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Cat. No.

01-8822-33
Rev. A 7/19/99
DCO#991431

Parts
List

HI-FLO 2
WATER SOFTENER
MODELS FROM 1999

Table of Contents
Control Valve Exploded View .................................... 2
Control Valve Parts List ............................................ 3
PV-A Control Adapter Assembly ........................... 4-5
PV-B Control Adapter Assembly ........................... 6-7
Hi-Flo Tripl-Hull Tank Assembly .............................. 8
Replacement Tanks .................................................. 9
Tank Parts ................................................................ 9
Brine Systems ......................................................... 9
Brine Safety Valve .................................................. 10

1999 Culligan International Company

Printed in USA

Control Valve

HI-FLO 2 WATER SOFTENER

Control Valve Parts List

Item Part Number

1
5
6
7
8
13
31
72
90
148
149
150
602
603
626
627
628
629
630
631
635
637
638
640
641
642
643
705
706
707
708
*
*

01-0020-19
01-0020-21
01-0020-20
01-0020-22
00-4498-65
01-0130-83
01-0126-49
01-0126-48
01-0126-47
00-4481-28
00-4479-15
00-4477-54
00-4477-55
01-0017-84
00-4452-72
00-4452-44
00-3183-43
00-4481-26
00-4449-14
00-3183-54
00-4452-21
01-0136-03
00-4452-46
00-4435-59
00-4010-40
00-4486-86
01-0130-31
01-0129-28
00-4486-59
00-3184-55
00-3184-52
01-0083-40
00-4479-87
01-0136-06
00-4479-86
00-3084-07
00-4404-02
00-4405-16

Description
Control Valve Assembly, TC, PV-A
Control Valve Assembly, TC, PV-B
Control Valve Assembly, AS, PV-A
Control Valve Assembly, AS, PV-B
Body, Valve
Seal Pack Assembly
Follower
Yoke
Bracket
Retainer, Rear Body Plug
Adapter, PP, 1/2" Tube x 1/4" NPTE
Timer Mechanism, 7-Day, 120V/60 Hz, TC
Timer Mechanism, 7-Day, 120V/60 Hz, AS
Screw
Barrier
Switch
Washer
Plug
O-Ring
Nut
Bellcrank
Drive Motor Assembly w/Bellcrank
Roll Pin
Roll Pin
Switch Bracket
Screw
Cam
Spacer
Retaining Ring
Screw
Screw
Control Back Plate
O-Ring
Brine Piston & Brine Seal Assembly
O-Ring
O-Ring
Nut, PP, 0.5"
Insert, Tube, 0.5"

Recommended Spare Parts


* Not Illustrated

CONTROL VALVE PARTS LIST

PV-A Control Adapter Assembly

HI-FLO 2 WATER SOFTENER

Recommended Spare Parts


* Not Illustrated

19
20
21
22

18

Tank Bracket
O-Ring
Adapter, Brass, 1" NPTI
O-Ring
Ring, Retainer
Tank Adapter
Coupling, Plastic, Slip
Screw
Screw
Gasket
Screw
Eductor Port Cover
Eductor Port Gasket
Screen
Eductor Nozzle, Light Brown (PV-45)
Eductor Nozzle, Green (PV-60)
Eductor Nozzle, Yellow (PV-90)
Eductor Nozzle, Black (PV-120, 135)
Eductor Nozzle, Red (PV-150)
Eductor Body, Light Brown (PV-45)
Eductor Body, Blue (PV-60, 90, 120, 135)
O-Ring
O-Ring
Retaining Clip
Backwash Flow Control, 3.5 gpm (PV-45)
Backwash Flow Control, 5.5 gpm (PV-60, 90, 120, 135)

2
3
4
5
6
7
8
9
10
11
12
14
15
16
17

00-4431-88
00-3339-57
00-3321-63
00-3044-11
00-3307-82
01-0125-07
00-4435-89
00-4400-33
00-3184-54
00-4477-75
00-3183-83
00-4010-22
00-4457-97
00-4452-69
00-4460-39
00-4477-52
00-4477-50
00-4479-34
00-4477-49
00-4464-60
00-4479-33
00-3084-38
00-3084-37
00-4473-87
00-4010-30
00-4010-31

Description

Item Part Number


Part No.
00-4045-27
00-3308-32
00-4468-35
00-3318-48
00-4442-84
00-3318-78
01-0128-09
00-4457-80
00-4429-29
01-0020-12
00-4022-01
00-3184-77
00-4459-91
00-4029-80
00-4429-84
00-4444-52
00-4444-53
00-4015-67
01-0017-84
00-4486-87
00-4029-59
00-4029-55
00-4029-54
00-4010-71
00-4517-01
00-7728-34

Item
23
24
25
32
33
35
40
41
42
43
44
57
58
60
62
63
64
69
90
91
*
*
*
*
*
*

Coupling, Plastic, Slip, Female


Hat Screen
Drain Elbow Assembly w/O-Ring
Terminal Strip
Screw
Screw
Cover
Cover Plate
Decal - Inner Door
Decal - Cover Plate
Screw
Screw
Retainer, Circuit Board
Solid State Amplifier, 120V/60 Hz
Power Cord
Strain Relief Bushing
Strain Relief Adapter
Wire Clip
Screw
Screw
Wire Harness, AS
Cam Wire Harness, AS
Cam Wire Harness, TC
Bolt, Mounting Control to Tank
Clamp
Probe, Aqua-Sensor w/Cable Fitting

Description

PV-A Control Adapter Assembly Parts List

PV-A CONTROL ADAPTER ASSEMBLY PARTS LIST 5

PV-B Control Adapter Assembly

HI-FLO 2 WATER SOFTENER

Recommended Spare Parts


* Not Illustrated

23
25
27
32
33
35
40
41
42
43
44
51
53
56
57
58
60
62
63
64
69

19
20
21
22

18

Tank Bracket
O-Ring
Screw
Screw
Eductor Port Cover
Eductor Port Gasket
Screen
Eductor Nozzle, Light Brown (PV-45)
Eductor Nozzle, Green (PV-60)
Eductor Nozzle, Yellow (PV-90)
Eductor Nozzle, Black (PV-120, 135)
Eductor Nozzle, Red (PV-150)
Eductor Body, Light Brown (PV-45)
Eductor Body, Blue (PV-60, 90, 120, 135)
O-Ring
O-Ring
Retaining Clip
Backwash Flow Control, 3.5 gpm (PV-45)
Backwash Flow Control, 5.5 gpm (PV-60, 90, 120, 135)
Coupling
Drain Elbow Assembly w/O-Ring
Insert, Tube, PP, 0.312"
Terminal Strip
Screw
Screw
Cover
Cover Plate
Decal - Inner Door
Decal - Cover Plate
Screw
Nut, PP, 0.312"
Elbow
Solenoid Valve, 120V/60 Hz
Screw
Retainer, Circuit Board
Solid State Amplifier, 120V/60 Hz
Power Cord
Strain Relief Bushing
Strain Relief Adapter
Wire Clip

2
3
10
12
14
15
16
17

00-4467-85
00-3339-57
00-3184-54
00-3183-83
00-4464-30
00-4457-97
00-4452-69
00-4460-39
00-4477-52
00-4477-50
00-4479-34
00-4477-49
00-4464-60
00-4479-33
00-3084-38
00-3084-37
00-4473-87
00-4010-30
00-4010-31
00-3306-67
00-4450-40
00-3031-92
00-3318-48
00-4442-84
00-3318-78
01-0128-09
00-4457-80
00-4429-29
01-0020-12
00-4022-01
00-3031-93
00-4479-11
01-0056-42
00-3184-77
00-4459-91
00-4029-80
00-4429-84
00-4444-52
00-4444-53
00-4015-67

Description

Item Part Number


Part No.
01-0056-76
01-0017-84
00-4486-87
00-4033-04
00-3184-20
00-3184-10
00-7729-43
00-4033-84
00-7729-44
00-7736-31
00-4033-03
00-7729-48
00-4451-07
00-7729-42
00-4033-83
01-0125-03
00-3321-24
00-3084-16
00-4033-02
00-4435-59
00-4033-82
01-0125-00
00-3030-69
00-3030-45
00-3031-60
00-4467-83
00-3031-77
00-3030-25
00-3031-75
00-3084-27
00-3031-28
01-0056-21
00-4029-59
00-4029-55
00-4029-54
01-0062-92
01-0062-94
00-3185-30
00-4517-01
00-7728-34

Item
71
90
91
500
500a
500b
500c
500d
500e
500f
500g
500h
500i
500j
500k
501
502
503
504
505
506
507
508
*510
511
512
513
514
515
516
517
636
*
*
*
*
*
*
*
*

Screw
Screw
Screw
Cartridge Assembly (Includes 500a - 500k & 506)
Nut
Lock Washer
Retainer Plate
Seal
Seal Plate
Gasket Washer
Cartridge Body
Shaft
O-Ring
Diaphragm Plate
Diaphragm
Outlet Casting
Valve Seat
O-Ring
Cap
Screw
Tetra Seal
Inlet Casting
Adapter, BR, 0.25" Tube x 0.125" NPTE
Tee, BR, 0.25" Tube x 0.25" Tube x 0.125" NPTE
Adapter, BR, 0.312" Tube x 0.125" NPTE
Screw
Tubing, PE, 0.25" OD
Nut, PP, 0.25"
Insert, PP, 0.25"
O-Ring
Tubing, PE, 0.312"
Conduit Kit
Wire Harness, AS
Cam Wire Harness, AS
Cam Wire Harness, TC
Inlet Flo-Pak Assembly
Outlet Flo-Pak Assembly
Bolt, Mounting Control to Tank
Clamp
Probe, Aqua-Sensor w/Cable Fitting

Description

PV-B Control Adapter Assembly Parts List

PV-B CONTROL ADAPTER ASSEMBLY PARTS LIST 7

Hi-Flo Tripl-Hull Tank Assembly

Item Part Number Description


1

5
6
*
*
*
*

01-0016-36
01-0016-37
01-0016-38
01-0016-39
00-4434-31
00-2292-14
00-4031-28
00-4031-27
00-4031-26
00-4031-29
00-3084-15
00-4428-02
01-0024-31
01-0017-50
00-3084-30
00-4031-30
01-0025-91
01-0025-90
01-0025-89
01-0025-88

Tank Complete, 12 x 40, PV-45


Tank Complete, 16 x 40, PV-60
Tank Complete, 16 x 48, PV-90
Tank Complete, 16 x 60, PV-120, 135
Plug, Pipe, Plas. 1.25" NPTE
Bushing, PVC, 1.25" NPTE x 0.5" NPTI
(Aqua-Sensor Units)
Outlet Manifold PV-45, 60
Outlet Manifold PV-90
Outlet Manifold PV-120, 135
Inlet Manifold
Tetraseal
Screen, Outlet Manifold (PV-B only) (Opt.)
Decal
Bushing, White, 2.11" O.D.
O-Ring, Bushing
Manifold Inlet, Fine Slot (Opt.)
Manifold Inlet, HW (Opt.)
Manifold Outlet, HW, PV-45, 60 (Opt.)
Manifold Outlet, HW, PV-90 (Opt.)
Manifold Outlet, HW, PV-120, 135 (Opt.)

* Not Illustrated
Not included with replacement tanks
8

HI-FLO 2 WATER SOFTENER

Brine System

Item Part Number

1
2/3
4
5
6
7
8
*

01-0019-09
00-3039-80
00-3044-39
00-4471-08
00-4463-88
00-3046-06
00-3042-93
00-3045-37
00-9018-00

00-4463-89

1
2
3
4
5
6
7
8
9
*

01-0019-01
01-0019-29
00-3044-74
00-3317-69
00-3040-34
00-3184-92
00-3046-06
00-3042-93
00-3045-27
00-3306-29
00-9018-00

Description
40-GALLON TANK
(375 lbs. capacity)
Tank System Complete
Cover, PP
Plate, Salt, PE, w/Supports
Tank, PE
Screw, SS, #10-32 x 0.625"
Cap
Brine Safety Valve
Brine Valve Chamber
Tubing, Brine Line 1/2" O.D.
x 3/8" I.D. Black, Plastic
Nut, SS, #10-32
75-GALLON TANK
(600 lbs. capacity)
75-Gallon Tank System complete
Cover, PE
Salt Plate Assembly
Support Leg (6 required)
Tank, PE
Screw, SS, #10-16 x 0.5"
Cap
Brine Safety Valve
Brine Valve Chamber
Spacer
Tubing, Brine Line 1/2" O.D.
x 3/8" I.D. Black, Plastic

* Not illustrated
Specify number of feet

BRINE SYSTEM

Brine Safety Valve


Item Part Number Description
00-3042-93
00-3321-25
00-4415-93
00-3321-74
00-4477-71
6
00-3048-05
7
00-5418-22
7a 00-4405-16
7b 00-4404-02
8
00-2234-35
9
00-3400-14
10 P0-3047-03
11 00-3323-49
12 00-4448-73
13 00-3320-72
14 00-4446-64
15 P0-4444-96
16 P0-4473-92
17 P0-4477-81
18 00-4035-66
19 00-5418-21
20 00-3321-74
*
00-9018-00
1
2
5

Brine Valve Complete


Cap, Refill
Quad-Ring, Buna-N, 1.25" x 1.375"
Restrictor, Refill, 0.8 gpm (PV-45, 60, 90)
Restrictor, Refill, 1.4 gpm (PV-120, 135)
Gasket, Buna-N, 0.682" x 0.940"
Body, Refill
Insert, PP, 0.5"
Nut, PP, 0.5"
Pipe, Kral, 0.25" NPTE x 35"
Steam Seat Assembly
Retainer, Float / MP 25
Weight, Float
Float
Seal, Top
Screen Cap
Stem Seat, EPT / MP 10
Insert, Black / MP 10
Ball Air Eliminator / MP 10
Ball Seat, Buna-N
Float Valve Body w/Seat
Brine Refill Assembly
Tubing, Brine Line 1/2" O.D.
x 3/8" I.D., Black, Plastic

* Not Illustrated. Specify number of feet


Change refill restrictor when used with PV-120, 135 units.

Brine Valve Adapter Kit


Used with PN 00-7736-80 Brine Valve installed in optional,
oversized brine tanks. NOTE: Change refill restrictor when used
with PV-120, 135 units.
Item Part Number

1
2
3
4
5
6

10

HI-FLO 2 WATER SOFTENER

00-3047-40
00-3321-74
00-4405-16
00-4404-02
00-2291-03
00-2292-15
00-2235-01

Description
Brine Valve Adapter Kit
Brine Refill Assembly
Polypro. insert, 1/2"
Nut, Plastic, 1/2" O.D.
Nipple, close, 1/2" NPT
Bushing, 3/4" x 1/4"
Coupling, 3/4"