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LUBRICANTS Overview

A Bit About Lubricants..!!!

How do we get our Product ?

How is a Lubricant made?


BASE OIL

ADDITIVES

FINISHED LUBRICANT

BASE OILS
Transformer Oil Base Stocks Solvent Neutrals : 75 SM, 100 N,150 N,
500N, 1300 N

Bright Stocks : 150 BS Turbine Oil Base Stocks : 150 T & 500 T Pale Oils : 100 IO, 500 IO, 1600 IO Axle Oils Cylinder Oil Base Stocks Naphthenic Base Oils: VG 12 & VG 100

Additives
Anti Oxidants Anti Wear Agents Detergents Dispersants De-foamers Pour Point Depressants VI Improvers Demulsifiers Extreme Pressure Agents Rust Inhibitor Emulsifier Metal Deactivator Gelling Agent Bactericides

Greases

Automotive Oils

Lubricants

Industrial Oils

Specialties

Engine Oils

Gear & Transmission Oils


Greases

Automotive Lubricants
Brake Fluid Radiator Coolant

Shock Absorber Oil

PHYSICAL SPECIFICATIONS

VISCOSITY SAE NUMBER (10W,20W,30,40 etc) ISO VG NUMBER (100,150,220,320,460,680,1000 etc) HARDNESS NLGI NUMBER (1, 2,3 etc)

STANDARD SPECIFICATIONS
API MIL-L BIS ACEA JASO AGMA AMERICAN PETROLEUM INSTITUTE U. S MILITARY SPECS INDIAN STANDARDS ASSN DES CONSTRUCTEURS EUROPEENS DE JAPANESE AUTOMOBILE STANDARDS ORG AMERICAN GEAR MANUFACTURERS ASSN

SAE J 300 DEC 99


Low temperature Viscosities SAE Visco. Grade Cranking (cP), max. , at Temp. ( oC ) Pumping (cP), max., with no yield stress at Temp. ( oC ) High Temp. Viscosities Kinematic (cSt), @ 100 oC min max (cP),@ 150oC & High Shear 106 s-1, min

0W 5W 10W 15W

6200 6600 7000 7000

(-35) (-30) (-25) (-20)

60,000 60,000 60,000 60,000

(-40) (-35) (-30) (-25)

3.8 3.8 4.1 5.6

20W
25W

9500

(-15)

60,000
60,000

(-20)
(-15)

5.6
9.3

13000 (-10 )

Contd

SAE J 300 DEC 99


Low temperature Viscosities High Temp. Viscosities

SAE Cranking Pumping (cP), Kinematic Visco.G (cP), max. , max., with no (cSt), @ 100 oC rade at Temp. yield stress at min max oC ) oC ) ( Temp.(
20 30

(cP),@ 150oC & High Shear 106 s-1, min 2.6 2.9

5.6 9.3

<9.3 <12.5

40

12.5

<16.3

2.9
(0W-40,5W-40, 10W-40 grades)

40

12.5

<16.3

3.7
(15W-40, 20W40, 25W-40, 40 grades)

50 60

16.3 21.9

<21.9 <26.1

3.7 3.7

Viscosity / Temperature Relationship


Too Thick when cold

Thick

SAE 40 SAE 10W40 Increasing Viscosity SAE 10W Too Thin when hot 0oc Winter starting temperature Engine operating temperature 100oc

Thin

WHY USE MULTI-GRADES ?


To Avoid Seasonal Oil Changes To Help in Reducing Exhaust Emissions To Reduce Oil Consumption To Help in Cold Starting To Reduce Drain of Battery at Start Possible Savings in Fuel Consumption Upto 2~5% Reduced Engine Wear at Start.

"S" Service Station Classifications


SA SB
Oil without additive Formerly for Utility Gasoline and Diesel Service under very mild conditions

SC
SD SE

Oil with some anti-oxidation & antiscuff capabilities


Minimum Service duty Gasoline engine

Oil providing control of high and low temperature sludge deposit, wear, rust and corrosion in gasoline engines

"S" Service Station Classifications


SF
SG SH
1964 to 1967 Gasoline Engine Warranty Maintenance Service
Oil providing more protection engines than API SC grade. 1968 to 1971 Gasoline Warranty Maintenance service to

Engine

SJ

Oil providing better control than API SD grade against high temperature sludge deposition, oil oxidation, rust and corrosion gasoline engines.

"C" Commercial Fleet Classifications


CA
Light Duty Diesel Engine Service. Protection from bearing corrosion & ring belt deposits in naturally aspirated diesel engines Moderate Duty Diesel Engine Service. Protection from bearing corrosion & from high temperature deposits in normally aspirated diesel engines with high sulfur fuels. Moderate to Severe Duty Diesel & certain heavy duty Gasoline engines. Protection from high temperature deposits & bearing corrosion in these diesel engines & also from rust, corrosion & low temperature deposits in Gasoline engines. Naturally aspirated, turbocharged or super charged Diesel Engine Service. Highly effective control of wear & deposits when using fuels of a wide quality range, including sulfur fuels. Oil providing protection from bearing corrosion & from high temperature deposits in these diesel engines.

CB
CC

CD

CD-II

Severe Duty Two stroke Cycle Diesel Engine Service. Oil meets all performance requirements of API CD

"C" Commercial Fleet Classifications


CE
Diesel Engine service for certain turbo-charged or supercharged heavy duty diesel engine operated under both slow speed, high load & high speed, high load conditions. Oil enables controlled oil consumption & oil thickening, formation of deposits on pistons & reduced wear in relation to API CD oil. Exceeds requirements of API CE.Improved control on oil consumption and piston deposits. 1990 and later Diesel Engine Warranty Maintenance Services. Service typical of Indirect-injected diesel engines and other diesel engines using broad range of fuel types including high sulfur fuels (over 0.5% by wt.) In existence since 1994. For severe duty two-stroke diesel engine service. Requires highly effective control on wear and deposits. In existence since 1994. Can be used wherever a CD-II type of oil is recommended.

CF-4 CF CF-2

"C" Commercial Fleet Classifications


CG-4 For use in high-speed four-stroke diesel engines used in
both on heavy-duty on-highway (0.05% wt. sulfur fuel) and off-highway (less than 0.05% wt sulfur fuel) Designed to meet 1994 exhaust emission standards.

CH-4 Suitable for high-speed, four-stroke diesel engines


designed to meet 1998 exhaust emission standards and are specifically compounded for use with diesel fuels ranging in sulfur content up to 0.5% weight. Superior in performance to those meeting API CF-4 and API CG-4 and can effectively lubricate engines calling for those API Service Categories. 1998 Severe-Duty Diesel Engine Service

IS 13656 : 1993
TYPE Approximate performance level US Military E-PL1 E-PL2 E-PL3 E-DL1 E-DL2 E-DL3 E-DL4 MIL-L-2104B* MIL-L-46152B* MIL-L-46152D MIL-L-2104B* MIL-L-45199B API SC SF SG CC CD CD Plus CCMC D5

Viscosity Classification for Automotive Gear Oils

(SAE J 306 MARCH '85)


SAE Viscosity Grade 70W
75W 80W 85W 90
Maximum Temp. (oC) for a Viscosity of 1,50,000 cP Kinematic Viscosity at 100 oC. in cSt. min. max.

(-) 55 (-) 40 (-) 26 (-) 12 -

4.1 4.1 7.0 11.0 13.5

< 24.0

140 250

24.0 41.0

< 41.0 -

Engine Oils
Diesel Engine Oils Petrol Engine Oils

Petrol Engine Oils for 4 Stroke Engines * Petrol Engine Oils for Cars Petrol Engine Oils for 4 Stroke Bikes

Petrol Engine Oils for 2 Stroke Engines

TYPICAL COMPOSITION OF AN ENGINE OIL


Components
Base oils Dispersants Detergents Anti-wear Anti-oxidant Pour point depressant Anti-foam Viscosity Improver (2 to 4) (1 to 2) (1 to 2) (1 to 2) (1 to 3) (1) (1) (1)

%
>70 0 to 7 0 to 3 0 to 2 0 to 3 0.2 0.001 5 to 15

Quality oil

100%

Functions of Engine Oils


Permit Easier Starting Lubricate and Prevent Wear Reduce Friction

Protect Against Rust and Corrosion


Keep Engine Interiors Clean Cool Engine Parts

Seal Combustion Products


Be Non-Foaming Aid Fuel Economy

Petrol Engine Oils


4 Stroke Engines * 2 Stroke Engines

Petrol Engine Oils for Petrol Engine Oils for Cars 2 Stroke Bikes/Scooters/Auto HP Extra Super Motor Oil 20W-40 HP Racer 2 HP Extra Super Motor Oil 20W-50 HP Sundari HP Cruise 15W-40 HP SJX 15W-40 Petrol Engine Oils for 4 Stroke Bikes HP Racer 4

PETROL ENGINE OILS

ENGINE OIL FOR CARS

HP EXTRA SUPER MOTOR OIL 20W-40


PERFORMANCE BENEFITS: Outstanding engine cleanliness Excellent oxidation stability Improved wear protection Extended engine life Improved fuel economy All the year round protection Compatible with catalytic converter APPLICATION AREAS Engine oil for all passenger cars SPECIFICATION API SF/CC, MIL-L-46152B & E-PL2/E-DL1 of IS: 136561993

HP Cruise 15W-40
SPECIFICATIONS: API SG/CD, MIL-L-46152D, E-PL3/E-DL 2 OF IS:13656:1993 APPLICATIONS: ENGINE OIL FOR ALL NEW GENERATION AS WELL AS ALL EXISTING CARS

DIESEL ENGINE OILS

Diesel Engine Oils


HP Milcy Power HP Supertrak 20W-40 HYLUBE LL 15W-40 HP Tractor Oil HP Milcy Toofan HP Pump Set Oil HYLUBE EXTRA 20W-40 HP Milcy Super HP Milcy 30, 40 Hylube X-3 10W, 30, 40 Hylube HDX Multi Grade 20W-40

MAJOR DRIVING FORCES

API CC
-HYLUBE HDX MULTIGRADE 20W-40

API CD
-HYLUBE MILCY 30, 40, 50, 20W-40 -HYLUBE X-3 10W, 30, 40, MILCY SUPER - HYLUBE EXTRA 20W-40

LOW OIL CONSUMPTION

API CE/CF-4
- HP MILCY POWER, HP MILCY TOOFAN - HYLUBE LL 15W-40

LONG DRAIN PERIOD LONGER ENGINE DURABILITY

MB 228.3
-HYLUBE SHP 15W-40

API CH-4
-HP DIESELINO

LOW EMISSION

HYLUBE HDX MULTIGRADE 20W-40


PERFORMANCE BENEFITS : Excellent engine protection under high temperature operation Good engine start up under cold conditions Better all-round performance
APPLICATION AREAS All four stroke diesel engines for round the year operation SPECIFICATION API CC/SC, MIL-L-2104B & E-DL1/E-PL1 of IS: 13656-1993

HYLUBE X-3 10W, 30, 40


PERFORMANCE BENEFITS: Maintain excellent engine cleanliness Provides sufficient control on sludge & corrosive wear Possess excellent oxidation stability
APPLICATION AREAS Super charged diesel engines service typical in earthmoving and construction equipment, X-3 10W can be used as an hydraulic fluid in Caterpillar transmissions SPECIFICATION API CD & MIL-L-45199B & E-DL2 of IS: 13656-1993

HYLUBE MILCY PUNCH LINES

IDEAL DIESEL ENGINE OIL TAILORED ACCORDING TO INDIAN CONDITIONS LESS OIL THICKENING EXCELLENT TBN RETENTION LONGER DRAIN MACK T-7

ADDITIONAL ADVANTAGES OF MULTIGRADES


TO AVOID SEASONAL OIL CHANGES TO HELP IN REDUCING EXHAUST EMISSIONS TO REDUCE OIL CONSUMPTION TO HELP IN COLD STARTING TO REDUCE DRAIN OF BATTERY AT START POSSIBLE SAVINGS IN FUEL CONSUMPTION UPTO 2~5% REDUCED ENGINE WEAR AT START.

HYLUBE MILCY

HP MILCY SUPER 1

HYLUBE MILCY 30, 40 & HP MILCY SUPER


PERFORMANCE BENEFITS : Extended TBN Quality reserves Prevents oil thickening and enhances oil life Possess absolute control of corrosive wear. Excellent thermal & oxidation stability Superior diesel engine Protection for prolonged engine life Enhanced drain period Outstanding engine cleanliness APPLICATION AREAS Heavy duty diesel engine oil for both naturally aspirated & supercharged engines SPECIFICATION API CD/SF & MIL-L-2104C+Mack T-7 EDL-3 of IS: 13656-1993

HYLUBE EXTRA 20W-40


PERFORMANCE BENEFITS : Extended TBN Quality reserves Prevents oil thickening and enhances oil life Possess absolute control of corrosive wear. Excellent thermal & oxidation stability Superior diesel engine Protection for prolonged engine life Enhanced drain period Outstanding engine cleanliness APPLICATION AREAS Heavy duty diesel engine oil for both naturally aspirated & supercharged engines SPECIFICATION API CD/SF & MIL-L-2104C+Mack T-7 EDL-3 of IS: 13656-1993

HP MILCY POWER
PERFORMANCE BENEFITS: Superior engine deposit control Minimize ring sticking & liner wear. Extended TBN quality reserves. Reduce oil consumption & better fuel economy Prolonged engine life. Suitable for wide temperatures range. Minimum insoluble build up Excellent soot & sludge control APPLICATION AREAS For turbo charged and super-charged heavy duty diesel engines fitted in both on and off highway services. Recommended for DG sets and Earthmoving equipment as well. SPECIFICATION API CF-4, MIL-L 2104E,MB 228.1,CCMC D4 & E-DL3 of IS: 136561993

HP MILCY TOOFAN
PERFORMANCE BENEFITS: Superior engine deposit control Minimize ring sticking & liner wear. Extended TBN quality reserves. Reduce oil consumption & better fuel economy Prolonged engine life. Suitable for wide temperatures range. Minimum insoluble build up Excellent soot & sludge control APPLICATION AREAS For turbo charged and super-charged heavy duty diesel engines fitted in both on and off highway services. Recommended for DG sets and Earthmoving equipment as well. SPECIFICATION API CF-4, E-DL3 of IS: 13656-1993

HYLUBE LL 15W-40
PERFORMANCE BENEFITS: Superior engine deposit control Minimize ring sticking & liner wear. Extended TBN quality reserves. Reduce oil consumption & better fuel economy Prolonged engine life. Suitable for wide temperatures range. Minimum insoluble build up Excellent soot & sludge control APPLICATION AREAS For turbo charged and super-charged heavy duty diesel engines fitted in both on and off highway services. Recommended for DG sets and Earthmoving equipment as well. SPECIFICATION API CF-4, E-DL3 of IS: 13656-1993

HYLUBE SHP 15W-40


PERFORMANCE BENEFITS: Excellent Thermal & Oxidation Stability Outstanding Viscosity Related Performance Longer Drain Period APPLICATIONS: All types of Heavy Duty Diesel Powered Engines, High Speed DG Sets Specially meant for Volvo Penta DG Sets SPECIFICATIONS:

MB 228.3, CCMC D5, E-DL4 of IS:13656:1993

Rail Road Engine Oils

Rail Road Engine Oils


No generally accepted tests exists Each Engine Builders has its own preferences based on Field Experiences Approval requires proven quality in extensive road trials Common Rail Road Engine Oils are API CD type or better with mono/ multi-grade visco-matrix. Zinc content in oil may be limited to avoid engine component damage
1

Rail Road Engine Oils LMOA Classification


Designation
Generation 1 Generation 2

Dispersant Level
Nil Moderate

Detergent Level
45 7

Generation 3
Generation 4 Generation 5
Allow

Moderate
High High

10
13 13 or more

drains of 180 days min for low consuming engines averaging 10,000 miles per month or consuming fuel(0.3 0.5% Sulfur) @ 20,000 Gallons per month Pass OEM oxidation, corrosion & Friction Tests Pass OEM Engine test requirements Pass OEM Field test requirements

Rail Road Engine Oils


Type
Generation 1 Generation 2 Generation 3 Generation 4 Generation 5
ALCO / DLW EMD,GE & ALCO -

OEM

HPCL OIL
HP Rail Road Oil 613 HP Rail Road Oil 713

EMD,GE & ALCO - HP Rail Road Oil 813M EMD - HP Rail Road Oil 817M

HP RAIL ROAD OIL 813M


SPECIAL FEATURES Generation 5 Zinc-free (less tha 10 ppm) Multigrade crankcase oil for all locomotives including EMD,GE & ALCO

SPECIFICATIONS Meets API CF & LMOA Generation V


PERFORMANCE BENEFITS Fuel Economy Reduced Lube Oil Consumption Cleaner Engines & Lesser Wear.

HP RAIL ROAD OIL 817M


SPECIAL FEATURES Generation 5 Zincfree (less than 10 ppm) Multi-grade crankcase oil EMD locomotives SPECIFICATIONS Meets API CF & LMOA Generation V PERFORMANCE BENEFITS Fuel Economy Reduced Lube Oil Consumption Cleaner Engines & Lesser Wear.

GEAR OILS

AUTOMOTIVE GEAR OILS


Provide Lubrication To the Gear Teeth Reduce Effects of Friction Act as a Silencer Carry Away Frictional Heat

HP GEAR OIL EP 80, 90, 140


SPECIAL FEATURES Multipurpose Gear oil containing extreme pressure additives for moderate service conditions SPECIFICATIONS API GL-4, MIL-L-2105 & EP Type GL-4 Level of IS:1118:1992 APPLICATION AREAS Hypoid gears & manual transmissions of automobiles requiring this type of extreme pressure oils PERFORMANCE BENEFITS Excellent thermal & chemical stability Protection against rust & corrosion ensuring longer trouble free protection

HP GEAR OIL XP 80W, 90, 140


SPECIAL FEATURES: Multipurpose Gear oil containing extreme pressure additives for moderate as well as severe condition service SPECIFICATIONS: API GL-5, MIL-L-2105B EP Type GL-5 Level of IS:1118:1992 APPLICATION AREAS Hypoid Differential & Drive axles Manual transmissions of Automobiles PERFORMANCE BENEFITS: Excellent thermal & chemical stability Protection against rust & corrosion ensuring longer trouble free protection Good performance even under extreme pressure & varying load conditions

HP GEAR OIL XP 80W-90


SPECIAL FEATURES Multipurpose Gear oil containing extreme pressure additives for moderate as well as severe condition service SPECIFICATIONS API GL-5, MIL-L-2105C/D EP Type GL-5 Level of IS:1118:1992 APPLICATION AREAS Hypoid Differential & Drive axles Manual transmissions of Automobiles PERFORMANCE BENEFITS Excellent thermal & chemical stability Protection against rust & corrosion ensuring longer trouble free protection Good performance even under extreme pressure & varying load conditions

AUTOMATIC TRANSMISSION FLUIDS

AUTOMOTIVE TRANSMISSIONS

MANUAL

SEMI-AUTOMATIC

AUTOMATIC

PASSENGER CAR- MANUAL SYNCHROMESH GEAR BOXES PASSENGER CAR-AUTOMATIC TRANSMISSIONS POWER SHIFT TRANSMISSIONS TRANSMISSIONS TORQUE CONVERTERS

HP AUTOMATIC TRANSMISSION FLUID


SPECIFICATIONS: GENERAL MOTORS TYPE A SUFFIX , TYPE C-3 OF DETROIT DIESEL ALLISION

APPLICATIONS: IN AUTOMATIC TRANSMISSIONS,POWER STEERING UNITS,SYNCHROMESH GEAR BOXES OF AUTOMOBILES AND TRUCKS RECOMMENDING TYPE A SUFFIX A FLUIDS

HP ATF DEX II
SPECIFICATIONS: 6137 M-DEXRON II,GM USA APPLICATIONS:

IN AUTOMATIC TRANSMISSIONS,POWER STEERING UNITS OF AUTOMOBILES AND OTHER LCVs RECOMMENDING THE ABOVE SPECIFICATIONS

HYDRAULIC TRANSMISSION FLUIDS

HP POWERGLIDE C-410,C-430
Specifications:
ALLISON C-4 TYPE

Applications:
All Commercial Power-shift Transmissions, Industrial Torque Converters & Automatic Transmissions Manufactured by Detroit Diesel Allison

HP POWERGLIDE C-310,C-330
Specifications:
ALLISON C-3 TYPE

Applications:
All Commercial Power-shift Transmissions, Industrial Torque Converters & Automatic Transmissions Manufactured by Detroit Diesel Allison

HP POWER FLUID TH 46
Special Features: Special Purpose Anti-wear Hydraulic Oils having Very High Viscosity Index and Very Low Pour Point

Applications: Recommended for Low Operating Temperature Conditions and High Shear Stability Approved By : M/S Telco for Tata Hitachi Excavators

HP POWER FLUID LTP 100


Special Features: Special Purpose Anti-wear Hydraulic Oils having Very High Viscosity Index and Very Low Pour Point

Applications: Recommended For Modern Hydraulic Systems Used In Excavators Approved By : M/S L & T For Poclain Excavators

AUTOMOTIVE COOLANT

EFFECTIVE HEAT EXCHANGE FLUID CAPABLE OF PROVIDING FREEZING AND BOILING PROTECTION

PROTECTION OF METALS AGAINST CORROSION


COMPATIBILITY WITH PLASTIC AND ELASTOMERS CHEMICALLY STABLE AT HIGH AND LOW TEMPERATURES COMPATIBLE WITH HARD WATER LOW FOAMING ECOLOGICALLY AND TOXICOLOGICALLY ACCEPTABLE

HP THANDA RAJA
SPECIAL FEATURES Ready to use Radiator Coolant with Anti Freeze & Anti Corrosive Properties SPECIFICATIONS: Meets JIS K 2234 of 1994 APPLICATION AREAS: All Diesel Vehicles,Passenger cars,Jeeps,Vans & Tempos COMPOSITION 30 % Concentration PERFORMANCE BENEFITS : Effective Cooling Good Chemical Stability Excellent Protection against Rust & Corrosion

HP KOOLGARD
SPECIAL FEATURES Radiator Coolant SPECIFICATIONS: Meets JIS K 2234 of 1994
APPLICATION AREAS: All Diesel Vehicles,Passenger cars,Jeeps,Vans & Tempos COMPOSITION 100 % Concentration PERFORMANCE BENEFITS : Easy miscibility with water Effective Cooling Good Chemical Stability High Boiling Point & Low Freezing point Protect radiator against rust & corrosion

BRAKE OIL

Brake System

AUTOMOTIVE BRAKE FLUIDS


Mineral oil affects all these types of rubber hence brake fluid is not made with use of mineral oil. Similarly vegetable oils deteriorate faster at high temperature and cause safety risk, hence not used in modern vehicles. Mixture of castor oil and alcohol, glycols and poly-glycols are used to produce different types of brake fluids.

HP SUPER DUTY BRAKE FLUID DOT-3


SPECIAL FEATURES Superior Quality Synthetic Fluid meant for the hydraulic brakes of Automobiles.

SPECIFICATIONS Meets U S Dept. of Transportations stringent specification FMVSS 116 DOT 3. It also meets IS:8654:1986 & SAE J 1703F specifications
APPLICATIONS All Automobiles having hydraulic brakes PERFORMANCE BENEFITS Exceptional Thermal Stability Excellent Chemical Stability Good water tolerance Good Fluidity at Low temperatures

HP SUPER DUTY BRAKE FLUID DOT-4


SPECIAL FEATURES Superior Quality Synthetic Fluid meant for the hydraulic brakes of Automobiles.

SPECIFICATIONS Meets U S Dept. of Transportations stringent specification FMVSS 116 DOT 4. It also meets IS:8654:1986 & SAE J 1703F specifications
APPLICATIONS All Automobiles having hydraulic brakes PERFORMANCE BENEFITS Exceptional Thermal Stability Excellent Chemical Stability Excellent water tolerance Good Fluidity at Low temperatures

GREASES

Grease is defined as a solid or semifluid product which is a dispersion of a thickening agent in a liquid lubricant along with some additives.

GREASES COMPOSITION
BASE OIL + THICKENER + ADDITIVES
( 75-85%) MINERAL SYNTHETIC ( 10-15 %) SOAP BASE NON-SOAP ( 0-5%) ANTI-OXIDANT ANTI-CORROSION

VEGETABLE

POLYMERS

EP/ANTI-WEAR
TACKINESS AGENT SOLID FILLER

METAL DEACTIVATOR
STRUCTURE MODIFIER

Why use a Grease?


Grease offers unique characteristics which makes it particularly useful in machine elements Stay where it is put Allows unattended service for long periods (sealed for life) Requires less frequent application for areas of poor accessibility Seals out contaminants Operate over a wide temperature range Solid additives can be used without concern of settling out Low leakage means they are effective in worn equipment

Advantages over Oil


Grease stays in place because of semisolid nature whereas oils flow away Bearing designs simplified and maintenance work reduced as there is no oil pump/sump For long time or packed for life applications grease is preferred e.g.. electric motors, wheel bearings of new generation passenger cars, etc. Grease works as a sealant in Dusty environment, cement plants, mining industries etc. Corrosive water in paper mills Corrosive gases/liquids in chemical industries.

Advantages over Oil


SOLID LUBRICANTS LIKE MoS2 AND GRAPHITE CAN BE BLENDED WITH GREASES WHEREAS IN OILS THEY SETTLE DOWN. DRIPPING AND SPATTERING ARE AVOIDED BY USING GREASE IN APPLICATIONS LIKE FOOD PROCESSING/ PHARMACEUTICAL INDUSTRIES GREASES ARE PREFERRED IN INTERMITTENT OPERATIONS. GREASES WORK EVEN IN BADLY WORN/ OLD MACHINERY

NLGI CLASSIFICATION OF GREASES National Lubricating Grease Institute


NLGI Number
000 00 0 1 2

Worked Penetration
445 475 400 430 355 385 310 340 265 295

3
4 5 6

220 250
175 205 130 160 85 - 115

* @ 25OC, after working 60 strokes.

Sodium Based

Calcium Based

Greases

Lithium Base

Non-Soap / Synthetic

HP CHASSIS GREASE
DESCRIPTION Premium quality calcium soap grease APPLICATION AREAS Designed for general chassis lubrication. Also recommended for the lubrication of track rollers and Idlers of certain crawler type tractors. PERFORMANCE BENEFITS: Excellent water resistance. Lasting qualities in spring shackles and steering connections. Acts as protective layer on exposed parts. Easily pumpable. Clings to bearing surfaces

HP MULTIPURPOSE GREASE 2 & 3


DESCRIPTION Premium quality multipurpose grease suitable for all classes of service. APPLICATION AREAS Recommended for all classes of service in automotive lubrication. Wheel bearings, Chassis fittings Grease cups, Grease lubricated type universal joints & also Water pumps bearings.
PERFORMANCE BENEFITS: High drop point. Good thermal & resistance to oxidation. Protection against rusting & corrosion

Lithon, Lithon M & Lithon EP Grades


Premium quality Lithium Soap Based multipurpose grease
Meets / Exceeds:
IS: 7623 - 1985 grade 2 & 3 (for Lithon 2 & 3), IPSS:1-09-006 IS: 7623 1985 grade 1EP & 2EP (for Lithon EP 1 & 2), IPSS: 10-005

High drop point Good thermal & resistance to oxidation. Protection against rusting & corrosion High Load Carrying Ability Good tolerance to water washing

NLGI Grades : Lithon 2, 3 . Lithon EP 1, 2, Lithon M 2

Lithoplex Grades
Premium quality Lithium Complex grease
Very High drop point Excellent thermal & resistance to oxidation. Protection against rusting & corrosion High Load Carrying Ability
Work satisfactorily upto a operating temp. of 190 oC NLGI Grades : Lithoplex 2, 3

Tisona & Tisona M Grades


Premium quality Clay thickened grease Meets / Exceeds: IS: 12790 - 1989 grade 3 & IPSS: 1-09-008 (Tisona M2) Very High drop point Excellent thermal & resistance to oxidation. Protection against rusting & corrosion High Load Carrying Ability
Work satisfactorily upto a operating temp. of 190 oC NLGI Grades : Lithoplex 2, 3

Limaplex Grades
Premium quality Calcium Complex grease Very High drop point Inherent anti-wear & anti-fretting properties Protection against rust & corrosion Suitable for Dry as well as wet conditions

NLGI Grades : Limaplex 0, 1, 2

HP WHEEL BEARING GREASE


DESCRIPTION Sodium based premium quality grease APPLICATION AREAS Lubrication of universal joints, wheel bearings, High temperature clutch release, Generator and Fan bearings. PERFORMANCE BENEFITS: Trouble free long service Good structural stability under high temperature of centrifugal force. Easily pumpable. Does not channel when cold.

LITHON RR-3
Premium Quality Lithium Based Grease Meets /Exceeds: IS:7623:1985 AAR M-942 (Modified) WD -17 of Indian Railway

APPLICATIONS: Anti-friction bearings of Railway Axle Boxes, Heavy duty Wheel bearing of road transport vehicles, diesel/electric locomotive roller bearings, construction machinery, cranes, blowers and electric motor

ISO VG Classification for Industrial Oils


Kinematic Viscosity, @ 40 oC, cSt
ISO VG Mid Min Grade Point Visco Max ISO VG Grade Mid Point Visco
68.0
100.0 150.0 220.0 320.0 460.0 680.0 1000.0 1500.0

Min

Max

2
3 5 7 10 15 22 32 46

2.2
3.2 4.6 6.8 10.0 15.0 22.0 32.0 46.0

2.0
2.9 4.1 6.1 9.0 13.5 19.8 28.8 41.4

2.4
3.5 5.1 7.5 11.0 16.5 24.2 35.2 50.6

68
100 150 220 320 460 680 1000 1500

61.2
90.0 135.0 198.0 288.0 414.0 612.0 900.0 1350.0

74.8
110.0 165.0 242.0 352.0 506.0 748.0 1100.0 1650.0

Hydraulic & Circulating Oils Gear Oils Turbine Oils Refrigeration Oils Sugar Mill Bearing Oils Pneumatic Oils

Industrial Oils

Compressor Oils
Tool-way Oils

Cylinder Oils

Wire Rope & Spindle Oils Open Gear General Purpose Compounds Machinery Oils Storage

Hydraulic & Circulating Oils

Hydraulic Oils
ISO Categories
Mineral Oil Base
1. 2. 3.

Fire Resistant

H : Rust & Oxidation


Inhibitated

HF-A : High Water


Content

HL : Moderate Anti-wear HLP : Superior AntiWear

HF-B : Invert Emulsion HF-C : Water Glycols HF-D : Fully Synthetic


Phosphate Ester Polyol Esters

Hydraulic & Circulating Oils


Enklo HL 32 Enklo HL 46 Enklo HL 68 Enklo HL 100 Enklo 32 Enklo 46 Enklo 68 Enklo 100 Enklo 150

Enklo 220 Enklo 320 Enklo 460 Enklo HLP 32 Enklo HLP 46 Enklo HLP 68 Enklo HLP T 32 Enklo HLP T 46 Enklo HLP T 68 Enklo HLP T 100

Enklo Grades

Premium Quality Anti-wear Hydraulic Oils (VG 32 to 150) & Circulating Oils (VG 220 to 460) Meets/Exceeds: IS: 10522-1983 (Re-affirmed 1993) USS 127 IPSS: 1-09-022 Passes Vickers V-104 C Vane Pump Test ISO H & HL Provide Good Anti-wear Protection Good thermal & Oxidation Stability Good Demulsibility Excellent Rust & Corrosion Protection Viscosity Grades : 32, 46, 68, 100, 150, 176, 220, 320, 460

Enklo HL Grades

Good Quality Hydraulic Oils Meets/Exceeds: IS: 3098-1983 (Re-affirmed 1993) DIN 51524 Part I* USS 135 Cincinnati Milacron P-38, P-54, P-55, P-57 ISO HL Provide Moderate Anti-wear Protection Good thermal & Oxidation Stability Good Demulsibility Excellent Rust & Corrosion Protection Viscosity Grades : 32, 46, 68, 100

Enklo HLP Grades

Special Purpose Anti-wear Hydraulic Oils


Meets/Exceeds: IS: 11656-1986 & 10522-1983 (Re-affirmed 1993) DIN 51524 Part II, Denison HF-0 & HF-2, USS 127, Cincinnati Milacron P-68, P-69, P-70, ISO HLP, Passes Vickers Vane Pump test Provide Excellent Anti-wear Protection Excellent thermal, Oxidation & Hydraulitic Stability & Demulsibilty Excellent Rust & Corrosion Protection High FZG Rating Viscosity Grades : 22, 32, 46, 68

Enklo HLP T Grades

Super Premium Anti-wear Hydraulic Oils


Meets/Exceeds: IS: 11656-1986 & 10522-1983 (Re-affirmed 1993) DIN 51524 Part II, Denison HF-0 & HF-2, USS 127, Cincinnati Milacron P-68, P-70, ISO HLP Provide Excellent Anti-wear Protection Excellent thermal, Oxidation & Hydrolytic Stability & Demulsibilty Excellent Rust & Corrosion Protection High FZG Rating

Fire Resistant Hydraulic Fluids


Enklo FRIE 68 Enklo FRIE 100 Enklo FRIE 150
Enklo FRWG 22 Enklo FRWG 46 Enklo FRWG 68

Enklo FRIE
Premium Quality Fire Resistant Hydraulic Oils Meets/Exceeds: IS: 10532 (Part II) -1993 ISO HF-B Approved Denison HF-3 for Invert Emulsion Superior Wear Protection than HF-A Fluids Bactericide to resist objectionable odor Good thermal & Oxidation Stability Very Good Rust Protection About 39% Water Content Operating Temperature Range 5 60 oC Water Level Maintenance Essential Viscosity Grades : 68, 100, 150

Enklo FRWG
Premium Quality Fire Resistant Hydraulic Oils Meets/Exceeds: IS: 10532 (Part III) -1993 ISO HF-C Approved Denison HF-4 for Water Glycol Superior Wear Protection Outstanding Low temperature Properties Bactericide to resist objectionable odor Excellent Rust Protection Operating Pressure 2,000 psi Operating Temperature Range - 20 to 60 oC Water Level Maintenance Essential Viscosity Grades : 22, 46, 68

Enklo FRPE
Premium Quality Fire Resistant Hydraulic Oils Meets/Exceeds: ISO HF-D Approved for Polyol Ester type Less Hazardous Fluid Excellent Wear Protection High Viscosity Index Very Good Corrosion Protection

Compatible with components designed for Mineral based Hydraulic System Viscosity Grades : 32, 46, 68

Machine Toolway Oils

Waylube & Waylube N Grades


Premium Quality Machine Toolway Oils to overcome the stick-slip motion ordinarily associated with slow moving machine parts WAYLUBE N 68 is a combined hydraulic and machine toolway lubricant Good thermal & Oxidation Stability Provide mild EP Protection Good Demulsibility Excellent Rust & Corrosion Protection Viscosity Grades : 68, N 68, 220

Turbine Oils

Turbinol Grades
Premium Quality Turbine Oils Meets/Exceeds: IS : 1012 1987 (Re-affirmed 1993), BS: 489 1983, Siemens TLV 9013 04 Excellent Thermal & Oxidation Stability Excellent Demulsibility & Anti Foam Characteristics Very Good Rust & Corrosion Protection

Approved by all Major Turbine manufacturers viz. BHEL, GE, DLF, APE Bellis India ltd., Triveni Engineering, GEC Alsthom Viscosity Grades : 32, 46, 57, 68, 77

Turbinol XT Grades
Premium Quality Turbine Oils Meets/Exceeds: IS : 1012 1987 (Re-affirmed 1993), Brown Boveri HTGD 90117, Siemens TLV 9013 04 Excellent Thermal & Oxidation Stability Excellent Anti-wear Properties for Geared Turbine Excellent Demulsibility & Anti Foam Characteristics Very Good Rust & Corrosion Protection Higher FZG Rating making it particularly suitable for Geared Turbines Approved by all Major Turbine manufacturers viz. BHEL & Siemens for their Geared Turbogenerators Viscosity Grades : 32, 46, 68

Industrial Gear Oils

Parthan EP Grades
Premium Quality Extreme Pressure Gear Oils
Meets/Exceeds: IS : 8406 1993, DIN 51517 Part III, IPSS 1-09-003-082, USS 224, Cincinnati Milacron P-63, P-77, P-57, P-35, AGMA 250.04 Excellent Thermal & Oxidation Stability Unmatched Extreme Pressure Properties (FZG 12 Stage Pass) to make it suitable for Heavy duty Gear Box Oil Excellent Demulsibility & Anti Foam Characteristics Sulphur-Phosphorus based EP Agent in place of lead, thus avoid carcinogenic effects Very Good Rust & Corrosion Protection Non-Corrosive to Copper & Copper Alloys Dependable Performance upto 110 oC (max.) Operating Temp. Approved by all Major manufacturers like FMG, Shanti Gear Box, ABB-ABL etc. Viscosity Grades : 68, 100, 150, 220, 257, 320, 460, 680, 1000

Cyndol & Cyndol TC Grades


Premium Quality Steam Cylinder Oils Meets/Exceeds: IPSS : 1-09-010 (TC Grades) Excellent Oiliness & Film Strength (to counter washing effect of moisture) Cyndol grades are suitable in Super Heated Steam conditions Cyndol grades are used in Oil Tempering & Wire Drawing Applications TC grades are particularly suitable for Steam Cylinders operating under wet saturated steam TC grades are also most suitable for Worm Reduction Gear Boxes, Calendar Bearings, Sugar Mill Roller Bearings etc.

Viscosity Grades : Cyndol 680, 1000, 1500. Cyndol TC 460,530, 680

Hytak Grades
First Quality Open Gear / Wire Rope Compounds Meets / Exceeds:

IS : 9554 1980 grade 2, 3, 4 (for Hytak 1, 2, 5)

Possess pronounced stinginess & tackiness to cling on to the Gear tooth Surface Excellent Film Strength to withstand high loads at low rpm Good Rust Preventive Characteristics Hytak F grades possess a non-flammable solvent for easy application Grades: Hytak 0, 1, 2, 5 Hytak F4, F5

Spindle Oils

Spintek Grades

Premium Quality high speed Spindle Oils Meant for Lubrication of : Textile and Machine Tools, Spindle Bearings, Timing Gears, Centrifugal Separators, Positive Displacement Blowers and Hydraulic Systems of Certain High Precision Machine Tools Provide Good Anti-wear Protection Good thermal & Oxidation Stability Good Demulsibility Low Fluid Friction Excellent Rust & Corrosion Protection Viscosity Grades : 5, 12, 15, 22

Spintek EE Grades

Premium Quality high speed Energy Efficient Spindle Oils specially developed for ring frames Evaluation at Ahmedabad Textile Industry Research Association (ATIRA)shows that a possible power saving of 5-10% Meant for Lubrication of : Textile and Machine Tools, Spindle Bearings, Timing Gears, Centrifugal Separators, Positive Displacement Blowers and Hydraulic Systems of Certain High Precision Machine Tools Provide Good Anti-wear Protection Good thermal & Oxidation Stability Good Demulsibility Low Fluid Friction Excellent Rust & Corrosion Protection Viscosity Grades : 12 & 22

Compressor Oils

Compressor Oils

Hycom C 100 Hycom C 150 Hycom C 220 Hycom C 320

Hycom NH 32 Hycom NH 46 Hycom NH 57 Hycom Hycom Hycom Hycom Hycom Hycom Hycom VDL T 32 VDL T 46 VDL T 68 VDL T 100 VDL T 150 VDL T 220 VDL T 320

Hycom Hycom Hycom Hycom Hycom

32 46 68 100 150

Hycom C Grades
Premium Quality Air Compressor Oils Meets/Exceeds: DIN 51506 Fortified Anti-rust & Anti Corrosion Properties Good Low Temperature Fluidity Hycom C Grades are particularly suitable for Air Compressors handling Moist Air

Hycom NH Grades
Premium Quality Air/Gas Compressor Oils Meets/Exceeds: DIN 51506 VD-L Fortified Anti-rust & Anti Corrosion Properties Good Low Temperature Fluidity Non-reacting to most of the known gases

Hycom NH Grades are particularly suitable for Ammonia & Synthetic Gas Compressors

Hycom Grades
Premium Quality Air Compressor Oils Meets/Exceeds: DIN 51506 VC-L DIN 51352 Part I Pneurop Oxidation Test (without Catalyst) Fortified Anti-Wear, Anti-rust & Anti Corrosion Properties Good Low Temperature Fluidity

Hycom Grades are particularly suitable for Air Compressors upto air discharge temperature of 220 oC in Reciprocating/Rotary / Screw Compressors Also used as Vacuum Pump Oil

Hycom VDL T Grades


Super Premium Quality Air Compressor Oils Meets/Exceeds: DIN 51506 VD-L DIN 51352 Part II Pneurop Oxidation Test (with Catalyst) ISO DIS 6521 Sperry Vickers I-286-S, AFNOR NFE 48603(HM) Cincinnati Milacron P-68, P-69, P-70 Excellent Anti-Wear, Anti-rust & Anti Corrosion Properties Good Low Temperature Fluidity Good Anti-Foam Characteristics

Hycom Grades are particularly suitable for Air Compressors upto air discharge temperature of 250 oC in Reciprocating/Rotary / Screw Compressors

Refrigeration Compressor Oils

Seetul & Seetul N Grades


Premium Quality Refrigeration Compressor Oils Meets/Exceeds: IS : 4578 - 1989 Very low Pour & Freon Floc Point High Di-electric Strength Excellent Low Temperature Fluidity Seetul N Grades are particularly suitable for Hermetically packed compressors

Suitable for most of the conventional refrigerants except SO2 Viscosity Grades : 15, 22, 32, 46, 68, 100, N32, N68

Numatic Grades
Premium Quality Pneumatic Oils High load bearing characteristics Good adhesiveness & Demulsibility Good Anti-Rust Properties

Viscosity Grades : 100, 220

Rubber Oils Textile Oils


Conveyor Compounds Moulding Oils Spray Oils Quenching Oils Heat Transfer Fluids

Rust Preventives Rolling Oils

Industrial Specialties

Metal Cutting Fluids

Metal Drawing Compounds

Thermic Fluids

Hytherm 500

Excellent oxidation & chemical stability Good heat transfer properties. Low volatility Non-corrosive and non toxic recommended in service upto a maximum bulk temp. of 290C

Hytherm 600

Ability to withstand higher temperature upto 310C Increased life, reduced oxidation and thermal degradation Minimal fouling and deposit formation on heat transfer surface. Hence sustained heat transfer characteristics

Metal Cutting Fluids

Metal Cutting Fluids

Soluble Cutting Fluids


Straight Cutting Fluids


Koolkut 30 Koolkut 40 Koolkut 60 Koolkut EP 66

Trimofin 14 Trimofin 15 Trimofin 16 Trimofin 18 Trimofin 54 Trimofin 55 Trimofin 56 Trimofin 58

Semi-synthetic Fluids

Koolkut 70 Synthkool 100

Trimofin 20 Trimofin 21 Trimofin 23 Trimofin 25 Trimofin 26 Trimofin 27

KOOLKUT 40

A premium quality emulsifiable cutting oil Meets BIS specification 1115 1986 Recommended for all machining operations requiring emulsifiable fluids offers excellent cooling and rust protection.

Power : A New Generation Petrol

Branded Fuels

Why does your Car engine performance lowers with age ?


1.

Deposits in Fuel Injectors:

Poor Ignition Reduced Acceleration Rough Idling Restricts Air flow (affects fuel economy) Power Output Driving comfort Leads to ORI (Octane Requirement Increase) High Engine Oil Consumption

2.

Deposits on intake Valves:


3.

Carbon Deposits in Combustion Chamber:


Power : A new generation Petrol

Advantages:

Removes deposits on Intake Valves, Port Fuel Injectors and Combustion Chamber Promotes better Fuel Combustion Better Power and Acceleration Enhanced Fuel Economy Reduced Emission Longer Engine Life

Benefits:

Best Choice for New Generation MPFI Cars. However, Carburated Engines would also derive considerable benefits.

MPFI System

Port Fuel Injector

Port Fuel Injector

Electronic Control Unit (ECU) for MPFI System


1. 2. 3. 4. 5. 6. 7. Mass Airflow Sensor Throttle Position Sensor Oxygen Sensor(s) Coolant Temperature Sensor Voltage Sensor Manifold Absolute Pressure Sensor Engine Speed Sensor

Turbojet : A New Generation Diesel

Why does your Diesel engine performance lowers with age ?


Modern Designs to improve

Power/Weight Ratio Fuel Economy Emission Controls High Pressure Fuel Injection Higher Compression Ratios Turbo-charged engine Fuel Pump Wear (getting aggravated with emulsion with water & foaming of Diesel) Increased Deposits in Fuel Injectors Fuel Injector Wear

Demands

Resulting

And what happens next ?


Unstable

Idling Loss of Power Increased Emissions Diesel Dilution of Crankcase Oil Increased Maintenance

Turbojet : A new generation Diesel

Advantages:

Keeps Fuel Injectors Clean Protects Fuel Handling system against corrosion Reduces Diesel Foaming and emulsion with water
Better Power Reduced Maintenance No unstable idling Reduced Emission Longer Engine Life

Benefits:

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