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www.endurocomposites.com
Welcome to Enduro.
This product catalog and guide provides the information you need to design your cable management solution. Should you need additional information feel free to contact us at 800-231-7271 or at sales@endurocomposites.com. Please also visit our website at www.endurocomposites.com Thank you for your interest in Enduro cable tray systems. We look forward to working with you.
Enduro is the world leader in the manufacture and development of berglass cable tray and other FRP systems.
With a world-class quality testing laboratory, Enduro ensures consistent and reliable product performance through comprehensive programs of quality control.
Because we have been providing FRP cable management solutions for over three decades, our product offering is one of the broadest in the industry. Combined with our other manufacturing, engineering and design capabilities, this enables us to offer application-specic solutions to just about any design problem. And, since we are vertically integrated, we can deliver these solutions on time and on budget, at the quality level our customers expect. Enduros experienced technical staff can provide engineering and design assistance for your project. If you have a unique design problem, chances are good we have encountered something similar before.
Specication Assistance
The specication phase of a project is the most important to ensure the success of a composite cable management solution. With our broad history of installations in a wide variety of challenging environments, we can help you specify the best resin system and the right structural properties to ensure long life and low cost of ownership.
AutoCAD, PDMS
We can assist you in the design process with AutoCAD details. In addition, Enduros cable tray offering is available in PDMS. Contact us today for more information.
Our Customer Service desk is available to assist with questions, product selection or quotes. Please call us today at 800-231-7271 or email sales@endurocomposites.com.
Flat Cover
page 23
Drop Out
page 25
page 14
Splice Plate
page 21
Straight Sections
pages 8-9
Channel Framing & Support Systems with Fastener & Hanging Systems
page 35-39
Divider Strip
page 25
Blind End
page 25
This illustration is for parts visualization only and does not represent an actual layout. Not all parts are pictured here.
Technical Data
Mechanical (coupon)
Ultimate Tensile Strength, PSI (ASTM D638) Ultimate Compressive Strength, PSI (ASTM D695) Ultimate Flexural Strength, PSI (ASTM D790) Tensile Modulus, PSI x 106 Compressive Modulus, PSI x 10 6 Flexural Modulus, PSI x 106 Ultimate Shear Strength, PSI Ultimate Bearing Stress, PSI Izod Impact Strength, Ft.-Lbs. per inch of notch (ASTM D256) (sample thickness 18 except 14 for rod)
FR-VE
35,000 35,000 35,000 3.0 2.5 2.0 7,000 35,000 30
Mechanical (coupon)
Ultimate Tensile Strength, PSI Ultimate Compressive Strength, PSI Ultimate Flexural Strength, PSI Tensile Modulus, PSI x 106 Compressive Modulus, PSI x 10 6 Flexural Modulus, PSI x 106 Ultimate Shear Strength, PSI Ultimate Bearing Stress, PSI Izod Impact Strength, Ft.-Lbs. per inch of notch (ASTM D256) Barcol Hardness (ASTM D2583-75
FR-P
7,000 15,000 10,000 0.8 1.0 0.8 5,500 30,000 4 50
FR-VE
10,000 20,000 14,000 1.0 1.2 1.0 6,000 35,000 5 50
FR-VE
200 35 5.2 0.03 120
Mechanical (coupon)
Modulus of Elasticity, PSI x 10 Tensile Strength, PSI Compressive Strength, PSI
6
FR-P
2.5 20,000 20,000
FR-VE
3.0 25,000 25,000
FR-P
FR-VE
Thermal Coefficient of Expansion Inches/Inch/F (ASTM D696)** 5 x 10-6 Thermal Conductivity, BTU per Sq. Ft./Ht./F/In. (ASTM C-177-76) 4 Specific Heat, BTU/Lb./F 0.28
75/75 75/75 100 100 average time of burning 5 seconds, average extent of burning 15mm (ASTM D635) 15 15
FR-P
0.065 1.80 .50
FR-VE
0.065 1.80 .50
Note: 1 PSI = 6.894 K Pa; 1 Ft.-Lb./In. = 5.443 kg-m/m; * Specimen tested perpendicular to laminate face ** Indicates reported value measured in logitudinal direction; Depending on the specific glass content and resin, the strength and stiffness properties may be significantly higher. Contact us for specific values on Halogen-Free Low Smoke Plus resin properties.
Steel
Ft. (m) 320 (97) 160 (48) 106 (32) 80 (24) 63 (19) 53 (16) 45 (13)
Aluminum
Ft. (m) 162 (49) 81 (25) 54 (16) 40 (12) 32 (10) 26 (8) 23 (6)
Temp.
75F (24C) 100F (38C) 125F (52C) 150F (66C) 175F (79C) 200F (93C)
Polyester Strength %
100% 90% 78% 68% 60% 52%
Technical Data
The test values in the chart below were obtained from tests conducted by Enduros vinyl ester resin supplier. The values shown, although obtained from an actual coupon test, are intended for illustrative purposes only, and not for use in design calculations. The values for polyester are slightly lower.
-100 (-73)
101,500 3.36 84,100
-50 (-46)
86,400 3.32 70,400
0 (-18)
79,500 3.42 63,900
50 (10)
72,300 3.38 58,000
77 (25)
68,100 3.24 56,100
100 (38)
66,300 3.29 54,600
150 (66)
58,700 3.07 49,900
200 (93)
27,400 1.98 41,800
250 (121)
13,200 0.98 29,600
300 (149)
9,200 0.83 22,000
Chemicals
75F (24C)
FR-P FR-P FR-P FR-P FR-P FR-P FR-P FR-VE FR-P FR-P FR-P FR-P FR-P FR-P FR-P FR-P FR-VE FR-P FR-P FR-P FR-P-140 FR-P
160F (71C)
FR-P FR-VE-210 (*) FR-P FR-VE-150 FR-P FR-P FR-P FR-VE-100 (*) FR-VE-150 (*) FR-VE-150 (*call) FR-P FR-P FR-P FR-P FR-P FR-P FR-VE (call) FR-P FR-VE-180 (*) FR-VE-150 (*) FR-VE-210 FR-P
Chemicals
Magnesium Chloride Methyl Alcohol 10% Naphtha Nitric Acid 5% Nitric Acid 20% Phosphoric Acid 10% Phosphoric Acid 30% Phosphoric Acid 85% Sodium Bicarbonate 10% Sodium Bisulfate Sodium Carbonate Sodium Chloride Sodium Hydroxide 1-50% Sodium Hypochlorite 5% Sodium Nitrate Sodium Silicate Sodium Sulfate Sulfuric Acid 0-30% Sulfuric Acid 30-50% Sulfuric Acid 50-70% Trisodium Phosphate 25% Trisodium Phosphate - All Water, Distilled
75F (24C)
FR-P FR-P FR-P FR-P FR-VE FR-P FR-P FR-P FR-P FR-P FR-P FR-P FR-VE FR-P FR-P FR-P FR-P FR-P FR-VE FR-VE FR-P FR-VE FR-P
160F (71C)
FR-P FR-VE-150 (*) FR-P FR-P FR-VE-120 (*) FR-P FR-P FR-P FR-P FR-P FR-VE FR-P FR-VE-120 (*) FR-VE-120 (*) FR-P FR-VE-210 (*) FR-P FR-P FR-VE FR-VE-180 (*) FR-VE-210 (*) FR-VE-210 (*) FR-P
Acetic Acid 5% Acetic Acid 25% Aluminum Potassium Sulfate 5% Ammonium Hydroxide 10% Ammonium Nitrate Benzenesulfonic Acid 5% Calcium Chloride Carbon Tetrachloride Chlorine Dioxide 15% Chromic Acid 5% Copper Sulfate Diesel Fuel No. 1 Diesel Fuel No. 2 Ethylene Glycol Fatty Acids 100% Ferrous Sulfate Fluosilicic Acid 0-20% Hydrochloric Acid 1% Hydrochloric Acid 15% Hydrochloric Acid 37% Hydrogen Sulfide Kerosene
FR = Fire-Retardant; P = Polyester Resin; VE = Vinyl Ester Resin; (*) = Not recommended to exceed this temperature; call = Call for recommendations Information contained in this chart is based on data from raw material suppliers and collected from several years of actual industrial applications. Temperaturers are not the minimum nor the maximum (except where specically stated) but represent standard test conditions. The products may be suitable at higher temperatures, but individual test data should be required to establish such suitability. The recommendations or suggestions contained in this chart are made without guarantee or representation as to results. We suggest that you evaluate these recommendations and suggestions in your own laboratory or by actual eld trial prior to use.
System Diagrams
FLANGE WIDTH
Selection Guide
Width
Length
Rung
LOADING DEPTH
Rung Spacing
1 (25mm)
EHZ6
LOADING DEPTH
Width
150=150mm 225=225mm 300=300mm 450=450mm 600=600mm 750=750mm 900=900mm
Rung Spacing
150=150mm 235=235mm 300=300mm 470=470mm
1 (25mm)
Length
3M=3m 6M=6m
Rung
SR=Strut Rung MR=Marine Rung MR2=Marine Rung every other
(for standard rung, leave rung space in product number blank, example: ELL3-150-150-6M)
4 (6mm)
Width represents inside dimensions. Solid bottom available upon request. Rung connections are made with a mechanical and chemical lock. See specication page 12, item 5.1.2 for details. Please contact us for any other custom modications. 18.5 (470mm) rung spacing not available for 30 (750mm) and 36 (900mm) widths.
NEMA Class
FG-1
Safety Factor
3 (75) 4 (100) 4 (100) 6 (150) 6 (150) 6 (150) 6 (150) 6 (150) 8 (200) 10 (250)
1 16 (46) 2 7 8 (73) 2 3 4 (70) 4 13 16 (122) 4 13 16 (122) 4 3 4 (121) 4 11 16 (119) 4 11 16 (119) 6 11 16 (170) 8 5 8 (219)
13
1 (25) 1 1 8 (28) 1 1 8 (28) 1 5 8 (41) 1 5 8 (41) 1 5 8 (41) 1 5 8 (41) 2 (51) 1 3 4 (44) 2 3 4 (70)
1.5 1.5 1.5 1.5 2.0 2.0 1.5 2.0 1.5 1.5 2.0
D-EHL10 D-EH()10
* (mm) value is nominal Contact us for lead times on all Halogen-Free systems.
Selection Guide
This industrial-grade polyester resin system offers very good weathering performance (resistance to UV) and corrosion resistance. This system is especially suitable for seawater environments.
This resin system also delivers good weathering performance, but is superior to a polyester with respect to corrosion resistance and high heat environments. Epoxy vinyl ester resins provide greater toughness and considerably higher strength at elevated temperatures. They also provide superior resistance to chemical attack in corrosive chemical service.
Conductive Halogen-Free Polyester Halogen-Free Vinyl Ester Halogen-Free Low Smoke Plus
This Isophthalic Polyester-based resin is formulated to comply with ABS requirements for conductivity. To provide superior resistance to chemical attack, the conductive formulation is also available in a Vinyl Ester base. This system offers similar performance attributes as our standard Isophthalic Polyester, but without the use of halogens.
This system offers similar performance attributes as our Vinyl Ester, but without the use of halogens.
This modied-acrylic based resin is suitable for applications which require extremely low-smoke development in the case of re. This resin system is commonly used in tunnel applications.
Tray Weight
Lbs/Ft. (kg/m) 12 width, 12 rung spacing
10 (3m)
20 (6.1m)
30 (9.1m)
2.0 (3.0) 3.0 (4.5) 3.0 (4.5) 2.9 (4.3) 4.5 (6.7) 4.5 (6.7) 4.9 (7.3) 4.8 (7.1) 6.4 (9.5) 9.4 (14.1)
50 (74) 113 (167) 139 (207) 83 (123) 102 (152) 204 (304) 204 (304) 204 (304) 204 (304) 63 (94) 78 (116) 156 (233) 156 (233) 156 (233) 156 (233) 50 (74) 62 (92) 123 (184) 123 (184) 123 (184) 123 (184) 278 (413) 50 (74) 100 (149) 100 (149) 100 (149) 100 (149) 225 (335) 100 (149)
The Enduro straight sections listed above that are UL Listed are for 10 Ft. and 20 Ft. lengths. All molded and mitered ttings associated with these tray types are also UL listed. NEMA classes and UL listings in this table are for polyester and vinyl ester resin systems only. Values in Working (Allowable) Load are applicable to all resin systems, where possible. For more tray weight values, please contact us. For CSA class, please contact us.
Installation
Correct
Incorrect
* These guidelines apply when using standard splice plates. For location exibility, heavy duty splice plates (pg. 22) allow for support location anywhere in the span.
10
SUPPORT
SUPPORT
These spans act independently of each other and excessive stress will occur at substantially less loading. Vertical straight lengths should be supported at intervals dictated by the building structure not exceeding 24 Ft. on centers. A support should be located 2 Ft. on each side of an expansion connection.
Installation
2 -0 (.6 M 1 m ax )
2/3 R
TYP
2-0 Max
TYP
2-0 Max
2-0 Max
TYP (.61 m)
TYP (.61 m)
11
Cable Tray
Specication
Class
A B C
Working Load
50 Lbs./Lineal Ft. 75 Lbs./Lineal Ft. 100 Lbs./Lineal Ft.
FOS
1.5 1.5 1.5
3.2.2 Span support criteria shall be as specied (Reference the following table)
Independent test reports in conformance to NEMA FG-1 are required. 3.2.3 Nominal loading depth (as required): 2 (51mm), 3 (76mm), 5 (127mm), 7 (178mm) and 9 (229mm) 4.0 Materials 4.1 The glass ber to resin content shall be maintained between 45 to 55 percent by weight in all pultruded components except at sheet which shall be 35 to 45 percent; and, 25 to 45 percent by weight in all molded components. 4.2 All composite material shall have an ultraviolet light inhibiting chemical additive to resist UV degradation.
12
For vertical tee specify up or down at end of catalog code Covers = EC before part number; example EC-EHBMC6-90-24-24. Fasteners for covers are separate order item, see page 39. Strut Rung = SR after part number; example EHB-MC690-24-24-SR Marine Rung = MR after part number; example EHB-MC690-24-24-MR
Type
Resin ()
30 45 60 90
Angle
= = = =
30 45 60 90
Width (W)
06 = 6 09 = 9 12 = 12 18 = 18 24 = 24 30 = 30 36 = 36
Radius (R)
12 = 12 24 = 24 36 = 36
Molded Fittings
= For Conductive and HalogenFree formulations, please contact us for product codes.
Metric Molded Fittings Part Numbers Example: EHB - MC6 - 90 - 600 - 600
Type
EHB=Horizontal Bend EIV=Vertical Inside EOV=Vertical Outside EHT=Horizontal Tee EHC= Horizontal Cross EVT=Vertical Tee
* = (mm) values are nominal For vertical tee specify up or down at end of catalog code
Resin ()
MC=Polyester MV=Vinyl Ester Conductive Poly Halogen-Free VE Halogen-Free
Angle
30=30 45=45 60=60 90=90
Width (W)
150=150mm 225=225mm 300=300mm 450=450mm 600=600mm 750=750mm 900=900mm
Radius (R)
300=300mm 600=600mm 900=900mm
Covers = EC before part number; example EC-EHBMC6-90-600-600. Fasteners for covers are separate order item, see page 39. Strut Rung = SR after part number; example EHB-MC690-600-600-SR Marine Rung = MR after part number; example EHB-MC690-600-600-MR
= For Conductive and HalogenFree formulations, please contact us for product codes.
90 Vertical Bend
Part No. Key*
INSIDE: EIV-()(H)-90-(W)-(R)
4 Tray
A L 12 NA NA (305) 24 321316 463 8 (610) (833) (1178) 36 (914) NA NA
6 Tray
A
3
8 Tray
A L
L
3
A A
22 4 32 16 NA NA (578) (818) 3434 4918 36 1116 51 7 8 (883) (1356) (932) (1318) 46 34 6618 (1187) (1680) NA NA
90 Horizontal Bend
Part No. Key*
EHB-()(H)-90-(W)-(R) Width 6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762) 36 (914)
12 (305) Radius
A 2234 (578) 2534 (654) 28 34 (405) 34 34 (883) 40 34 (1035) 46 34 (1187) 52 34 (1340) L 32316 (818) 36 716 (926) 401116 (1033) 4918 (1248) 5758 (1464) 6618 (1680) 7458 (1895)
24 (610) Radius
A 3434*** (882) 37 34 (959) 4034** (1035) 4634** (1187) 5234** (1340) 5834 (1492) 6434 (1645) L 4918 (1248) 533 8 (1356) 5758 (1464) 6618 (1680) 7458 (1895) 8318 (2111) 9112 (2324)
36 (914) Radius
A 4634 (1187) 4934 (1264) 5234 (1340) 5834 (1492) 6434 (1645) NA NA L 66 1 8 (1680) 703 8 (1787) 745 8 (1895) 831 8 (2111) 911 2 (2324) NA NA
W A R
* In Part No. Key, parentheses ( ) = insert corresponding option code; H = Side Rail Height; = Resin; R = Radius; W = Width of the inside distance from tray wall to tray wall; **Also available in 4 and 8 side rail; *** Also available in 4 side rail; Also available in 8 side rail
13
12 (305) Radius
A 9 1516 (227) 12 1516 (329) 15 1516 (405) 21 1516 (557) 27 1516 (710) 33 1516 (862) 39 1516 (1014) L 173 8 (441) 1912 (495) 21 5 8 (549) 257 8 (657) 3018 (765) 343 8 (873) 38 5 8 (981)
24 (610) Radius
A 13 716*** (341) 16716 (418) 19 716** (494) 25 716** (646) 31716** (798) 37716 (951) 43 716 (1103) L 25 7 8 (657) 28 (711) 301 8 (765) 34 3 8 (873) 38 58 (981) 42 7 8 (1089) 471 8 (1197)
36 (914) Radius
A 17 (432) 20 (508) 23 (584) 29 (737) 35 (889) NA NA L 343 8 (873) 361 2 (927) 38 58 (981) 4278 (1089) 471 8 (1197) NA NA
L R
Molded Fittings
45 Vertical
Part No. Key*
INSIDE: EIV-()(H)-45-(W)-(R)
R R 5 45 A 45 5 R L R 5 5 A
4 Tray
Radius 12 (305) 24 (610) 36 (914) A NA NA NA L NA NA NA
6 Tray
A 13 (330) 16 12 (419) NA L
8 Tray
A L
30 Vertical Bend
Part No. Key*
INSIDE: EIV-()6-30-(W)-24
R=24 R=24 30 111116 (A) 5 6
111116 (A)
30
R=24
* In Part No. Key, any parentheses ( ) = insert corresponding option code; H = Side Rail Height; = Resin; R = Radius; W = Width of the inside distance from tray wall to tray wall; ** Also available in 4 and 8 side rail; *** Also available in 4 side rail; Also available in 8 side rail
14
45 11
11 R
45
36 (914)
11
Horizontal Tee
Part No. Key*
EHT-()(H)-(W1)-(W2)-(R) Width 6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762) 36 (914)
Molded Fittings
W1
A R R R R
Horizontal Cross
Part No. Key*
EHC-()(H)-(W1)-(W2)-(R)
Contact us for dimensions on reducing cross. Due to overall size of the 24 wide thru 36 wide, 36 radius cross assemblies are unable to be shipped via regular motor freight lines.
R R A
W1
R R W2
90 Vertical Tee
Part No. Key*
Up: EVT-()(H)-90-(W)-(R)-Up Down: EVT-()(H)-90-(W)-(R)-Down
Tap up and tap down have the same dimensions.
A R R L
46 34 (1187)
Tap Down
* In Part No. Key, any parentheses ( ) = insert corresponding option code; H = Side Rail Height; = Resin; R = Radius; W = Width of the inside distance from tray wall to tray wall; ** Also available in 4, 6 and 8 side rail
15
Mitered Fittings
See Selection Table EHB = Horizontal Bend 3 = 3 30 = 30 06 = 6 to the Right EIV = Vertical Inside 4 = 4 45 = 45 09 = 9 EOV = Vertical Outside 6 = 6 60 = 60 12 = 12 EHT = Horizontal Tee 8 = 8 90 = 90 18 = 18 EHC = Horizontal Cross 10 = 10 24 = 24 EVT = Vertical Tee 30 = 30 ER = Right Reducer 36 = 36 For vertical tee specify up or down at end of part code EL = Left Reducer Covers = EC before catalog number; example EC-EHB-MC6-90-24-24. Fasteners for covers are separate order item, see page 39. ESR = Straight Reducer Strut Rung = SR after part number; example EHB-MC6-90-24-24-SR EHBD = Horiz. Direct Bend Marine Rung = MR after part number; example EHB-MC6-90-24-24-MR
12 = 12 24 = 24 36 = 36
Polyester Vinyl Ester Poly Halogen-Free VE Halogen-Free Halogen-Free Low Smoke Plus Conductive
Look at left column to select resin, then look at top row to select tray type. Then, insert corresponding letters into tting part no.
Metric Mitered Fittings Part Numbers Example: EHB - HL6 - 90 - 600 - 600
Type of Fitting
EHB = Horizontal Bend EIV = Vertical Inside EOV = Vertical Outside EHT = Horizontal Tee EHC = Horizontal Cross EVT = Vertical Tee ER = Right Reducer EL = Left Reducer ESR = Straight Reducer EHBD = Horiz. Direct Bend
Angle
30 45 60 90 = = = = 30 45 60 90
Width (W)
150 225 300 450 600 750 900 = = = = = = = 150mm 225mm 300mm 450mm 600mm 750mm 900mm
Radius (R)
300 = 300mm 600 = 600mm 900 = 900mm
* (mm) value is nominal For vertical tee specify up or down at end of part code Covers = EC before part number; example EC-EHB-MC6-90-600-600. Fasteners for covers are separate order item, see page 39. Strut Rung = SR after part number; example EHB-MC6-90-600-600-SR Marine Rung = MR after part number; example EHB-MC6-90-600-600-MR
90 Horizontal Bend
Part No. Key*
EHB-()(H)-90-(W)-(R)
12 (305) Radius
Width 6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762) 36 (914) A 33 58 (854) 3658 (930) 39 58 (1006) 45 58 (1159) 51 58 (1311) 57 58 (1464) 63 58 (1616) L 47 12 (1207) 51 34 (1314) 56 (1422) 64 1 2 (1638) 73 (1854) 81 1 2 (2070) 90 (2286)
24 (610) Radius
A 45 58 (1159) 48 58 (1235) 5158 (1311) 57 58 (1464) 6358 (1616) 69 58 (1768) 7558 (1921) L 64 1 2 (1638) 68 3 4 (1746) 73 (1854) 81 1 2 (2070) 90 (2286) 98 1 2 (2502) 107 (2718)
36 (914) Radius
A 5758 (1464) 6058 (1540) 6358 (1616) 69 58 (1768) 7558 (1921) 81 58 (2073) 8758 (2226) L 81 12 (2070) 85 3 4 (2178) 90 (2286) 98 12 (2502) 107 (2718) 11538 (2931) 123 78 (3146)
R R W A
12 Radius
Depth** 4 6 8 20 78 (530) 2912 (749) 2078 (530) 29 1 2 (749)
24 Radius
Depth** 4 6 8 3278 (835) 46 1 2 (1181)
36 Radius
4 Depth** 6 8 44 58 (1133) 63 516 (1608)
A L
* In Part No. Key, parentheses ( ) = insert corresponding option code; H = Side Rail Height; = Resin; R = Radius; W = Width of the inside distance from tray wall to tray wall; ** Contact us for availability of 3 (76mm)
16
12 Radius
Depth** 4 6 8
24 Radius
Depth** 4 6 8 33 78 (860) 4715 16 (1218)
36 Radius
4 Depth** 6 8 47 78 (1216) 67 34 (1721)
A
R
19 78 2178 2378 3178 (505) (555) (606) (810) 2818 30 15 16 33 34 45116 (714) (786) (857) (1145)
3578 4378 45 78 (911) (1114) (1165) 50 3 4 62116 647 8 (1289) (1576) (1648)
Mitered Fittings
W 16 (406)
W A
30 Angle ( )
Width 6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762) 36 (914) A 14116 (357) 17116 (433) 20116 (510) 26 916 (675) 32916 (827) 38916 (979) 44916 (1132) L 3112 (800) 33 (838) 3412 (876) 39516 (999) 42516 (1075) 45516 (1151) 48516 (1227)
45 Angle ( )
A 17 (432) 20 (508) 23 (584) 2934 (756) 3634 (933) 4134 (1060) 4734 (1213) L 30 (762) 321 16 (814) 3414 (870) 403 16 (1021) 447 16 (1129) 481116 (1237) 52 15 16 (1345)
60 Angle ( )
A 19316 (487) 22 316 (564) 25316 (640) 32 (813) 38 (965) 44 (1118) 50 (1270) L 27 9 16 (700) 30 3 16 (767) 323 4 (832) 397 16 (1002) 445 8 (1133) 49 7 8 (1267) 551 16 (1399)
45 Horizontal Bend
Part No. Key*
EHB-()(H)-45-(W)-(R)
Please contact us for other 30/60 radius mitered ttings. Joining 45 Horizontal Bend X = 2A - .707 (W + .5) Y = 2L - .707 (W + .5) R
12 (305) Radius
Width 6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762) 36 (914) A 20 1116 (525) 23 1116 (602) 26 1116 (678) 32 1116 (830) 38 1116 (983) 44 1116 (1135) 50 1116 (1287) L 38 78 (987) 41 (1041) 43 18 (1095) 47 38 (1203) 51 58 (1311) 55 78 (1419) 60 18 (1527)
24 (610) Radius
A 2414 (616) 27 14 (692) 3014 (768) 36 14 (921) 4214 (1073) 4814 (1226) 5414 (1378) L 47 38 (1203) 4912 (1257) 51 58 (1311) 5578 (1419) 6018 (1527) 6438 (1635) 6858 (1743)
36 (914) Radius
A 27 34 (705) 3034 (781) 3334 (857) 3934 (1010) 4534 (1162) 5134 (1314) 5734 (1467) L 557 8 (1419) 58 (1473) 601 8 (1527) 643 8 (1635) 685 8 (1743) 72 13 16 (1846) 771 16 (1957)
W A
* In Part No. Key, parentheses ( ) = insert corresponding option code; H = Side Rail Height = Resin; R = Radius; W = Width of the inside distance from tray wall to tray wall; ** Contact us for availability of 3 (76mm)
17
3 4 6 8 3 4 6 8 8 9 10 12 9 10 12 14 A (203) (229) (254) (305) (229) (254) (305) (356) 30 18 18 18 18 24 24 24 24 L (457) (457) (457) (457) (610) (610) (610) (610)
W
12 Radius Depth
24 Radius Depth
36 Radius Depth
3 4 6 8 11 12 14 15 (279) (305) (356) (381) 30 30 30 30 (762) (762) (762) (762) ** ** 18 18 (470) 3678 (937) 1912 (495) 3678 (937) 20 1516 (532) 36 78 (937)
45
A L
** **
** **
14 916 16 17716 (370) (406) (443) 2838 2838 2838 (721) (721) (721)
Mitered Fittings
3 4 6 8 3 4 6 8 7 8 10 10 9 10 12 12 A (178) (203) (254) (254) (229) (254) (305) (305) 30 17 17 18 18 23 23 24 24 L (432) (432) (457) (457) (584) (584) (610) (610) 45 A L ** ** 10 34 (273) 19 316 (487) 1234 1434 (324) (375) 20 916 22 (522) (559) ** ** 14 516 (364) 271116 (703) 16 516 (414) 29116 (738) 18 516 (465) 3012 (775)
12 Radius Depth
24 Radius Depth
36 Radius Depth
3 4 6 8 11 12 14 14 (279) (305) (356) (356) 29 29 30 30 (737) (737) (762) (762) ** ** 17 1316 (452) 3618 (918) 19 1316 21 1316 (503) (554) 37916 39 (954) (991)
A R W
15 (381mm)
(3 13. 43 5 m m )
W L
A W
30 Angle ( )
Dim. Inches (mm)
45 Angle ( )
Depth** 4 6 8
Dim. Inches (mm)
30 Angle ( )
Depth** 4 6 8 11 1316 13 916 (300) (344) 2912 29 12 (749) (749)
45 Angle ( )
4 Depth** 6 8
Depth** 4 6 8
10 316 111516 131116 1238 131316 15 316 (259) (303) (348) (314) (351) (386) L 261116 261116 261116 249 16 249 16 249 16 (678) (678) (678) (624) (624) (624)
A L
16 116 14 1116 16 116 1858 (408) (357) (408) (473) 30 78 26 78 26 78 271516 (784) (683) (683) (710)
Straight Reducer
Part No. Key*
ESR-()(H)-(W1)x(W2) 6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762)
W1 Inches (mm)
36 (914) 30 (762) 24 (610) 18 (457) 12 (305) 43 12 40 12 37 12 34 12 26 34 (1105) (1029) (953) (876) (679) 42 39 36 33 26 38 (1067) (991) (914) (838) (670) 40 12 37 12 36 26 34 (1029) (953) (914) (679) 35 34 26 34 37 12 (953) (908) (679) 35 34 26 34 (908) (679) 26 34 (679) 9 (229) 26 3 8 (670)
W1
L W2
W2 Inches (mm)
18
W1 Inches (mm)
36 (914) 30 (762) 24 (610) 18 (457) 12 (305) 55 12 46 14 4614 37 37 (1410) (1175) (1175) (940) (940) 4614 4614 37 37 2734 (1175) (1175) (940) (940) (705) 4614 37 37 2734 (1175) (940) (940) (705) 37 37 2734 (940) (940) (705) 37 2734 (940) (705) 2734 (705) 9 (229) 273 4 (705)
W1
L W2
W2 Inches (mm)
Horizontal Tee
Part No. Key*
EHT-()(H)-(W1)-(W2)-(R) Width 6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762) 36 (914)
12 (305) Radius
A 3058 (780) 3358 (850) 3658 (930) 42 58 (1080) 48 58 (1240) 5458 (1390) 6058 (1540) L 5512 (1410) 5512 (1410) 5512 (1410) 6434 (1640) 74 (1880) 74 (1880) 8314 (2110)
24 (610) Radius
A 4258 (1080) 4558 (1160) 4858 (1240) 54 58 (1390) 6058 (1540) 6658 (1690) 7258 (1840) L 74 (1880) 8314 (2110) 8314 (2110) 92 12 (2350) 92 12 (2350) 10134 (2580) 111 (2820)
36 (914) Radius
A 5458 (1390) 57 58 (1460) 60 58 (1540) 6658 (1690) 7258 (1840) 78 58 (2000) 84 58 (2150) L 10134 (2580) 10134 (2580) 111 (2820) 111 (2820) 12014 (3050) 12912 (3290) 12912 (3290)
Mitered Fittings
L R R
W1 W2 A
Horizontal Cross
Part No. Key*
EHC-()(H)-(W1)-(W2)-(R) Width 6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762) 36 (914)
L
12 (305) Radius
A 5434 (1390) 5734 (1470) 6034 (1540) 6634 (1700) 7234 (1850) 7834 (2000) 8434 (2150) L 5512 (1410) 5512 (1410) 5512 (1410) 6434 (1640) 74 (1880) 74 (1880) 8314 (2110)
24 (610) Radius
A 78 34 (2000) 81 34 (2080) 84 34 (2150) 90 34 (2310) 9634 (2460) 10234 (2610) 108 34 (2760) L 74 (1880) 83 14 (2110) 83 14 (2110) 92 12 (2350) 92 12 (2350) 10134 (2580) 111 (2820)
36 (914) Radius
A 102 34 (2610) 105 34 (2690) 108 34 (2760) 114 34 (2910) 120 34 (3070) 126 34 (3220) 132 34 (3370) L 10134 (2580) 10134 (2580) 111 (2820) 111 (2820) 12014 (3050) 12912 (3290) 12912 (3290)
R R
W2 L
W1 A
Vertical Tee
Part No. Key*
EVT-()(H)-90-(W)-(R)
Specify up or down at the end of the part number. For tap up, dimensions different than tap down, contact us for dimensions. A R
L 61 34 (1568) 85 34 (2178)
Tap Down
* In Part No. Key, parentheses ( ) = insert corresponding option code; H = Side Rail Height; = Resin; R = Radius; W = Width of the inside distance from tray wall to tray wall
19
Material
C = Polyester V = Vinyl Ester SS = Stainless Steel Conductive Halogen-Free Halogen-Free Low Smoke Plus
Degree
180 = Straight, Expansion 90 = 90 45 = 45 30 = 30 22.5 = 22.5 HA = Horiz. Adjustable** VA = Vert. Adjustable**
Splice Plates
= For Conductive and Halogen-Free formulations, please contact us for product codes. * (mm) value is nominal. ** For Horiz. and Vert. Adjustable part number use ESP for Type, example: ESP-6C-HA. Expansion plates have 1 slotted holes allowing 5/8 total contraction and expansion. Refer to thermal contraction table on page 6 for maximum spacing between expansion joints. Side rail height of 3 and 4 comes with 4 bolt sets per plate. Side rail height of 6 and 8 comes with 8 bolt sets per plate. Side rail height of 10 comes with 12 bolt sets per plate. For 6 and 8 channel heavy duty splice plates, see page 22.
Hardware Sets
Monel Silicon Bronze Optional Optional Optional Optional Optional Optional Optional Optional Optional Optional Isoplast Optional Optional Optional Optional Optional
Hardware
Type
316 Stainless Steel Bolt Set 316 Stainless Steel Bolt Set Monel Bolt Set FRP Studs & Nuts FRP Studs & Nuts Silicon Bronze Bolt Set
Set Includes
Bolt, nut, 2 flat washers, Bolt, nut, 2 flat washers, Bolt, nut, 2 flat washers, Stud and 2 nuts Stud and 2 nuts Bolt, nut, 2 flat washers, 1 lock washer 1 lock washer 1 lock washer
Size
8-16 3 8-16 3 8-16 3 8-16 3 8-16 3 8-16
3
Part No.
505167SS 505168SS 606167M 707166F 707167F 808167SB
1 lock washer
*** Contact us for hardware; It is recommended that expansion splice plates and 114 long assembly fasteners be used when connecting mitered fittings to molded fittings or straight lengths.
A
1 34 (44) 2 (51) 4 58 (117) 6 (152)
B
1 (25) 1 (25) 1 (25) 1 1116 (43)
C
-0-02 58 (67) 2 58 (67)
A
1 14 (32) 1 4 (32)
1 5 5
B
8 (16) 8 (16) 4 (19) 4 (19)
C
-0-0258 (67) 258 (67)
41 8 (105) 41 8 (105)
3 3
20
Expansion
16 x 1 (11 x 25) slot
7
90 Vertical
4 58 (117) Field Drilling Required 1078 (276)
8 78 (225)
2 8 (54)
1
4 14 (108)
6 38 (162)
16 (11) hole
45 Vertical
7
30 Vertical
2 18 (54) 30
22.5 Vertical
16 (11) hole
22.5
A 1 14 (32) 45 C B
Splice Plates
4 78 (124)
Adjustable Vertical
90 Horizontal
A
45 Horizontal
5 16 (129)
1
C 1 14 (32) 45
4 58 (117)
2 18 (54)
6 38 (162)
For adjustable vertical plate hardware, use catalog number 505168SS. For travel dimensions, contact us.
30 Horizontal
22.5 Horizontal
Adjustable Horizontal
6 (152)
4 78 (124) 1 4 (32)
1
30
22.5
2 18 (54)
B C A
16 (11) hole
21
2 18 (54)
2 18 (54)
2 18 (54)
2 18 (54)
2 18 (54)
2 18 (54)
2 18 (54)
1 14 (32)
+ 116 _
2 18 (54) B
2 18 (54)
2 18 (54)
2 18 (54)
2 18 (54)
2 18 (54)
2 18 (54)
1 14 (32)
+ 116 _
2 58 (67)
A
Inches (mm)
B
Inches (mm)
Splice Plates
Part No.
EEP-10C-180 Splice Plate
16 (7.9)
1 14 (32)
114 (32)
* In Part No. Key, parentheses ( ) = insert corresponding option code; H = Side Rail Height - 4, 6, 8 (inches)
22
Resin Designation
() = Insert one of the following letters for resin designations when required.
P = Polyester (Example: EPC-CL-12-P) V = Vinyl Ester (Example: EPC-CL-12-V) Y = Halogen-Free Low Smoke Plus (Example: EPC-CL-12-Y) Conductive Poly Halogen-Free VE Halogen-Free
= For Conductive and HalogenFree formulations, please contact us for product codes.
Cable tray covers are recommended for those areas where the cable needs protection from falling objects, adverse weather conditions, etc. Available in 10ft. (3m) sections in both at and peaked design. In addition to cover, solid bottom is also available. See page 24 for cover accessories.
Accessories
Flat Cover
Part No. Key*
C Tray: E()C-(W) Z Tray: EZC-(W)
Installation Methods for Flat Cover: Thermoplastic Drive Rivets (part no. R-25) are the most economical method, but do require eld drilling. It is recommended rivets be installed on 24 centers along both side rails. Cover Hold Down Clamps and Enduro Stand Offs allow cover to be removed for easy access to cables - see page 24. It is recommended to use seven pair at 16 on center per 10 Ft. length of cover. Add ventilation height 2 for Flat Cover. Flat covers can be ventilated or non-ventilated. Diagram shown is ventilated. Inches (mm)
Tray Width
To order Flat Cover for ladder cable tray ttings, add EC before tting part number. Example: EC-EHB-MC6-90-24-24
Peaked Cover
Part No. Key*
EPC22-(W)
Installation Methods for Peaked Cover: Use three pair of Enduro Stand Offs - Peaked for each 10 ft. length of tray. Peaked cover is not available for ttings. 11.25 H Contact us for information on 22.5, 30 and 45 peaked covers. Add ventilation height 134 for peaked cover. Peaked covers can be ventilated or non-ventilated. Diagram shown is ventilated. Tray Width - W
C Tray Type
EPC22-06 EPC22-09 EPC22-12 EPC22-18 EPC22-24 EPC22-30 EPC22-36
W
6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762) 36 (914)
H
0.6 0.9 1.2 1.8 2.4 3.0 3.6 (15) (23) (31) (46) (61) (76) (91)
Wt./LF
0.77 0.77 1.3 1.5 1.9 2.1 2.4
* In Part No. Key, parentheses ( ) = insert corresponding option code; = Insert resin designation, see gray box at top; W = Width of the inside distance from tray wall to tray wall
23
cover
4 SS threaded rod
tray depth
Accessories
Tray Type
ELL/ETL ELL/EIL/EHL/EHZ D-EHL D-EHL10
Dim. A Dim. B
1 5
16 x 78 slot
3 4 (19)
4 (6.4) 8 (9.5)
1 19
16 (7.9)
C L
3 1
11 3
2 (12.7)
4 (20.6)
134 (4.45) 3 34 (82.6)
** Part does not have the 716 x 78 slot. They have a 716 diameter hole located 78 from the outer edge instead of 34. *** Part will allow a 316 expansion movement. To reduce expansion, please contact us. Please contact us for stainless steel dimensions.
All drilled holes are 16 in diameter. Hole pattern varies with tray type.
7
2 1 4 4 5 8 6 8
57 16 57 16 57 16 57 16
A
Part No.
BCHDG-MP-LV
Eliminates the Need to Drill or Punch Holes While Allowing for Normal Expansion
A stainless steel guide that secures the position of cable tray on a support rack or structure. Guide becomes a clamp with use of a 316 SS set screw on top. Set screw is included with part. Guide is also easily adaptable for right or left sided installations.
* In Part No. Key, parentheses ( ) = insert corresponding option code; = Insert resin designation, see gray box on page 23; H = Side Rail Height, available heights (inches): 3, 4, 6, or 8; TD = Tray Designation; W = Width of the inside distance from tray wall to tray wall
24
Drop Out
Part No. Key*
For For For 10 Side Rail: EDO-1-(W) Side Rail: EDO-2-(W) Side Rail: EDO-3-(W)
W Actual width of Drop Out is less than width of tray to allow for placement inside channel ange. R-25 drive rivets (left) are a separate order item. For Vinyl Ester, add VE to the end of part number. For Halogen-Free Low Smoke Plus resin add Y to part number. Drop Out installation for less than 12 width: Drill two 14 holes 1 from each end. Insert R-25 rivet into each opening. Drop Out installation for more than 12 width: Drill three 14 holes 1 from each end and in the middle. Insert R-25 rivet into each opening.
Blind End
Part No. Key*
EBE-(H)()-(W)
316 SS fasteners included
W H
Accessories
234 (70)
Side View
3
4 (19)
3
16 (5)
1 14 (32)
Top View
Part No.
Quart Can: ES-Q Gallon Can: ES-G
Seals exposed bers after any eld cuts. Restores gloss and luster to weathered berglass. Seals exposed FRP threads after installation of berglass threaded rod and hex nuts. For polyester and vinyl ester resin products. Clear color. Meets NSTA and UPS requirements for sea and ground transportation.
SemKit Adhesive
Part No.
SEMKIT
Fiberglass to berglass adhesive for custom fabrication or repair. Meets NTSA and UPS requirements for sea and ground transportation.
Allowable load is based on a total load, uniformly distributed over the length of the rack. Safety factor = 2.0 1 1 A C
B CL of 716 holes
CL of 716 holes
S1
S2
* In Part No. Key, parentheses ( ) = insert corresponding option code; = Insert resin designation, see gray box on page 23; H = Side Rail Height, available heights (inches): 3, 4, 6, or 8; W = Width of the inside distance from tray wall to tray wall
25
Channel Size
Width x Depth 2 x 1 (51 x 25) 3 x 1 (76 x 25) 4 x 1 8 (102 x 35)
1
Wt./Ft.
0.35 0.68 0.94 1.34 1.5 2.60 4.10
Resin System
Vinyl Ester Poly Halogen-Free VE Halogen-Free Halogen-Free Low Smoke Plus Conductive
For ventilated tray, replace the S in the part number with a P. L = Length; Available in 10, 20, 3m, and 6m sections, substitute L for 10, 20, 3M, or 6M. Examples: EIS-400 x 10 EIS-400 x 3M
Span
Ft. (m)
Max Loading
Lbs./Ft. (N/m)
4.0 (5.94) 3.9 (5.79) 1.0 (1.48) 2.8 (4.16) 1.5 (2.23) 2.8 (4.16) 5.2 (7.73) 20.0 (29.73) 3.9 (5.79)
Max Deflection Loads are based on limiting the deection to a value In. (mm) equal to 1120 of the span.
0.5 (12.7) 0.5 (12.7) 0.8 (20.3) 0.8 (20.3) 1.0 (25.4) 1.0 (25.4) 1.0 (25.4) 1.0 (25.4) 1.0 (25.4)
* In Part No. Key, parentheses ( ) = insert corresponding option code; (L) = Length, see note above
26
Radius
18 (457) 24 (610) 24 (610)
3
Part No.
Radius
1
A
16 4 (413) 28516 (719) 2814 (718) 283 16 (716)
90 R R
R 90
90 Horizontal Molded
Part No. Radius A
2234 (578) 321316 (833) 34 4 (883)
3
A
221 4 (565) 34 1 4 (820)
22-30 R 10 A
EIS-90IV-(R)-(W)00
36 16 (932)
11
R = Radius which can be 12 (305) or 24 (610); W = Width which can be 2, 3, 4, 6, 8 or 10; For 10 dimensions contact us. Substitute P for S for punched channel.
45
22-30
90 Horizontal Bend
22-30 45 22-30
A
22 (559) 34 (864)
A 10 R
Part No.
12 (305) Radius EIS-90HB-12-200 EIS-90HB-12-300 EIS-90HB-12-400 EIS-90HB-12-600 EIS-90HB-12-800 EIS-90HB-12-1000 EIS-90HB-24-200 EIS-90HB-24-300 EIS-90HB-24-400 EIS-90HB-24-600 EIS-90HB-24-800
A
24 (610) 25 (635) 26 (660) 28 (711) 30 (762) 32 (813) 36 (914) 37 (940) 38 (965) 40 (1016) 42 (1067)
45
22-30 A
R 10 22-30 W
R = Radius which can be 12 (305) or 24 (610); W = Width which can be 2, 3, 4, 6, 8 or 10; For 10 dimensions contact us. Substitute P for S for punched channel.
W2
W1
2 (51) 3 (76) 4 (102) 6 (154) 8 (203) 10 (255)
W2
2 (51) 3 (76) 4 (102) 6 (152) 8 (203) 10 (255)
18 (457) W2 18 (457)
W1 W1
18 (457)
24 (610) Radius
EIS-90HB-24-1000 44 (1118)
W
3 (76) 4 (102) 6 (154) 6 (154) 8 (203) 10 (255)
A
118 (28) 114 (33) 134 (44) 134 (44) 178 (47) 278 (72)
18 (457)
16 (5)
= Resin - insert PE for polyester resin, insert Y for halogen-free low smoke plus resin. 316 SS hardware included. For other resin part numbers, contact us. 2 (51) 1 4 bolt
16 (8)
1 2 (13)
1 12 (38) * In Part No. Key, parentheses ( ) = insert corresponding option code; = Resin; R = Radius; W = Width of the inside distance from tray wall to tray wall
27
Degree
V = Vertical H = Horizontal
(for straight, leave direction space in product number blank, example: EISP-180-600)
Direction
200 = 2 (50mm)* 300 = 3 (75mm)* 400 = 4 (100mm)* 600 = 6 (150mm)* 800 = 8 (200mm)* 1000 = 10 (250mm)*
Channel Size
Dimensions
Channel Depth Inches (mm)
Hardware
Part No.
505139SS 505141SS
1 1
Straight Section
Size
4 - 20 x 34 4 - 20 x 1
8 78 (225) 2 18 (54) 1 14 (32)
A
A
Inches (mm)
A
5
Set includes bolt, nut and 2 at washers. Each plate requires 4 sets of fasteners. Part No. 505141SS for EIS-800 channel tray only. Contact us for bolt sets for 10 channel.
4 18 (105)
Expansion
5
90 Vertical
6 (152)
45 Vertical
1 14 2 18 (32) (54)
A
16 x 1 (8 x 25) slots
A 45 6 (152) A
4 78 (124)
30 Vertical
22.5 Vertical
90 Horizontal
A
A
30
22.5
5 38 (136)
5 38 (136)
45 Horizontal
A
30 Horizontal
45 30
22.5 Horizontal
22.5
4 78 (124)
28
EL = Polyester ITS = Solid Bottom EV = Vinyl Ester ITP = Perforated Bottom Conductive Poly Halogen-Free VE Halogen-Free Halogen-Free Low = For Conductive and HalogenFree formulations, please contact Smoke Plus us for product codes.
50 = 50mm (1.97) 100 = 100mm (3.94) 150 = 150mm (5.91) 300 = 300mm (11.82)
3M = 3m (118.1) 6M = 6m (236.2)
Span
Ft. (m)
Max Loading
Lbs./Ft. (N/m)
5 (1.5) 10 (3) 15 (4.5) 5 (1.5) 10 (3) 15 (4.5) 5 (1.5) 10 (3) 15 (4.5) 5 (1.5) 10 (3) 15 (4.5) 5 (1.5) 10 (3) 15 (4.5) 5 (1.5) 10 (3) 15 (4.5) 5 (1.5) 10 (3) 15 (4.5) 5 (1.5) 10 (3) 15 (4.5)
25.7 (34.8) 3.1 (4.2) 0.9 (1.2) 30.9 (41.9) 3.8 (5.2) 1.1 (1.5) 35.6 (48.3) 4.4 (6.0) 1.3 (1.8) 42.4 (57.5) 5.2 (7.1) 1.5 (2.0) 54.2 (73.9) 6.7 (9.1) 2.0 (2.7) 94.4 (128.0) 11.8 (16.0) 3.5 (4.7) 108.4 (147.0) 13.5 (18.3) 4.0 (5.4) 130.8 (177.3) 16.4 (22.2) 4.8 (6.5)
Divider Strip
Part No. Key*
()-IT-(W)-DS
Example: EL-IT-50-DS
Load (Lbs/Ft) are based on deection equal to L/D = 200. Part numbers above are polyester and solid bottom angedtype instrumentation tray. A change in resin will not affect loading. Please contact us for loading of slotted tray.
* In Part No. Key, parentheses ( ) = insert corresponding option code; = Resin; B = Bottom; H = Side Rail Height W = Width of the inside distance from tray wall to tray wall
29
Side Rail
Type
HB=Horizontal Bend IV=Inside Vertical OV=Outside Vertical
Width (W)
Angle
EL=Polyester ITS=Solid Bottom EV=Vinyl Ester ITP=Perforated Bottom Conductive Poly Halogen-Free VE Halogen-Free Halogen-Free Low Smoke Plus
50=50mm (1.97) 90=90 100=100mm (3.94) 45=45 150=150mm (5.91) 300=300mm (11.82)
Note: More fittings and fitting covers available, please contact us.
= For Conductive and Halogen-Free formulations, please contact us for product codes.
90 Horizontal Mitered
Part No. Key*
()-(B)-50-HB-50-90-300
45 Horizontal Mitered
A Part No. Key*
()-(B)-50-HB-50-45-300 ()-(B)-80-HB-50-45-300 ()-(B)-50-HB-100-45-300 ()-(B)-80-HB-100-45-300 ()-(B)-50-HB-150-45-300 ()-(B)-80-HB-150-45-300 ()-(B)-50-HB-300-45-300 ()-(B)-80-HB-300-45-300
Radius = 11.8 (300mm)
A
27116 (688) 28 1 2 (723)
22.5 R 22.5 10
Horizontal Tee
Part No. Key*
()-(B)-(H)-(W)-HT
Horizontal Cross
Part No. Key*
()-(B)-(H)-(W)-HC
191116
11 W 19 16
19 1116
191116 Note: More fittings and fitting covers available, please contact us. * In Part No. Key, parentheses ( ) = insert corresponding option code; = Resin; B = Bottom; H = Side Rail Height; L = Length; W = Width of the inside distance from tray wall to tray wall
30
Wireway
Enduro wireway is designed to protect data control, communication and power cables from atmospheric conditions (like dust, dirt, oil, water) and unauthorized/accidental tampering. Enduro lay-in wireway is often found in: Computer, communication, and clean room applications.
Transportation/subway systems
where enclosed environments desire telecommunication wireway materials to have low smoke development and non-toxic smoke properties for enhanced public safety
Enduro lay-in-wireway is manufactured by the pultrusion process using special berglass composite designs and re-retardant resin formulation for superior strength, durabiliy, and corrosion resistance. Enduro wireway carries a Class 1 re rating in accordance with ASTM Standard E-84. Part No.
CW 250 x 10
Our wireway straight sections and ttings are provided with a snap-on / snap-off cover. It also has a modular design which includes straight sections, elbows, tees and crosses. All wireway sections and ttings are available in the ve sizes shown below. Please contact us about other available sizes and gasketing. Straight sections and covers come in 10 ft. lengths. Splice plates are a separate order item. Part No.
CW 412 x 10
Part No.
CW 404 x 10
2 12 (64mm)
2 12 (64mm)
4 (102mm)
4 (102mm)
4 (102mm)
12 (305mm)
Wireway
Part No.
CW 606 x 10
Part No.
CW 612 x 10
The CW 612 x 10 is available with or without a divider. The divider allows separation of various cables as needed.
6 (152mm) 6 (152mm)
E 8 Pultruded FRP Wireway Cover FRP Wireway Cover Splice Plate 3 Deep D
1
Part No.
CW 250 x 10 CW 404 x 10 CW 412 x 10 CW 606 x 10 CW 612 x 10
3
A
N/A 3316 (81) 3 16 (81) 5 58 (143) 5 8 (143)
5
B
2.5 (64) 4 (102) 4 (102) 6 (152) 6 (152)
C
2.5 (64) 4 (102) 12 (305) 6 (152) 12 (305)
D
3 (76) 434 (121) 12 4 (324)
3
E
N/A* 5 38 (136) 13 8 (340)
3
* Cover body and splice plates not available for CW250. See page 34 for splicing method
31
Wireway
Technical Data - Wireway
Wireway Load Span
Part No.
CW250 x 10 CW404 x 10 CW412 x 10 CW606 x 10 CW612 x 10
Maximum Span
contact us 10 (3m) 10 (3m) 10 (3m) 10 (3m)
Maximum Loading
contact us 10 Lbs/Ft (14.9 kg/m) 12 Lbs/Ft (17.9 kg/m) 20 Lbs/Ft (29.8 kg/m) 25 Lbs/Ft (37.2 kg/m)
Property
Ultimate Tensile Strength Ultimate Compressive Strength Ultimate Flexural Strength
ASTM Test
D638 D695 D790
Property
Ultimate Tensile Strength Ultimate Compressive Strength Ultimate Flexural Strength
Density - Solid Shape Lbs./In. Water Absorption (24 Hr. Immersion) Max % by Wt. Surface Burning Characteristic, Maximum
Thermal Property
Thermal Coefficient of Expansion (Inches/Inch/F)**
ASTM Test
D696
* Speciman tested perpendicular to laminate face. ** Reported value measured in logitudinal direction. Meets and exceeds test standard for UL 94-VO Flammability Classication and has a ame spread rating under 25 when tested in accordance with ASTM E84.
Wireway
Fittings - Wireway
90 Horizontal Direct Bend
Plan View
Part No.
CW 250-90H CW 404-90H CW 412-90H CW 606-90H CW 612-90H
13
A
8 (203) 12 16 (325) 21 (533) 15 (381) 21 (533)
Width
Part No.
CW 250-90H-12 CW 404-90H-12
A
L
L
22 12 (572) 311316 (808) 241316 (630) 35 (889) 33 (838) 46916 (1183) 27 (686) 3818 (968) 33 (838) 46916 (1183)
8 (203)
Width Radius
A
10 12 (267) 12 (305) 12 (305)
Depth
Side View
Part No.
CW 250-90IV-12 CW 404-90IV-12
A
L
A
Side View
17916 (446) 241316 (630) 18 18 (460) 251116 (652) 18 18 (460) 251116 (652) 18 18 (460) 251116 (652) 18 18 (460) 251116 (652)
8 (203)
Depth
14 (356) 14 (356)
32
Wireway - Fittings
90 Vertical Outside Direct Bend
Part No.
CW 250-90OV CW 404-90OV CW 412-90OV CW 606-90OV CW 612-90OV
A
10 12 (267) 12 (305) 12 (305) 14 (356) 14 (356)
Side View A
L
L
Side View
Fittings
8 (203)
A
Depth
Side View
A
12 (305) 12 (305) 14 (356) 14 (356)
L
Depth
Side View
9 516 (252) 2138 (543) 23716 (595) 23716 (595) 25 (635) 25 (635)
8 (203)
A
8116 (205) 10 12 (267) 18 58 (473) 12 58 (321) 18 58 (473)
A
Part No.
CW 250-45H-12 CW 404-45H-12 CW 412-45H-12 CW 606-45H-12 CW 612-45H-12
th
Plan View L
8 (203)
5916 (141) 2578 (657) 8116 (205) 2838 (721) 16316 (411) 34916 (878) 10316 (259) 30 (762) 16316 (411) 34916 (878)
A
8116 (205)
Depth
1018 (257) 21116 (535) 11516 (287) 2134 (552) 11516 (287) 2134 (552) 12 34 (324) 2134 (552) 1234 (324) 2134 (552)
Wireway
A
18 12 (470) 20 58 (524) 28 4 (730)
3
Part No.
CW 250-HT CW 404-HT CW 412-HT CW 606-HT
A
13 (330) 21 (533) 15 (381) 21 (533)
L
2058 (524) 28 4 (730)
3
Plan View
W A
W A
CW 612-HT
A
42 14 (1073) 44 8 (1133) 52 34 (1140) 46 4 (1187)
3
Part No.
CW 250-HT-12
A
A
13 15 5
Plan View W A
W A
52 34 (1140)
CW 612-HT-12
33
A
3 316 (81) 3 16 (81) 5 38 (136) 5 8 (136)
3 3
Hole Dia.
7 7 7 7
Part No.
CW250-AC304
A dual purpose splice plate that offers hold down capabilities. Easily adaptable to other Enduro wireway sizes with or without body splice plate. Standard hold down splice joint material color is gray. Contact us for details regarding a custom color. If 316SS is required, substitude 316 for 304 in part number.
Includes snap-on cover splice plate and bottom plate with 304SS fasteners. If 316SS is required, substitude 316 for 304 in part number. Cover Body 3 Wireway Body
A G F
7
Splice Plate
2 1 8
2 1 8 8
2 1 8
6 (153)
Accessories - Wireway
Panel Adapter
Part No.
CW 250 - PA CW 404 - PA CW 412 - PA CW 606 - PA CW 612 - PA
Closure Plate
A
contact us
1
B
contact us
3
Part No.
CW 250 - CP304 CW 404 - CP304 CW 412 - CP304 CW 606 - CP304 CW 612 - CP304
1014 (260) 1038 (264) 18 4 (463) 10 8 (264) 12 14 (311) 1238 (314) 18 4 (463) 12 8 (314)
1 3
Wireway
1 12 Typ
1 2
1
yp T A
Specication - Wireway
1.0 General 1.1 This specication covers the requirements for a berglass lay-in-wireway system to support and protect power, control and instrumentation cables. 1.2 Wireway shall be solid bottom type construction with minimum wall thickness of .1875 inches. 1.3 Cover and cover splice plates shall be snap-on type construction requiring no installation fasteners. 2.0 Standards 2.1 The wireway system shall conform to the applicable sections of the National Electric Code (NEC) Article 378. 2.2 The NEC requires wireway to be supported at intervals not exceeding 5 feet, unless specically approved for supports at greater intervals, but in no case shall the distance between supports exceed 10 feet. 3.0 Materials 3.1 The wireway, cover, and splice plates shall be made from the pultrusion process utilizing an Enduro Fire Retardant Polyester resin formulation with UV light inhibiting additives and exterior veil coverage. 3.2 Resin System (as required): Isophthalic Polyester, Vinyl Ester, Halogen-Free Isophthalic Polyester, Halogen-Free Vinyl Ester or Halogen-Free Low Smoke Plus resin available. 3.3 All composite material shall meet ASTM E84, maximum 25 ame spread rating. 3.4 Color shall be gray. 4.0 Loading Capabilities Consult factory for specic applications.
34
Lbs/Ft.
0.47
Part No.
Polyester: EC-158 Vinyl Ester: EC-VE-158
7 16 (11) 3 4 (19) 9
Lbs/Ft.
0.68
7 16 (11)
Part No.
Polyester: EC-158D Vinyl Ester: EC-VE-158D
Lbs/Ft.
1.36
32 (7) 1 (25)
1 5 8 (41)
1 5 8 (41) For punched channel framing add H to the end of the part number; example: EC-10H. Punched not available for double channel. Punched holes are 9/16 holes on 2 centers. Replaces drilled strut. 1 (25) For use in tray support systems, electrical conduit and tray rungs for tying down cable. Available in 10 ft and 20 ft lengths. See below for loading, and see page 38 for specication information. 2 (51) 16 (14)
9 7 16 (11)
32 (7)
3 4 (19) 7 16 (11)
1 5 8 (41)
16 (14)
9
Part No.
Uniform Load Uniform Load @ Maximum Deflection @ Maximum Deflection = 0.25 In. (6mm) = 0.50 In. (13mm) Poly
Lbs.(kg) 240 (109) 810 (367) 120 (54) 410 (186) 2000 (907) 70 (31) 240 (109) 1220 (553) 50 (22) 150 (68) 770 (349) 30 (13) 100 (45) 520 (236) 20 (9) 60 (27) 270 (122) 10 (4) 30 (13) 160 (72) NR 20 (9) 100 (45) NR 13 (6) 70 (32)
Vinyl
Lbs.(kg) 620 (281) 270 (122) 910 (412) 140 (63) 460 (209) 2350 (1066) 80 (36) 270 (122) 1370 (621) 55 (25) 170 (77) 870 (394) 25 (16) 115 (52) 590 (267) 23 (10) 70 (32) 310 (140) 12 (5) 34 (15) 180 (81) 23 (10) 115 (52) 15 (7) 80 (36)
Poly
Lbs.(kg) 240 (109) 140 (63) 480 (217) 100 (45) 300 (136) 1510 (650) 60 (27) 200 (90) 1040 (471) 40 (18) 120 (54) 540 (245) 20 (9) 60 (27) 320 (145) 12 (5) 40 (18) 200 (90) 26 (12) 140 (63)
Vinyl
Lbs.(kg) 270 (122) 160 (72) 540 (245) 115 (52) 340 (154) 1720 (530) 70 (31) 230 (104) 1170 (780) 45 (20) 135 (61) 610 (276) 23 (10) 70 (32) 360 (163) 15 (7) 45 (20) 230 (104) 30 (13) 160 (72)
.
EC-10 EC-158 EC-158D EC-10 EC-158 EC-158D EC-10 EC-158 EC-158D EC-10 EC-158 EC-158D EC-10 EC-158 EC-158D EC-10 EC-158 EC-158D EC-10 EC-158 EC-158D EC-10 EC-158 EC-158D EC-10 EC-158 EC-158D EC-10 EC-158 EC-158D EC-10 EC-158 EC-158D
Support Systems
* Deflection is in excess of 3.00 In. (76mm); mid-span support is recommended. NR = Not Recommended; Beam Loads: Table lists the total allowable load for various simple spans based on a minimum safety factor 2:1. If load is concentrated at center of span, multiply the load from the table by 0.5 and the corresponding deflection by 0.8. Column Loads: Table lists the total allowable axial load for various unsupported column heights based on a minimum safety factor of 3:1. Eccentric loads should be reduced according to standard practice. Notes: All beams should be supported in a manner to prevent rotation at supports. Long, deep beams should be tied between supports to prevent twist.
35
Based on individual applications, changes may be required on dimension and thickness of material. Please contact us. Holes are drilled to accept 38 and 12 bolts. For Vinyl Ester Connector Plates, insert the letters VE as indicated in this example: Polyester = CP-100; Vinyl Ester = CP-VE-100
5 14 5 12 3 12 1 58 3 14 4 78
Universal Angle
1 58 1 58
Part No.
Polyester: CP-501 Polyurethane: CP-PU-501 Nylon: CP-NY-501
Part No.
CP-100
Part No.
CP-101
4 58
Part No.
CP-102
Part No.
CP-103
6 8 10 4 58 4 58
7 7
Part No.
CP-104
3 12 3 2
1
Part No.
CP-105
5 38 3 12
Part No.
CP-109
6 4 58
Part No.
CP-110
5 38
Part No.
CP-111
3 12 5 38 3 12
Part No.
CP-112
Part No.
CP-113
Part No.
CP-114
Part No.
CP-115
7
Part No.
CP-116
Support Systems
10 5 38 7 4 58 10 5
7
3 12
Part No.
CP-117
Part No.
CP-118
Part No.
CP-119
Part No.
CP-120
Part No.
CP-205
4 1 58 4 12
7
4 1 58 2 14 4 12 8
3 14
1 58
4 4 12 4
1 58
7
1 58
7 7
Part No.
CP-209
Part No.
CP-210
Part No.
CP-211
Part No.
CP-226
Part No.
CP-405
36
Window Clamp
Part No.
Polyester: PBS-PE Polyurethane: PBS-PU
Part No.
Vinyl Ester: PB-1V
Part No.
WC-158
Stainless steel set screw included 1 1 2 (38)
3 (76) 6 1 2 (165)
1116 (27)
5 (127)
5 (127)
Part No.
CN-038 CN-050
3 1
Size
8-16 2-13
Weight
5.46 5.00
Lbs/C Lbs/C
t
1116 (27) 1116 (27)
A Max. Pipe OD
B C
Vinyl Ester resin is the standard. Channel nuts are self locking and designed for use with EC-158 and EC-158D strut only. Resistance to slip = 450 Lbs. per bolt Pull out strength = 700 Lbs. per bolt Recommended safety factor = 3
Vinyl Ester resin is the standard. Allowable loads have a 3:1 safety factor at 120F. Insulation may be required at higher temperatures. Tolerance is 34 maximum.
Part No.
PC-1609N PC-1610N PC-1611N PC-1612N PC-1613N PC-1614N PC-1615N PC-1616N PC-1617N PC-1618N
Pipe Wt./ Size 100 Sets* Inches Lbs. 1 2 9.0 3 4 10.0 1 10.5 11.0 1 1 4 1 1 2 13.0 2 14.0 2 1 2 18.0 3 20.0 3 1 2 23.0 4 25.0
PVC Schedule 40 & 80 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.000 4.500
PVC Coated Steel 0.920 1.130 1.395 1.740 1.980 2.455 2.955 3.580 4.080 4.580
Rigid Steel 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.000 4.500
Fiberglass (FRP) 0.890 1.195 1.507 1.757 2.132 2.650 3.132 3.632 4.132
Support Systems
* Includes nylon bolt For rigid, PVC coated steel, PVC Schedule 40 & 80 and berglass conduit. Made from a toughened grade of glass reinforced thermoplastic polyester resin. Standard fasteners are nylon slotted hex bolt and nut. Recommended for horizontal use as shown. For vertical placement please contact us. Packaged twenty sets per bag. If stainless steel fasteners are preferred, indicate by adding the letter S after the catalog number (Example: PC-1609S).
37
Channel Framing (EC158D) Channel Framing (EC158) Connector Plates Pipe Clamps
Specication - DuroStrut
1.0 Scope 1.1 This specication covers the requirements for Enduro non-metallic Channel Framing Systems & Accessories 2.0 Standards 2.1 All channel shall have a ame spread rating of 25 or less, and the Smoke Developed Index shall have a density of 450 or less when tested in accordance with the provisions of ASTM E-84; therefore qualifying as a class 1 material in the Uniform Building Code 2.2 All channel shall have a surfacing veil over the entire surface in addition to a UV inhibitor in the resin system to protect against degradation from ultra-violet light. 3.0 Materials 3.1 All channel shall be manufactured by the pultrusion process, and contain a minimum of 50% glass by weight. 3.2 All channel shall conform, as a minimum requirement, to loads and deections shown on the tables in the latest version of the Enduro technical catalog. 4.0 Non-Metallic Pipe Clamps 4.1 All pipe clamps shall be manufactured by the injection molding process with an impact modied, 30% glass lled thermoplastic polyester resin. 4.2 All pipe clamps interlock with the channel framing described above. 4.3 All pipe clamps shall be designed for rigid PVC coated steel, Schedule 40 and 80 PVC, and lament wound berglass pipe or conduit. Clamps shall be adjustable to accommodate a 34 minimum deviation in O.D. size. 5.0 Fasteners 5.1 All fasteners shall be injected molded glass reinforced nylon, 316 stainless steel, or pultruded vinyl ester rod with ground threads and compression molded vinyl ester nuts. 6.0 Acceptable Manufacturer 6.1 DuroStrut is manufactured and fabricated exclusively by Enduro - Houston, TX.
Support Systems
38
Size
8-16 2-13 8-11 1-8 4-10
Weight
0.07 0.12 0.18 0.28 0.50
Part No.
FN-FRP-038 FN-FRP-050 FN-FRP-0625 FN-FRP-075 FN-FRP-1000
3 1
Size
8-16 2-13 8-11 1-8 4-10
Weight
2.43 2.17 6.05 5.42
Lbs/C Lbs/C Lbs/C Lbs/C
5 5 7 7
t
8 (16) 8 (16) 8 (22) 8 (22)
7 7
A
8 (22) 8 (22)
t
5 3
5 3
Size
8-16 2-13 8-11 1-8 4-10
Weight
1.3 1.3 1.3 1.3 1.3
Lbs/C Lbs/C Lbs/C Lbs/C Lbs/C
8 (3)
Part No.
RC-FRP-038 RC-FRP-050 RC-FRP-0625 RC-FRP-075 RC-FRP-1000
3 1
Size
8-16 2-13 8-11 1-8 4-10
Weight
7.80 7.00
Lbs/C Lbs/C
t
2 (51) 2 (51) 2 (51) 2 (51)
Vinyl Ester resin is the standard. IMPORTANT: Minimum thread engagement must be 34 per side. t
5 3
5 3
Beam Clamps
Part No.
BCS-3/8 BCS-1/2 BCD-3/8 BCD-1/2
Single
Double
1 (25)
Description
Single for 38 FRP Threaded Rod Single for 12 FRP Threaded Rod Double for 8 FRP Threaded Rod
3
Ultimate load = 300 Lbs Recommended safety factor = 3 SS set screws included with clamps.
2 (51)
8 -16 UNC
1,250 3,000 1,600 54,000 55,000 2.0 8 35 1 5 x 10-6 200(93) 0.07
2 -13 UNC
2,200 5,000 2,600 54,000 55,000 2.0 18 35 1 5 x 10 -6 200(93) 0.12
8 -11 UNC
3,100 7,500 3,800 54,000 55,000 2.0 35 35 1 5 x 10 -6 200(93) 0.18
4 -10 UNC
4,500 12,000 6,200 54,000 55,000 2.50 50 35 1 5 x 10 -6 200(93) 0.28
1-8 UNC
6,500 22,000 15,000 65,000 60,000 2.75 110 35 1 5 x 10 -6 200(93) 0.50
Hanging Systems
Self-extinguishing on all
Note: 1 Ft.-Lb. = .138 kg-M; 1 Lb = .4536 kg; 1 PSI = 6.984 K Pa; Test results are for studs with single FRP hex nuts only, stainless steel nuts will result in reduced values. Proper safety factors should be applied to testing. All values are based on laboratory test results.
39
Size
3 1
Socket Size
16 16 15 16 15 16 2
15 15
Site Conditions
Vibration and dynamic loading conditions on the Enduro fastener assembly should be eliminated or minimized. If this is not possible, additional safety factors should be used in designed the fastener system.
Tools Required
The oversize hex nut design of the Enduro nut requires a larger than normal socket wrench, but either a six point or twelve point socket will work. Important - do not exceed the torque values listed in the table above.
Caution
Do not over torque the Enduro nut and rod. The thread shear and torque values are NOT mutually exclusive, they are additive
Example
2 - 13 has a thread shear of 2,200 Lbs. and an ultimate torque strength of 18 ft-lbs. If you use the maximum installation torque of 8 ft-lbs, the amount of thread shear remaining is reduced to 1,225 lbs.
1
Specifying engineers should apply this information at the design stage, applying the proper safety factors to ensure a secure installation.
Hanging Systems
Threaded Rod
Rod Coupler Cover Cable Tray Hold Down Clip Channel Framing Nut & Flat Washer
40
A B
A B
Pushbutton Station
Part No. Key*
DPS x (A) x (B) x (C)
Made of pultruded berglass reinforced vinyl ester 2 square tube with an 8 square vinyl ester base at 6 1/2 high. Please specify dimensions in inches. B
U-Bolts
Instrument Stands
Part No.
EU050 EU070 EU100 EU125 EU150 EU200 EU250 EU300 EU350 EU400
B 0.375 0.375 0.375 0.375 0.375 0.500 0.500 0.500 0.500 0.500
C 1.56 1.66 1.78 1.94 2.10 2.46 2.71 3.03 3.28 3.53
D 2.41 2.60 2.85 3.16 3.47 4.18 4.68 5.31 5.81 6.31
TL 1.25 1.25 1.25 1.25 1.25 1.50 1.50 1.50 1.50 1.50
Max Rec. Max Rec. Loading Lbs. Torque In.-Lbs. 75 75 75 75 75 150 150 150 150 150 20 20 20 20 20 40 40 40 40 40
0.93 1.12 1.37 1.68 2.00 2.43 2.93 3.56 4.06 4.56
A C
Made from glass reinforced polyurethane resin, u-bolts are the ideal choice for mounting enclosures, instrumentation, conduit, and piping on your Enduro instrument and pushbutton support systems. Excellent as an alternative when replacing corroded steel u-bolts. Recommended for operating temperatures up to 150 F. Four nuts included with each u-bolt.
D TL C
41
FRP Products
42
Strength
In FRP materials, strength and stiffness is determined by the alignment and amount of its glass ber reinforcements. Tuff Span is constructed with high reinforcing content placed in straight and continuous, bidirectional alignment. As a result, Tuff Span has higher strength and stiffness of any proled FRP Building Panel and history of standing up to hurricane winds where aged metal, cementious, and other materials have failed.
Fertilizer storage facility installed with Enduro DuroLite roong & siding panels
Corrosion Resistance
To resist attack from aggressive chemical exposure, Tuff Span is formulated with premium resin systems, Iso-Polyester or Vinyl Ester.
Opaque Colors
Gray White Beige Stone White Shale
Translucent Colors
Gray White Beige Stone White Shale Clear Green Daylight Blue Gray Mist
UV acrylic polymer coating protection Embossed, resin rich surface & surfacing mat Continuous, straight bi-directional reinforcements (3 layers) Corrosion-resistant, UV stabilized, reretardant resin system
UV Protection
Extended and superior UV protection is provided by an exterior acrylic coating, UV stabilized resin, embossed resin-rich surface, and interior mat or veil.
Enduro has the ability to produce colors matched to existing strucutures. More colors available, contact us.
Enduro Tuff Span FRP panels are the strongest of any proled FRP building panel.
FRP Products
43
Represented by:
16602 Central Green Blvd. Houston, TX 77032 Call: 800-231-7271 / 713-358-4000 Fax: 713-358-4100 Email: sales@endurocomposites.com
We reserve the right to change designs and/or conguration of any design in this catalog without notice. Copyright 2011 Enduro Composites, Inc.
www.endurocomposites.com