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Dear Dave,

I�ve wanted to send you an Email sooner but I have not been able to get
to my computer for several days. If all goes well you should have your car by
today or tomorrow. If for some reason this does not seem to happen you can call
Ray the transport driver on one of his two cell phones (419-677-9127 and (419)
217-6942. I tried to find as much stuff as I could to go along with the trip. You
should find two radios. Each of these radios are I believe original for the
ElectraVan. One represents the early model and one is from the later model. You
asked why the front end of your van looks different from ones you�ve seen pictured
on the Internet. The answer is that Jet industries had an early and late model of
the ElectraVan. All the �Heavy Components� (wheels, transmission, running gear
,etc) came out of Japan for both models but the body stampings where done in Twain
for the early model and the stampings came out of Korea for the latter model. The
latter model has more of a 1980�s look to it rather than the 1970�s look of the
early model. I like the newer model better because it looks like a miniature VW
van. I never had any interest in using the radio so I bought from a friend a large
meter set he had on his ElectraVan. You�ll find this set temporarily placed where
the radio used to be, I never got around to wiring it up. You�ll find that the
stock amp meter drifts in and out of operation so using the large meter set will
fix that problem. The mud-guards you�ll find in the box came off your van. I
removed them to reduce aerodynamic drag. There�s also a rim to make up a spare
tire but I never found a good place to store it onboard. You�ll also find
everything you need to restore the diesel heater but the fuel tank. If you think
you might want to use the heater I have a friend who might have a fuel tank and
something could be worked out. And of course I included an extra controller that
you should never need. After a week riding on the back of the truck in really cold
weather I don�t imagine that there will be much voltage left in the old batteries
so you might have to back her off the truck using gravity. You should be able to
give her a charge overnight and she�ll be able to move around again. Set the
charger switches so she pulls 15 amps and that should do the trick. If you look in
the glove compartment you�ll find the manual on CD, something like 262 pages. The
manual covers the old heavy �Boat Anchor� charger that originally came with the
vehicle. The light onboard charger that you have was designed and built buy
another EAA member, Scott Cornell, who originally made it to charge a race car he
designed. I�ll send you latter an Email that will describe better what you should
expect from your charger when you have new batteries. I�ll also fill you in on the
story behind the first truckers �scheduling conflict�.

Let me know how things are coming along, Kurt

---------------

And, yes, the Kurt Bohan selling this car would be the former associate of Roy
Kaylor, and did edit Current EVents for a while.

Shari Prange
---------------
Dave

...A couple of warnings. If you commute with this car you won't get a lot
of respect from other drivers. A rush hour people are focused on
getting from one place to another and somehow have the idea that this
small car does not have the same rights in traffic as their SUV. I am
the victim of rudeness every day and occasionally road rage. I have
even been followed home by an angry driver.

If you take your car on errands you will get a lot of attention. In the
supermarket parking lot, people are friendly and will stop you.
Children will point and wave. Outside of rush hour other drivers will
cruise along side of you or talk to you at stop signs. And yes, they
even follow you home.

In any case, you are at the beginning of an adventure. Relax and enjoy
it.

Mike
--------------------------------------

-----------------------------------

Date: Tue, 2 Mar 2004 00:21:21 -0600


Reply-To: EV600-L -- Jet ElectraVan 600 Owners List <EV600-L@TCU.EDU>
Sender: Jet Electravan EV600 Owners List <EV600-L@listserv.tcu.edu>
From: Robert MacConnell <solarob@EARTHLINK.NET>
Subject: New Electravan owner.

Hello to whomever may read this. I have just purchaced a 1981 Jet Electravan. This
is my first EV and I'll say up front, that I know little to nothing about this
thing, but i'm hoping to have some fun with it. I am it's third owner. The first
being the City of San Jose California, who sold it to the guy I bought it from.
The odometer reads 7121 miles(!) It sounds amazingly low, but the seller said it
was actual (and signed the legal odometer disclosure form). The body is in
excellent shape and everything seems intact.It has been fitted with a more modern
Curtis controller.It does need new batteries however. It even has the owners
manual and shop manual.Any advice on the care and feeding of this animal would be
welcomed. Thanks. Robert MacConnell PS I am located in Richmond CA

---

Date: Tue, 2 Mar 2004 08:18:25 -0600


Reply-To: EV600-L -- Jet ElectraVan 600 Owners List <EV600-L@TCU.EDU>
Sender: Jet Electravan EV600 Owners List <EV600-L@listserv.tcu.edu>
From: "Facundo, Vance" <vance.facundo@UNISYS.COM>
Subject: Re: New Electravan owner.
Comments: To: EV600-L -- Jet ElectraVan 600 Owners List <EV600-L@TCU.EDU>
Content-Type: text/plain; charset="us-ascii"

Nice to see it's still kicking! I worked in the factory that built your van (Jet
Ind. Austin Tx.). That was a long time ago. Good luck with it! Vance Facundo
------------------
-------------------------
----------

I've noticed in my subaru 360 club newsletters there are names of several
other 600 Electravan owners. I should contact them about this listserver.
Have you seen the 360 literature?

---------------------------------
----------------

----------------------

From: "Facundo, Vance" <vance.facundo@UNISYS.COM>


Subject: Re: ElectraVan 600
Comments: To: EV600-L -- Jet ElectraVan 600 Owners List <EV600-L@TCU.EDU>
Content-Type: multipart/alternative;

What are you asking for it? Just curious what they're going for. I worked in the
Jet Inds. factory that built your van. Vance
--

Vance I am asking $4500.00 obo or


interesting trades. Rob.
-----------------------------------------------
==================================================
==================================================

-------------------------------

SAVE MONEY-SAVE ENERGY. Business and consumers alike can spend less on electricity
if they can control when,where and how much is being used.

JCPenney (a U.S. department store chain) has hired EnerShop to provide energy
information and management services for five stores in the Dallas-Fort Worth,Texas
area. For JCPenney, EnerShop will integrate existing energy management systems at
each site; offer real time use information; optimize use at each store through
simulation models; combine information from all stores and compare it with other
similar properties; and deliver customized reports on power quality and use over
the Internet.

Detroit Edison and Domosys are working together to promote the DomoMeter - a plug-
in module for appliances or air conditioners with the ability to respond to time-
of-day energy pricing signals and offer an expansion to home automation systems.
According to the companies, consumers can save money and energy by the DomoMeter
to reduce energy consumption at peak demand - peak rate periods.

Visit EnerShop at http://www.enershop.com ; Detroit Edison at


http://wwwdetroitedison.com and Domosys at http://www.domosys.com .

DON'T FORGET CLEAN DIESEL. Diesel engines are the most efficient internal
combustion engines widely available - yet have a history of being dirty. The U.S.
Argonne National Laboratory has introduced breakthrough technology that should
clean them up.
The new technique controls fuel and oxygen levels to result in reduced particulate
levels and decreased nitrogen oxide emissions. NOx is a major contributor to smog.
The technology also increases engine power.

Argonne worked with the Electromotive Division of General Motors (locomotives) and
the Association of American Railroads. The technology will work with autos and
trucks as well.

Visit Argonne Labs at http://www.anl.gov.

From wire reports. Copyright 1998.

--------------------------------

Miracle: Cured of Gasoline Addiction

by Dale Brooks

Praise be! Brothers and sisters! After a lifetime of self-destruction, I have been
cleansed of the painful addiction to petroleum distillates known commonly as gas.

A side benefit is that the price of gas doesn't obsess me anymore. In the spring
of 1999, I became the fifth owner of a battery-powered 1980 Jet Electrica.
Donating my sinfully wasteful 400-cubic-inch Pontiac V-8 land yacht to the Kidney
Fund, I embraced the past and never looked back. Yes, the past. Few people know
that electric cars predate the Civil War. Until 1933, there were more electrics
registered in the United States than gasoline models. Henry Ford's wife drove an
electric.

EVs are a mature 19th-century technology. You could have walked into a dealer's
showroom one hundred years ago and bought an electric, but not today.
Manufacturers won't embrace a car that lasts for decades and can be recharged as
easily as a cell phone.

The 70 mph, silent, nonpolluting vehicle opened a new world for me, one in which
radios were played softly and environmental sounds stood out boldly. The pellets
of pea-gravel caught in my tires annoyed me only because I could hear them.

Because I pay more to get my household power from Green Mountain Energy's
renewable sources, my car is green and my air is sweeter. My lead-acid batteries
are available (marine and fork-lift), affordable, and 100 percent recyclable.
Newer battery technology is seductive, but still frustratingly expensive.

"There's plenty of oil," puffed Ronald Reagan in 1980 as energy independence was
postponed for another generation or two. In 1981, his first executive order was
the decontrol of gasoline prices, which prompted the demise of Jet Industries in
1982. The different models of "Electrica" and "Electra-Van," however, are still on
the road, because EVs don't rattle themselves to pieces.

For the last five years, I've listened to supposedly sane, sober individuals
alternately groan and cheer the fluctuations of gasoline pricing, like new parents
for whom the intricacies of their offspring's bowel movements must be shared with
non-parents. Nothing motivates drivers to travel miles out of their way like
saving a few pennies on the blood-laced poison. If you substitute the words "crack
cocaine" for "gasoline," you might begin to understand why a nation of addicts
will sell their children's birthrights, go to war, and deny, deny, deny just to
get more crack.

Reagan was right, there will always be plenty of oil, but at what price? When I
was a lad in 1960s Houston, there were producing oil wells on Holmes Road near 610
South. The wells have been capped now for decades, awaiting $100 a barrel. The
price of gasoline is subsidized to a shameful degree, and cheap oil is too
expensive for our children.

"But, Brooks, you're insane! Gasoline is useful!" So what if it scars lungs,


poisons the groundwater, and mortgages little ones' futures to unstable regimes
overseas; the perils of instant gratification can also be quantified in the junk
food culture (delivered thousands of miles) that results in obesity for our
nation.

I, for one, have changed my thinking.

Dale Brooks is the president of the Houston Electric Auto Association,


www.eaaev.org.

-------------------

----------------------------------
The meeting was opened at 10am by V.P. Tim Loree. He welcomed everyone and led the
planning of the Ride & Drive, Sunday October 15. Time introduced Stan Skokan,
president of Electric Vehicles, Inc, and Chairman of the national EAA.

Stan worked for Hewlitt-Packard as an electronic engineer 1969-1993. In 1975 he


bought an electric motorcycle. In 1976 he converted a car, and got the first HP EV
parking spot. In 1979 he designed an EV motor replacement kit. In 1987 he gave
ideas to Paul McReady for his Impact. Since 1975 Stan has owned 15+ EVs and driven
over 100,000 miles. He showed a 1980 photo of 3 EVs he and his wife owned at one
time.

Stan put EVs in perspective with this question: Would you drive your car if the
exhaust pipe were in the middle of the steering wheel?

Stan told the history of Jet Industries of Austin TX, 1979- 1984. The company
started from the investments of three families. They had a market because DOE had
a program in which agencies used EVs and gathered data for 5 years in exchange for
half-price credit. The EVs cost 50% more than ICEs, so with the credit the EVs
were a good deal. The agencies used the EVs for 5 years, then auctioned them off.
Stan has resold some of them several times.

Jet made 1400 EVs in a 3-year period, an impressive record. Jet bought gliders
from Ford and Chrysler, installed electric power, then sold the vehicles. Jet
produced owners manuals as professional as Ford or Chrysler. Typical performance
was 20 hp (40 hp peak), 0-50 mph in 23 sec.
-----------------------------------
Book avail from Amazon.com
"Results of baseline tests of the EVA Metro sedan, Citi-car, Jet Industries
Electra-van, CDA town car, and Otis P-500 van"
by Francis J Stenger

Error
Publisher: learn how customers can search inside this book.
Share your own customer images
Availability: Out of Print--Limited Availability.

Edition: Unknown Binding

Product Details

* Unknown Binding: 76 pages


* Publisher: for sale by the National Technical Information Service (1976)
* ASIN: B0006WZII6

---------------------

(Sambar)
The Daihatsu Midget, the Mitsubishi Leo, and the Mazda K360 were all recent
entries into the Japanese market for light trucks, and all had small displacement
engines to take advantage of the Kei Jidosha laws, also all of these trucks has
only three wheels (5 if you count the spare and steering wheel!). Soon Subaru
would place a four wheeled truck on the market, and all but the extremely cheap
daihatsu would be replaced in an effort to compete. The Sambar boasted four
wheels over three, which allowed it to have a better ride, more stability and most
importantly more space for cargo than any of the 3-wheelers could offer. There
was also a van version, and both were available with the 450 engine introduced
that same year. The early models were round dumpy vehicle and earned the nick-
name "Hippo" early on. For 1966 the sambar was revamped. It gained new syling,
a stronger engine, stronger frame, and more weight.
This is the early style sambar pickup, almost the same as the 1961 models except
in small details.
In 1968 along with the subaru 360 sedan it would be imported to the U.S.A.
officially. Although some had been imported as early 1964.
The 25hp engine that was available on the sedans as an option was also available
on the Sambar line. In 1973 the line was again restyled and gained water cooling.
Some of these models would also be imported into the U.S. for conversion to
electric power by Jet Industries. Of it's competitors from 1961 only one was
imported to the states, the cheap daihatsu midget was called tri-mobile and
imported in the early sixties.
Above left: The insides of the sambar truck. Above left: Chrysler claims to have
invented the minivan? This is the post '66 style sambar van.

----------------------------

In February, 1961 arrived the Subaru Sambar with a 356 cc rear engine, there was a
swing axle with torsion bar springs at the rear, the wheelbase was 167 cm and a
van was added in March, 1962. This was the first Kei class minivan among the main
manufacturers, it had a rather dumb looking front end.
In about 1966 came the second generation Subaru Sambar, now with the wheelbase
enlarged to 175 cm, a truck became available by March, 1967, and there was a panel
van. Styling was typical for Kei minivans of those years. In about 1970 the rear
swing axle was replaced by one with semi-trailing arms and torsion bar springs. In
the export this vehicle was called later Subaru 360.

Then in February, 1973 arrived the third generation Subaru Sambar, now with a
wheelbase of 173 cm, and side sliding doors, the styling was more mature, the
pickup was deleted. In May, 1976 the engine grew to 490 cc and it was called
Subaru Sambar 5, the vehicle was lengthened to 303.5 cm (truck also 310.5 cm) and
the width became 134 cm (wider front bumper and truck deck). In the export it was
still called Subaru 360, later Subaru 500.
This generation Subaru Sambar was widened to 139.5 cm by May, 1977; the wheelbase
was now 182 cm (extra length behind the front door), the length 319.5 cm, the
engine 544 cc. It was initially called Subaru Sambar 550. For the first time in
the Kei industry a high-roof van was added in 1979. In 1980 came a 4-wheel-drive
with a wheelbase of 180.5 cm. In the export the vehicle was known as Subaru 600.

In 1982 came the 4th generation Subaru Sambar, still with rear engine, the
wheelbase was now 180.5 cm for all models. The styling was neat, rather square as
typical in this period. The pickup was no longer available, a high-roof truck was.
In Japan the van was now called Subaru Sambar Try. A 544 cc supercharger engine
became available later. A more passenger-car-like Subaru Domingo high-roof van
with 997 cc, later 1189 cc engines and coil springs at the rear was added in
October, 1983. It had a length of 341/342.5 cm and a width of 143 cm. This vehicle
would stay available well after the release of the next generation Sambar. In the
export the engine became a 665 cc and the vehicle was called Subaru 700 (length
322.5 cm). The larger versions were called Subaru E10 and Subaru E12 respectively.

--------------------------

=====================================================================

-----------------------------

NESEA American Tour de Sol: Team Profile - `Regenerative Braking'

William Glickman, of Alternative Energy in Glastonbury CT, has been doing EVs
since (what seems) forever. I first met him at the 1993 NESEA Tour when he
entered his `Lightning Bug' VW conversion. This year he has a Subaru microvan
he calls `Regenerative Braking' (number 45).
He told me he has > big < capacitors in his car. "They're super
capacitors! They are 9 inches in diameter, 12 inches long, 48 pounds each,
rated at 28 Volts DC, and each one is > 85 Farads <!" What you might call
lightning in a can. "If they were fully charged I could probably accelerate
the vehicle from zero to 30 miles per hour."
The vehicle itself is labeled as an Electra Van. It is one of the
(legendary) Jet Industry conversions done in Austin TX, which was sold to
electric companies in the 1970s. Bill bought his from an old electrical
engineer how is retired. It was a basket case. All it had was a motor. The
tires were shot, the clutch was bad, the wheel bearings needed changing, the
brakes were leaking, it didn't have a mirror or controller or batteries. Bill
re-did the whole thing.
Batteries 108 Volts of EV-137s (made by Trojan, sold by Douglas)
Motor 27 hp GE shunt wound
Controller Curtis PMC (about 20 years old)

But where did those capacitors come from? "While talking to a professor at
University of California at Davis I mentioned that I would like to try
capacitors. Well, he knows this guy in Rhode Island who is into capacitors.
So I call him up, tell him what I knew, and what I was interested in, and he
says `We got capacitors. You want to try them?'"
They've been in the vehicle for about a month, but as of Friday they
were not hooked up. "Tonight I get to hook them up," Bill says. When they
are connected, the capacitors will be in series. The positive and negative
ends will be connected in parallel with the batteries, isolated by diodes and
relays. They will connected into the batteries using a 3-step foot pedal.
"Step 1 energizes the shunt field and the main relay, so the car is driven by
the main battery pack. The second step shuts of the main contactor, isolating
the batteries from the capacitors, and turns on the other relay circuit to
connect the capacitors for regenerative braking. And the third step changes
the relays around so I get power out of the capacitors to the motor through
the controller." The capacitors have a rated charge or discharge rate of up
to 1400 Amps and are supposed to be 90% efficient.
I'm glad I don't have to try to drive this thing; I left my extra leg
at home. There on the floor under the steering wheel is (right-to-left):
an accelerator pedal
a brake pedal
a clutch pedal
and a orange industrial pedal (such as you might see on a shop machine).
Bill does not not have an extra leg either, but he is used to this. His old
green Ford van conversion where he used this same foot pedal, to control regen
braking. So he is used to this dance step.
"I also made a flywheel system," says Bill, "but I ran out of room and
weight." (Preview of next year?)

-
-------------------------------
======================================

IRS backs deduction for electric-hybrid car

By Jeff Plungis / Detroit News Washington Bureau

Comment on this story


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WASHINGTON -- The Internal Revenue Service ruled that consumers who buy a
gasoline-electric hybrid vehicle qualify for a $2,000 tax deduction -- boosting
government and industry efforts to conserve fuel and reduce air pollution.
The decision is good news for automakers trying to stoke demand for alternative
fuel vehicles and will help customers offset the higher prices of hybrids with tax
savings in the year they buy the vehicle, depending on their tax bracket.
U.S. demand for hybrids -- the Toyota Prius, and Honda's Insight and Civic --
remains small but healthy, with Prius sales reaching 15,556 units last year. The
IRS ruling also will help other automakers: Ford Motor Co. plans to market a
hybrid version of the Escape SUV by 2004. General Motors Corp. and Chrysler also
have hybrid vehicles in development.
"Now that the IRS is on record, it is something we will certainly make our
buyers aware of," Honda spokesman Art Garner said.
Until now, the IRS has decided whether to grant tax deductions for people who
purchase electric vehicles or hybrids on a case-by-case basis -- often confusing
shoppers.
Example: Some Honda Insight buyers claimed an electric-vehicle tax credit even
though it is not a pure electric vehicle.
"We've been telling people to talk to their tax advisers," said Martha Voss, a
spokeswoman for Toyota in Washington.
The latest IRS ruling makes clear that hybrids do not qualify for the electric-
vehicle tax deduction, which was conceived to promote pure electric vehicles, such
as GM's EV-1, that were sold in California to meet the state's zero-emissions
vehicle requirement.
The IRS rules now allow taxpayers who purchase the Insight, the Prius, and
Honda's new hybrid Civic to qualify for a $2,000 clean-vehicle tax deduction
before Dec. 31, 2003. The deduction will be reduced during subsequent years, to
$1,500 for 2004, $1,000 for 2005, $500 for 2006 and zero in subsequent years,
unless Congress extends the deduction.
A comprehensive energy bill being negotiated by the House and Senate would
provide a new set of consumer tax incentives up to $4,000 for hybrids and fuel-
cell vehicles, but it isn't clear that the bill will reach President Bush's desk
this year.

-----------------------------

Senate Abdicates CAFE Fuel Standards, President Bush to Decide Fuel Efficiency

(3/13/2002)

The Senate voted 62-38 Wednesday to let President Bush (news - web sites) decide
how much to increase auto fuel-efficiency requirements, rather than legislating a
specific increase.

The Senate approved the measure as part of sweeping energy legislation, satisfying
advocates of a go-slow approach to curbing fuel consumption by automobiles in the
U.S. , which collectively burn more than 10 million barrels a day.

Sens. Carl Levin (D., Mich. ), and Christopher Bond (R., Mo.), proposed the
amendment which leaves the decision on raising auto fuel-efficiency requirements
known as corporate average fuel economy, or CAFE, to the Bush administration's
Transportation Department.

"This amendment will take the teeth out of our efforts to improve fuel
efficiency," Senate Energy and Natural Resources Committee Chairman Jeff Bingaman
(D., N.M.), said ahead of the vote.

Sen. Bingaman and others emphasizing conservation in the energy bill say raising
auto fuel efficiency is one of the best ways to reduce the country's growing
reliance on oil imports, which account for more than half of U.S. oil consumption.

Approval of the Levin-Bond amendment scuttles hopes for another amendment proposed
by Sens. John Kerry (D., Mass. ), and John McCain (R., Ariz.). The Kerry-McCain
proposal would have required an increase in fleet-wide CAFE to 36 miles per gallon
by 2012 for both cars and light trucks.

Created in 1975 in the wake of the Arab oil embargo, CAFE requirements are
currently 27.5 mpg for cars and 20.7 mpg for light trucks, a category that
includes sport-utlity vehicles, minivans and light trucks.

The Senate floor debate on CAFE began Tuesday, running the gamut from concerns
about reliance on hostile oil-exporting countries to preservation of domestic auto
industry jobs and the safety and consumer preference of "soccer moms" and other
drivers of gas-guzzling SUVs and minivans.

Sen. Bingaman lamented that passage of the Levin-Bond amendment shows the country
can't get serious about energy conservation when gasoline prices are low. "The
effect of it will be essentially to say the status quo is fine," he said. "I think
that's a sad signal to send."

But Sens. Levin and Bond, and other supporters of their amendment argued the
Kerry-McCain proposal could damage U.S. auto makers, who are more successful at
selling relatively large, gas-guzzling vehicles. The Kerry-McCain plan "doesn't do
anything for the environment, and it costs American jobs," Sen. Levin said.

The Senate also approved 56-44 a proposal from Sen. Zell Miller (D., Ga.), to
freeze the current 20.7 mpg CAFE requirement for pickup trucks, but not for SUVs
and minivans that are also in the light-truck category. Sen. Miller argued farmers
and others relying on pickups for their livelihood should be exempt from any CAFE
increase that may occur.

The "Big Three" U.S. auto makers have been adamantly opposing legislating CAFE
increases. Until last year they lobbied for Congressional moratoria, which had
prevented the Transportation Department's National Highway Traffic Safety
Administration (news - web sites) from considering CAFE increases since the mid-
1990s.

Those budgetary moratoria expired last year, but the Kerry-McCain plan was too
aggressive for Congress to accept.

Sen. Levin said to reach the proposed 36-mpg target, General Motors Corp. (GM) ,
Ford Motor and DaimlerChrysler AG would have to increase their fleets' fuel
efficiency 51%, 56% and 59%, respectively, while their Japanese rivals Honda Motor
Co .and Toyota Motor Corp. would only have to increase by 20% and 30%,
respectively.

And Sen. Bond said a steep CAFE increase would ignore clear consumer preference
for larger, less fuel-efficient vehicles. "You can lead a horse to water, but you
can't make it drink," he said.

The Levin-Bond amendment instead calls for an unspecified increase in CAFE


standards. And it requires the increase be determined only after taking into
account effects on the overall economy, employment and vehicle safety.

Critics of higher fuel efficiency targets say they lead to lighter vehicles that
are inherently more dangerous for their passengers in accidents.

The amendment would require the Transportation Department to issue a decision on


future CAFE levels for light trucks within 15 months and for cars within 24
months. In contrast to the Kerry-McCain proposal, it would maintain separate
categories for light trucks and cars.

Sen. Kerry was skeptical the executive branch would significantly raise auto fuel
efficiency without a specific Congressional mandate. "They didn't do it back in
1975 until Congress said this is our national priority," he said.

The Levin-Bond plan has several ancillary measures to curtail fuel consumption.

It would require by 2005 that the federal government purchase only hybrid oil-
electric vehicles for light-duty truck fleets and require federal fleets that have
the capability to use alliterative fuels by 2009.

In addition, the amendment would: raise the existing tax credit for electric
vehicles to a maximum of $6,000 from 2002 to 2007 from the current maximum of $
4,000; provide a maximum tax credit of $11,000 for fuel-cell vehicles from 2004 to
2011; and offer a maximum tax credit of $5,000 for hybrid oil-electric vehicles
from 2004 to 2009.

The measure would also offer tax incentives for building infrastructure for
alternative vehicles and fund federal research of those vehicles.
The energy bill passed by the Republican-controlled House in August also left any
decision on CAFE to the Bush administration. President Bush has yet to indicate
whether he would support an increase in the fuel efficiency standards.

www.eyeforfuelcells.com
Printed: 1/4/2005

-----------------------------

On March 9, 2002, theJob Creation and WorkerAssistance Act of 2002 (P.L. 107-147
H.R. 3090) was enacted. Section 602 extends a tax credit for electric vehicles and
Section
606 extends a tax deduction for clean fuel vehicle property.

------------------------------
Tax credit for electric vehicles. A 10 percent tax credit (based on your purchase
price) is allowed for certain electric vehicles placed in service after June 30,
1993, and before January 1, 2007. The maximum credit may not exceed $4,000 in 2002
and 2003. The credit will be phased out gradually (25, 50, and 75 percent in 2004,
2005, and 2006 respectively) until it is eliminated entirely in 2007. While it
lasts, the allowable credit is claimed on IRS Form 8834, Qualified Electric
Vehicle Credit.

--------------------------------

My Electric Van (recently sold to be used in fuel cell research)

Click on the pictures for a more detailed view.

Years ago, Jet Industries converted a number of these small and handy five-door
vans to electric power. It ran fine, but the old-technology switcher used SCRs and
was noisy and inefficient -- and it tended to start up with a jerk.

In 1998 the old electronics were torn out and replaced by modern field-effect
transistor circuitry. The 12V battery was replaced with a solid-state voltage
converter. The vehicle is now silent and the control is smooth. The built-in
charger comes with two cords, one for standard 110 volt recharging, the other for
220 volts. At 110 volts, charging time is about six hours. Jef usually sleeps
longer than that.

As the photos show, it was not an "experimental" looking vehicle. The interior and
exterior finish are excellent, and the electronic goodies are neatly tucked out of
sight.

It had about a 30 mile range. Jef doesn't know what the top speed is, but he took
his foot off the pedal at about 60 mph, which is faster than felt comfortable to
him. Acceleration is brisk, and it keeps up with traffic.

-------------------------------------

Hi Dave,
Vin number is: K87L-050231 on a plated attached to the end of the driver's door
like all passenger vehicles.
Chassis number is supposed to be on the left side, but I never found it.
I did need to get a new title and registration along with a new VIN nubmer for the
State Of CT because the vehicle was not manufactured by a registered auto
manufacturer in CT and therefore classified as a composite vehicle even though my
insurance company insures it as a
Subaru Wagon since the base vehicle is a Subaru.
It is also classified as a high mileage vehicle because the wheelbase is below 80
inches, but DMV gave me regular plates by mistake :-) .
High mileage means that it can not be operated on any limited access road,
especially bridges, but DMV gave me regular plates so everything is fine for now.

Menlo Park III,


Bill

-----------
>> Try ordinary antifreeze as your cutting fluid on aluminum. You'll be
>> absolutely amazed. That is what comes in a can of Tap-Magic aluminum
>> cutting fluid. Propylene glycol doesn't seem to work as well as
>> ethylene glycol.
>>
>> John
>>
>> On Tue, 29 Mar 2005 12:04:29 -0800 (PST), Reverend Gadget
>> <kleeninc@pacbell.net> wrote:
>>
>
>>> >Cutting aluminum with carbide blade is really easy,
>>> >the trick is to use a carbide blade with zero degree
>>> >to a slight negative rake angle. That along with
>>> >squirt of WD-40 every couple of inches. I've cut
>>> >aluminum 4 inches thick this was with a dumb old skill
>>> >saw. just make sure you wear goggles, ear protection,
>>> >and long sleeves for the hot little chips. I run the
>>> >stuff on the table saw the same way. I sometimes
>>> >rough cut aluminum patterns with a jibsaw then trim
>>> >them with a wood template and a router with a guide
>>> >bit. The pieces look machined.
>
>>
>> ---
>> John De Armond
>> jgd@johngsbbq.com
>> http://www.johngsbbq.com
>> http://neonjohn.blogspot.com <-- NEW!
>> Cleveland, Occupied TN
>>
=-=-=-=-=-=-=-=
FINDING PARTS
=-=-=-=-=-=-=-=

---------

From: Rob Vasichek <oleoranch@AAAHAWK.COM>


Subject: K.D.Bancroft
Comments: To: EV600-L@TCU.EDU
Content-type: text/plain; charset=us-ascii

I just spoke with K.D.Bancroft and he told me he is about to send all his Electra
Van stuff to the crusher!! If you need anything, NOW is the time. Rob.
---------------------------------

-------------------------------
Finding a windshield will be difficult; you may need to make one out of
polycarbonate.

-----------------------------------------

---------------------------------------------------
NISSAN CHERRY / SUBARU MINI JUMBO FRONT BRAKE DISCS (are these models same
brakes?)
--------------

Sender: North Texas Electric Auto Association <EV600-L@listserv.tcu.edu>


From: Jerry STUBBS <stubbs@EECS.UKANS.EDU>
Subject: Parts manual for Subaru van
Comments: To: EV600-L -- Jet ElectraVan 600 Owners List <EV600-L@TCU.EDU>
In-Reply-To: <Pine.OSF.3.90.970511230109.29237A-100000@unix3.is.tcu.edu>
Content-type: TEXT/PLAIN; charset=US-ASCII

I"ve acquired a subaru /jet van parts manual. It seems to have all the subaru
parts, so if we'/re lucky parts could be ordered from a dealer. I was able to get
some wheel bolts and nuts last year by giving the parts person the numbers
( 'never mind what it's for, here's the numbers I think they are right"). Let me
know I'm sure ya;ll will want copies. It's pretty thick. I'll look thru it to see
if all of it is pertinant. Otherwise it might be over 100 pages. JErry Stubbs
----------------

This eBay store had a 1977 Subaru 600 service manual:


http://stores.ebay.com.au/realgoodies_MANUALS-Car-Bike-Truck-
4WD_W0QQcolZ4QQdirZQ2d1QQpZ6QQsclZallQQsotimedisplayZ2QQtZkm

it was bought by kenhucke (probably ken huck)

info:

SUBARU 600

TRUCK and VAN with 4 CYLINDER ENGINE

SERVICE MANUAL - ENGINE and BODY

JULY 1977 EDITION

COVERS:

Right hand drive Model K77 Truck and Flat Bed Truck; K87 Van and Delivery Van;

Left hand driveModel K77L Flat bed truck; K87L Van and Delivery Van.

with E23BE Engine

Published by FUJI HEAVY INDUSTRIES LTD

Part No SM75KGEN, Issued April 1980. - K77A, K87A.

GOOD CONDITION, fading of the cover and spine from green to blue, internally
EXCELLENT, no marked pages. Cover is badly scuffed..

HARD TO FIND!

ALL BOOKS AND MANUALS WEIGHING OVER 500G WHEN PROTECTIVELY PACKED ARE SENT IN
AUSTRALIA POST 3Kg SATCHELS. THIS IS THE CHEAPEST WAY OF SENDING WITHIN AUSTRALIA.
MULTIPLE PURCHASES UP TO 3 Kg CAN BE SENT TOGETHER.

LOOK AT MY OTHER SUBARU, 4WD, AUTO, MOTORCYCLE, RACING VIDEOS, BOOKS, MANUALS AND
COLLECTABLES AND LOOK IN realgoodies SHOP FOR MANY MORE ITEMS THAT DO NOT SHOW UP
IN AN EBAY AUCTION "Title" OR "Title & Description" SEARCH

click here: http://www.stores.ebay.com.au/realgoodies.


0-------------------------------------------------

claims to find any car manual


http://www.carownermanual.com/
http://www.giantuniverse.com/owners.htm
http://stores.ebay.com/carandtruckownersmanuals
http://www.carsalesbrochure.com/

----------------------------------------------------
Bought from half.com:

Chilton's Repair and Tune-Up Guide for Subaru, 1970 to 1980 Chilton (Paperback,
1981)
Seller: elephantbooks-half (66464) � Ships from: Gilroy, CA � Condition: Brand New
� Notes: Excellent condition! Might have black mark.

Item:
$0.87
Media Mail: $2.79
Subtotal: $3.66
Subaru Owners Workshop Manual John Harold Haynes, Larry Holt (Binding Unknown,
Illustrated, 1988)
Seller: greatbuybooks (15799) � Ships from: Lakewood, WA � Condition: Acceptable �
Notes: We ship daily! Your satisfaction is guaranteed!

Item:
$0.88
Media Mail: $3.25
Subtotal: $4.13

Total Merchandise:
Total Shipping:

TOTAL:
$1.75
$6.04

$7.79

--------------------------

----------------------------------------

Hi Rick ...

Yes the EV600 uses the Subaru 360 van as a base. I'm not aware of
any for sale but thought I'd forward this note to our listserv of
"ev600-l@tcu.edu". You might like to join the list by sending
email to: listserv@tcu.edu with a one line command
of: "subscribe ev600-l Rick Nelson" Ken Bancroft in Houston
use to work at Jet and purchased all their inventory. He might
know of some for sale. The last phone number I had for him
was 713/729-8668.

Good luck and I hope you can join us!


Jon.
----------------------------------------------

-----------------------------------------------
>>> Hi all this is my first posting to the list. I have just purchased a
>>>1980 Jet 600. Dose anybody have a source of parts for the Subaru 600? Rob.
>>>
>>Ken in Houston, and I have a copy of the parts manual, if your local
>>subaru dealer will spcail order them.
>>
>>JErry Stubbs
>> Jerry thanks for the reply. The local dealer thinks he can get them if I
>supply part numbers. Would you sell me a copy of the manual? Rob.

Yes, Send me $15 and I will photocopy and ship it to you..

Thomas Stubbs
926 MIssissippi St.
Lawrence, KS 66044

-----------------------------------------------------------
-----------------------------------------------------
Date: Tue, 15 Dec 1998 10:49:44 -0600
Reply-To: EV600-L -- Jet ElectraVan 600 Owners List <EV600-L@TCU.EDU>
Sender: North Texas Electric Auto Association <EV600-L@listserv.tcu.edu>
From: Jerry STUBBS <stubbs@EECS.UKANS.EDU>
Subject: Parts manual for Subaru van
Comments: To: EV600-L -- Jet ElectraVan 600 Owners List <EV600-L@TCU.EDU>
In-Reply-To: <Pine.OSF.3.90.970511230109.29237A-100000@unix3.is.tcu.edu>
Content-type: TEXT/PLAIN; charset=US-ASCII

I"ve acquired a subaru /jet van parts manual. It seems to have all the subaru
parts, so if we'/re lucky parts could be ordered from a dealer. I was able to get
some wheel bolts and nuts last year by giving the parts person the numbers
( 'never mind what it's for, here's the numbers I think they are right"). Let me
know I'm sure ya;ll will want copies. It's pretty thick. I'll look thru it to see
if all of it is pertinant. Otherwise it might be over 100 pages. JErry Stubbs

--

ate: Wed, 20 Jan 1999 14:05:20 -0600


Reply-To: EV600-L -- Jet ElectraVan 600 Owners List <EV600-L@TCU.EDU>
Sender: North Texas Electric Auto Association <EV600-L@listserv.tcu.edu>
From: Jerry STUBBS <stubbs@EECS.UKANS.EDU>
Subject: Re: Parts manual for Subaru van
Comments: To: EV600-L -- Jet ElectraVan 600 Owners List <EV600-L@TCU.EDU>
In-Reply-To: <199812162205.OAA17468@granite.hemet.klever.net>
Content-type: TEXT/PLAIN; charset=US-ASCII

Hello all you van owners, I have made one copy of the parts manual. It ran about
140 pages and that was by leaving out a bunch of blanks that were the backsides of
some of the pages. However, this has all the parts, and I alos have a page each of
Prestolite and GE motor parts. I can now run off more copies by just sticking this
stack inot a copy machine with a bulk feeder. I would think that anyone with a 600
van would want a parts book, even if you don't need it right now, you might or a
future owner might. I think KINkos charges .06 per page, so this means the cost
will be very reasonable. I'm thinking about $12 total which should cover copying,
packing, and shipping. LEt me know and I"ll start running them off. I have about
four orders right now. Jerry Stubbs

HEllo All,
I almost forgot... I made a copy of the parts manual so
if somebody wants it let me know. LEts' do it this way,
just send me a check for $14 dollars and I"ll stick it
in one of those priority mailers and get it too you
right away. HEre's my address:

Thomas Stubbs
926 Mississippi St.
Lawrence, KS 66044
785-842-0571

I can of course run off more copies, I wanted to make this one
and get a count on the actual pages...

Subject: Parts
Comments: To: EV600-L@TCU.EDU
Content-type: text/plain; charset="us-ascii"

I received a copy of the parts manual from Jerry Stubbs and checked with my local
Subaru dealer. He not only thinks he can order in parts he even had some things in
stock. If anyone has another source for parts please let me know. Also dose anyone
have a set of 12 inch wheels for sale? Rob.
----------------------

--------------------------
From: Rob Vasichek <oleoranch@AAAHAWK.COM>
Subject: Re: ElectraVan Parts List and/or Manual
Comments: To: EV600-L -- Jet ElectraVan 600 Owners List <EV600-L@TCU.EDU>
In-Reply-To: <EV600-L%2001090523090042@LISTSERV.TCU.EDU>
Content-type: text/plain; charset=us-ascii

Andy I got a parts manual from Thomas Stubbs. 785 842 0571. K.D.Bancroft in
Houston is a former Jet dealer and still has some parts. Stan Skokan in Mountain
View Ca. has lots of information on where to find parts. Hope this helps. Rob. At
10:58 PM 9/5/01 -0500, you wrote: >Greetings: > >I just purchased an ElectraVan
EV600-L and am in the process of getting it back onto the road. Is there anyone
out there who can either sell me or help me find a manual and/or a parts list for
it? > >Please let me know. > >Thanks, >adh >

------------------------------------------------------------

The EV600 is based upon the Subaru 360 vehicle. There is a support
group called the "Subaru 360 Drivers' Club" which has parts manual
etc. The last address I had was: Ed Parsil/1421 Grady Ave./
Tucson, AZ 85715 and it costs $20 to join.

Parts for the EV side of things can be obtained from any of the
EV folks ... they probably would not be origional ... but should
work ... and probably better. I'm refering to controller, charger,
dcdc converters, etc.

Parts for the chassie you will have to get the from manual but should
be able to order via Subaru. FYI ... the biggest problems most of
the EV600 owners have had is dealing with the wheels and brakes.

Also ... there is guy named Ken Bancroft in Houston that use to work
for Jet Industries years ago and purchased all the inventory after
Jet went belly up. Last phone number I had for Ken was 713/729-8668.
The area code may be bad since I know Houston has gone thru a few
changes. I purchased a used brake master cylendar from Ken.

Finally ... I dont think it is worthwhile converting back to a gas


motor. Just not worth the effort. If you really want gas, then
I'd suggest looking for the Subaru 360 version of the vehicle.

Jon
-------------------------

------------------------------
At 08:18 AM 12/11/01 -0700, you wrote:
>Hello,
>
>There is very little traffic on this list. Does anyone know how many of
>these vans are on the road yet? From the folks on this list, I'd guess
>about 4.
>
>Thanks,
>Mike I thought there were more. Maybe 10 or 12? I know of several who's
owners do not have E Mail.
>
--

Subject: Re: How Many?


Comments: To: EV600-L -- Jet ElectraVan 600 Owners List <EV600-L@TCU.EDU>
In-Reply-To: <20011211222256.8F88F136212@server12.safepages.com>
Content-type: text/plain; charset=us-ascii

I have 3. One on the road, one close to going back on the road and one for parts.
Robb

--
From: Andy Hall <adhall@SEANET.COM>
Subject: Re: How Many?
Comments: To: EV600-L -- Jet ElectraVan 600 Owners List <EV600-L@TCU.EDU>
Content-type: text/plain; charset=US-ASCII

I purchased my ElectraVan this September. It has been in my garage since then ,


but I'm working on getting it running and back on the road. I hope to have it
going again this Spring. I think it has a lot of life left in it. My plans are to
keep driving it as long as I can. After I get the ElectraVan running, I am
thinking about getting or building another electric vehicle for my wife to use. I
was looking at an older Toyota van the other day and I thought it looked like it
might be a good vehicle to convert. Any ideas? adh

-------------
If you are talking the 600 You might get ahold of the club.
http://www.geocities.com/MotorCity/Garage/5360/main.html They have ties to the
600. Subaru360nut@aol.com This is the Presidents email. I think he sells parts.
They are based in LA. Lawrence Rhodes....
----- Original Message ----- From: "Michael A. Radtke" <michael.radtke@bull.com>
To: <ev@listproc.sjsu.edu>
Sent: Friday, September 09, 2005 10:56 AM
Subject: Wanted: ElectraVan Wheels

-------------------------------------------
> ditto, I'd like lists of sites showing EVs for sale

http://www.austinev.org/evtradinpost/

http://www.eaasv.org/

http://www.eaaev.org/

http://www.evadc.org/for_sale..html

http://www.phoenixeaa.com/

http://www.nbeaa.org/sale.htm

http://home.att.net/~NCSDCA/EVAoSD/forsale.htm

http://neeaa.org/forsale.htm

http://www.lveva.org/For_Sale/for_sale.html

http://www.oeva.org/forsale/

=-=-=-=-=-=-=-=
SPECS
=-=-=-=-=-=-=-=

-------------------------------------------

��Verification Tests of the Jet Industries Electra Van 600[Report,Microfilm] /


Dowgiallo, E. J. %Snellings, I. R. %Blake, W. H.; Army Mobility Equipment Research
and Development Command, Fort Belvoir, VA. Electrical Power Lab.. - [sn]: [sl],
Dec 80
��35p
��
��Report No.: DE86008276/HDM
��Pub. Country: United States
��
��The Jet Industries Electra Van 600 is a multipurpose utility electric vehicle
based on a Subaru Van modified to use an electric motor and battery propulsion
system.^The vehicle was tested 27 July 1978 to 18 September 1978.^Complete test
results are contained in Section V. The test results are summarized below:
Acceleration: 50 km/h(31.1 mi/h) in 14 s. Range: SAE J227a/B Cycle on level ( sup
+- 1-percent) terrain: 62 km(38.5 mi) 181 cycles.^Forward speed capability:
Maintained 70 km/h (43.5 mi/h) for more than 5 min.^Gradeability at speed: At 25
km/h (15.5 mi/h) can traverse a 13.8-percent grade at 80-percent depth of
discharge (DOD).^Gradeability limit: Vehicles should start and climb forward on a
35.6-percent grade for at least 20 s at 80-percent DOD.^Reverse gradeability has
been calculated at 34.8-percent.^(ERA citation 11:022889)

---------------------------------

By ElectraVan pickup, I take it you mean one of the


Mazda/Ford pickup trucks converted by Jet Industries? If so,
several people on the list (including me) own or have experience
with these.
In their original configuration, with the EV-1 controller and 20
6V golf cart batteries, you could get about 20 miles range. With 10
12V marine batteries, you'd be lucky to get 10 miles.
When the EV-1 controller is replaced with a more modern
PWM mosfet controller, with the 6V pack and everything in good
running order, the range jumps up to 40 miles. With your 12V
marine batteries, assuming they're 100 ahr capacity, in the same
scenario you might get 20 miles or so.
Also, if you're using the original Lester charger that came with
the truck, it's set up for a pack of 6V 220 ahr flooded batteries and
will basically do an equalizer on them every time, finish charge
current around 8 amps. It would literally boil the snot out of the
smaller 12V marine batteries if you let it do a full charge cycle, and
if they're sealed batteries ( a fair assumption since you said they're
out of a UPS ) they'd be toast after the first time you charged them
with the Lester.
If you just want a test pack to see if the truck will run and
everything is in working order, and don't care if the UPS batteries
end up getting slagged in the end, then by all means go ahead.
Otherwise, I'd save those UPS batteries for another project or sell
them to help defray the cost of a new set of 6V's for the truck.
Another option for a test pack would be to check with any local golf
cart dealers for used batteries they've removed from golf carts. One
here in my area sells them for $20 each.
If you need more than 20 miles range, instead of a new battery
pack, your first priority should be saving up for a new controller to
replace the EV-1. A used 400 amp Curtis 1221B will give adequate
performance with the GE motor and a 120V pack, and will probably
be quite a bit cheaper than a new controller. Failing that, a Curtis
1231C or Zapi H2 (minus regen) would be my choice for a reliable
controller with good performance where cost is the main factor.
My suggestion would be to first install a sacrificial used test
pack to test the truck and ensure everything works. Fix what's
broke and/or modify it to suit your needs. Then tackle any minor
upgrades you might need or want, such as a DC/DC converter for
reliable 12V power or a vacuum pump for power brakes. Third,
replace the controller with something more modern if needed.
THEN, after taking care of all the details and learning the proper
care and feeding of batteries with your sacrificial pack, you're ready
to drop in a new set of batteries and enjoy driving your truck.
The more work you put in at the front end means less work and
more driving time down the road.

Mitch Oates

--------------------------------
----------------------------------

Owner: Jerry Stubbs (former owner, van has been sold)


Location: Lawrence, Kansas
Email:
Base Vehicle: 1980 Subaru 360 Van
Motor: Prestolite
Drivetrain: Original 4 speed transmission with clutch
Controller: General Electric EV-1 SCR controller
Batteries: Johnson Controls sealed batteries
System Voltage: 96 Volts
Charger: Lester 220 volt Ferro-Resonant (off-board)
Heater: none
DC/DC Converter: none
Instrumentation: a) 500 Amp ammeter
b) 200 Volt voltmeter
Top Speed: 60 + mph
Range: undetermined
Seating Capacity: 4 adults
Curb Weight: undetermined
Tires: Pirelli radials
Additional Features: a) Battery Heating System
b) AM/FM Cassette Stereo
===========================================================

----

Title:
Performance characteristics of nickel-zinc electric vehicle battery
Authors:
Klein, M.; Charkey, A.; Vaidyanathan, H.; Viswanathan, S.
Affiliation:
AA(Energy Research Corp., Danbury, Conn.), AB(Energy Research Corp.,
Danbury, Conn.), AC(Energy Research Corp., Danbury, Conn.), AD(Energy Research
Corp., Danbury, Conn.)
Journal:
In: Intersociety Energy Conversion Engineering Conference, 14th, Boston,
Mass., August 5-10, 1979, Proceedings. Volume 1. (A79-51726 23-44) Washington,
D.C., American Chemical Society, 1979, p. 646-650. U.S. Department of Energy
Publication Date:
00/1979
Category:
Energy Production and Conversion
Origin:
STI
NASA/STI Keywords:
ELECTRIC MOTOR VEHICLES, NICKEL ZINC BATTERIES, TRANSPORTATION ENERGY,
DISCHARGE, ELECTRODES, FABRICATION, VOLT-AMPERE CHARACTERISTICS
Bibliographic Code:
1979iece....1..646K
Abstract
A vented prismatic cell of 250 Ahr nominal capacity has been chosen as a baseline
design for first generation vehicle and cell characterization experiments.
Performance characteristics such as discharge capacity (and its dependence on
temperature and rate, variation of cycle life with depth of discharge), thermal
variations and cyclic behavior on a simulated J227aD discharge profile are
presented. A 96 volt vehicle battery was fabricated and installed in a Jet
Industries Electra-Van Model 500. Vehicle operating results are presented in terms
of speed, acceleration, range and energy consumption.

-------------------------------

Year: 1977 (Item #B26922) - Click for photo! View 1


ELECTRA VAN (500), "Electra Van: 60-100 Mile Range - 55 Mile Per Hour": 4 page
non-color folder, 11x9. Red cover, with black title bar and black and white
lettering, frames photograph showing three-quarter frontal view of Electra- Van
500 by Jet Industries, Inc. Folder opens to 11x17 layout with eight photographs
showing features of van and truck models, transaxle motor assembly and battery
pack controller, with descriptive captions. Back cover has specifications. Comes
with: a) 8x10 press photo showing three-quarter frontal view of Electra-Van; b)
eight pages of information which includes letter attesting to Electra-Van's
performance, press releases, and copies of articles that appeared in leading
publications; c) letter on Electra Van - Jet Industries, Inc., letterhead, dated
Apr. 6, 1977, to potential customer; and d) original mailing envelope. Price: $35.

Year: 1978 (Item #B26923) - Click for photo! View 1


ELECTRA VAN (500), "Electra Van": 6 page color folder, 9x9. Black cover, with
white lettering, frames photograph showing three-quarter frontal view of red and
white Electra Van 500 parked in front of brick building. Folder opens to 9x25
layout with eight photographs showing ways in which an Electra Van can be used and
drawing of manufacturing facility, with discussion and specifications. Reverse
side has four additional photographs showing exterior, dashboard, transaxle motor
assembly and battery pack controller. Comes with: a) one page of information which
includes results of tests performed on vehicle; b) letter on Electra Van - Jet
Industries, Inc., letterhead, dated Feb. 15, 1978 to potential customer; and c)
original mailing envelope. Price: $30.

Year: 1978 (Item #B26924) - Click for photo! View 1


ELECTRA VAN (500), "Electra Van": 6 page color folder, 9x9. Variation of #B26923.
This one comes with: a) "Electra Van": 6 page non-color folder, 11x9. Gray cover,
with black lettering, has miniature photograph showing three- quarter frontal view
of Electra Van. Folder opens to 11x25 layout with four photographs showing Electra
Van models 600, 1000 and 1400 and 1000P pickup truck and eight drawing showing
side and rear views, with discussion. Reverse side has four photographs of models,
with specifications; b) three pages of information which includes results of tests
performed on vehicle and copies of articles which appeared in leading newspapers;
c) form letter on Twenty First Century Electric Vehicles letterhead stating that
they are a new distributor for the Electra Van; and d) original mailing envelope,
postmarked Feb. 18, 1978. Price: $40.
----------------------------------
-----------------------------------

Jet 600 Electravan

This vehicle was a converted Subaru minivan. At least 100 were produced. Two were
purchased by the Canadian federal government for a demonstration project, and
subsequently sold in New Brunswick to 2 individuals. One was scrapped for parts
and the other converted back to gasoline power.
-------------------------------------

----------------------------------

Jet 500 Electravan


Jet 600 Electravan

This vehicle was a converted Subaru minivan. At least 100 were produced. Two were
purchased by the Canadian federal government for a demonstration project, and
subsequently sold in New Brunswick to 2 individuals. One was scrapped for parts
and the other converted back to gasoline power.
Jet 750P Electravan (pickup)

This vehicle was a converted Ford Courier pickup truck. At least 90 were produced.
Jet 1000 Electravan

This vehicle was a converted Dodge full-size van. At least 25 were produced.
Jet 1000P Electravan

At least 30 of these pickup trucks were produced.


Jet 1400 Electravan

This vehicle was a converted Dodge Maxivan (extended full-size van). At least 10
were produced.

--------------------------
ken huck at
Ken Huck, Susten Systems, San Jose, CA, 828-273-5334w, 408-223-1303h
Call Ken or Amica now at land 408-223-130 or cell 828-273-5334
kenhuck@jps.net

----------------------------

Information about my EV: Jet ElectraVan Model 600


Manufactured by: Jet Industries
Austin, Texas
Fall 1979
(company is no longer in business)
Body: Subaru Van Chassis
Motor: Prestolite 22-HP Series-wound DC
Controller: GE EV-1 (SCR-type controller)
Top Speed: 53 mph
Range: 40 miles(orig) / 15+ miles(curr)
(I've yet to determine my true milage)
Propulsion
Batteries (orig): 17 6-volt lead acid (golf cart)
(curr): 9 12-volt sealed lead acid (ups)
Aux. Battery: 12-volt
Charger: Lester 108v/12v Charger
Original was on-board
(can use 110v or 220v source)
Recharge time: 110v - 6 hrs. (?)
(it has always charged overnight)
Transmission: Standard 4-speed w/reverse

------------------------------

# 1979 Subaru
# Glastonbury, CT
# 96V Prestolite 20hp series wound motor, GE transistor controller
# 108 volt, 18 6V Douglas EV-137 batts
# Top Speed: 65mph, Range: 60miles
# Features: Vicor DC-DC converter, Cruising Equipment E-Meter

-----------------------------------
------------------------------------------------------
Re: Jet Industries Electra-Van.

Posted by Ed on 3/8/2004, 4:12 pm, in reply to "Re: Jet Industries Electra-Van."


205.188.197.188

When we moved to Tucson in 1980, Tucson Electric Power owned one. I talked to the
man in charge of it, he showed me the parts book (very few parts were the same as
our 360 Sambars, which were 10 years older). He told me they got it because they
thought they could run it for nothing, since they made the electricity. But after
2 years, they found it cost $2000. to replace the batteries every 2 years. They
got rid of it about '86. They have not been made since about '81 or '82.
Ed
-------------------------------
* Subject: Re: Electravan specs.
* From: william glickman <billglic@juno.com>
* Date: Sun, 3 Jun 2001 13:05:18 -0300
* Reply-To: ev@listproc.sjsu.edu
* Sender: owner-ev@listproc.sjsu.edu

102 volt system, 20 hp, 96 volt DC series wound Prestolite or GE motor,


17 six volt 156 amphr batteries plus an accessory battery, old PMC
aquamarine transistorized PCC controller 4000 hz.
Standard 4 speed Subaru trany and clutch.
Max speed 65 mph.
What else do you need to know ?
-------------------------------
# 1979 Subaru
# Glastonbury, CT
# 96V Prestolite 20hp series wound motor, GE transistor controller
# 108 volt, 18 6V Douglas EV-137 batts
# Top Speed: 65mph, Range: 60miles
# Features: Vicor DC-DC converter, Cruising Equipment E-Meter
-------------------------------
1980 Jet Electra Van 600

George Allen 32.2 kb JPG


Van 36.2 kb JPG
Front View 19.7 kb JPG

Owner: George Allen


Location: Redding, California USA
Base Vehicle: 1980 Subaru 600 Micro-Van
Motor: 20 hp General Electric Series Wound DC
Drivetrain: Original 4 speed transmission with clutch
Controller: General Electric EV-1 SCR Type
Batteries: 17 US2200 Flooded Lead-Acid 6 volt batteries
System Voltage: 102 Volts
Charger: a) Lester 120/240 volt Ferro-Resonant
b) Zivan K2
Heater: None
DC/DC Converter:Todd LV/PC-20
Instrumentation:a) E-Meter
b) Percent Charge Gauge
Top Speed: 60 mph
Range: Was 40 miles, now 30 miles with 3 year old batteries
Seating Capacity: 2 adults + Tools & ladder, Parts
Curb Weight: 3020 pounds, 1260 Front- 1740 Rear
Tires: 145/80R10 RIKEN Tires
This is a commercial conversion done by Jet Industries in 1980. It was based on a
Subaru glider, and never was a gasoline powered vehicle. I have been useing this
van for 6 Years 6 days a week.

------------------------------------

-----------------

Comparing Gas and Electric

Scott Cornell of Mountain View, California, did a side-by-side comparison of his


gasoline-powered 1980 VW Rabbit and his battery-powered 1975 VW Rabbit. He
included fuel and maintenance costs, and extrapolated actual figures gathered over
a two-year period for a projected 10-year, 100,000-mile life span. His figures
came to almost 19 cents per mile for the gasoline car and 14 cents per mile for
the electric car.
Cost of operation over 10 years and 100,000 miles
'80 VW Rabbit Gasoline '75 VW Rabbit Electric
Batteries
(15 batteries every two years for the EV) $135 $3,500
Brakes at 50,000 miles $200 $200
Fuel(35 mpg, $1.38/gallon; 3 miles/kwh, 10�/kwh) $3,943 $3,333
Purchase price(car and parts) $7,100 $6,000
Maintenance $1,077 $150
Resale value -$1,500 -$1,500
Tires (at 50,000 miles) 200 200
Insurance(Gas, $720/year)(EV, $120/year) $7,200 $1,800

Total $18,555 $13,683


Cost per mile 18.5 cents 13.7 cents
Carbon pollution (in pounds) 17,140 11,640*

*Carbon pollution calculations assume electricity is generated by a natural-gas-


fired steam power plant. In Scott's region, electricity is generated primarily
from hydroelectric dams, which produce zero carbon emissions.
=============================

Sambar history:

In February, 1961 arrived the Subaru Sambar with a 356 cc rear engine, there was a
swing axle with torsion bar springs at the rear, the wheelbase was 167 cm and a
van was added in March, 1962. This was the first Kei class minivan among the main
manufacturers, it had a rather dumb looking front end.
In about 1966 came the second generation Subaru Sambar, now with the wheelbase
enlarged to 175 cm, a truck became available by March, 1967, and there was a panel
van. Styling was typical for Kei minivans of those years. In about 1970 the rear
swing axle was replaced by one with semi-trailing arms and torsion bar springs. In
the export this vehicle was called later Subaru 360.

Then in February, 1973 arrived the third generation Subaru Sambar, now with a
wheelbase of 173 cm, and side sliding doors, the styling was more mature, the
pickup was deleted. In May, 1976 the engine grew to 490 cc and it was called
Subaru Sambar 5, the vehicle was lengthened to 303.5 cm (truck also 310.5 cm) and
the width became 134 cm (wider front bumper and truck deck). In the export it was
still called Subaru 360, later Subaru 500.
This generation Subaru Sambar was widened to 139.5 cm by May, 1977; the wheelbase
was now 182 cm (extra length behind the front door), the length 319.5 cm, the
engine 544 cc. It was initially called Subaru Sambar 550. For the first time in
the Kei industry a high-roof van was added in 1979. In 1980 came a 4-wheel-drive
with a wheelbase of 180.5 cm. In the export the vehicle was known as Subaru 600.
In 1982 came the 4th generation Subaru Sambar, still with rear engine, the
wheelbase was now 180.5 cm for all models. The styling was neat, rather square as
typical in this period. The pickup was no longer available, a high-roof truck was.
In Japan the van was now called Subaru Sambar Try. A 544 cc supercharger engine
became available later. A more passenger-car-like Subaru Domingo high-roof van
with 997 cc, later 1189 cc engines and coil springs at the rear was added in
October, 1983. It had a length of 341/342.5 cm and a width of 143 cm. This vehicle
would stay available well after the release of the next generation Sambar. In the
export the engine became a 665 cc and the vehicle was called Subaru 700 (length
322.5 cm). The larger versions were called Subaru E10 and Subaru E12 respectively.

March, 1990 saw the introduction of the 5th generation Subaru Sambar/Sambar Try,
in time for the new regulations. So the length grew to 329.5 cm, the wheelbase to
188.5 cm while the engine became 658 cc; all models had now coil springs at the
rear. The irregular window belt line made the vehicle look a bit complicated. By
1991, a less commercial van version arrived, called Subaru Sambar Try Dias. By
1992 the 'Try' suffix was deleted. In 1994 arrived a retro version, called Subaru
Sambar (Dias) Classic (Dias with a blinded rear side window), in 1997 also as a
truck. Only in June, 1994 arrived the Domingo based on this generation with a
length of 352.5 cm and a width of 141.5 cm, 1189 cc. This vehicle was called
Subaru Libero in the export.

In February, 1999 in time with the new regulations a semi-front end was added for
safety reasons resulting in a length of 339.5 cm, while the body was widened to
147.5 cm with a minor change in the panelling; the busy belt line was put
straight. The Sambar Dias has its own front end as has the Sambar Dias Wagon
Classic. The Domingo is no longer available.

======================================
---------------------------------
Jet Industries Electra-Van.

Posted by David G. on 3/6/2004, 8:27 pm


67.4.68.34

Here's a desciption of the Electra-Van (which was built out of Subaru Sambar vans,
in the late 1970s.)

"One outstanding new electric vehicle design is the Electra-Van from Jet
Industries, Austin, Texas. This 2,350 lb (1060 kg) light utility/pleasure 5-door
van carries 960lbs (435 kg) of lead-acid batteries. The 15hp 3800-rpm DC traction
motor uses a solid-state controller and a 4-speed transaxel.
Top speed is 55mph (88 km/hr); acceleration is zero to 30mph (48km/hr) in 9
seconds. Cruising speed is 38mph (61km/hr)and range is 60 to 100 miles (96 to 161
km). The gross vehicle weight of the Electra-Van is 3,250 lbs (1470 kg).
For more information contact: Jet Industries, 4201 South Congress, Austin, Texas
U.S.A."

This was taken from the book "The Complete Book of Electric Vehicles" by Sheldon
R. Shacket.
It also has two pictures of the van, one of just the van, and another of the
assembly line that shows no less than 16 vans being finished up.
-------------------------------
European name was :
Subaru mini Jumbo and it was not popular at all in France. (or jumbo mini van)
----------------------------------
This is a great 2 page sales brochure of the Subaru Jumbo Mini Van. This is
a small MiniVan from Subaru which was named Jumbo for the Ducth market. Rare!

--------------------------------
Ev Archive for June 2001
1927 messages, last added Wed Aug 08 18:52:41 2001
[Date Index][Thread Index]
Re: Electravan specs.

* To: ev@listproc.sjsu.edu
* Subject: Re: Electravan specs.
* From: Dave Goldstein <goldie.ev1@juno.com>
* Date: Mon, 4 Jun 2001 02:39:59 -0400
* Reply-To: ev@listproc.sjsu.edu
* Sender: owner-ev@listproc.sjsu.edu

On Sun, 3 Jun 2001 13:05:18 -0300 william glickman <billglic@juno.com>


writes:
> 102 volt system, 20 hp, 96 volt DC series wound Prestolite or GE
> motor, 17 six volt 156 amphr batteries plus an accessory battery,
> old PMC aquamarine transistorized PCC controller 4000 hz.
> Standard 4 speed Subaru trany and clutch.
> Max speed 65 mph.
> What else do you need to know ?
>
---

That's pretty good, Bill, but there were actually


two different models of Electra Vans -- the early Jet
Industries Model 500 Electra Van, and the much
more widely-produced Jet 600. All of the Electra
Vans that I have seen (and I was factory-trained on
the 600 model) were equipped with GE 20 HP series-
wound motors rated for 4900 rpm.

The original controllers were GE EV-1 SCR


(Silicon Controlled Rectifier diode) units adapted
from forklift technology and rated for 450 amps.
I have never seen a PMC brand (the predecessor
of Curtis) transistor controller on any *factory-original*
Jet Electra Van. PMC transistor controllers and
Prestolite DC series motors were used in later-
generation Jet "Electricas" -- 96 volt Ford Escort
and Mercury Lynx EV conversions.

The batteries of that era (early 1980's) were


standard 6 volt golf cart batteries rated for 100
minutes at 75 amps. Standard golf cart batteries
today are rated for 106 minutes at 75 amps, although
many owners choose to replace them with the "T-125"
(125 minute) battery or equivalent from either Trojan
or US Battery, or the Interstate Battery equivalent
which is made by "US".

You are correct about the Subaru 4 speed


transmission, which was fairly well-matched for
the GE motor and vehicle weight (not published,
estimate ~ 2,900 lbs) but noted for a *weak
reverse gear* that would inevitably become
*stripped* by the relatively sudden startup surge
from the SCR controller -- a problem that was not
(pardon the pun) rectified until the introduction of
smoother transistor controllers in later years,
after Electra Van production had ended.

Therefore, it is likely that the PMC transistor


controller that you saw was a *retrofit* -- possibly
by a fleet mechanic in one of the DOE (US
Department of Energy) EV Demonstration Vehicle
fleets of that era.

Austin, Texas-based Jet Industries is long gone,


the victim of a con artist scheme in the mid-80's
that began as a buyout and ended with plundered
assets and jail time for the "buyer". But Jet Electra
Vans -- and the later Electricas -- are fairly rugged
and well-built, and many are still on the road today.

Weak points to look out for: Undersized brakes


and battery cables, the aforementioned stripped
reverse gear, broken rear coil-over springs, and
missing or seized ventilation fans on the motor
and battery compartment (easily replaced from
a boat or RV dealer.)

The ride is somewhat harsh (owing to small


tires and wheels and overtaxed suspension) and
the SCR controller-motor combination "sings"
in different keys as you move the accelerator
pedal, but even after all these years, the Electra
Van is still fun, practical and entertaining to drive!

Regards,

Dave Goldstein
President, EVA/DC and
Program Development Associates, EV Consultants
Gaithersburg, MD USA

---

Last year I traveled 300 miles over another three day weekend from
Glastonbury, CT up through northeastern Massachusettes with my 108 volt
Jet Industries ElectraVan. I recharged after 50 miles in Webster, MA,
50 miles in Boxborough, MA, 25 miles in Brookline, MA, 25 miles back at
Boxborough, MA, 50 miles at a Dairy Farm Ice Cream business after
returning from Lowell, MA, 50 miles at Webster, and finally 50 miles back
home. None of the recharging locations were official EV charging
outlets.
I have encountered a 15amp 115 volt outlet, a 20amp 115 volt outlet,
a 15 amp 230 volt outlet, a 30 amp 230 volt dryer outlet, and a 50 amp
230 volt welding outlet. I carry cheater cords for each of these
configurations. You never know which outlet you might need to use.
Later,
Bill, Glastonbury, CT.

--------

Jet Industries Electra Van 600

Picture at http://home.jps.net/~kenhuck/electravan3%20sideviewsmall.JPG
Year / Model: 1980 Electra Van 600
Factory built on: Subaru Rex 550 / Subaru 600 Van chassis
Color: White with Blue Stripe
Top Speed: reported as 60 MPH ( load dependent ) New pack range: 30+ miles at 55
MPH, 40 miles at 45 MPH Present range: 17+ miles Factory converted by Jet
Industries, Austin Texas VIN #: K87L-06682 Mileage: 18918 Curb Weight: reported as
3020 pounds, 1260 Front, 1740 Rear
* Extensive Documentation ( owners and service manuals )
* 4 passengers with 32 cubic feet of cargo space or 2 passenger with 68 cubic feet
of cargo space

Cargo bed: 65.35" long, 48.03 wide


102 volt propulsion pack 17 - 6 volt, size t-105 flooded lead acid batteries
( pack weighs 1122 lbs )

Lester charger with 115 and 230 Volt charging

GE EV1 SCR controller rated at 350 Amps


Dimensions: 64.37" tall, 54.92" wide 135" long <p>Ground Clearance: 7.5"
Transmission: 4 forward & 1 reverse with clutch
Instrumentation: Percent Charge Gauge, Current Meter
Wheel base: 55" side to side & 72" front axle to rear axle

Very compact can go most anywhere


Condition: Body Good, sun damage to vinyl seats and some trim
Includes: up to 5 hours of onsite technical support. (i.e. charging setup) and 5
hours of telephone support.
Call Ken or Amica now at land 408-223-130 or cell 828-273-5334

You can own this fine electric vehicle for only US$ 3,995

st ev ev1 electravan Jet battery powered

Ken Huck, Susten Systems, San Jose, CA, 828-273-5334w, 408-223-1303h

kenhuck@jps.net

------------------

To subscribe to the Jet Electravan 600 Owners list, send an e-mail to


listserv@listserv.tcu.edu and in the body of the message put "subscribe EV600-L".
To unsubscribe send to the same address and say "unsubscribe EV600-L". The
Electravans were a series of vehicles converted to electric power by Jet
Industries in Texas in the late 1970's and early 1980's in Texas. The Electravan
600 was based on a small Subaru van

------------------

All 360s have 10" wheels with 2 piece rims with tubes. Mini Coopers also have 10"
wheels.

They came in three main body styles, the sedans, vans, and pickups. The sedans
came two different ways, white, regular, and yellow or red, the sport model. There
are also less popular models that have been privatly imported. These include,
station wagons, convertibles, utility sedans, and some one off models. Our members
own some of these lesser known models.

CT
>
------------------------------------

Query Results from the ADS Database

Retrieved 1 abstracts, starting with number 1. Total number selected: 1.

@ARTICLE{1979STIN...8028656M,
author = {{McCluskey}, R.~K. and {Arias}, J.~L.},
title = "{EPRI/SCE testing and evaluation of electric work vehicles: Jet 500,
Volkswagen Type 2, DAUG Type GM2, and Battronic Minivan}",
journal = {NASA STI/Recon Technical Report N},
year = 1979,
month = dec,
volume = 80,
pages = {28656-+},
adsurl = {http://adsabs.harvard.edu/cgi-bin/nph-
bib_query?bibcode=1979STIN...8028656M&db_key=INST},
adsnote = {Provided by the NASA Astrophysics Data System}
}

Title:
EPRI/SCE testing and evaluation of electric work vehicles: Jet 500,
Volkswagen Type 2, DAUG Type GM2, and Battronic Minivan
Authors:
McCluskey, R. K.; Arias, J. L.
Affiliation:
Southern California Edison Co., Rosemead.
Journal:
Unknown
Publication Date:
12/1979
Category:
Electronics and Electrical Engineering
Origin:
STI
NASA/STI Keywords:
ELECTRIC MOTOR VEHICLES, PERFORMANCE TESTS, DATA ACQUISITION, FAILURE
ANALYSIS, PAYLOADS, RELIABILITY ENGINEERING
Bibliographic Code:
1979STIN...8028656M

During the first 11 months of the EPRI/SCE Electric Vehicle Project, four electric
vehicles (EVs) were tested and evaluated: the Jet Industries Electra-Van Model
500, the Volkswagen (VW) Type 2 Electrotransporter, a VW Type GM2 Transporter with
DAUG electric drive, and the Battronic Minivan. The project emphasized road
testing of these vehicles to acquire data on their useful driving range,
performance, and reliability. Each vehicle was driven more than 1000 miles along
SCE-selected test routes to determine the effects of different terrains (level,
slight grades, and steep grades), traffic conditions (one, two, three, and four
stops/mile and freeway), and payload. The vehicle component failures that occurred
during testing are itemized and described briefly, and assessments of expected
field reliability are made. Other vehicle characteristics and measurements of
interest are presented. The data base on these test vehicles is intended to
provide the reader an overview of the real world performance that can be expected
from present day state-of-the-art EVs.

--------------------------------

1980 Jet Industries Electra Van


(Donor Body 1980 Subaru 600)
Batteries: 17-6 Volt Deep Cycle 220AH
(Golf Cart Style)
Motor:
Transmission: 20.9 HP GE DC Motor
4 Speed Original W/Clutch
System Voltage: 102 Volts
Charger: K&W 120 Volt AC

Specifications:
Top Speed: 65 MPH
Acceleration: Very Good
Range: 50 Miles
Recharge Cost: 25 miles on 50 Cents of Electric
Recharge Time: 5-12 Hours (Depending on house wiring and Depth of Discharge)
Battery Life:

4-10 Years
(Previous owner drove 15,000 miles before replacing batteries)
Battery Replacement: 17 @ $80.00ea = $1,360.00
(About $130.00 per year)

Major Options:

Heater (Electric)
Upgrade Size 12� Wheels (Original 10� Size Wheels)

-------------------------
-------------------------

LOOK AT DC-DC CONVERTER BELOW

Owner: George Allen


Location: Redding, California USA
Base Vehicle: 1980 Subaru 600 Micro-Van
Motor: 20 hp General Electric Series Wound DC
Drivetrain: Original 4 speed transmission with clutch
Controller: General Electric EV-1 SCR Type
Batteries: 17 US2200 Flooded Lead-Acid 6 volt batteries
System Voltage: 102 Volts
Charger: a) Lester 120/240 volt Ferro-Resonant
b) Zivan K2
Heater: None
DC/DC Converter: Todd LV/PC-20
Instrumentation: a) E-Meter
b) Percent Charge Gauge
Top Speed: 60 mph
Range: Was 40 miles, now 30 miles with 3 year old batteries
Seating Capacity: 2 adults + Tools & ladder, Parts
Curb Weight: 3020 pounds, 1260 Front- 1740 Rear
Tires: 145/80R10 RIKEN Tires
This is a commercial conversion done by Jet Industries in 1980. It was based on a
Subaru glider, and never was a gasoline powered vehicle. I have been useing this
van for 6 Years 6 days a week.

-----------------------------

Electronic full text is not currently available.


Title Vehicle test report: Jet Industries Electra Van 600
Creator/Author Price, T.W. ; Wirth, V.A. Jr.
Publication Date 1982 Feb 15
Report Number(s) DOE/CS-54209-9
DOE Contract No. AI01-78CS54209
Resource/
Doc Type Technical Report
Resource Relation Portions of document are illegible
Research
Organization Jet Propulsion Lab., Pasadena, CA (USA)
Subject 330300 -- Advanced Propulsion Systems-- Electric-Powered Systems;
;ELECTRIC BATTERIES-- BATTERY CHARGING;ELECTRIC BATTERIES-- PERFORMANCE;ELECTRIC-
POWERED VEHICLES-- ELECTRIC BATTERIES;ELECTRIC-POWERED VEHICLES--
PERFORMANCE;ELECTRIC-POWERED VEHICLES-- PERFORMANCE TESTING; CONTROL
EQUIPMENT;ELECTRIC MOTORS;EXPERIMENTAL DATA;VANS
Related Subject DATA;ELECTROCHEMICAL CELLS;EQUIPMENT;INFORMATION;MOTORS;NUMERICAL
DATA;TESTING;VEHICLES
Description/
Abstract The Jet Industries Electra Van 600, an electric vehicle assembled by
Jet Industries, Inc., of Austin, Texas, was tested at the Jet Propulsion
Laboratory`s (JPL) dynamometer facility in Pasadena, California, and at JPL`s
Edwards Test Station, located near Lancaster, California.^The tests were conducted
between May 8, 1979 and January 30, 1980.^These tests were performed to
characterize certain parameters of the Electra Van 600 and to provide baseline
data that can be used for the comparison of improved batteries that may be
incorporated into the vehicle at a later time.^The vehicle tests concentrated on
the electrical drive subsystem; i.e., the batteries, controller, and motor.^The
tests included coastdowns to characterize the road load and range evaluations for
both cyclic and constant speed conditions.^A qualitative evaluation of the
vehicle`s performance was made by comparing its constant speed range performance
with those vehicles described in the document titled, State-of-the-Art Assessment
of Electric and Hybrid Vehicles.^The Electra Van 600 range performance was
approximately equal to the majority of the vehicles tested in that 1977
assessment.
Country of
Publication United States
Language English
Format Pages: 47
Availability NTIS , PC A03/MF A01.
OSTI Identifier OSTI ID: 5436571; DE82014403
System Entry Date 2001 May 13

--------------------------------------------

-------------------------------------------
Electronic full text is not currently available.
Title FMVSS (Federal Motor Vehicle Safety Standard) 212/219/301 testing of
electric vehicles - Electra Van 600, EVA Pacer. Final report
Creator/Author Yee, R.
Publication Date 1979 Aug 01
Report Number(s) PB-80-212020
DOE Contract No. DOT-HS-5-01104
Resource/
Doc Type Technical Report
Research
Organization Dynamic Science, Inc., Phoenix, AZ (USA)
Subject 330300 -- Advanced Propulsion Systems-- Electric-Powered Systems;
;ELECTRIC-POWERED VEHICLES-- IMPACT TESTS;ELECTRIC-POWERED VEHICLES-- SAFETY;
FIRES;FUEL SYSTEMS;TESTING
Related Subject MATERIALS TESTING;MECHANICAL TESTS;TESTING;VEHICLES
Description/
Abstract This report presents the results of two electric vehicle-to-NHTSA Fixed
Test Device head-on crash tests.^These tests were conducted to determine if the
vehicles would comply with the fuel spillage requirements of Federal Motor Vehicle
Safety Standards (FMVSS) 301, Fuel System Integrity, the windshield retention
requirements of FMVSS 212, and the windshield zone intrusion requirements of FMVSS
219.^The standard fixed barrier was replaced by the 40-load cell NHTSA Fixed Test
Device.^The electric vehicles tested in this report were: Electra Van 600,
manufactured by Jet Industries, Inc., Austin, Texas and EVA Pacer, manufactured by
Electric Vehicle Associates, Cleveland, Ohio.^The Electra Van 600 was tested on
June 13, 1979, at a speed of 30.34 mph, with the following results: (a) FMVSS 212
- 100% retention failure, (b) FMVSS 219 - inconclusive due to FMVSS 212 failure,
(c) FMVSS 301 - 16.7 oz measured in 5 minutes, estimated 7 gallons lost during 90
degrees rollover.^The EVA Pacer was tested June 14, 1979, at a speed of 30.53 mph,
with the following results: (a) FMVSS 212 - 2.5 in. of windshield separation, (b)
FMVSS 219 - 9/16 in. into lower right corner of windshield protected zone by hood
corner, (c) FMVSS 301 - 0.33 oz collected transimpact, 27 oz during 90 degrees
rollover.^Tank completely drained after 180 degrees roll.^Small fire occurred
immediately after impact.
Country of
Publication United States
Language English
Format Pages: 179
Availability NTIS , PC A09/MF A01.
OSTI Identifier OSTI ID: 6559419
System Entry Date 2001 May 13

-------------------------------------------

----------------------------
Date: Sun Dec 26, 2004 9:20 pm
Subject: Re: Long Range Van on E-bay?

ADVERTISEMENT
> Don't know if I buy the 100 mile rating, but based on it's size and the fact
> that it packs 17 6v batts, I'd be willing to belive 60-70 if you keep it in
the
> 45mph range.
>

I owned one of this style of ElectraVans; other than the difficulty getting
spares and usual tiny car safety issues, you'd need a very deep cycle and a
Lee-Hart-is-a-hotrod-kid driving attitude to get 60mi on city streets.

The same seller posted a shunt motor/contactor system from Kaylor a few times
where he considered electronic controllers "cutting edge"...don't know where
this EV fits on that continuum.
====================================

Jet 500 Electravan


Jet 600 Electravan

This vehicle was a converted Subaru minivan. At least 100 were produced. Two were
purchased by the Canadian federal government for a demonstration project, and
subsequently sold in New Brunswick to 2 individuals. One was scrapped for parts
and the other converted back to gasoline power.
-------------------------------------

* 4 passengers with 32 cubic feet of cargo space or 2 passenger with 68 cubic


feet of cargo space

Cargo bed: 65.35" long, 48.03 wide


102 volt propulsion pack 17 - 6 volt, size t-105 flooded lead acid batteries
( pack weighs 1122 lbs )
---------------

-----------------------------------------
Re: 22,400 Miles on T-125s and Still Going Strong!

* To: Multiple recipients of list EV <EV@SJSUVM1.SJSU.EDU>


* Subject: Re: 22,400 Miles on T-125s and Still Going Strong!
* From: Sunbelt JJ <SunbeltJJ@AOL.COM>
* Date: Fri, 16 Jan 1998 15:07:32 EST
* Organization: AOL (http://www.aol.com)
* Reply-To: Electric Vehicle Discussion List <EV@SJSUVM1.SJSU.EDU>
* Sender: Electric Vehicle Discussion List <EV@SJSUVM1.SJSU.EDU>

I'll try to avoid a commercial (because Trojan is one of our product lines)
but my two cents should allow some folks food for thought in a pack selection.
We're an independent distributor, so we can, and do, buy whatever the market
and application requires.

My first EV setup was a 108V string of T125's that I competed with and also
used on a daily basis in commuter service fueling an ADV 9" & Curtis 1221B in
a @3000# GVW vehicle. Assuming fair, warm (it is AZ after all) weather; the
vehicle was rocksteady good for 60 mile range commuter operation (usually
about 115-120Ahr under EV loads) and "egg-footing" could produce close to 90
miles. Rally competitions ("ultra-egg-foot") +100 miles (180Ahr). Problem
was, I got bored with it's very diesel-like acceleration (reminiscent of a
Peugeot Diesel that was in the family, but not for long...). In light of my
commuting mission requirements that averaged 23 miles/day I had way too much
battery so after about 3 calendar years and 20K miles I retired them. Tear
down analysis indicated them to be at 50-70% of their cycle life. Forgot to
mention; charging was a steady diet of off-board Lester Electrical 108VDC
nominal, utilizing the 208/220VAC input exclusively. Water requirements at
30-45 day intervals for most of the operating time.

If you have a commute requirement of +50 miles on a DC system; it's hard to


beat a battery setup using those modules as a balance of cost, life and
performance. Expect to pay @9-17% more for a Trojan Dp Cycle product compared
to another mfr with the same electrical spec. Believe me, it works out that
way whether you're buying 6 or a truckload, and in most applications for that
product type, it's worth it.
The T145's are a little higher in capacity, but MUCH higher in cost. The 8V
T875 is my personal favorite in flooded units, comprising some range but
offering better voltage/performance in the same footprint.

Jesse
Sunbelt Battery Co.
Re:22,400 Miles on T-125s and Still Going Strong
------------------------------------------
Gardner L. Harris wrote:
>
> Generally speaking, regen braking results in about a 20% range extension.
> ...

In the last week we've heard 1.25% and 20% estimates. From private email
exchanges I've been assuming real world is between 5% and 10% depending
on many factors. Has anyone done any extensive real world tests with and
without regen with the same vehicle over a consistent route and similar
driving habits? Of course, many data points over the variable factors
would be even better. As it is, one figure says no way it's worth it.
Another says marginal at best. Another says go for it.

It looks to be one of those EV religious issues.

Symon
query Re: Regen Benefits

=-=-=-=-=-=-=-=-=
BATTERY BOX
=-=-=-=-=-=-=-=-=

Lee Hart said:


> Lawrence Rhodes wrote:
>> the Electra van's back battery box... is crumbling in my hand.
>
> I assume its the usual problem of flooded lead-acid batteries in a
steel
> box? The acid from the batteries has seriously rusted away all the
steel
> it touches.
>
> I don't know of any paint, undercoating, powdercoat, or truck bed
liner
> that will block battery acid indefinitely. All they do is slow down
the
> rate that the acid gets at the metal. And all it takes is one scratch,
> crack, or pinhole for the acid to get at the metal under the coating.
> Then the corrosion can begin, and spreads under the coating.
>
> So, coatings just *delay* the inevitable. I'd only depend on them when
> you've decided it only has to work for X amount of time.
>
>> I'm thinking a custom wood floor would be better. It should absorb
>> any acid and protect the bed.
>
> Wood is even worse! Sulfuric acid disolves cellulose; and wood is
mosty
> cellulose! So is cotton, which is why battery acid eats holes in your
> jeans.
>
>> Maybe welded plastic box inside the metal one?
>
> This is what I would use. A seamless or welded-seam plastic container
> for the batteries, that sits inside the steel box. The steel provides
> the strength, the plastic keeps the acid away from it. Almost all
> plastics are acid-proof.
> --
> "Never doubt that the work of a small group of thoughtful, committed
> citizens can change the world. Indeed, it's the only thing that ever
> has!" -- Margaret Mead
> --
> Lee A. Hart 814 8th Ave N Sartell MN 56377
leeahart_at_earthlink.net
>
>
--
I my experience with electronics, Polyethylene cracks
and becomes brittle over time and exposure to heat. It
is also quite cheap in comparison to Teflon- However
how many manufacturers do you know that make something
last forever? Also Polyethylene becomes brittle in
extreme Cold.
Teflon has allot of advantages as you can freeze it in
Liquid nitrogen and turn around and dump it in a 300
degree Celsius oven with out malformation. It molds at
450 degrees Celsius. And it lasts.

--- Christopher Robison <[EMAIL PROTECTED]>


wrote:

> Is this true for all plastics? For example, these


> folks' business is
> polyethylene acid storage containers:
>
> http://www.polyprocessing.com/
>
>
> Teflon sounds like a nifty idea though -- sure
> would make it easy to
> scoot batteries around in the box. :o)
>
> --c.r.
>
>
>
>
> Bruce Weisenberger said:
> > I work in Semiconductor industry where we use
> Acids
> > and solvents. Plastic and Ceramic would not be the
> > best. Telfon Or Quartz will form proper barrier
> for
> > long term useage. Teflon tank would probably be
> best
> > as quartz is expensive and cracks when stressed.
> > Teflon is a thermal bonded material which can be
> > welded with high temp heat air welder. And you can
> > find a variety of molded shapes an sizes available
> > that are mold injected.
> >
> > --- Roland Wiench <[EMAIL PROTECTED]> wrote:
> >
> >> One thing you can add to your battery box, is
> baking
> >> soda! Before you
> >> install the batteries in the box, put a bed of
> >> baking soda about 1 inch
> >> thick. You can get a big box of soda from a big
> box
> >> store.
> >>
> >> Before I did this, the bottom of the batteries
> would
> >> have some wet ness from
> >> condensation, which than would track the acid
> from
> >> top of battery to bottom.
> >>
> >> I had the boxes coated with acid proof epoxy
> paint,
> >> which the acid still
> >> remove in some areas.
> >>
> >> I then recoated the entire boxes with that
> porcelain
> >> paint that is put on
> >> cast iron sinks, put new bed of soda. The bed of
> >> soda seems to set the
> >> batteries better. Without this, the bottom of
> the
> >> batteries would have some
> >> rub or wear marks.
> >>
> >> This coating or some type of poly coating, is put
> on
> >> hot using a two hose
> >> line that mixes as it is spray on. This company
> >> makes tanks that hold acid,
> >> so I thought I give it a try.
> >>
> >> After doing this mod to my battery boxes, about 4
> >> years ago, the boxes and
> >> batteries are still very clean.
> >>
> >> Roland
> >>
> >>
-------------------------------

-------------------------------
=-=-=-=-=-=-=-=-=-=-=-=-
COLD WEATHER AND HEATERS
=-=-=-=-=-=-=-=-=-=-=-=-

It can be cold up here in Canada!

Rev Consultants has many years experience with operating electric vehicles in the
cold Canadian climate. If the vehicle is properly prepared, satisfactory
performance will be maintained even at -40 deg C.

REV Consultants Ltd. can make your EV work in the cold.

* By designing insulated and heated battery boxes.


* By supplying special synthetic oils and lubricants.
* By keeping the salt out.
* By designing and/or supplying passenger compartment heating systems.

--

The EVs tested were a 1986 Pontiac Fiero, owned by Mr. Fred Green, and a 1987 VW
Jetta , owned by Mr. Richard Lane. Both conversions featured a 96 volt deep cycle
lead acid battery pack (16 Trojan T-125) enclosed in specially designed boxes with
thermal heating.

The Fiero which had a two year old battery achieved a hot range of 57.5 KM. It was
then fully recharged and moved into the cold room and parked with only the battery
heaters plugged in for a period of 18 hours. The range achieved in the cold test
was 52.9 KM. Only an 8% reduction! The performance was a little sluggish during
the first cycle but improved during the second and following cycles. This
confirmed Mr. Green's experiences having driven his electric Fiero through two
winters at temperatures as low as -27 deg. C.

--

The test was conclusive that with proper design of the battery boxes, selection of
an efficient drive train and cold temperature lubricants the electric vehicle can
be used in winter climates without the range reductions as claimed by many of the
opponents to EVs.
-----------------------------------

While cold weather does not usually prevent the use of an electric vehicle (the

test vehicles were used even during the worst of this year's snowstorms), extreme
temperatures do reduce the travel range by one-third to one-half. Project
participants also complained that the cars' heaters didn't keep them warm enough
on extremely cold days. The industry is attempting to address these problems.

Battery technology is the primary limiting factor for electric cars. The lead acid
battery, standard equipment in the Solectria production models, allows a range of
only 35 to 70 miles between charges. The more advanced, and more expensive nickel
cadmium battery has a range of 100 miles. Nickel metal hydride batteries go for up
to 175 miles, but cost even more.

---------------------------------

Re: Lead Acid and Cold Weather

* To: EVL <ev@listproc.sjsu.edu>


* Subject: Re: Lead Acid and Cold Weather
* From: Bruce EVangel Parmenter <brucedp@yahoo.com>
* Date: Wed, 16 Jan 2002 12:27:25 -0800 (PST)
* Reply-To: ev@listproc.sjsu.edu
* Sender: owner-ev@listproc.sjsu.edu

Ed,

I had Mike Slominski install battery heater plates under all


my batteries. They are connected to thermostat so I can set
the temperature to 90 F before going to bed and wake up to
warm batteries in the morning.

There were POSTs about battery warmers way back, so you could
search the EV List archive http://geocities.com/ev_list
Some POSTs were from our Northern state EV drivers who would go
and buy heater plates in Canada for a very good price.

But a quicky search with keywords battery heater warmer gives


http://google.yahoo.com/bin/query?p=battery+heater+warmer&hc=0&hs=0

I don't need to even have warmers in this area except for weird
weather (like this month), but I put the money into them for
the betterment of EV drivers to see a good way to implement
battery heaters. It has shown that the two four battery heaters
in the front, need a heater plate under each battery, but the
large rear battery box (twelve batteries) really only need heaters
under the out side perimeter of batteries. Since I have batteries
under all of the rear batteries that box gets hotter than the
front batteries.

It also has proven the thermostat works really well. I would not
put heaters on my batteries without a thermostat, otherwise you
run the risk of overheating/cooking your batteries.

A trick the old timers in the EAA would use is to warm their
batteries the night before a rally/race with an electric
blanket. So, you might consider purchasing an electric blanket
just for your batteries.

You could then tuck your batteries in at night and tell them a
bedtime story :-)

------------------

Subject: Re: Heater/defroster ideas?


Comments: To: EV600-L@TCU.EDU
In-Reply-To: <LISTSERV%200412132330285010@LISTSERV.TCU.EDU>
Content-Type: text/plain; format=flowed

Rob: I use two ceramic heaters in my van. One to heat the cab while pluggged in to
110 volts after the battery is charged. It is 1700 watts of heat and keeps the van
very warm even whild parked outside at about 10 degrees f. the second heater is
identical but modified. It has a 12 volt muffin fan instead of the 110 volt muffin
fan so the fan runs on the 12V and the ceramic heater runs on 102 VDC. I mounted
it under the dash on the passenger side and disconnected the hose that comes up
from the gas heater. I just use the normal fan switch to defrost the windows

------------------------------------

Subject: Re: Heater/defroster ideas?


Comments: To: ev@sjsu.edu, ev600-l@tcu.edu
In-Reply-To: <LISTSERV%200412132330285010@LISTSERV.TCU.EDU>
Content-Type: text/plain; charset=us-ascii

I use a "Vidal Sasoon" hair dryer. Large, higher quality hair dryers tend to be
quieter than small ones. It runs well off my 96 Volt pack. Most hair dryers,
popcorn poppers, etc. have motors that run fine on DC. I switch it off by pulling
its plug out of a standard outlet that's mounted in the cab -- I taped up the
dryer's own switch because it would get fried otherwise. Use two hair dryers if
it's desperately cold out -- It's amazing how great that hot air feels if you pump
it directly inside your coat :) If the heat doesn't keep up with the window fog,
crack open a window to let out some moisture. Robb On Mon, 13 Dec 2004 23:

--

Subject: Re: Heater/defroster ideas?


Comments: To: EV600-L -- Jet ElectraVan 600 Owners List <EV600-L@TCU.EDU>
In-Reply-To: <41C04ECC.9D586291@bull.com>
Content-Type: text/plain; charset=us-ascii

It starts off at 9 Amps but drops significantly when I'm going up steep hills :)
So I get about 850 Watts out of a 1600 Watts hair dryer. That's about right since
I'm running at only 96 Volts. 850 Watts is fine because I have the van's cab
isolated with a Lexan divider behind the front seat. If I was in a colder part of
the country instead of here on the Wet Coast, I'd probably run two hair dryers. I
sure like my new clamp-on :) Robb On Wed, 15 Dec 2004 07:48:44 -0700, Michael A.
Radtke wrote: > >I like your idea. How much current does Vidal draw?
------------------------------------------
Hi All,

I was just going to point out, those ceramic heater elements aren't very
hard to find. I picked up two (as complete heaters) at Bud's (where all
the returned items from Walmart end up) for $10 each. They had been
returned defective because one rattled and the other had a cracked case.
It was more than a little fun to install, but it works so well I removed
the gasoline burning heater. Just don't do what I did, and try to use a
golf cart selenoid for a switch. It handled the current just fine, but
the arc at it up. Find a real 20 amp 120 VDC rated relay. I picked up
several through C&H for $6.95 each. Last year we had a discussion on 12
volt delay timers and I don't recall anyone finding anything cost
effective. I built a rather silly "Rube Goldberg" set up for my car to
automatically preheat it . It is just a 12 hour mechanical timer switch
from an attic fan and a 12 volt relay. It sure is nice to come out of
work on a snowy day and find a nice warm and completely defrosted car
waiting for me. I would like to find a more precise digital timer but
for now this is fine. I added a page on my website with details of the
timer, the parts, and the wireing diagram. Enjoy (or throw rocks).

Thanks,

Mike Chancey
evtinker@juno.com
See My Electric Car at:
http://www.geocities.com/RainForest/Vines/5565/
Re: Hair dryer heaters
------------------------------------------
Mike, you and I are on about the same path. I'm also using ceramic
heating elements from dismantled heaters and relays from C & H. My
EV, a Ranger pickup, has two of the 1500-watt ceramic heater elements
and two relays. 3000 watts really does quickly defrost the glass and
take the chill out of the cab.
I haven't considered using a timer to preheat the EV. But I have
done a little with using 120 AC for preheating. If the heater runs
on AC with the fan on high for 15 minutes before driving the car,
we probably won't bother to run the heater on DC later. Using the
heater this way doesn't reduce the range of the EV. (Nit pickers
might point out that the fan running on 12 volts does use some
energy from the 12-volt battery which has to be made up by the dc-dc
converter. But, that's small stuff compared to the 3000 watts drawn
by the heeater elements).
My wife and I are really pleased with the heater in the Ranger.
It's truly a pleasure to have hot air for heat and defrost
immediately rather than after driving several miles.
---------------------------------------------
> Last year we had a discussion on 12
> volt delay timers and I don't recall anyone finding anything cost
> effective.

Guess it depends on how you define "cost effective." I haven't tried it,
but Lee Hart's suggestion to use an automatic setback heating thermostat
sounded like a good one to me. They can be had for $40 or so (less of you
don't mind trusting the cheap crap from China). They keep time on
pencells or 9v batteries and have relay closures good for a few amps.

An old clock radio might be adaptable, too. You'd have to keep it in the
garage, connected to 117vac, though.
------------------------------------------

------ ------------------------------------------------------------

I have documentation on the heater. It is an Espar (Ebersparker). I don't


know the model number offhand, but the heater matches the documentation.
--

>Thanks,
>Mike yes over 42 miles every day. My Dunlop batteries are over 5 years.
I have just put the bus away for the winter. They use too much salt on
the roads here in Ohio and I do not want to drive in it. I will be
getting new batteries in the spring. Espar is still in business you know.
I have vary little on that heater. I think you are correct in
suspecting a fuel problem. You may have a small air leak causing the
heater to lose its prime. Rob.

=-=-=-=-=-=-=-=-=-=
HYDROGEN VENT FANS
=-=-=-=-=-=-=-=-=-=

Ev Archive for January 1998


1241 messages, last added Wed Aug 08 18:41:31 2001
[Date Index][Thread Index]
Smoke detectors?

* To: Multiple recipients of list EV <EV@SJSUVM1.SJSU.EDU>


* Subject: Smoke detectors?
* From: "D. Russell Graves" <russell239@JUNO.COM>
* Date: Sun, 11 Jan 1998 01:47:06 EST
* Reply-To: Electric Vehicle Discussion List <EV@SJSUVM1.SJSU.EDU>
* Sender: Electric Vehicle Discussion List <EV@SJSUVM1.SJSU.EDU>

Are fans really needed in a garage?


Or do we need CO detectors instead!

Got a great use for those nifty little CO detectors. Some of us


have ICE vehicles and I hope awl of us have an electric jobby or
two. Well a friend of mine has one and uses it a lot. More often than
any ICE
vehicle , anyways. I know, so what.
Well he decided to charge his batteries and decided to wake
up to turn it off. Oops! Guess he was a little more tired than he
expected. His alarm went off. So he tried to silence the smoke
detector and still he heard the nasty tone so he took out the
battery. Wow, it must have a large capacitor to keep on making that
heck of a tone still. It finally dawned on him maybe it was the see
oh , detector and sure enough it was and ut oh! The garage! Yup
those big batteries were making enough hydrogen to make his house
real light. Good thing hydrogen rises and pilot lights are low.
But still the CO detectors can sense Hydrogen just fine also.
First alert has one to give and approximate PPM reading for $40.00.
You know according to the NFPA and NEC article 625, "Hydrogen is a
colorless, odorless, tasteless, nontoxic flammable gas. At
atmospheric pressure, the flammable range for hydrogen is
approximately 4 to 74 percent by volume in air." As quoted in the
NFPA book. So it be a great idea to have a small fan, sized
according to the 625 and maybe a small investment in a CO detector
is good also. BTW there are actual specific hydrogen detectors on
the market also but the CO detectors work pretty good too.
I hope this is not a major negative on our real safe EV's. You can
idle an ICE vehicle in the garage and make CO and CO2 and for real,
be DEAD. At least with a major over charge you will make a lot of
water if it finds a spark. Some call it dihydrogen monoxide.
Another friend who isn't on the EV list blew up his whole pack of
batteries too and I have the remains of T-145. I never knew hydrogen
could totally destroy a case and a
totally enclosed battery box. His little one was on the tailgate when he
rolled out of the garage and then he started his truck. And I am sure
you know the rest of the story there.
Daughter was ok though.
**************************
Smoke detectors?

=-=-=-=-=-=-=-=-=
BODY AND SEATING
=-=-=-=-=-=-=-=-=

---------------------------------------
From: Russell Levine <cowtown@JPS.NET>
Subject: Rear seating
Comments: To: ElectraVan List <ev600-l@tcu.edu>

If anyone is interested, I just pulled the back seat out of a '76 Rabbit, and it
looks like a perfect fit for the back of my ElectraVan. Next, I'll tear out all
the carpeting and foam "seat" on the battery box, use paint-on truckbed liner
outside (and maybe even inside) the battery box, then I'll tackle working my new
back seat into place. And does anyone want my Espar gas heater? I also plan on
taking that out and using a 1500-watt ceramic heater (lower output at 102V, but
it's a small cab!).

-------------------------------
------------------------------

-------------------------

Hello,

In trying to help me out, Robb Zuk <robb@ISLANDNET.COM> checked out a


bumper on his parts van. He found the following markings:

Chrysler logo
5216007 99201 2-2
FRT. LT.

He offered me his part at a more than reasonable price. I researched the


information that Robb gave me and found that the part was a front bumper
end cap for all Plymouth Horizons and Dodge Omnis through 1982. The part
is no longer available from Chrysler.

I picked up the part at a local U-Pull-It for about $4. (I had a bag full
of stuff and the guy said $7 for all of it.)

Thanks for listening, and special thanks to Robb.

Mike Phoenix AZ

-------------
==========================================

Hello,

Recently, Don Davidson asked about replacing the lenses on these.

I whined that I needed to replace these as well because mine were


cracked. It doesn't rain much in Phoenix, but I finally figured that I
ought to chase down a water leak. It turned out to be one of the
parking lights. I determined that they were too rusty to even bother to
try a repair and it was time to search out replacements.

You may recall that I mentioned that my lights were not original to the
Subaru body. I assumed that this was because Jet needed to meet some DOT
standard and replaced them. However, it could be that someone else
replaced them later, so yours may be different. The holes for my lights
were cut with a "nibbler" and looked like:

----------------------
| /
| /
-------------------

The maximum dimensions were 5.5 X 2.0 inches.


I found that a company called Maxxima made a number of lights in a 2 X 6
inch format. I decided on a #M20395Y, 18 LED amber light. When I went
to search for them, I found a fellow in ebay selling them for $12.50
each. I bought two.

When the lights arrived, I went to work removing the old lights and
cutting the openings to 2 X 6 inches. I made simple brackets to mount
the new lights using the original mounting holes from the old lights. I
built the brackets so that about 0.25 inch of the rear of the lights
protrude through the sheet metal. I then sealed the edges, front and
back, with silicone.

The old lights had two bulbs; one for turn and one for park. The new
lights had one logical bulb. However, when I tested the new lights, I
discovered that they had polarity protection in the form of an input
full wave bridge rectifier. The effect of this is that the lights light
with either polarity voltage between their input wires. They have no
ground connection. Since the LED lights draw so little current, I was
able to connect the new light wires just like the old ones. This means
that with the headlights off, the lights are off because neither wire
has voltage. When the turn signals are on, the lights light as expected
because the ground return is through the existing incandescent lamps in
the parking light circuit. When the parking lights are on, the same is
true, but the ground return is through the bulbs in the turn signal
circuit. If both the turn signals and the parking lights are on, the
new lights flash, but with their on and off reversed.

The new lights are transparent. This allows outside light in. I'm not
sure whether this is good or bad yet. I can always cover the lights on
the inside, but so far it hasn't proved distracting.

Mike -- Phoenix, AZ

==============================
=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=
CLEANING - GENERAL MAINTENANCE
=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=

------------------------

I almost fell out of my chair laughing when you mentioned Scott


Cornell's windex-as-a-cleaner suggestion. Last night, I tore all
through the house looking for a spray bottle that I could load up
with water and baking soda. I gave up, muttering something like
"great, all we have is this half-full Windex bottle?" Just a bit
*too* ironic. I'm sure when I mention this to my spouse tonight
(degree in chemistry), my spouse will look at me with the "what,
are you, an idiot?" expression: "It's ammonia, Zig. You figure it
out." And people say high school chemistry isn't useful...

----------

-------------------------

Ron Freund had an article, �Tuning your EV for maximum range�. He recommends
checking battery
terminals for tightness, be sure your interconnects are at least 2/0 cable, check
your wheel bearings and
lubricant. Make sure you don�t have a dragging brake, Be sure your differential
has the lightest-possible
lubricant (In cold weather the differential can become a real drag), check your
battery tops for sulfuric-acid
mist accumulation, check your wheel alignment, and make sure you have a proper-
functioning charger.

------------
==================================
But alas, there is another barrier. That transmission is just too
ugly to bolt that beautiful electric motor to it! I tried three cans
of degreaser on it. I tried laundry detergent. I have tried hot water
and soap. I have scraped it with chopsticks. While it is a slightly
lighter shade of black, and has a few tantalizing metal colored
areas, it is still filthy!

Is there a miracle degreaser out there?


--

Not sure exactly how bad yours is, but I cleaned mine up with a couple cans of
carbuerator cleaner. Get a brush and a tooth brush for those small crevices and
get after it. It depends on how bad the grease is. If that fails there's always
brake cleaner, but there's no guarantee this won't be too aggressive.

--

Scrub and power wash the tranny to remove any loose rust and all of the grease.
Castrol Engine Degreaser (comes in a purple 1 gallon bottle, available at most
Auto parts places) works well here. Don't get any on your skin, it burns.
Once the tranny is clean enough, do what the hotrod crowd does... paint it. Mask
off the shaft openings and set the tranny standing up on the bell housing. On
the MR2 we used a three coat color changing metallic paint but nearly anything
spray paint will work. The high temp paints made for engines are best but not
really required. Once painted and dry wrap in plastic and foam to protect the
paint job during installation.
For best results you are supposed to use a aluminum compatible primer. We found
acetone based "etching" automotive primer worked pretty well too. Use in a _very_
well ventilated area.

--

> This is an extreme measure, but stop by your dollar


> store and get some oven cleaner. Make sure you rinse
> it off really good since it is very corrosive, but it
> does a really nice job of cleaning up the nasty stuff.
> Rod

--

If you can't get the tranny to a steam cleaner, definitely give the
Simple Green a try. Not only is it remarkably effective, but it is also
environmentally friendly.

--------------------------------------

Paint, that works good, is Rust-Oleum Appliance EPOXY Ultra-Hard Enamel in spray
cans. You do not need any primer. The colors available, depends on the store you
go to.

I used black on all the suspensions, brakes, drive line, rear axle, motor in
very shiny gloss black that you can see you self in. It has very good filling
over rough areas.

In between the black componets, I used stainless color over the aluminum adapter
plates, drive lines, accessory drive units, inverter alternator units and aluminum
aluminum chassic boxes. The fiberglass boxes and battery charger compartments
are done in white epoxy.

This paint is fantastic, I went to a car show, where a hot rod was painted with
this paint to a mirror finish. Everybody thought it was done by a custom paint
shop and hours of color sanding.
=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=

-
-------------------------------------------

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