ENGINE 341 —— conrenrs | ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE ENGINE LEFT SIDE ENGINE RIGHT SIDE i} ENGINE CENTER ' ENGINE REMOVAL AND REMOUNTING ENGINE REMOVAL .. ENGINE INSTALLATION. | ENGINE DISASSEMBLY .. ENGINE COMPONENTS INSPECTION AND SERVICE CYLINDER HEAD AUTOMATIC DECOMP. .. CAMSHAFT. CAM CHAIN TENSION ADJUSTER AND TENSIONER 3-36 CYLINDER PISTON AND PISTON RING CONROD CRANKSHAFT BALANCER SHAFT AND BALANCER DRIVEN AND DRIVE GEAR. STARTER CLUTCH .. GENERATOR : STARTER TORQUE LIMITER OIL PUMP. CLUTCH GEARSHIFT FORK AND GEAR TRANSMISSION .. OIL STRAINER .. CRANKCASE .. : RIGHT CRANKCASE COVER .. GEARSHIFT SHAFT ENGINE REASSEMBLY22 ENGINE ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE “The part listed below can be removed and installed without removing the engine fom the frame. Refer to ‘the page listed in each section for removal and installation instructions. ENGINE LEFT SIDE PARTS REMOVAL | INSTALLATION Engine sprocket 36 Ec Starter divtcrven gear 514,15 371 [Generator rotor 321 363 Starter clutch 321 362 {Gear postion switch 31 379 Joi pump No.2 3.21 362 Balancer crank 322 S [Cam chain tensioner 3.21 02 ENGINE RIGHT SIDE PARTS REMOVAL | INSTALLATION Exhaust pipermatior a4 310 it titer 315 370 [Cutch pressure plat, drive plates, and riven plates 316,17 3-63,-69 [Clutch sleeve hub 317 367 Primary drven gear assembly a7 ser Primary drive gear 3.20 363 Oi pump idle gear and arven gear 318 363,47 Jou pump No.1 38 368 IGearshit shaft a8 365 |Gearshitt cam don gear 39) 365 JGoarshit cam stopper pate 319 364 JGearshit cam stopper 349) 364 Balancer drvelariven gear 320 363,64 ENGINE CENTER PARTS REMOVAL | INSTALLATION HThvote boay 514 518 Starter motor an 379 [Cam chain tension aduster 312 378 cylinder head cover at 379 |Camshatvautomatic decompression assembly 313 378 [Cylinder head 313 375 Icyinaer 313 274 Piston 34 373 [cam chain 321 262 [Cam chain guide 3.13 374ENGINE 3.3 ttn ENGINE REMOVAL AND REMOUNTING ENGINE REMOVAL Before taking the engine out of the frame, wash the engine Using a steam cleaner. Engine removals sequentially explained in the folowing steps. * Drain engine coolant. (72-18) + Drain engine ol (72-13) + Rlomove the fuel tank and fuel tank lower cover. (75-4) + Remove th ol rtum tank. (76-28) + Remave the ol tank. (6-22) + Remove the sparkplug cap ©. + Disconnect the aver-fow hose and breather hose + Disconnect the engine coolant inlot hose @ brather hose and engine coolant outet hose + Flemove the throttle body assembly. (5-14)