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GAS TURBINE

DIVISION

CUSTOMER GEARBOX, PLANNING EFFECTIVITY: WET SPLINE

OPTION GEARSHAFT--INSTALL

STARTER-GENERATOR

INFORMATION: All the following B15G, 817, B178, accessorY gearbox bulletin. ENGINE ALL ALL CAE830000 CAE840000 ALL ALL ALL CAE880291 SERIAL NO. Model 253-C18, and B17C engines assemblies-are C20, C2OB, C20F, and power and affected by this

MODEL 250-Cl8 250-C20 250-CZOB 250-C2OF 250-8151; 250-817 250-a17a 250-B17C

GEARBOX

SERIAL ALL ALL

NO.

through through

CAE833740 CAE840111

CAG22500 CAG33000 CAG40000

through
through

CAG23499
CAG36893 CAG40111

through
ALL ALL ALL through

through

CAE880363 NOTE

CAG80298

CAG80371

For engine 250-C2OJ

models

converted to
engine engine.

from

250-CZOB

to of

refer
250-C2OB

serial

number

original REASON:

A new starter-generator service use on all turboprop engines. lubrication of the with installed. engine oil.

250 The

gearshaft is released Series I and II turboshaft


new gearshaft provides drive spline spline drive

for
and

for is

starter-generator
Currently,

lubricated centrifuged replacement


The

this is with grease when the starter-generator Over a period of time the grease is out; the resulting spline wear requires of the starter-generator gearshaft.

new P/N 6888529 Starter-Generator Gearshaft iS the same as current production P/N 6876528 Gearshaft except that (1) its outboard end which mates with the starter-generator drive shaft conforms to SAE Aerospace Standard AS972A and

April 29, 1977 4 Revision 15, No. April 1985

250-Cl8 250-C20, C208, 250-B15G 250-B17, B17B, Page 1 of 12


Rolls-Royce Proprietary Data Uncontrolled Printed Copy

C2OF B17C TP TP

CEB-179 CEB-1082 CEB-32 CEB-1056

GEARBOX,

WET SPLINE

STARTER-GENERATOR INSTALL

GEARSHAFT--

(2) it is the diameter face.

incorporates a new plug. same as P/N 6823977 Plug hole is drilled through

The except the

new P/N 6890044 that a 0.50 center of its

Plug inch end

Engines incorporating the new P/N 6888529 Gearshaft must be provided with a starter-generator that incorporates a drive shaft that conforms to AS972A. an O-ring Also, which conforms to AGT P/N 6843333-113, MS9388-113 Or AS3085-113 (or equivalent) must be installed on the drive shaft of the starter-generator. (Refer to applicable starter-generator original equipment manufacturer service bulletins.) DESCRIPTION: lubrication for the starter-generator incorporated by replacing P/N 6876528 Starter-Generator Gearshaft Assembly with P/N Gearshaft Assemblv. The new P/N 6890044 Plug Engine shaft oil is of P/N 6888529 Gearshaft Assembly. P/N 6876528 Gearshaft by boring out a section of the outboard end and drilling plug. following rework, the as P/N 6894158. and accessory installation

drive
6688529 is a detail

As an alternate, serviceable Assemblies may be reworked the internal splines from 0.500 hole in the gearshaft

gearsnaft
Also,

is

reidentified 250 power


following

are
PREREQUISITE:

all Model reidentified

gearbox
of new

assemblies

or

reworked

gearshaft

assemblies.

Starter-generator service bulletins


INTERCHANGEABILITY: Model engines 250-C18, which C20,

original
applicable

equipment to this

manufacturers
modification.

C2OB,

C2OF,

B15G,

8178

and

B17C

incorporate gearboxes that have the P/N 6894158 or P/N 6888529 Starter-Generator Gearshaft MUST be provided with a starter-generator that inccrporates a drive shaft that conforms to SAE Aerospace Standard AS972A. Also, P/N 6843333-113, MS9388-133, AS3085-113 or equivalent O-Ring MUST be installed on the drive shaft of the starter-generator. 1977
No.

Gpril
Revision

29, 15,

April

1985

250-Cl8 250-CZO, 250-8151;


250-817, Page 2

CEB-179 C2OB,
8175,

CZOF
B17C TP TP

CEB-1082 CEB-32 CEB-1056

Rolls-Royce Proprietary Data Uncontrolled Printed Copy

GEARBOX,

WET

SPLINE STARTER-GENERATOR SHAFT--INSTALC

GEAR-

ACCOMPLISHMENT

INSTRUCTIONS:

Starter-generators which incorporate a drive shaft conforming to AS972A cannot be installed on engines that have the superseded P/N 6876528 or earlier P/N 6854850, 6876820, 6852082 Starter-Generator Gearshaft, because the new drive shaft on the starter-generator is longer than the previous drive shaft.

Starter-generators with old type type accessory Drive Pads should


engines that have new, Wet-Spline 66885'29 Starter-Generator Gearshaft there would be inadequate spline and 2) and excessive oil leakage WARNING FAILURE TO CAN RESULT FLIGHT.

drive shafts for AND20001 not be installed~ on P/N 6894158 or P/N installed because engagement (See Figures 1 from the drive.

COMPLY WITH THESE INSTRUCTIONS IN LCISS OF GENERATOR DURING

ORIGINAL (DRY SPLINE) A.

\ 2

O-RING GROOVE NEW (WET SPLINE)


T'(PI::AL LEAR SIEGLER STAHTER-GENERATOR DRIVE SkiAFT 5

April Revision I

29,

1977 No. 4

April

15, 1985

250-Cl8 750-220 ;50-315; 250-R17, Page 3

c2013, Bl7l3,

CXIF Rl7C TP TP

CEE-17'3 CEB-1082 CEB-32 CEB-1056

Rolls-Royce Proprietary Data Uncontrolled Printed Copy

GEARBOX,

WET

SPLINE STARTER-GENERATOR SHAFT--INSTALL

GEAR-

ACCOMPLISHMENT

INSTRUCTIONS:

ORIGINAL (DRY SPLINE)

O-RING GROOVE

NEW (IVET SPLINE)


TYPICAL AIRCRAFT PARTS CORPORATION STARTER-GENERATOR DRIVE SHAFTS FIGURE 2

COMPLIANCE: Ooerator option followinq parts overhaul or whenever disassembly starter-generator gearshaft. APPROVAL: Technical

availability provides

at access

time to

of the

aspects

are

FAA

approved.

MANPOWER: Approximately one additional manhour will be required rework serviceable gearbox starter-generator gearshaft No additional man-hours will assemblies at overhaul. required to replace the starter-generator gearshaft overhaul or whenever disassembly provides access.

to
be

at

April 29, 1977 Revision No. 4 April 15, 1385

250-Ci8 250-C20, 250-H15G 250-317, ?age 4

C2Ot?, CZOF 8178, B17C

CEB-179 CEB-1082 TP TF
CEB-32

CEH- LO56

Rolls-Royce Proprietary Data Uncontrolled Printed Copy

GEARBOX,

WET SPLINE STARTER-GENERATOR SHAFT--REPLACE

GEAR-

MATERIAL NEW P/N

AVAILABILITY: NOMENCLATURE Gearshaft Gearshaft Plug Packing Assy., Assy., Starter-Generator QTY./ENGINE 1 alt 1 alt alt alt 1 2 2

6880529 6894158 6890044 AS30a5-cl20 Ms93aa-020 6843333-020 6876674 MS122054 MS35206-241 NOTE

Starter-Generator

(See

note)

Packing
Packing Plate, c2oa, Washer Screvi ID, c20F, Gearbox, al5G, Blank (C18, 817, a178 and C20, a17c)

P/N 6894158 Gearshaft Assembly can Only be obtained by modifYing P/N 6876528 Gearshaft Assembly, Starter-Generator and is not released for spare parts procurement for any 250 engine model. None.

TOOLINGS: WEIGHT AND

BALANCE: Not

affected. CW 2774, CW 3320 CW 2809, CW 2945, CW 2946,

REFERENCES:

CW-1567, CW 2947, Refer

NOTE:

to starter-generator manufacturers service


applicable to this

original bulletins

modification.

April Revision April

29, 15,

1977 No. 4 1985

250-Cl8 250-C20, 250-B15G 250-817, Page 5

C2OB, al78,

C2OF a17c TP TP

CEB-179 cEa-1082 cEa-32 CEB-1056

Rolls-Royce Proprietary Data Uncontrolled Printed Copy

GEARBOX,

WET

SPLINE STARTER-GENERATOR SHAFT--INSTALL

GEAR-

ACCOMPLISHMENT I.

INSTRUCTIONS:

Engine oil lubrication for the starter-generator dirve shaft is added by replacing P/N 6876528 (or earlier configuration) Starter-Generator Gearshaft Assembly with ne'w P/N 6888529 Gearshaft Assembly as defined in the applicable 250 Maintenance or Overhaul Manual. Refer to Figures 3 and 5. NOTE: Install new P/N AS3085-020, MS9388-020 or 6843333-020 Packing lubricated with engine oil new starter-generator gearshaft assembly prior installing gearshaft in gearbox cover assembly.

on

to

II.

A.

Alternate Method: Serviceable P/N 6876528 Starter-Generator Gearshafts can be reworked provide engine oil to the starter-generator
shaft as follows:

t0 drive

Refer
NOTE:

to
done

Figure
at an

4. gearshaft
ved overhaul and

Starter-generator
appro

rework
facility. 0.500

should

be

1.

Remove gearshaft p 1 ug hole in its center Add in. 0.750-0.748 depth as splines in shown 30

(See

drill Figure bore 4.

in.

diameter

4.) to
in.

2.

in

diameter Figure to

0.674-0.664 diameter.

3.

Chamfer

0.640-0.600 to 0.813
as shown

4.
5.

Chamfer
Reinstall

bore

edge 30

in.
in

diameter.

Note 6.
6894158 NOTE:

reworked plug reversed installation. original


in an adjacent part

Figure

4.

Obliterate

number area on

and vibropeen the same shoulder. MS9388-020

Install new 6843333-020

P/N AS3085-020, Packing lubricated

assembly

on reworked prior gearbox rover assembly.

oil

or engine starter-generator gearshaft to installing gearshaft in with

April Revision I

29,

1977 No. 4

April

15,

1985

250-Cl8 250-C20, 250-B15G 250-917, Page 6

C2OB, 8178,

C2OF B17C TP TP

CEB-179 CEB-1082 CEB-32 CEB-1056

Rolls-Royce Proprietary Data Uncontrolled Printed Copy

COMMERCIAL
GEARBOX, WET SPLINE

ENGINE

BULLETIN
GEARSHAFT--

STARTER-GENERATOR INSTALL Gearbox Reidentification.

III.

Power

and Accessory

A. MODEL 250-C18, C20, C20B, C20F, B15G, B17, BlTB, B17C B. Transfer all information from except reidentify the gearbox MODEL Cl8 c20 C20, C20B C2OF Bl5G B17 B17, B17B BliC BlTC AHREKS Information C. OLD PART X0. 6677520 6877180 6886442 6EZ9272 6679676 6879877 6889389 6889369 23001613 may be metal using

ID PLATE PART NO 6876674 the old assembly ID plate as follows:

NEW PART NO. 6894170 6898571 6894171 23001938 6894173 6898572 6894172 SERVICE 23001936 23001937

stamped, two

vibropeened MS122054 Washers

or

scribed. and

Install new ID plate MS35206-241 Screws.

IV.

Record compliance B15G TP CEB-32 or Assembly (yellow of the Engir.e Log

C20, C20B, C20F CEB-1082, with 250-Cl8 CEB-179, B17, B17B, B17C TP CEB-1056 in the Gearbox pages), Modification Record, Part III Book.

April 29, 1977 Revision No. 3 February 28. 19Sl

250-Cl8 250-C20. 250-B15G 250-B17. Page 7

CZOB, B17B.

CEB-179 CEB-1082 TP CEB-32 B17C TP CEB-1056 C20F

Rolls-Royce Proprietary Data Uncontrolled Printed Copy

COMMERCIAL
GEARBOX, HET SPLIXE

ENGINE

BULLETIN

STARTER-GENERATOR INSTALL

-1.250REF

-0.981REF -r

P/N 6823977 PLUG PLUGMUSTREMAINENGAGEDUNDER A100 LBDISASSEMBLY LOAD

j I

GEARSHAFT--

OLD P/N6876528 STARTER-GENERATORGEARSHAFT FIGURE 3

April 29, 1977 Revision No. 3 February 28, 1981

250-Cl8 250-C20, 250-B15G 250-B17,

C20B, B17B,

C2OF

TP B17C TP

CEB-175 (:EB-1082 CEB-32 CEB-1056

page 8
Rolls-Royce Proprietary Data Uncontrolled Printed Copy

COMMERCIAL
GEARBOX, WET SPLINE

ENGINE
STARTER-GENERATOR INSTALL

BULLETIN
GEARSHAFT--

VlBRO-PEEN -+.m .I .-BREAK CORNER .015-.030

6894158 1Dl

f 1
-

.500

1.

2.

FINISH WHERE SHOWN. SURFACES MARKED 4 TO BE FINISHED M 63 J OBLITERATE ORIGINAL PART NO. IN A MANNER WHICH WILL NOT INJURE THE PART TOLERANCE ON THREE (3) PLACE DECIMALS f 0.010 UNLESS OTHERWISE SPECIFIED TOLERANCE ON ANGLES WlSE SPECIFIED. * 1 UNLESS OTHER-

3.

4.

STARTER-GEYERATOR

GEARSHAFT REWORK FIGURE 4

ASSE!dBLY--

April Revision February

29,

1977 No. 3 28, 1981

250-Cl8 250-C20, 250-B15G 250-B17, page 9

C20B, B17B,

C20F B17C TP TP

CEB-179 CEB-1062 CEB-32 CEB-1056

Rolls-Royce Proprietary Data Uncontrolled Printed Copy

COMMERCIAL
GEARBOX, WET SPLINE

ENGINE

BULLETIN

STAR'l,ER-GENERATOR GEARSHAFT-INSTALL

1.509 1.499REF 0,674 0,664 REF

0.727 REF t _)

P/N 6890044 PLUG

NEW P/N 6888529 STARTER-GENERATORGEARSHAFT FIGURE 5

April 29, 1977 Revision No. 3 February 28, 1981

250-Cl8 250-C20, 250-B15G 250-B17,

C20B, B17B,

CEB-1. CEB-1082 C20F TP CEB-32 B17C TP CEB-1056

page 10
Rolls-Royce Proprietary Data Uncontrolled Printed Copy

COMMERCIAL
GEARBOX, WET SPLINE

ENGINE

BULLETIN
GEARSHAFT--

STARTER-GENERATOR INSTALL

MATERIAL NEW P/N 6894170 6894171

INFORMATION: QTY. 1 1 NOMENCLATURE Gearbox Assembly, Power and Accessory (C18) Gearbox Assembly, Power and Accessory (C20 and C20B) Gearbox Assembly, Power and Accessory (C20F) Gearbox Assembly, Power and Accessory (B17 and B17B) SERVICE Gearbox Assembly, Power and Accessory (B15G) Gearbox Assembly, Power and Accessory (Cxl) Gearbox Assembly, Power and Accessory (B17) Gearbox Assembly, Power and Accessory (B17C) Gearbox Assembly, Power and Accessory (B17C AHRENS) . Gearshaft Assembly, StarterGenerator . Gearshaft Assembly, StarterGenerator . . Plug l Plate, ID, Gear(C18, box, Blank C20, C2OB, C20F, Bl5G, B17, B17B, E17C . Kasher
l Screw

OLD P/N 6ZT7520 6886442

QTY .

DISPOSITION A A

1 1

I I

2300193s 6894172

1 1

6899272 6889389

1 3

A A

6894173 6896571 6898572 23001936

1 1 1 1 1 1 a1t. 1 1

6879876 6877180 6879877 6889389 23001813 6876528 6876528 6823077 6876674

1 1 1 1 1 1 alt. 1 1

A A A A A A B A C

I I I

23001937 6894158 6888529 6590044 6876674

MS122054 MS35206.241

2 2

MS122054 MS35206241

2 2

C C CEB-179 CEB-lOS2 CEB-32 CEB-1056

April 29, 1977 Revision No. 3 February 23, 1981

250-Cl8 250-C20, C20B, 250-B15G 250-B17, B17B. Rolls-Royce Proprietary Data Uncontrolled Printed Copy Page 11

C20F TP B17C TP

COMMERCIAL

ENGINE

BULLETIN

GEARBOX, WET SPLINE STARTER-GENERATOR GEARSHAFT-INSTALL STOCK DISPOSITION NOTES: A. B. C. Rework and reidentify. Scrap parts rejected at overhaul only. inspection.

Scrap removed parts

SERVICE DEPARTMENT GAS TURBINE ENGINES

April 23, 1977 Revision No. 3 February 2S, 19Sl

250-Cl8 250-C20, C20B, C20F 250-B15G 250-B17, B17B, B17C Page 12

TP TP

CEB-17C CEB-108; CEB-32 CEB-1056

Rolls-Royce Proprietary Data Uncontrolled Printed Copy

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