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Saddle material:
Saddle construction is:
Saddle allowable stress:
Saddle yield stress:
Saddle distance to datum:
Tangent to tangent length:
Saddle separation:
Vessel radius:
Tangent distance left:
Tangent distance right:
Saddle height:
Saddle contact angle:
Wear plate thickness:
Wear plate width:
Wear plate contact angle:
Web plate thickness:
Base plate length:
Base plate width:
Base plate thickness:
Number of stiffener ribs:
Largest stiffener rib spacing:
Stiffener rib thickness:
Saddle width:
Ss =
Sy =
L=
Ls =
R=
Al =
Ar =
Hs =
=
tp =
Wp =
w =
ts =
E=
F=
tb =
n=
di =
tw =
B=
20,000
38,000
13.25
412
381.5
30.5
15.25
15.25
42.5
120
0.375
11
132
0.375
54
9
0.375
4
17.5417
0.375
8
15,000
0
2
0.45
Centered web
psi
psi
in
in
in
in
in
in
in
in
in
in
in
in
in
in
in
in
1 inch series 8
threaded
psi
in
Weight on left saddle: operating corr =5,978 lb, test new =29,368 lb
Weight on right saddle: operating corr =5,993 lb, test new =29,381 lb
Weight of saddle pair
=580 lb
1/9
Notes:
(1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on
Two Saddle Supports" by L.P. Zick.
Load
Vessel
condition
Bending + pressure
between saddles
(psi)
S1
(+)
allow
(+)
S1
(-)
Bending + pressure at
the saddle
(psi)
allow
S2
(-)
(+)
allow S2 allow
(+)
(-)
(-)
Weight
Operating
7,849
20,000
349
15,069
7,503
20,000
15,069
Weight
Test
9,193
34,200
1,373
15,069
7,828
34,200
15,069
Weight
Vacuum
349
20,000
799
15,069
20,000
452
15,069
Load
Vessel
condition
Tangential
shear (psi)
Circumferential
stress (psi)
S3
S4
(horns)
allow
allow
(+/-)
Stress
over
saddle
(psi)
S5
Splitting
(psi)
allow S6 allow
Weight
Operating
465
16,000
-687
30,000
617
17,400
154
13,333
Weight
Test
1,713
27,360
-2,283
34,200
2,485
34,200
753
34,200
Weight
Vacuum
465
16,000
-687
30,000
617
17,400
154
13,333
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4/9
5/9
6/9
= 432.6667 in
w = Wt/Le = 11,971/432.6667 = 27.67 lb/in
Bending moment at the left saddle:
Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)
= 27.67*(2*15.5*15.25/3 + 15.252/2 - (30.52 - 15.52)/4)
= 2,804.6 lb-in
S2 = +- Mq*K1'/ (*R2*t)
= 2,804.6*1/ (*30.252*0.5)
= 2 psi
Sp = P*R/(2*t)
= 15*30/(2*0.5)
= 450 psi
Maximum tensile stress (shut down) S2t = S2 = 2 psi
Maximum compressive stress S2c = S2 + Sp = 452 psi
Tensile stress is acceptable (<=1*S = 20,000 psi)
Compressive stress is acceptable (<=1*Sc = 15,069 psi)
Tangential shear stress in the shell (right saddle, Weight ,Vacuum)
S3 = K2.3*Q/(R*(t + tp))
= 0.8799*5,993/(30.25*(0.5 + 0.375))
= 199 psi
Tangential shear stress is acceptable (<= 0.8*S = 16,000 psi)
Tangential shear stress in the right head (Weight ,Vacuum)
S3 = K2.3*Q/(R*th)
= 0.8799*5,993/(30.25*0.375)
= 465 psi
Tangential shear stress is acceptable (<= 0.8*S = 16,000 psi)
Tangential shear stress in the shell at the wear plate edge (right saddle, Weight ,Vacuum)
S3 = K2.3*Q/(R*t)
= 0.6937*5,993/(30.25*0.5)
= 275 psi
Tangential shear stress is acceptable (<= 0.8*S = 16,000 psi)
Additional stress in the head used as a stiffener
S3h = K2.4*Q/(R*th)
= 0.4011*5,993/(30.25*0.375)
= 212 psi
Total stress in the head = S3h + Sp = 212 psi
Stress in the head is acceptable (<= 1.25*Sh = 25,000 psi)
7/9
8/9
= 0.5561
Fb = n*(As + 2*be*tw)*Sc
= 4*(2.8594 + 2*0.5561*0.375)*15,332
= 200,943.36 lbf
Saddle loading of 29,671 lbf is <= Fb; satisfactory.
Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)
b = V * (Hs - xo)* y / I + Q / A
= 0 * (42.5 - 25.2233)* 4 / 64.07 + 5,993 / 31.2478
= 192 psi
The primary bending + axial stress in the saddle <= 20,000 psi; satisfactory.
Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one
saddle slotted)
b = V * (Hs - xo)* y / I + Q / A
= 2,827.35 * (42.5 - 25.2233)* 4 / 64.07 + 5,993 / 31.2478
= 3,242 psi
The secondary bending + axial stress in the saddle < 2*Sy= 76,000 psi; satisfactory.
Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)
where a = 17.5417, b = 4.3125 in
tb = (1*q*b2/(1.5*Sa))0.5
= (3*61*4.31252/(1.5*20,000))0.5
= 0.337 in
The base plate thickness of 0.375 in is adequate.
Foundation bearing check
Sf = Qmax / (F*E)
= 29,671 / (9*54)
= 61 psi
Concrete bearing stress < 1,658 psi ; satisfactory.
9/9