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VARIANT

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VARIANT

Effective and flexible production of concrete pipes in the diameter


range of 300 mm up to 6,000 mm
The VARIANT by Schlosser-Pfeiffer produces pipes in Reinforced concrete pipes of 300mm internal diameter
all shapes and sizes in top-rate high-density quality. up to 6000 mm outside diameter, length up to 5 m and
maximum product weight 30 to, jacking pipes, manhole
The VARIANT by Schlosser-Pfeiffer combines the out- pipes with or without taper, manholes with bottom,
standing compacting qualities of Schlosser-Pfeiffer’s manholes and tapers, box culverts, ovoid pipes, elliptical
proprietary vibration technology with a wide choice of pipes, pipes with special bottom section, pipes with or
sizes and shapes and impresses with its largeness and without flat base as well as pipes with embedded steel
strength, which are both prerequisites for producing cylinder. All pipes can also be produced with PE or PVC
large-sized pipes. inner lining.

Each machine is individually adjusted for every applica-


tion and combines user friendliness with reliability and
easy maintenance. The machine will process just about
any product of the user’s choice, making it versatile and
capable of meeting the various and ever-changing mar-
ket demands.

The VARIANT by Schlosser-Pfeiffer guarantees optimised


compacting results for all products, for first-rate quality
and compliance with the relevant standards. The produc-
tion range attests to the wide variety of sizes and pro-
ducts:

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Compaction
The VARIANT by Schlosser-Pfeiffer works „below floor
level“ to keep noise emissions reduced to a minimum and
absorbs the vibrations occurring during production.

The concrete is filled evenly into the mould by a rotating feeding


belt. Concrete filling speed is individually adjustable for all pro-
duction circumstances. The vibration are generated by a central
vibrator connected to the core via a hydraulic clamping device.
This design allows rapid mould changes. The mould jacket with
base pallet is rubber-buffer isolated and mounted separately
from the other machine components to ensure proper induc-
tion of the vibration into the product. The centrifugal force is
also individually adjustable in accordance with product type and
diameter.

The advantages of this feeding and vibration technology by


Schlosser-Pfeiffer include high-grade and uniform compacting,
consistent product wall thickness, perfect coating of the rein-
forcements, smooth inside and outside surfaces, and dimen-
sional accuracy.

To shape the spigot ends, the spigot forming ring is first applied
with its dead weight only (free load), hence allowing even distri-
bution of the concrete. A hydraulic superimposed load may be
added as needed. The spigot end is smoothed by the oscillating
rotary movements of the spigot forming ring. The result: Per-
fectly and precisely shaped spigot ends suitable even for gaskets
designed for narrow tolerances.

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VARIANT

Effective and flexible production of con-


crete pipes in a diameter range of up to
6,000mm

Demoulding
The pipes remain inside their mould jackets while be-
ing transported to the demoulding area to ensure their
dimensional accuracy. Hydraulic cylinders are optional
available as demoulding aids to reduce crane load.

Operation
Easy operation requiring only two operators maximum,
including crane operator. The use of a bridge crane is
recommended for mould handling.

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Return transport
During the return transport back to the VARIANT, the
reinforcing cage and the next base pallet are loaded and
again inserted into the machine.

Reinforcements may be designed as single or multiple


cages, as required. Precision positioning is also possible
via the hydraulically operated centring units at the mould
jacket.

Control
Control is a Siemens S7 PLC. All production parameters
for every pipe size can be stored. The frequency
(optionally) is adjustable and modifiable, depending on
filling height.

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VARIANT

Options Machine output:


Type: SP VARIANT
Machine design is modular and can be upgraded ���

by a number of additional functions:


���
Adjustable central vibrators (frequency and centrifugal force) Twin machine
Contour controls for producing a wide variety of 3.5m length
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odd shaped products
Material hopper weighing for automatic concrete
��� Twin machine
requisitioning 2.0m length
Automatic spigot-end production Single machine
��
Additional equipment for the production of lined 3.5m length
concrete pipe Single machine
2.0m length
Remote maintenance
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Nominal diameter DN [mm]

Technical data:
Type: SP VARIANT
Model ranges: 1500 2500 3600 6000
A 12400 17000 22000 29000
B 4600 5800 7100 8520
C 1510 2110 3170 6300
D 3870 5670 5290 4730
H 3730 3730 3730 3930
T* 4270 4270 4270 4270
*for 3.0m laying length Right of technical modifications reserved

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Development - Design & Engineering -
Manufacture
Our machines are developed and designed using state-
of-the-art 3D CAD/CAE systems. The materials and
components used in the manufacture of our machines
and plants are selected to meet the strictest quality
requirements and are quality-checked on a regular basis by
in-house quality audits.

Our machine components are manufactured from certi-


fied steel qualities, using CNC welding, milling and drill-
ing technologies. The resulting machines and plants are
characterised by low manufacturing tolerances and a
correspondingly high quality standard.

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We put concrete into shape

SCHLOSSER-PFEIFFER GmbH
Scheidertalstrasse, Tor 4
D-65326 Aarbergen

Telephone: +49 (0) 6120 282901


Fax: +49 (0) 6120 282931
E-Mail: post@schlosser-pfeiffer.com
Internet: www.schlosser-pfeiffer.com
VAR_0407_E1

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