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The following test are to be carried out for ht panels... 1.

Functional test (in this test we can check control Wiring, power circuit wiring, breaker testing & loop test). 2. Relay testing (all types of relays and power meters) 3. Meggering and hyper test. 4. Polarity test. 5. Primary injection testing. 6. Secondary injection testing. 7. Breaker contactor resistance and timing. 8. Mv drop test 9. Knee voltage test depends upon ct. 10. Relay coil resistance & pickup voltage and 11. Drop up voltage it depends upon ur relay. 12. Ir value for surge arrestor. 13. Check the panel alignment. 14. Check the panel wiring as per scheme diagram 15. Check the continuity of panel wiring 16. Check the meager values of bus bars and ht cable 17. Check the mill volt drop test of bus bar 18. Check the status of breaker 19. Primary and secondary injection, polarity tests for ct and pt of bus bar 20. Set the time for fault current objection in relay 21. Knee voltage test depends upon ct 22. Check dc supply permanent is temporary. 23. Physical inspection for satisfaction Types of testing in transformer following test 1) ir 2) pi value 3) magnetic core balance 4) magntising current 5) ratio test 6) vector group 7) short circit test 8) bdv 9) winding resistance 10) tan delta 11) marshalling box scheme checking 12) visual inspection 13) tap changer tests 14) special tests to see the condition of the dielectric Strength 15) special tests to see the condition of the dielectric Strength 16) dsa - dissolved gas analysis "(predicative type)

Standard Production Test Procedures for switch gear


1. Low Voltage Air Circuit Breakers (600 Volt and below) (Applicable Production Test Procedures: 2,4,5,6,7,8,9) 2. Medium/High Voltage Air Circuit Breakers (600 Volt and above) (Applicable Production Test Procedures: 1,2,3,4,5,6,7) 3. Low Voltage Switchgear (Applicable Production Test Procedures: 2,4,5,6,7) 4. Medium/High Voltage Switchgear (Applicable Production Test Procedures: 1,2,3,4,5,6,7,9) Standard Production Test Procedures Table of Contents AC High Potential Test Digital Low Resistance Ohmmeter DC High Potential Test Electrical Operation Test Mechanical Operation Test Megohmmeters Multi-Voltage Tester Overload Coordination Tester Three Phase Primary Injection Test Optional Tests AC High Potential Test Set This test set generates AC test voltages from 0-120,000 volts at currents between 0-5MA. The test set is used to evaluate insulating materials, resistive and reactive properties. The results are recorded as leakage current which is converted to resistance. The resulting resistance can be used together with the DC hi-pot test readings to determine the AC resistance component for insulation evaluation. Digital Low Resistance Ohmmeter (Kelvin Bridge) The DLRO is a direct reading 100 Amp, 4 wire digital ohmmeter. The DLRO is used to measure the DC resistance of contacts in a conducting path. The DLRO is operated by applying a DC current through the desired conducting path. The readings (DC micro-ohms) indicate the resistance at the contacts. This data is used to determine the amount of heating that can occur at the contacts as a result of the current flow through this connection. DC High Potential Test The test set generates DC voltages from 0-80,000 volts at currents between 0-10MA. The testing potential is applied across the insulating medium in question, (bushing, standoff, barrier, buss bar, open air gaps, etc) raised to published voltage stress standards and maintained for one (1) minute. The results are recorded as leakage current which is converted to resistance (typically megohms). The resulting resistance readings are used in determining the insulation integrity in medium voltage air circuit breakers. Electrical Operation Test During this test the technician insures that all electrical functions of a circuit beaker or switchgear section(s) are operating properly and adhere to all customer and manufacturers specifications. Such tests include: Close and trip coil operate within published ranges

Control relay sequence and timing Auxiliary contact conductance Proper charging motor operation Meggar test insulation/components Mechanical Operation Test During this test the technician insures that all mechanical functions of a circuit breaker or switchgear section(s) are operating properly and adhere to all customer and manufacturers specifications. Such tests include: Prop clearances Contact wipe Gap measurements Bolt torque test Elevating mechanism operation Interlock coordination Complete circuit breaker operation Megohmmeters The megohmmeter (meggar) is a high resistance ohmmeter used to measure insulating materials at test voltages between 0 and 5000 VDC. The meggar is operated in the same fashion as an ohmmeter in that the measuring leads are applied to the sample and results are recorded. The recorded readings are direct readings in megohms and are used to determine the integrity of the insulation in low voltage (600 Volt) air circuit breakers or control wiring insulation. Multi-Voltage Test Set The multi-voltage test set is an adjustable voltage source capable of generating AC/DC, single and three phase voltages between 0-600 volts. The above test set allows operation and control testing of circuit breaker control circuits and switchgear control circuits, over the published ranges Overload Coordination Test Set This test set is a low voltage, high current test device used to test the performance of electromechanical overloads and solid state trip devices in low voltage air circuit breakers. The test set is rated for operation at 20,000 amps continuous and 100,000 amps instantaneous. The air circuit breaker is connected to the test set directly by use of the primary disconnects and current is raised to the proper levels to test all circuit breaker functions and characteristics that will ultimately trip the circuit breaker. All characteristics (long time, short time and instantaneous) are verified to fall within original manufacturers published curves. The above tests the ability of the air circuit breaker to sustain high current, hot spots on the contacts and verifies that the overloads or solid state package operate properly within a given range of times. Three Phase Primary Injection Test This test is designed to test the high current circuits in switchgear. Current transformer ratios, meter circuits and protective relay circuits are verified for proper operation by this test. The current ranges are typically 50-5,000 AC amperes, depending on the ratings of the switchgear. The test set is connected to the three primary conducting phases in the switchgear and the current levels are raised and monitored to check all applicable instruments in the primary current path. The results will confirm and verify that all relays and metering systems are performing within the published times. Optional Tests Speed and Motion Test

A mechanical transducer is coupled externally to the operating rod of the air circuit breaker, which in turn provides the circuit breaker motion analyzer with electrical signals corresponding to the travel and velocity of the operating rod. A set of cables connect the motion analyzer to the circuit breaker contacts and the control circuit. Three phases can be monitored simultaneously. The results are interpreted against published time standards which measures the electrical/mechanical performance of the circuit breaker. Power Factor This test set generates AC voltages from 0-12,000 Volts and is used to measure the dielectric loss of insulating materials. The capacitance of the specimen is being measured, from which the power factor can be computed. This value can be used to chart the deterioration of the insulating specimen over time.

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