IGS NT 2.6 Installation Guide

Compact Controller for Stand-by and Parallel Operating Gen-sets
Inteli New Technology

Modular Gen-set Controller

IG-NT, IG-NTC, IG-NT-BB, IG-NTC-BB, IS-NT, IS-NTC-BB IM-NT
Software version IGS-NT-2.6, IM-NT-2.9 November 2011

INSTALLATION GUIDE

ComAp, spol. s r.o.
Copyright 2011 ComAp s.r.o. Kundratka 2359/17, 180 00 Praha 8, Czech Republic
Written by Pavel Mare Tel: +420 246 012 111, Fax: +420 246 316 647
Prague, Czech Republic E-mail: info@comap.cz, www.comap.cz

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-BB, InteliGen
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-BB, InteliSys
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IGS-NT-2.6-Installation Guide.PDF, ComAp November 2011
2

Table of Contents
Table of Contents .................................................................................................................................... 2
General Guidelines.................................................................................................................................. 6
What is described in this manual?....................................................................................................... 6
WARNING............................................................................................................................................ 6
Remote control ................................................................................................................................. 6
Dangerous voltage............................................................................................................................... 6
Adjust set points................................................................................................................................... 6
Conformity declaration......................................................................................................................... 7
Symbols ............................................................................................................................................... 7
Text ...................................................................................................................................................... 7
Required and optional modules........................................................................................................... 8
Dongle overview............................................................................................................................... 9
Available PC software ...................................................................................................................... 9
Marine Application Notes....................................................................................................................... 10
Safety requirements........................................................................................................................... 10
Power supply.................................................................................................................................. 11
Default configuration.......................................................................................................................... 12
Override function............................................................................................................................ 12
Terminals and Dimensions.................................................................................................................... 13
Controller terminals and dimensions ................................................................................................. 13
IG-NT, IG-NTC, IM-NT................................................................................................................... 13
IG-Display....................................................................................................................................... 14
IS-NT with IS-Display ..................................................................................................................... 14
IS-Display....................................................................................................................................... 15
InteliVision 8................................................................................................................................... 16
IS-NT with InteliVision 8................................................................................................................. 16
IS-NT-BB........................................................................................................................................ 17
InteliVision 5................................................................................................................................... 17
IG-NT-BB (IG-NTC-BB, IS-NTC-BB).............................................................................................. 18
IG-NT-BB with InteliVision 5........................................................................................................... 18
Front panels interface ........................................................................................................................ 19
InteliGen NT controller ................................................................................................................... 19
InteliMains NT controller................................................................................................................. 19
InteliSys NT controller .................................................................................................................... 20
InteliVision 5................................................................................................................................... 21
InteliVision 8................................................................................................................................... 22
Display Wiring.................................................................................................................................... 23
IG-Display wiring ............................................................................................................................ 23
IS-Display wiring............................................................................................................................. 23
InteliVision 5................................................................................................................................... 25
InteliVision 8................................................................................................................................... 26
Peripheral modules terminals and dimension.................................................................................... 30
IG-AVRi + IG-AVRi TRANS........................................................................................................... 30
IS-BIN16/8...................................................................................................................................... 31
IS-AIN8........................................................................................................................................... 32
IGL-RA15 Remote annunciator...................................................................................................... 32
IGS-PTM ........................................................................................................................................ 33
IG-IB Internet bridge....................................................................................................................... 34
I-LB Local Bridge............................................................................................................................ 35
I-CB Communication Bridge........................................................................................................... 35
I-RB16, I-RB16/231 relay board..................................................................................................... 36
I-CR CAN Repeater........................................................................................................................ 37
I-AOUT8 ......................................................................................................................................... 38

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I-LBA............................................................................................................................................... 41
Recommended Wiring........................................................................................................................... 42
IG-NT ................................................................................................................................................. 42
InteliGen New Technology.......................................................................................................... 42
Interface ......................................................................................................................................... 43
IG-NTC............................................................................................................................................... 44
InteliGen New Technology Option C........................................................................................ 44
Interface ......................................................................................................................................... 45
IS-NT-BB............................................................................................................................................ 46
InteliSys New Technology Base Box ....................................................................................... 46
Interface ......................................................................................................................................... 47
IM-NT................................................................................................................................................. 48
InteliMains New Technology ....................................................................................................... 48
Interface ......................................................................................................................................... 49
IG-NT-BB ........................................................................................................................................... 50
InteliGen New Technology Base Box....................................................................................... 50
Interface ......................................................................................................................................... 51
IG-NTC-BB......................................................................................................................................... 52
InteliGen New Technology - Option C Base Box..................................................................... 52
Interface ......................................................................................................................................... 53
IS-NTC-BB......................................................................................................................................... 54
InteliSys New Technology Base Box ....................................................................................... 54
IS-NTC-BB Jumper Settings.............................................................................................................. 56
Wiring................................................................................................................................................. 58
General........................................................................................................................................... 58
Power supply.................................................................................................................................. 58
Power supply fusing ....................................................................................................................... 58
Grounding....................................................................................................................................... 59
Magnetic pick-up ............................................................................................................................ 59
Voltage measurement........................................................................................................................ 61
Voltage measurement separation .................................................................................................. 61
IG MTU........................................................................................................................................... 62
Current measurement ........................................................................................................................ 62
Earth fault protection ...................................................................................................................... 63
Recommended wiring IG-NT SPTM application ......................................................................... 65
Recommended wiring IG-NT SPI application ............................................................................. 66
Recommended wiring IG-NT MINT application .......................................................................... 67
Single phase applications .................................................................................................................. 68
Recommended wiring..................................................................................................................... 68
Controller Binary inputs and outputs.................................................................................................. 69
Binary output via I-RB16 ................................................................................................................ 69
Wiring example 1............................................................................................................................ 69
Wiring example 2............................................................................................................................ 70
Wiring example 3............................................................................................................................ 70
Wiring example 4............................................................................................................................ 71
Binary inputs on IS-BIN16/8 .............................................................................................................. 73
Binary outputs on IS-BIN16/8 ............................................................................................................ 73
Binary output protections ............................................................................................................... 73
Dongle installation.............................................................................................................................. 74
IS-NT Jumpers ............................................................................................................................... 75
Analog input jumpers...................................................................................................................... 75
Speed governor output jumper....................................................................................................... 75
Analog output jumper......................................................................................................................... 76
Analog inputs wiring examples .......................................................................................................... 77
Resistive sensors (two wires)......................................................................................................... 77
Resistive sensors (one wire) .......................................................................................................... 77
Current sensors.............................................................................................................................. 78
Current and resistive sensors ........................................................................................................ 78

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Voltage and resistive sensors ........................................................................................................ 79
Tristate sensors.............................................................................................................................. 80
Analog inputs on IS-AIN8................................................................................................................... 81
External modules connection............................................................................................................. 82
IS-AIN8, IS-BIN8/16 address setting.............................................................................................. 83
IS-AIN8, IS-BIN8/16 SW version check ......................................................................................... 83
IGS-PTM and IGL-RA15 module connection................................................................................. 84
Connection of ECU on CAN1......................................................................................................... 85
CAN bus Tx, Rx LED indication ..................................................................................................... 85
I-CB wiring and configuration............................................................................................................. 85
Recommended CAN/RS485 connection ........................................................................................... 86
CAN bus connection....................................................................................................................... 86
RS485 connection.......................................................................................................................... 86
Default Sensors..................................................................................................................................... 88
Default characteristics........................................................................................................................ 88
Controller........................................................................................................................................ 88
Tristate sensor................................................................................................................................ 88
IS-AIN8........................................................................................................................................... 88
Sensor fail detection (FLS) ................................................................................................................ 90
Speed Governor Interface List .............................................................................................................. 91
Electronic engines interface............................................................................................................... 91
Communication Bridge Unit ........................................................................................................... 91
Speed governor interface................................................................................................................... 91
Controller Speed reg out voltage limits .......................................................................................... 91
AVR Interface List.................................................................................................................................. 98
Technical Data..................................................................................................................................... 107
Power supply ................................................................................................................................... 107
Operating conditions........................................................................................................................ 107
Dimensions and weight.................................................................................................................... 108
Mains and generator ........................................................................................................................ 108
Current inputs............................................................................................................................... 108
Voltage inputs IG/IS-NT and modifications ............................................................................... 108
Binary inputs and outputs ................................................................................................................ 108
Binary inputs................................................................................................................................. 108
Binary open collector outputs....................................................................................................... 109
Analog inputs ................................................................................................................................... 109
D+ function....................................................................................................................................... 109
Speed pick-up input ......................................................................................................................... 109
Communication interface ................................................................................................................. 109
RS232 interface............................................................................................................................ 109
RS485 interface............................................................................................................................ 109
CAN bus interface ........................................................................................................................ 109
Analog outputs................................................................................................................................. 110
IG-AVRi ............................................................................................................................................ 110
IG-AVRi Trans/LV......................................................................................................................... 110
IG-AVRi Trans/100....................................................................................................................... 110
IGS-PTM.......................................................................................................................................... 111
Binary inputs................................................................................................................................. 111
Binary open collector outputs....................................................................................................... 111
Analog inputs................................................................................................................................ 111
Analog output ............................................................................................................................... 111
IS-AIN8............................................................................................................................................. 111
Analog inputs................................................................................................................................ 112
I-AOUT8........................................................................................................................................... 112
IS-BIN16/8 ....................................................................................................................................... 112
Binary inputs................................................................................................................................. 113
Open collector outputs ................................................................................................................. 113
Frequency inputs.......................................................................................................................... 113

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IGL-RA15......................................................................................................................................... 113
Power supply................................................................................................................................ 113
Operating conditions .................................................................................................................... 113
Dimensions and weight ................................................................................................................ 113
Horn output................................................................................................................................... 114
I-CB, I-CR ........................................................................................................................................ 114
Power supply................................................................................................................................ 114
Operating conditions .................................................................................................................... 114
Dimensions and weight ................................................................................................................ 114
CAN bus interface ........................................................................................................................ 114
RS232 interface............................................................................................................................ 114
I-LB................................................................................................................................................... 114
IG-IB................................................................................................................................................. 114
I-RBxx .............................................................................................................................................. 115
IG-MTU ............................................................................................................................................ 115
IG-MTU-2-1...................................................................................................................................... 115

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General Guidelines
What is described in this manual?

IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTION - This manual contains important instructions for IGS-NT
controllers family that shall be followed during installation and maintenance of the Inteli NT genset
controllers.
It is intended for use by Gen-set control panel builders and for everybody who is concerned with
installation, operation and maintenance of the gen-set.
WARNING
Remote control
The controller can be remotely controlled. In the event that maintenance needs to be done to the gen-
set, check the following to ensure that the engine cannot be started.
To be sure:
Disconnect remote control via RS232 or another communication line
Disconnect input REMOTE START/STOP
or
Disconnect output STARTER and outputs GCB CLOSE/OPEN and MCB CLOSE/OPEN.

Be aware the unqualified manipulation can disconnect the object from the power supply source.

The controller contains a large number of configurable setpoints, because of this it is impossible to
describe all applications. Controller functions are subject to change from SW version to SW version.
This manual only describes the product and is not guaranteed to be set for your application on arrival.

!!! CAUTION !!!
Dangerous voltage
The terminals for voltage and current measurement should never be touched.
Properly connect the grounding terminals.
Do not disconnect the Controller CT terminals for any reason.
Adjust set points
All parameters are djusted to their typical values. But the set points in the Basic settings settings
group !!must!! be adjusted before the first startup of the gen-set.

!!! WRONG ADJUSTMENT OF BASIC PARAMETERS CAN DESTROY THE GEN-SET !!!

The following instructions are for qualified personnel only.
To avoid personal injury do not perform any action not specified in this User guide !!!

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WARNING VERY IMPORTANT !!!
Be aware that the binary outputs can change state during and after software reprogramming.
Before the controller is used again ensure that the proper configuration and setpoint settings
are set in the controller.

Every time you want to disconnect following controller terminals:

Mains voltage measuring and / or
Binary output for MCB control and / or
MCB feedback

Be aware that the MCB can be switched off and gen-set can start !!!
Switch controller to MAN mode and disconnect the Binary outputs Starter and Fuel or press
EMERGENCY STOP button to avoid unexpected automatic start of gen-set and GCB closing during
any work or maintenance on the gen-set or switchboard.

Conformity declaration

Following described machine complies with the appropriate basic safety and health
requirement of the EC Low Voltage Directive No: 73/23 / EEC and EC
Electromagnetic Compatibility Directive 89/336 / EEC based on its design and type,
as brought into circulation by us.

CAUTION!
Use the device according to instruction in manual only to ensure the protection provided by this
device. This protection can be affected by using of the device any other way.
Symbols
Symbols used in this manual:

Grounding
point symbol

AC voltage
symbol

DC voltage
symbol
Text
PAGE (Capital letters in the frame) buttons on the front panel
Break Return (Italic) set points
Generator protections Set point group

Note:
ComAp believes that all information provided herein is correct and reliable and reserves the right to
update at any time. ComAp does not assume any responsibility for its use unless otherwise expressly
undertaken.

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Required and optional modules

Controller Description
Standard /
Optional
IG-NT
IG-NTC
IM-NT
Controller Central Units with internal display

Standard
IS-NT-BB
IG-NT-BB
IG-NTC-BB
IS-NTC-BB
Controller Central Unit without internal display Standard

Accessories and
modules
Description
Standard /
Optional
IG-Display Additional display for IG-NT/NTC/EE/EEC, IM-NT Optional
IS-Display Additional display for IS-NT-BB Optional
InteliVision 5 Additional colour display for IS-NT-BB, IG-
NT/NTC/EE/EEC, IM-NT, IS-NTC-BB, IG-NT-BB, IG-
NTC-BB
Optional
InteliVision 8 Additional colour display for for IS-NT-BB, IG-
NT/NTC/EE/EEC, IM-NT, IS-NTC-BB, IG-NT-BB, IG-
NTC-BB
Optional
IG-AVRI Controller AVR interface Optional
IG-AVRi-TRANS/LV
IG-AVRi-TRANS/100
Voltage transformer for supplying AVRi module Optional
AT LINK-CABLE
1,8m
RS232 (InteliMonitor, GenConfig) communication
cable
(It is not a part of controller delivery.)
Optional
IS-AIN8 External analog inputs unit Optional
IS-BIN16/8 External binary I/O unit Optional
I-LB+ Replaces IG-MU and I-LB (RS232/RS485
communication speed increased to 57600 bps);
communication with multiple controllers to a local
PC.
Optional
IG-IB Internet bridge Optional
I-CB/CAT-Gas
I-CB/CAT-Diesel
I-CB/MTU
I-CB/MTU-SIAM4000
I-CB/DeutzTEMe

Inteli - Communication Bridge:
Interface unit for some types of engines with ECU
(without J1939)
Optional
IGL-RA15 Remote annunciator Optional
IGS-PTM External analog, binary I/O unit Optional
I-AOUT8 8 analog outputs unit Optional
IG-MTU Voltage transformer unit to separate mains and
generator voltage measurement
Optional
IG-MTU-2-1 Voltage transformer unit with voltage ratio 2:1 to
separate mains and generator voltage measurement
Optional

Controller central unit contains complete hardware for all applications. Number of inputs and outputs
can be expanded by additional modules IS-AIN8, IS-BIN16/8, IGS-PTM, IGL-RA15, I-AOUT8.

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Dongle overview
Dongle Function
No dongle for Single parallel to mains is required.
IGS-NT-LSM+PMS Dongle for multiple applications MINT with Load sharing, Var sharing
and Power management function
IGS-NT-SUS-
LSM+PMS
Dongle for multiple application SUS MINT with Load sharing, Var
sharing and Power management function
IGS-NT-SUS-PCM Dongle for SUS application

See chapter Dongle installation to learn how to place the dongle into the controller.
Available PC software
Name Function
GenConfig Common IGS-NT family configuration (off-line) tool.
InteliMonitor Common IGS-NT family monitoring (on-line) tool.
WinScope Graphic monitoring-recording tool.
IGS-Log Common IGS-NT family logging PC SW.
IBConfig Internet Bridge configuration tool.
Gm_setup GSM modem setup tool.
ICBEdit I-CB configuration tool.
Hint:
For more information about controllers and modules (number of I/O, communication ports, ) see
IGS-NT-x.y-Application guide.pdf.

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Marine Application Notes
The IGS-NT system and components can be used as Control, Monitoring and Protection for single and
multiple generator applications according to Marine Type Approval Regulation

Controller is tested and approved:
- For location in Machinery spaces and Control room Location class B.
- According the EMC rules for general power distribution zones.
Safety requirements
Additional, independent safety and protection devices are necessary to meet safety requirements of
Rules and Regulations of Marine Classification Societies. The sensors and circuits utilized for the
second stage alarm and automatic shutdown are to be independent of those required for the first
stage alarm (LR Rulefinder 2008 - V9.10).

The project designer is responsible to follow Marine regulations in project design wiring and InteliGen-
NT or InteliSys-NT controller configuration and setpoint setting.

Usually is necessary to use additional, independent equipment for Emergency stop, Overspeed, Low
oil pressure and Overcurrent protection.

Oil mist and engine bearing temperature monitoring are to be provided when arrangements are fitted
to override the automatic shutdown for excessive reduction of the lubrication oil pressure (or for
engines above 2250 kW). The Overriding of this protection is to be independent.

Required alarms and safeguards for auxiliary engines.
Lubrication oil inlet temperature high
Lubrication oil inlet pressure low
Coolant outlet temperature high
Coolant pressure or flow low
Exhaust gas temperature high

The maximal wire length for Binary (Analog) inputs and outputs should be less than 10 meters,
otherwise the separation relay or additional protection has to be used.

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+
2
4
V
D
C
0

V
D
C
B
O

1
B
O

2
B
O

3
B
O

4
B
O

5
B
O

6
B
O

7
B
O

8
B
O

9
B
O

1
0
B
O

1
2
B
O

1
3
B
O

1
4
B
O

1
5
B
O

1
6
B
O

1
1
+
P
W
R

B
O
U
T
+
P
W
R

B
O
U
T
B
I

1
B
I

2
B
I

3
B
I

4
B
I

5
B
I

6
B
I

7
B
I

8
B
I

9
B
I

1
0
B
I

1
2
B
I

1
3
B
I

1
4
B
I

1
5
B
I

1
6
B
I

1
1
+ -
IS-NT (IG-NT)
I-RB16 ( I-RB8 )
K17 K18
Max wire length < 10m
Max wire length < 10m
1 2 3

In the case of longer distance wires the additional protection has to be used for Signal inputs and
Outputs close to controller terminals. Protection is available on request in ComAp.
1
N
4
0
0
7
3
x

1
4
D
K
3
9
0
3
3
M
/
5
0
1
4
D
K
2
2
0
1
4
D
K
3
9
0
1
4
D
K
3
9
0

Power supply
To have full Surge protection 2kV for controller power supply terminals the external component
(e.g. two DK4/35 U S14 K60 from Weidmueller for DIN rail) has to be connected.

+24VB from battery
-24VB from battery
IG-NT or IS-NT
controller
Controller box shielding
+24VB
0VB

The I-LBA (low battery adaptor) module is to be used when power supply voltage dip up to 200ms is
required. The up to 100ms supply voltage dip is acceptable by IG-NT or IS-NT controller itself.

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IS-NT (IG-NT)
- +
Controller box shielding

Default configuration
Use the default IG-MINT-Marine-2.3.ant or IS-MINT-Marine-2.3.ant (or higher) to avoid incorrect
system setting and configuration.

Default configuration can be modified using the GenConfig-2.3 (or higher) PC tool. Please take care of
following items that are included in default configuration file:

- The function "Virtual Peripheries" shall not be used for marine application.
- An automatic start of the generator after acknowledgement of alarm shall be prevented (Basic
settings: FltResGoToMAN = ENABLED).
- Common alarm contacts interfacing the machinery alarm system shall be re-triggered in case of
occurring new alarm" (BO5 = Alarm flashing).
Override function
The Sd override (Shut-down override) function is included in default configuration on Binary input
BI7. Active Override is indicated by a " ! " mark on the display and on Binary output BO4 Common
SdOvr.

The default Override function blocks all protections except the Overspeed, Emergency stop and all
Analog or Binary protections configured as SD Override.

It is strongly recommended to modify names of such values to begin or finish with letters SDO e.g.
WaterTemp SDO.

Use internal PLC function when the independent override protection e.g. for Bearing temperature is
required.

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Terminals and Dimensions
Controller terminals and dimensions
IG-NT, IG-NTC, IM-NT
170 (6,7")
185 (7,3")
1
2
3

(
4
,
8
) R
S
2
3
2
U
S
B
6
8

2
,
7
Cutout for IG-XX/IM-NT

113 x 175 mm
4,4 x 6,9
1
2
3

(
4
,
8
)
1
1
0

(
4
,
3
)

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IG-Display
170 (6,7")
185 (7,3")
Cutout for IG-DISPLAY
113 x 175 mm
4,4 x 6,9
1
2
3

(
4
,
8
)
1
1
0

(
4
,
3
)

IS-NT with IS-Display

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IS-Display
3
0

1
,
2
1
7
6

(
6
,
9
)
290 (114,2")
280 (11")
1
8
4

(
7
2
,
4
4
)
Cutout for IS-DISPLAY
178 x 282
7,0 x 11,1

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InteliVision 8

IS-NT with InteliVision 8

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IS-NT-BB
170 (6,7")
194 (7,6")
1
2
3

(
4
,
8
) R
S
2
3
2
U
S
B
6
8

2
,
7
1
1
0

(
4
,
3
)
184 (7,3")
9
0

(
3
,
6
"
)
4
x

o

4
,
3
35 (1,4")
2
x

M
3
68 (2,7)
194 (7,6")

Hint:
In the environment rich on vibrations it is not recommended to fix IS-NT-BB on the DIN rail but to
screw it down on to the switchboard rear side.
InteliVision 5

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IG-NT-BB (IG-NTC-BB, IS-NTC-BB)

IG-NT-BB with InteliVision 5
R
S
2
3
2
1
1
4

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Front panels interface
InteliGen NT controller

InteliGen controller types IG-NT, IG-NTC
InteliGen Remote Display IG-DISPLAY
Available for applications SPI, SPTM, MINT, COX, CombiI

InteliMains NT controller

InteliMains controller types IM-NT
InteliMains Remote Display IG-DISPLAY
Available for applications MCB, MGCB, BTB

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InteliSys NT controller

InteliSys controller types IS-NT
InteliSys Remote Display IS-DISPLAY
Available for applications SPI, SPTM, MINT, COX, Combi

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-BB, InteliSys
NT
, InteliSys
NTC
-BB, InteliMains
NT
,
21

InteliVision 5
Colour detachable display. Available for units:

Unit Number of displays Display address
IG-NT(C) BB 2 1 and 2
IS-NTC BB 3 1, 2, 3
IM-NT-BB 2 1 and 2
IG-NT(C) 1 2
IS-NT-BB 3 1, 2 ,3
IM-NT 1 2

Hint:
Display is connected via RS-485 only! Use the RS485 socket which is dedicated for communication
with displays.

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, InteliGen
NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
, InteliSys
NTC
-BB, InteliMains
NT
,
22

InteliVision 8
Colour detachable display.available for all InteliGen, InteliSys and InteliMains controllers.
Connection type: CAN2, RS 485, RS 232.

InteliGen
NT
, InteliGen
NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
, InteliSys
NTC
-BB, InteliMains
NT
,
23

Display Wiring
IG-Display wiring
IG-NT IG- DISPLAY
I
S
-
D
I
S
P
A1
COMR1
B1
RS485
Wire length:
up to 1000 meters
I
G
-
D
I
S
P
L
A
Y
A1
COMR1
B1
P
O
W
E
R
8-36 VDC
0 VDC
P
O
W
E
R
0 VDC
R
S
2
3
2
MODEM / GSM
GenConfig
InteliMonitor
BI: Alternative brightness
A1
COMR1
B1
I
G
-
N
T
8-36 VDC

IS-Display wiring
I
S
-
N
T
-
B
B
I
S
-
D
I
S
P
L
A
Y
IS-NT
RS485
Wire length:
up to 1000 meters
IS-DISPLAY
I
S
-
D
I
S
P
L
A
Y
I
S
-
D
I
S
P
A1
COMR1
B1
I
S
-
N
T
-
B
B
A1
COMR1
B1
P
O
W
E
R
P
O
W
E
R
A1
COMR1
B1
0 VDC
P
O
W
E
R
8-36 VDC
0 VDC
BI : Alternative brightness
8-36 VDC

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-BB, InteliGen
NTC
-BB, InteliSys
NT
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-BB, InteliMains
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24

IS-DISPLAY IS-NT-BB
I
S
-
D
I
S
P
A1
COMR1
B1
I
S
-
N
T
-
B
B
RS485
Wire length:
up to 1000 meters
I
S
-
N
T
-
B
B
A1
COMR1
B1
I
S
-
D
I
S
P
L
A
Y
P
O
W
E
R
8-36 VDC
0 VDC
P
O
W
E
R
0 VDC
USB
R
S
2
3
2
U
S
B
MODEM / GSM
GenConfig
InteliMonitor
BI:Alternative brightness
A1
COMR1
B1
8-36 VDC

IS-NT- BB
I
S
-
D
I
S
P
A1
COMR1
B1
IS- DISPLAY
I
S
-
N
T
-
B
B
RS485
Wire length:
up to 1000 meters
P
O
W
E
R
0 VDC
USB
R
S
2
3
2
U
S
B
MODEM / GSM
GenConfig
InteliMonitor
P
O
W
E
R
8-36 VDC
0 VDC
I
S
-
D
I
S
P
L
A
Y
A1
COMR1
B1
I
S
-
D
I
S
P
L
A
Y
I
S
-
D
I
S
P
L
A
Y
8-36 VDC
BI:Alternative brightness

Hint:
The state of BI Alternative brightness only influences the particular display.
IS-NT-BB unit doesnt include internal display. For IG/IS-NT hardware options consult IGS-NT-x.y-
Application guide.pdf.

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-BB, InteliGen
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-BB, InteliSys
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-BB, InteliMains
NT
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25

InteliVision 5

InteliGen
NT
, InteliGen
NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
, InteliSys
NTC
-BB, InteliMains
NT
,
26

InteliVision 8
How to connect InteliVision8 with IG-NT?

Hint:
Only one external display could be connecter to the control unit via RS485.

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NT
, InteliGen
NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
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NTC
-BB, InteliMains
NT
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27

How to connect InteliVision8 with G-NT-BB?

IG-NT-BB
R
S
2
3
2

(
1
)
DISPLAY CAN1 CAN2
A B
C
O
M H L
C
O
M H L
C
O
M
InteliVision 8
PC
Modbus
terminal
Modem
OR
OR
OR
IG-Display InteliVision 5 InteliVision 8
I-LB+ / IG-IB/
InteliVision 8
Local
address 1
I-LB+ / IG-IB/
InteliVision 8
Local
address 2
I-LB+ / IG-IB/
InteliVision 8
Modem
address 1
I-LB+ / IG-IB/
InteliVision 8
Modem
address 2
PC PC Modem Modem
OR/AND* OR/AND*
Intercontroller CAN2 R
S
4
8
5
t
e
r
m
i
n
a
l
R
S

2
3
2

Hint:
Two displays could be connected to the IG-NT-BB control unit via RS485 (display terminal) with
addresses 1 and 2.

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NT
-BB, InteliGen
NTC
-BB, InteliSys
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-BB, InteliMains
NT
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28

How to connect InteliVision8 with IS-NT-BB?

Hint:
Up to three displays could be connected with IS-NTC-BB via RS 485(1).

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, InteliGen
NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
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-BB, InteliMains
NT
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29

How to connect InteliVision 8 with IS-NTC-BB?

Hint:
Up to three displays could be connected with IS-NTC-BB via RS 485(1).

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NT
-BB, InteliGen
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-BB, InteliSys
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-BB, InteliMains
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30

Peripheral modules terminals and dimension
IG-AVRi + IG-AVRi TRANS

A
V
R
i -
A
V
R
i +
O
U
T
1
O
U
T
2
A
C
1
A
C
2
O
C
O
M
LB5

Primary terminals
230-277 VAC / 400-480 VAC

0 - 18
43 (1,7) 43 (1,7)
3
6
(
1
,
4
)
0 - 230/277 - 400/480
IG-AVRi
TRANS/LV

Secondary terminals
18 VAC

IG-AVRi unit is DIN rail mount (35mm)
IG-AVRi TRANS are DIN rail mount (35mm)

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-BB, InteliSys
NT
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-BB, InteliMains
NT
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31

IS-BIN16/8
45 (1,8")
146 (5,7")
1
6
0

(
6
,
3
"
)
40 (1,6")
25 (1,0")
IN
1

-
R
P
M

+
I
N

2
IN
1

+
R
P
M

-
e -` .:

IS-BIN16/8 unit is DIN railmount (35mm)

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NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
, InteliSys
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-BB, InteliMains
NT
,
32

IS-AIN8

46, 4 (18,3")
40 (15,7")
25 (9,8")
70 (27,5")
146 (57,5")
1
6
0
(
6
3
"
)
POWER
8 - 36V DC

C
O
M

CAN 1
H L
+
i S- AI N8

IS-AIN8 unit is DIN rail mount (35mm)
IGL-RA15 Remote annunciator
Remote (CAN bus, up to 200 meters) 15 LED states indicator. IGL-RA15 unit can be connected to
controller via CAN as Binary output group with addresses 1+2 or 3+4 or 5+6 or 7+8.
To configure IGL-RA15 use GenConfig -> Modules -> Available modules, select IGL-RA15 module
and add it using + button. GenConfig automatically adds IGL-RA15 binary outputs to the configuration.
For more information about IGL-RA15 consult manual (IGL-RA15-1.2.pdf) and New features list (IGL-
RA15-2.0-New features.pdf).

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-B , InteliSys
NTC
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33

165 (6,5)
3
8
(
1
,
5
)
4
0
(
1
,
6
)
~
7
5
(
3
,
0
)
~
3
5
(
1
,
4
)
180 (7,1)
185 (7,3)
1
0
6
(
4
,
2
)
44 (1,7)
54 (2,1)
~
2
5
(
1
,
0
)
1
2
0
(
4
,
7
)
1
2
5
(
4
,
9
)
Cutout
for Remote Annunciator
167 x 108 mm
(6,6 x 4,3)
^]OE4] 4])C4E ^.

IGS-PTM
IGS-PTM is I/O extension module with 8 binary I/O, four analog inputs configurable for range:
0 250 (suitable for Pt100, Ni100, VDO pressure, VDO level),
0 100 mV (suitable for thermocouples),
0 20 mA.
and one analog output configurable for range
0 to 20 mA.

Detail descriptions see in IGS-PTM-7.0.pdf manual.
Hint:
The 0-100 mV inputs are only suitable for thermocouples electrical separated from the frame
isolated type. For non-isolated type thermocouples use IS-AIN8 module.
The 0-250 input is not possible to use for Pt1000, Ni1000 and VDO Temp sensors due to
measurement range < 250.

For operation with IGS-NT controller it is necessary to close IGS jumper.

B, InteliGen
NTC
-BB, InteliSys
NT

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NT
, InteliGen
NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
, InteliSys
NTC
-BB, InteliMains
NT
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34

95 mm
(3,7)
43 mm
(1,7)
9
6

m
m

(
3
,
8
)
COMPENSATION
G
N
D
POWER

8-36VDC
BINARYOUTPUTS
BINARYINPUTS
ANALOGINPUTS
A
I
4
B
I8
B
I7
B
I6
B
I5
B
I4
B
I3
B
I2
B
I1
0-20mA
ANALOGOUT
B
O
8
B
O
1
B
O
2
B
O
3
B
O
4
B
O
5
B
O
6
B
O
7
C
A
N
R
x
T
x
C
A
N
L
H
C
O
M
LB4
A
O
-
A
O
+
i GS-PTM

IGS-PTM unit is DIN rail (35mm) mounted.
IG-IB Internet bridge

95 mm
(3,7)
43 mm
(1,7)
9
6

m
m

(
3
,
8
)

See InteliCommunicationGuide for further information.
It is recommended to use IG-IB firmware version 2.0.
IG-IB unit is DIN 35 mm rail mounted.

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NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
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35

I-LB Local Bridge
I-LB+ is a successor of the IG-MU and I-LB units designed to be used with IG/IS-NT controllers.
It therefore provides additional communication port and higher communication speed.
Speed for direct/modem connection can be up to 57600 bps (IG-MU only 19200 bps).

There are two versions of I-LB:
Name Description Dimensions and terminals
I-LB+ with USB
port (speed
115200
bps)

95 mm
(3,7)
43 mm
(1,7)
9
6

m
m

(
3
,
8
)
D1 D2 P1 P2 P3 P4 P5 P6
P7
1
2
0
1
2
0
RxD
TxD
RxC
TxC

Tx
Rx

Indication LED:
TxC, RxC Indicates data transfer on the CAN line.
TxD, RxD Indicates data transfer on the RS232 line.
Tx, Rx Indicates data transfer on USB
RUN Lights when at least one other unit is active on the CAN bus.
Blinks when no unit is communicated on the CAN bus (during
communication speed detection).
PWR Lights All the time when power supply is switched on.
I-CB Communication Bridge

POWER
8-36VDC
COM
R
S
2
3
2
LB4
i-CB
95 mm
(3,7)
43 mm
(1,7)
9
6

m
m

(
3
,
8
)

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NT
, InteliGen
NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
, InteliSys
NTC
-BB, InteliMains
NT
,
36

I-CB (Communication bridge) is CAN bus interface between Controller and Engine Control Unit (ECU)
that has not standard J1939 communication (MTU, CAT etc.). Engine values (RPM, Oil pressure and
other) are received from ECU via CAN and corresponding sensors are not needed on controller. Use
ICBEdit software for I-CB configuration (included in installation package).
I-RB16, I-RB16/231 relay board
Relay board contains 16 relays for binary (open collector) output separation. All relays are placed in
sockets.
Number relays: 16 in socket
Nominal voltage: 24 VDC
Voltage range: 16,8 36 VDC
Relay opens at: 10% of nominal voltage
Electric / mechanic cycles: 100 000 (when switching 16A) / 10 000 000
Operating temperature range: - 40C to 70C
Maximal load: 16A resistive load
4A inductive load
Contacts protection: varistor 14DK390
Relay-connector connection:

1 2 n.o.
1 3 n.c.
1
K
2 3

I-RB16/231 board contains relays that can switch 231 VAC load.
Mechanical dimension
I-RB16 is 35 mm DIN rail mounted. One unit contains two parts (separate PCB) 8 relays each on
common plastic base.
I-RB16 is 60mm high from DIN rail base.

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37

16
X17
1 1 1 1 1 1 1 1
1 +
X18
1 1 1 1 1 1 1 1
R
E
1
R
E
2
R
E
3
E
R
4
R
E
5
R
E
6
R
E
7
R
E
8
R
E
9
R
E
1
0
R
E
1
1
E
R
1
2
R
E
1
3
R
E
1
4
R
E
1
5
R
E
1
6
X3 X1 X2 X6 X4 X5 X8 X7 X11 X9 X10 X14 X12 X13 X16 X15
9 + 8
16 X18 9 +
View B
X18
8 X17 1 +
View B
3 X1 1
X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 X12 X13 X14 X15 X16
View A
3 X2 1 3 X3 1 3 X4 1 3 X5 1 3 X6 1 3 X7 1 3 X8 1 3 X9 1 3 X10 1 3 X11 1 3 X12 1 3 X13 1 3 X14 1 3 X15 1 3 X16 1
View A
300
9
5
X17

Hint:
I-RB contains two separate boards, 8 relay each. It can be ordered as I-RB8 as well.
I-CR CAN Repeater
I-CR module enables to extend CAN bus line of
- extension modules CAN1 to more than 200 meters
- intercontroller CAN2 to more than 200/900 meters (in 32C/8C mode)
More application details see in separate manual Extending the CAN bus.

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-BB, InteliGen
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-BB, InteliSys
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38

95 mm
(3,7)
43 mm
(1,7)
9
6

m
m

(
3
,
8
)

I-AOUT8
I-AOUT8 is a new extension unit with 8 analog outputs. Each analog output can be switched by
jumper for.
- 0 to 20 mA
- 0 to 10 VDC
- PWM (Pulse With Modulation on 1,2 kHz)

I-AOUT8 module is connected on IGS-NT CAN1 (peripheral) bus. The corresponding module Address
1 to 4 (default 1) must be set on module (by Adr.1 and Adr.2 jumpers) and in controller configuration.
Communication fail is indicated in controller Alarm list and by binary output. Use GenConfig PC tool
for controller configuration.

It is possible to connect up to four I-AOUT8 units to one controller. Unit is 35 mm DIN rail mounted.
CAN1 terminating 120 ohm resistor jumper is connected in default. AGND terminals are on the same
potential.

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-BB, InteliSys
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39

95 mm (3,7)
43 mm
(1,7)
Power
supply
I-AOUT8
ComAp
HW:
SW:
ANALOG OUTPUTS
ANALOG OUTPUTS
CAN
U - I - p U - I - p U - I - p U - I - p
p - I - U p - I - U p - I - U p - I - U
1 2 Pwr
120 ohm

Functions
Number of analog outputs 8, no galvanic separation
Type of analog outputs
(jumper selectable)
U
I
p
0 to 10VDC 1% , max 5 mA
0 to 20 mA 1% , max 500 ohms
pwm 1200 Hz, 5V level, max 10 mA
Power supply 8 to 36 VDC
Current consumption 100 300 mA at 24 VDC
Communication interface CAN1, with jumper selectable address 1 to 4
Jumper selectable terminating resistor 120 ohms.
RS232 interface TTL, firmware upgrade via AT-link.
Operating temperature range -40C to +70C
Analog outputs refreshment Max. 300 ms

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CAN address jumper setting
Up to four modules can be connected to one controller. Set module CAN address corresponding to
configuration according table below.
CAN Address Jumper 1 Jumper 2
1 No No
2 Yes No
3 No Yes
4 Yes Yes
Analog output hardware modification
Follow the p-I-I-U symbols on the module sticker. There are two equivalent positions for mA
measuring.

AOUT jumper Symbol Function

p Pwm
Pulse-Width-Modulation

I 0 to 20 mA

U 0 to 10 VDC
LED indication
Green LED is located near the power supply connector.
I-AOUT8 module state LED Pwr
No power supply Dark
Memory fail Fast blink (100/100 ms)
Communication fail Slow blink (300/300 ms)
OK Continuous light
Wiring and jumper setting example
Voltage output
0 to 10 VDC

Current output
0 to 20 mA

Current output
0 to 20 mA

Pwm output

5V, max 10 mA
AGND
AOUT
AGND
AOUT
max 500ohm
+
+
+
max 5 mA
+
AGND
AOUT
max 500ohm
AGND
AOUT

Pwm output
1200 Hz

Current output
0 to 20 mA

Current output
0 to 20 mA

Voltage output
0 to 10 VDC

Hint:
Extension module communication fail can be configured in GenConfig to No protection, Warning,
Shutdown.

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41

I-LBA
For the connections with 12VDC power supply an I-LBA module can be connected to controller power
terminals in order to allow the controller to continue operation during cranking if the battery voltage dip
occurs.

Controllers which may be supplied from I-LBA module:
Controller IG-NT/
IG-NT-BB
IG-NTC/
IG-NTC-BB
IS-BB/
IS-NTC-BB
IS-NT IG-CU IS-CU IL-CU/
IL-NT
Connection
applicable
YES YES YES NO YES NO YES

A
V
R
i

-
A
V
R
i

+
O
U
T
1
O
U
T
2
A
C
1
A
C
2
O
C
O
M
LB5

Hint:
The I-LBA unit is intended to supply one controller unit only at the same time.
It is not recommended to use +PWR BOUT outputs on thecontroller as a source for relays, as their
consumption would exhaust I-LBA capacitors very fast.
It is also not recommended to supply any kind of above controllers with LT (Low Temperature) display
because of the high current consumption of the LT display.
See also chapter Power supply fusing.

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NTC
-BB, InteliSys
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-BB, InteliMains
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,
42

Recommended Wiring
IG-NT
Side label
InteliGen New Technology

Side connectors
Back connectors
RS485 bias
resistor jumpers
120 Jumper
Boot JUMPER
(with long holder)

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Interface
Function Terminals Note
Generator voltage L1,L2,L3, (N) 3x 277 Ph-N or 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC *, CAT III
Mains/Bus voltage L1,L2,L3, (N) 3x 277 Ph-N or 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC, CAT III
Generator current L1k,L1l, L2k,L2l,
L3k,L3l
0 5 Amps, max 10 A all time, 150 A for 2 sec
Neutral/Mains current LNk,LNl 0 5 Amps, max 10 A all time, 150 A for 2 sec
IG-AVRi interface AVRI-OUT, AVRI-COM TTL (5V PWM) interface to IG-AVRi
Power supply + , - 8 36 VDC
D+ D plus
Inputs and outputs
Binary inputs BI1 BI6
BI7 BI12
Activation to minus power supply.
Binary outputs BO1 BO6
BO7 BO12
Load is connected to plus power supply.
Analog inputs AI1 AI3 Ohms, mA, Volts sensors
Analog outputs SG-OUT, SG-COM Speed governor output interface (10V / 5V PWM;
500 3000Hz)
RPM RPM-IN, RPM-COM Min 2 Vpk-pk (from 4 Hz to 4 kHz)
Communication interface
RS232 (1) D SUB9 (male) PC: InteliMonitor, GenConfig or
Modem, GSM modem or
ECU (e.g. Cummins ModBus) or InteliVision 8
RS232 (2) None
RS485 (1) ** A1,B1,COMR1 IG-Display (Remote display) or InteliVision 8
(remote display) or for PC (via RS485 converter) =
redirected RS232 (1)
see Basic settings: RS485(1)conv.
For IG-Display and InteliVision 8, the setpoint
RS485 (1) conv has to be set to DISABLED value.
RS485 (2) None
CAN1 L1,H1,COMC1 Extension modules: IS-AIN, IS-BIN,IGS-PTM, IGL-
RA15, I-AOUT
CAN2 L2,H2,CONC2 Intercontroller (Load&VAR sharing, Power
management) and monitoring (IG-IB, I-LB) and up
to 4 InteliVision 8 displays

Hint:
* IG-MTU or IG-MTU-2-1 can be used for three wire systems, systems with separated Neutral or when
galvanic separation between generator or mains voltage and controller is required.

** When more devices connected to RS485 bias resistor jumpers should be closed only on one of
them.

InteliGen
NT
, InteliGen
NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
, InteliSys
NTC
-BB, InteliMains
NT
,
44

IG-NTC
InteliGen New Technology Option C
U
S
B

Boot JUMPER
(with long holder)
120 Jumper
RS485 bias
resistor jumpers

InteliGen
NT
, InteliGen
NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
, InteliSys
NTC
-BB, InteliMains
NT
,
45

Interface
Generator voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
Mains/Bus voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
L3k,L3l
0 1 Amp, max 2 Amps all time
D+ D plus
Inputs and outputs
BI7 BI12
BO7 BO12
Analog outputs SG-OUT, SG-COM Speed governor output interface (10V / 5V PWM;
500 3000Hz)
Modem, GSM modem or
Modem, GSM modem or InteliVision 8
RS485 (1) **
non isolated
A1,B1,COMR1 IG-Display (Remote display) or InteliVision 8
(remote display) or
for PC (via RS485 converter) = redirected RS232
(1)
RS485 (1) conv has to be set to DISABLED value.
RS485 (2) **
isolated
A2,B2,COMR2 Redirected RS232 (2) - see Basic settings:
RS485(2)conv.
PC: InteliMonitor, GenConfig
or Modem, GSM modem or InteliVision 8
USB 2.0 slave PC: InteliMonitor, GenConfig
RA15, I-AOUT

Hint:

them.

InteliGen
NT
, InteliGen
NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
, InteliSys
NTC
-BB, InteliMains
NT
,
46

IS-NT-BB
InteliSys New Technology Base Box

Boot JUMPER
(with long holder)

InteliGen
NT
, InteliGen
NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
, InteliSys
NTC
-BB, InteliMains
NT
,
47

Interface
Generator voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC, CAT III
(neutral not needed), max 350 / 600VAC *
L3k,L3l
D+ D plus
Inputs and outputs
BI7 BI16
BO7 BO16
Analog outputs SG-OUT, SG-COM
AOUT+, AOUT-COM
Speed governor output interface (10V / 5V PWM;
500 3000Hz)
Configurable analog output, mA, V.
Modem, GSM modem or
RS232 (2) D SUB9 (male) PC: InteliMonitor, GenConfig
RS485 (1) ** A1,B1,COMR1 Up to 3 IS-Displays (Remote display), up to 3
InteliVision 8 displays (remote display)

RS485 (2) ** A2,B2,COMR2 Redirected RS232 (2) - see Basic settings:
RS485(2)conv.
USB
Non isolated
2.0 slave PC: InteliMonitor, GenConfig
RA15, I-AOUT
management), monitoring (IG-IB, I-LB) and up to 4
InteliVision 8

Hint:

them.

InteliGen
NT
, InteliGen
NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
, InteliSys
NTC
-BB, InteliMains
NT
,
48

IM-NT
InteliMains New Technology

InteliGen
NT
, InteliGen
NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
, InteliSys
NTC
-BB, InteliMains
NT
,
49

Interface
Mains voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 207 / 480 Ph-Ph VAC
Bus voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 207 / 480 Ph-Ph VAC
Mains current L1k,L1l, L2k,L2l, L3k,L3l 0 5 Amps, max 10 A all time, 150 A for 2 sec
Aux current IAk,IAl 0 5 Amps, max 10 A all time, 150 A for 2 sec
Inputs and outputs
Binary inputs BI1 BI6 Activation to minus power supply.
Binary outputs BO1 BO6 Load is connected to plus power supply.
Modem, GSM modem or
RS232(2) None
RS485 (1) **
non isolated
RS485 (1) conv has to be set to DISABLED
value.
RS485 (2) None
USB None
CAN1 L1,H1,COMC1 Extension modules: IS-AIN8, IS-BIN16/8,IGS-
PTM, IGL-RA15, I-AOUT8

Hint:
them.

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NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
, InteliSys
NTC
-BB, InteliMains
NT
,
50

IG-NT-BB
InteliGen New Technology Base Box

InteliGen
NT
, InteliGen
NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
, InteliSys
NTC
-BB, InteliMains
NT
,
51

Interface
Mains voltage L1,L2,L3, (N) 277 Ph-N or 480 Ph-Ph VAC
(neutral not needed), max 600VAC, CAT III
Bus voltage L1,L2,L3, (N) 277 Ph-N or 480 Ph-Ph VAC
(neutral not needed), max 600VAC, CAT III
Mains current L1k,L1l, L2k,L2l, L3k,L3l 0 5 Amps, max 10 A all time, 150 A for 2 sec
Aux current IAk,IAl 0 5 Amps, max 10 A all time, 150 A for 2 sec
Inputs and outputs
Binary inputs BI1 BI6 Activation to minus power supply.
BO7 BO12
Load is connected to plus or minus power supply
(defined in GenConfig).
Modem, GSM modem or
RS485 (Display) **
non isolated
RS485 (1) conv has to be set to DISABLED
value.
CAN1 L1,H1,COMC1 Extension modules: IS-AIN8, IS-BIN16/8,IGS-
PTM, IGL-RA15, I-AOUT8, ECU

Hint:
them.

InteliGen
NT
, InteliGen
NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
, InteliSys
NTC
-BB, InteliMains
NT
,
52

IG-NTC-BB
InteliGen New Technology - Option C Base Box

InteliGen
NT
, InteliGen
NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
, InteliSys
NTC
-BB, InteliMains
NT
,
53

Interface
L3k,L3l
D+ D plus
Inputs and outputs
BI7 BI12
BO7 BO12
Load is connected to plus or to minus power
supply. (defined in GenConfig).
AOUT+, AOUT-COM
500 3000Hz)
Modem, GSM modem or
RS485 (Display) ** A1,B1,COMR1 Up to 3 IS-Displays (Remote display), up to 3
InteliVision 8 displays (remote display) or 3
InteliVision 5.

RS485 (2) ** A2,B2,COMR2 Redirected RS232 (2) see Basic settings:
RS485(2)conv.
USB
Electrical isolated
RA15, I-AOUT
InteliVision 8
RJ45 (Ethernet) Ethernet cable Remote monitoring via Ethernet, InteliMonitor,
WebSupervisor and etc

Hint:
them.

InteliGen
NT
, InteliGen
NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
, InteliSys
NTC
-BB, InteliMains
NT
,
54

IS-NTC-BB
InteliSys New Technology Base Box

InteliGen
NT
, InteliGen
NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
, InteliSys
NTC
-BB, InteliMains
NT
,
55

Interface
L3k,L3l
D+ D plus
Inputs and outputs
BI7 BI16
BO7 BO16
Load is connected to plus or to minus power
supply. (defined in GenConfig).
AOUT+, AOUT-COM
500 3000Hz)
Modem, GSM modem or
RS485 (Display) ** A1,B1,COMR1 Up to 3 IS-Displays (Remote display), up to 3
InteliVision 8 displays (remote display) or 3
InteliVision 5.

RS485 (2) ** A2,B2,COMR2 Redirected RS232 (2) see Basic settings:
RS485(2)conv.
USB
Electrical isolated
RA15, I-AOUT
InteliVision 8
RJ45 (Ethernet) Ethernet cable Remote monitoring via Ethernet, InteliMonitor,
WebSupervisor and etc

Hint:
them.

InteliGen
NT
, InteliGen
NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
, InteliSys
NTC
-BB, InteliMains
NT
,
56

IS-NTC-BB Jumper Settings

Hint:
IG-NT-BB, IG-NTC-BB, IS-NTC-BB have the same jumpers position

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Hint:
IP setting could be recovered to default state when Jumper for default configuration is used. See the
picture above.

InteliGen
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NT
-BB, InteliGen
NTC
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, InteliSys
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NT
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58

Wiring
General
Tightening torque, allowable wire size and type, for the Field-Wiring Terminals:
For Mains(Bus) Voltage and Generator Voltage terminals
Specified tightening torque is 0,56Nm (5,0 In-lb)
Use only diameter 2,0-0,5mm (12-24AWG) conductor, rated for 90C minimum.

For other controller field wiring terminals
Specified tightening torque 0,79Nm (7,0 In-lb)
Use only diameter 2,0-0,5mm (12-26AWG) conductor, rated for 75C minimum.
Use copper conductors only.

To ensure proper function:
Use grounding terminals.
Cables for binary inputs and analogue inputs must not be placed along power cables.
Analog and binary inputs should use shielded cables, especially when length exceeds 3m.
Power supply
Use power supply cable min. 2,5mm
2

Use fuse 1 amps for IG-NT, IG-NTC
2 amps for IS-NT, IS-NTC-BB, IG-NT-BB, IG-NTC-BB
Maximal continuous DC power supply voltage is 36VDC. See chapter Technical data.

Hint:
Switchboard lightning strikes protection according standard regulation is expected !!!
The maximum allowable current through the controller negative terminal is 3 to 8A (depends on
controller type and binary output load).

Power supply fusing
A (2) respectively (1) amp fuse should be connected in-line with the power to the controller and
modules, these items should never bee connected directly to the starting battery.
Take care for proper controller, extension units and relays power supply fusing. Fuse value and type
depends on number of connected devices and wire length.
Recommended fuse (not fast) types:

Controller or unit Fuse
Controller T1A orT2A
IS-AIN8 T2A
IS-BIN16/8 T1A

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For more extension units use separate fusing according to the table above.
Controller power supply should never be connected to starter terminals.

For the connections with 12VDC power supply an I-LBA module can be connected to controller power
terminals in order to allow the controller to continue operation during cranking if the battery voltage dip
occurs. In this case, it is not recommended to use +PWR BOUT outputs on the controller as a source
for relays, as their consumption would exhaust I-LBA capacitors very fast.
+
-
12VDC
+
-
controller
T2A
Battery
Relays
I
-
L
B
A
+
-
+
-

Grounding
The shortest possible piece of wire should be used for controller grounding.
Use cable min. 2,5mm
2

Brass M4x10 screw with star washer securing ring type grounding terminal shall be used.
Magnetic pick-up
Use a shielded cable
Take care to interference signal when one common speed pick-up is used for both Speed governor
and Controller. When some problems occur:
- check grounding connection from pick-up to controllers, disconnect ground connection to one
of them.
- galvanically separate Controller RPM input using ComAp separation transformer RPM-ISO
(1:1).
- use separate pick-up for Speed governor and Controller.

Controller indicates "Sd Underspeed" + "Pickup fault" after engine start when the pickup signal is good
for start and low speed but too strong for higher speed (loss of signal due to RPM input saturation).
Increase gap between pickup and engine flywheel or change pickup type.

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-BB, InteliGen
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-BB, InteliSys
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60

Hint:
If RPM is measured from the generator voltage (Gear teeth = 0), controller can detect RPM on no
running gen-set when:
Controller generator voltage terminals are opened (e.g. due to opening of fuse switch)
Non zero RPM causes controller Not ready state and engine start is blocked.

GENERATOR
L1
L2
L3
N
L1
L2
L3
N
MAINS
VOLTAGE
GENERATOR
VOLTAGE
L
1
L
2
L
3
L
3
L
2
L
1
N
MCB GCB MAINS
LOAD
N

Active NPN pick-up sensor recommended connection

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61

Voltage measurement
Four-wire generator and mains or bus

Four-wire generator and three wire mains or bus
G
GENERATOR MAINS / BUS
L3 L2 L1 N L L2 L1 N
L1
L2
L3
N
3

Three-wire generator and mains or bus
G
GENERATOR MAINS / BUS
L3 L2 L1 N L L2 L1 N
L1
L2
L3
3

Hint:
No separation transformers for three wires voltage connection (without N) are needed.
Switchboard flash protection according standard regulation is expected!

T1 T2
0
V
L
1
L
2
L
3
VOLTAGE TERMINALS
0
V
1
0
0
V
1
0
0
V
MAINS/ BUS
GENERATOR
L1
L3
L2

Principle of two transformers measuring -
typical wiring for high voltage application
spare of one transformer.

Voltage measurement separation
For optional separation of Mains/bus and generator voltage from the controller (e.g. on ships) use IG-
MTU.

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-BB, InteliGen
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-BB, InteliSys
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62

IG MTU
Connect one or two IG-MTU units to separate generator and Mains/bus voltage from controller.

Three wire mains Three wire mains and three wire genset or electric
separation

T1 T3 T2
L1
L3
L2
L3
GENERATOR
L1
MAINS / BUS
L2
4
0
0
V
4
0
0
V
4
0
0
V
0
V
0
V
0
V
0
V
0
V
0
V
4
0
0
V
4
0
0
V
4
0
0
V
L
1
L
3
MAINS / BUS
VOLTAGE
L
2
L
1
L
2
L
3
GENERATOR
VOLTAGE
N
IG- MTU
N
N
Ix-NT
T1 T3 T2 T1 T3 T2
L1
L3
L2
L3
GENERATOR
L1
MAINS / BUS
L2
4
0
0
V
4
0
0
V
4
0
0
V
L
1
L
3
MAINS / BUS
VOLTAGE
L
2
Ix- NT
L
1
L
2
L
3
GENERATOR
VOLTAGE
N
IG- MTU IG- MTU
0
V
0
V
0
V
4
0
0
V
4
0
0
V
4
0
0
V
0
V
0
V
0
V
4
0
0
V
4
0
0
V
4
0
0
V
0
V
0
V
0
V
4
0
0
V
4
0
0
V
4
0
0
V
0
V
0
V
0
V
N

Current measurement
Use cables of 2,5 mm
2

Use 5A transformers
Connect CT according to following drawings

L1
L2
L3
N
G
I1k I1l
K L
k l
I2k I2l
K L
k l
I3k I3l
K L
k l

Standard three CT connection

L1
L2
L3
G
I1k I1l
K L
k l
I2k I2l
K L
k l
I3k I3l

Two CT connection

Typical wiring for middle-high voltage application
spare of one transformer.

Mains power and PF measuring

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, InteliSys
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,
63

G
GENERATOR
I3k I3l
L1
L2
L3
N
K L
k l
I1k I1l
K L
k l
I2k I 2l
K L
k l
MAINS
Inl Ink
L K
l k

Hint:
Please, check carefully all current and voltage connections and sensing input rotations before final
operation.
Some possible problems might occur e.g.:
Power is measured in Island operation correctly without any measurement failure.
In Mains Parallel operation is measured power 10kW; with currents 3x 125A and Cos phi 0.01. It might
be caused with wrongly connected voltage (Cyclic false connection) sensing.
Correctly connected sensing has to be connected in order L1-L2-L3. In the case of example it is in
following order: L3-L1-L2; L2-L3-L1 (No reverse rotation; just cyclic interchanged)
Earth fault protection
Earth fault current protection is active only when Process control: IE measurement = ANALOG
INPUT or NONE.

Connect separate current transformer to gen-set neutral. Adjust EarthFltCurrCT in Basic settings and
EarthFaultCurr and EthFltCurr del limits in Generator protection group.

G
I1k I1l I3k I 3l I2k I2l
K L
k l
L1
L2
L3
N
Ink Inl
K L
k l
K L
k l
L

K
l

k

The simplest arrangement covers all zones from the
generator windings to the final circuits in the load network.
G
L1
L2
L3
N
Ink Inl
k l
k l
k l
k l

This arrangement covers earth faults in the load network
only.

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NT
, InteliGen
NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
, InteliSys
NTC
-BB, InteliMains
NT
,
64

G
L1
L2
L3
N
Ink Inl
L

K
l

k
k l
k l
k l
k l
K L

This arrangement necessary for restricted earth fault
protection. The location of the neutral earthing point in
relation to the protection current transformers in the neutral
conductor determines whether four or five current
transformers are employed.
G
L1
L2
L3
N
Ink Inl
k l
k l
k l
k l

This arrangement necessary for restricted earth fault
protection. The location of the neutral earthing point in
relation to the protection current transformers in the neutral
conductor determines whether four or five current
transformers are employed.

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NT
, InteliGen
NT
-BB, InteliGen
NTC
-BB, InteliSys
NT
, InteliSys
NTC
-BB, InteliMains
NT
,
65

Recommended wiring IG-NT SPTM application

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Recommended wiring IG-NT SPI application

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-BB, InteliGen
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67

Recommended wiring IG-NT MINT application

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68

Single phase applications
There is no special archive file or software for single phase applications. Use standard archive.
Recommended wiring
Generator (Mains) single phase voltage has to be connected to all three voltage terminals L1, L2, L3.
Generator current has to be connected to L1k, L1l terminals only.
Adjust setpoint Gener protect:Gen I unbal to 200%.

For single phase measurement of Mains import/export power connect L3 current transformer to Ink
and Inl terminals of the controller. Measured power is internally multiplied by 3. Adjust correctly
setpoints Basic settings:Im3/ErFlCurCTp and Im3/ErFlCurCTs.

Hint:
Recommended wiring is applicable on IG-NT, IG-NT-BB, IG-NTC-BB, IS-NT, IS-NTC-BB.

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69

Controller Binary inputs and outputs
Binary output via I-RB16

Wiring example 1

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Wiring example 2

Wiring example 3

Hint:
If +PWR BOUT are used, the controller consumption is increased by all relays connected. Therefore,
an I-LBA module cannot be used.

Use maximum 2,5A fuses.

Wiring of I/O is the same for IM-NT

It is recommended to separate inputs by diodes when two or more binary inputs are connected in
parallel
to avoid wrong input activation when one controller is switched off.

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IG/IS-NT
BI BI
IG/IS-NT

Wiring example 4
IG-NT-BB Binary Input/Output wiring
Binary output

Low side switch High side switch
Hint:
Both Power supplies socket with + BATT and GND have to be used to ensure proper BO function.

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It is recommended to separate inputs by diodes when two or more binary inputs are connected in
parallel
to avoid wrong input activation when one controller is switched off.
Wiring of I/O is the same for IG-NT-BB, IG-NTC-BB and IS-NTC-BB controllers.
Binary Input

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Binary inputs on IS-BIN16/8
There are two groups of eight Binary inputs BI1 to BI8 and BI9 to BI16. Each group has a separate
Common terminal COM1 and COM2. The Common terminal can be connected to positive or negative
pole see following drawing. Binary inputs are galvanically separated from IS-BIN16/8 power supply.

A Binary inputs Common terminal is connected to
positive supply terminal, Binary inputs contacts
are closed to negative supply terminals.

Binary inputs common terminal is connected to
negative supply terminal, Binary inputs contacts
are closed to positive supply terminals.

BI 1 ( BI 9)
BI 2 ( BI 10)
BI 3 ( BI 11)
BI 8 ( BI 16)
COM 1 ( COM 2)
+
8 - 36 V
-
POWER -
POWER +

+
8 - 36 V
-
BI 1 ( BI 9)
BI 2 ( BI 10)
BI 3 ( BI 11)
BI 8 ( BI 16)
COM 1 ( COM 2)
POWER +
POWER -

Input voltage range for opened contact is from 8 VDC to Power supply VDC. Input voltage range for
closed contact is from 0 to 2 VDC. Voltage level is defined between Binary input and Binary input
COM terminal and does not depend on positive or negative connection.

Impulse inputs do not work with IGS-NT controller.
Binary outputs on IS-BIN16/8
IS-BIN16/8 binary outputs are galvanically separated from IS-BIN16/8 power supply. It is necessary to
connect plus 24 VDC (power supply ) to IS-BIN16/8 terminal according to following drawing.
The maximum load values are 0.5 A / 36V for one output.

I
S
-
B
I
N
1
6
/
8

Binary output protections
Controller inputs and outputs terminals are protected against transient disturbance. Protection
capability is limited.
Never use DC relays without protection diodes. Use protection diodes at all relays in the switchboard
even if they are not connected directly to controller Binary outputs.

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+
-
K1
K1
K2
K2
Controller
T2A
Fuse
Fuse
Battery
DC relays
HUGE
LOADS
STARTER
+
8 - 36 V
-

Example of controller protection
Dongle installation
Dongle for load sharing, power management and additional PLC functions should be installed from the
rear side of the controller under the rubber plug. The dongle label should remain visible as shown on
the picture.

B
I

1
B
I

6
B
I

7
B
I

1
2
B
O

1
B
O

8
B
O

9
B
O

1
2
+
B
A
T
T
G
N
D
A
V
R
i

O
U
T
A
V
R
i

C
O
M
D
+
R
S
2
3
2

(
1
)
A B
C
O
M H L
C
O
M H L
C
O
M
N
L
1
L
2
L
3
N
L
1
L
2
L
3
I
1
K
I
1
L
I
2
K
I
2
L
I
3
K
I
3
L
K L
B
O

2
B
O
3
B
O

4
B
O

5
B
O

6
B
O

7
B
O

1
0
B
O

1
1
B
I

8
B
I

9
B
I

1
0
B
I

1
1
B
I

2
B
I

3
B
I

4
B
I

5

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IS-NT Jumpers
Controller hardware jumpers:
Function Jumper options Software configuration
Analog inputs Current
Voltage
Resistance
Required
Speed governor output 10VDC voltage output (use SpdGovPWM
rate = 1200 Hz)
10VDC voltage output via 10 k resistor
(use SpdGovPWM rate = 1200 Hz)
PWM 500 3000Hz (SpdGovPWM rate
setpoint)
Not needed
Analog output 0 to 20 mA
0 to 10 VDC
Not needed
CAN or RS485
terminating resistors
Closed jumper connects 120 resistor to
CAN1, CAN2, RS485-1, RS485-2
Not needed
Analog input jumpers

Current range: 0 to 25 mA (max)

Voltage range: 0 to 5 VDC (max)

Resistive range: 0 to 2400
Speed governor output jumper
SG COM
SG OUT
PWM

SG COM
SG OUT
VoutR

SG COM
SG OUT
Vout

Pulse Width Modulation 1200 Hz / 5V / 10mA max

V-outR range: 10 VDC via 10 k

V-out range: 10 VDC

Hint:

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SG COM is internally connected to controller 0VDC power supply. IS-NT-BB and IS-NTC-BB have the
same jumper position. For more details about IS-NTC-BB see the chapter IS-NTC-BB Jumper
Settings.
Analog output jumper
Voltage
Voltage range: 0 to 10 VDC

A
I

4
A
I

3
A
I

2
A
I

1
A
I

C
O
M
S
G

O
U
T
S
G

C
O
M
A
O
U
T

+
A
O
U
T

C
O
M
R
P
M

I
N
R
P
M

C
O
M

Current
Current range: 0 to 20 mA

A
I

4
A
I

3
A
I

2
A
I

1
A
I

C
O
M
S
G

O
U
T
S
G

C
O
M
A
O
U
T

+
A
O
U
T

C
O
M
R
P
M

I
N
R
P
M

C
O
M

AOUT COM is internally connected to controller 0 VDC power supply.

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Analog inputs wiring examples
Resistive sensors (two wires)
Resistive sensors (one wire)

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Current sensors

Current and resistive sensors

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Voltage and resistive sensors

Hint:
Analog input has to be configured for voltage input when thermocouples are used. Correct curve is
necessary for different type of thermocouples.
Resistive sensors like PT 100/1000, Ni600 have to be used with resistive settings on analog input.

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Tristate sensors

Hint:
Tri state sensor connection is the same for all IG/IS-NT controllers:connection is
For more details see the chapter IS-NTC-BB Jumper Settings.

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Isolated analogue inputs Grounded analogue inputs
Analog inputs on IS-AIN8
IS-AIN8 extension module analog inputs can be configured to
Resistor two wire input
Resistor three wire input
Current input
Thermocouple input
Voltage input
Select sensor characteristic from the list or define user sensor characteristic in PC configuration tool.

A
B
C
D

Resistor sensor input two wire connection.
Range 0 to 2400 ohms.
Pt100, Pt1000, Ni100, Ni1000
D terminal is shielding
A
B
C
D

Resistor sensor input three wire connection.
Range 0 to 2400 ohms.
Pt100, Pt1000, Ni100, Ni1000 recomended.

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A
B
C
D

Passive current sensor (current source is in IS-AIN8)
Range 0 to + 20 mA or 4 to + 20 mA


A
B
C
D
+
+24 VDC
0 VDC
Sensor
mA

A
B
C
D
+
+24 VDC
0 VDC
Sensor
mA

Active current sensor (current source is in sensor)
Range 20mA to +20 mA or 4 to + 20 mA

A
B
C
D
+

Thermocouple J, K, L

From IS-AIN8 hardware version 5.1 can be B terminal
grounded to frame
A
B
C
D
+

Voltage input
Range 0 to + 2500 mV.
Voltage range is 0 to 1000 mV.

A
B
C
D
+
R1
R2

For 10V input voltage range connect external resistors R1, R2
and select sensor characteristic 10V.

R1=10 kohm, R2=2,7 kohm.

Hint:
Thermocouples connected to IS-AIN8 hardware versions below 5.0 must be galvanically separated
from the frame.
If the thermocouples are connected to IS-AIN8, appropriate jumpers must be removed (see rear
sticker).
External modules connection
IS-BIN16/8 is an extension module with 16 binary inputs and 8 binary outputs. IS-AIN8 is an extension
module with 8 analog inputs. All I/O can be configured to any logical function or protection. It is
possible to connect up to 10 IS-AIN8 and 4 IS-BIN16/8 external units to one CONTROLLER.
External modules IS-BIN16/8 and IS-AIN8 are connected to CONTROLLER CAN1 bus.
Controllers are connected to CONTROLLER CAN2 bus in multiple applications.

To operate external modules
Connect all external modules to CAN1 bus line

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On each module adjust I/O CAN1 address in the range of 1 to 7 for IS-BIN16/8 inputs, 1 to 4
for IS- BIN16/8 outputs (address 0 switches corresponding communication OFF) or 0 to 9
for IS-AIN8 (0 has address 10 meaning).
Input output address is displayed on the front panel LEDs
Use PC configuration tool to configure CONTROLLER according external modules setting

IS-BIN16/8 module has two separate CAN1 addresses for binary inputs Group 1, Group 2 and binary
outputs Group (total three addresses). The CAN1 address for BI Group 1 and for BO Group 2 can be
adjusted on the IS-BIN16/8. The address for BI Group 2 is set automatically to the address following
BI Group 1.
Hint:
CAN address 0 disables corresponding CAN message (Group data are not send).
IS-AIN8, IS-BIN8/16 address setting
Press Address button during IS-AIN8 power supply on to switch to addressing mode.
Then repeatedly press or keep pressed address button to adjust required address according to
CONTROLLER configuration.
After setting requested address, release the buttons and wait until the digits blink it indicates
write the changed address to EEPROM memory.
IS-AIN8, IS-BIN8/16 SW version check
Let suppose IS-AIN8 of SW version 1.4. Shortly press address button. Following sequence appears
on the display: number 1, one second pause, number 4, two second pause, number 1, one
second pause, number 4, two second pause and finally IS-AIN8 actual address.

Error message (e.g. SD BOUT2) appears on Controller screen when Binary input or output Address x
is configured but corresponding unit is not recognized (no message is received from CAN bus). Check
IS configuration and corresponding external IS-AIN, IS-BIN unit address setting.

C
A
N
1
C
A
N
2
C
A
N
1
C
A
N
1
C
A
N
1
C
A
N
1
1
2
0
C
A
N
1
C
A
N
2

Hint:
CAN bus line has to be terminated by 120 ohm resistors on the both ends.
Always check the number and placement of terminating resistors in the CAN bus line, only correct
wiring ensures reliable operation! Resistors must be placed at either end of the line (see picture), and
correct number of resistors must be used! Correct number can be checked using ohmmeter - when
power supply for ALL devices on the CAN bus line (including third party, e.g. ECU) is switched off, the
resistance measured between A and B wire should be 60 Ohms.

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For longer distances is recommended to connect one CAN COM terminal (one connection for whole
site) and cable shielding to the ground in one point.
External units can be connected on the CAN bus line in any order, but line arrangement (no tails, no
star) is necessary.
Recommended CAN bus data cables see in Chapter Technical data.
IG-MU and IG-IB units are connected to CONTROLLER CAN2 bus.
IGS-PTM and IGL-RA15 module connection
It is possible to connect up to four IGS-PTM and one IGL-RA15 to one CONTROLLER. IGS-PTM can
be connected to CONTROLLER like IS-AIN8 and IS-BIN16. IGS-PTM behaves like IS-AIN8 and IS-
BIN16/8 modules in one unit. IGS-PTM and I-CB units contain internal jumper removable 120-ohm
resistor.

C
A
N
1
C
A
N
H
C
A
N
L
C
A
N
L
C
A
N
H
C
O
M
C
A
N
L
C
A
N
H
C
O
M
C
A
N
1
C
A
N
L
C
A
N
H
C
O
M
C
A
N
L
C
A
N
H
C
O
M
C
A
N
L
C
A
N
H
C
O
M
C
A
N
1
C
A
N
2
C
A
N
1
C
A
N
2

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Connection of ECU on CAN1
C
A
N
1
C
A
N
1
C
A
N
L
C
A
N
H
C
O
M
C
A
N
L
C
A
N
H
C
O
M
C
A
N
1
C
A
N
2
C
A
N
1
C
A
N
2

ECU communicating over the CAN bus is connected to CAN1 port of the controller and other ComAp
modules can be connected to this CAN bus as well. For detailed description of connection of various
ECUs refer to ComAp Electronic Engines Support manual.
CAN bus Tx, Rx LED indication
Tx and Rx LED is connected directly to Tx and Rx signal.
Status Tx Rx
Communication is OK Fast flashing data transfer

CAN bus is interrupted Continuous light Continuous light
Short connection H L Fine flashing Dark
Short connection L COM Dark Dark
Short connection H COM Fine flashing Dark
Wrong connection H H, L L Synchro flashing
I-CB wiring and configuration
CAN H
CAN L
Engine
Control Unit
Controller
CAN H
CAN L
CAN L
CAN H
COM
CAN L
CAN H
COM
CAN H
CAN L
I-CB
CAN 1 CAN ECU
ECU

1. Configure I-CB using I-CBEdit software. Configured I-CB behaves like fictive IS-AIN and IS-BIN
units. I-CB configuration associates selected values (from ECU database) received from Engine
Control Unit to selected CAN addressees (fictive IS-AIN, IS-BIN inputs and outputs).
2. Configure corresponding CONTROLLER CAN addresses and tick in PC configuration
tool.
3. Configure separate inputs and outputs in corresponding Analog, Binary inputs, outputs in PC
configuration tool.

Hint:
In case of CAT engines, there is RS232 connection between I-CB and CCM.

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Recommended CAN/RS485 connection
CAN bus connection
The bus has to be terminated by 120 Ohm resistors at both ends.
External units can be connected on the CAN bus line in any order, but keeping line arrangement (no
tails, no star) is necessary.
Standard maximum bus length is 200m for 32C CAN BUS MODE and 900m for 8C CAN BUS MODE
Shielded cable has to be used, shielding has to be connected to PE on one side (controller side).

A) For shorter distances (all network components within one room) picture 1
Interconnect H and L; shielding connect to PE on controller side

B) For longer distances (connection between rooms within one building) picture 2
Interconnect H, L, COM; shielding connect to PE in one point

C) In case of surge hazard (connection out of building in case of storm etc.) picture 3
We recommend to use following protections:

- Phoenix Contact (http://www.phoenixcontact.com):
PT 5-HF-12DC-ST with PT2x2-BE (base element)
- Saltek (http://www.saltek.cz):
DM-012/2 R DJ

Recommended data cables: BELDEN (http://www.belden.com)
A) For shorter distances: 3105A Paired - EIA Industrial RS-485 PLTC/CM (1x2 conductors)
B) For longer distances: 3106A Paired - EIA Industrial RS-485 PLTC/CM (1x2+1 conductors)
C) In case of surge hazard: 3106A Paired - EIA Industrial RS-485 PLTC/CM (1x2+1 conductors)
RS485 connection
The line has to be terminated by 120 Ohm resistors at both ends.
External units can be connected on the RS485 line in any order, but keeping line arrangement (no
tails, no star) is necessary.
Standard maximum link length is 1000m.
Shielded cable has to be used, shielding has to be connected to PE on one side (controller side).

A) For shorter distances (all network components within one room) picture 1
interconnect A and B; shielding connect to PE on controller side
B) For longer distances (connection between rooms within one building) picture 2
interconnect A, B, COM; shielding connect to PE in one point
C) In case of surge hazard (connection out of building in case of storm etc.) picture 3
We recommend to use following protections:

- Phoenix Contact (http://www.phoenixcontact.com):
PT 5-HF-5DC-ST with PT2x2-BE (base element)
(or MT-RS485-TTL)

- Saltek (http://www.saltek.cz):
DM-006/2 R DJ

Recommended data cables: BELDEN (http://www.belden.com)
A) For shorter distances: 3105A Paired - EIA Industrial RS-485 PLTC/CM (1x2 conductors)
B) For longer distances: 3106A Paired - EIA Industrial RS-485 PLTC/CM (1x2+1 conductors)
C) In case of surge hazard: 3106A Paired - EIA Industrial RS-485 PLTC/CM (1x2+1 conductors)

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Picture 1 - shorter distances (all network components within one room)

120 120

Picture 2 - longer distances (connection between rooms within one building)

C
A
N
1
H
COM
L
C
A
N
2
120
1.iS-CU
Addr.: 1 Addr.: 1
C
A
N
1
C
A
N
1
8.iS-AIN
Addr.: 8
7.iS-BIN
Addr.: in13
out7
C
A
N
1
C
A
N
1
1.iS-AIN
Addr.: 1
1
2
0
1.iS-BIN
Addr.: in1
out1
C
A
N
1
C
A
N
2 2.iS-CU
120
H
COM
L
H
COM
L
H
COM
L
H
COM
L
H
COM
L
H
COM
L
H
COM
L

Picture 3 - surge hazard (connection out of building in case of storm etc.)

120 120
PT5-HF-12DC-ST (CAN)
PT5-HF-5DC-ST (RS485)

H/A
L/B
COM
H/A
L/B
COM
H/A
L/B
COM
H/A
L/B
COM

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Default Sensors
Default characteristics
Controller

VDO Temp VDO Press
ohms 1C 1F ohms 1 bar psi
Primary Converted Converted Primary Converted Converted
29,0
51,0
69,0
95,0
135,0
195,0
290,0
440,0
700,00
1800,0
3200,0
110
90
80
70
60
50
40
30
20
0
-16
230
194
176
158
140
122
104
86
68
32
3
10,0
50,0
85,0
119,0
152,0
180,0

0,0
2,0
4,0
6,0
8,0
10,0

0
29
58
87
116
145

Tristate sensor
Resistance Considered as
< 750 Inactive
750 - 2700 Active
> 2700 Sensor failure (interrupted wire)
IS-AIN8
PT100 (IEC 571) PT1000 (IEC 571) Ni100 (IEC 43760) Ni1000 (IEC 43760)
0,1 0,1 C 0,1 F 0,1 0,1 C 0,1 F 0,1 0,1 C 0,1 F 0,1 0,1 C 0,1 F
843,
922,
1000,
1078,
1155,
1232,
1309,
1385,
1461,
1536,
1610,
1685,
1758,
1832,
1905,
1977,
2049,
2120,
2191,
2262,
2332,
2401,
-400,
-200,
0,
200,
400,
600,
800,
1000,
1200,
1400,
1600,
1800,
2000,
2200,
2400,
2600,
2800,
3000,
3200,
3400,
3600,
3800,
-400,
-40,
320,
680,
1040,
1400,
1760,
2120,
2480,
2840,
3200,
3560,
3920,
4280,
4640,
5000,
5360,
5720,
6080,
6440,
6800,
7160,
7800,
8000,
8200,
8400,
8600,
8800,
9000,
9200,
9400,
9600,
9800,
10000,
10200,
10400,
10600,
10800,
11000,
11200,
11400,
11600,
1800,
12000,
-558,
-508,
-457,
-407,
-356,
-306,
-255,
-204,
-153,
-102,
-51,
0,
51,
103,
154,
205,
257,
308,
360,
412,
464,
516,
-684,
-594,
-503,
-413,
-321,
-231,
-139,
-47,
45,
136,
228,
320,
412,
505,
597,
689,
783,
874,
968,
1062,
1155,
1249,
695,
743,
791,
841,
893,
946,
1000,
1056,
1112,
1171,
1230,
1291,
1353,
1417,
1483,
1549,
1618,
1688,
1760,
1833,
1909,
1986,
-600,
-500,
-400,
-300,
-200,
-100,
0,
100,
200,
300,
400,
500,
600,
700,
800,
900,
1000,
1100,
1200,
1300,
1400,
1500,
-760,
-580,
-400,
-220,
-40,
140,
320,
500,
680,
860,
1040,
1220,
1400,
1580,
1760,
1940,
2120,
2300,
2480,
2660,
2840,
3020,
7909,
8107,
8308,
8512,
8717,
8925,
9135,
9347,
9562,
9780,
10000,
10223,
10448,
10676,
10907,
11140,
11376,
11615,
11857,
12102,
12350,
12601,
-500,
-450,
-400,
-350,
-300,
-250,
-200,
-150,
-100,
-50,
0,
50,
100,
150,
200,
250,
300,
350,
400,
450,
500,
550,
-580,
-490,
-400,
-310,
-220,
-130,
-40,
50,
140,
230,
320,
410,
500,
590,
680,
770,
860,
950,
1040,
1130,
1220,
1310,

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PT100 (IEC 571) PT1000 (IEC 571) Ni100 (IEC 43760) Ni1000 (IEC 43760)
0,1 0,1 C 0,1 F 0,1 0,1 C 0,1 F 0,1 0,1 C 0,1 F 0,1 0,1 C 0,1 F
2470,
2539,
2607,
2675,
2742,
2809,
2875,
2941,
3006,
3072,
3136,
3200,
3264,
3327,
3389,
3451,
3513,
3574,
3635,
3695,
3755,
3815,
3874,
3903,
4000,
4200,
4400,
4600,
4800,
5000,
5200,
5400,
5600,
5800,
6000,
6200,
6400,
6600,
6800,
7000,
7200,
7400,
7600,
7800,
8000,
8200,
8400,
8500,
7520,
7880,
8240,
8600,
8960,
9320,
9680,
10040
10400
10760
11120
11480
11840
12200
12560
12920
13280
13640
14000
14360
14720
15080
15440
15620
12200,
12400,
12600,
12800,
13000,
13200,
13400,
13600,
13800,
14000,
14200,
14400,
14600,
14800,
15000,
15200,
15400,
15600,
15800,
16000,
16200,
16400,
16600,
16800,
17000,
17200,
17400,
17600,
17800,
18000,
18200,
18400,
18600,
18800,
19000,
19200,
19400,
19790,
568,
620,
672,
724,
776,
829,
881,
934,
987,
1039,
1092,
1145,
1198,
1251,
1304,
1358,
1411,
1645,
1518,
1572,
1625,
1679,
1733,
1787,
1841,
1895,
1950,
2004,
2058,
2113,
2168,
2222,
2277,
2332,
2387,
2442,
2497,
2605,
1342,
1436,
1530,
1623,
1717,
1812,
1906,
2001,
2097,
2190,
2286,
2381,
2476,
2572,
2667,
2764,
2860,
3281,
3052,
3150,
3245,
3342,
3439,
3537,
3634,
3731,
3830,
3927,
4024,
4123,
4222,
4320,
4419,
4518,
4617,
4716,
4815,
5009,
2066,
2148,
2232,
2318,
2407,
2498,
2592,
2689,
2789,
1600,
1700,
1800,
1900,
2000,
2100,
2200,
2300,
2400,
3200,
3380,
3560,
3740,
3920,
4100,
4280,
4460,
4640,
12854,
13111,
13371,
13635,
13901,
14171,
14444,
14720,
15000,
15283,
15570,
15860,
16154,
16451,
16752,
17056,
17365,
17677,
17993,
18312,
18636,
18964,
19295,
19631,
19970,
20314,
20662,
21013,
21370,
600,
650,
700,
750,
800,
850,
900,
950,
1000,
1050,
1100,
1150,
1200,
1250,
1300,
1350,
1400,
1450,
1500,
1550,
1600,
1650,
1700,
1750,
1800,
1850,
1900,
1950,
2000,
1400,
1490,
1580,
1670,
1760,
1850,
1940,
2030,
2120,
2210,
2300,
2390,
2480,
2570,
2660,
2750,
2840,
2930,
3020,
3110,
3200,
3290,
3380,
3470,
3560,
3650,
3740,
3830,
3920,

4-20mA/
100
4-20mA/
60
0-20mA/
100-PTM
4-20mA/
100-PTM
Primary Converted Converted Primary Converted Primary Converted
170
200
230
280
330
390
460
560
690
0
13
25
38
50
63
75
88
100
0
8
15
23
30
38
45
53
60
0
38
57
77
96
116
135
155
174
194
0
20
30
40
50
60
70
80
90
100
38
57
77
96
116
135
155
174
194

0
12
25
37
50
62
75
87
100

100mV/100-PTM
Primary Converted
0
10
40
70
110
140
170
210
230
250
0
4
16
28
45
57
68
84
92
100

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Sensor fail detection (FLS)
If the measured resistance, voltage or current on an analog input gets out of valid range, the sensor
fail will be detected and a sensor fail message will appear in the alarmlist. The valid range is defined
by the most-left (R
L
) and most-right (R
H
) points of the sensor characteristic 12.5% from R
H
-R
L
.

Hint:
The sensor fail alarm does not influence the gen-set operation. Sensor fail does not activate Binary
output Alarm.
If engine shutdown/stop is required when Fls appears, configure in GenConfig -> Inputs/Outputs ->
Analog inputs -> Protection -> property Active when to Under/Over limit + Fls.

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Speed Governor Interface List
Hint:
Read carefully Speed governor instructions before connecting controller Speed governor interface!
Electronic engines interface
All below mentioned interface examples describe analog interface even if they are (in some cases)
used
for Electronic Control Units (Electronic engines) with CAN data bus.
There are several possibilities to connect CAN bus interface between Electronic engine and ComAp
controller. Refer to ComAp Electronic Engines Support manual.
Communication Bridge Unit
I-CB unit is an interface between Controller and Electronic engine. Following I-CB types are available:
For more details see I-CB-ICBEdit-1.1.pdf manual.

I-CB type Engine
I-CB/MTU MTU
I-CB/MTU-SIAM4000 MTU
I-CB/CAT-Diesel CAT
I-CB/CAT-Gas CAT
I-CB/DeutzTEMe Deutz
Speed governor interface
Following chapter describes analog interface to engines with standard electronic speed governors.
Controller Speed reg out voltage limits
Setpoints Sync/Ld ctrl: SpeedGovLowLim [0,01V] and SpeedGovHiLim [0,01V] limit low and high
levels of output voltage. E.g. instead of full 10V to +10V Speed governor output range can be set
SpeedGovLowLim = 0,00 V and SpeedGovHiLim = 5,00 V to reduce the output range from 0 to 5V.

Heinzmann

Sync/Load ctrl:
Speed gov bias = 0,00 V
SpeedRegChar = POSITIVE

Sync/Load ctrl:

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Sync/Load ctrl:

Terminals A3 and B3 are on OEM 14-pin connector.
Mounted on Perkins 40xx engines.

Sync/Load ctrl:
Speed gov bias = 5V
SpeedGovLowLim = 0,8V
(without resistor
Speed gov bias = 2,75V
SpeedGovLowLim = 0V
SpeedGovHiLim = 6V)

ComAp

Sync/Load ctrl:
Speed gov bias = 5,1V
SpeedGovHiLim = 10V

Caterpillar PEEC

SG COM
SG OUT
PWM
19
C
a
t
e
r
p
i
l
l
a
r
P
E
E
C 9

Pay attention to the connector and jumper orientation.

Sync/Load ctrl:
SpdGovPWM rate = 500 Hz

Potentiometer turns cw (droop 0%)

Sync/Load ctrl:
SpeedGovLowLim = 0V
SpeedGovHiLim = 10V

Sync/Load ctrl:
SpeedGovLowLim = 0V
SpeedGovHiLim = 10V

Sync/Load ctrl:
SpeedGovLowLim = 0V
SpeedGovHiLim = 10V

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Sync/Load ctrl:
SpeedGovLowLim = 0V
SpeedGovHiLim = 10V

P
E
E
C
Sync/Load ctrl:
SpdGovPWM rate = 500 Hz
Cummins

C
u
m
m
i
n
s
E
F
C

Spurious operation of the controller push buttons is caused by excessive
interference from the speed controller when capacitor is not connected
between power supply terminals 1 and 2.

Sync/Load ctrl:
SpeedGovLowLim = 5V
SpeedGovHiLim = 7,8V

A 1
I 9
C
u
m
m
i
n
s
E
C
P
G
SG COM
SG OUT
Vout


Sync/Load ctrl:

SG COM
SG OUT
VoutR
0V
5V
C
u
m
m
i
n
s
O
N
A
N

Sync/Load ctrl:
SpeedGovLowLim = 0V
SpeedGovHiLim = 5V

Sync/Load ctrl:

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C
U
M
M
I
N
S
Q
S
L
9

Sync/Load ctrl:
SpeedGovHiLim = 5V

Barber Colman

SG COM
SG OUT
VoutR
2
9
B
a
r
b
e
r
C
o
l
m
a
n
D
Y
N
A
8
0
0
0

Sync/Load ctrl:
SpeedGovLowLim = 4V
SpeedGovHiLim = 8V

SG COM
SG OUT
VoutR
2
B
a
r
b
e
r

C
o
l
m
a
n
D
Y
N
1

1
0
6
8
4
9

Sync/Load ctrl:
SpeedGovLowLim = 4V
SpeedGovHiLim = 8V
GAC

SG COM
SG OUT
VoutR
G
N
G
A
C
E
S
D

5
5
0
0

Sync/Load ctrl:
SpeedRegChar = NEGATIVE
SpeedGovLowLim = 4V
SpeedGovHiLim = 6V

Sync/Load ctrl:

SG COM
SG OUT
VoutR
2
25
G
A
C
E
G
S

1
0
4
B

Sync/Load ctrl:
SpeedGovLowLim = 4V
SpeedGovHiLim = 6V

SG COM
SG OUT
VoutR
L
A
G
A
C
S
D
G
7
3
5

Sync/Load ctrl:
Tau act.= 1
WOODWARD

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W
O
O
D
W
A
R
D
P
r
o
A
c
t
I
I

Sync/Load ctrl:
SpeedGovLowLim = -2,5V

Hint:
For Woodward EPG speed governor (revision F) are limits:
SpeedGovLowLim = -3V
SpeedGovHiLim = +2V
Speed gov bias = -0,5 V

Sync/Load ctrl:
Speed gov bias =0 V
SpeedGovLowLim = -3 V
SpeedGovHiLim = 3 V

Sync/Load ctrl:
SpeedGovLowLim = 6,5 V
SpeedGovHiLim = 0,0 V

Sync/Load ctrl:

Terminals 19 and 20 are marked as analog inputs #1.
25,26 = Speed Signal Inputs

Sync/Load ctrl:

Sync/Load ctrl:

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For Woodward DPG 2223 the ILS terminal is 10.

Sync/Load ctrl:
SpeedGovLowLim = 0V
SpeedGovHiLim = 5V

Sync/Load ctrl:
SpeedGovLowLim = 0V
SpeedGovHiLim = 5V

12 SG COM
SG OUT
VoutR
11

Sync/Load ctrl:
Speed gov bias = 0 V

MTU

SG COM
SG OUT
Vout
36
8 ( 0 to 10 VDC)
M
T
U
M
D
E
C
2
0
0
0
,
4
0
0
0


Sync/Load ctrl:
SpeedGovLowLim = 0V
SpeedGovHiLim = 10V
DEUTZ

SG COM
SG OUT
Vout
23 GND
24 (0, 5 to 4, 5 VDC)
D
E
U
T
Z
B
F
6
M
21
17
Opened for
0 % Droop
Plug F


Sync/Load ctrl:
PERKINS

SG COM
SG OUT
Vout
19
P
E
R
K
I
N
S
4
0
1
6
E
6
1
T
R
S
18


Sync/Load ctrl:

SG COM
SG OUT
Vout
P
E
R
K
I
N
S
2
3
0
0
,
2
8
0
0
20
24
12
2

Sync/Load ctrl:

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Above mentioned pin numbers refer to the Customer Interface
Connector. The J1 connector on ECM has the following numbering:
20 = J1/3; 24 = J1/17

VBREF GND
RPS INPUT
P
E
R
K
I
N
S
1
3
0
0
E
D
i
SG COM
SG OUT
VoutR

Sync/Load ctrl:
TOHO

Sync/Load ctrl:

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AVR Interface List
Read carefully AVR instructions before connecting to controller!

Basler: APR 63-5, AEC 63-7, KR-FX, KR-FFX

AVRi output is connected instead of external resistor for voltage adjusting.

AVRi trim to minimum counter
clockwise.

Volt/PF ctrl:
AVR DCout bias = 50%
VoltRegChar = POSITIVE

Basler: DECS 100


clockwise.

Volt/PF ctrl:

BASLER: DESC 200

clockwise.

Volt/PF ctrl:

Stamford SX 460
clockwise.

Volt/PF ctrl:

STAMFORD SX 440, AS440, MX 321, SX 421

PFC3 module is not required.
clockwise.

Volt/PF ctrl:

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STAMFORD MX 341
i
G
-
A
V
R
i

Hint:
Disconnect the droop CT (terminal S1 & S2) and short the droop CT leads
short the terminal S1,S2 on the AVR

clockwise.

Volt/PF ctrl:

Leroy Somer: R 438 LS, R448
Kutai EA448

AVRi output is connected instead Remote voltage trimmer 470 ohm to
terminals ST4. Module R726 is not required.
clockwise.

Volt/PF ctrl:
Leroy Somer: R 449

Module R726 is not required.
clockwise.

Volt/PF ctrl:
Leroy Somer: R 450
AVRi +
AVRi-
18VAC
From
generator
OUT 1
OUT2
iG
-
AVRi
TRANS
230/ 400VAC
0VAC
AVRI COM
AVRI OUT

Hint:
Use AVRi instead of potentiometer 1000 Ohm
Read Leroy Somer R450 manual before use.
clockwise.

Volt/PF ctrl:
Leroy Somer: R 129
AVRi+
AVRi-
18VAC
From
generator
OUT 1
OCOM
i
G
-
A
V
R
i
iG
-
AVRi
TRANS
230/ 400VAC
0VAC
AVRI COM
AVRI OUT
J2

terminal J2. Module R726 is not required.
clockwise.

Volt/PF ctrl:

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Leroy Somer: R 221, R 222
i
G
-
A
V
R
i

AVRi trim to minimum counter clockwise +5%.

Volt/PF ctrl:

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Leroy Somer: R 230
AVRi +
AVRi -
from generator
i
G
-
A
V
R
i
iG
-
AVRi
TRANS
230/ 400VAC
0 VAC
AVRI COM
AVRI OUT
OUT1
OUT2

AVRi trim to minimum counter clockwise.

Volt/PF ctrl:

Leroy Somer: R 230
i
G
-
A
V
R
i

clockwise.

Volt/PF ctrl:

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Remove Link J4 and replace through R500
Primary voltage setting with resistors connected: 230V

Hint:
Disconnect one wire (OUT 1), set voltage on running Generator to U = nom.
Measure Voltage over Resistor
Depending on Value increase AVRi potentiometer to get Range.
Set exact Value with Bias Voltage//PF regulation (gain=0)
Stop gen-set and connect when equal Voltage and polarity is achieved.
Set again in regulation loop on demand
Leroy Somer: R 438 LS, R448

terminals ST4.
clockwise.

Volt/PF ctrl:

Leroy Somer: R 449

clockwise.

Volt/PF ctrl:

Leroy Somer: R 129
AVRi+
AVRi-
18VAC
From
generator
OUT1
OCOM
i
G
-
A
V
R
i
iG
-
AVRi
TRANS
230/ 400VAC
0VAC
AVRI COM
AVRI OUT
J2

terminal J2.

clockwise.

Volt/PF ctrl:
Leroy Somer: R 250
AVRi+
AVRi-
18VAC
From
generator
OUT1
OCOM
i
G
-
A
V
R
i
iG
-
AVRi
TRANS
230/ 400VAC
0VAC
AVRI COM
AVRI OUT
J2

clockwise.

AVRDCout bias = 50%

Mecc Alte Spa: U.V.R.6

AVRi trim to maximum
clockwise.

Volt/PF ctrl:
VoltRegChar = NEGATIVE

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AVRi output is connected instead Remote voltage trimmer 100Kohm
(OUT1=top position wire and GND =second top position).

Hint:
VoltRegChar = POSITIVE is
achived with IG-AVRi OUT2
and GND connection.
Mecc Alte Spa: S.R.7/2
AVRi+
AVRi-
18VAC
From
generator
OUT1
GND
i
G
-
A
V
R
i
iG
-
AVRi
TRANS
230/400VAC
0VAC
AVRI COM
AVRI OUT

AVRi trim to maximum
clockwise.

Volt/PF ctrl:

Mecc Alte DSR

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AVRi trim = 1/16 from minimum ( =6,25% => max. = 2,5V).

Volt/PF ctrl:

The Vext input (connector CN1 terminals 10 and 11) permits analogical remote control of output voltage
with a programmable variation range of up to 10% (parameter 16, by default the setting is 5%) with respect
to the value set. If you want to use continuous voltage, it will be effective if it is in the range between 0V and
+2,5V. The input tolerates voltages from 5V to +5V, but for values exceeding the limits of 0V / +2,5V (or in
the event of disconnection) it is automatically disabled and the voltage adjustment goes back to the value set
through the trimmer (if enabled) or through parameter 19 (as shown on the picture).
Changing of DSR parameters requires PC with dedicated software and DI1-DSR unit!
DSR automatically detects presence of transformer for parallel operation (if used it works with droop, if not
used it works isochronous).

Piller

AVRi output is connected instead Remote voltage trimmer 100Kohm.
clockwise.

Volt/PF ctrl:
Catterpillar VR6, VR3F

For VR3F link 4-7 has to be removed.

clockwise.

Volt/PF ctrl:
Caterpillar VR6-B

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clockwise.

Volt/PF ctrl:
AVR DCout bias = 0%
Voltage range (-2V; 2V)
Caterpillar CDVR

Pin 44 on DVR PF regulation directly from DVR is not connected.

AVRi trim to 50%

Volt/PF ctrl:
Catterpillar DVR

Pin 44 on DVR PF regulation directly from DVR is not connected.

AVRi trim to 25%

Volt/PF ctrl:
AVK Newage MA330, 327, 321, 341

clockwise

Volt/PF ctrl:
Newer Leroy Somer

Regulation signal +/- 0..2,5V
clockwise

Volt/PF ctrl:

AVK Newage Cosimat N+

Volt/PF ctrl:

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Marathon DVR2000E

AVRi trim to 1/3 clockwise

Volt/PF ctrl:
Marathon PM100, 200
Volt/PF ctrl:
AVRi+
AVRi-
18VAC
From
generator
OUT1
iG
-
AVRi
TRANS
7
6
230/ 400VAC
0VAC
AVRI COM
AVRI OUT
OUT2

MarelliMotori Mark I (M40FA640A/A)
AVRi trim to 20%
AVRi+
AVRi-
18VAC
From
generator
OUT2
OUT1
i
G
-
A
V
R
i
iG
-
AVRi
TRANS
230/ 400VAC
0VAC
AVRI COM
AVRI OUT
6
8

Volt/PF ctrl:
MarelliMotori (M40FA610A)

i
G
-
A
V
R
i

Volt/PF ctrl:
KATO (KCR 360, 760)
Volt/PF ctrl:
i
G
-
A
V
R
i


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Technical Data
Power supply
Controller IS-Display IG-Display InteliVision 8 InteliVision 5
Voltage supply 8-36V DC 8-36V DC 8-36V DC 8-36V DC 8-36V DC
Consumption
depends on supply
voltage
0,4A at 8VDC 0,3A at 8VDC 0,4A at 8VDC 1A at 8VDC 0.7 A at 8VDC
0,15 A at
24VDC
0,1 A at
24VDC
0,14 A at
24VDC
0,35A at 24VDC 0.55 A at 24VDC
0,1A at
36VDC
0,09A at
30VDC
0,12A at
30VDC
0,25A at 36VDC 0.45 A at 36VDC
Battery voltage
measurement
tolerance
2 % at 24V
RTC battery life-
cycle
10 year

Hint:
When internal RTC battery becomes flat, controller function (e.g. Ready for stand by) does not change
until controller power supply is switched off. Some time before the battery is completely exhausted, a
warning message appears in Alarmlist: "RTCbatteryFlat".
After the next power switch on (with flat battery already) controller:
Stays in the INIT state (not possible to run genset)
All History records disappear except of System log: SetpointCS err record
Time and Date values are set to zero
Statistics values are random
Operating conditions
IS-NT** operating temperature -20..+70
o
C *
IS-NT-BB operating temperature -40..+70
o
C *
IG-NT-BB, IS-NTC-BB operating temperature -30 +70C
IG-NT-BB, IS-NTC-BB storage temperature -40 +80C
IS-NT*** operating temperature (LT version) -40..+70
o
C *
Storage temperature -30..+80
o
C
Storage temperature IS-NT-BB -40..+80
o
C
Flash memory data retention time 10 years
Protection front panel IP65
Humidity 95% without condensation
IEC/EN 60068-2-30

Standard conformity
Low Voltage Directive EN 61010-1:95 +A1:97
Electromagnetic Compatibility EN 50081-1:94 (EN 61000-6-3)
EN 50081-2:96 (EN 61000-6-4)
EN 50082-1:99 (EN 61000-6-1)
EN 50082-2:97 (EN 61000-6-2)
Vibration 5 - 25 Hz, 1,6mm
25 - 100 Hz, a = 4 g
Shocks a = 200 m/s
2

Hint:
* USB port should be used only above 0C.

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** IS-NT including IS-Display and InteliVision 8
*** IS-NT including IS-Display
Dimensions and weight
Dimensions See Terminals and Dimensions chapter
Weight (IG-NTC-BB) 950g
Mains and generator
Nominal frequency 50-60Hz
Frequency measurement tolerance 0,1Hz
Current inputs
IG-NT / IG-NT-BB IG-NTC / IG-NTC-BB / IS-
NT-BB, IS-NTC-BB / IM-NT
Nominal input current (from CT) 5 A 1 A / 5 A
Load (CT output impedance) < 0,1 < 0,1
CT input burden < 0,2 VA per phase (Inom=5A) < 0,1 VA per phase (Inom=1A)
< 0,2 VA per phase (Inom=5A)
Max. measured current from CT 10 A 2 A / 10 A
Current measurement tolerance 2% from the Nominal current 2% from the Nominal current
Max. peak current from CT 150 A / 1s 150 A / 1s
Max. short term current 12 A (for 30s) 2,4 A / 12 A (for 30s)
Max. continuous current 5 A 1 A / 5 A
Voltage inputs IG/IS-NT and modifications

IG-NT / IG-NT-BB IG-NTC / IG-NTC-BB / IS-
NT-BB, IS-NTC-BB / IM-NT
Nominal voltage (ph-N / ph-ph) 277/480 VAC 120/207 or 277/480 VAC
Maximal measured/allowed
voltage
346/600 VAC 150/260 or 346/600 VAC
Input resistance 0,6 M phase to phase 0,6 M phase to phase
0,3 M phase to neutral 0,3 M phase to neutral
Voltage measurement tolerance 1 % from the Nominal voltage 1 % from the Nominal voltage
Over voltage class III / 2 (EN61010) III / 2 (EN61010)

Hint:
kW, kWh, Load sharing, VAr sharing measurement tolerance is 3%.
Binary inputs and outputs
Binary inputs
IG-NT / IG-NTC /
IG-NT-BB /
IG-NTC-BB
IM-NT IS-NT-BB
IS-NTC-BB
Number of inputs 12 6 16
Input resistance 4,7 k 4,7 k 4,7 k
Input range 0-36 VDC 0-36 VDC 0-36 VDC
Switching voltage level
for close contact
indication
0-2 V 0-2 V 0-2 V
Max voltage level for
open contact indication
8-36 V

8-36 V

8-36 V

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Binary open collector outputs
IG-NT / IG-NTC /
IG-NT-BB /
IG-NTC-BB
IM-NT IS-NT-BB
IS-NTC-BB
Number of outputs 12 6 16
Maximum current 0,5 A 0,5 A 0,5 A
Maximum switching
voltage
36 VDC 36 VDC 36 VDC
Analog inputs
Not electrically separated
Number of inputs 3 / 0 / 4 unipolar ( IG-NT(x), IG-NT(x)-BB/ IM-NT / IS-
NT-BB,IS-NTC-BB )
Resolution 10 bits
Jumper selectable range V, ohm, mA
Maximal resistance range 2500
Maximal voltage range 5 V
Maximal current range 0 20 mA
Input impedance 180 for mA measuring
Input impedance > 100 k for V measuring
Resistance measurement tolerance 2 % 2 out of measured value
Voltage measurement tolerance 1 % 1mV out of measured value
Current measurement tolerance 1 % 0,5mA out of measured value
D+ function
Max. D+ output current 300 mA
Guaranteed level for signal Charging OK 80% of supply voltage
Speed pick-up input
Type of sensor magnetic pick-up
Minimum input voltage 2 Vpk-pk (from 4 Hz to 4 kHz)
Maximum input voltage 50 Veff
Minimum measured frequency 4 Hz
Maximum measured frequency 10 kHz (min. input voltage 6Vpk-pk)
Frequency measurement tolerance 0,2 %
RS232 interface
Maximal distance 10m
Speed up to 57.6kBd
RS485 interface
Maximal distance 1000m
Speed up to 57.6kBd
CAN bus interface
Galvanically separated
Maximal CAN bus length 200m
Speed 250kBd
Nominal impedance 120

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Cable type twisted pair (shielded)

Following dynamic cable parameters are important especially for maximal 200 meters CAN bus length
and 32 iS-COM units connected:
Nominal Velocity of Propagation min. 75% (max. 4,4 ns/m)
Wire crosscut min.0,25 mm
2

Maximal attenuation (at 1 MHz) 2 dB / 100m

Recommended Industrial Automation & Process Control Cables:
BELDEN (see http://www.belden.com):
3082A DeviceBus for Allen-Bradley DeviceNet
3086A DeviceBus for Honeywell SDS
3087A DeviceBus for Honeywell SDS
3105A Paired EIA Industrial RS485 cable

LAPP CABLE (see http://www.lappcable.com)
Unitronic BUS DeviceNet Trunk Cable
Unitronic BUS DeviceNet Drop Cable
Unitronic BUS CAN
Unitronic-FD BUS P CAN UL/CSA
Analog outputs
Speed governor output 10 V DC / 5 V PWM (500 3000Hz), max. 15 mA
AVRi outputs PWM to IG-AVRi
Current output 0 20 mA 0,3mA
Voltage output 0 10 V DC, max. 15 mA
Max load resistance 470R at 9,4V
IG-AVRi
Power supply: 18V AC from IG-AVRi Trans/LV or IG-AVRi Trans/100
Absolutely maximum power supply range: 15 - 25 VAC

Inputs: +AVR, -AVR (two wires, PWM from IG-CU)
Outputs: OUT1, OUT2 floating (potential free) voltage source.
AVRi output voltage range: potentiometer adjustable from +- 1V to +-10V DC.
AVRi output current: max 15 mA.
Mechanical dimensions: 96 x 27 x 43 mm , DIN rail (35 mm) mounted
IG-AVRi Trans/LV
Primary voltage 1: 230-277 VAC
Absolute low limit: 230 VAC 20%
Absolute high limit: 277 VAC + 20%

Primary voltage 2: 400-480 VAC

Frequency: 50 - 60 Hz
Secondary voltage: 18 V AC, 5 VA
Operating temperature -30..+70
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IG-AVRi Trans/100
Primary voltage: 100 120 VAC

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Frequency: 50 - 60 Hz
Secondary voltage: 18 V AC
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IGS-PTM
Voltage supply 8-36V DC
Consumption 0,1A depend on supply voltage
Interface to controller CAN
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Binary inputs
Number of inputs 8
Input resistance 4,7 k
Input range 0 - 36 VDC
Switching voltage level for close contact indication 0 - 2 V
Max voltage level for open contact indication 8-36 V
Binary open collector outputs
Number of outputs 8
Maximum current 0,5 A
Maximum switching voltage 36 VDC
Analog inputs
Number of inputs 4
Resolution 10 bits
Maximal resistance range 0 250
Maximal voltage range 0 100 mV
Maximal current range 0 20 mA
Resistance measurement tolerance 1 % 2 out of measured value
Voltage measurement tolerance 1,5 % 1mV out of measured value
Current measurement tolerance 2,5 % 0,5mA out of measured value
Analog output
Number of inputs 1
Resolution 10 bits
Output range 0 to 20 mA 0,33 mA
IS-AIN8
Nominal power supply 24 VDC
Power supply range 8 36 VDC
Max. consumption 250 mA
Mechanical dimensions: 150 x 160 x 50 mm ,
DIN rail (35 mm) mounted
Connection to controller (galvanically separated) CAN1

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Protection front panel IP 20

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Standard conformity
EN 50081-2:96 (EN 61000-6-4)
EN 50082-1:99 (EN 61000-6-1)
EN 50082-2:97 (EN 61000-6-2)
Analog inputs
Number of inputs 8
Not galvanic separated
Resolution 16 bits
Each analog input can be software configured to:

Measuring range Accuracy
From to
Resistance 0 2400 0,5 %
0 250 1,0 %
Current Passive 0 / 4 mA 20 mA 0,5 %
Active 4 mA 20 mA 0,5 %
Active 0 mA 20 mA 0,5 %
Voltage Thermocouples J, K, L type 0,2 %
0 mV 100 mV 0,2 %
- 1000 mV + 1000 mV 0,5 %
0 mV 2500 mV 0,5 %

Hint:
Sensors must be isolated from the engine body (except for thermocouples (since HW version 5.0)).
Follow rear sticker description and remove the appropriate jumpers in case of thermocouples not
isolated from the engine body.
It's possible to connect voltage up to 10V to an analog input if an external volt box which is described
on p.53 is used.
I-AOUT8
Consumption 0,1A depend on supply voltage
Mechanical dimensions: 40 x 95 x 45 mm , 35 mm DIN rail mounted
Interface to controller CAN
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Number of analog outputs 8 (not electrically separated)
Output range 0 to 10 VDC
0 to 20 mA
PWM (1200 Hz)
IS-BIN16/8
Max. consumption 250 mA
Mechanical dimensions: 150 x 160 x 50 mm ,
DIN rail (35 mm) mounted
Connection to controller (galvanically separated) CAN1

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Protection front panel IP 20

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Standard conformity
EN 50081-2:96 (EN 61000-6-4)
EN 50082-1:99 (EN 61000-6-1)
EN 50082-2:97 (EN 61000-6-2)
Binary inputs
Galvanically separated two groups
Number of inputs 8 + 8
Input resistance 3 k
Input voltage range 0-36 VDC

Input voltage level for open contact 8 to Power supply VDC
Input voltage level for close contact 0 to 2 VDC
Voltage level is defined between Binary input and Binary input COM terminal.
Open collector outputs
Number of outputs (galvanically separated) 8
Maximum current 0,5 A
Frequency inputs
Number of inputs 2 (RPM1, RPM2)
RPM1
Type of sensor magnetic pick-up
Minimum input voltage 2 Vpk-pk (from 4 Hz to 4 kHz)
Maximum input voltage 50 Veff
Maximum measured frequency 8 kHz (min. input voltage 6Vpk-pk), frequency
mode
RPM2
Type of sensor Contact or Active sensor
Minimal pulse width 10 ms, integration mode
Maximum measured frequency 60 Hz, integration mode

Note: RPM1, RPM2 are available from IS SW version 2.6
IGL-RA15
Power supply
Consumption 0,35-0,1A (+1A max horn output)
Depend on supply voltage
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Protection front panel IP65
Dimensions 180x120x55mm
Weight 950g

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Horn output
Maximum current 1 A
I-CB, I-CR
Power supply
Voltage input 8-36V DC
Consumption 0.1A depend on power supply
Operating temperature -20 +70 C
Storage temperature -30 +80 C

Protection IP20
Dimensions 95x96x43 mm, DIN rail (35 mm) mounted
Weight 300g
CAN bus interface
Galvanic separated
Maximal CAN bus length 200m
Speed up to 250kBd (depends on ECU type connected)
Nominal impedance 0
Cable type for iS connection sted pair (shielded)
RS232 interface
Maximal distance 0m
Speed p to 19.2kbps (depends on ECU type
connected)
I-LB
Voltage supply -36V DC
Consumption ,1A depend on supply voltage
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Interface to modem or PC S232, RS422, RS485, (USB I-LB+ version)
Interface to controller AN
IG-IB
Voltage supply -36V DC
Consumption ,1A depend on supply voltage
Interface to controller S232 or CAN
Interface to modem S232
Interface to Ethernet J45 (10baseT)
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I-RBxx
Number of relays: 6 or 8 in sockets
Nominal voltage: 4 VDC
Voltage range: 6,8 36 VDC
Relay opens at: 0% of nominal voltage
Electric / mechanic cycles: 00 000 / 10 000 000
Operating temperature range: 40C to 70C
Maximal load: 6 A resistive load at 24VDC
4 A inductive load at 24 VDC
(I-RBxx-231) 2 A at 231VAC
Contacts protection: aristor 14DK390
IG-MTU
Primary voltage Ph-Ph x400 VAC / 50Hz (3x480 VAC / 60 Hz)
Secondary voltage Ph-N x 230 V AC ( 3x277 VAC / 60 Hz) , 5 VA
Primary/secondary Phase shift 1
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IG-MTU-2-1
Primary voltage Ph-Ph x600 VAC / 50Hz (3x720 VAC / 60 Hz)
Secondary voltage Ph-N x 173 V AC ( 3x208 VAC / 60 Hz) , 5 VA
Primary/secondary Phase shift 1
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IGS NT 2.6 Installation Guide

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IGS NT 2.6 Installation Guide

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Cutout for IG-XX/IM-NT

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