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Yamazumi Process Modeling Tool

provided by www.AdaptiveBMS.com Chris Coles Build Process secs Work Type Waste NVA NVA NVA NVA VA VA NVA NVA Waste VA VA NVA VA VA NVA VA VA NVA NVA NVA VA NVA VA VA Waste VA VA VA VA VA VA Waste Waste NVA VA VA VA Waste VA VA VA <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select> Setup Parts 5.00 10.00 5.00 9.00 9.00 10.00 6.00 9.00 10.00 7.00 8.00 9.00 9.00 5.00 7.00 8.00 9.00 10.00 8.00 10.00 5.00 7.00 7.00 9.00 6.00 10.00 7.00 6.00 7.00 5.00 5.00 10.00 7.00 9.00 10.00 7.00 10.00 6.00 5.00 7.00 5.00 6.00 Produce Parts Yamazumi Process Modeling Tool Department: Adaptive BMS Process Type: Product Process Step/Station Buff Three Parts Mount Wheels Attach Bracket Gear Assembly Date: 3/1/2005 Measurement Method: Video Process Step/Station Shaft Assembly <fill in> <fill in> <fill in> <fill in> <fill in> Process Step/Station <fill in> <fill in> <fill in> <fill in> <fill in> Process Step/Station <fill in> <fill in> <fill in> <fill in> <fill in> Process Step/Station <fill in> <fill in> <fill in> <fill in> <fill in> Process Step/Station <fill in> <fill in> <fill in>
Issue 2.01

Prepared By: Process Name: Time Unit Task Warm pressing machine Clean press tool Setup next pressings Align rivnuts Align studs Load plate Activate press Deactivate press Remove 2 pressed parts Clean up tool Buff covers top Buff cover bottom Pick next part Buff covers top Buff covers bottom Pick Next Buff covers top Buff covers bottom cover and Pick Next Replenish stock material Pick screws and position Secure 4 Screws Pick Casing Position Wheel and Secure Next Wheel and Secure Arrange Small Stack Apply First label Apply Second label Apply Final label Attach belt Mount Bracket Secure Bracket Inspect First shaft assy Inspect second shaft assy Pick gear and assemble Pick fitting and Secure Assemble Spacer Pick second fitting and Secure Inspect and cover Assemble shaft assy Assemble flipper unit Cover with protective wrap 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68

70.00

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Yamazumi Chart

60.00 VA - Apply First label

50.00

Waste - Arrange Small Stack VA - Load plate

Cycle Time

40.00
NVA - cover and Pick Next

VA - Next Wheel and Secure

VA - Buff covers top

NVA - Align studs VA - Position Wheel and Secure

30.00 NVA - Align rivnuts 20.00 NVA - Setup next pressings

Waste - Clean up tool

VA - Buff covers bottom

NVA - Pick Casing NVA - Remove 2 pressed parts

VA - Buff covers top VA - Buff covers top

VA - Secure 4 Screws
NVA - Pick screws and position

NVA - Pick next part

10.00

NVA - Clean press tool

NVA - Deactivate press

NVA - Pick Next

Waste - Warm pressing machine

VA - Activate press Produce Parts

VA - Buff cover bottom Buff Three Parts

VA - Buff covers bottom

NVA - Replenish stock material

0.00 Setup Parts Mount Wheels Attach Bracket

Setup Parts
Total VA

Produce Parts
Total VA

Buff Three Parts

Total VA

Mount Wheels
Total VA

Attach Bracket
Total VA

Total NVA Total Waste

Total NVA Total Waste

Total NVA Total Waste

Total NVA Total Waste

Total NVA Total Waste

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VA - Cover with protective wrap VA - Assemble flipper unit Waste - Inspect second shaft assy VA - Assemble shaft assy
Waste - Inspect First shaft assy

Waste - Inspect and cover VA - Pick second fitting and Secure

VA - Secure Bracket

VA - Mount Bracket

VA - Assemble Spacer

VA - Attach belt
VA - Apply Final label

VA - Pick fitting and Secure

NVA - Pick gear and assemble

VA - Apply Second label Gear Assembly Shaft Assembly <fill in> <fill in> <fill in> <fill in>

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