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Combustion & Thermal Engineering Group, Power Generation Laboratory, KEPRI, KEPCO J. M. Lee, J. S. Kim, J. J. Kim
KEPRI
Introduction
Need to activate a domestic coal industry
30000
Coal Consumption [thousand ton]
60000 50000 40000 30000 20000 10000 0 bituminous coal anthracite coal
1999
2000
2005
2010
2015
'99 '00 '01 '02 '03 '04 '05 '06 '07 '08 '09
Year
Year
Tonghae Circulating Fluidized Bed Boiler - Electric Power Generation : 1, 2 units 200 MWe (693 Steam t/h) - Using Korean Anthracite - The First and Largest CFB boiler using Low Quality Coal KEPRI
120 B C Pet. C 1985 H itu. oal, oke yundai /A hlstrom 130 B C itu. oal 1988
Susan Inchon Suwon Tonghae CFB Boiler 200X2 MWe
200 B C Pet. C 1989 itu. oal, oke 120 210 Pet. C oke B C itu. oal 1989 1989
L C ical (Y G hem ochon) C icals hem Petrochem Service C C ical o ogen. (U lsan) Sunil G lucose(Inchon) D C plex(Taegu) yeing om Jeil Sugar (Seoul ) H Paper (Jeunju) ansol D C plex(Pusan) yeing om K Energy(U orea lsan) Food D ye Food Paper D ye M etal
Taegu
250 B C Pet. C 1990 itu. oal, oke 60 B C H O 1991 itu. oal, eavy il B C itu. oal B C itu. oal B C itu. oal
1986 Sam sung/B abcock 1988 1990 D oo/B W aew & H anjung/L urgi
80 B C H O 1991 itu. oal, eavy il 175 693 B C itu. oal A nthracite 1991
1998 H anjung/A B E B -C
By Lee
KEPRI
Ash Pond
Main Office
KEPRI
KEPRI
Type
- CFB, Indoor - Natural Circulation - Balanced Draft System
Ash Distribution
- Fly Ash : 50% - Bottom Ash : 50%
KEPRI
Fluidizing Nozzle
T-Style Fluidizing Nozzle : ABB-CE Patented : Minimize Potential Nozzle Plugging Large Opening : Minimize Pressure Drop To Preclude Backsifting
3-External FBHEs : EVA., RH. and SH. : To be capable of operation below 30% Load : Independently controllable solids flows by ACV : Control furnace temp. KEPRI
Convective Backpass
Steam cooled backpass wall and convective backpass tubes Desuperheater stations, and retractable soot blowers
Air Heater
Air - Gas - Over Tubular Type Three Major Section : : Primary Air (PA) and Secondary Air (SA) - Furnace : Fluidizing Air (FA) - to FBHE, FBAC, Sealpots
- Lower part of furnace : dense phase - Upper part of furnace : dilute phase - Annulus and core structure - Furnace Cyclone Loopseal (FBHE) Furnace
Solid Flow
Air
FBHE Air
Windbox
Advantage
FBAC
Primary Air
Air
- Fuel flexibility - Wide size distribution of fuel - Easy to handle solid particles - High heat transfer rate - Stable for external thermal shock
KEPRI
KEPRI
KEPRI
0.8
0.6
W/Wo [-]
T e m p e r a tu r e [ o C ]
0.4
Normalized Weigh Loss [-]
0 .0 4 1 .0 0 .0 2 0 .0 0 -0 .0 2 0 .6 -0 .0 4 -0 .0 6 -0 .0 8 -0 .1 0 -0 .1 2 1000
0 .8
0.2 Tonghae Coal Bituminous coal 0.0 0 200 400 600 800 1000
Ignition T : 500 - 600oC - very low combustion reactivity Chemical reaction control regime :
0 .4 0 .2 0 .0 0 100 200 300 400 500 600 700 800 900
T e m p e r a tu r e [o C ]
Temperature [oC]
-3
900
800
700
600
550
900
800
700
600
500
-6
E 0 [kcal/mol] -4 -1 k o = 8.3601x10 [s ]
-5 ln K
-6
ln K
-7
-8
-7
-8
-9
-9 0.0008
0.0009
0.0010
-1
0.0011
0.0012
-10 0.0008
gas film C.R E 0 [kcal/mol] k o = 2.6176x10 -4 [s -1 ] pore diffusion C.R E = 1.5 [kcal/mol] -4 -1 k o = 7.6937x10 [s ] chemical reaction C.R E = 14.5 [kcal/mol] k o = 0.9518 [s -1 ]
0.0009
0.0010
0.0011
0.0012
0.0013
0.0014
1/T [K ]
1/T [1/K]
KEPRI
dW/dT
dW/dT
Korean anthracite
Low combustion efficiency due to short residence time High temperature in freeboard and cyclones due to post-combustion
KEPRI
KEPRI
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core
750
800
850
900
o
950
1000 1050
Temperature [ C]
Bed Temperature Design : < 900oC Before : 900oC After : 850 - 870oC Cyclone inlet Temperature Design : 900oC Before : 960 - 1020oC After : 910 - 930oC Cyclone outlet Temperature Design : 927oC Before : 980 - 1020oC After : 940 - 960oC Sealpot Temperature Before : 960 - 1000oC After : 900 - 930oC Bed Temperature Difference Somewhat decrease
KEPRI
30 Combustor Height [m] 25 20 SO2 15 10 H2O 5 0 0 5 10 15 20 0 10000 20000 0 500 1000 Gas Concentration [%] Gas Concentration [ppm] CO2 CO NOx O2
SO2 emission : decrease Ca/S mole ratio (150ppm) : Before : 3.5 After : 2.5-3.0
Current Emission Level - SO2 (150) : < 110 ppm - NOx (350) : < 50 ppm - Dust (50) : <10 mg/Sm3
KEPRI KEPRI
KEPRI
Conclusions
Initial experience of the Tonghae CFB boiler using Korean anthracite
Higher temperature in sealpots, cyclone inlet and outlet Lower circulation rate and unstable bed condition Higher SOx emission (Ca/S mole ratio 3.0-3.5 (<150ppm)) Lower combustion efficiency
KEPRI