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WN BRAZIER ASSOCIATES INC.

SUKARI GOLD PROJECT

EMERSON ENGINEERING INC.

SUKARI GOLD PROJECT POWER PLANT TANK FARM


TANK NAME: HFO Service Tank (HT003) PRODUCT STORED: DATA SHEET NUMBER: 5 DESIGNED BY: D.E. REVISION NO.: 0 1 REVISION DATE: 17/10/08 27Oct/08 TANK GENERAL ARRANGEMENT DRAWING: 621-10-M-2004 TANK DESIGN DATA OPERATING CONDITIONS Tank Capacity m3 - Normal: 106 m3 Working m3: Diameter: 4400 ID Shell Height: 6650 Ambient Temperature Range, C: +15 to +46C Operating Temperature Range C Tank Is Heated )Yes/No): Product S.G.: 0.995 @ 15C Flash Point C: Normal Flow In, m3/h Normal Flow Out, m3/h Maximum Flow In, m3/h Maximum Flow Out, m3/h Product Vapour Pressure: kPa @ Pressure Vent Set @ N/A kPa Vacuum Vent Set @ N/A kPa HFO DATE: 27Oct/08

Max 90C Min 65C C

DESIGN CONDITIONS Design Tank Pressure: Atmospheric S.G. Design Wind Load: 1.23 kPa Altitude: 350 m Above Mean Sea Level Tank Operating Design Temperature Range: Design for Max 110C Seismic Design: Refer to Site Conditions Plate=S235JR36 (Steel 37) Design Code: API 650 Appendix A DETAILED DESIGN DATA See General Arrrangement Dwg No.: 621-10-M-2004 Shop or Field Fabrication: Field Lifting Lugs (Yes/No): Shell Design: API 650 10th Ed Add. 4 2005 Plate Thickness, mm per Strake 6mm Plate Size, mm Length X Height: as indicated Joints (Butt/Lap): Lap Shell Corrosion Allowance: 1 mm Joint Efficiency: 0.85 See calculation sheets Roof Type (Supported or Self Supporting): Roof Joints (Butt/Lap): Lap Roof Slope, mm/m: min 19:305 Roof Self Supporting (Yes/No): Yes Roof Structural Members: No Cone Type, Self Supporting Roof Plate Thickness, mm: Roof Corrosion Allowance, mm: 6mm 1 mm

No

Roof Live Load, kPa: Roof Dead (Insulation) Load, kPa: Roof Guard Rail: Yes Roof Access Stair/Ladder: Roof Platform or Walkway: Yes, from ladder to centre of tank. Roof Insulation (Yes/No): Yes Wind Girders: Remove Erecting Framing For Self Supporting Roof (Yes/No):

Ladder, see drawings

Bottom plate Thickness, mm: 9mm Bottom Joints (Butt/Lap): Lap Bottom Slope (Yes/No): Yes Slope mm/m: 25mm:305mm From/To Centre: To Centre Sump Bottom Corrosion Allowance, mm: 2 mm minimum Bottom Special Features (sump, etc.): Sump, with internal pipe from drain to sump with inverted elbow over sump. See detail. Anchor bolts required, see calculation sheet. Tank Insulation (Yes/No): Yes, Mineral Wool Fibre WithAl Cladding Insulation Thickness 50 mm Paint, Exterior: Yes Colour: White Interior: No Nozzles/Manhole: Yes, See drawings Internal Piping: Yes, See Drawings Nozzles/Manhole: Yes, See drawings Internal Heaters (Yes/No) Yes Steam Coils or Electric Heating: Steam, see drawing 621-10-M-2024 QUALITY CONTROL Weld Inspection (Radiograph/Vacuum Box/Dye Penetrant): See drawings Mill Test Reports Required (Yes/No): Quality Control Standard: Fabricator to submit QA program for Owner's Approval Testing: See Drawing No.: 621-10-M-2004

HFO SERVICE TANK - HT003 DATA SHEET R1.xls

Sheet 1 of 5

Sukari Shell Plate Calculation


Calculation of thickness by API 650 1-foot method tank diameter<200' td Design Shell Thickness tt Hydrostatic test shell thickness D Nominal tank diameter H Design liquid level in feet, hieght from the bottom of the course under consideration to maximum fluid level G design specific gravity CA corosion allowance Sd allowable stress for design condition (API 650 3.6.2.1) St allowable stress for hydrostatic condition (API 650 3.6.2.2) Basic formula td= tt= Tank # Tank Data Material D H G CAs Sd HT003 S235JR metric imperial 4400 mm 14.44 ft 6650 mm 21.82 ft 0.995 0.995 1 mm 0.0394 in 151855.6 Kpa 22040 psi 23655 psi 45.3511 ft 2.6*D(H-1)G Sd 2.6*D(H-1) St +CA

Dale R. Emerson, M.E., P.Eng.

CAF=2mm

CAR=1mm

St 162983 KPa Cir. 13823.01 mm mm/ o 38.39724

Plate thickness based on lowest course td= 0.074644 in tt= 0.033031 in Shell plate shall be 3/16" plus corrosion allowance thus use Floor plate shall be 1/4" plus corrosion allowance use Shell will consist of 2-2440mm courses, 1 -1770mm course Roof plate: 1mm corrosion allowance specified, outdoor use. Recommend using 6mm plate. Rafters not required 0.250 (1/4") 0.329 (3/8") 6 mm 9 mm

3 .5 Height of unstiffened shell = 9.47t((t/d) ) = Stiffener not required

90.47927 m

Plate Calcs HT003

Emerson Engineering Inc.

Oct. 27/08

AWWA shell plate tickness calculation Note all dimensions in imperial unless specified otherwise Basic formula Where: t= hp= D= G= s= E= CA= t= 2.6hpDG sE Plate thickness for course under consideration Liquid hieght from top capacity level to bottom of course under consideration Nominal diameter Specific gravity Allowable design stress Joint efficiency Corrosion allowance

Tank # HT003 D= 14.50 ft G= 1.0 s= 22040 psi E= 0.85 CA= 0.039 in. H= 21.82 ft

4400 mm

6650 mm

Tank hieght is 6650mm or 21.82'. This suggests 3 shell courses as follows: course 1 @8', course 2 @8', course 3 @5.82' Top capacity level is tcp= 21.82 6650 mm Then hp= course 1= 21.82 course 2= 13.82 course 3= 5.82 The calculated plate thickness requirements are as follows (the min allowable is 3/16"): Course 1= 2.6hpDG= 0.043686 in. sE Minimum plate plus corrosion allowance is Course 2= 2.6hpDG= 0.027667 in. sE Minimum plate plus corrosion allowance is Course 3= 2.6hpDG= 0.011649 in. sE Minimum plate plus corrosion allowance is Min.plate= 0.18750 0.2268701 in. or Min.plate= 0.1875 0.2268701 in. or Min.plate= 0.1875 0.2268701 in. or 1/4" plate 1/4" plate 1/4" plate

Roof plate: 1mm corrosion allowance specified, outdoor use. Recommend using 1/4" plate Rafters no required

Sukari
Design Criteria Tank # HT003 Water Mass Tank Diameter Tank Height Fluid Height Tank Circum. Floor Plate 3/8" Shell Plate 1/4" Roof Plate 1/4" Tank& Contents W t Weight of Shell W s Specific Gravity G Thickness of annulus T b Shell overturn resit W L

Tank Constraint Calculations


Date: October 27/08 Location - Outside
3 62.4 lbf/ft

Plate = S235JR Wind = 160kph Tank Volume= 0.10 M liters


2 25.6 lbf/ft 2 989 ft

Wind Load Shell Surface Area Appurtenances Center of Gravity Xs Zonal Coef. Z Use Factor I Force Red. Coef. Rw C1 kp Tw 1st Mode Wave Period Yield Strength Roof/shell resit W T

Weight of Roof W r Slosh Mass W 1 1st Mode Mass W 2 Site Amp Factor S Diam./Height D/H W 1/W T W 2/W T X1/H X2/H Lateral centroid to W 1 (X1) Lateral centroid to W 2 (X2) Roof load W rs

1753 lb 191356.8 lb 47249 lb 1 0.66 0.81 0.2 0.41 0.8 8.9 ft 17.5 ft 10.2 lb/ft

14.4 ft 21.8 ft 21.8 ft 45.4 ft 2046 lb 10092 lb 1753 lb 236243 lb 12138 lb 0.995 0.375 in. 2552.6

1000 lb 7.3 ft 0.075 1 3.5 0.074 0.59 2.24 34200 lbf 277.9

Wind Moment = (S.A./2) *wind load*C.O.G. = 92106 ft-lbf 2/3 Overturn Resisting Moment= 71655 ft-lbf

Equation 3-21

Restraint is required if the wind moment>(2/3)Deadload resisting moment excluding contents Anchor bolts required for wind loading Dale R.Emerson, M.E.,P.Eng.

Seismic Moment =

123308

ft-lbf

Equation 13-8

Resistance to Overturning due to seismic forces Uplift will not occur if the following is satisfied W L= 2552.6 Equation 13-12 W t= 277.9 Equation 13-18 [M/D2(W t+W L)] = 0.209

[M/D2(W t+W L)] ! 0.785

Equation13-15

Anchor bolts not required for siesmic loading

Siesmic Calculations HT003

Emerson Engineering Inc.

Oct. 27/08

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