High Efficient Peak Power on Demand

POWER-GEN Middle East, February 6-8, 2012, Qatar, Doha

Jan Dirk Beiler Senior Performance Engineer Development Lead for Wet Compression Modernization and Upgrade Engineering Peter Trauner Head of Performance Increase Advanced 50Hz Frames
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High Efficient Peak Power on Demand Power-Gen Middle East 2012 Contents Need for power on demand Wet Compression description Performance benefits Experiences Conclusion
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High efficient Peak Power on demand

Jan Dirk Beiler Senior Performance Engineer Development Lead for Wet Compression on 50Hz Service Frames Modernization and Upgrade Engineering

Peter Trauner
Head of Marketing Performance Increase for Advanced 50Hz Frames
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Energy Sector / Services

Need for Power on Demand

Rising need for power on demand

Solutions for flexible power on demand Gas turbine plants

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Modernizations and upgrades for existing plants Backup power needed High flexibility Power need for seasonal or daily peak time Wet Compression

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High Efficient Peak Power on Demand Power-Gen Middle East 2012 Contents Need for power on demand Wet Compression description Performance benefits Experiences Conclusion
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High efficient Peak Power on demand

Jan Dirk Beiler Senior Performance Engineer Development Lead for Wet Compression on 50Hz Service Frames Modernization and Upgrade Engineering

Peter Trauner
Head of Marketing Performance Increase for Advanced 50Hz Frames
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Wet Compression Short Introduction

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Wet Compression Hardware Scope

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High Efficient Peak Power on Demand Power-Gen Middle East 2012 Contents Need for power on demand Wet Compression description Performance benefits Experiences Conclusion
Siemens AG 2012. All rights reserved. AL: N ECCN: N

High efficient Peak Power on demand

Jan Dirk Beiler Senior Performance Engineer Development Lead for Wet Compression on 50Hz Service Frames Modernization and Upgrade Engineering

Peter Trauner
Head of Marketing Performance Increase for Advanced 50Hz Frames
Page 7 January 2012

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Wet Compression Peak Power on Demand

Flexible reaction on power demand Stepless power adjustment within operation range High reserve power potential
Limits to the performance Electrical components Combustion stability Shaft limit (mechanical) Auxiliary systems Hardware configuration Surge limits Maximum power increase has to be evaluated site specific
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20 Power increase by Wet Compression [% of base load power] 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 10 15 20 25 30 Ambient temperature [C] 35 40 45 50

t af Sh

it lim

d he ac re

w gn mass flo 75% of desi

50% of design

mass flow

s flow Minimum mas

(start)

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(design) mass flow Maximum

Performance SGT5-4000F First Time Implementation

Gas turbine delta power output with Wet Compression: Up to 16% of base load power Gas turbine delta efficiency with Wet Compression: Up to 2.1% of base load efficiency Water mass flow :
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Up to 10.2 kg/s

Start mass flow

Wet Compression performance measured at first time application for SGT5-4000F @ 30C, 60% r.H.

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Wet Compression - Influence of Relative Humidity

Example: Variation of humidity at 30C ambient temperature Comparison between inlet cooling and Wet Compression (calculation for SGT5-2000E)
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Wet Compression is only little affected by humid air conditions

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High Efficient Peak Power on Demand Power-Gen Middle East 2012 Contents Need for power on demand Wet Compression description Performance benefits Experiences Conclusion
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High efficient Peak Power on demand

Jan Dirk Beiler Senior Performance Engineer Development Lead for Wet Compression on 50Hz Service Frames Modernization and Upgrade Engineering

Peter Trauner
Head of Marketing Performance Increase for Advanced 50Hz Frames
Page 11 January 2012

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Wet Compression systems are running more than 50 x worldwide:

5 x SGT5-2000E 3 x SGT5-4000F

2 x SGT5-4000F
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6 x SGT5-4000F (planned)

Experiences
More than 35 x on following frame types: SGT6-2000E SGT6-3000E SGT6-5000F
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4 x SGT5-4000F (Grid)

2 x SGT5-2000E 2 x SGT5-4000F (Grid)

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Gas Turbine Safety using Wet Compression

Specific CFD-calculation to optimize the spray rack

Advanced compressor coating to minimize corrosion Integrated safety functions to ensure operation within expectations

Fully integration in the gas turbine control

Optimized operation regimes to minimize effects

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3-staged filter concept

Gas turbine safety

Operation Experience Compressor

Operation experience with Wet Compression on SGT5-2000E since 2004 : No pitting corrosion could be found at SGT5-2000E No tendency to pitting corrosion
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Coating loss on the leading edge and on the pressure side, but coating stays intact in the areas where salt residuals are left on the blades and vanes Lasting corrosion protection The leading edge gets rougher (needle structure) but no significant shortening of the blade width by erosion Base blade material not weakened
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High Efficient Peak Power on Demand Power-Gen Middle East 2012 Contents Need for power on demand Wet Compression description Performance benefits Experiences Conclusion
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High efficient Peak Power on demand

Jan Dirk Beiler Senior Performance Engineer Development Lead for Wet Compression on 50Hz Service Frames Modernization and Upgrade Engineering

Peter Trauner
Head of Marketing Performance Increase for Advanced 50Hz Frames
Page 15 January 2012

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Siemens Gas Turbine Modernization SGT5-4000F Wet Compression

Customer needs in general Power Efficiency Reliability & availability Operational flexibility Reduction of maintenance costs Emission reduction

Benefits can include: Up to 30 MW power output improvement * Power on demand

Higher operational flexibility

* Subject to specific technical plant evaluation, expected values with test tolerance @ ISO condition.

Wet C gives you additional electricity of up to 75,000 MWh/year.

Assumption: 30MW power improvement, peak load operation (250 days/ year, 10 h/day)

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Thank you for your attention

Jan Dirk Beiler Senior Performance Engineer Development Lead for Wet Compression Modernization and Upgrade Engineering Peter Trauner Head of Marketing Performance Increase for Advanced 50Hz Frames
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Disclaimer

Trademarks mentioned in this document are the property of Siemens AG, it's affiliates or their respective owners.

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This document contains forward-looking statements and information that is, statements related to future, not past, events. These statements may be identified either orally or in writing by words as expects, anticipates, intends, plans, believes, seeks, estimates, will or words of similar meaning. Such statements are based on our current expectations and certain assumptions, and are, therefore, subject to certain risks and uncertainties. A variety of factors, many of which are beyond Siemens control, affect its operations, performance, business strategy and results and could cause the actual results, performance or achievements of Siemens worldwide to be materially different from any future results, performance or achievements that may be expressed or implied by such forward-looking statements. For us, particular uncertainties arise, among others, from changes in general economic and business conditions, changes in currency exchange rates and interest rates, introduction of competing products or technologies by other companies, lack of acceptance of new products or services by customers targeted by Siemens worldwide, changes in business strategy and various other factors. More detailed information about certain of these factors is contained in Siemens filings with the SEC, which are available on the Siemens website, www.siemens.com and on the SECs website, www.sec.gov. Should one or more of these risks or uncertainties materialize, or should underlying assumptions prove incorrect, actual results may vary materially from those described in the relevant forward-looking statement as anticipated, believed, estimated, expected, intended, planned or projected. Siemens does not intend or assume any obligation to update or revise these forward-looking statements in light of developments which differ from those anticipated.