Manual Service - Tadiran

Technical Manual
SPLIT SYSTEM AIR CONDITIONER
A i r
C o n d i t i o n e r s
Super SKY
CONTENTS
A . PREFACE 1 . Super SKY LINE GENERAL DESCRIPTION 1.1 Product Options 1.2 Name plate information 1.3 Technical data table 1.4 Standards compliance and agency license listings 1.5 Bar-code system 2 . WIRING & REFRIGERATION CYCLE DIAGRAMS, CAPACITY & PRESSURE CHARTS 2.1 Using cooling and heating Capacity Curves 2.1.1 Cooling and Heating Capacity Curves AVL 25 2.1.2 Cooling and Heating Capacity Curves AVL 35 2.1.3 Cooling and Heating Capacity Curves AVL 50 2.1.4 Cooling and Heating Capacity Curves AVL 60 2.1.5 Cooling and Heating Capacity Curves AVL 603 2.1.6 Cooling and Heating Capacity Curves AVL 753 2.1.7 System Performance Charts AVL 25 2.1.8 System Performance Charts AVL 35 2.1.9 System Performance Charts AVL 50 2.1.10 System Performance Charts AVL 60 2.1.11 System Performance Charts AVL 603 2.1.12 System Performance Charts AVL 753 2.2 Refrigeration Cycle 2.2.1 Refrigeration Cycle AVL 25 2.2.2 Refrigeration Cycle AVL 35 2.2.3 Refrigeration Cycle AVL 353 2.2.4 Refrigeration Cycle AVL 50 2.2.5 Refrigeration Cycle AVL 503 2.2.6 Refrigeration Cycle AVL 60 2.2.7 Refrigeration Cycle AVL 603 2.2.8 Refrigeration Cycle AVL 753 2.3 AVL Low Profile Ducted Mini Central Unit 2.3.1 Installation 2.4 Air flow Curves 2.4.1 Air flow Curves AVL 25 / 35 / 50 / 60 2.4.2 Air flow Curves AVL 753 page P-1 1-1 1-1 1-2 1-3 1-5 1-6 2-1 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-22 2-26 2-26 2-27 2-28 2-28 2-29
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2.5 Electrical & wiring Diagram 2.5.1 AVL 1 PH 2.5.2 AVL 3 PH
1--1 I
Super SKY
A . Preface INTRODUCTION
The Service Manual for AVL model split air-conditioners provides comprehensive technical documentation for the equipment. This manual contains information intended for a variety of uses and is intended for application engineers, architects, designers and various level service and installation personnel. This manual includes information on the optional features offered by the AVL series. In addition, it includes general information for service personnel on split air-conditioners, electrical wiring diagrams, refrigeration cycle diagrams and cooling & heating capacity curves for the various series models.
Created by: Alex LIBERMAN Technical Support International Marketing AlexL@Tadiran-Appl.co.il Tadiran reserves the right to change product specifications without prior notice. 1-0P-1
AUG.2000 5130-26135-87
Super SKY
1 . Super SKY LINE GENERAL DESCRIPTION
1 . 1 Product Options Line: AVL Characteristics: Low Profile Mini-Central 50Hz Models: Options 1 PHASE 50Hz Models AVL 25 AVL 35 AVL 50 AVL 60 AVL 353 AVL 503 AVL 603 AVL 753 C H
3 PHASE
C H
- Cooling only (No heat pump). - Heating and Cooling by heat pump.
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- Non Exist
- Exist
1-11-1
Super SKY
1 . 2 Nameplate Information Technical information for a specific unit appears on the unit nameplate, which is attached to the indoor and/or the outdoor units. (See Figure 1-1: Typical Technical Data Nameplate for 50Hz models).
The 50Hz models Nameplate includes the following information: MODEL CLIMATE CLASS VOLT/PHASE/Hz COS (j) FUSE CAPACITORS [mF]
REFRIGERANT R-22 [gr]
Air-conditioner (A/C) model name. Type of climate for which the unit was designated - classified by: Class A (standard) or Class B (desert conditions < 52C.) A/C power supply, for example: 230/1/50 = 230V/1ph/50Hz. Power factor for the unit. Required fuse size (Amp.) All capacitor values according to this sequence (Compressor capacitor / Outdoor motor capacitor / Indoor motor capacitor). Quantity of refrigerant charge (for 8 m piping length). Type and Catalogue No. of compressor. Cooling and Heating capacity in Btu/h according to ISO 5151 standard (1000Btu/h=293W). Cooling and Heating capacity in Watts (1000W=3,413Btu/h). Power consumption in cooling and heating modes (Watts). Current consumption in cooling and heating modes (Amp.). Unit serial number (normally blank, since Bar Code system is used).
COMPRESSOR CAPACITY BTU/H CAPACITY W INPUT POWER AMPER SERIAL NO.
AUG.2000 5130-26135-87
Figure 1-1: Typical Technical Data Nameplate for 50Hz Units (Sample). 1-21-2
Super SKY
1 . 3 Technical data table Specifications for AVL 50Hz Models
Model
Cooling Capacity
50Hz
Btu/h Kcal/h (Watt) Btu/h Kcal/h (Watt) Watt Watt Amp. - 1ph - 3ph Cool Heat l/h Volt/Hz/ph j f - mm (in) f - in mm (in) m (ft.) m (ft.) Amp.
AVL-25
24,000 6,060 (7,030) 28,000 7,070 (8,210) 2,670 2,650 12.5 / 12.4
AVL-35 / 353
AVL-50 / 503
Heating Capacity
Power Consumption Cooling Power Consumption Heating Operating Current (Cooling/Heating) EER Energy Efficiency Ratio COP Coefficient Of Performance Moisture Removal Power Supply Power Factor Refrigerant Lines - Drain Liquid/Gas Lines Minimal insulation thickness Maximum Piping Length Maximum Height Difference * Time Delay Fuse - 1ph-h - 3ph-h Control Mode Temperature Control A/C Options:
28,000 33,000 7,070 8,330 (8,210) (9,670) 31,000 36,000 7,830 9,090 (9,090) (10,550) 3,110 3,670 2,930 3,400 14.3 / 13.7 17.1 / 15.9 7.8,4.8,4.8 / 7.7,4.7,4.7 8.5,5.5,5.5 / 8.3,5.3,5.3 9.0 9.0 9.0 3.1 3.1 3.1 3.1 3.8 4.2 220/240V, 50Hz, 1ph 220/240V, 50Hz, 1ph or 380/415V, 50Hz, 3ph 0.93 0.94 0.93 16 (5/8) 3/8 ; 5/8 (insulated) 7 (9/32) 30 (98) 15 (49) 20 20 25 3 10 3 10 I.R. Remote Control / Auto Microcomputer C (Cool only) / H (Heat pump) / HDE (H + Heating Element) - under development
Indoor Unit
Front Panel Air Filter Air Direction Control Dimensions (LxHxD) Air Flow (Turbo/High/Low) Noise Level (Turbo/High/Low) Net Static Pressure H2O Net Weight Indoor Fan Motor: Speed (Turbo/High/Low) Full Load Amperage Capacitor Electrical Heater Blower Wheel
50Hz
Color
AVL-25
AVL-35 / 353
Metallic Removable/Washable 2 Filters Air Ducts 1150 285 750 45 1/4 11 7/32 29 1/2 2040 / 1785 / 1445 1200 / 1050 / 850 37 / 32 / 29 7.5 (0.3) 47 (103) 1/5 930 / 800 / 650 1.2 5mF / 400V Under Development 2 Centrifugal Blowers
AVL-50 / 503
mm in 3 m /h cfm dBA mm (in) Kg (Lb.) HP R.P.M. Amp. mF/Volt Watt Type
38 / 36 / 34
45 (99)
Outdoor Unit
Casing Dimensions (LxHxD)
50Hz
Color mm in 3 m /h cfm dBA Kg. (Lb.) Type
AVL-25
AVL-35 / 353
White
AVL-50 / 503
1100 640 320 43 5/16 25 3/16 12 19/32
OCT. 2000 5130-26135-87
900 640 320 35 7/16 25 3/16 12 19/32 Air Flow (High/Medium/Low) 3,910 / 3,060 / 2,210 2,300 / 1,800 / 1,300 Noise Level (High/Medium/Low) 53 / 50 / 48 Net Weight 65 (143) 65 (143) Fittings Flare Compressor - 1ph H29B32UABKA H29B35UABKA - 3ph H25B353DBEA Thermal Protector Overload Full Load Amperage - 1ph Amp. 12.4 12.4 - 3ph 3 4.7 Lock Rotor Amperage - 1ph Amp. 76.0 76.0 - 3ph 3 42.0 Compressor Capacitor mF/Volt 40mF / 400V 40mF / 400V Capillary 1ph 2 0.064" 32" 2 0.070" 38" 3ph 2 0.070" 38" R-22 Freon Gas - 1ph gr. (Oz.) 2,120 (74.8) 1,970 (69.5) - 3ph 1,970 (69.5) Oil for Compressor Type 3GS or compatible Outdoor Fan Motor: HP 1/5 Capacitor mF/Volt 5mF / 400V Speed (High/Medium/Low) R.P.M. 900 / 700 / 500 Motor Full Load Amperage Amp. 1.3 Specifications and performance data are subject to change without notice.
73 (160) H28A423ABKA H23A423DBEA 16.8 3 5.8 92.0 3 39.0 60mF / 400V 2 0.070" 32" 2 0.070" 32" 2,030 (71.6) 2,030 (71.6)
E.C. 1003
1-31-3
Super SKY
Specifications for AVL 50Hz Models Continued
Model
Cooling Capacity
50Hz
Btu/h Kcal/h (Watt) Btu/h Kcal/h (Watt) Watt Watt Amp. - 1ph - 3ph Cool Heat l/h Volt/Hz/ph j f - mm (in) f - in mm (in) m (ft.) m (ft.) Amp.
AVL-60
36,000 9,090 (10,550) 37,000 9,340 (10,850) 3,700 3,500 17.5 / 16.5 9.7 3.1 4.7 220/240V, 50Hz, 1ph 0.92
AVL-603
38,000 9,600 (11,140) 40,000 10,100 (11,720) 3,920 3,780 9.0,6.0,6.0 / 8.7,5.7,5.7 9.7 3.1 4.7 380/415V, 50Hz, 3ph 0.92
AVL-75
43,500 10,980 (12,750) 51,000 12,880 (14,950) 5,000 4,400 11.0,7.0,7.0 / 10.0,6.0,6.0 8.7 3.4 5.2 0.92 16 (5/8) 3/8 ; 3/4 (insulated) 7 (9/32)
Heating Capacity
Power Consumption Cooling Power Consumption Heating Operating Current (Cooling/Heating) EER Energy Efficiency Ratio COP Coefficient Of Performance Moisture Removal Power Supply Power Factor Refrigerant Lines - Drain Liquid/Gas Lines Minimal insulation thickness Maximum Piping Length Maximum Height Difference * Time Delay Fuse - 1ph-h - 3ph-h Control Mode Temperature Control A/C Options:
16 (5/8) 3/8 ; 5/8 (insulated) 7 (9/32) 30 (98) * 15 (49) *
3 12 3 16 I.R. Remote Control / Auto Microcomputer C (Cool only) / H (Heat pump) / HDE (H + Heating Element) - under development
25
Indoor Unit
Front Panel Air Filter Air Direction Control Dimensions (LxHxD) Air Flow (Turbo/High/Low) Noise Level (Turbo/High/Low) Net Static Pressure H2O Net Weight Indoor Fan Motor: Speed (Turbo/High/Low) Full Load Amperage Capacitor Electrical Heater Blower Wheel
50Hz
Color
AVL-60
AVL-603
Metallic Removable/Washable 2 Filters Air Ducts 1150 285 750 45 1/4 11 7/32 29 1/2 2040 / 1785 / 1445 1200 / 1050 / 850 37 / 32 / 29 7.5 (0.3) 47 (103) 1/5 930 / 800 / 650 1.2 5mF / 400V Under Development 2 Centrifugal Blowers
AVL-75
mm in m3/h cfm dBA mm (in) Kg (Lb.) HP R.P.M. Amp. mF/Volt Watt Type
2550 / 2210 / 1870 1500 / 1300 / 1100 37 / 36 / 34 10.0 (0.4) 49 (108) 1/3 1100 / 950 / 800 2.4 15mF / 400V
Outdoor Unit
Casing Dimensions (LxHxD)
50Hz
Color mm in m3/h cfm dBA Kg. (Lb.) Type
AVL-60
AVL-603
White
AVL-75
1140 640 400 44 7/8 25 3/16 15 3/4
OCT. 2000 5130-26135-87
1100 640 320 43 5/16 25 3/16 12 19/32 Air Flow (High/Medium/Low) 3,910 / 3,060 / 2,210 2,300 / 1,800 / 1,300 Noise Level (High/Medium/Low) 53 / 50 / 48 Net Weight 75 (165) 82 (180) Fittings Flare Compressor - 1ph H28A423ABKA - 3ph H23A50QDBEA Thermal Protector Overload Full Load Amperage - 1ph Amp. 16.8 - 3ph 3 6.6 Lock Rotor Amperage - 1ph Amp. 92.0 - 3ph 3 53.0 Compressor Capacitor mF/Volt 60mF / 400V None Capillary 1ph 2 0.080" 55" & 3ph 1 0.054" 12" (1ph) 2 0.080" 45" R-22 Freon Gas - 1ph gr. (Oz.) 2,700 (95.2) - 3ph 2,550 (90.0) Oil for Compressor Type 3GS or compatible Outdoor Fan Motor: HP 1/5 Capacitor mF/Volt 5mF / 400V Speed (High/Medium/Low) R.P.M. 900 / 700 / 500 Motor Full Load Amperage Amp. 1.3 Specifications and performance data are subject to change without notice.
54 / 51 / 47 90 (198)
H23A56QDBEA 3 7.5 3 62.0 None Expansion Valve 3,800 (134.0)
E.C. 1004
1-41-4
Super SKY
1 . 4 Standards Compliance and Agency License Listings
- Approved - Not Applicable (N/A)
50 Hz Model AVL 25 AVL 35 AVL 50 AVL 60 AVL 353 AVL 503 AVL 603 AVL 753 CE GS(TUV)
CE - Confirmation according to CE directives. GS - Geprfte Sicherheit (safety approved - German law) ISO - International Standards Organization
AUG.2000 5130-26135-87
St
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ISO 9001
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1-51-5
rm
Super SKY
1 . 5 Bar-code system Finished goods (packed evaporator or condenser) are labeled by Bar Code for easy identification of product configuration and storage. Each unit has Bar Code labels as shown below, one on each side of the packed unit and small labels (with unit serial number only) are located on each unit (near the nameplate on the evaporator, beneath the valves and in the connection box of the condenser). The structure of the Bar Code label: A. Complete unit name, for example: GFL-2020C (GFL-2020 model without heat pump). B. Important components (up to 2 lines) about the specific unit, for example: CARRIER MEXICO, NEW R.C, TAC-404. C. Unit catalog number/order number, for example: CATALOG NO. 51382057712/880472 (prefix of 5138 for evaporator and 5139 for condenser). D. Unit serial number, for example: S/N 2248119059 = 22 - for factory use; 48 - 1998; 059185 - running (serial) number. E. Tadiran order number, for example: 880472 = 88 - 1998; 0 group; 472 order running number. F . Small S/N cables (X3). An additional Bar Code label displays the PALLET NO. (see next page) and is used for storage only.
AUG.2000 5130-26135-87
F
Figure 1-4: Typical Evaporator/Condenser Unit Bar Code Identification Label 1-61-6
Super SKY
Figure 1-5: Typical Pallet Bar Code Label
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1-71-7
Super SKY
2. WIRING & REFRIGERATION CYCLE DIAGRAMS, CAPACITY & PRESSURE CHARTS 2 . 1 Using AVL Model Air-Conditioner Cooling and Heating Capacity Curves Using the Cooling and Heating Capacity Curves. The Cooling and Heating Characteristics curves are mainly intented for use by air conditioning engineers as an aid in designing systems and in determining the capacity and number of units required at a given site. The air conditioner capacities were determined in accordance with ISO 5151 standard operating conditions: Design parameters for a given site are often different than the standard conditions. Therefore, the design engineer should use the capacity charts which follow to calculate the capacity of the air conditioners under the intended working conditions, in order to optimize the selection of air conditioner units for use at a particular site.
AUG.2000 5130-26135-87
1-82-1
Super SKY
2.1.1 Cooling and Heating Capacity Curves AVL 25
COOLING CAPACITY
75.2 27000 82.4
OUTDOOR TEMP. [F]
89.6
96.8
104
111.2
26000
CAPACITY [Btu/H]
25000
24000
23000
22000
21000 24 28 32 36 40 44
OUTDOOR TEMP. [C] [Btu/H]
HEATING CAPACITY
OUTDOOR TEMP. [F]
32 5 40000 35000 30000 14 23 41 50 59
CAPACITY [Btu/H]
25000 20000 15000 10000 5000
AUG.2000 5130-26135-87
0 -15 -10 -5 0 5 10 15
COOLING * OUTDOOR R.H. = 40% INDOOR R.H. = 47% INDOOR TEMP. = 27 C TURBO MAX. AIR SPEED:
HEATING * OUTDOOR R.H. = 77% INDOOR TEMP. = 20 C AIR SPEED: TURBO
1-92-2
Super SKY
COOLING CAPACITY
OUTDOOR TEMP. [F]
75.2 30500 30000 29500 29000 28500 28000 27500 27000 26500 26000 24
82.4
89.6
96.8
104
111.2
CAPACITY [Btu/H]
28
32
36
40
44
HEATING CAPACITY
OUTDOOR TEMP. [F]
32 5 45000 14 23 41 50 59
40000
35000
CAPACITY [Btu/H]
30000
25000
20000
AUG.2000 5130-26135-87
15000 -15 -10 -5 0 5 10 15
OUTDOOR TEMP. [C]

[Btu/H]
COOLING * OUTDOOR R.H. = 40% INDOOR R.H. = 47% INDOOR TEMP. = 27 C TURBO MAX. AIR SPEED: HEATING * OUTDOOR R.H. = 77% INDOOR TEMP. = 20 C AIR SPEED: TURBO
2-3 1-10
Super SKY
COOLING CAPACITY
OUTDOOR TEMP. [F]
75.2 40000 35000 30000

CAPACITY [Btu/H]
82.4
89.6
96.8
104
111.2
25000 20000 15000 10000 5000 0 24 28

32
36
40
44
HEATING CAPACITY
OUTDOOR TEMP. [F]
5 45000 40000 35000 14 23 32 41 50 59
CAPACITY [Btu/H]
30000 25000 20000 15000 10000
AUG.2000 5130-26135-87
5000 0 -15 -10 -5 0 5 10 15

COOLING * OUTDOOR R.H. = 40% INDOOR R.H. = 47% INDOOR TEMP. = 27 C TURBO MAX. AIR SPEED: HEATING * OUTDOOR R.H. = 77% INDOOR TEMP. = 20 C AIR SPEED: TURBO
2-4 1-11
Super SKY
COOLING CAPACITY
OUTDOOR TEMP. [F]
89.6 75.2 55000 50000 45000 82.4 96.8 104 111.2
CAPACITY [Btu/H]
40000 35000 30000 25000 20000 15000 10000 24 28 32 36 40 44
HEATING CAPACITY
OUTDOOR TEMP [F]
5 55000 50000 45000
14
23
32
41
50
59
CAPACITY [Btu/H]
40000 35000 30000 25000 20000
AUG.2000 5130-26135-87
15000 10000 -15 -10 -5 0

[Btu/H]
10
15
OUTDOOR TEMP [_C]
* OUTDOOR R.H. = INDOOR R.H. = INDOOR TEMP. = MAX. AIR SPEED:
40% 47% 27 C TURBO
* OUTDOOR R.H. = INDOOR TEMP. = AIR SPEED:
77% 20 C TURBO
2-5 1-12
Super SKY
COOLING CAPACITY
OUTDOOR TEMP. [F]
75.2 39000 38500 38000 37500 37000 36500 36000 35500 35000 24 28 82.4 89.6 96.8 104 111.2
CAPACITY [Btu/H]
OUTDOOR TEMP. [C] [Btu/H] OUTDOOR TEMP [F]

23 32
32
36
40
44
HEATING CAPACITY
5 50000 45000 40000 14 41 50 59
CAPACITY [Btu/H]
35000 30000 25000 20000 15000 10000
AUG.2000 5130-26135-87
5000 0 -15
-10
-5
[Btu/H]
10
15
OUTDOOR TEMP [_C]
* OUTDOOR R.H. = INDOOR R.H. = INDOOR TEMP. = MAX. AIR SPEED:
40% 47% 27 C TURBO
* OUTDOOR R.H. = INDOOR TEMP. = AIR SPEED:
77% 20 C TURBO
2-6 1-13
Super SKY
COOLING CAPACITY
OUTDOOR TEMP. [F]
75.2 48000 47000 46000 45000

CAPACITY [Btu/H]
82.4
89.6
96.8
104
111.2
44000 43000 42000 41000 40000 39000 38000 37000 24 28 32

[Btu/H]
36
40
44
OUTDOOR TEMP. [C]
HEATING CAPACITY
OUTDOOR TEMP. [F]
5 70000 14 23 32 41 50 59
60000 50000
CAPACITY [Btu/H]
40000
30000
20000 10000
AUG.2000 5130-26135-87
0 -15 -10 -5 0 5 10 15
2-7 1-14
Super SKY
2.1.7 System Performance Charts AVL 25
COOLING DISCHARGE PRESSURE
350 300
HEATING DISCHARGE PRESSURE

350 300
PRESSURE [psi]
250 200 150 100 50 0 24 28 32 36 40 44
PRESSURE [psi]
250 200 150 100 50 0 -10 -5 0 5 10 15
OUTDOOR TEMP. [C]
OUTDOOR TEMP. [C]
COOLING SUCTION PRESSURE

70 68 80 70 60 66 64 62 60 58 24 28 32 36 40 44
HEATING SUCTION PRESSURE
PRESSURE [psi]
PRESSURE [psi]
50 40 30 20 10 0 -10 -5 0 5 10 15
OUTDOOR TEMP. [C] COOLING INDOOR AIR dT

8.5 8 16 14 12
OUTDOOR TEMP. [C] HEATING INDOOR AIR dT
dT [C]
7.5 7 6.5
dT [C]
24 28 32 36 40 44
10 8 6 4 2 0
AUG.2000 5130-26135-87
OUTDOOR TEMP. [C]

-10
OUTDOOR TEMP. [C]
-5
10
15
2-8 1-15
Super SKY
400 350

300 250
PRESSURE [psi]
PRESSURE [psi]
24 28 32 36 40 44
300 250 200 150 100 50 0
200 150 100 50 0
OUTDOOR TEMP. [C]
-10
OUTDOOR TEMP. [C]
-5
10
15
COOLING SUCTION PRESSURE

90 85 60 80 70
PRESSURE [psi]
PRESSURE [psi]
80 75 70 65 24 28 32 36 40 44
50 40 30 20 10 0 -10 -5 0 5 10 15

9.1 9 8.9 8.8 8.7 8.6 8.5 8.4 8.3 8.2 24 28 32 36 40 44 18 16 14 12 10 8 6 4 2 0 -10
dT [C]
AUG.2000 5130-26135-87
dT [C]
-5
10
15
OUTDOOR TEMP. [C]

OUTDOOR TEMP. [C]

1-16 2-9
Super SKY
350 300

350 300
PRESSURE [psi]
PRESSURE [psi]
24 28 32 36 40 44
250 200 150 100 50 0
250 200 150 100 50 0 -10
OUTDOOR TEMP. [C] COOLING SUCTION PRESSURE

70 68 66 70 60 50
OUTDOOR TEMP. [C]
-5
10
15
PRESSURE [psi]
PRESSURE [psi]
64 62 60 58 56 54 52 24 28 32 36 40 44
40 30 20 10 0 -10 -5 0 5 10 15

11.6 11.4 11.2 11 10.8 10.6 10.4 10.2 10 9.8 9.6 24 28 32 36 40 44 20 18 16 14 12 10 8 6 4 2 0 -10
dT [C]
AUG.2000 5130-26135-87
dT [C]
-5
10
15
OUTDOOR TEMP. [C]

OUTDOOR TEMP. [C]

1-17 2-10
Super SKY
400 350 300
HEATING DISCHARGE PRESSURE 350 300
PRESSURE [psi]
250 200 150 100 50 0 24 28 32 36 40 44
PRESSURE [psi]
250 200 150 100 50 0 -10 -5 0 5 10 15

90 85 80 70 60
OUTDOOR TEMP. [C] HEATING SUCTION PRESSURE
PRESSURE [psi]
PRESSURE [psi]
80 75 70 65 60 24 28 32 36 40 44
50 40 30 20 10 0 -10 -5 0 5 10 15

25 20
12.6 12.5 12.4 12.3
dT [C]
dT [C]
12.2 12.1 12 11.9
15 10 5 0 -10 -5 0 5 10 15
AUG.2000 5130-26135-87
11.8 11.7 24 28 32 36 40 44
OUTDOOR TEMP. [C]
OUTDOOR TEMP. [C]

1-18 2-11
Super SKY
350 300

400 350 300
PRESSURE [psi]
250 200 150 100 50 0 24 28 32 36 40 44
PRESSURE [psi]
250 200 150 100 50 0 -10 -5 0 5 10 15

90 85 80 70 60
PRESSURE [psi]
75 70 65 60 24 28
PRESSURE [psi]
80
50 40 30 20 10 0
OUTDOOR TEMP. [C]
32
36
40
44
-10
-5
10
15

20 18 16 14 12 10 8 6 4 2 0 -10 -5 0 5 10 15
COOLING INDOOR AIR dT

12.6 12.5 12.4 12.3
dT [C]
12.2 12.1 12 11.9 11.8 11.7 24 28 32 36 40 44
AUG.2000 5130-26135-87
dT [C]
OUTDOOR TEMP. [C]
OUTDOOR TEMP. [C]

2-12 1-19
Super SKY
400 350

400 350
PRESSURE [psi]
PRESSURE [psi]
24 28 32 36 40 44 48
300 250 200 150 100 50 0
300 250 200 150 100 50 0 -10 -5 0 5 10 15

71 70.5 70 80 70 60
PRESSURE [psi]
PRESSURE [psi]
69.5 69 68.5 68 67.5 67 66.5 24 28 32 36 40 44 48
50 40 30 20 10 0 -10 -5 0 5 10 15

12.5 12 11.5 25 20
dT [C]
dT [C]
24 28 32 36 40 44 48
11 10.5 10
15 10 5 0
AUG.2000 5130-26135-87
9.5 9
OUTDOOR TEMP. [C]

-10
OUTDOOR TEMP. [C]
-5
10
15
1-20 2-13
Super SKY
2 . 2 REFRIGERATION CYCLE 2.2.1 Refrigeration Cycle AVL 25
5/8"
D
V'
C S
RV
MUFFLER
BRISTOL COMP. H29B32UABKA 27,500 BTU/HR 6,945 Kcal/HR 2570 WATTS 10.7 EER
V
V V
V'
AIR IN AIR IN
MOTOR 1/5 HP 900/700/500 RPM PROPELLER PLASTIC 6 BLADES 500 mm D. L'
MOTOR 1/5 HP 930/800/ 650 RPM
AIR OUT
WASHABLE AIR FILTER
AIR OUT
AIR IN
BLOWERS QTY: 2 DIAM. : 205 mm WIDTH : 262 mm BLADES : 66
CAPILLARY L L
AUG.2000 5130-26135-87
2 X 0.064" X 32"
3/8"
OUTDOOR COIL
2 ROWS 4 CIRCUITS 13 F.P.I. 48 PLAIN TUBES
INDOOR COIL
1 ROWS 4 CIRCUITS 17 F.P.I. 16 GROOVED TUBES
E.C. 1005
1-21 2-14
Super SKY
2.2.2 Refrigeration Cycle AVL 35
5/8"
D
V'
C S
RV
MUFFLER
BRISTOL COMP. H29B35UABKA 30,150 BTU/HR 7,615 Kcal/HR 2820 WATTS 10.7 EER
V
V V
V'
AIR IN AIR IN
MOTOR 1/5 HP 530/800/ 650 RPM
AIR OUT
WASHABLE AIR FILTER
AIR OUT
AIR IN
CAPILLARY L L
AUG.2000 5130-26135-87
2 X 0.070" X 38"
3/8"
OUTDOOR COIL
INDOOR COIL
E.C. 1006
1-22 2-15
Super SKY
5/8"
D
V'
C S
RV
MUFFLER
BRISTOL COMP. H29B35UDBEA 30,200 BTU/HR 7,630 Kcal/HR 2820 WATTS 10.7 EER
V
V V
V'
AIR IN AIR IN
MOTOR 1/5 HP 930/820/ 650 RPM
AIR OUT
WASHABLE AIR FILTER
AIR OUT
AIR IN
CAPILLARY L L
AUG.2000 5130-26135-87
2 X 0.070" X 38"
3/8"
OUTDOOR COIL
INDOOR COIL
E.C. 1007
1-23 2-16
Super SKY
5/8"
D
V'
C S
RV
MUFFLER
BRISTOL COMP. H28A423ABKA 37,000 BTU/HR 9,345 Kcal/HR 3410 WATTS 10.85 EER
V
V V
V'
AIR IN AIR IN
MOTOR 1/5 HP 930/800/ 650 RPM
AIR OUT
WASHABLE AIR FILTER
AIR OUT
AIR IN
BLOWERS QTY: 2 DIAM. : 205 mm WIDTH : 262 mm BLADES: 66
CAPILLARY L L
AUG.2000 5130-26135-87
2 X 0.070" X 32"
3/8"
OUTDOOR COIL
INDOOR COIL
E.C. 1008
1-24 2-17
Super SKY
5/8"
D
V'
C S
RV
MUFFLER
BRISTOL COMP. H23A423DBEA 35,200 BTU/HR 8,890 Kcal/HR 3430 WATTS 10.25 EER
V
V V
V'
AIR IN AIR IN
MOTOR 1/5 HP 930/800/ 650 RPM
AIR OUT
WASHABLE AIR FILTER
AIR OUT
AIR IN
CAPILLARY L L
AUG.2000 5130-26135-87
2 X 0.070" X 32"
3/8"
OUTDOOR COIL
INDOOR COIL
E.C. 1009
1-25 2-18
Super SKY
5/8"
D
V'
C S
RV
MUFFLER
BRISTOL COMP. H28A423ABKA 37,000 BTU/HR 9,345 Kcal/HR 3410 WATTS 10.85 EER
V
V V
V'
AIR IN AIR IN
MOTOR 1/5 HP 930/800/ 650 RPM
AIR OUT
WASHABLE AIR FILTER
AIR OUT
AIR IN
CAPILLARY L
1 X 0.054" X 12" L
AUG.2000 5130-26135-87
2 X 0.080" X 55"
CHECK VALVE
3/8"
OUTDOOR COIL
INDOOR COIL
E.C. 1010
1-26 2-19
Super SKY
5/8"
D
V'
C S
RV
MUFFLER
BRISTOL COMP. H23A50QDBEA 42,200 BTU/HR 10,660 Kcal/HR 4200 WATTS 10.0 EER
V
V V
V'
AIR IN AIR IN
MOTOR 1/5 HP 930/800/ 650 RPM
AIR OUT
WASHABLE AIR FILTER
AIR OUT
AIR IN
CAPILLARY L L
AUG.2000 5130-26135-87
2 X 0.080" X 45"
3/8"
OUTDOOR COIL
INDOOR COIL
E.C. 1011
1-27 2-20
Super SKY
3/4"
D
V'
C S
RV
E CAPILLARY BY PASS
V V
MUFFLER
BRISTOL COMP . H23A56QDBEA 47,500 BTU/HR 12,000 Kcal/HR 4560 WATTS 10.4 EER
V
V'
AIR
EXTERNAL EQUALIZER
IN
WASHABLE AIR FILTER
MOTOR 1/3 HP 1100/950/ 800 RPM
AIR IN
MOTOR 1/5 HP 900/700/500 RPM PROPELLER PLASTIC 6 BLADES 500 mm D.
AIR OUT
AIR OUT
AIR IN
BLOWERS QTY: 2 DIAM. : 205 mm WIDTH : 262 mm BLADES : 66 L'
AUG.2000 5130-26135-87
3/8"
OUTDOOR COIL
THERMAL EXPANSION VALVE
INDOOR COIL
E.C. 1012
1-28 2-21
Super SKY
2 . 3 AVL Low Profile Ducted Mini Central Unit 1. Unlike most Tadiran indoor (evaporator) models, the AVL must be installed in level position. 2. Electrical connections: power cord and interconnecting wiring according to the model size (detailed information is inside the installation procedure). 3. Piping connections: the valves are fixated to the indoor unit allowing manipulation of the valves using single wrench. 4. Evaporator adjustment: the rear tubing outlet allows left and right installation using the same indoor unit, canceling the need for left and right (different) evaporators. 5. Airflow distribution: If all outlets are open and have the same duct length, the air distribution will be equal for all ducts. 6. Air suction (inlet): three options available for return air back, top or bottom according to the customer request or according to the reality in the filed. 7. Air outlet: many options available for the size and the direction of the ducts to be installed with the evaporator. Front: 3 outlets of 8" or 10" for your choice. (Both) Sides: single outlet of 10" or 12" for your choice. Top cover: single outlet of 10". With the AVL, five flexible duct adapters are supplied (three for 10" and two for 12"). After opening the required outlets, adjust each adapter according to the outlet size.The adapters can be easily adjusted by tightening the adapter ring to the requested diameter. First, you must measure the outlet and only then to adjust the flexible duct adapter. 2.3.1 Installation: 2 . 3 . 1 . 1 Cleaning & Replacing the Filters Three anti-bacterial (mildew proof) filters in plastic frame that can be easily & quickly removed. The filters are inserted into the metal protection (safety) net.
AUG.2000 5130-26135-87
2 . 3 . 1 . 2 Fittings Fixation The valves are fixated to the evaporator itself. This allows fixing the valves using single wrench.All models tubing are 3/8" and 5/8" except AVL-75 that equipped with 3/8" and 3/4" tubes. You may use additional wrench for the 3/4" fitting. 2 . 3 . 1 . 3 Replacing the TH-1 (return/intake air sensor) During TH-1 replacement, removal of the protection (safety) net is 1-29 2-22
Super SKY
required. Open the rear upper/bottom cover and remove the net with the filters. To remove the net, you can open the cover only partially by unscrewing two rear bolts. Note : If fresh air possibility is applied, make sure that TH-1 is located near the indoor fan motor and not near the fresh air entrance to prevent false set point readings.
2 . 3 . 1 . 4 Replacing the TH-2 (indoor coil temperature sensor) During TH-2 replacement, removal of the service door is required. After removing the service door, insert your hand toward the coil and carefully remove the TH-2 sensor from the metal sleeve on the coil. Insert the new TH-2 back to the metal sleeve through the service door and the existing wiring routing. 2 . 3 . 1 . 5 Gas Leak Check q Open the service door and check for leaks through the service door near the manifolds and the right side of the coil. q Remove one of the air outlets and check for leaks upon the entire indoor coil. q Open the front upper cover and check for leaks upon the entire indoor coil. 2 . 3 . 1 . 6 Replacing Indoor Fan Motor Capacitor During the indoor fan motor capacitor replacement, removal of the protection (safety) net is required. Open the rear upper/bottom cover and remove the net with the filters. To remove the net, you can open the cover only partially by unscrewing two rear bolts. Disconnect the indoor fan motor from the electronic control and disconnect the wire connected to the motor capacitor. The fan deck assembly (including the fan motor) is attached with four screws to the evaporator body. Open the four screws that join the central fan deck to the left and right decks. Now, the fan deck can be easily removed (with the indoor fan motor) from the evaporator. Note : There are additional four screws on the fan deck assembly that strengthens the coil to the left and right fan decks. You should never open these screws during disassembling of the central fan deck! If possible, it is recommended to open one of the rear top or bottom
AUG.2000 5130-26135-87
1-30 2-23
Super SKY
covers to facilitate the replacement or testing of the fan deck assembly. To install back the fan deck assembly to its proper position, locate the fan deck assembly so the slot (groove) will be assembled on the metal jut that exist in front top & bottom covers. This jut is visible in any position allowing easy positioning if the fan deck assembly into his proper position, and fasten the covers to the evaporator body. 2 . 3 . 1 . 7 Replacing Indoor Coil During the indoor coil replacement, removal of the front upper or lower cover and the protection (safety) net is required. The coil is attached to the evaporator body in few locations: q Fittings (4 screws of the right fan deck), q Central fan deck base (4 screws), q Metal jut on the drain pan (attach the evaporator coil to the drain pan). Note : If the coil removed from the bottom cover, first you must remove the drain pan.
2 . 3 . 1 . 8 Fresh Air: Fresh air inlets of 4" are available on both sides of the evaporator.
AUG.2000 5130-26135-87
1-31 2-24
Super SKY
AVL Evaporator Installation Options
Side Installation
Front Installation
Sheetmetal Duct
Flexible Duct
Sheetmetal Duct
Flexible Duct
AVL Evaporator Installation Options
Lying Installation
AUG.2000 5130-26135-87
Hanged Installation
Upper Suction
Rear Suction
Bottom Suction
Rear Suction
AVL-Inst.doc
1-32 2-25
Super SKY
2 . 4 Air Flow Curves 2.4.1 Air flow Curves AVL 25 / AVL 35 / AVL 50 / AVL 60
AIR FLOW RATE Vs. STATIC PRESSURE AVL-25-60

1300 1200 1100 1000 900 800 700 600 0.00
Flow RAte [C.F.M]
0.05
0.10
0.15
0.20
0.25
0.30
0.35
0.40
AIR STATIC PRESSURE [in. Wg]
AUG.2000 5130-26135-87
E.C. 1013
2-26 1-33
Super SKY
2.4.2 Air flow Curves AVL 753
AIR FLOW RATE Vs. STATIC PRESSURE AVL-753

1600 1500 1400
Flow RAte [C.F.M]
1300 1200 1100 1000 900 800 0.00
0.05
0.10
0.15
0.20
0.25
0.30
0.35
0.40
AIR STATIC PRESSURE [in. Wg]
AUG.2000 5130-26135-87
E.C. 1014
2-27 1-34
Super SKY
2 . 5 ELECTRICAL & WIRING DIAGRAM 2.5.1 AVL 1 PH
AUG.2000 5130-26135-87
Important Note: Always refer to specific electrical diagram on the unit. 2-28
Super SKY
2.5.2 AVL 3 PH
AUG.2000 5130-26135-87
Important Note: Always refer to specific electrical diagram on the unit. 2-29

Manual Service - Tadiran

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Manual Service - Tadiran

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Technical Manual

SPLIT SYSTEM AIR CONDITIONER

2.5 Electrical & wiring Diagram 2.5.1 AVL 1 PH 2.5.2 AVL 3 PH

COMPRESSOR CAPACITY BTU/H CAPACITY W INPUT POWER AMPER SERIAL NO.

mm in 3 m /h cfm dBA mm (in) Kg (Lb.) HP R.P.M. Amp. mF/Volt Watt Type

OCT. 2000 5130-26135-87

16 (5/8) 3/8 ; 5/8 (insulated) 7 (9/32) 30 (98) * 15 (49) *

OCT. 2000 5130-26135-87

H23A56QDBEA 3 7.5 3 62.0 None Expansion Valve 3,800 (134.0)

- Approved - Not Applicable (N/A)

Figure 1-5: Typical Pallet Bar Code Label

25000 20000 15000 10000 5000

OUTDOOR TEMP. [C] [Btu/H]

HEATING * OUTDOOR R.H. = 77% INDOOR TEMP. = 20 C AIR SPEED: TURBO

OUTDOOR TEMP. [C] [Btu/H]

15000 -15 -10 -5 0 5 10 15

OUTDOOR TEMP. [C]

75.2 40000 35000 30000

25000 20000 15000 10000 5000 0 24 28

30000 25000 20000 15000 10000

5000 0 -15 -10 -5 0 5 10 15

OUTDOOR TEMP. [C] [Btu/H]

40000 35000 30000 25000 20000 15000 10000 24 28 32 36 40 44

OUTDOOR TEMP. [C] [Btu/H]

5 55000 50000 45000

40000 35000 30000 25000 20000

15000 10000 -15 -10 -5 0

OUTDOOR TEMP [_C]

* OUTDOOR R.H. = INDOOR R.H. = INDOOR TEMP. = MAX. AIR SPEED:

40% 47% 27 C TURBO

* OUTDOOR R.H. = INDOOR TEMP. = AIR SPEED:

OUTDOOR TEMP. [C] [Btu/H] OUTDOOR TEMP [F]

35000 30000 25000 20000 15000 10000

OUTDOOR TEMP [_C]

* OUTDOOR R.H. = INDOOR R.H. = INDOOR TEMP. = MAX. AIR SPEED:

40% 47% 27 C TURBO

* OUTDOOR R.H. = INDOOR TEMP. = AIR SPEED:

75.2 48000 47000 46000 45000

44000 43000 42000 41000 40000 39000 38000 37000 24 28 32

OUTDOOR TEMP. [C]

OUTDOOR TEMP. [C] [Btu/H]

HEATING * OUTDOOR R.H. = 77% INDOOR TEMP. = 20 C AIR SPEED: TURBO

HEATING DISCHARGE PRESSURE

250 200 150 100 50 0 24 28 32 36 40 44

250 200 150 100 50 0 -10 -5 0 5 10 15

OUTDOOR TEMP. [C]

OUTDOOR TEMP. [C]

COOLING SUCTION PRESSURE

HEATING SUCTION PRESSURE

OUTDOOR TEMP. [C] COOLING INDOOR AIR dT

OUTDOOR TEMP. [C] HEATING INDOOR AIR dT

OUTDOOR TEMP. [C]

OUTDOOR TEMP. [C]

HEATING * OUTDOOR R.H. = 77% INDOOR TEMP. = 20 C AIR SPEED: TURBO

HEATING DISCHARGE PRESSURE

300 250 200 150 100 50 0

200 150 100 50 0

OUTDOOR TEMP. [C]

OUTDOOR TEMP. [C]

COOLING SUCTION PRESSURE

HEATING SUCTION PRESSURE

OUTDOOR TEMP. [C] COOLING INDOOR AIR dT

OUTDOOR TEMP. [C] HEATING INDOOR AIR dT

OUTDOOR TEMP. [C]