Cas des tabliers de vannes du barrage du Couesnon au Mont St Michel
Didier Paul Industeel Le Creusot France
Mont Saint Michel, le barrage sur le Couesnon
ArcelorMittal All rights reserved for all countries Cannot be disclosed, used, or reproduced without prior written specific authorization of ArcelorMittal
2/17
Pour le tablier des vannes :
Corrosion eau de mer + abrasion au niveau du radier 36 t de tles chanfreines et roules en Duplex UR2205: 2900 x 8700 x 10 mm Formation et assistance technique la mise en oeuvre Paimboeuf pour le soudage sur la structure en acier carbone : Consommables Mise au point des paramtres de soudage Conseils sur le traitement des soudures
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3/17
Quest-ce que les aciers Duplex ?
Austno-ferritiques: mlange de ferrite et daustnite
+ Austenite Ferrite
= Duplex
Une famille de nuances inox hauts Chrome et Azote et bas Nickel
C% UR 2202 UR 2304 UR 2205 UR 2507 0.02 0.02 0.02 0.02 Cr % 22 23 22 25,5 Ni % 2 4 5,7 7 0.3 3.0 4.0 ~1,5 Mo % Cu % N% 0.20 0.12 0.18 0.25 PREN 25 26 35 40 Equivalent 304L (1.4307) 316L (1.4404) 317L (1.4438) 904L, 6Mo (1.4539, 1.4547)
Lean Standard Super
Composite qui allie les qualits de chacune des phases
ArcelorMittal All rights reserved for all countries Cannot be disclosed, used, or reproduced without prior written specific authorization of ArcelorMittal
4/17
Composite qui allie les qualits de chacune des phases
Austenitique Duplex Ferritique +++ ++ Tenue aux chocs basse T +++ ++ + Mise en forme + +++ ++ Allgement, Structures ++ ++ + Mise en oeuvre Soudage acier C, omgas + ++ ++ +++ Echangeurs + ++ Chauffage induction ++ ++ ++ ++ + ++ ++ Gros avantage / Austnitique
Temprature demploi entre 50 et +300 C
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et une alternative aux nuances classiques pour chaque niveau de rsistance la corrosion ArcelorMittal All rights reserved for all countries Cannot be disclosed, used, or reproduced without prior written specific authorization of ArcelorMittal
6/17
Les caractristiques mcaniques amliorent aussi ...
La corrosion en fatigue
La corrosion abrasion
ArcelorMittal All rights reserved for all countries Cannot be disclosed, used, or reproduced without prior written specific authorization of ArcelorMittal
ArcelorMittal All rights reserved for all countries Cannot be disclosed, used, or reproduced without prior written specific authorization of ArcelorMittal
8/17
Une basse teneur en Nickel qui vite les grandes fluctuations de prix Variations du prix du Nickel et des extras dalliage depuis Mai 2010 2100 4301
30000 4062 Ni
1100 1054 /t Delta AS 304 vs 2202 Ni
30000 28000
1900 1700
28000 26000 Grade AS difference /t
1000 26000
694 /t Grade AS /t
24000 Ni price $/t
1500 1300 1100 900
252 /t
900 24000 800 22000 20000 700 18000
Ni price $/t
22000 20000 18000 16000 14000 12000 10000
600 540 /t
700 500 ma iju i 1 0 n-1 ju i 0 ao l-10 t s e -10 ptoc 10 tno 1 0 vd 1 0 c ja n -1 0 v fv -11 ma r-11 rs av 11 r-1 ma 1 iju i 1 1 n-1 ju i 1 ao l-11 t s e -11 pt1 oc 1 tno 1 1 v -1 d 1 c ja n -1 1 vfev 12 ma -1 2 rs av 12 rma 12 iju i 1 2 n-1 ju i 2 ao l-12 t s e -12 ptoc 12 tno 1 2 v -1 2
16000 14000
500 ma iju i 1 0 n-1 ju 0 ao il-10 t s e -10 ptoc 10 tno 1 0 vd 1 0 c ja n -1 0 v fv -11 r ma -11 rs av 11 rma 11 iju i 1 1 n-1 ju i 1 ao l-11 t s e -11 ptoc 11 tno 1 1 vd 1 1 c ja n -1 1 vfev 12 ma -1 2 rs av 12 r-1 ma 2 iju i 1 2 n-1 ju i 2 ao l-12 t s e -12 ptoc 12 tno 1 2 v -1 2
Deux trois fois moins de volatilit avec lUR2202 compar au 304
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9/17
Monument Les Braves : Omaha beach
Mai 2006
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10/17
Project data
Creation, design and production : Anilore BANON Patron : M et Mme Paul DELORME Operator and owner : Commune de Saint Laurent sur mer Fabrication and installation : CNM (Cherbourg) Structural engineering : Denis Ouvrard et Mitsu Edwards - RFR Characteristics: Weight = 15t, High = 9m, width = 15m Cost : 600000 Materials : 316L : 17.6t (5, 6, 8 and 10mm thick) UR 2205 : 9.3t (10, 15 and 40mm thick) Surface state : grinded Installed in June 2004, first washing passivation in November 2005
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11/17
316L vs UR2205 Mai 2006
316L
UR2205
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12/17
316L vs UR2205 Mai 2006
316L 316L
UR2205 UR2205
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13/17
Quelques ralisations en Duplex
Passerelle des Confluences Lyon UR2205 et UR2202
Arches du pont Piove Di Sacco UR2304
Mmorial Houphouet Boigny Cte dIvoire UR2205
Ministre de la Culture Paris UR2304 Muse LVMH UR2205
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Structure des ascenseurs de la Grande Arche de La Dfense UR2205
14/17
Prfabrication
Dcoupage
Poli miroir - Memorial Houphouet
Boigny
Chanfreinage Pliage, formage
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15/17
Caractristiques des aciers Duplex
Excellente rsistance la corrosion sous contrainte Excellente rsistance la corrosion par piqre et sous crevasse Haute rsistance la corrosion gnralise dans de nombreux milieux Haute rsistance la corrosion abrasion Haute rsistance la fatigue et la corrosion sous fatigue Haute limite lastique Faible expansion thermique Bonne soudabilit Rduction des cots matire et de maintenance
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16/17
Merci de votre attention
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