Data sheet H-5625-8200-01-A

OLP40 optical lathe probe

www.renishaw.com/olp40

OLP40 bringing probing benefits to a wider range of CNC lathes and turning centres
The OLP40 is a compact 3D touch trigger inspection probe with optical signal transmission, used for workpiece set-up and inspection on small and medium lathes and turning centres.

Benefits
Ultra-compact At only 40 mm in diameter and 58.3 mm in length, the OLP40 provides access for turning processes where a short probe length is required. The OLP40 transmits through 360, at an angle of 90 to the spindle axis, with a range of up to 5 m (16.4 ft). Robust and reliable The OLP40 sets new standards for reliability and is designed to resist the extreme environments associated with lathes and turning centres. Twin probing A probe can be designated either as Probe 1 or Probe 2 for use in twin probe systems when using modulated transmission. This can use the OMI-2T, OMI-2, OMI-2H or OSI with OMM-2 optical interface. When using legacy transmission, the optical interface can be either the OMI or the OMM. Twin probing is not available when using legacy transmission. Simple retrofit Parallel shanks available from Renishaw provide the same mounting arrangement as the LTO product range, ensuring that this new product gives existing users a simple retrofit option.

Features
Probe repeatability of 1.0 m (0.00004 in) is certified at 480 mm/min (1.57 ft/min) with a 50 mm (1.97 in) stylus. Incorporates Renishaws Trigger Logic. This allows configurable probe settings to be changed by systematically deflecting the stylus until the correct colour configuration is observed on the LED display. Powered by two AA Lithium Thionyl Chloride (3.6 V) batteries. Standard battery life of 140 hours continuous use, or the equivalent of over 85 days at 5% usage when used in modulated optical transmission mode. Battery life is increased when low power mode is selected. The probe turn-on method is by means of an infrared signal from the Renishaw interface, either optical Mcode or Auto start. The probe turn-off is user configurable between M code and timer-off. The probe is sealed to IPX8. Further protection is provided by a user-serviceable eyelid that prevents high velocity swarf and/or chips damaging the probe.

Data sheet OLP40

Typical probe system

CNC machine control

OSI Mounting bracket OMI-2/OMI-2T/OMI-2H/OMI/OMM-2

PSU3 power supply (optional)

Lathe or turning centre turret

M-5625-1014

Workpiece

Stylus

OLP40 inspection probe

Probe modes
The OLP40 probe can be in one of three modes:
1. Standby mode - The OLP40 is waiting for a switch-on signal to be received. 2. Operating mode - Activated by one of the switch-on methods described below. In this mode the OLP40 is now ready for use. 3. Configuration mode - The Trigger Logic configuration method allows the following settings to be configured. In modulated mode, the OLP40 is compatible with an OMI-2T, OMI-2, OMI-2H or OSI with OMM-2, to provide substantially increased resistance to light interference. In modulated mode it is possible to define the probe ID. This is factory set to Probe 1 but can be changed to Probe 2 for use with twin probe systems.

Probe switch-on / switch-off method

Switch-on / switch-off methods are configurable: 1. Optical-on / optical-off. 2. Optical-on / timer-off. These options are detailed in the table below.

Probe settings
Enhanced trigger filter
Probes subjected to high levels of vibration or shock-loads may output signals without having contacted any surface. The enhanced trigger filter improves the probes resistance to these effects.

Low optical power

Where the separation between the OLP40 and the receiver is small, the low optical power setting may be used. In this setting, the optical transmission range will be reduced as shown on performance envelopes to extend battery life. Dotted lines on performance envelopes represent the OLP40 in low optical power.

Optical transmission start mode

The OLP40 can be operated in either legacy or modulated optical transmission mode. In legacy mode the OLP40 is compatible with OMI and OMM/MI12, and a selectable start filter improves the resistance to false turn-on/off due to optical interference from other infrared sources. Probe switch-on Optical switch-on (when commanded by an M code or machine output).

Probe switch-off Optical switch-off (when commanded by an M code or machine output) A timer automatically switches the probe off after 90 minutes from last trigger if not turned off by an M code or machine output. Timer-off (timeout) Timeout will occur (12, 33 or 134 sec) after the last probe trigger or reseat. Timer-off (timeout) Timeout will occur (12, 33 or 134 sec) after the last probe trigger or reseat.

Optical switch-on (when commanded by Auto start).

Performance envelope
The OLP40 has a 360 transmission envelope over the ranges shown below. The probe system should be positioned so that the optimum range is maintained over the full travel of the machine axis. The OLP40 and optical receivers may deviate from the optical centre line, provided opposing light cones always overlap, with transmitters and receivers in the others field of view (line-of-sight). Performance envelope with an OMI-2/OMI-2T/ OMI-2H/OMM-2 (modulated transmission) OMI-2/OMI-2T/OMI-2H/OMM-2
1 (3.3) 2 (6.5)

Reflective surfaces within the machine may increase the signal transmission range. Coolant residue accumulating on the OLP40 or OMI-2T/OMI-2/OMI-2H/OMI/OMM/OMM-2 windows may reduce the signal transmission range. Wipe clean as often as necessary to maintain unrestricted transmission.

Performance envelope with an OMI (legacy transmission) OMI

1 (3.3) 2 (6.5)

3 (9.8)

75

4 (13.1) 5 (16.4) 75

3 (9.8)

75

4 (13.1) 5 (16.4) 75

60 45 30 15 0 15 30 45 60 15 30 45 15 30 45

60

60 45 30 15 0 15 30 45 15 30 45 15 30 45

60

60

60

60

75

75

75

75

M-5625-1014

OLP40 Performance envelope with an OMM (legacy transmission) OMM

1 (3.3) 2 (6.5) 3 (9.8)

OLP40 Typical plot at 20 C (68 F) 360 transmission around probe axis in metres (feet)

Range m (ft)
4 (13.1) 5 (16.4) 75

75

Switch-on/off Operating - standard power mode

60 45 30 15 0 15 30 45 60 15 30 45 15 30 45

60

Operating - low power mode

60

75

75

M-5625-1014

OLP40

Data sheet OLP40

Specification
Principal application Dimensions Length Diameter Weight (without shank) With batteries Without batteries Transmission type Switch-on methods Switch-off methods Spindle speed (maximum) Operating range Receiver/interface Sense directions Uni-directional repeatability maximum 2 value in any direction Stylus trigger force (Factory setting) XY low force XY high force Z (Maximum setting) XY low force XY high force Z (Minimum setting) XY low force XY high force Z Stylus overtravel XY plane +Z plane IP rating Battery types Battery reserve life Low battery indication Dead battery indication
Using a 50 mm (1.97 in) straight stylus.

Workpiece inspection and job set-up on turning centres.

58.3 mm (2.30 in) 40 mm (1.57 in)

260 g (9.17 oz) 240 g (8.47 oz) 360 infrared optical transmission (modulated or legacy) Optical M code, Auto start Optical M code, timeout 1000 rev/min Up to 5 m (16.4 ft) OMI-2T, OMI-2, OMI-2H, OMI-2C, OMI, OMM/MI12 or OSI with OMM-2 Omni-directional X, Y, +Z 1.0 m (0.00004 in) is certified at 480 mm/min (1.57 ft/min) using a 50 mm (1.97 in) long stylus The stylus trigger force is the force exerted on the component when the probe triggers. However, the maximum force applied to the component will occur after the trigger point and will be greater than the trigger force. The magnitude depends on a number of factors affecting probe overtravel including measuring speed and machine deceleration. If the forces applied to the component are critical, contact Renishaw for further information.

0.4 N / 40 gf (1.4 ozf) 0.8 N / 80 gf (2.8 ozf) 5.3 N / 530 gf (18.7 ozf) 0.8 N / 80 gf (2.8 ozf) 1.6 N / 160 gf (5.6 ozf) 10.0 N / 1000 gf (35.3 ozf) 0.3 N / 30 gf (1.1 ozf) 0.6 N / 60 gf (2.1 ozf) 4.0 N / 400 gf (14.1 ozf) 12.5 6 mm (0.24 in)

IPX8 (BS5490, IEC 60529) 1 atmosphere 2 x AA (3.6 V) Lithium Thionyl Chloride Approximately one week after a low battery warning is first given Blue flashing LED in conjunction with normal red or green probe status LED Constant or flashing red

Typical battery life

MODULATED optical transmission mode
Standby life 5% usage (72 minutes/day) Standard power mode 250 days 85 days Low power mode 120 days Continuous use Standard power mode 140 hours Low power mode 230 hours

LEGACY optical transmission mode Standard power mode 250 days 115 days Low power mode 170 days Standard power mode 170 hours Low power mode 270 hours

Dimensions
Dimensions given in mm (in) 50 (1.97) 19 (0.75) 40 (1.57) Battery cassette

12.5 M4 stylus 12.5

SERIAL No

Probe status LEDs 58.3 (2.30) X

O

M-5625-1014

Stylus overtravel limits

Stylus length
M-5625-1014

X / Y 12 (0.47) 22 (0.87)

+Z 6 (0.24) 6 (0.24)

50 (1.97) 100 (3.94)

+Z

Probe status LEDs

LED colour Flashing green Flashing red Flashing green and blue Flashing red and blue Constant red Flashing red or flashing red and green or sequence when batteries are inserted Probe status Probe seated in operating mode Probe triggered in operating mode Probe seated in operating mode - low battery Probe triggered in operating mode - low battery Battery dead Graphic hint

Unsuitable batteries

Data sheet OLP40

OMP40M system
OMP40M is a special modular version of OMP40-2. It enables probe inspection of part features inaccessible to OMP40-2, by fitting selected adaptors and extensions as shown below.

LPE3 extension bar (150 mm)

LPE2 extension bar (100 mm)

LPE1 extension bar (50 mm)

OMP 40M

M4 stylus LP2 probe

43798

OMP40M module

MA4 90 adaptor

OMP40M dimensions
Dimensions given in mm (in)

54.00 (2.13)

50.00/100.00/150.00 (1.97/3.94/5.91)

40.75 (1.60)

40.00 (1.57)

25.00 (0.98)

Parts list (please quote the part number when ordering equipment)
Type OLP40 Part no. A-5625-2001 Description OLP40 probe with batteries, tool kit and quick-start guide. Optical-on, set to: optical-off / trigger filter off / Probe 1 start, modulated transmission / standard power. OLP40 probe with batteries, tool kit and quick-start guide. Optical-on, set to: timer-off 134 s / trigger filter off / Probe 1 start, modulated transmission / standard power. OMP40M module with batteries, tool kit and quick-start guide. Optical-on, set to: optical-off / trigger filter off / Probe 1 start, modulated transmission / standard power. OMP40M module with batteries, tool kit and quick-start guide. Optical-on, set to: optical-off / trigger filter off / legacy transmission, start filter off / standard power. PS3-1C ceramic stylus 50 mm long with 6 mm ball. AA Lithium Thionyl Chloride (LTC) batteries (pack of two). OLP40 battery cassette kit. Battery cassette housing seal. Probe tool kit comprising: 1.98 mm stylus tool, 2.0 mm AF hexagon key and shank grub screws (x6). OLP40 eyelid service kit. Weak link (part no. M-2085-0069 x 2) and 5 mm AF spanner. OMI-2 complete with cable 8 m (26.25 ft) long. OMI-2 complete with cable 15 m (49 ft) long. OMI-2T complete with cable 8 m (26.25 ft) long. OMI-2T complete with cable 15 m (49 ft) long. OMI-2/OMI-2T/OMI-2H/OMI/OMM mounting bracket with fixing screws, washers and nuts. Tool for tightening/releasing styli. PSU3 power supply unit. LP2 probe. LPE1 extension bar - 50 mm long. LPE2 extension bar - 100 mm long. LPE3 extension bar - 150 mm long. 90 adaptor assembly Parallel shank kit, 25 mm diameter. Parallel shank kit, 1 inch diameter.

OLP40

A-5625-2002

OMP40M OMP40M Stylus Batteries Battery cassette Cassette seal Tool kit Service kit Weak link kit OMI-2 OMI-2 OMI-2T OMI-2T Mounting bracket Styli tool PSU3 LP2 LPE1 LPE2 LPE3 MA4 Shank Shank

A-5626-2001 A-5626-0001 A-5000-3709 P-BT03-0007 A-4071-1166 A-4038-0301 A-4071-0060 A-5625-0005 A-2085-0068 A-5191-0049 A-5191-0050 A-5439-0049 A-5439-0050 A-2033-0830 M-5000-3707 A-2019-0018 A-2063-6098 A-2063-7001 A-2063-7002 A-2063-7003 A-2063-7600 A-5625-1003 A-5625-1007

Publications. These can be downloaded from our web site at www.renishaw.com OLP40 Styli OMI-2 OMI-2T PSU3 Software features Software list Parallel shanks A-5625-8500 H-1000-3200 H-2000-5233 A-5439-8500 H-2000-5057 H-2000-2289 H-2000-2298 H-2000-2377 Quick-start guide - includes CD with Installation guide. Catalogue: Styli and accessories. Installation and users guide: Optical machine interface. Installation and users guide: Twin probe system machine interface. Installation and users guide: PSU3 power supply unit. Data sheet: Probe software for machine tools - illustrated features. Data sheet: Probe software for machine tools - list of programs. Data sheet: Parallel shanks for lathe probes.

Renishaw plc New Mills, Wotton-under-Edge, Gloucestershire, GL12 8JR United Kingdom

T +44 (0)1453 524524 F +44 (0)1453 524901 E uk@renishaw.com www.renishaw.com

For worldwide contact details, please visit our main web site at www.renishaw.com/contact

RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT IS CORRECT AT THE DATE OF PUBLICATION BUT MAKES NO WARRANTIES OR REPRESENTATIONS REGARDING THE CONTENT. RENISHAW EXCLUDES LIABILITY, HOWSOEVER ARISING, FOR ANY INACCURACIES IN THIS DOCUMENT.

*H-5625-8200-01*
Part no. H-5625-8200-01-A

2010 Renishaw plc. All rights reserved.

Issued: 07.10