRYB103K50 CQMA152J50 DCH1195

AEK7002 AEK7004 AEK7005 AEK7007 AEK7009 AEK7010 AEK7023 2SB1375 NNCD6.2MF UDZS10(B)

RESISTORS
VR701 POTENTIOMETER Other Resistors DCS1087 RS1/16S###J

D910 D911-D913

OTHERS
JA701 AUDIO 2P PIN JACK JA702 PHONES JACK CN701 9P FFC CONNECTOR AKB7046 DKN1179 VKN1269

COILS AND FILTERS


L903,L904 CHIP FERRITE BEAD L901 CHIP FERRITE BEAD DTL1128 DTL1129

CDJ-200
5 6 7 8

49

Mark No. Description CAPACITORS


A

Part No.
CEHAS1R0M50 CEHAT101M16 CEHAT221M2A CEHAT332M25 CEHAT470M16 CEHAT682M25 CKSRYB103K50 CKSRYB104K25

6. ADJUSTMENT
There is no information to be shown in this chapter.

C914 C920,C921 C912 C910 C919 C911 C913 C922,C926

RESISTORS
R910 R909 Other Resistors RD1/2VM271J RD1/2VM471J RS1/16S###J

OTHERS
0 6P CABLE HOLDER J904 JUMPER WIRE 6P CN903 9P SOCKET JA901 1P JACK JA902 REMOTE CONTROL JACK CN905 24P FFC CONNECTOR 51048-0600 D20PDY0610E KP250NA9 PKB1033 RKN1004 VKN1255

N REGB ASSY
SEMICONDUCTORS
> IC911 > IC912

BA05T PQ15RW11

CAPACITORS
C916,C918 C915,C917 CEHAT470M16 CKSRYB103K50

RESISTORS
R908 R907 RS1/16S2201D RS1/16S3901D

OTHERS
CN904 6P JUMPER CONNECTOR 0 REGULATOR PLATE 52151-0610 DNH2654

50
1 2

CDJ-200
3 4

7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 SERVICE MODE 1. Overview of Service mode
Two microcomputers are provided for this unit: One is for the Display section, and it controls key input, displays on the FL display, and lighting of LEDs. The other is for the Player section, and it controls the drive of the player. Test modes are provided for each microcomputer: 1 Display Check mode for the Display section Mode for confirmation of key input and display functions 2 Operation Check mode for the Player section This mode for operation check of the mechanism and servomechanism of the Player section consists of Player Operation mode and Test Operation mode. 3 Version Check mode Mode for checking the software version of each microcomputer 4 List of Error codes/Detail Display mode Up to 16 error logs can be checked.
A

2. Display Check mode for the Display section


In this mode, you can light up some LEDs and part of the Display section to check if the input of each key/variable control is correctly reflected on the display. An LED or part of the display is lit while the corresponding key is held pressed.
C

How to enter Display Check mode


TEXT MODE ZIP

Display Check mode


POWER OFF POWER ON
D

How to exit Display Check mode

POWER OFF
E

CDJ-200
5 6 7 8

51

LED CHECK
A

Key 1 BEAT LOOP 2 AUTO CUE 3 CUE 4 PLAY/PAUSE 5 IN/REALTIME CUE (LOOP IN) 6 OUT (LOOP OUT)
B

Display ~ The BEAT LOOP LED lights up. All the LEDs light up. ! The CUE LED lights up. The PLAY/PAUSE LED lights up. @ The LOOP IN LED lights up. The LOOP OUT LED lights up. # The MASTER TEMPO LED lights up. All the segments on the FL display and all the LEDs light up. $ The JOG LEDs corresponding to the direction and extent of rotation light up.

7 MASTER TEMPO 8 TEMPO 6/10/16 9 JOG (Rotate the dial.)

POWER
COMPACT DISC PLAYER

EJECT

TEXT MODE

FL
DIGITAL JOG BREAK

TIME MODE

6 5

6 5
FOLDER SEARCH

JET

ZIP

WAH

HOLD/RESET

AUTO CUE

TEMPO

2 8

IN/REALTIME CUE

OUT

RELOOP /EXIT

BEAT LOOP

LOOP
HOT LOOP TRACK SEARCH OUT ADJUST LOOP CUTTER

MASTER TEMPO

7 1

SEARCH

3 3
CUE
0

PLAY/PAUSE

4 4
REV FWD

9 9
TEMPO

52
1 2

CDJ-200
3 4

FL CHECK
Key 0 FOLDER SEARCH + - FOLDER SEARCH = = TRACK SEARCH 4 ~ TRACK SEARCH ! SEARCH 1 @ SEARCH # JET $ ZIP % WAH ^ HOLD/RESET & RELOOP/EXIT * TIME MODE ( TEXT MODE ) TEMPO
(SLIDER VOLUME)

FL Display All the G1 section light up.


POWER

16

17

18

% All the G2 section light up. All the G3 section light up. ^ All the G4 section light up. All the G5 section light up. & All the G6 section light up. All the G7 section light up. * All the G8 section light up. All the G9 section light up. ( All the G10 section light up. All the G11 section light up. ) All the G12 section light up. All the G13 section light up. ) Bars for the G12 section light up according to variable control values. With the slider moved fully to the + side, all the segments are dark. With the slider moved fully to the side, all the segments are lit.
All the FL display light up.
CUE
JET

EJECT
COMPACT DISC PLAYER

TEXT MODE

24 22 21

TIME MODE

DIGITAL JOG BREAK

ZIP

WAH

HOLD/RESET

AUTO CUE

11
FOLDER SEARCH IN/REALTIME CUE OUT RELOOP /EXIT BEAT LOOP

TEMPO

19

10 13 12
SEARCH HOT LOOP TRACK SEARCH OUT ADJUST

LOOP
LOOP CUTTER

MASTER TEMPO

20

14 15
0

23

PLAY/PAUSE

REV

FWD

C
TEMPO

_ EJECT

FL Display
10 G1 11 G2 12 G3 13 G4 14 G5 15 G6 16 G7 17 G8 18 G9 19 G10 20 G11

21 G12

22 G13

CDJ-200
5 6 7 8

53

3. Operation Check mode for the Player section Player Operation mode: ON
A

TEXT MODE

JET

MASTER TEMPO

Player Operation mode


POWER OFF POWER ON LED lit

Player Operation mode: CANCEL


B

MASTER TEMPO

Test Operation mode


POWER OFF LED unlit

This mode consists of Player Operation mode and Test Operation mode.

Player Operation mode


In this mode, basic operations of the servomechanism, such as setup, playback, pause, and track search, are checked. Error rates can also be measured.
C

Test Operation mode


Servo operations can be controlled step by step in detail. Notes: Switching from Player Operation mode to Test Operation mode can be accomplished by pressing the MASTER TEMPO key. Commands in Test Operation mode are mainly for testing the mechanism and servomechanism, not for testing the DJ functions, such as scan and tempo. Player Operation mode Function
Play(trace) / Pause

Test Operation mode Key on the main unit


PLAY/PAUSE TRACK SEARCH /4 CUE EJECT MASTER TEMPO Servo All Off LD On/Off Focus On/Off Spindle Kick, Tracking On/Off Tracking Off Slide FWD (2mm) Slide REV (2mm) Pickup Up/Down Mode Change

Function

Key on the main unit


TIME TEMPO RELOOP (LOOP) IN/REALTIME CUE (LOOP) OUT SEARCH SEARCH 1 AUTO CUE MASTER TEMPO

Track Search F/R Error Rate Count Eject Mode Change

Description of commands in Player Operation mode


Play (trace)/Pause If this command is issued in Stop mode, the unit is set up and starts playing. If the command is issued in Playback mode, pause and playback are alternately performed each time the PLAY/PAUSE key is pressed. The address currently being played back is displayed on the FL display. Note: In this mode, auto setup is not performed when a disc is inserted. Playback in this mode does not mean audio playback but trace of the signal area on a disc. In playback, tracing is performed at double the speed of normal playback. No audio signal is output.
F

54
1 2

CDJ-200
3 4

Track Search F/R The unit starts searching for the displayed track in the forward or reverse direction and will pause when it finds it. Error Rate Count An error rate is measured from the current Play/Pause position for about 10 seconds. The result will be displayed on the FL display. Normally, search for the track to be measured then press the CUE key in Pause mode. The error rate is displayed, for example, as "3.56E-4 OK." "OK" is displayed if the error rate is 3.00E-3 or less, and "NG" is displayed if it is more than 3.00E-3. The result is determined on the assumption that the measurement is performed using a control disc upon shipment of the product. This measurement cannot be used for judging whether or not the product is defective during servicing. Eject The loaded disc is ejected. Mode Change Press the MASTER TEMPO key during Player Operation mode to change to Test Operation mode. The MASTER TEMPO LED lights up, and Test Operation mode (described below) is entered.
A

Test Operation mode


Servo operations can be controlled step by step in detail. Please note that incorrect use of commands in Test Operation mode may damage the player. Servo All Off When the TIME key is pressed during Servo ON, all the servos will be shut off. LD On/Off Pressing the TEMPO key turns the LD ON or OFF.
C

Focus On/Off Pressing the RELOOP key during Stop mode turns the LD ON, and auto focusing is performed. Spindle Kick, Tracking On/Off When the IN/REAL TIME CUE (LOOP IN) key is pressed while the tracking servo is OFF, spindle kicking is performed, and the automatic adjustment process and tracking servo are turned ON. When the key is pressed while the tracking servo is ON, the tracking servo is turned OFF. Tracking Off Pressing the (LOOP) OUT key while the tracking servo is ON turns the tracking servo OFF. Slide FWD Pressing the SEARCH (FWD) key while the tracking servo is ON turns the tracking servo OFF and moves the slider about 2 mm in the forward direction. Slide REV Pressing the SEARCH 1 (REV) key while the tracking servo is ON turns the tracking servo OFF and moves the slider about 2 mm in the reverse direction. Pickup Up/Down Pressing the AUTO CUE key during Stop mode turns the LD ON and moves the pickup up and down. Focus will not be closed.
E D

Mode Change Pressing the MASTER TEMPO key during Test Operation mode turns the MASTER TEMPO LED off, and Player Operation mode (described above) is entered. Note: To start up the servos step by step in Test Operation mode, input the commands in the following order: Servo All Off, Focus On, Spindle Kick, then Tracking On.

CDJ-200
5 6 7 8

55

4. Version Check mode


Mode for checking the software version of each microcomputer
A

How to check the software version of the Display microcomputer


TEXT MODE HOLD/RESET

The software version of the Display microcomputer is displayed (Ver. 1.00 for the first edition).
POWER OFF POWER ON

How to check the software version of the Player microcomputer


B

RELOOP /EXIT

POWER ON

The software version of the Player microcomputer is displayed (Ver. 1.10 for the first edition).

HOLD/RESET The software version of the audio DSP processor is displayed.

Hold the key pressed for about 10 seconds.

HOLD/RESET

Toggle operation

Note: The audio DSP processor is one for audio signal processing, and it operates independently from the Player microcomputer. However, its program is stored in the flash ROM of the Player microcomputer and is copied from there to the DSP processor when the power is turned on.

5. How to upgrade the software of the microcomputer


TEXT MODE WAH POWER FL Display CDJ-200

D OWN L O A D
D

POWER ON

Version up disc

POWER

FL Display

E RR OR
Repeat from the beginning. POWER OFF Automatically ejected (Note)

Failure

FL Display

FL Display

CDJ-200

D OWN L O A D
Success
Scrolling (during downloading)

C OM P L E T E
Automatically ejected (Note)

Note: Do NOT turn off the power after the upgrade disc is loaded till it is automatically ejected. If you do, the unit may not operate properly afterward. Eject a disc automatically even if updating fails.
F

56
1 2

CDJ-200
3 4

6. List of Error Codes/Detail Display mode


If an error is generated during Normal mode, one of the following error codes is displayed on the FL display. (See "4. Version Check mode". Detailed error content (error described in the Error content column of the table below: E-XX) can be confirmed if the SEARCH or 1 key is pressed during Software Version Check mode for the Player microcomputer. The first error displayed when the SEARCH or 1 key is pressed is the latest, and each time the 1 key is pressed the previous error is displayed (pressing the key displays the oldest error). Data for up to 16 errors are stored in memory. For errors E-12 and E-15, the address (TNO:MIN:SEC:FRM) where an error was generated is also stored in memory, and it can be displayed by pressing the TIME MODE key (toggle operation). Error No.
E-6002 E-7201
A

Error Name
DSP PROGRAM DOWNLOAD ERROR TOC READ ERROR PLAYER ERROR (Startup error)

Error Content
62: The program cannot be written in the DSP. 26: TOC data could not be read. 12: The desired address could not be searched. 15: Address data could not be read. 22: The Focus Servo could not be closed. 91: The pickup could not be returned to the inner track. 12: The desired address could not be searched. 15: Address data could not be read. 22: The Focus Servo could not be closed. 99: Abnormality in writing in the buffer
C B

E-8301

E-8302

PLAYER ERROR (Abnormality in playback) PLAYER ERROR (Abnormality in writing to the buffer) MP3 DECODE ERROR (Abnormality in decoding) DATA FORMAT ERROR (Inappropriate data format) MECHANICAL TIME OUT

E-8303 E-8304 E-8305 E-9101

Abnormality in decoding A data format other than MP3 was used. 90: Abnormality in the disc-loading mechanism (TIMEOUT)

If these errors are generated before the loaded disc is identified as a CD, the disc is automatically ejected. In this case, the error code is not displayed, but you can check it, as the error content is stored in memory. Data for errors E-8304 and E-8305 are not stored in the memory.

To clear the error logs, while holding the TEXT MODE and BEAT LOOP keys pressed, press the POWER button. At this time, the settings for the AUTO CUE and TIME MODE keys are reset to those preset at the factory (AUTO CUE = OFF, TIME MODE = REMAIN).

CDJ-200
5 6 7 8

57

7.1.2 POWER ON SEQUENCE


Power ON
A

Reset of IC120 (CPU) (65 pin) canceled Program from the flash ROM of IC120 (CPU) copied Reset of IC119 (DSP) (44 pin) canceled Program for IC119 (DSP) copied Reset of IC501 (Display microcomputer) (18 pin) canceled Reset of IC105 (Servo DSP) (90 pin) canceled Disc loading Inside switch checked LD On Tracking and focus offset adjustment Spindle Kick, and focus search and focus on FOK check Spindle accelerated (100 ms) If these fail three times, EJECT is displayed and Disc unloading. CLV Servo ON Waiting (300 ms) Tracking balance adjustment (T open) T close GFS check Focus balance adjustment Focus gain adjustment If TOC and TEXT exist, data are read (if data are read for the first time after the power is turned on, data on TOC positions are stored in memory with an accuracy of the stepper motor). Tracking gain adjustment RF gain adjustment If the unit is in the program area, it jumps back to the TOC area. If TOC data have been read If these fail once, the S-curb level is measured when the lens is lowered. If the S-curb level is 0.88 Vp-p or less, RW mode is entered. The gains of the OEIC and RF are raised, then focus is turned ON.

First track is searched


F

Playback (mute off)

58
1 2

CDJ-200
3 4

7.1.3 DISASSEMBLY
Note 1 : Do NOT look directly into the pickup lens. The laser beam may cause eye injury. Note 2 : Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common.

1 Diagnosis of MAIN Assy

Remove the four screws.

3 1

Remove the six screws.

3 3

Bottom view Front side

1
MAIN Assy
C

4 2
Remove the control panel section.

Stand the MAIN Assy.

Control panel section

Control panel section

4 2

MAIN Assy

Diagnosis

CDJ-200
5 6 7 8

59

2 Control panel section

1 2

Push the jog dial with a long thin pole, and remove the jog dial. Remove the POM ring and JOG lens by unhooking the three hooks. Jog dial Control panel section

POM ring JOG lens

2 1 1 2 2 2

Control panel section


C

Long thin pole

Bottom view

INDB Assy

JOGB Assy

SLDB Assy

Bottom view

JLED Assy

KSWB Assy

DISP Assy

60
1 2

CDJ-200
3 4

3 Slot-in mechanism section


Short-circuit switch for the pickup
Before disconnecting the flexible cable for the pickup, change the position of the S11 switch on the RLYB Assy to LD SHORT.

4 5 6 7

Remove the one screw. Unhook the four float spring G5s. Remove the four dampers. Remove the slot-in mechanism section.
A

Slot-in mechanism section

LD SHORT

4
B

7
RLYB Assy S11

1 2 3

Remove the four screws. Remove the one screw. Remove the PCB stay with the MAIN Assy.
C

2 1 3
Float spring G5

6
D

5
Damper

How to handle the float spring G5

To avoid losing the float spring G5, after removing it, put it on the hook of the float base 04 Assy. Hook
E

Float base 04 Assy PCB stay MAIN Assy Float spring G5

CDJ-200
5 6 7 8

61

4 Slot-in mecha SV Assy

1 2

Remove the four screws. Remove the mecha plate.

Arrangement of the jumper wires


Bottom view

Mecha plate

Float base 04 Assy

Hook

Slit

Slit
B

RLYB Assy

Earth spring

The earth spring is attached between the mecha plate and the slot-in mecha SV Assy. Be sure not to lose it.

3 4

Unhook the four hooks. Remove the slot-in mecha SV Assy.

3 3 4

3
E

Slot-in mecha SV Assy

62
1 2

CDJ-200
3 4

5 Traverse Assy 03-S

Short-circuit two points of C and D soldering.

Cleaning the pickup lens


Before shipment, be sure to clean the pickup lens, using the following cleaning materials: Cleaning liquid Cleaning paper : GEM1004 : GED-008
A

Note: After replacement, connect the flexible cable, then remove the soldered joint (open).

Pickup lens

C D
B

Rear view

2 3 4

Unhook the four hooks. Disconnect the some flexible cables at need. Remove the traverse Assy 03-S.

Arrangement of the flexible cables

2 3

Hook FPC guard

Flexible cable for stepping motor

2 2
D

Stepping motor

Traverse Assy 03-S Flexible cable for pickup

Replace Note on the float rubber installation


NG OK Hook Hook
E

Pole of the float base 04 Assy

Hook 2

Bottom view

CDJ-200
5 6 7 8

63

7.2 PARTS
7.2.1 IC
The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.
A

List of IC
NJM2374AD, PQ1M335M2SPQ, TC94A15FG, BD7907FS, BH2220FVM, DYW1743, SCF5249LAG120

NJM2374AD (MAIN ASSY : IC101)


DC/DC Converter IC Pin Arrangement (Top view) Block Diagram
8 CD
B

CS 1 ES 2 CT 3 GND 4

8 CD 7 SI 6 V+ 5 IN+

CS 1
1.5A

Q S PWM Logic R 160

ES 2

7 SI
Maximum ON duty 9:1 OSC Block Vth=300mV + Ipk Sense + + ERR AMP PWM COMP

6 V+

CT 3
Vref 1.25V 2%

GND 4

5 IN+

PQ1M335M2SPQ (MAIN ASSY : IC104)


Regulator IC Pin Arrangement (Top view)
D

Block Diagram
5 VO 2 GND VC: ON/OFF control
3

NR 1 GND 2 VC 3

VIN: DC input

VO: DC output

Control Block 2

NR: Noise reduction

4 VIN

GND: Ground

64
1 2

CDJ-200
3 4

TC94A15FG (MAIN ASSY : IC105)


Digital Servo IC
A

Block Diagram
75 XVDD3 59 AVDD3 72 XVSS3 52 AVSS3 67 MONIT 71 TESIN 54 RFDC 56 SBAD 53 RFRP 62 VREF 70 VDD3 69 VSS3 68 FGIN 64 DMO

66 IO3A

65 IO2A

63 FMO

DVSS3 76 RO 77 DVDD3 78 DVR 79 LO 80 DVSS3 81 ZDET 82 VSS5 83 BUS0 84


ANA. LPF 1-bit DAC

XSTOP Clock GEN. PWM 5-bit R-2R DAC 10-bit SAR DAC TE

51 RFZI 50 FTE 49 TNI 48 TPI 47 FPI1

60 FOO

58 TEZI

61 TRO

57 TEI

55 FEI

74 XO

73 XI

FE

46 FPI2 45 FNI1 44 FNI2

RF Block
APC

43 RVSS3 42 MDI 41 LDO

BUS1 85 BUS2 86 BUS3 87 BUCK 88 /CCE 89 /RST 90 VDD5 91 IO0B(TEZC) 92 IO1B(DFCT) 93 IO2B(TRSR) 94 IO3B(HYS) 95 EMPH 96 BCK 97 AOUT 98 LRCK 99 DOUT 100
Digital Out AWRC PLL TMAX Audio Out Subcode Demodulator Synchronous Guarantee EFM Decoder VRO Correction Circuit 16k RAM CAV Servo CLV Servo Pull-up Address Circuit ROM RAM Digital EQ Auto ADJ. RF RFDC AGC CPU I/F Servo Control

40 RVDD3 39 EQSET 38 PNSEL 37 RFO 36 RFDCI 35 AGCI 34 INVSEL 33 TESTR 32 VMDIR 31 VRO 30 RESIN 29 AVDD3
REFQ RFRP VCO EFM Slice

28 RFEQO 27 RFRPI 26 RFI

IO1A 10

ARSEL 11

AWRC 12

PVDD3 13

PDO 14

TMAXS 15

TMAX 16

LPFN 17

LPFO 18

PVREF 19

VCOF 20

VCOREF 21

DTCN 22

DTCP 23

PVSS3 24

SBOK 2

IO0A(RW) 9

SLCO 25

IPF 1

CLCK 3

VDD3 4

VSS3 5

DATA 6

SFSY 7

SBSY 8

CDJ-200
5 6 7 8

65

Pin Function
No.
1
A

Pin Name
IPF SBOK CLCK VDD3 VSS3 DATA SFSY SBSY IO0A (RW) IO1A ARSEL AWRC PVDD3 PDO TMAXS TMAX LPFN LPFO PVREF VCOF VCOREF DTCN DTCP PVSS3 SLCO RFI RFRPI RFEQO AVDD3 RESIN VRO VMDIR TESTR INVSEL AGCI RFDCI RFO PNSEL EQSET RVDD3 LDO MDI RVSS3 FNI2 FNI1 FPI2 FPI1 TPI FNI

I/O
O O I/O O O I/O O O I O O O O I O O I O O I I I O I O O I I I O I O O I I I I I I I

Pin Function
Correction flag output. "H" if the AOUT output is an uncorrectable symbol in C2 correction. CRCC check result output for subcode Q data. "H" if the check result is OK. Clock input/output for reading subcode P to W data. The polarity of the input/output can be selected with a command. Power supply for 3.3V digital circuits. Grounding for digital circuits. Subcode P to W data output. Playback section frame sync signal output. Subcode block sync output. "H" in the S1 position when a subcode sync is detected. "H" when the CD-RW is detected (usually "L"), and switch the OEIC gain. Unsetting. Always "L" Usually fixed at "H" level. VCO control for active wide-range PLL. 3.3V power supply dedicated to the PLL section. Signal output for phase difference between EFM and PLCK signals. TMAX detection result output. The same signal is output from the TMAX and TMAXS pins. TMAX detection result output. The same signal is output from the TMAX and TMAXS pins. Inversion input for PLL section low-pass filter amplifier. Output for PLL section low-pass filter amplifier. 1.65V reference voltage dedicated to the PLL section. VCO filter pin. Input for VCO center frequency reference level. Analog slicer filter. Analog slicer filter. Grounding dedicated to the PLL section. EFM slice level output. RF signal input. An input resistance can be selected using a command. RF ripple signal input. RF equalizer circuit output. Power supply for 3.3V analog circuits. Pin for connecting a rtesistor for reference current generation. 1.65V reference voltage output. 1.533V reference voltage output. Pin for connecting filter for RFEQO offset correction. Test pin, usually fixed at "L" level. Input for RF signal amplitude adjustment amp. Input for RF signal peak detection. Output for RF signal generation amp. Test pin, usually fixed at "H" level. External-connection for RF signal equalizer. Power supply for 3.3V RF amp. core section. Laser diode amp. output. Monitor photodiode amp. input. Grounding for 3.3V RF amp. core section. Main beam input. To be connected to PIN diode C. Main beam input. To be connected to PIN diode A. Main beam input. To be connected to PIN diode D. Main beam input. To be connected to PIN diode B. Subbeam input. To be connected to PIN diode F. Subbeam input. To be connected to PIN diode E.

2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

33 34 35 36 37 38 39 40 41 42 43

44 45 46 47 48 49

66
1 2

CDJ-200
3 4

No.
50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 FTE RFZI AVSS3 RFRP RFDC FEI SBAD TEI TEZI AVDD3 FOO TRO VREF FMO DMO IO2A IO3A MONIT FGIN VSS3 VDD3 TESIN XVSS3 XI XO XVDD3 DVSS3

Pin Name

I/O
O I O O O O O I O O O O O O O O I I I O O O O O I/O I/O I/O I/O I I I O O O O O O O O O Input for RF ripple zero-cross signal. Grounding for analog circuits. RF ripple signal output.

Pin Function
Focus/tracking signal output. (Test pin for servo characteristiv measurement.)
A

Pin for the RF peak detection signal supporting hologram. Focus error signal pin. Subbeam addition signal pin. Tracking error signal pin. Input for tracking error signal zero-cross. Power supply for 3.3V analog circuits. Focus equalizer output. Tracking equalizer output. Reference voltage for analog circuits. Speed error/feed equalizer output. Disc equalizer output. Unsetting. Always "L" Unsetting. Always "L" Pin for monitoring signals in the DSP. FG signal input for CAV. CLV: "L", CAV: FG input Grounding for digital circuits. Power supply for 3.3V digital circuits. Test input pin, usually fixed at "L" level. Grounding for system clock oscillator circuit. Input for system clock oscillator circuit. Output for system clock oscillator circuit. Power supply for 3.3V system clock oscillator circuit. Grounding for 1-bit DAC. R channel data normal output for 1-bit DAC. 3.3V power supply for 1-bit DAC. Reference voltage for 1-bit DAC. L channel data normal output for 1-bit DAC. Grounding for 1-bit DAC. Zero detection flag output for 1-bit DAC. Grounding for interface. Data input/output for the microcomputer interface Data input/output for the microcomputer interface Data input/output for the microcomputer interface Data input/output for the microcomputer interface Clock input for the microcomputer interface Chip enable signal input for the microcontroller interface. BUS3 to BUS0 are active if this pin is "L". Reset signal input. The internal registers and servo section registers are reset, respectively, when the reset signal is "L" and on the rising edge of the reset signal. Power supply for the interface, The signal that inverts H/L with TE zero-cross. Defect signal. Normally "H", but it becomes "L" when detecting dirts on the disc. It becomes "L" during tracking close or search. It becomes "L" in the hysteresis operation. Emphasis flag output. EMPH ON: "H", EMPH OFF: "L" The output polarity is switched, using a command. Bit clock output. 32fs, 48fs and 64fs are selected, using a command. Audio data output. Which bit is first (MSB first or LSB first) can be selected, using a command. LR channel clock output. L ch: "L", R ch: "H" The output polarity can be inverted, using a command. Digital-out output
E D C B

RO DVDD3 DVR LO DVSS3 ZDET VSS5 BUS0 BUS1 BUS2 BUS3 BUCK /CCE /RST VDD5 IO0B (TEZC) IO1B (DFCT) IO2B (TRSR) IO3B (HYS) EMPH BCK AOUT LRCK

100 DOUT

CDJ-200
5 6 7 8

67

BD7907FS (MAIN ASSY : IC107)


32 SLRNF2 31 SLRNF1 33 SLGND 54 DVCC 30 SLVDD

6-ch Combo Driver IC Block Diagram


37 SLO1+ 35 SLO2+ 36 SLO134 SLO238 AGND 46 FCO+ 50 LDO+ 48 TKO+ 45 FCO49 LDO47 TKO53 FCIN 52 TKIN 43 GND 42 GND 41 GND 40 GND 44 AVM 51 VCC 39 GND

29 SLIN2
- +

47k 47k - + TSD FF Current COMP FF FG REVERSE DETECT PWM OUT 3-phase MATRIX FG HALL BIAS OSC Polarity COMP Current LIMIT 94k FF OSC LIMIT 94k LIMIT

LEVEL SHIFT 47k

LEVEL SHIFT 94k 94k 47k

LEVEL SHIFT

PRE LOGIC

PRE LOGIC

94k

- +
15k 15k STBY/ BRAKE CONTROL

- +

47k

GND 14

GND 16

PGND2 17

GND 12

GND 13

SPVM1 10

GND 15

W 18

V 11

SPVM2 19

SPRNF 20

FG 21

CTL1 22

SPIN 24

DGND 25

LDIN 26

PGND1

Pin Function
No. Pin Name I/O
1 2 3 4 5 6 7
D

Pin Function
Hall amp. U positive input Hall amp. U negative input Hall amp. V positive input Hall amp. V negative input Hall amp. W positive input Hall amp. W negative input Hall bias Spindle driver power ground 1 Spindle driver output U Spindle driver power supply 1 Spindle driver output V GND GND GND GND GND Spindle driver power ground 2 Spindle driver output W Spindle driver power supply 2 Spindle driver current sense FG signal output Driver logic control input 1 Driver logic control input 2 Spindle driver input PWM block pre-ground Loading driver input Reference voltage input

No. Pin Name I/O


28 SLIN1 29 SLIN2 30 SLVDD 31 SLRNF1 32 SLRNF2 33 SLGND 34 SLO235 SLO2+ 36 SLO137 SLO1+ 38 AGND 39 GND 40 GND 41 GND 42 GND 43 GND 44 AVM 45 FCO46 FCO+ 47 TKO48 TKO+ 49 LDO50 LDO+ 51 VCC 52 TKIN 53 FCIN 54 DVCC I I I I O O O O O O O O O O I I

CTL2 23

HU-

HU+

HW+

HW-

HV+

HV-

Pin Function
Sled motor driver 1 input Sled motor driver 2 input Sled motor MOS pre-power supply Current sense input of sled motor driver 1 Current sense input of sled motor driver 2 Sled motor driver power ground Negative output of sled motor driver 2 Positive output of sled motor driver 2 Negative output of sled motor driver 1 Positive output of sled motor driver 1 BTL block ground GND GND GND GND GND Actuator driver block power supply Negative output of focus driver Positive output of focus driver Negative output of tracking driver Positive output of tracking driver Negative output of loading driver Positive output of loading driver BTL pre and loading power supply Tracking driver input Focus driver input PWM block control power supply

HU+ HUHV+ HVHW+ HWHB PGND1 U

I I I I I I O I O O I O I I I I I

8 9

10 SPVM1 11 V 12 GND 13 GND 14 GND 15 GND 16 GND 17 PGND2


E

18 W 19 SPVM2 20 SPRNF 21 FG 22 CTL1 23 CTL2 24 SPIN 25 DGND 26 LDIN 27 VC

68
1 2

CDJ-200
3 4

VC 27

HB

28 SLIN1

- +

- +

BH2220FVM (MAIN ASSY : IC109)


8-bit 3ch D/A Converter IC
A

Block Diagram

AO1 1
Vcc

R-2R DAC Vcc R-2R DAC R-2R DAC

8bitREG + DEC 8bitREG + DEC 8bitREG + DEC Vcc

8
Serial Interface

LD

AO2 2

7 CLK 6 5
DI
B

AO3 3

VCC 4

GND

Power on reset

Pin Function
No. Pin Name I/O
1 2 3 4 5 6 7 8 AO1 AO2 AO3 VCC GND DI CLK LD O O O I I I Analog output Analog output Analog output Power supply Ground Serial data input Serial clock input Serial data load input

Pin Function

CDJ-200
5 6 7 8

69

DYW1743 (MAIN ASSY : IC118)


Flash ROM
A

Pin Arrangement (Top view)


A15 A14 A13 A12 A11 A10 A9 A8 N.C. N.C. WE RESET N.C. N.C. RY/BY A18 A17 A7 A6 A5 A4 A3 A2 A1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 A16 BYTE VSS DQ15/A-1 DQ7 DQ14 DQ6 DQ13 DQ5 DQ12 DQ4 VCC DQ11 DQ3 DQ10 DQ2 DQ9 DQ1 DQ8 DQ0 OE VSS CE A0

Block Diagram
RY/BY 37 VCC 37 DQ15 to DQ0 29-36,38-45

RY/BY Buffer Erase Voltage Generator State Control Command Register Program Voltage Generator Chip Enable Output Enable Logic Input/Output Buffers

VSS 27 VSS 46 WE 11 BYTE 47 RESET 12

STB

Data Latch

CE 26 OE 28

E
Low Vcc Detector A18 to A0 1-8,16-25,48 A-1 45 Timer for Program/Erase STB

Y-Decoder Address Latch X-Decoder

Y-Gating

Cell Matrix

70
1 2

CDJ-200
3 4

Pin Function
No. Pin Name I/O
1 2 3 4 5 6 7 8 9 A15 A14 A13 A12 A11 A10 A9 A8 N.C. I I I I I I I I I I O I I I I I I I I I Address input Address input Address input Address input Address input Address input Address input Address input No connection No connection Write enable Hardware reset No connection No connection Ready/Busy output Address input Address input Address input Address input Address input Address input Address input Address input Address input

Pin Function

No. Pin Name I/O


25 A0 26 CE 27 VSS 28 OE 29 DQ0 30 DQ8 31 DQ1 32 DQ9 33 DQ2 34 DQ10 35 DQ3 36 DQ11 37 VCC 38 DQ4 39 DQ12 40 DQ5 41 DQ13 42 DQ6 43 DQ14 44 DQ7 45 DQ15/A-1 46 VSS 47 BYTE 48 A16 I I I Address input Chip enable Ground

Pin Function
A

Output enable

I/O Data input/output I/O Data input/output I/O Data input/output I/O Data input/output I/O Data input/output I/O Data input/output I/O Data input/output I/O Data input/output Power supply I/O Data input/output I/O Data input/output I/O Data input/output I/O Data input/output I/O Data input/output I/O Data input/output I/O Data input/output I/O Data input/output / Address input I I Ground Selects 8-bit or 16-bit mode Address input
C B

10 N.C. 11 WE 12 RESET 13 N.C. 14 N.C. 15 RY/BY 16 A18 17 A17 18 A7 19 A6 20 A5 21 A4 22 A3 23 A2 24 A1

CDJ-200
5 6 7 8

71

SCF5249LAG120 (MAIN ASSY : IC120)


32-bit RISC MPU
A

Block Diagram
Standard ColdFire Peripheral Blocks
Timer Debug Module w/ JTAG DMA Instruction ColdFire Cache V2 Core I2C Dual UART 5X08 Interrupt S/DRAM Interface External Bus MUX (S)DRAM SRAM IDE Timer Support I2C Interface UART Interface

64k

SRAM1

(160 BGA 140 MHz) (144 QFP 120 MHz)

5x08 Arbiter

32k SRAM0

Clock Multiplied PLL

Translator Interrupt Controller QSPI Interface

IDE SmartMedia

C
Audio Interface

BUFEN1_B BUFEN2_B IDE-DIOR IDE-DIOW IDE-IORDY SWE SRE QSPI_DIN QSPI_DOUT QSPI_CS[3:0] QSPI_CLK Serial Audio Interface EBUIN3/ADIN0_GP138 EBUIN4/ADIN1_GP139 RXD2/ADIN2/GP128 CTS2/ADIN3/GP131 TOUT1/ADOUT/GP135 MemoryStick/SecureDigital Interface

ADC

Flash Memory/ Card Interface

72
1 2

CDJ-200
3 4

Pin Function
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

Pin Name
SCL/QSPI_CLK CS0 A21 A11 A10 A9 A18 A17 BCLK/GPIO10 SCLK_OUT/GPIO15 BCLKE SDA/QSPI_DIN DATA24 A22 SDUDQM EF/GPIO19 DATA25 DATA26 DATA27 PAD-GND DATA28 DATA29 SDATA3/GPIO56 DATA30 BUFENB1/GPIO57 DATA31 CORE-VDD A13 CORE-GND A23 A14 A15 A16 PAD-VDD A19 A20 TEST2 SDRAM_CS1 SDATA1_BS1/GPIO9 SDRAS SDCAS SDWE SDLDQM GPIO5 QSPI_CS0/GPIO29 QSPI_DOUT/GPIO26 GPIO6 DATA21

I/O
O O O O O O O O O I/O O I I/O O O O I/O I/O I/O I/O I/O O I/O O I/O O O O O O O I O I/O O O O O O O O O I/O Serial clock of DSP/DAC/Stepper DA Chip select output to FLASH ROM

Pin Function
A

SDRAM bank address output BA1 Address output to SDRAM(A5)/FLASH ROM(A10) Address output to SDRAM(A6)/FLASH ROM(A9) Address output to SDRAM(A7)/FLASH ROM(A8) Address output to SDRAM(A9)/FLASH ROM(A17) Address output to SDRAM(A8)/FLASH ROM(A16) SDRAM clock TC94A15F bus #2 SDRAM clock enable DSP serial data input SDRAM/FLASH data input/output D8 SDRAM bank address output BA0 SDRAM UDQM Loading motor control signal SDRAM/FLASH data input/output D9 SDRAM/FLASH data input/output D10 SDRAM/FLASH data input/output D11 GND SDRAM/FLASH data input/output D12 SDRAM/FLASH data input/output D13 Driver IC muting control 2 SDRAM/FLASH data input/output D14 Loading motor control signal SDRAM/FLASH data input/output D15 Core power supply (1.8V) Address output to SDRAM(A12)/FLASH ROM(A3) GND NC Address output to SDRAM(A2)/FLASH ROM(A13) Address output to SDRAM(A1)/FLASH ROM(A14) Address output to SDRAM(A0)/FLASH ROM(A15) I/O power supply (3.3V) Address output to SDRAM(A10)/FLASH ROM(A18) Address output to SDRAM(A11) Connect to GND. Mode select pin SDRAM chip select Driver IC muting control 1 SDRAM RAS SDRAM CAS SDRAM WE SDRAM LDQM Display microcomputer reset DSP chip select DSP/DAC/StepperDA serial data output Audio muting control output SDRAM/FLASH data input/output D5
E D

CDJ-200
5 6 7 8

73

No.
A

Pin Name
DATA19 QSPI_CS2/GPIO21 DATA20 DATA22 DATA18 DATA23 DATA17 PAD-VDD DATA16 CFLG/GPIO18 EBUOUT1/GPO36 CORE-GND EBUIN3/ADIN0/GPI38 EBUIN2/GPI37 CORE-VDD SCL2/GPIO3 RSTI TOUT1/ADOUT/GPO35 LRCK2/GPIO44 OE SDA2/GPIO55 SDATAO2/GPO41 SCLK2/GPIO48 PAD-GND TEST3 SDATAO1/GPIO25 LRCK1 LRCK4/GPIO46 SDATAI4/GPI42 SCLK1 SCLK4/GPIO50 TA/GPIO20 SDATAI1 EBUIN1/GPI36 PLLGRDVDD PLLGRDGND PLLPADGND PLLPADVDD PLLCOREGND PLLCOREVDD IDE-DIOW/GPIO14 CRIN CS2/IDE-DIOR/GPIO13 IDE-IORDY/GPIO16 MCLK1/GPO39 MCLK2/GPO42 XTRIM/GPO38 TRST/DSCLK

I/O
I/O O I/O I/O I/O I/O I/O I/O I O I I I I O I O O O I I O I I I I O I I I I/O I I/O I/O O O O I SDRAM/FLASH data input/output D3 DAC chip select output SDRAM/FLASH data input/output D4 SDRAM/FLASH data input/output D6 SDRAM/FLASH data input/output D2 SDRAM/FLASH data input/output D7 SDRAM/FLASH data input/output D1 I/O power supply (3.3V) SDRAM/FLASH data input/output D0 DAC zero detecting input NC GND Actuator bias data comparator input FLASH-ROM busy input Core power supply (1.8V) Subcode sync input System reset

Pin Function

49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

Comparison voltage output of actuator bias comparator Synchronous LRCK input of the audio data output to the DSP FLASH output enable TC94A15F reset output Audio data output to the DSP Synchronous serial CLK input of the audio data output to the DSP GND Connect to GND. Mode select pin TC94A15F chip enable Audio synchronous LRCK input from the TC94A15F TC94A15F bus clock Actuator bias data comparator input Audio synchronous serial CLK input from the TC94A15F DSP reset output Pull-up port 3.3V for debugging Audio data input from the TC94A15F Connect to GND PLL power supply (1.8V) GND GND PLL power supply (3.3V) GND PLL power supply (1.8V) TC94A15F bus #1 16.9344MHz system clock input TC94A15F bus #0 TC94A15F bus #3 DSP/DAC clock output 16.9344MHz NC PLAY control signal to the DSP Connect to GND

81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96

74
1 2

CDJ-200
3 4

No.
97 98

Pin Name
CORE-VDD RW_B

I/O
O I I O O O O O I I I I I O I I I I I O O I I O O I O I O O I O O O O O O O O I Core power supply (1.8V) Write enable output to the FLASH ROM Pull-up 3.3V GND Connect to GND GND NC NC NC I/O power supply (3.3V) NC NC Pull-up 3.3V Connect to 3.3V. Mode select pin Control pin input #2 Connect to 3.3V. Control pin input #1 Control pin output Spindle FG input DSP data request Slider inside SW detecting input (L: ON) DAC zero detecting input 232C RXD for debugging Pull-up 3.3V Latch strobe output of stepper D/A Loading mecha. SW input 2 Loading mecha. SW input 1 232C TXD for debugging Acknowledge of the display microcomputer Request of the display microcomputer

Pin Function

99 TMS/BKPT 100 CORE-GND 101 TCK 102 PAD-GND 103 PST3/GPIO62 104 CNPSTCLK/GPO63 105 PST1/GPIO60 106 PAD-VDD 107 PST2/GPIO61 108 PST0/GPIO59 109 TDI/DSI 110 111 112 113 114 115 116 117 118 119 TEST0 TIN0/GPI33 HI-Z DDATA3/GPIO4 TOUT0/GPO33 DDATA1/GPIO1 DDATA2/GPIO2 CTS2_B/ADIN3/GPI31 DDATA0/GPIO0 RXD2/GPI28/ADIN2

120 TDSO 121 RTS2_B/GPO31 122 SDATAI3/GPI41 123 CTS1_B/GPI30 124 TXD2/GPO28 125 RTS1_B/GPO30 126 EBUIN4/ADIN1/GPI39 127 TXD1/GPO27 128 RXD1/GPI27 129 CS1/GPIO58 130 CORE-GND 131 A1 132 TIN1/GPIO23 133 A2 134 A3 135 PAD-GND 136 A4 137 A6 138 A5 139 A8 140 A7 141 CORE-VDD 142 A12 143 TEST1 144 PAD-VDD

Serial transmission of the display microcomputer Serial receiving of the display microcomputer NC GND Address output to FLASH ROM(A0) Tracking cross pulse input Address output to FLASH ROM(A1) Address output to FLASH ROM(A2) GND Address output to FLASH ROM(A3) Address output to FLASH ROM(A5) Address output to FLASH ROM(A4) Address output to FLASH ROM(A7) Address output to FLASH ROM(A6) Core power supply (1.8V) Address output to SDRAM(A4)/FLASH ROM(A11) Connect to GND. Mode select pin I/O power supply (3.3V)

CDJ-200
5 6 7 8

75

7.2.2 FL DEL1054 (DISP ASSY : V501)


A

FL Tube

18

14

17
RED
C

16
RED

15
RED

13

11

12

10

RED RED

RED RED

Summary of Display
No.
1 2
D

Contents
Lights when FOLDER NUMBER is displayed Lights when TRACK NUMBER is displayed Displays FOLDER NUMBER or TRACK NUMBER or TEXT Displays the time (minutes) or TEXT Displays the time (seconds) or TEXT Displays the time (frames) or TEXT Displays the BPM Lights of TEMPO range is selected Lights when MASTER TEMPO function is ON Displays the TEMPO from 16% Scale of the bar graph of playback time (Lights always) Indications playback time with the scaled bar graph Lights when remaining playback time of the track Lights when the unit is in reloop standby or performing a loop Blink when WAH function is ON (Lights when HOLD function is ON) Blink when ZIP function is ON (Lights when HOLD function is ON) Blink when JET function is ON (Lights when HOLD function is ON) Lights when AUTO CUE function is ON

3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18

76
1 2

CDJ-200
3 4

8. PANEL FACILITIES
1 2 3 4

POWER
COMPACT DISC PLAYER

EJECT

TEXT MODE

5 6 7 8
TEMPO

TIME MODE

DIGITAL JOG BREAK

JET

ZIP

WAH

HOLD/RESET

AUTO CUE

27 26 25

9 10

FOLDER SEARCH

IN/REALTIME CUE

OUT

RELOOP /EXIT

BEAT LOOP

LOOP
HOT LOOP TRACK SEARCH OUT ADJUST LOOP CUTTER

MASTER TEMPO

11 12

24 23 22 21 20 19

SEARCH

CUE

13

PLAY/PAUSE

REV

FWD

TEMPO

18

17

16

15

14

1. POWER switch ( OFF/ ON) This switch is located on the rear panel of the unit. Switches the unit's power ON/OFF. 2. Display 3. PHONES VOL dial Located on the rear panel of the unit. Adjusts the volume of the headphones. 4. PHONES connecter Located on the rear panel of the unit. 6.3 mm phone plug headphones can be connected. 5. EJECT button (0) Ejects the disc. 6. TEXT MODE button Changes the TEXT display. 7. TIME MODE button Toggles the time display between the remaining track time and elapsed time. 8. HOLD/RESET button Preserves the effect of the Digital Jog Break. 9. AUTO CUE button Toggles the Auto Cue ON/OFF. 10. TEMPO control range button (6/10/16) Changes the variable range of the tempo control. 11. MASTER TEMPO button/indicator Turns the Master Tempo function ON/OFF (lights when turned ON). 12. BEAT LOOP indicator Lights at the loop-in point during loop play.

13. TEMPO control slider Controls the track's tempo (playback speed). 14. Jog dial (REV/+FWD) 15. Jog indicator When no disc is inserted, the indicator is turned off. When disc is inserted and in normal mode, indicator is turned on. When the Digital Jog Break is ON, indicator flashes rapidly. When Digital Jog Break is in HOLD ON mode, indicator flashes slowly. 16. Disc indicator Located on the front panel of the unit. When no disc is inserted, the indicator is turned on. When disc is loading and unloading, indicator flashes. When disc loading is completed, indicator turns off. 17. Disc loading slot Located in front panel. 18. Forced ejection hole Located in front panel of the unit. 19. PLAY/PAUSE button (6) 20. PLAY/PAUSE indicator (6) Lights when playing, and turns off when in pause mode. 21. CUE button Use to set and confirm cue point. 22. CUE indicator Lights when cue point is set, and turns off when in pause mode. 23. SEARCH buttons (1, ) Use to perform fast-forward and fast-reverse (with sound) during playback mode. 24. TRACK SEARCH buttons (4, ) Changes tracks in the forward/reverse direction. 25. FOLDER SEARCH buttons (+, =) When using a CD-ROM with folder layers, use to change folders in the forward/reverse direction. 26. LOOP buttons 7 IN/REALTIME CUE/HOT LOOP button/indicator Use to input loop-in point. (IN) Use to set the current playback point as cue point. (REALTIME CUE) When pressed during loop play, returns playback to loop-in point and begins replay. (HOT LOOP) 7 OUT/OUT ADJUST button/indicator Use to input loop-out point. (OUT) When pressed during loop play, adjusts loop-out point. (OUT ADJUST) 7 RELOOP/EXIT button After finishing loop play, the stored loop-in/out information can be used to begin loop play again. (RELOOP) When pressed during loop play, loop play stops and playback returns to normal playback mode. (EXIT) 7 BEAT LOOP/LOOP CUTTER button When pressed during play or pause modes, the loop end is automatically set based on the track's BPM (Beat Per Minutes), and loop play starts. (BEAT LOOP) When pressed during loop play, the length of the loop is cut to half its length. (LOOP CUTTER) 27. DIGITAL JOG BREAK buttons Turns each sound effect ON/OFF: JET, ZIP, WAH.

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Display
31. FLD indicator Lights when folder number is displayed. 32. TRK Lights when track number is displayed. 33. Dot matrix display (7x5)x3 Displays folder number, track number, or alphanumeric data. 34. Dot matrix display (7x5)x3 Displays time (minutes) or alphanumeric data. 35. Dot matrix display (7x5)x2 Displays time (seconds) or alphanumeric data. 36. Dot matrix display (7x5)x2 Displays time (frame) or alphanumeric data. 37. BPM Displays the BPM of the track displayed. 38. 6, 10, 16 Lights to display tempo range. 39. MT Lights when Master Tempo function is ON. 40. TEMPO Displays the change rate of tempo. 41. Playing address display Displays the current playback position in a one-track full-scale graph. When displaying elapsed time, the graph lights from the left, and when displaying the remaining time the graph light turns off from the left. When remaining time is less than 30 seconds, the graph flashes slowly, and when remaining time is less than 15 seconds the graph flashes rapidly. 42. RELOOP Lights during reloop standby and loop play. 43. WAH Flashes when Digital Jog Break WAH is turned on. 44. ZIP Flashes when Digital Jog Break ZIP is turned on. 45. JET Flashes when Digital Jog Break JET is turned on. 46. A.CUE Lights when Auto Cue function is turned on. 47. REMAIN Lights when the track remaining time is displayed.

Time display When the TIME MODE button is pressed, the display switches into Time Mode, and by pressing the TIME MODE button again, the display alternates between elapsed time (TIME) and remaining track time (REMAIN). The display mode is saved when the power is turned off.

Text display By pressing the TEXT MODE button when playing CD-TEXT or MP3s, the dot matrix display changes alternately as follows: Track title (when playing MP3s, the file name)=Album title=Artist name. When no TEXT data is recorded, the display shows [NO TEXT]. No more than 48 characters can be displayed. If all text data cannot be displayed at once, the text will scroll. To return to Time Mode display, press TIME MODE button.

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Lubricants and Glues list


A

Name
Dyefree Grease

Lubricants and Glues No.


GEM1036 (ZLX-ME413A) GYA1001 (ZLB-PN397B)

Remark
Refer to "2.3 CONTROL PANEL SECTION" , "2.4 SLOT-IN MECHANISM SECTION". Refer to "2.3 CONTROL PANEL SECTION" , "2.4 SLOT-IN MECHANISM SECTION".

Cleaning
Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools:
B

Position to be cleaned
Pickup leneses

Cleaning tools
Cleaning liquid : GEM1004 Cleaning paper : GED-008

Remark
Refer to "2.4 SLOT-IN MECHANISM SECTION" , "7.1.3 DISASSEMBLY".

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