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  • Clutch Unit

    Transféré par

    pavel35
    59 vues3 pages
    Pilot BEARING does not need to be removed unless you are replacing it. D Use the SSTs to remove the PILOT BEARING. 3 1 6 EXCEPT G6 Flywheel Removal Note 1. Hold the flywheel using the SST. 2. Remove the bolts evenly and gradually in a crisscross pattern. 3. Apply sealant to the bolt threads before installing the bolt to prevent oil leakage from the bolt.

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    Pilot BEARING does not need to be removed unless you are replacing it. D Use the SSTs to remove the PILOT BEARING. 3 1 6 EXCEPT G6 Flywheel Removal Note 1. Hold the flywheel using the SST. 2. Remove the bolts evenly and gradually in a crisscross pattern. 3. Apply sealant to the bolt threads before installing the bolt to prevent oil leakage from the bolt.

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    59 vues3 pages

    Clutch Unit

    Transféré par

    pavel35
    Pilot BEARING does not need to be removed unless you are replacing it. D Use the SSTs to remove the PILOT BEARING. 3 1 6 EXCEPT G6 Flywheel Removal Note 1. Hold the flywheel using the SST. 2. Remove the bolts evenly and gradually in a crisscross pattern. 3. Apply sealant to the bolt threads before installing the bolt to prevent oil leakage from the bolt.

    Droits d'auteur :

    Attribution Non-Commercial (BY-NC)
    Téléchargez comme PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    sur 3

    CLUTCH UNIT

    CLUTCH UNIT
    CLUTCH UNIT REMOVAL/INSTALLATION 1. Remove in the order indicated in the table. 2. Install in the reverse order of removal.

    G6 :9298 {9.310.0, 67.372.3} EXCEPT G6 :97102 {9.810.5, 70.975.9} ENGINE SIDE SST TRANSMISSION SIDE

    1826 {1.82.7, 1419}

    SST SST SST

    (MOLYBDENUM SULFIDE)
    Nm {kgfm, ftlbf}

    Transmission + Section J1, MANUAL TRANSMISSION, MANUAL TRANSMISSION REMOVAL/INSTALLATION + Section J2, MANUAL TRANSMISSION, MANUAL TRANSMISSION REMOVAL/INSTALLATION Clutch release collar Clutch release fork Clutch cover + Removal Note + Installation Note

    5 6

    Clutch disc + Installation Note Pilot bearing + Removal Note + Installation Note Flywheel + Removal Note + Installation Note

    2 3 4

    H8

    CLUTCH UNIT
    Clutch Cover Removal Note 1. Install the SSTs. 2. Loosen each bolt one turn at a time in a crisscross pattern until spring tension is released.
    49 E011 1A0

    Flywheel Installation Note 1. Install the flywheel to the crankshaft. 2. Hand-tighten the flywheel lock bolts. 3. Install the SST to the flywheel. 4. Apply sealant to the bolt threads before installing the bolt to prevent oil leakage from the bolt. 5. Gradually tighten the flywheel lock bolts in a crisscross pattern. G6
    1

    49 SE01 310A
    3

    7 4 6

    49 E011 1A0

    Pilot Bearing Removal Note Note D The pilot bearing does not need to be removed unless you are replacing it.
    D Use the SSTs to remove the pilot bearing.
    3 1 6

    EXCEPT G6

    49 E011 1A0
    5 4 2

    49 1285 071

    Flywheel Removal Note 1. Hold the flywheel using the SST. 2. Remove the bolts evenly and gradually in a crisscross pattern. G6

    Pilot Bearing Installation Note G6, F2 CIS, F2 Carb D Install a new pilot bearing using a pipe until depth is as follows: Depth 4.0 mm {0.16 in}
    PILOT BEARING

    49 E011 1A0

    CRANK SHAFT

    EXCEPT G6
    1 6

    49 E011 1A0
    5 2

    H9

    CLUTCH UNIT
    WL, WL Turbo D Install a new pilot bearing using a pipe until protrusion height is as follows: Protrusion height 00.2 mm {00.008 in}
    PILOT BEARING FLY WHEEL

    CLUTCH COVER INSPECTION 1. Measure the wear of the diaphragm spring figures. Depth 0.6 mm {0.024 in} min.
    DEPTH

    Clutch Disc Installation Note D Hold the clutch disc in position using the SST.

    2. Measure the flatness of the pressure plate using a straight edge and a feeler gauge. Clearance 0.5 mm {0.020 in} max.

    49 SE01 310A

    Clutch Cover Installation Note 1. Install the SSTs. 2. Tighten the bolts evenly and gradually in a crisscross pattern.

    3. When checking the diaphragm spring fingers, mount a dial indicator on the cylinder block. 4. Rotate the flywheel and check for misaligned diaphragm spring fingers. Misalignment 0.6 mm {0.030 in} max.

    49 E011 1A0

    49 SE01 310A

    5. Replace the clutch cover if not as specified.

    H10

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