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DESIGN CALCULATION FOR FOUNDATION

OF P-FA9104D NEW VCM STORAGE TANK


(I.D. 26,800)

SHEET NO.:
DOC. NO.:
DATE:

OF

25

FA9104D-A-11-001

11-Jun-07

REV. NO.:

REVISION LIST
REV. NO.

DATE

PAGE

11-Jun-07

ALL

ISSUED FOR APPROVAL

20-Jul-06

ALL

ISSUED FOR APPROVAL

7-Sep-06

9,10

ISSUED FOR APPROVAL

27-Sep-06

6,7,8,9,10,11

ISSUED FOR APPROVAL

29-Sep-06

ALL

ISSUED FOR COSTRUCTION

25-Oct-06

14,15,16,17

ISSUED FOR COSTRUCTION

8-Nov-06

18,19 (Insert)

ISSUED FOR COSTRUCTION

11-Jun-07

16,17

ISSUED FOR COSTRUCTION

11-Jun-07

ALL

AS-BUILT

DESCRIPTION

DESIGN CALCULATION FOR FOUNDATION


OF P-FA9104D NEW VCM STORAGE TANK
(I.D. 26,800)

SHEET NO.:
DOC. NO.:
DATE:

OF

25

FA9104D-A-11-001

11-Jun-07

REV. NO.:

ATTACHMENT :
A#1

Foundation Anaysis and Design Handbook, page 686,


Article 12-6.1, Sliding and Overturning Wall Stablity

Page

A#2

ASCE 7, Article 2.3, Combinding loads Using Strength Design

Page

A#3

ACI-318-95 ON SHEAR CAPACITY OF PILE CAP

Page

A#4

10,000 M3 VCM SPHERE TANK PILE COORDINATE

Page

Project:

10000 m3 VCM STORAGE TANK

Subject:

DESIGN CALCULATION FOR SPHERE TANK FOUNDATION

Client:

Project No.

J-6101

Date:

11-Jun-07

Revision:

TPC VINA

Design of Sphere Tank Foundation

Fw or
Fe

O.D.

hc

sphere tank elevation

INPUT DATA:
SOIL INVESTIGATION REPORT
LOADING DATA FROM TANK DESIGNER
ENGINEERING SPECIFICATION FOR CIVIL DESIGN CRITERIA ( SP-C-2, SP-C-3 )
CODES & BOOKS USED:
ACI - 318-95
ASCE-7-02
1.1 DESIGN OF SPHERE TANK FOUNDATION
This Design Checks for the following:
1) Stability Against Sliding & Overturning
2) Capacity of Pile
3) Strength of Concrete Foundation Against Punching & Beam Shear
4) Steel Requirements
1.2 DESIGN CONDITION
Compressive strength of concrete

f'c

density of Concrete

210.00

kg/cm2

2400.00

Vw

38.00

m/s

Wind Pressure

Pw

155.00

kg/m2

Seismic Requirements

Zone 0

Yield strength of Reinforcement

fy

3900.00

kg/cm

Unit Weight of Soil

qs

1800.00

kg/m2

Allowable soil pressure @ EL. 0+000

q(allow .)

20000.00

kg/m2

Shape Factor

sphere

kg/m2

=
0.60

1.3 DIMENSIONAL ANNOTATION


1.3.1 Tank
Column Center Diameter

P.C.D

26.190

Height of column

hc

16.000

No. of Column Support

Nc

15

nos.

Resisting Moment arm

13.327

4 of 25

N/mm2

382.59

N/mm2

kg/m

Wind gust velocity

Allowable Soil End Bearing Pressure

20.60

Project:

10000 m3 VCM STORAGE TANK

Subject:

DESIGN CALCULATION FOR SPHERE TANK FOUNDATION

Client:

Project No.
Date:

TPC VINA

Revision:

1.3.2 Tank Foundation


Height of Pedestal

Hp

0.650

Width of pedestal

Wp

1.800

Length of Pedestal

Lp

1.800

Width of Footing

Wf

4.000

Length of Footing

Lf

4.000

Depth of Footing

Hf

1.000

Concrete clear cover to reinforcement

0.050

Concrete clear cover to reinforcement (bottom of footing)

0.075

Effective Depth of Footing

d (eff)

0.925

Pile Diameter

Dp

0.500

Spacing of Piles = 3.0 Dp

1.500

Spacing of pile from edge = 1* Dp

0.500

Width of tie beam

Wtb

0.60

Breadth of tie beam

Btb

0.80

Length of tie Beam

Ltb

1.53

Lf

Wf

2
3.0* Pile dia.
z
3

x
A

5 of 25

J-6101
11-Jun-07
3

Project:

10000 m3 VCM STORAGE TANK

Subject:

DESIGN CALCULATION FOR SPHERE TANK FOUNDATION

Project No.
Date:

TPC VINA

Client:

Revision:

Design of Sphere Tank Foundation


1.4 LOADINGS
1.4.1 Total load (from tank strength calculation)
Weight of Tank
1) Empty weight
2) Operating weight
3) Hydrotest weight

We
Wo
Wh

=
=
=

925,607.00
8,952,967.00
11,003,607.00

kg
kg
kg

Fwv
Fwh
P
Wo/15
We/15

=
=
=
=
=

54,830.00
53,000.00
733,600.00
596,864.47
61,707.13

kg
kg
kg
kg
kg

Wf

43,454.40

kg

Tie Beam
1) Weight of tie beam

Wtb

1,762.56

kg

Soil Surcharge
1) Weight of soil surcharge

Ws

8,038.80

kg
kg

1.4.2 Loading Data for each column (from tank strength calculation)
1) Vertical wind load
2) Horizontal wind load
3) Hydrostatic load
4) Operating weight
5) Empty weight
Concrete Foundation
1) Weight of Footing

Load Factor
Total Dead Load
1.4.3 Wind Load
Load Factor
Wind Force
Wind Moment @ bottom of Footing

Fw
Mw

1.5 STABILITY CHECK


1.5.1 Check against overturning
Mo = Mw
Stability against overturning due to wind moment is checked when the tank is empty.
Description
W1
W2 (concrete footing)
Total W

Weight
tons
925607.0
43454.4

kg
kg

969061.4

kg

=
=

1.00
11,802,443.40

=
=
=

1.00
53,000.00
919,550.00

kg

kg
kg-m

kg-m

919,550.00

MR
tons-m
12335564.5
0.0

Distance from C.G


m
13.327
0

12335564.5
13.41

M R/M O=

Factor of safety against overturning

>

2
Hence, ok

1.5.2 Check against sliding


Sliding force due to wind

FW
W

Resisting force
where, co-efficient of friction

53,000.00

kg

484,530.70

kg

FR/F W =

9.14

0.5

Factor of safety against overturning

>

1.5
Hence, ok

1.6 PILE BEARING FROM STRUCTURE


1.6.1 Loading Check per Footing (Max Weight)
HORIZONTAL FORCE CALCULATION FROM WIND
From Doc. FA9104D-A-31-001(page 36 of 36)
Loadind data for each column
Horizontal wind load; Fwh =

53,000.00

kg

54,830.00

kg

1.6.2 VERTICAL FORCE CALCULATION FROM WIND


From Doc. FA9104D-A-31-001(page 36 of 36)
Loadind data for each column
Vertical Force from wind

PILE

rxi

2
r xi

a 1,3

1.5

4.5

b 1,3

1.5

4.5

c 1,3

1.5

4.5
13.5

6 of 25

J-6101
11-Jun-07
3

Project:

10000 m3 VCM STORAGE TANK

Subject:

DESIGN CALCULATION FOR SPHERE TANK FOUNDATION

Project No.

TPC VINA

Client:

EMPTY

OPERATING

HOR. LOADS
WIND

TEST

11-Jun-07

Revision:

VERTICAL LOADS ( kg )

PIER NO.

J-6101

Date:

REMARKS

WIND (kg)

61,707.13

596,864.47

733,600.00

54,830.00

53,000.00

2 , 15

61,707.13

596,864.47

733,600.00

54,830.00

53,000.00

3 , 14

61,707.13

596,864.47

733,600.00

54,830.00

53,000.00

4 , 13

61,707.13

596,864.47

733,600.00

54,830.00

53,000.00

5, 12

61,707.13

596,864.47

733,600.00

54,830.00

53,000.00

6 , 11

61,707.13

596,864.47

733,600.00

54,830.00

53,000.00

7, 10

61,707.13

596,864.47

733,600.00

54,830.00

53,000.00

8,9

61,707.13

596,864.47

733,600.00

54,830.00

53,000.00

1.6.3 LOADING COMBINATION


1) CASE - 1 :

AT EACH PIER

OPERATION + WIND

= OL + WT. OF FOUNDATION + WLV

704,950.23

kg

87,450.00

kg-m

88,044.47

kg

68,611.14

kg

where n = no of piles per footing

9.00

xi = moment arm from center line of load

1.50

= Fh x ( Hp + Hf )

Mw =
Ri max=

( xi)

n
xi^ 2

Ri min=

( xi)

n
xi^ 2

2) CASE - 2 :

ton/pile

91.4

ton/pile

kg

87.4

ton/pile

122399.78

kg

122.4

ton/pile

91,380.64

kg

91.4

ton/pile

AT EACH PIER

TEST + 0.25 WIND

88.0

= TEST + WT. OF FOUNDATION + 0.25 WLV

800,563.26

kg

= Fh x ( Hp + Hf ) x 0.25

21,862.50

kg-m

91,380.64

kg

86,522.31

kg

where n = no of piles per footing

9.00

xi = moment arm from center line of load

1.50

Mw =

( xi)

n
xi^ 2

Ri max=

( xi)

n
xi^ 2

Ri min=

3) CASE - 3 :

TEST LOAD = 1.0 DL

1.0

786,855.76

No. of Piles

Reaction/ pile

x ( TEST + WEIGHT OF FOUNDATION )


kg
=

9.00

87,428.42

n
4) CASE - 4 :

TEST LOAD = 1.4 DL

1.4

x ( TEST + WEIGHT OF FOUNDATION )

1,101,598.06 kg

No. of Piles

Ultimate Reaction/ pile

Ru
Ru

=
=

9.00

n
REMARKS:
1) Max Load on Pile for Case Numbers 1 to 3 only

2) -Design Safe Load on Pile ( As per Boring Log on N2,N3,N4 )

-Static Load Test on Pile

121,000.00

kg

121.0

ton/pile

270,000.00

kg

270.0

ton/pile

122,399.78

kg

( As per Pilot pile report;Doc .no. TREL-6101-PLPR-001 )


3) Governing Load for Design of Foundation shall be 1.4 TEST WEIGHT

Ultimate Loading for Ultimate Strength Design ( Case No. 4 )


7 of 25

Project:

10000 m3 VCM STORAGE TANK

Subject:

DESIGN CALCULATION FOR SPHERE TANK FOUNDATION

Project No.

TPC VINA

Client:

J-6101
11-Jun-07

Date:

Revision:

Design of Sphere Tank Foundation


1.7 FOOTING DESIGN F1
Lf
y

Hf/2

Wc

Hf/2

Wf

Hf

1.7.1 Moment @ Critical Section for flexural shear


a = distance a (spacing of piles)
Critical section for flexural shear
Reaction per Pile
Flexural shear @ critical section
Moment M

V =3*R

1.7.2 Allowable Shear of Pile Cap


ACI 318-95 Cl. 11.8.7
Computation of Shear Stress for Pile Caps
Allowable Shear of Pile Cap (Newton)

a
y
Ru
Vu
Mu

=
=
=
=
=

1.500
m
0.600
m
122,399.78 kg/pile
367,199.35 kg
220,319.61 kg - m

Vu (allow )

463,857.95

Vu (allow) > V (actual)


Vc =

safe for flexural shear

Mu
Vud

3.52.5Vudx0.158sqrt( f ' c) +17.237 Muxbwd

ACI CODE :
Strength Reduction factor for Shear & torsion for Ultimate Stength Design
Vu (allow) =

0.85

0.85 Vc

where:
Mu = Ultimate Moment
Vu = Flexural Shear Load @ critical section
bw = Length of the Shear surface
d(eff) = effective depth of the shear surface
Mu/Vud = shall be computed @ a critical section midway between support face & the center line of load
Use min
ACI 10.5.4
=
0.0020

8 of 25

kg

1,200,741.89
3,602,225.67
2,161,335,401.57

4,550,446.49

N
N
N-mm

Project:

10000 m3 VCM STORAGE TANK

Subject:

DESIGN CALCULATION FOR SPHERE TANK FOUNDATION

Client:

Project No.

J-6101

Date:

TPC VINA

11-Jun-07

Revision:

1.7.3 Punching Shear

Note: Loadings are being distributed unto piles,neglect upward soil pressure on punching area
Strength Reduction factor

0.85

Punching Shear Force

Fp

9,605,935.12

Punching Perimeter

bo

Punching Shear Stress (Mpa)

Vp

1.09084 N/mm

2
1.51294 N/mm

Allowable Punching stress (Mpa)

vp =

1
3

f 'c

11200

N
mm
2

Vp (allow) > Vp (actual)

safe for punching shear

1.8 REBAR REQUIREMENTS

Ultimate Moment Mu

Mu

Strenth reduction factor

0.90

R = Mu / bd^2

0.759

0.00203

(min)

0.00200

0.85 f ' c
2R
1 1

fy
0.85 f ' c

> (min)
Bottom rebar (bothways)

Top rebar (bothways)

2,161,335,401.57 N-mm
2

N/m

use computed steel ratio


8,110.52

mm

As(req)

25

mm

16.52

nos.

As(req)

8000.00

mm2

25

mm

16.30

nos.

say

17

nos.

say

17

nos.

therefore use 17-DB 25 bothways


17 - DB 25 bothways

Main Reinforcement
Secondary Reinforcement Reinforcement

9 of 25

Project:

10000 m3 VCM STORAGE TANK

Subject:

DESIGN CALCULATION FOR SPHERE TANK FOUNDATION

Client:

Project No.

J-6101

Date:

11-Jun-07

Revision:

TPC VINA

Design of Sphere Tank Foundation


2 FOOTING DESIGN F2

y
y'

Compressive strength of concrete


Yield strength of Reinforcement
2.1 Moment @ Critical Section for flexural shear
Critical section for flexural shear
Reaction per Pile
Flexural shear @ critical section
V =3*R
Moment M

main bar
Hf
Covering
d
b

=
= ( 600*2+1307*1)/3
=
=
=
=
=
=

f'c

600.0 mm.
836.0
25.0
1100.0
75.0
1012.5
4707

mm.
mm.
mm.
mm.
mm.
mm.

kg/cm2

210.00
3900.00

kg/cm

fy

y'
Ru
Vu
Mu

=
=
=
=

0.836
m
122,399.78 kg/pile
367,199.35 kg
306,978.66 kg - m

Vu (allow )

394,138.82

20.60

N/mm2

382.59

N/mm2

1,200,741.89
3,602,225.67
3,011,460,659.52

N
N
N-mm

2.2 Allowable Shear of Pile Cap


ACI 318-95 Cl. 11.8.7
Computation of Shear Stress for Pile Caps
Allowable Shear of Pile Cap (Newton)

Vu (allow) > V (actual)


Vc =

safe for flexural shear

Mu
Vud

( f ' c) +17.237
xbwd
sqrt
3.52.5Vudx0.158
Mu

ACI CODE :
Strength Reduction factor for Shear & torsion for Ultimate Stength Design =
Vu (allow) =

0.85

0.85 Vc

where:
Mu = Ultimate Moment
Vu = Flexural Shear Load @ critical section
bw = Length of the Shear surface
d(eff) = effective depth of the shear surface
Mu/Vud = shall be computed @ a critical section midway between support face & the center line of load
Use min
0.0020
ACI 10.5.4
=

10 of 25

kg

3,866,501.85

Project:

10000 m3 VCM STORAGE TANK

Subject:

DESIGN CALCULATION FOR SPHERE TANK FOUNDATION

Client:

Project No.

J-6101

Date:

TPC VINA

11-Jun-07

Revision:

2.3 Punching Shear


Note: Loadings are being distributed unto piles,neglect upward soil pressure on punching area
Strength Reduction factor

=
Punching Shear Force
Fp
=
Punching Perimeter
bo
=
Punching Shear Stress (Mpa)
Allowable Punching stress (Mpa)

Vp
vp =

1
3

f 'c

0.85
6,929,742.41
11600

N
mm
2
0.68567 N/mm

2
1.51294 N/mm

Vp (allow) > Vp (actual)

safe for punching shear

2.4 REBAR REQUIREMENTS

Ultimate Moment Mu
Strenth reduction factor

Mu

=
=

R = Mu / bd^2

=
=

(min)

0.85 f ' c
2R
1 1
=

fy
0.85 f ' c

(beam) >

3,011,460,659.52 N-mm
0.90
2
0.693 N/mm
0.00185

0.00200

(min)

therefore use min steel ratio

Bottom rebar (bothways)

As(req)

N
Top rebar (bothways)

As(req)

=
=
=

9,531.68
25
19.42

mm2

=
=
=

9,531.68
25
19.42

mm2

mm
nos.

mm
nos.

say

20

nos.

say

20

nos.

therefore use 20-DB 25 bothways


20 - DB 25 bothways

Main Reinforcement
Secondary Reinforcement Reinforcement

11 of 25

1000 m3 VCM Storage Tank

Proj. No.

J_6101

Design Calculation for Tie Beam

Date:
Revision:

11 Jun 07
4

Project:
Subject:

1 Design of Tie beam


1.1 Design Information
-Compressive strength of concrete
-Yield strength of Reinforcement
-Unit Weight of Soil

- Width
- Height
- Beam length
- clear cover to reinforcement
- Main re bar dia
- effective depth
- Moment from soil weight
- Moment from wind load
- Sum Moment
1.2 Design
Design moment at Ultimate limit state

f'c
fy
qs

=
=
=

210.00
3900.00
1800.00

kg/cm2
kg/cm2
kg/m2

b
h
l

=
=
=
=
=
=
=
=
=

60
80
1.53
5.0
2
74
184.35
34,450.00
34,634.35

cm
cm
m.
cm
cm
cm
kg.m
kg.m
kg.m

48,488.08
14.758
0.0735
0.0040
23.7
17.232
25.12

d
M1
M2
M

provided reinforcement of

8 -

T-20

=
=
=
=
=
=
=

Top bars
provided reinforcement of

6 -

T-20

m
q ={f'c- (f'c2-4x0.59xf'cxm)} / (2x0.59xf'c)

A s required
Min. reinforcement As (10.5.1 of ACI-318)

Mu = 1.4*M
= M/bd2
= q*f'c/fy
= *100*b
= 0.00359Ac

1.3 Shear stress


Max.shear at support Vu
Max. allowable shear stress (Item 11.03) Vc
= 0.53 * f'c^1/2 * b * d
Vu<Vc
maximum spacing of stirrup S<d/2<60cm.
use
12mm @ 350 c/c

12 of 25

=
=

kg-m

cm2
cm2
cm2
Hence, Okay!

18.84 cm2
Hence, Okay!
tons
34.1 tons

1.73128

1000 m3 VCM Storage Tank

Proj. No.

J_6101

Design Calculation for Sphere Tank Foundation

Date:
Revision:

11 Jun 07
4

Project:
Subject:

DESIGN OF RECTANGULAR TIE COLUMN


(Axially Loaded)
1.0 LOADING DATA FOR EACH COLUMN (FROM TANK CALCULATION)

Short term load (Hydrostatic load)


Vertical wind load

FFW
FFV

=
=

733,600.00
4,000.00

Grade of concrete
Grade of reinforcement steel SD(39)
Reinforcing bar dia.
no of bars
lateral ties dia
dimension of column
dimension of column
Area of steel

f cylinder
fy
dia
n
dia
a
b
As

=
=
=
=
=
=
=
=

210
3900
25
36
10
1800
1800
17,671.46

Area gross of concrete = a x b


steel ratio = As / Ag
Vertical load for design =(FFW+FFV)

Ag

PT

=
=
=

3,240,000.00
0.00545
737,600.00

strength reduction factor (tiedcolumn)


P (allow) = 0.80*[(.85f'c(1-g)+fy*g)]*Ag

=
=

0.7
3,606,984.3

kg.
kg.

2.0 DESIGN CHECK


2

kg/cm
2
kg/cm
mm
pcs.
mm
mm
mm
mm2
mm

20.60 N/mm
2
382.59 N/mm

kg

kg

P(allow.) > PT, ok


Area of Steel bar Minimum for Pedestal (Asmin) = .005 Ag (cm2)

Asmin

16,200.00

mm

Area of Steel bar Furnished

As

17,671.46

mm

Spacing of lateral ties (least of the following)


16* reinf. Bar dia
48* tie dia
least dimension column

=
=
=

400
480
1800

mm
mm
mm

Spacing of lateral ties

400

mm

therefore use1800x1800,36DB25Reinforcing Bars,lateral ties dia10mm spaced at400c/c

therefore use1800x1800,36DB25Reinforcing
Bars,lateral ties dia10mm spaced at400c/c

* for lateral ties use spacing of 320 mm

13 of 25

176.71 cm
2
32400.00 cm

Project:

10000 m3 VCM STORAGE TANK

Subject:

DESIGN CALCULATION FOR SPHERE TANK FOUNDATION

Client:

Project No.

J-6101

Date:

TPC VINA

11-Jun-07

Revision:

Design of Sphere Tank Foundation


FOOTING DESIGN F3
Pile No.
45
57
69
41
53
65
37
49
61

Design
x
35922
34430
32938
35765
34273
32781
35608
34116
32625

Actual

y
98184
98027
97870
99676
99519
99362
101167
101011
100854

x
35873
34445
32956
35749
34322
32806
35625
34147
32649

y
98164
97966
97882
99719
99540
99361
101175
100988
100832
SUM
Max. Deviation =(x^2+y^2)^0.5 =

x(mm.) y(mm.)
49
20
-15
61
-18
-12
16
-43
-49
-21
-25
1
-17
-8
-31
23
-24
22
-114
43
121.84 mm.

y'=722

y=600

y'
main bar
Hf
Covering
d
b

=
=
=
=
=
=

600.0 mm.
722.0
25.0
1000.0
75.0
912.5
4000

mm.
mm.
mm.
mm.
mm.
mm.

From F1 LOADING COMBINATION

REMARKS:

1) Max Load on Pile for Case Numbers 1 to 3 only

91,380.64

kg

91.4

ton/pile

2) -Design Safe Load on Pile ( As per Boring Log on N2,N3,N4 )

121,000.00

kg

121.0

ton/pile

270,000.00

kg

270.0

ton/pile

122,399.78

kg

-Static Load Test on Pile


( As per Pilot pile report;Doc .no. TREL-6101-PLPR-001 )
3) Governing Load for Design of Foundation shall be 1.4 TEST WEIGHT

Ultimate Loading for Ultimate Strength Design ( Case No. 4 )

Compressive strength of concrete

f'c

Yield strength of Reinforcement

fy

y'

210.00
3900.00

kg/cm2
kg/cm

20.60

N/mm2

382.59

N/mm2

Moment @ Critical Section for flexural shear


Critical section for flexural shear
Reaction per Pile
Flexural shear @ critical section

V =3*R

Moment M

0.722

Ru

122,399.78 kg/pile

1,200,741.89

Vu

367,199.35

3,602,225.67

Mu

265,117.93 kg - m

Vu (allow )

377,973.81

kg

2,600,806,933.22 N-mm

Allowable Shear of Pile Cap


ACI 318-95 Cl. 11.8.7
Computation of Shear Stress for Pile Caps
Allowable Shear of Pile Cap (Newton)

Vu (allow) > V (actual) safe for flexural shear


Vc =

Mu
Vud

( f ' c) +17.237
xbwd
3.52.5Vudx0.158sqrt
Mu

ACI CODE :
Strength Reduction factor for Shear & torsion for Ultimate Stength Design
Vu (allow) =

0.85 Vc

14 of 25

0.85

kg

3,707,923.12

Project:

10000 m3 VCM STORAGE TANK

Subject:

DESIGN CALCULATION FOR SPHERE TANK FOUNDATION

Client:

Project No.

J-6101

Date:

TPC VINA

11-Jun-07

Revision:

where:
Mu = Ultimate Moment
Vu = Flexural Shear Load @ critical section
bw = Length of the Shear surface
d(eff) = effective depth of the shear surface
Mu/Vud = shall be computed @ a critical section midway between support face & the center line of load
Use min
0.0020
ACI 10.5.4
=
Punching Shear
Note: Loadings are being distributed unto piles,neglect upward soil pressure on punching area
Strength Reduction factor

0.85

Punching Shear Force

Fp

6,896,260.88

Punching Perimeter

bo

Punching Shear Stress (Mpa)

Vp

2
0.78313 N/mm

2
1.51294 N/mm

Allowable Punching stress (Mpa)

vp =

1
3

f 'c

11200

Vp (allow) > Vp (actual)

N
mm

safe for punching shear

REBAR REQUIREMENTS

Ultimate Moment Mu

Mu

Strenth reduction factor

R = Mu / bd^2

0.00233

(min)

0.00200

0.85 f ' c
1
fy

(beam) >

2R
1

0
.
85
f 'c

2,600,806,933.22 N-mm
0.90
2
0.868 N/mm

(min)

use computed steel ratio

Bottom rebar (bothways)

As(req)

Top rebar (bothways)

8,493.41

mm2

25

mm

17.30

nos.

As(req)

8,000.00

say

18

nos.

say

17

nos.

mm2

25

mm

16.30

nos.

therefore use 18-DB 25 bothways


17 - DB 25 bothways

Main Reinforcement
Secondary Reinforcement Reinforcement

15 of 25

Project:

10000 m3 VCM STORAGE TANK

Subject:

DESIGN CALCULATION FOR SPHERE TANK FOUNDATION

Client:

Project No.

J-6101

Date:

TPC VINA

11-Jun-07

Revision:

Design of Sphere Tank Foundation

<< W >>

FOOTING DESIGN F4

<< L >>

y' < y Use y critical


y
= (2500-1800/2)
=
main bar
=
Hf
=
Covering
=
d
=
b1
=
b2
=

1600.0
25.0
1600.0
75.0
1512.5
4707
5707

mm.
mm.
mm.
mm.
mm.
mm.
mm.

From F1 LOADING COMBINATION

REMARKS:
1) Max Load on Pile for Case Numbers 1 to 3 only

2) -Design Safe Load on Pile ( As per Boring Log on N2,N3,N4 )


-Static Load Test on Pile

91,380.64

kg

91.4

ton/pile

121,000.00

kg

121.0

ton/pile

270,000.00

kg

270.0

ton/pile

122,399.78

kg

( As per Pilot pile report;Doc .no. TREL-6101-PLPR-001 )


3) Governing Load for Design of Foundation shall be 1.4 TEST WEIGHT

Ultimate Loading for Ultimate Strength Design ( Case No. 4 )

Compressive strength of concrete

f'c

Yield strength of Reinforcement

fy

kg/cm2

210.00

kg/cm

3900.00

20.60

N/mm2

382.59

N/mm2

Moment @ Critical Section for flexural shear


Critical section for flexural shear

y'

Reaction per Pile

Ru

125,999.78 kg/pile

1,236,057.89

Vu

377,999.35

3,708,173.67

Mu

604,798.97 kg - m

Vu (allow )

397,257.43

Flexural shear @ critical section

V =3*R

Moment M

1.600

m
kg

5,933,077,870.85 N-mm

Allowable Shear of Pile Cap


ACI 318-95 Cl. 11.8.7
Computation of Shear Stress for Pile Caps
Allowable Shear of Pile Cap (Newton)

Vu (allow) > V (actual)


Vc =

safe for flexural shear

Mu
Vud

( f ' c) +17.237
xbwd
3.52.5Vudx0.158sqrt
Mu

ACI CODE :
Strength Reduction factor for Shear & torsion for Ultimate Stength Design
Vu (allow) =

0.85 Vc

where:
Mu = Ultimate Moment
Vu = Flexural Shear Load @ critical section
bw = Length of the Shear surface
d(eff) = effective depth of the shear surface
Mu/Vud = shall be computed @ a critical section midway between support face & the center line of load
Use min
0.0020
ACI 10.5.4
=
16 of 25

0.85

kg

3,897,095.40

Project:

10000 m3 VCM STORAGE TANK

Subject:

DESIGN CALCULATION FOR SPHERE TANK FOUNDATION

Client:

Project No.

J-6101

Date:

TPC VINA

11-Jun-07

Revision:

Punching Shear
Note: Loadings are being distributed unto piles,neglect upward soil pressure on punching area
Strength Reduction factor

0.85

Punching Shear Force

Fp

7,097,169.68

Punching Perimeter

bo

Punching Shear Stress (Mpa)

Vp

2
0.40258 N/mm

2
1.51294 N/mm

Allowable Punching stress (Mpa)

vp =

1
3

f 'c

Vp (allow) > Vp (actual)

13600

N
mm

safe for punching shear

REBAR REQUIREMENTS

Ultimate Moment Mu

Mu

Strenth reduction factor

R = Mu / bd^2

0.00163

(min)

0.00200

0.85 f ' c
1
=
fy

(beam) >

5,933,077,870.85 N-mm
0.90
2
0.612 N/mm

2R

1
0.85 f ' c

(min)

therefore use min steel ratio

Bottom rebar ( parallel L)

As(req)

Top rebar ( parallel L)

Bottom rebar ( parallel W)

Top rebar ( parallel W)

14,238.68

mm2

25

mm

29.01

nos.

As(req)

25

mm

29.01

nos.

As(req)

14,238.68

17,263.68

30

nos.

say

30

nos.

say

36

nos.

say

36

nos.

mm2

mm2

25

mm

35.17

nos.

As(req)

17,263.68

say

mm2

25

mm

35.17

nos.

therefore use 30-DB 25 ( at top, parallel L)


therefore use 30-DB 25 ( at bottom, parallel L)
therefore use 36-DB 25 ( at top, parallel W)
therefore use 36-DB 25 ( at bottom, parallel W)

Main Reinforcement
Secondary Reinforcement Reinforcement

17 of 25

Project:

10000 m3 VCM STORAGE TANK

Subject:

DESIGN CALCULATION FOR SPHERE TANK FOUNDATION

Client:

Project No.

J-6101

Date:

TPC VINA

11-Jun-07

Revision:

Design of Sphere Tank Foundation

<< L >>

FOOTING DESIGN F7

<< W >>

y
y'
main bar
Hf
Covering
d
b1
b2

=
= (600*2+1600*1)/3
=
=
=
=
=
=
=

600.0 mm.
933.3
25.0
1200.0
75.0
1112.5
4275
5707

mm.
mm.
mm.
mm.
mm.
mm.
mm.

From F1 LOADING COMBINATION


REMARKS:
1) Max Load on Pile for Case Numbers 1 to 3 only

2) -Design Safe Load on Pile ( As per Boring Log on N2,N3,N4 )

-Static Load Test on Pile


( As per Pilot pile report;Doc .no. TREL-6101-PLPR-001 )
3) Governing Load for Design of Foundation shall be 1.4 TEST WEIGHT

91,380.64

kg

91.4

ton/pile

121,000.00

kg

121.0

ton/pile

270,000.00

kg

270.0

ton/pile

122,399.78

kg

Ultimate Loading for Ultimate Strength Design ( Case No. 4 )

Compressive strength of concrete

f'c

Yield strength of Reinforcement

fy

kg/cm2

210.00

kg/cm

3900.00

20.60

N/mm2

382.59

N/mm2

Moment @ Critical Section for flexural shear


Critical section for flexural shear

y'

Reaction per Pile

Ru

125,999.78 kg/pile

1,236,057.89

Vu

377,999.35

3,708,173.67

Mu

352,786.80 kg - m

Vu (allow )

461,864.85

Flexural shear @ critical section


Moment M

V =3*R

0.933

m
kg

3,460,838,485.54 N-mm

Allowable Shear of Pile Cap


ACI 318-95 Cl. 11.8.7
Computation of Shear Stress for Pile Caps
Allowable Shear of Pile Cap (Newton)

Vu (allow) > V (actual)


Vc =

safe for flexural shear

Mu
Vud

3.52.5Vudx0.158sqrt( f ' c) +17.237 Muxbwd

ACI CODE :
Strength Reduction factor for Shear & torsion for Ultimate Stength Design
Vu (allow) =

0.85 Vc

where:
Mu = Ultimate Moment
Vu = Flexural Shear Load @ critical section

18 of 25

0.85

kg

4,530,894.17

Project:

10000 m3 VCM STORAGE TANK

Subject:

DESIGN CALCULATION FOR SPHERE TANK FOUNDATION

Client:

Project No.

J-6101

Date:

TPC VINA

11-Jun-07

Revision:

bw = Length of the Shear surface


d(eff) = effective depth of the shear surface
Mu/Vud = shall be computed @ a critical section midway between support face & the center line of load
Use min
0.0020
ACI 10.5.4
=
Punching Shear
Note: Loadings are being distributed unto piles,neglect upward soil pressure on punching area
Strength Reduction factor

0.85

Punching Shear Force

Fp

6,963,233.75

Punching Perimeter

bo

Punching Shear Stress (Mpa)

Vp

2
0.60682 N/mm

2
1.51294 N/mm

vp =

Allowable Punching stress (Mpa)

1
3

f 'c

12000

Vp (allow) > Vp (actual)

N
mm

safe for punching shear

REBAR REQUIREMENTS

Ultimate Moment Mu

Mu

Strenth reduction factor

R = Mu / bd^2

0.00194

(min)

0.00200

(beam) >

0.85 f ' c
1
fy

2R
1 0.85 f ' c

3,460,838,485.54 N-mm
0.90
2
0.727 N/mm

(min)

therefore use min steel ratio

Bottom rebar ( parallel L)

As(req)

Top rebar ( parallel L)

Bottom rebar ( parallel W)

Top rebar ( parallel W)

9,511.88

mm2

25

mm

19.38

nos.

As(req)

9,511.88

25

mm

19.38

nos.

As(req)

nos.

say

20

nos.

say

26

nos.

say

26

nos.

mm2

25

mm

25.87

nos.

As(req)

12,698.08

20

mm2

12,698.08

say

mm2

25

mm

25.87

nos.

therefore use 20-DB 25 ( at top, parallel L)


therefore use 20-DB 25 ( at bottom, parallel L)
therefore use 26-DB 25 ( at top, parallel W)
therefore use 26-DB 25 ( at bottom, parallel W)

Main Reinforcement
Secondary Reinforcement Reinforcement

19 of 25

20 of 25

21 of 25

A#3

22 of 25

10,000 M3 VCM

Thai Rotary Engineering and Lilama 18

10,000 M3 VCM SPHERE TANK PILE COORDINATE


Foundation

Pile No
1
5
9
13
17
21
25
29
33

2
6
10
14
18
22
26
30
34

Location design
E
N
16748
112114
18216
112426
19683
112738
17060
110647
18533
110997
19995
111271
17372
109180
18839
109492
20306
109803

22817
24284
25752
22505
23973
25440
22194
23661
25128

location actual
E
N

sum/9
Group max. deviation(X^2+Y^2)^0.5

0
18 mm.<

18

112738
112426
112114
111271
110959
110647
109803
109492
109180

29
-16
33
-27
-11
17
-6
-19
-19

-49
-13
-5
-3
46
21
-16
11
40

18190
19638
17077
18533
19998
17404
18820
20348

22846
24268
25785
22478
23962
25457
22188
23642
25109

112439
112786
110668
110997
111274
109206
109522
109824

112689
112413
112109
111268
111005
110668
109787
109503
109220

28456
29799
31063
27752
28962
30211
26846

111842
109975
109073
109634
108746
107851
108417

-3
-30
21
18
15
50
-6

15
17
-3
8
2
-11
5

31

28065

107531

28101

107587

36

56

35

29279

106649

29284

106621

-28
50

33140
33890
34640
31841
32591
33341
30542

106747
105448
104148
105997
104698
103398
105247

33159
33885
34642
31865
32633
33384
30542

106755
105486
104157
105967
104694
103395
105268

19
-5
2
24
42
43
0

8
38
9
-30
-4
-3
21

32

31292

103948

31256

104016

-36

68

36

32042

102648

32056

102609

14

-39
122

35608
35765
35922
34116
34273

101167
99676
98184
101011
99519

35625
35749
35873
34147
34312

101175
99719
98164
100988
99540

17
-16
-49
31
39

8
43
-20
-23
21

57

34430

98027

34445

97966

15

-61

61
65
69

32625
32781
32938

100854
99362
97870

32649
32806
32956

100832
99361
97882

24
25
18

-22
-1
12

38
42
46
50
54
58
62
66
70

35594
35131
34667
34168
33704
33241
32741
32278
31814

95066
93640
92213
95530
94103
92677
95994
94567
93140

35592
35101
34638
34203
33733
33251
32720
32297
31841

95062
93644
92240
95512
94117
92670
96004
94563
93133

sum/9
Group max. deviation(X^2+Y^2)^0.5

23 of 25

-2
-30
-29
35
29
10
-21
19
27
4
4.47 mm.<

F-3

37
41
45
49
53

12
13 mm.<

F-2

4
8
12
16
20
24
28

11
13.6 mm.<

F-1

50

111827
109958
109076
109626
108744
107862
108412

12
13.89 mm.<

F-1

28459
29829
31042
27734
28947
30161
26852

sum/9
Group max. deviation(X^2+Y^2)^0.5

-2
4.47 mm.<

Fdn.type

50

136
7
11
15
19
23
27

sum/9
Group max. deviation(X^2+Y^2)^0.5

TPC VINA
0
13
48
21
0
3
26
30
21

sum/9
Group max. deviation(X^2+Y^2)^0.5

N
0
-26
-45
17
0
3
32
-19
42

sum/9
Group max. deviation(X^2+Y^2)^0.5

Diffirence
E

F-3

-5
122

-4
4
27
-18
14
-7
10
-4
-7

F-1

2
50

10,000 M3 VCM

Thai Rotary Engineering and Lilama 18

10,000 M3 VCM SPHERE TANK PILE COORDINATE


Foundation

Pile No
39
43
47
51
55
59
63
67
71

Location design
E
N
33100
89499
32096
88384
31093
87269
31985
90502
30981
89388
29978
88273
30870
91506
29867
90391
28863
89277

location actual
E
N
33104
89460
32088
88345
31125
87285
32004
90513
30971
89402
29981
88249
30868
91494
29883
90380
28837
89268

sum/9
Group max. deviation(X^2+Y^2)^0.5

85383
84816
84251
86795

25
7
35
-19

-44
-1
44
-2

56

26576

86187

26513

86119

-63

-68

60
64
68
72

25206
27336
25966
24596

85577
88168
87557
86947

25226
27350
25984
24613

85537
88168
87546
86976

20
14
18
17

-40
0
-11
29

86555
86555

21214
22779

86516
86591

-36
29

-39
36

116

19750

85055

19766

84980

16

-75

118

21250

85055

21268

85050

18

-5

120
122'

22750
19043

85055
82848

22779
19115

84950
82838

29
72

-105
-10

124
126

21250
22750

83555
83555

21278
22775

83520
83525

28
25

-35
-30
50

15164
16534
17904
14553
15924

88168
87557
86947
86797
86187

15174
16542
17937
14589
15938

88193
87528
86960
86830
86177

10
8
33
36
14

25
-29
13
33
-10

132

17294

85577

17345

85539

51

-38

133

13943

85427

13979

85392

36

-35

134

15314

84817

15250

84741

-64

-76

135

16684

84207

16684

84188

-19
122

11630
12633

91506
90391

11585
12636

91521
90442

-45
3

15
51

113
115

13637
10515

89277
90502

13698
10497

89311
90611

61
-18

34
109

117
119
121
123

11519
12522
9400
10404

89388
88273
89499
88384

11563
12554
9399
10424

89421
88296
89522
88427

44
32
-1
20

33
23
23
43

125

11407

87269

11442

87347

35

78

sum/9
Group max. deviation(X^2+Y^2)^0.5

15
47.43 mm.<

80

6014
7369

95520
93640

6086
7246

95585
93731

72
-123

65
91

84
88

7833
8332

92213
95530

7840
8329

92226
95495

7
-3

13
-35

92

8796

94103

8741

94130

-55

27

96
100
104
108

9259
9759
10222
10686

92677
95994
94567
93140

9219
9808
10254
10712

92672
95966
94547
93170

-40
49
32
26

-5
-28
-20
30

24 of 25

-4
15.52 mm.<

F-3

-15

109
111

sum/9
Group max. deviation(X^2+Y^2)^0.5

F-7

-29

127
128
129
130
131

76'

12

122

21250
22750

14
20.52 mm.<

F-3

-10

112
114

20
35.23 mm.<

F-1

50

28582
27193
25851
27928

6
11.66 mm.<

Fdn.type

-10

85427
84817
84207
86797

sum/9
Group max. deviation(X^2+Y^2)^0.5

11

3
10.44 mm.<

TPC VINA
-39
-39
16
11
14
-24
-12
-11
-9

28557
27186
25816
27947

sum/9
Group max. deviation(X^2+Y^2)^0.5

10

N
4
-8
32
19
-10
3
-2
16
-26

40
44
48
52

sum/9
Group max. deviation(X^2+Y^2)^0.5

Diffirence
E

F-3

45
122

F-3

15
122

10,000 M3 VCM

Thai Rotary Engineering and Lilama 18

10,000 M3 VCM SPHERE TANK PILE COORDINATE


Foundation

Location design
E
N

Pile No

75'

13

14

location actual
E
N

TPC VINA

6364

101921

6313

101933

-51

12

79
83
87

6735
6578
8384

99676
98184
101011

6732
6571
8375

99688
98206
101031

-3
-7
-9

12
22
20

91

8227

99519

8172

99503

-55

-16

95

8070

98027

8020

97990

-50

-37

99'
103'

10870
10713

100749
99257

10749
10614

100758
99280

-121
-99

9
23

107'

10556

97766

10520

97723

-36

-43

sum/9
Group max. deviation(X^2+Y^2)^0.5

-48
48 mm.<

106747
105448
104148
105997
104698
103398

9349
8610
7873
10647
9916
9115

106782
105440
104185
105976
104736
103425

-11
0
13
-12
7
-44

35
-8
37
-21
38
27

98

11958

105247

11925

105305

-33

58

102
106

11208
10458

103948
102648

11199
10440

103968
102710

-9
-18

20
62

73
77
81
85
89
93
97
101
105

13885
12671
11458
14766
13553
12339
15648
14435
13221

110839
109958
109076
109626
108744
107862
108412
107531
106649

13913
12715
11433
14745
13578
12289
15698
14454
13270

110890
109960
109102
109623
108789
107890
108455
107547
106724

sum/9
Group max. deviation(X^2+Y^2)^0.5

25 of 25

28
44
-25
-21
25
-50
50
19
49
13
33.62 mm.<

F-4

50

9360
8610
7860
10659
9909
9159

-12
30.46 mm.<

Fdn.type

74
78
82
86
90
94

sum/9
Group max. deviation(X^2+Y^2)^0.5

15

Diffirence
E

F-3

28
122

51
2
26
-3
45
28
43
16
75

F-3

31
122

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