Académique Documents
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TABLE OF CONTENTS
600SWITCHBACKF/O S04NS6ES and 600SWITCHBACKSTOCKAS04NS6ESAand 600SWITCHBACKSTOCKBS04NS6ESBand 700 SWITCHBACKF/O S04NS7CS and 700SWITCHBACK STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B S04NS8CSB
Parts Manual
AIRBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2
BATTERY BOX . . . . . . . . . . . . . . . . . . . . . . . C9
BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . A13
CARBURETOR (600) . . . . . . . . . . . . . . . . . .
CARBURETOR (700) . . . . . . . . . . . . . . . . . .
CARBURETOR (800) . . . . . . . . . . . . . . . . . .
CHAINCASE . . . . . . . . . . . . . . . . . . . . . . . .
CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONSOLE . . . . . . . . . . . . . . . . . . . . . . . . . .
COOLING SYSTEM . . . . . . . . . . . . . . . . . . .
CRANKCASE (600) . . . . . . . . . . . . . . . . . . . .
CRANKCASE (700) . . . . . . . . . . . . . . . . . . . .
CRANKCASE (800) . . . . . . . . . . . . . . . . . . . .
CYLINDER (600) . . . . . . . . . . . . . . . . . . . . .
CYLINDER (700) . . . . . . . . . . . . . . . . . . . . .
CYLINDER (800) . . . . . . . . . . . . . . . . . . . . .
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE CLUTCH (Electric Start Models) . . . . .
DRIVE CLUTCH (Manual Start Models) . . . . .
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . .
DRIVEN CLUTCH . . . . . . . . . . . . . . . . . . . . .
C13-14
D8-9
E1-2
B11
A3-4
A12
A14
C10
D4
D12
C11
D5
D13
A11
B13
B14
B12
C1
GAS TANK . . . . . . . . . . . . . . . . . . . . . . . . . . A5
NOSEPAN . . . . . . . . . . . . . . . . . . . . . . . . . . A6-7
OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . C2
B8
D3
D11
E5
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHOCK (FRONT TRACK) . . . . . . . . . . . . . . .
SHOCK (IFS) . . . . . . . . . . . . . . . . . . . . . . . .
SHOCK (REAR TRACK) . . . . . . . . . . . . . . . .
SKI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STARTING MOTOR (600) . . . . . . . . . . . . . . .
STARTING MOTOR (700)(800) . . . . . . . . . . .
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING . . . . . . . . . . . . . . . . . . . . . . . . .
SUSPENSION . . . . . . . . . . . . . . . . . . . . . . .
SUSPENSION, FRONT . . . . . . . . . . . . . . . .
A5
C5
C4
C6
B3
E6
E7
B6
B4-5
B7
B1-2
TOOL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . E8
TORQUE ARM, FRONT . . . . . . . . . . . . . . . . B9
TORQUE ARM, REAR . . . . . . . . . . . . . . . . . B10
HANDLEBAR . . . . . . . . . . . . . . . . . . . . . . . . B4-6
HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A8-9
HOOD FOIL/FOAM . . . . . . . . . . . . . . . . . . . . A10
MAGNETO (600) . . . . . . . . . . . . . . . . . . . . . D2
The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
CHASSIS
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
7
9
10
12
11
21
18
19
20
17
13
14
14
16
19
15
14
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1 1014160-309
2 3021104
3110078
3 7542404
4 1013379
1013377
5 7517854
6 7517632
7 7621432
8 5245202
9 5246177
10 7080592
11 2202059
2202598
Qty.
1
1
1
1
1
1
2
1
7
1
1
2
1
1
Description
Asm., Chassis
Stop, Torque (600)
Stop, Torque (700)(800)
Nut
Stop, Torque (600)
Stop, Torque (700)(800)
Screw
Screw
Rivet
Bracket, Oil Tank
Bracket, Air Box
Caplug
Kit, Trailing Arm Mount, LH
Kit, Trailing Arm Mount, RH
12 5433150
13 5245457
5245458
14 7661637
15 5246310
5246311
16 5245288
5242740
17 5221583
18 7080416
19 7661130
20 7081076
21 5132292
Qty.
2
1
1
80
1
1
1
1
1
2
15
2
1
Description
A3
CHASSIS
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
20
19
18
21
17
21
1 2
3
16
24
17
18
15 14
22
23
13
25
4
5
11
9
6 8
12
26
10
27
7
28
29
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
4030043
4032014
7518019
4032015
2410307
7515140
2202379
7552801
7556033
7512113
7552801
7558301
3021186
7555916
2632460-309
7081039
7512094
7558301
Qty.
1
1
2
1
1
2
1
2
2
4
4
4
2
2
1
2
4
4
Description
Bulb, Taillight
Lens, Red
Screw
Gasket, Lens
Asm., Taillight (Incl. 1-4)
Screw
Kit, Close Off (Incl. Close Off & Rivets)
Washer, Spring Lock
Washer
Bolt
Washer, Spring Lock
Washer, Flat
Mount, Rubber, Carburetor
Washer, Nylon
Asm., Bumper, Rear
Bushing, Snap
Screw
Washer, Flat
17 7517686
18 7079667
7079668
19 5434097-388
5434098-388
20 5133058
5133059
21 7661637
22 5245726
7661079
23 2461065
24 7621418
25 5434356-1106
26 5812229
27 5412033
5412074
5412134
28 5812360
29 5812290
Qty.
4
1
1
1
1
1
1
7
1
3
1
5
1
1
2
1
1
1
2
Description
Screw
Decal, Reflector, Red, LH
Decal, Reflector, Red, RH
Skirt, Snow, LH, Flame Yellow
Skirt, Snow, RH, Flame Yellow
Rack, Front
Rack, Rear
Rivet
Guard, Wire, Taillight (Incl. Rivets)
Rivet
Jumper, Seat, Taillight
Rivet
Flap, Snow, Black w/Chrome
Support, Snow Flap
Protector, Bed, Front/Rear
Protector, Bed, LH
Protector, Bed, RH
Gasket, Seat Base, 1/4 Inch
Gasket, Seat Base
3/03
A4
1
3
18
19
20
7
8
17
6
9
10
15
12
14
16
11
13 14
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1 2520323
2 2683295
2683299
3 2683298
2683301
4 7558301
5 7517219
6 2461064
7 7542122
8 7555960
9 7670021
Qty. Description
10
11
12
13
14
15
16
17
18
19
20
7512193
5810947
7052269
5432981
7080768
8350020-600
7052215
2520262
7080804
7052095
8450061-600
Qty. Description
2
2
1
1
2
AR
1
1
2
1
AR
Bolt, Carriage
Foam, Seal, Rear Cooler
Fitting
Grommet
Ring, Compression
Fuel Line
Pickup w/Mesh, Fuel
Asm., Fuel Tank
Cable Tie, Releaseable
Fitting, 90 Degree
Fuel Line
3/03
A5
NOSEPAN
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
6
7
5
2
6
9
10
12
1
11
25
26
24
28
29
23
22
21
20
19
27
18
3
18
13
14
17
16
15
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
7661637
5243992-067
7621431
1821108-067
7661130
7517935
7556153
1821107-067
7547180
5244049-067
5244050
5243991-067
7542153
5433518-070
7512163
Qty.
12
1
2
1
6
4
4
1
4
1
1
1
2
1
2
Description
Rivet
Hinge, Pivot, Lower, RH
Rivet
Tower, Shock, RH
Rivet
Screw
Washer
Tower, Shock, LH
Nut, Flange
Bracket, Support, Radius Rod
Brace, Pan, Lower
Hinge, Pivot, Lower, LH
Nut, Flanged, Nylok
Asm., Bumper, Front, Black
Bolt
16
17
18
19
20
21
22
23
24
25
26
27
28
29
7621472
5245853
7621467
5434345-293
5434346
7542122
7555827
7515166
5434347
5812271
7621418
7621485
7517312
7552801
5244888
5244889
Qty.
3
1
20
1
1
4
4
4
1
1
1
8
4
4
1
1
Description
Rivet
Shield, Exhaust, Heat, Extended
Rivet
Nosepan, High Shocks, Indy Red
Cover, Shock Tower, LH
Nut, Nylok
Washer
Screw
Cover, Shock Tower, RH
Foil, Shock Tower Cover
Rivet
Rivet
Screw
Washer, Spring Lock
Guide, Hood, LH
Guide, Hood, RH
3/03
A6
NOSEPAN
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
11
5
4
2
1
13
12
8
9
15
10
14
16
17
18
22
19
21
20
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
7670130
5811948
7080963
7621435
5812020
5810949
5812036
5812019
5812018
7621402
5222769
Qty. Description
3
1
1
1
1
1
1
1
1
5
1
12
13
14
15
16
17
18
19
20
21
22
1013069
7080698
5812352
7075350
7621429
7170043
2670134
5433926
5211722
4020139
7670131
Qty. Description
1
1
1
1
2
1
2
1
1
1
2
A7
HOOD
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
3
2
8
9
10
17
19
11
18
23
22
20
21
21
21
12
16
21
14
13
20
19
18
17
15
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
2632521-177
7080138
2461015
2410132
5812450
2870448
4032063
7517872
7041954
7080887
5811793
2632491
5812324
5811948
Qty.
1
1
1
1
1
2
2
1
1
1
2
1
1
1
Description
13
14
15
16
17
18
19
20
21
22
23
7170040
5433660
7512068
5243567-067
7512240
7558301
7512113
5332403
7542122
7080367
5243568-067
Qty.
1
1
10
1
4
4
2
2
6
1
1
Description
3/03
A8
HOOD
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
2
4
10
11
6
3
9
7
8
7
8
12
13
14
15
13
16
17
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
7621509
5435041
5410970
2874394
2874401
4030015
3280209
3280210
3280157
3280156
Qty.
3
1
4
1
1
3
2
2
4
4
Description
9 3280158
10 3280186
11 3280411
4030015
12 3280385
13 4010589
14 7512018
15 7541925
16 7080521
17 7661637
Qty.
4
1
1
4
1
3
2
2
2
2
Description
Nut
Knob, Trip Odometer
Asm., Speedometer
Bulb, Replacement
Cable, Speedometer
Clip, Plastic, Dart Nylon
Screw
Nut, Nylok
Cable, Hood Retainer
Rivet
3/03
A9
HOOD FOIL/FOAM
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
14
13
12
11
10
4
5
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
7661142
5434196-070
5434197-070
5434198-070
5246028
5812270
5812286
Qty.
8
1
1
1
1
1
1
Description
Rivet
Closure, Hood, Side, RH, Black
Backer, Hood Closure, Upper, Black
Closure, Hood, Upper, Black
Retainer, Closure, Upper
Foam, Hood, Rear, LH
Foam, Hood, Front, LH
8
9
10
11
12
13
14
5812007
5812017
5246029
5434199-070
5434201-070
5434195-070
5434223-070
Qty.
1
1
1
1
1
1
1
Description
A10
DECALS
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
27
26
25
24
12
13
11
10
14
15
23
22
21
16
19
17
20
18
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
Qty.
7079886
7170112
7078716
7171496
7079887
7170061
7171507
7171508
7171505
7171506
7171509
7171510
8 7171389
7171387
9 7171395
7171499
10 2202567
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2202568
2202569
7075438
7170608
7079509
7171394
1
1
1
1
11
12
13
14
Description
Qty.
15 7171195
16 7171501
7171502
17 7171517
7171518
18 7170143
7170144
19 7171497
7171498
20 7171388
7171516
21 7171511
7171512
7171389
7171390
22 7171273
7171274
23 7171513
7171514
7171391
7171392
24 7171424
7171393
25 7078321
26 7076360
27 7171503
7171504
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
Description
Urocal, POLARIS
Decal, Hood Side, Front, LH
Decal, Hood Side, Front, RH
Decal, Pan, Front, LH
Decal, Pan, Front, RH
Decal, Trailing Arm, Edge IFS, LH
Decal, Trailing Arm, Edge IFS, RH
Decal, Pan, Rear, LH
Decal, Pan, Rear, RH
Urocal, Switchback (Red)
Urocal, Switchback (Blue)
Decal, Hood Side, Switchback, LH (Red)
Decal, Hood Side, Switchback, RH (Red)
Decal, Hood Side, Switchback, LH (Blue)
Decal, Hood Side, Switchback, RH (Blue)
Decal, Hood Top, POLARIS, LH
Decal, Hood Top, POLARIS, RH
Decal, Tunnel, 144, LH (Red)
Decal, Tunnel, 144, RH (Red)
Decal, Tunnel, 144, LH (Blue)
Decal, Tunnel, 144, RH (Blue)
Decal, Seat, Switchback, POLARIS (Red)
Decal, Seat, Switchback, POLARIS (Blue)
Decal, Max. 15 LBS. (7KG.)
Decal, Track, Seat, LH/RH, English/French
Decal, Headlight, LH
Decal, Headlight, RH
3/03
A11
CONSOLE
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
4
3
2
1
Standard
4
Electric Start
11
12
1
16
10
13
15
14
20
17
19
18
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
Qty.
1 7512031
7517263
2 7555746
3 4010793
4010794
4 7541925
5 5434134
6 2201614
7 7670090
8 5432943
9 7080946
10 7515199
11 5432944
12 7547035
2
2
2
1
1
1
1
1
2
1
1
2
1
1
Description
Screw (Standard)
Screw (Electric Start)
Washer
Regulator, AC, 14.3v (Standard)
Regulator, AC/DC, 14.3v (Electric Start)
Nut, Nylok
Console, RMK
Kit - Ignition Switch, ES, Fuel
Clip, Plastic, Dart, Nylon
Lever, Choke (Incl. Pin)
Cable, Choke, Rack (Incl. 8,11)
Screw
Nut, Choke, w/Notch
Nut, Ignition
13 5410611
14
15
16
17
18
19
20
7080138
4010192
4010193
4020092
2461146
4020057
4020063
Qty.
Description
1 Cap w/Key NOTE: When ordering ignition key PN 5410611 be sure to specify
if for an A,B,C,D, or E switch. Letter
code will be labeled on underside of
switch body behind console. Key dot
code found on key cap (i.e. one dot = A,
two dots= B, etc.).
4 Cable Tie
7 Socket
2 Housing, Connector
1 Terminal, Ring
1 Harness, Main
1 Housing
1 Housing
7/02
A12
BRAKE
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
17
18
2
3
16
25
19
24
15
5
6
23
14
7
13
20
21
10
11
22
12
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
Qty.
2201254
2201255
------2201250
2010219
1
1
1
1
1
7517441
7512078
2201943
7517566
2201945
2202146
4010157
12 2201944
2
1
1
1
1
1
1
1
6
7
8
9
10
11
Description
13
14
15
16
17
18
19
20
21
22
23
24
25
2010206
5433291
2201946
2201251
2202202
2202207
2202204
2202201
7556160
7552603
7515534
2202206
2202205
1910613
Qty.
1
1
1
1
1
1
1
1
2
2
2
1
1
1
Description
Asm., Control, LH
Button, Switch, HI/LO, LH Control
Kit, Pivot Pin, w/Snap Ring
Kit, Park Lever and Spring (Incl. 4)
Kit, Brake Pad, Type 81
Kit, Piston/Seal
Kit, Seal
Kit, Brake Caliper Asm. (Incl. 17,18,23)
Washer
Washer, Spring Lock
Screw
Kit, Pin Retaining
Kit, Bleeder Fitting
Line, Brake
8/02
A13
COOLING SYSTEM
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
6
1
2
Brake 23
21
22
10
24
20
19
10
18
1
17
16
15
6
14
13
12
11
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1 7080844
2 5412432
5412244
3 5412351
4 5412433
5412341
5 7080138
6 7080841
7 1240104
1240105
8 5412205
9 1240150
10 7661637
11 5412083
Qty. Description
7 Clamp, Springband
1 Hose, Bypass/Brake Cooler (600)
1 Hose, Engine Out/Brake Cooler
(700)(800)
1 Hose, Gripper/Brake Cooler
1 Hose, Center Out Bottle In (600)
1 Hose, Center Out/Bottle In (700)(800)
1 Cable Tie
8 Clamp, Springband
1 Gripper/De-Icer, LH
1 Gripper/De-Icer, RH
2 Hose, Gripper/Rear Closeoff
1 Exchanger, Closeoff, Rear
22 Rivet
1 Hose, Gripper/Center Cooler
12
13
14
15
16
17
18
19
20
21
22
23
24
5521602
5810291
2520292
5412236
7080560
5412237
5412160
7080908
7080951
7555859
2520312
2511270
7170063
7080761
8450003-1525
Qty. Description
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
Tubing, Convoluted
Spacer, Rubber
Cooler, Bulkhead
Hose, Front Cooler/Engine Out
Clamp, Hose
Hose, Bottle to Engine (600)
Hose, Pump/Bottle (700)(800)
Clamp, Hose (600)
Clamp, Hose (700)(800)
Washer, Flat (600)
Bottle, Coolant
Cap, Pressure
Decal, Water Bottle Cap
Cable Tie
Fuel Line
3/03
A14
FRONT SUSPENSION
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
10
13
14
12
15
16
17
11
10
24
5
6
18
40
48
25
19
20
21
22
19
10
47
46
18
49
10
45
10
44
43
42
26 27
23
22
29
41
40
28
30
31
32
35
36
33
37
38
39
B1
34
FRONT SUSPENSION
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
7517980
7556212
5132454
7061081
7547066
7547117
5133487-385
7542520
7061061
7542439
7515433
5630580
7515415
7041576-067
7042147
5431734
1500063
7517583
7555832
5133060
7061086
7555797
1821201-385
1821202-385
24 7555820
Qty.
2
4
2
2
4
2
2
2
2
10
2
2
2
2
2
2
2
4
4
2
2
4
1
1
2
Description
Bolt
Washer
Bushing, Spacer
Rod End, Radius LH
Nut, Nylon
Nut, Jam, LH
Tube, Radius Rod, Upper, Cld Slv
Nut, Jam
Rod End, Radius
Nut, Nylok
Screw
Retainer, Spring, Slotted
Screw
Spring, Compression
Shock, IFS, Arvin, IFP
Ring, Spring Preload
Retainer, Spring, Body, Threaded
Screw
Washer
Arm, Steering
Rod End, RH
Washer, Flat
Asm., Trailing Arm, Slv, LH (Incl. 26,27)
Asm., Trailing Arm, Slv, RH (Incl. 26,27)
Washer, Flat
Qty.
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
2
2
2
2
2
2
2
6
1
2
2
2
2
2
2
4
2
2
4
2
2
2
2
2
2
5132364
7061042
7710437
7512099
3573909
7080433
5433814
7621452
5246343-067
5434371
7556509
3574208
6230225-067
7080306
5010158
7547216
7556213
7517906
7542711
7061052
7556153
5133555
7547028
7061087
7518041
Description
B2
SKI
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
7
5
11
10
1
2 3
6
12
15
14
13
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
7542321
7542122
7558301
5434618-293
5434618-107
7542439
7556130
5132637
5412018
Qty. Description
2
2
4
2
2
2
4
4
2
Nut, Flange
Nut, Nylok
Washer, Flat
Toe, Ski, Plastic, Red
Toe, Ski, Plastic, Med. Blue
Nut, Nylok
Washer, Belle
Bushing, Plastic Ski
Stop, Ski Rubber
9 7542324
10 7555843
11 1821335-- 070
1821336-- 070
12 7517968
13 2874334
14 7518047
15 7518070
Qty. Description
8
8
1
1
2
2
Nut, Nylok
Washer, Flat
Asm., Ski, LH (Incl. 7)
Asm., Ski, RH (Incl. 7)
Screw
Kit, Skag, Carbide 4-Inch, 60 Degree
(2 per Kit)
2 Bolt
2 Screw
3/03
B3
STEERING - HANDLEBAR
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
1
2
30
10
11
12
5
13
16
14
29
28
17
18
15
24
27
26
25
22
21
23
19
20
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1 7661624
2 7710503
3 5432970
2010171
4 5431592
5 5433345
6 5434145
5434146
7 7670106
8 5434179
9 5243396-070
10 7547107
11 7542344
12 5433330
13 5433160-070
14 4010287
15 7517238
Qty. Description
1
1
1
1
1
1
1
1
2
1
1
2
2
1
2
2
4
Pin, Retaining
Ring, Retaining
Lever, Throttle
Asm., Lever w/Heater, Hi/Lo
Block, Throttle/Brake
Adaptor, Block, Throttle
Collar, Console, LH
Collar, Console, RH
Nut, Push-On
Emblem, Star
Bar, Mountain
Nut, Jam
Nut, Nylok
Cover, Handlebar
Slide, Handlebar Cover
Dart, Clip, Nylon
Screw
Qty. Description
16
17
18
19
20
5412195
1253274-070
7517834
2461027
-------
2
2
2
2
1
21
22
23
24
25
26
27
28
29
30
1821231-067
5630187-067
7542122
7511848
5432261
7710401
7512465
7555727
4110106
7555730
1
2
4
8
1
1
1
1
1
2
B4
STEERING - HANDLEBAR
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
11
5
2
7
13
6
14
15
7
12
7
11
10
8
9
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1 5133648
7080510
2 5432785
3 7542324
4 5245373
5 1821060-067
6 7558402
7 4020139
8 5433532
5433533
Qty.
2
2
4
4
1
1
2
4
1
1
Description
9
10
11
12
13
14
15
5244470
7621433
7517579
7542343
1013444-067
7512377
7547030
Qty.
2
6
4
4
1
4
2
Description
3/03
B5
STEERING - HANDLEBAR
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
2
5
4
1
11
10
5
4
15
10
16
15
13
11
11
15
14
12
9
2
13
15
11
14
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
7061086
7542401
5334147
7542424
7061085
7061076
5333772
5333773-067
Qty.
2
4
2
4
2
2
1
1
Description
Rod End, RH
Nut
Tie Rod
Nut, LH
Rod End, LH
Rod End, RH
Rod, Steering Rack
Rod, Draglink
9
10
11
12
13
14
15
16
7542439
7061075
5132106
1820957
5133423
7512435
3514320
1820959
Qty.
8
2
4
1
2
2
4
1
Description
Nut, Nylok
Rod End, LH
Bushing, Reducer
Asm., Pitman Arm (Incl. 11,13,15)
Spacer, Tube, Pitman/Idler Arms
Screw
Bearing, Ball
Asm., Idler Arm (Incl. 11,13,15)
11/01
B6
SUSPENSION
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
5
6
9 10
3 4
30
27
31
29
28
25
29 1
26
23
5
13
30
4
27
25
24
22
11 12
3 4
14
15
23
15
20
4
19
19 21
16
18
17
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
7556216
7547217
7542439
7555806
1590303-107
1590303-293
5432535
7555918
1594087
5333285
5020744
3514384
7710444
7556130
7517731
7517921
Qty.
3
1
2
6
2
2
4
1
1
1
1
2
2
2
2
2
Description
Washer, Flat
Nut, Nylok
Nut, Nylok
Washer, Flat
Asm., Wheel, Idler Blue (Incl. 11,12)
Asm., Wheel, Idler Red (Incl. 11,12)
Spacer, Idler
Bushing
Asm., Wheel
Spacer, Idler, Long
Shaft, Idler
Bearing
Ring, Retaining
Washer, Belle
Bolt
Screw
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
7517996
5412168
7517857
7552603
7556042
7517247
5020868
5334062
5133188
7555832
7556210
7080424
1541635-067
5334042
7556242
1541832-067
Qty.
1
1
2
4
2
2
1
2
1
2
2
2
1
2
2
1
Description
Screw
Track
Screw
Washer, Spring Lock
Washer
Screw
Shaft
Spacer, Shock Centering
Shaft
Washer
Washer
Fitting, Lubrication
Arm, Pivot, Shock
Tube
Washer, Flat
Arm, Pivot, Rear
3/03
B7
10
11
12
21
15
4
7
29
30
34
20
16
4
14
9
3
4
16
2
33
15
28
15
22
11
14
21
11
31
27
10
10
13
21
26
25
14
13
32
19
13
18
17
24
23
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
7512007
7555792
7510504
7555783
5521498
5432946
1541835
1541836
7542324
5245411
7542439
7515346
7556179
1590317
7515317
5631065
7555983
7541925
7517227
7542404
Qty.
2
4
4
8
4
4
1
1
12
2
4
6
6
2
6
6
6
4
2
2
Description
Bolt
Washer
Screw
Washer, Flat
Bumper, Jounce, Rear
Liner, Bumper
Asm., Rail, LH (Incl. 1-6,19,20,33,34)
Asm., Rail, RH (Incl. 1-6,19,20,33,34)
Nut, Nylok
Bracket, Rail Reinforcement
Nut, Nylok
Screw
Washer, Spring
Asm., Bogie Wheel
Bolt
Block, Wheel Mount
Washer
Nut, Nylok
Screw
Nut
19 5130530
20 7621501
21 1590318-107
1590318-293
22 7510504
23 3514303
24 7718407
25 7661123
26 7661644
27 7515438
28 5434334
7661123
7661644
29 5333948
30 7661845
31 5521632
32 7515199
33 7541925
34 5434355
Qty.
2
4
4
4
4
4
4
2
2
2
2
2
2
2
2
2
2
2
2
Description
B8
18
2
3
4
17
16
5
11
15
13
13
15
13
13
14
9
10
8 7
12
12
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1 7042084
5245067
5433503
7042050-067
5630580
2 7512410
3 7080424
4 5334026
5 1541613-385
6 7517435
7 7552603
8 7555893
Qty.
1
1
1
1
1
1
1
1
1
2
2
2
Description
9
10
11
12
13
14
15
16
17
18
5020908
7512329
5333522
7517313
7556175
5812282
7542344
7542324
7080510
7542411
Qty.
1
2
2
4
8
2
4
2
1
2
Description
Shaft
Bolt
Bushing
Screw
Washer, Flat
Strap, Limiter
Nut, Nylok
Nut, Nylok
Fitting, Zerk
Nut, FLEXLOC
3/03
B9
3
4
7 8
12
10
25
11
14
19
24
20
25
20 19
18
17
21
6
13
16
15
19 22
23
22
19
18
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
7517435
7552603
7555893
5133165
1541615-385
7080424
7542411
7547217
7558402
7512410
5434337
5333997
5432983
7080394
7517908
Qty.
2
2
2
1
1
2
3
1
1
1
1
1
2
2
1
Description
Screw
Washer, Spring Lock
Washer, Flat
Shaft
Arm, Torque, Rear, Cld Slv
Fitting, Lubrication
Nut, FLEXLOC
Nut, Nylok
Washer, Flat
Screw
Sleeve, Torsion Spring
Shaft
Roller, Spring, Adjustable, Square
Clip, Push-On
Screw
15 1541285
16 7556301
17 7042068-067
7042069-067
7042079-067
7042080-067
7042081-067
7042082-067
18 7515496
19 7555795
20 5133101
21 1541631-067
22 5132391
23 5333905
24 7042176
25 5010422
Qty.
2
2
1
1
1
1
1
1
2
4
2
1
2
1
1
2
Description
B10
CHAINCASE
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
3
6
5
9
10
11
22
12
13
14
1
19
21
20
18
17
16
15
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
3610030
7542404
7515459
1332266
5630123
3553002
7558702
3514309
1332143
5410675
7718406
3221098
3221099
7571620
7661203
Qty.
2
1
1
1
1
1
2
2
1
2
2
1
1
1
1
Description
Seal, Oil
Nut
Screw
Asm., Tightener, Sliding
Wheel, Idler
Bearing, Chaincase Idler
Washer, Thrust
Bearing, Ball
Asm., Dipstick (Incl. O-Ring)
O-Ring
Ring, Retaining
Sprocket, 22T, 3/4W (600)
Sprocket, 23T, 3/4W (700)(800)
Washer, Spring
Pin, Cotter
11
12
13
14
15
16
17
18
19
20
21
22
7547202
5411497
5631354
7512242
7517979
7571618
3222099
3222108
3221109
7542451
7052115
5134085
7515477
Qty.
1
1
1
5
1
1
1
1
1
1
1
1
1
Description
Nut, Insert
Gasket, Chaincase, O-Ring
Cover, Chaincase
Screw
Screw
Washer, Spring
Sprocket, 40T (600)
Sprocket, 39T (700)(800)
Chain, 74P, 3/4W
Nut, Nylok
Plug
Chaincase
Screw
3/03
B11
DRIVE TRAIN
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
8 9
11
10
12
14
15
13
17
16
18
10
33
23
32
31
19
20
30
29
28
21
27
22
24
26
21
22
25
23
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
Qty.
1
2
3
4
5
7515369
7555701
7555734
5020913
-------
1
1
AR
1
1
6
7
8
9
10
11
12
3211080
7555917
7555864
7556509
7542324
7558402
5241359
7080561
5811095
3514525
5222751
7512377
1
1
AR
AR
6
3
1
1
1
2
1
3
13
14
15
16
Description
Screw
Washer, Flat
Washer, Flat
Spacer
Asm., Driven Clutch
(See Driven Clutch Pg. C1, Ref. 15)
Belt, Drive
Washer
Washer
Bushing
Nut, Nylok
Washer, Flat
Flangette w/Grease Zerk
Fitting, Lub/Vent
Gasket, Jackshaft
Bearing
Flangette
Bolt, Carriage
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
7721128
1332220
7710422
1910403
5020588
5410613
7542423
7558403
7518002
7515428
1590346
1012945
3280019
5243529
3280017
5830012
3280116
Qty.
1
1
1
1
2
2
3
1
1
2
1
1
1
1
1
1
1
Description
Key
Asm., Jackshaft (Incl. 14,19)
Ring, Retaining
Asm., Brake Disc
Sleeve, Seal
O-Ring
Nut, Flange
Washer
Screw
Bolt, Carriage
Asm., Drive Shaft (Incl. 28,29)
Asm., Flangette w/Screws
Bushing, Speedometer, Metal
Flangette, Offset, w/Hole
Key, Speedometer, Square
Gasket, Drive Adaptor
Adaptor w/Zerk, Drive
3/03
B12
1
2
7
6
8
9
11
12
10
20
19
9
13
14
17
15
18
16
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
Qty.
1 7512265
2 7552801
3 3576516
3514347
4 7710417
5 7042083
6 5020425
7 5430945
8 1321622
9 5430445
10 5210754
5210753
5242981
5210752
5132542
11 1321587
1321585
1321584
6
6
1
1
1
1
1
6
3
6
AR
AR
AR
AR
AR
3
3
3
Description
Bolt
Washer, Spring Lock
Bearing, Cover (600)(700)
Bearing, Cover (800)
Ring, Retaining, Cover
Spring, Clutch, Black/Green
Nut, Jam
Washer, Multilube
Asm., Roller and Bushing
Button, Guide
Spacer (.050)
Spacer (.032)
Spacer (.025)
Spacer (.020)
Spacer, Clutch, Drive (.130)(800)
Asm., Weight/Bushing 10-60 (600)
Asm., Weight/Bushing 10-64 (700)
Asm., Weight/Bushing 10-66 (800)
12
13
14
15
16
17
18
Qty.
7515105
3576502
5010188
5131062
7515351
7541906
1321932
3
1
1
1
6
3
1
1321931
1322022
19 2200387
20 5133079
5133054
1
3
3
Description
Pin, Weight
Bearing, Sleeve
Insert, Moveable
Gear, Ring
Screw
Nut, FLEXLOC
Asm., Drive Clutch ES Basic 118
(Incl. All Less 5,11)(600)
Asm., Drive Clutch ES Basic 117
(Incl. All Less 5,11)(700)
Asm., Drive Clutch ES Basic 125
(Incl. All Less 5,11)(800)
Kit, Drive Clutch Shim
Pin, Roller (600)(700)
Pin, Roller (800)
3/03
B13
2
7
3
4
9
10 6
11
12
17
13
15
14
16
18
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1 7512265
2 7552801
3 3576516
3514347
4 7710417
5 7042083
6 5430445
5434188
7 5430945
8 1321622
9 5133079
5133054
10 2200387
11 1321587
1321585
1321584
Qty. Description
6
6
1
1
1
1
6
6
6
3
3
3
1
3
3
3
Bolt
Washer, Spring Lock
Bearing, Cover (600)(700)
Bearing, Cover (800)
Ring, Retaining, Cover
Spring, Clutch, Black/Green
Button, Guide (700)
Button, Guide (800)
Washer, Multilube
Asm., Roller and Bushing
Pin, Roller (600)(700)
Pin, Roller (800)
Kit, Drive Clutch Shim
Asm., Weight/Bushing, 10-60 (600)
Asm., Weight/Bushing, 10-64 (700)
Asm., Weight/Bushing, 10-66 (800)
12
13
14
15
7515105
3576502
5010188
5210754
5210753
5242981
5210752
16 7541906
17 5020425
18 1321928
1321810
1321880
Qty. Description
3
1
1
AR
AR
AR
AR
3
1
1
B14
DRIVEN CLUTCH
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
1
2
3
4
5
9
10
11
12 13
14
1
15
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
7518023
5246216
3233996
5134095
5134132
7710522
5434534
7556226
7710523
Qty. Description
12
1
8
1
1
1
2
1
2
Screw
Plate, Windage
Screw, Cap
Ramp, Driven, 56/42-.36 (600)
Ramp, Driven, 58/42-- .36 (700)(800)
Ring, Retaining
Roller
Washer, Thrust
Ring, Retaining
9
10
11
12
13
14
15
7042198
7556227
3234033
7518024
7542103
5246217
1322321
Qty. Description
1
1
1
1
1
1
1
C1
10
7
29
12
11
13
14
15
28
23
24
27
22
25
21
26
17
16
18
20
19
25
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
5434089
5812209
7512297
7542122
1253539
1261127
6 7512095
7 ------8
9
10
11
12
13
Qty. Description
1
1
1
1
1
1
2
1
7052127
7670102
5811983
7075351
5433150
1253498
2
1
1
1
1
1
1253501
14 7171037
15
16
17
18
7073426
7547103
7555932
-------
19
20
21
22
23
7080471
7552604
7517610
7077026
5412169
5412157
7511862
7080307
8450003-1525
4010660
7052305
1240094
24
25
26
27
28
29
Qty. Description
1
2
2
1
1
2
2
1
2
2
2
2
AR
1
1
1
Decal, Greasing
Nut
Washer, Nylon
Coil, Ignition (See Magneto, Pg. D10,
Ref. 17)
Clip, Ignition Cable
Washer
Screw
Decal Spark Plug
Boot, Carburetor (600)
Boot, Carburetor (700)(800)
Screw
Clamp, Hose
Fuel Line
Sender, Oil, w/Front Terminals
Grommet, Oil Sender
Cap, Oil, Vented
3/03
C2
EXHAUST SYSTEM
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
1
2
3
2
19
4
18
2
5
6
7
17
16
15
9
10
11
12
14
13
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1 1261296-029
2 7041687
3 7041687
7042029
4 1261130-029
1261177-029
5 7555904
6 5411684
7 7621467
8 7542321
9 5243929
10 7512377
11 5811838
5811799
12 1261046-029
1261124-029
13 7517322
14 3610046
15 7556004
Qty. Description
1
7
4
4
1
1
1
1
2
2
1
2
2
2
1
1
6
1
AR
Bracket, Chassis/Resonator
Spring, Exhaust
Spring, Exhaust (600)
Spring, Exhaust (700)(800)
Resonator (600)(700)
Resonator (800)
Washer
Boot, Exhaust, Outlet
Rivet
Nut, Flange
Deflector, Snow, Exhaust
Bolt, Carriage
Gasket, Exhaust (600)
Gasket, Exhaust (700)(800)
Manifold (600)
Manifold (700)(800)
Screw
Seal, Exhaust, Socket
Washer
Qty. Description
16 5411576
17 7080811
7080812
7080813
7080740
1
1
1
2
1
7080741
7080742
18 1261152
1261151-029
5244398
5244399
5830207
5830198
1261123
1261122-029
5245929
5245930
5830215
5830216
19 7661637
1
1
1
1
1
1
1
1
1
1
1
1
8
C3
SHOCK (IFS)
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
2
9
10
8
11
12
4
13
14
15
7
6
16
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
7042147
1700036
1700079
1700033
1700072
1700042
1700007
1700057
1700056
1700076
1700047
Qty. Description
2
2
1
1
2
1
1
1
1
1
1
Shock, IFS
Bushing
Sleeve
Nut, Spring Retainer
Bushing
Bumper, Comp.
Asm., Cylinder Head
Nut
Screw, Valve
Asm., Pressure Valve
Pressure Valve O-Ring
Qty. Description
1
1
1
1
1
1
1
1
1
1
1
IFP
IFP, Band, Wear
IFP, O-Ring
Banded, Piston
Piston, Band, Wear
Washer, Top-out
Washer, Back-up
Shaft
Seal, Cap
Seal, Rod
Mount, Upper
2/02
C4
2
9
10
4
11
12
7
13
14
15
5
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
7042084
1700074
1700161
1700033
1700036
1700157
1700156
1700057
1700056
1700076
1700047
Qty. Description
1
2
1
1
2
1
1
1
1
1
1
Qty. Description
1
1
1
1
1
1
1
1
1
1
IFP
IFP, Band, Wear
IFP, O-Ring
Banded, Piston
Piston, Band, Wear
Washer, Top-out
Washer, Back-up
Cylinder, Head O-Ring
Shaft
Mount, Upper
8/01
C5
17
18
19
4
5
16
15
20
14
7
13
8
9
12
11
10
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
7042177
1700024
1700220
1700162
1700197
1700198
1700201
1700200
1700202
1700069
1700073
Qty. Description
1
1
1
1
2
1
1
1
1
1
2
1700199
1700205
1700054
1700204
1700203
1700164
1700217
18 1700218
1700065
19 1700156
1700051
20 1700110
C6
Qty. Description
1
1
1
1
1
1
1
1
1
1
1
1
Body
Asm., Valve Body
IFP, Screw, Bleed
IFP, O-Ring
IFP
End Cap, Reservoir w/Valve
Cap, End, Reservoir
Valve, Pressure w/Screw
Male Adapter
Asm., Cylinder Head
Cylinder, Head O-Ring
Banded Piston
3/03
4
1
2 3
78
30
34
33
13
29
29
30
30
32
29
11
12
13
27
18
31
17
14
26
25
30
10
28
24
16
15
20
23
21
21
22
20
19
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
Qty. Description
7517501
7556003
5131872
2202256
1
1
1
1
3070190
5521398-13
7555944
7710427
5811485
5431499-070
7542451
7555893
5245465
5246382
14 3021290
15 7512539
2
1
1
1
1
1
2
2
1
1
1
4
5
6
7
8
9
10
11
12
13
Screw
Washer
Washer, Clutch Retainer
Kit, Short Block NOTE: The Short
Block assembly contains a crankcase
assembly, cylinder and cylinder head
assembly, and a piston and crankshaft
assembly. Prior authorization is required for warranty consideration.
Spark Plug, RN57YCC, Champion
Conduit
Washer, Nylon
E-Ring
Foil, Tape
Handle, Recoil
Nut, Nylok
Washer, Flat
Strap, Engine Mount, LH
Strap, Engine Mount, RH
Mount, Engine
Screw
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
7553101
7547180
3021220
5245044
7555806
7547008
1014392
5410012
7542122
1013397
7517854
3021206
7081128
8350017-600
7080003
1253424
2520275
8450040-600
8360052-25
Qty. Description
4
1
1
1
4
4
1
1
2
1
3
2
1
AR
8
1
1
AR
1
C7
2 3
7 8
28
32
27
28
31
26
27
28
30
27
28
12
13
16
24
23
22
10
11
25
29
12
19
18
13
15
21
19
14
18
20
19
18
17
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
Qty. Description
1 7517501
2 7556003
3 5131872
5132441
4 2202512
1
1
1
1
1
2202518
3070190
5521398-13
7555944
7710427
5431499-070
7542451
7555893
2
1
1
1
1
2
2
5
6
7
8
9
10
11
Screw
Washer
Washer, Clutch Retainer (700)
Washer, Clutch Retainer (800)
Kit, Short Block, S707003 NOTE: The
Short Block assembly contains a
crankcase assembly, cylinder and
cylinder head assembly, and a piston
and crankshaft assembly. Prior
authorization is required for warranty
consideration. (700)
Kit, Short Block, S707003 NOTE: The
Short Block assembly contains a
crankcase assembly, cylinder and
cylinder head assembly, and a piston
and crankshaft assembly. Prior
authorization is required for warranty
consideration. (800)
Spark Plug, RN57YCC, Champion
Conduit
Washer, Nylon
E-Ring
Handle, Recoil
Nut, Nylok
Washer, Flat
Qty. Description
12 5245462
5246381
13 3021220
14 7512539
15 7553101
16 7547180
17 5245044
18 7555806
19 7547008
20 1014392
21 5410012
22 7542122
23 1013397
24 7517854
25 3021206
26 7081083
27 8350017-600
28 7080003
29 1253424
30 2520275
31 8360052-15
32 8450040-600
1
1
2
4
4
1
1
4
4
1
1
2
1
3
2
1
AR
8
1
1
1
AR
C8
BATTERY BOX
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
13
12
14
11
15
10
9
8
7
21
20
16
19
18
5
1
4
17
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
5810290
2450020
5432077
4140006
4010114
2200361
4010107
-------
9 5410346
10 2460393
11 4010108
Qty.
3
1
AR
1
1
1
1
1
Description
Pad, Battery
Asm., Strap, Battery Hold-Down
Tube, Vent
Battery
Cable, Battery
Kit, Battery Bolt, Short
Cable, Solenoid/Starter
Switch, Magnetic
(See Starting Motor Pg. E7, Ref. 18)
2 Insulator, Cable
1 Asm., Cable, Battery/Solenoid
1 Wire, Jumper, Solenoid/Battery
12
13
14
15
16
17
18
19
20
2434008
7541925
7542122
1013679-067
5810129
7621467
1013385
7511930
-------
21 - - - - - - -
Qty.
Description
1
2
2
1
1
1
1
2
2
Breaker, Circuit
Nut, Nylok
Nut, Nylok
Box, Battery
Foil, Tape
Rivet
Plate, Stud, Battery Box
Bolt
Washer, Spring
(See Starting Motor Pg. E7, Ref. 17)
2 Nut
(See Starting Motor Pg. E7, Ref. 16)
3/03
C9
CRANKCASE (600)
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB
4
2 3
7
4
22
23
3
2
21
20
8
19
9
8
18
17
16
10
15
11
14
13
12
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
7080681
7051020
7080603
8450061-600
5132196
5132197
8360056-25
2202312
5411394
7051529
7517785
7517784
Qty. Description
2
2
2
AR
4
4
1
1
2
2
2
8
Clamp, Hose
Valve, Check
Clamp
Line, Oil
Stud, Cylinder
Stud, Cylinder
Tubing, Convoluted
Kit - Crankcase (Incl. 5,6,10-16)
Seal, Flanged w/Standoff
Plug
Bolt
Bolt
13
14
15
16
17
18
19
20
21
22
23
7516825
7517786
7517577
7663001
7052322
5010390
1201825
5433151
1253423
7516822
7080654
Qty. Description
1
4
1
2
1
1
2
2
2
12
1
Screw
Bolt
Screw
Pin, Dowel
Fitting, 45 Degree
Bearing, Pump Shaft
Asm., Reed Valve
Stuffer, Reed Block
Adaptor, Carb
Screw
Retainer
3/03
C10
CYLINDER (600)
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB
1
2
3
4
29
28
27
5
6
21
7
8
19
26
20
18
17
10
11
22 23
15
12
16
14
13
24
25
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
4010398
7517533
7517679
7555998
5631391
5411521
5631425-366
5411411
5411465
3021322
5410932
5411359
7547013
5133380
5812350
Qty. Description
1
12
1
1
1
1
1
2
1
1
2
2
8
2
2
Sensor, Temperature
Screw
Screw
Washer, Flat
Cover, Thermostat
O-Ring
Cover, Head
O-Ring
Seal, Rubber Head
Head, Cylinder
O-Ring
O-Ring
Nut
Valve, Guillotine
Gasket, Base to Cyl. Exh. Valve
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1202216
5132950
5412147
5631381
7041786-03
1202640
7516820
7517932
3021333
5811916
7052234
7052258
7517950
7516822
Qty. Description
2
2
2
2
2
2
4
4
2
2
1
1
1
1
C11
16
18
17
15
14
13
12
10
11
16
10
17
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
5411197
3610067
7556006
5432330
7555874
7546804
5811601
5630920
7516822
Qty. Description
1
1
1
1
1
1
1
1
9
Seal
Seal, Waterpump
Washer, Flat
Impeller, Water Pump
Washer, Flat
Nut, Nylok
Gasket, Water Pump Cover
Cover, Water Pump, Hi Flow
Screw
10
11
12
13
14
15
16
17
18
7555977
5131855
5411196
5010391
5811789
2540105
8450061-- 600
7080603
7517277
Qty. Description
2
1
1
1
1
1
AR
4
2
Washer, Thrust
Driveshaft, Water/Oil Pump
O-Ring
Bearing, Pump Shaft, Flanged
Gasket, Oil Pump
Asm., Pump, Oil
Line-- Oil
Clamp
Screw
3/03
C12
CARBURETOR (600)
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB
2
3
4
50
22
5
6
47
23
10 9
8
11
12
15
13
20
21
19
18 7
17
6
8
9 10
16
25
49
26
27
24
48
32
42 43
42
41
40
28
29
30
31
46
44 45
33
14
39
38
37
34
35
36
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1253505
3130951
3130872
3130871
3130844
3130846
3130856
3130845
3130857
3130847
3130831
3130830
3130829
3130828
3130940
3131377
3130867
3130868
3130843
3130855
3130849
3130848
3130854
3130850
3130825
3131335
Qty. Description
1
4
2
2
2
4
4
8
4
4
2
2
2
2
2
2
2
2
2
1
1
1
1
1
8
2
Asm., Carburetor
Screw
Cap, Top
Gasket
Screw
Washer, Packing
Clip
Ring
Plate
E-Ring
Cap, Rubber, Starter
Holder, Guide, Starter
Spring, Starter
Asm., Plunger
Valve, Piston (1.5)
Needle, Jet (9DGI01-60)
Packing
E-Ring
Plate
Asm., Lever, LH
Asm., Lever, RH
Ring
Screw, LH
Screw, RH
Screw, Air Funnel
Asm., Funnel
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
3131356
3130808
3131371
3130142
3131372
3130522
3131336
3130859
3131248
3130863
3130824
3130858
3130861
3130860
3130069
3130768
3130837
3130836
3130987
3130986
3131010
3131009
48 3130479
49 3130835
50 7051020
Qty. Description
2
1
1
2
1
1
2
2
2
2
2
2
2
2
2
2
4
2
2
1
2
1
C13
CARBURETOR (600)
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB
7
6
5
8
11
1
3
9
10
15
12 13
16
14
2
1
18 22
21
21 20
18
23
17
25
26
19 18
24
25
27
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
3130834
3130832
3130833
3140032
3130817
3130816
3131285
3131284
3131380
3130810
3130809
3130950
3130853
3131370
Qty. Description
2
2
3
1
1
1
1
1
1
1
1
1
1
1
Bolt
Lever, Starter
Screw, Starter
Ring
Spring
Screw
Adjuster
Spring
Bracket
Screw
Screw
Spring
Ring
Asm., Shaft
15
16
17
18
19
20
21
22
23
24
25
26
27
3130821
3130820
3131137
3130842
3130841
3130840
3130852
3130839
3130819
3131374
7080003
8350017-600
5431893
Qty. Description
2
1
2
3
1
1
2
1
1
1
4
AR
2
Screw
Bracket
Hose, Vent
Packing, Starter Shaft
Spring, Starter Shaft
Shaft
Ring
E-Ring
Lever, Starter
Asm., Nipple
Clamp, Hose
Line, Fuel
Plug, Trap
3/03
C14
1
2
3
9
4
13
2
12
7
9
10
11
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
2201256
3022950
2202258
3514365
2201132
3513508
3585503
Qty. Description
2
4
2
2
1
2
2
8
9
10
11
12
13
3514310
5411394
5131373
2202257
7721117
-------
Qty. Description
1
2
1
1
1
2
Bearing, Ball
Seal, Flanged, w/Standoff
Gear, Pump Drive
Kit - Crankshaft (Incl. 6-10)
Key, Woodruff
Pin, Piston
3/03
D1
MAGNETO (600)
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB
6
5
4
2
1
9
8 7
10
14
12
11
13
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
7517278
3040161
7546909
7555907
4010677
4060222
7555970
Qty. Description
6
1
1
1
1
1
3
Screw
Pulley, Starting, Recoil
Nut, Hex
Washer
Flywheel, Ignition
Stator, Ignition
Washer, Flat
8
9
10
11
12
13
14
7555969
7517314
2202528
4010811
4060229
4010124-305
4020159
Qty. Description
3
3
1
1
1
2
2
Washer, Lock
Screw
Kit - CDI (Incl. Nyogel and Decal)
Harness, Ignition
Coil, Ignition
Wire, Ignition
Cap, Spark Plug
3/03
D2
1
10
8
7
11
12
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1 1202298
2
3
4
5
6
3040163
3040164
3040167
5246108
3040166
Qty. Description
7
8
9
10
11
12
3040168
3040170
3040171
7516827
5630645
3040169
Qty. Description
1
1
1
6
1
1
Reel
Spring, Spiral
Bushing, Rope Slide, Recoil
Screw
Housing, Recoil, Starter
Rope, Starter
3/03
D3
CRANKCASE (700)
700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB
2 3
4
9
21
19
10
20
19
11
3
2
18
12
5
13
17
14
15
16
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
10
11
8
AR
2
1
1
2
1
2
2
1
2
12
13
14
15
16
17
18
19
20
21
5131677
8450061-600
7080603
7051020
2202233
5411125
5630610
5243431
7516736
8450068-04
7080560
5411394
7051529
7516919
7516732
7710441
7052322
7663001
7555998
7052160
7517319
Qty. Description
1
2
2
4
1
1
2
2
1
1
D4
CYLINDER (700)
700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB
12
11
10
13
14
9
8
15
16
3
4
29
17
6
26
18
19
40
20
39
38
23
22
27
21
28
31 30
29
25 26
32
35
28
25
24
38
37
27
30 31
22
24
23
33
36
34
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
7080681
7517398
7080683
1253327
5433151
1201825
5411521
7052258
5631391
7517950
7555998
7517679
7517534
7516822
4010398
5631426-366
5411294
5410917
3021424
5412232
5410932
Qty. Description
2
12
3
2
2
2
1
1
1
1
1
1
12
1
1
1
1
2
1
2
2
Clamp, Hose
Screw
Clamp, Hose
Adapter, Carb
Stuffer, Reed Block
Asm., Reed Valve
O-Ring
Thermostat w/o Bypass
Cover, Thermostat
Screw
Washer, Flat
Screw, Bleed
Screw
Screw
Sensor, Temperature
Cover, Head
Seal, Rubber, Head
O-Ring
Head, Cylinder
O-Ring
O-Ring
Qty. Description
22
23
24
25
26
27
28
29
30
31
32
33
34
2
2
2
2
2
2
2
2
4
4
2
2
1
1
8
AR
1
2
1
1
35
36
37
38
39
40
5133743
5812350
1202216
5132950
5412399
5631381
7041786-08
1202640
7516820
7517932
3021367
5812362
2410369
7517262
7547013
5521398-96
5411536
7081030
7052234
7080654
Valve, Guillotine
Gasket, Base to Cyl. Exh. Valve
Asm., Base Exh. Valve Dome
Washer, Bellows, Exh., Valve, Dome
Bellows, Exhaust Valve
Cap/Nut Bellows, Exh., Valve, Dome
Spring, Comp
Asm., EV Housing w/Bushing
Screw
Screw
Cylinder
Gasket, Cylinder Base
Sensor, Detonation
Screw
Nut
Conduit
Hose, Bypass
Clamp, Bypass
Fitting
Retainer
3/03
D5
14
13
12
11
5
8
6
10
15
2
3
16
1
17
18
19
20
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
Qty. Description
1
2
3
4
3021044
3514311
5132273
-------
1
2
1
1
5
6
7
8
9
10
3610044
3610067
7556006
5432330
7555874
7546804
1
1
1
1
1
1
11
12
13
14
15
5811627
5631280
7052221
7516822
-------
16
17
18
19
20
7516823
8450061-82
7080603
2540102
7516607
Qty. Description
1
1
1
5
1
6
AR
4
1
2
D6
3
1
4
6
7
5
9
11
10
9
13
12
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
3022950
------2200895
2202237
3584001
2201953
Qty. Description
4
2
2
2
2
2
Circlip, Piston
Pin, Piston
Kit - Piston Rings
Kit - Asm., Piston (Incl. 1,2,3)
Bearing
Kit - Connecting Rod
(Incl. Rod, Pin, Bearing, Washers)
7
8
9
10
11
12
13
7721117
7555905
3585503
3514318
5131899
3514310
2201848
Qty. Description
1
1
4
1
1
1
1
Key, Woodruff
Bushing
Bearing, Ball
Bearing, Ball
Spacer, Crankshaft
Bearing, Ball
Kit - Crankshaft (Incl. 8-12)
3/02
D7
CARBURETOR (700)
700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB
3
4
23
5
6
10
1
11
12
46
7
8
15
13
20
19
18 7
17
6
8
49
22
21
9 10
25
16
31
14
48
26
24
47
41 42
41
40
43 44
39
27
28
29
30
45
32
38
37
36
33
34
35
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1253506
3130951
3130872
3130871
3130844
3130846
3130856
3130845
3130857
3130847
3130831
3130830
3130829
3130828
3131252
3131415
3130867
3130868
3130843
3130855
3130849
3130848
3130854
3130850
3130825
3131439
Qty. Description
1
4
2
2
2
4
4
8
4
4
2
2
2
2
2
2
2
2
2
1
1
1
1
1
8
2
Asm., Carburetor
Screw
Cap, Top
Gasket
Screw
Washer, Packing
Clip
Ring
Plate
E-Ring
Cap, Rubber, Starter
Holder, Guide, Starter
Spring, Starter
Asm., Plunger
Valve, Piston(2.0)
Needle, Jet
Packing
E-Ring
Plate
Asm., Lever, LH
Asm., Lever, RH
Ring
Screw, LH
Screw, RH
Screw, Air Funnel
Asm., Funnel
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
3131356
3130147
3131336
3131371
3131372
3130522
3131231
3131248
3130863
3130824
3130858
3130861
3130860
3130068
3130769
3130837
3130836
3130987
3130986
3131010
3131009
47 3130479
48 3130835
49 7051020
Qty. Description
2
2
2
1
1
1
2
2
2
2
2
2
2
2
2
4
2
2
1
2
1
D8
CARBURETOR (700)
700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB
7
6
5
8
9
11
1
3
15
10
12 13
16
14
2
1
17
18 22
21
21
20
18
23
18
17
25
26
19
24
25
27
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
3130834
3130832
3130833
3140032
3130817
3130816
3131285
3131284
3130815
3130810
3130809
3130950
3130853
3131369
Qty.
2
2
3
1
1
1
1
1
1
1
1
1
1
1
Description
Bolt
Lever, Starter
Screw, Starter
Ring
Spring
Screw
Adjuster
Spring
Bracket
Screw
Screw
Spring
Ring
Asm., Shaft (Incl. Lever)
15
16
17
18
19
20
21
22
23
24
25
26
27
3130821
3130820
3131137
3130842
3130841
3131233
3131232
3130839
3130819
3131350
7080003
8350017-600
5431893
Qty.
2
1
2
3
1
1
2
1
1
1
4
AR
2
Description
Screw
Bracket
Hose, Vent
Packing, Starter Shaft
Spring, Starter Shaft
Shaft
Ring
E-Ring
Lever, Starter
Asm., Nipple
Clamp, Hose
Line, Fuel
Plug, Trap
5/01
D9
MAGNETO (700)
700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB
13
12
11
10
8
7
14
15
3
16
20
2
19
17
18
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
7516823
3021144
5411998
5630824
7546909
7555907
4010677
7517246
7555969
7555970
4010297
Qty. Description
6
1
1
1
1
1
1
3
3
3
1
Screw
Pulley, Starting, Recoil
Belt, Toothed, Waterpump
Pulley, Water Pump Drive
Nut, Hex
Washer
Flywheel, Ignition
Screw
Washer, Lock
Washer, Flat
Stator, Ignition
Qty. Description
12
13
14
15
16
17
18
19
4
1
1
2
AR
1
1
1
1
1
7516734
1202161
5411178
4020155
4010124-305
4060229
4010872
2202525
7077026
20 7170413
Screw
Asm., Housing, Ignition
Grommet, Stator Wires
Cap, Spark Plug
Wire, Ignition
Coil, Ignition
Harness, Ignition
Kit - CDI (Incl. 19, Nyogel & Decal)
Decal - Spark Plug
Decal, D.E.T. (700)
3/03
D10
9
10
11
6
12
10
2
13
14
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1 1202408
2
3
4
5
6
7
3040163
3040164
3040167
5246108
3040166
3040168
Qty. Description
1 Asm., Recoil
(Incl. 2-11,14 & Starting Pulley)
1 Nut, Fastening
1 Plate, Friction
1 Spring, Friction
1 Ratchet, Pawl Electric Reverse
1 Spring, Return
1 Reel
8
9
10
11
12
13
14
3040170
3040160
7661148
3040171
7516823
5246218
3040169
Qty. Description
1
1
2
1
6
1
1
Spring, Spiral
Housing, Recoil
Rivet
Bushing, Rope Slide, Recoil
Screw
Shield, Recoil Rope
Rope, Starter
3/02
D11
CRANKCASE (800)
800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B S04NS8CSB
2
3
7
21
19
20
8
19
18
17
16
10
3
11
15
12
14
13
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
5131677
7051020
2202336
5411125
5630610
5243431
7516736
8450068-04
7080560
5411394
7051529
Qty. Description
8
1
1
2
1
2
2
1
2
1
2
12
13
14
15
16
17
18
19
20
21
7516919
7516732
7710441
7052322
7663001
8450061-600
7080603
7555998
7052160
7517319
Qty. Description
2
4
1
1
2
AR
1
2
1
1
Screw
Screw
Ring, Retaining
Fitting
Pin, Dowel
Line, Fuel
Clamp
Washer, Flat
Valve, Check, Oil Pump
Screw
3/02
D12
CYLINDER (800)
800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B S04NS8CSB
13
12
11
10
14
9
4
15
8
5
6
16
30
17
18
27
19
40
25
20
39
38
28
31
32
29
26
24
21 23
22
37
36
33
34
35
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
7080681
7517398
7080683
1253327
5433151
1201825
5411521
7052258
5631391
7517950
7555998
7517679
7517534
7516822
4010398
5631427-329
5411294
5410917
3021426
5412232
5411675
Qty. Description
2
12
3
2
2
2
1
1
1
1
1
1
12
1
1
1
1
2
1
2
2
Clamp, Hose
Screw
Clamp, Hose
Adapter, Carb
Stuffer, Reed Block
Asm., Reed Valve
O-Ring
Thermostat w/o Bypass
Cover, Thermostat
Screw
Washer, Flat
Screw, Bleed
Screw
Screw
Sensor, Temperature
Cover, Head
Seal, Rubber, Head
O-Ring
Head, Cylinder
O-Ring
O-Ring
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
3021339
5133775
5812350
1202216
5132950
5412399
5631381
7041786-11
1202640
7516820
7517932
5812363
7547013
2410369
7517262
5521398-96
5411536
7081030
7052234
7080654
Qty. Description
2
2
2
2
2
2
2
2
2
4
4
2
8
1
1
AR
1
4
1
1
Cylinder
Valve, Guillotine
Gasket, Base to Cyl. Exh. Valve
Asm., Base Exh. Valve Dome
Washer, Bellows, Exh., Valve, Dome
Bellows, Exhaust Valve
Cap/Nut Bellows, Exh., Valve, Dome
Spring, Comp
Asm., EV Housing w/Bushing
Screw
Screw
Gasket, Cylinder Base
Nut
Sensor, Detonation
Screw
Conduit
Hose, Bypass
Clamp, Bypass
Fitting
Retainer
10/02
D13
14
13
12
11
5
8
10
15
2
3
1
16
2
17
18
20
19
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
Qty. Description
1
2
3
4
3021044
3514311
5132273
-------
1
2
1
1
5
6
7
8
9
10
3610044
3610067
7556006
5432330
7555874
7546804
1
1
1
1
1
1
11
12
13
14
15
5811627
5631280
7052221
7516822
-------
16
17
18
19
20
7516823
8450061-600
7080603
2540102
7516607
Qty. Description
1
1
1
5
1
6
AR
4
1
2
D14
CARBURETOR (800)
800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B S04NS8CSB
3
4
2
23
22
5
6
10
9
11
1
49
12
13
18
17
8
15
21
20
19
7
25
48
26
27
41 42
41
40
39
31
9 10
16
30
24
46
47
28
29
14
43
45
44
38
32
37
36
33
34
35
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1253504
3130951
3130872
3130871
3130844
3130846
3130856
3130845
3130857
3130847
3130831
3130830
3130829
3130828
3131252
3131438
3130867
3130868
3130843
3130855
3130849
3130848
3130854
3130850
3130825
3131439
Qty. Description
1
4
2
2
2
4
4
8
4
4
2
2
2
2
2
2
2
2
2
1
1
1
1
1
8
2
Asm., Carburetor
Screw
Cap, Top
Gasket
Screw
Washer, Packing
Clip
Ring
Plate
E-Ring
Cap, Rubber, Starter
Holder, Guide, Starter
Spring, Starter
Asm., Plunger
Valve, Piston (2.0)
Needle, Jet
Packing
E-Ring
Plate
Asm., Lever, LH
Asm., Lever, RH
Ring
Screw, LH
Screw, RH
Screw, Air Funnel
Asm., Funnel
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
3131356
3131371
3131336
3130522
3131372
3130147
3130860
3131248
3130863
3130824
3130858
3130861
3131231
3130068
3130769
3130837
3130836
3130987
3130986
3131010
3131009
47 3130479
48 3130835
49 7051020
Qty. Description
2
1
2
1
1
1
2
2
2
2
2
2
2
2
2
4
2
2
1
2
1
E1
CARBURETOR (800)
800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B S04NS8CSB
7
6
5
8
11
9
10
15
12 13
16
14
2
1
18 22
21
20
18
19
18
17
21
2
27
25
24
23
26
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
3130834
3130832
3130833
3140032
3130817
3130816
3131285
3131284
3130815
3130810
3130809
3130950
3130853
3131369
Qty. Description
2
2
3
1
1
1
1
1
1
1
1
1
1
1
Bolt
Lever, Starter
Screw, Starter
Ring
Spring
Screw
Adjuster
Spring
Bracket
Screw
Screw
Spring
Ring
Asm.,Shaft (Incl. Lever)
15
16
17
18
19
20
21
22
23
24
25
26
27
3130821
3130820
3131137
3130842
3130841
3131233
3131232
3130839
3130819
3131350
8350017-600
5431893
7080003
Qty. Description
2
1
2
3
1
1
2
1
1
1
AR
2
4
Screw
Bracket
Hose, Vent
Packing, Starter Shaft
Spring, Starter Shaft
Shaft
Ring
E-Ring
Lever, Starter
Asm., Nipple
Line, Fuel
Plug, Trap
Clamp, Hose
3/02
E2
3
1
2
1
4
5
6
7
11
10
13
12
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
3021179
------2201631
2202337
3514357
2201557
Qty. Description
4
2
2
2
2
2
Circlip, Piston
Pin, Piston
Kit, Piston Rings
Kit, Asm., Piston (Incl. 1,2,3)
Bearing
Kit, Connecting Rod
(Incl. Rod, Pin, Bearing, Washers)
7
8
9
10
11
12
13
7721117
7555905
3585503
3514318
5131899
3514310
2201842
Qty. Description
1
1
4
1
1
1
1
Key, Woodruff
Bushing
Bearing, Ball
Bearing, Ball
Spacer, Crankshaft
Bearing, Ball
Kit, Crankshaft (Incl. 8-12)
3/02
E3
MAGNETO (800)
800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B S04NS8CSB
13
12
11
10
8
7
14
15
3
16
20
19
17
18
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
7517998
3021144
5411998
5630824
7546909
7555907
4010677
7517246
7555969
7555970
4010297
Qty. Description
6
1
1
1
1
1
1
3
3
3
1
Screw
Pulley, Starting, Recoil
Belt, Toothed, Waterpump
Pulley, Water Pump Drive
Nut, Hex
Washer
Flywheel, Ignition
Screw
Washer, Lock
Washer, Flat
Stator, Ignition
12
13
14
15
16
17
18
19
7516734
1202161
5411178
4020155
4010124-305
4060229
4010872
2202522
7077026
20 7170413
Qty. Description
4
1
1
2
AR
1
1
1
1
1
Screw
Asm., Housing, Ignition
Grommet, Stator Wires
Cap, Spark Plug
Wire, Ignition
Coil, Ignition
Harness, Ignition
Kit, CDI (Incl. 19, Nyogel & Decal)
Decal, Spark Plug
Decal, D.E.T. (800)
3/03
E4
1
10
5
3
11
12
10
2
13
14
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1 1202408
2
3
4
5
6
7
3040163
3040164
3040167
5246108
3040166
3040168
Qty. Description
1 Asm., Recoil
(Incl. 2-11,14 & Starting Pulley)
1 Nut, Fastening
1 Plate, Friction
1 Spring, Friction
1 Ratchet, Pawl Electric Reverse
1 Spring, Return
1 Reel
8
9
10
11
12
13
14
3040170
3040160
7661148
3040171
7517998
5246218
3040169
Qty. Description
1
1
2
1
6
1
1
Spring, Spiral
Housing, Recoil
Rivet
Bushing, Rope Slide, Recoil
Screw
Shield, Recoil Rope
Rope, Starter
3/02
E5
5
4
3
8
9
11
10
18
19
9
17
16
15
12
13
14
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
4170006
3082939
3080077
3083211
7542103
2200758
2200759
------------------------------8 2200756
9 2200755
-------------------------------------------
Qty. Description
1
2
2
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
Motor, Starter
Nut
Washer, Spring
Switch, Magnetic (Incl. 2,3)
Nut, Flexloc
Kit, Asm., Commutator Cap (Incl. 7)
Kit, Brush & Spring
Asm., Brush & Screw
Asm., Brush
Bushing, Insulation
Washer, Insulation
Nut
Kit, Armature
Kit, Drive Hardware
Washer, Curved Spring
Washer, Thrust
Spacer
Spring, Antidrift
Pinion, Stop
Ring, Lock
Cover, Dust
10 2200757
11 2200754
------------12 7512492
13 7552603
14 5245467
15 7555843
16 7517322
17 5244250
18 7542153
19 7516823
Qty. Description
1
1
1
1
2
2
1
2
2
1
2
3
3/03
E6
2
1
3
18
17
4
16
11
5
12
15
13
14
10
12
5
7
8
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
Qty.
1 7542103
2 2200758
3 2200759
------------------------------4 7542153
5 7517957
6 5245780
7 5245781
8 7552603
9 7512492
10 4170006
11 2200756
1
1
1
1
2
1
1
1
2
4
1
1
2
2
1
1
Description
Nut
Kit, Asm., Commutator Cap (Incl. 3)
Kit, Brush & Spring
Asm., Brush & Screw
Asm., Brush
Bushing, Insulation
Washer, Insulation
Nut
Nut, Flanged, Nylok
Screw
Bracket, Starter, Rear
Bracket, Starter, Front
Washer, Spring Lock
Screw
Motor, Starter, Domestic
Kit, Asm., Armature
12 2200755
------------------------------------------13 2200757
14 2200754
------------15 2200753
------16 3082939
17 3080077
18 3083211
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
Description
E7
TOOL KIT
600 SWITCHBACK F/O S04NS6ES and 600 SWITCHBACK STOCK A S04NS6ESA and 600 SWITCHBACK STOCK B S04NS6ESB and 700 SWITCHBACK F/O S04NS7CS and 700 SWITCHBACK
STOCK A S04NS7CSA and 700 SWITCHBACK STOCK B S04NS7CSB and 800 SWITCHBACK F/O S04NS8CS and 800 SWITCHBACK STOCK A S04NS8CSA and 800 SWITCHBACK STOCK B
S04NS8CSB
2
9
3
4
7
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1 2873520
2 ------3 ------4 ------5 ------6 9916913
Qty. Description
7 9918225
9918505
9918285
9918288
8 2874113
9 7080287
Qty. Description
E8