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ABRASION RESISTANT ASTM A36 ASTM A283 ASTM A285 ASTM A242 ASTM A515 ASTM A516 CSA G40.21 STRUCTURAL QUALITY STEELS PRESSURE VESSEL QUALITY PLATE ASTM A-285 ASTM A-515 ASTM A-516 QUENCHED & TEMPERED STEEL PLATE Q & T 100 Q & T 130 ABRASION RESISTANT STEEL PLATE WEIGHT CHART FLOOR PLATE TOLERANCES
4-14
4-60 4-10 4-12 4-25 4-26 4-27 4-28 4-29 4-36 4-37
4 Steel Plates
4MPage 1
ASTM A 36
Specification for Structural Steel Plate
DISCUSSION ASTM A 36 steel is a widely accepted general purpose structural quality steel offering a constant 36 ksi min. yield point for all thicknesses of material. It is widely used in the construction of buildings, bridges and other structures by means of welding, bolting or riveting. This steel is useful because of its wide availability. NOTCH TOUGHNESS While these steels are not normally recommended where low temperature notch toughness is critical, they have been used in many bridges and other dynamically loaded structures at temperatures at least as low as those found in the settled areas of Canada. Some improvement in the low temperature notch toughness can be obtained by specifying KILLED FINE GRAIN PRACTICE on all thicknesses, but no consistent minimum value can be expected unless impact testing has been specified by the purchaser. CORROSION RESISTANCE These steels have the same atmospheric corrosion resistance as plain carbon steels, however, this may be enhanced by specifying copper additions.
4 Steel Plates
WELDABILITY ASTM A 36 steel can be easily welded, using good shop or field practices by all of the usual methods; shielded metal-arc, submerged-arc, gas metal-arc and resistance welding. GAS CUTTING This material can be gas cut using good shop or field practices. Cutting of this material generally does not require preheating, but the steel temperature should not normally be below 50F during cutting. FORMABILITY ASTM A 36 can be cold formed using conventional equipment and good shop practices. Suggested minimum cold forming radii are given in the table.
Contd
4MPage 2
ASTM A 36 (contd)
Specification for Structural Steel Plate
FABRICATING PRACTICE FOR COLD FORMING WITH BEND LINES PERPENDICULAR TO ROLLING DIRECTION
Thickness of Material Suggested Minimum Inside Radius
Up to 12" incl. Over 12" to 1" incl. Over 1" to 112" incl. Over 112" to 2" incl. MECHANICAL PROPERTIES Yield point, min. Ksi Tensile strength, Ksi Elongation in 8 in., min., % Elongation in 2 in., min., %
CHEMICAL REQUIREMENTS
Thickness, in. All To 34 Over 34 to 112 incl. Over 112 to 212 incl. Over 212 to 4 incl. Over 4
Carbon, max, % 0.26 Manganese, % ... Phosphorus, max, % 0.04 Sulfur, max, % 0.05 Silicon, % ... Copper, min, % when 0.20 Mcopper steel is specified
0.25 0.25 0.26 0.27 0.29 ... 0.80-1.20 0.80-1.20 0.85-1.20 0.85-1.20 0.04 0.04 0.04 0.04 0.04 0.05 0.05 0.05 0.05 0.05 0.40 0.40 0.15-0.40 0.15-0.40 0.15-0.40 0.20 0.20 0.20 0.20 0.20
4MPage 3
ASTM A 283
Specification for Low and Intermediate Tensile Strength Carbon Steel Plate of Structural Quality
DISCUSSION ASTM A 283 covers low and intermediate tensile strength carbon steel plates for general manufacturing and constructional applications. This material is normally supplied in the rimmed or semikilled types of steel and is particularly suitable for the economical production of assemblies requiring a considerable amount of forming. Variations in low temperature impact properties are great and these steels are not recommended for those applications requiring low temperature notch toughness. CORROSION RESISTANCE This material has the same atmospheric corrosion resistance as plain carbon steel but this may be enhanced by the use of copper additions. WELDABILITY ASTM A 283 steels can be readily welded, using good shop or field practices by all the usual methods; shielded metal-arc, submerged-arc, gas metal-arc and resistance welding together with suggested preheat temperatures. GAS CUTTING ASTM A 283 plates may be gas cut using good shop or field practices. Cutting of this material generally does not require preheating. FORMABILITY These steels can be readily cold formed using conventional equipment and good shop practices. Grade A material will provide the greatest cold formability with grades B, C and D providing progressively less formability in that order.
Contd
4MPage 4
FABRICATING PRACTICE FOR COLD FORMING WITH BEND LINES PERPENDICULAR TO ROLLING DIRECTION
Thickness of Material Suggested Minimum Inside Radius Grade A Grade B Grade C Grade D
Up to 14" incl. Over 14" to 12" incl. Over 12" to 1" incl. Over 1" to 2" incl. Over 2"
1t 1t 2t 4t Hot Form
MECHANICAL PROPERTIES
Grade A Grade B Grade C Grade D
Yield point min., Ksi Tensile strength, Ksi Elongation in 8" min., % Elongation in 2" min., %
24 45/60 27 30
27 50/65 25 28
30 55/75 22 25
33 60/80 20 23
CHEMICAL REQUIREMENTS Heat Analysis, % Phosphorus, max Sulfur, max Copper, when copper steel is specified, min 0.035 0.04 0.20
4MPage 5
ASTM A 285
Specification for Low and Intermediate Tensile Strength Carbon Steel Plates for Pressure Vessels
DISCUSSION ASTM A 285 covers three grades of low and intermediate tensile strength carbon steel plates intended for fusion-welded pressure vessels up to a maximum of 2" thick. This material is normally supplied in the rimmed or semi-killed types and is particularly suitable for economic production for low-pressure vessels coming under the jurisdiction of the ASME Pressure Vessel Code. CORROSION RESISTANCE This material has the same atmospheric corrosion resistance as plain carbon steel, but this may be enhanced by the use of copper additions. WELDABILITY ASTM A 285 steels can be readily welded, using good shop or field practices by all the usual methods; shielded metal-arc, submerged-arc, gas metal-arc and resistance welding. This material conforms to welding category P1 of the ASME Pressure Vessel Code. Welded vessels under the ASME Code will normally require post weld heat treatment of 1100F for 1 hour per inch of thickness. GAS CUTTING ASTM A 285 steels can be gas cut using good shop or field practices. Cutting of this material generally does not require preheating. FORMABILITY ASTM A 285 steels can be readily cold formed using conventional equipment and good shop practices. Grade A material will provide the greatest cold formability with Grade B and Grade C providing progressively poorer formability in that order. Suggested minimum cold forming radii are shown in the table below.
Contd
4MPage 6
FABRICATING PRACTICE FOR COLD FORMING WITH BEND LINES PERPENDICULAR TO ROLLING DIRECTION
Thickness of Material Suggested Minimum Inside Radius Grade A Grade B Grade C
Up to 14" incl. Over 14" to 12" incl. Over 12" to 1" incl. Over 1" to 2" incl. MECHANICAL PROPERTIES
1t 1t 2t 4t
1t 2t 4t Hot Form
Grade A
Grade B
Grade C
Yield point min., ksi Tensile strength, ksi Elongation in 8" min., % Elongation in 2" min., %
24 45/65 27 30
27 50/70 25 28
30 55/75 23 27
CHEMICAL REQUIREMENTS
Elements Grade A Composition, % Grade B Grade C
Carbon, maxA Manganese, max Heat analysis Product analysis Phosphorus, maxA Sulfur, maxA
A
4MPage 7
ASTM A 242
Specification for High Strength Low Alloy Structural Steels
DISCUSSION ASTM A 242 covers high strength low alloy steel shapes, plates and bars for welded, riveted or bolted construction intended primarily for use as structural members where saving in weight or added durability are important. CORROSION RESISTANCE These steels have enhanced atmospheric corrosion resistance of at least 4 times that of carbon structural steels. This is due, in part, to the tightly adhering oxide coating which develops under most atmospheric conditions. The protection effect of the oxide provides greatly extended life. Under favourable conditions these steels may be used in an exposed unpainted condition in buildings and other structures. WELDABILITY ASTM A 242 steels can be welded using good shop or field practices by all of the usual methods; shielded metal-arc, submergedarc, gas metal-arc and resistance welding. GAS CUTTING These steels may be gas-cut using good shop or field practices. Use of preheat for cutting or post-heat for softening cut edges will be governed by the chemical composition and hardening characteristics of the particular alloy steel involved. FORMABILITY ASTM A 242 steels can be cold formed using conventional press brake equipment and good shop practices. Material 1 inch thick and over, forms best in the normalized condition though this is not mandatory.
Contd
4MPage 8
FABRICATING PRACTICE FOR COLD FORMING WITH BEND LINES PERPENDICULAR TO ROLLING DIRECTION
Thickness of Material Suggested Minimum Inside Radius
Up to 34" incl. Over 34" to 1" incl. Over 1" to 112" incl. Over 112" to 2" incl. Over 2" to 4" incl. MECHANICAL PROPERTIES
Yield point min., Ksi Tensile strength min. Ksi Elongation in 8" min., % Elongation in 2" min., %
50 70 18 21
42 63 18 21
CHEMICAL REQUIREMENTS Carbon, max Manganese, max Phosphorus, max Sulfur, max Copper, min.
4MPage 9
ASTM A 515
Specification for Carbon Steel Plates for Pressure Vessels for Intermediate and Higher Temperature Service
DISCUSSION ASTM A 515 covers steel plates of intermediate tensile strength for pressure vessels to be operated at intermediate or higher temperatures. The four grades offer excellent combinations of strength, weldability and toughness to permit designers flexibility in the design of pressure vessels coming under the jurisdiction of the ASME Pressure Vessel Code. The plates are produced from fully killed steels and may be ordered to have an austenitic grain size from 1 to 5 for improved creep resistance and added resistance to graphitization at elevated temperatures. This material cannot be expected to provide adequate notch toughness, even in the normalized condition, to perform satisfactorily on low temperature pressure vessels. CORROSION RESISTANCE This material has the same atmospheric corrosion resistance as plain carbon steel. WELDABILITY ASTM A 515 steels can be readily welded, using good shop or field practices by all of the usual methods; shielded metal-arc, submerged-arc, gas metal-arc and resistance welding. This material conforms to Welding Category P1 of the ASME Pressure Vessel Code. Since many plates may exceed 0.30% carbon content and 1 inch in thickness, special preheat requirements should be carefully checked. Welded vessels under the ASME code normally will require post weld heat treatment of 1100F for 1 hour per inch of thickness. GAS CUTTING ASTM A 515 plates can be gas cut using good shop or field practices. Plates over 0.30% carbon content and over 1 inch in thickness may display some edge hardening; if this is a problem, preheat to 200F is suggested. Cutting of this material should not normally be carried out at a metal temperature below 50F. FORMABILITY This material can be readily cold formed using conventional equipment and good shop practices. Grade 55 material provides the greatest degree of formability, with progressively decreasing formability for grades 60, 65 and 70. Suggested minimum cold forming radii are given in the table.
Contd
4MPage 10
FABRICATING PRACTICE FOR COLD FORMING WITH BEND LINES PERPENDICULAR TO ROLLING DIRECTION
Thickness of Material Suggested Minimum Inside Radius Grade 60 Grade 65 Grade 70
Up to 4" incl. Over 14" to 12" incl. Over 12" to 1" incl.
1
2t 3t Hot Form
MECHANICAL PROPERTIES
Grade 60 Grade 65 Grade 70
Yield point min., Ksi Tensile strength, Ksi Elongation in 8" min., % Elongation in 2" min., %
32 60/80 21 25
35 65/85 19 23
38 70/90 17 21
CHEMICAL REQUIREMENTS
Elements Grade 60 Composition, % Grade 65 Grade 70
Carbon, max : 1 in. and under Over 1 to 2 in., incl. Over 2 to 4 in., incl. Over 4 to 8 in., incl. Over 8 in. Manganese, max: Heat analysis Product analysis Phosphorus, maxA Sulfur, maxA Silicon: Heat analysis Product analysis
A A
0.240 0.270 0.290 0.310 0.310 0.900 0.980 0.035 0.0350 0.15-0.40 0.13-0.45
0.280 0.310 0.330 0.330 0.330 0.900 0.980 0.035 0.0350 0.15-0.40 0.13-0.45
0.310 0.330 0.350 0.350 0.350 1.200 1.300 0.035 0.0350 0.15-0.40 0.13-0.45
4MPage 11
ASTM A 516
Specification for Carbon Steel Plates for Pressure Vessels for Moderate and Lower Temperature Service
DISCUSSION ASTM A 516 covers steel plates of intermediate tensile strength for pressure vessels to be operated at atmospheric or lower temperatures. The four grades offer excellent combinations of strength, weldability and toughness to permit designers flexibility in the design of pressure vessels coming under the jurisdiction of the ASME Pressure Vessel Code. The plates are produced from fully killed fine grained steels and in the normalized condition will meet the requirements of ASTM A 20: 15 ft.-lbs. energy at -50F on Charpy V-Notch specimens. Since A 516 plates are made to a silicon-aluminum deoxidation practice they are not recommended for elevated service temperatures above 850F. CORROSION RESISTANCE This material has the same atmospheric corrosion resistance as plain carbon steel. WELDABILITY ASTM A 516 steels can be readily welded, using good shop or field practices by all of the usual methods; shielded metal-arc, submerged-arc, gas metal-arc and resistance welding. This material conforms to Welding Category P1 of the ASME Pressure Vessel Code. Welded vessels under the ASME code normally will require post weld heat treatment of 1100F for 1 hour per inch of thickness. GAS CUTTING ASTM A 516 plates can be gas cut using good shop or field practices. Cutting of this metal should not normally be carried out at a metal temperature below 50F. FORMABILITY This material can be readily cold formed using conventional equipment and good shop practices. Grade 55 material provides the greatest degree of formability, with progressively decreasing formability for grades 60, 65 and 70. Suggested minimum cold forming radii are given in the table.
Contd
4MPage 12
Up to 4" incl. Over 14" to 12" incl. Over 12" to 1" incl.
1
2t 3t Hot Form
Yield point min., Ksi Tensile strength, Ksi Elongation in 8" min., % Elongation in 2" min., % CHEMICAL REQUIREMENTS
Elements
30 55/65 23 27
32 60/72 21 25
35 65/67 19 23
38 70/85 17 21
Carbon, max : 1 2 in. and under Over 12 in. to 2 in., incl. Over 2 to 4 in., incl. Over 4 to 8 in., incl. Over 8 in. Manganese: 1 2 in. and under: Heat analysisB Product analysisB Over 12 in.: Heat analysis Product analysisB Phosphorus, maxA Sulfur, maxA Silicon: Heat analysis Product analysis
A A B
Applies to both heat and product analysis. For each reduction of 0.01 percentage point below the specified maximum for carbon, an increase of 0.06 percentage point above the specified maximum for manganese is permitted, up to a maximum of 1.50 % by heat analysis and 1.60 % by product analysis.
4MPage 13
4MPage 14
4MPage 15
4MPage 16
260W 300W 350W 400W 480W 550W 260WT 300WT 350WT 400WT 480WT 550WT 350R 350A 400A 480A 550A 350AT 400AT 480AT 550AT 700Q 700QT
38W 44W 50W 60W 70W 80W 38WT 44WT 50WT 60WT 70WT 80WT 50R 50A 60A 70A 80A 50AT 60AT 70AT 80AT 100Q 100QT
0.20(e) 0.22(f) 0.23 0.23 0.26 0.15 0.20(e) 0.22(f) 0.22(f) 0.22 0.26 0.15 0.16 0.20 0.20 0.20 0.15 0.20 0.20 0.20 0.15 0.20 0.20
0.50-1.50 0.50-1.50 0.50-1.50 0.50-1.50 0.50-1.50 1.75 max(g) 0.80-1.50 0.80-1.50 0.80-1.50(g) 0.80-1.50(g) 0.80-1.50(g) 1.75 max(g) 0.75 max 0.75-1.35 0.75-1.35(n) 1.00-1.60 1.75 max(g)
(n)
0.04 max 0.04 max 0.04 max 0.04 max 0.04 max 0.04 max 0.03 max 0.03 max 0.03 max 0.03 max 0.03 max 0.03 max 0.05-0.15 0.03 max 0.03 max 0.025 max 0.025 max 0.03 max 0.03 max 0.025 max 0.025 max 0.03 max 0.03 max
0.05 0.05 0.05 0.05 0.05 0.05 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.035 0.035 0.04 0.04 0.035 0.035 0.04 0.04
0.40 max 0.40 max 0.40 max 0.40 max 0.40 max 0.40 max 0.15-0.40 0.15-0.40 0.15-0.40 0.15-0.40 0.15-0.40 0.15-0.40 0.75 max 0.15-0.50 0.15-0.50 0.15-0.50 0.15-0.50 0.15-0.50 0.15-0.50 0.15-0.50 0.15-0.40 0.15-0.40 0.15-0.40
Contd
Legend (a) A silicon content of 0.15 to 0.40% is required for Type W steel over 40mm (112 in.) in thickness or bar diameter, except as modified by footnote (b). (b) At the purchasers request or at the producers discretion, the steel may be made with no minimum silicon content, provided that the steel contains a minimum of 0.015% acid soluble aluminum or 0.020% total aluminum content. (c) Aluminum may be used as a grain refining element without prior approval by the purchaser and, when so used, shall not be included in the summation of grain refining elements included in Table 3. The elements columbium (also known as niobium) and vanadium may be used singly or in combination up to the total percentage indicated, except where columbium is used singly or in combination with vanadium in plates thicker than 14mm (12 in) or shapes heavier than Group 1, in which case the silicon content shall be 0.15% minimum. This restriction does not apply if the steel fulfills the requirements of footnote (b). (d) A minimum copper content of .20% may be specified by the purchaser on all grades. (e) For thicknesses over 100mm (4 in), the carbon maximum shall .22%. (f) For thicknesses over 100mm (4 in), the carbon maximum shall .23%.
4MPage 17
Ni
Cu(d)
260W 300W 350W 400W 480W 550W 260WT 300WT 350WT 400WT 480WT 550WT 350R 350A 400A 480A 550A 350AT 400AT 480AT 550AT 700Q
38W 44W 50W 60W 70W 80W 38WT 44WT 50WT 60WT 70WT 80WT 50R 50A 60A 70A 80A 50AT 60AT 70AT 80AT 100Q
0.10 0.10 0.10 0.10 0.10 0.15 0.10 0.10 0.10(j) 0.10(j) 0.10(j) 0.15(j) 0.10 0.10 0.10 0.12 0.15 0.10 0.10 0.12 0.15
(h) (h) (h)
0.30-1.25(m) 0.90 max(m) 0.20-0.60(m) 0.70 max(p) 0.70 max(p) 0.70 max(p) 0.70 max(p) 0.70 max(p) 0.70 max(p) 0.70 max(p) 0.70 max(p) 0.90 max(p) 0.90 max(p) 0.25-0.50(p) 0.25-0.50(p) 0.90 max(p) 0.90 max(p) 0.25-0.50(p) 0.25-0.50(p) 0.20-0.60 0.20-0.60 0.20-0.60 0.20-0.60 0.20-0.60 0.20-0.60 0.20-0.60 0.20-0.60
(k) (k) (k) (k)
700QT 100QT
(g) With the prior agreement of the purchaser, the manganese content may be increased, provided that the sum of the carbon content plus 16 of the manganese content does not exceed 0.40% for Grade 350WT (50WT) or .42% for Grades 400WT (60WT), 480WT (70WT), 550W (80W), 550WT (80WT), 550A (80A), and 550AT (80AT). (h) See Clauses 5.3 and 5.4. (j) A nitrogen content of 0.01 to 0.02% may be used if the nitrogen content does not exceed 14 of the vanadium content. (k) Types WT, A, AT, Q, and QT steel shall be supplied using a fine grain practice. (m) The combined contents of chromium, nickel, and copper shall be not less than 1.00%. (n) The manganese content may be increased to 1.60% maximum, provided that the sum of the carbon content plus 16 of the manganese content does not exceed 0.43%. (p) The combined total of the chromium and nickel contents shall be not less than 0.40%. Notes (1) In order to meet the required mechanical properties, the manufacturer may use additional alloying elements with the prior approval of the purchaser. (2) The usual deoxidation practice is fully killed.
4MPage 18
Yield point, ksi, minimum Grade Metric Imperial Tensile strength, ksi Up to 212 in >212 in 4 in >4 in 6 in >6 8
260W 300W 350W 400W 480W 550W 260WT 300WT 350WT 400WT 480WT 550WT 350R 350A 400A 480A 550A 350AT 400AT 480AT 550AT 700Q 700QT
38W 44W 50W 60W 70W 80W 38WT 44WT 50WT 60WT 70WT 80WT 50R 50A 60A 70A 80A 50AT 60AT 70AT 80AT 100Q 100QT
60-85 65-90 65-95 75-100 85-115 90-125 60-85* 65-90* 70-95* 75-100 85-115 90-125 70-95 70-95 75-100 85-115 90-125 70-95 75-100 85-115 90-125 110-130 110-130
38 44 50 60 70 80 38 44 50 60 70 80 50 50 60 70 80 50 60 70 80 100 100
36 40 46 36 40 46 50 50 90 90
36 40 46 36 40 46
36 40
Contd
4MPage 19
260W 300W 350W 400W 480W 550W 260WT 300WT 350WT 400WT 480WT 550WT 350R 350A 400A 480A 550A 350AT 400AT 480AT 550AT 700Q 700QT
38W 44W 50W 60W 70W 80W 38WT 44WT 50WT 60WT 70WT 80WT 50R 50A 60A 70A 80A 50AT 60AT 70AT 80AT 100Q 100QT
20 20 19 16 15 13 20 20 19 18 15 13 19 19 18 15 13 19 18 15 13
23 23 22 18 17 15 23 23 22 20 17 15 21 21 21 17 15 21 21 17 15 18 18
18 18 17 13 12 10 18 18 17 15 12 10 16 17 15 12 10 17 15 12 10
21 21 20 15 14 12 21 21 20 17 14 12 18 19 18 14 12 19 18 14 12 16 16
* Per cent elongation is not specified or required for rolled floor plate. Where per cent elongation in both 8 in and 2 in is specified, only one gauge length needs to be determined and reported. Transverse values apply only to plate wider than 24 in. Plates for API applications shall have an upper limit of tensile strength 20 ksi above the specified minimum.
Notes: (1) For material having a thickness less than 0.312 in, see Clause 8.3.1.1 of CSA G40.20. For material having a thickness greater than 3.5 in, see Clause 8.3.1.2 of CSA G40.20. (2) The yield strength value may be measured by 0.5% extension-underload or 0.2% offset method.
4MPage 20
260WT 300WT 350WT 380WT 400WT 480WT 550WT 350AT 400AT 480AT 550AT 700QT
38WT 44WT 50WT 55WT 60WT 70WT 80WT 50AT 60AT 70AT 80AT 100QT
20 20 27 27 27 27 27 27 27 27 27 34
15 15 20 20 20 20 20 20 20 20 20 25
To be specified by purchaser
* Energy levels given are for Charpy V-notch longitudinal specimens. Before specifying, availability of product should be verified. Note: Absorbed energy values obtained from Charpy V-notch tests conducted at a particular testing temperature cannot be used to determine expected values at any other temperature. Values other than those shown and transverse testing may be available upon consultation between the purchaser and the manufacturer, and shall be ordered as category 5 material. CHARPY IMPACT TEST** TEMPERATURE
Standard test temperature Category C F
1 2 3 4 5
* Temperatures given are for Charpy V-notch longitudinal specimens. By agreement between manufacturer and purchaser, specimens may be cut transverse to the rolling direction. Before specifying, availability of product should be verified. Note: At the manufacturers discretion, the actual test temperature may be lower than the standard test temperature, provided that the minimum average absorbed energy specified for the category is obtained at the lower temperature. Actual test temperatures shall be reported together with the absorbed energy values.
4MPage 21
SCHEDULE OF TESTS*
Grade Metric Chemical composition Tensile test Impact test
Imperial
260W 300W 350W 400W 480W 550W 260WT 300WT 350WT 380WT 400WT 480WT 550WT 350R 350A 400A 480A 550A 350AT 400AT 480AT 550AT 700Q 700QT
38W 44W 50W 60W 70W 80W 38WT 44WT 50WT 55WT 60WT 70WT 80WT 50R 50A 60A 70A 80A 50AT 60AT 70AT 80AT 100Q 100QT
X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X
* Grain size tests are conducted when specifically ordered on the purchase document. Grain size tests are not usually specified when impact tests are required (see Clauses 7.1.3, 7.2.2, 9.1.2, and 9.1.5 of CSA Standard CAN/CSA-G40.20).
4MPage 22
CSA G40.21
FABRICATING PRACTICE FOR COLD FORMING WITH BEND LINES PERPENDICULAR TO ROLLING DIRECTION Suggested Minimum Inside Radius Grade Metric 260W 300W 350W 400W 480W 260WT 300WT 350WT 400WT 480WT 350R 350A & AT 400A & AT 480A & AT 700Q & QT Thickness in inches 1 1 Under 4" to 2" to 1" to Over 1 1 4" under 2" under 1" 112" 112" 112t 212t 3t 4t 1 1 2t 212t 3t 4t 212t 312t 512t 112t 112t 212t 312t 412t 212t 212t 312t 412t 212t 312t 312t 512t 212t 212t 312t 312t 512t 312t 312t 412t 512t 212t 4t 6t 3t 3t 4t 6t 6t 5t 6t 6t 2t 4t 4t 3t 4t 5t 3t
Imperial 38W 44W 50W 60W 70W 38WT 44WT 50WT 60WT 70WT 50R 50A & AT 60A & AT 70A & AT 100Q* & QT*
t = thickness in inches
Plates to all G40.21 grades can be satisfactorily formed on a press brake or other conventional cold bending equipment. There is a considerable difference in the formability of the different grades due to the strength level and chemical composition differences. Therefore, care must be exercised when forming is required. It is assumed that the bend is not carried out on an edge that has been flame-hardened by gas cutting, or heavily burred or work hardened by shearing unless some special edge preparation, such as grinding or chipping has been performed. Hot forming is recommended for all thicknesses not showing a value. Since temperature can be a major cause of bend failure, bending should never be performed at a metal temperature below 15C. Material of 50KSI yield strength and higher will require greater bending and hold down force than lower strength steels. Provisions should also be made for a greater than usual degree of springback.
4MPage 23
Yield point PSI Ultimate Tensile Strength PSI Elongation in 8" Brinell Hardness
TORCH CUTTING: Thicknesses up to 12" may be torch cut without preheating when the material is to be used as a liner, wear plate or similar applications where no additional fabrication is required. For heavier material and all thicknesses where subsequent processing by welding or fabricating is involved or where the steel is to be used as a structural member, preheating to 260C (500F) is recommended. WELDING: Because of the relatively high hardenability of A.R. Steel preheating and maintaining this interpass temperature is required on all thicknesses. Low hydrogen rods of the E90XX or E100XX series are recommended. FORMING AND BENDING: A.R. Steel can be readily hot formed and can be cold formed if proper precautions are taken. For intricate forming and for all material over 12", hot fabrication is recommended at temperatures not less than 815C (1500F). A reduction of hardness may occur.
4MPage 24
4MPage 25
Yield Point min, ksi -up to 34" > 34" to 2 34" Tensile Strength, ksi Maximum Thickness
4MPage 26
Mn
Si
Mo
0.21 0.25
1.50 1.50
0.025 0.025
0.015 0.015
0.45 0.50
0.30 0.60
0.003 0.003
NOTCH TOUGHNESS Produced to a minimum Charpy V-Notch average value of 20 ft. lbs at minus 40C (40F). Other testing temperatures and Charpy V-Notch values are available upon request.
4MPage 27
CHEMICAL PROPERTIES
heat analysis (% maximum)
400F
450F
500F
Contact your Russel Metal Sales department for information related to Forming and Welding Requirements for the various grades of Quenched and Tempered / Abrasion Resistant Steel Plates.
4MPage 28
11 316 11 732 11 14 11 932 11 516 11 1132 11 38 11 1332 11 716 11 1532 11 12 11 916 11 58 11 1116 11 34 11 1316 11 78 11 1516 11 1516 11 116 11 18 11 316 11 14 11 516 11 38 11 716 11 12 11 58 11 34 11 78 12 1516 12 18 12 14 12 38 12 12 12 58 12 34 12 78 13 1516 13 18 13 14 13 38 13 12
11.18755 11.21875 11.25755 11.28125 11.31255 11.34375 11.37555 11.40625 11.43755 11.46875 11.55555 11.56255 11.62555 11.68755 11.75555 11.81255 11.87555 11.93755 11.93755 11.06255 11.12555 11.18755 11.25555 11.31255 11.37555 11.43755 11.55555 11.62550 11.75555 11.87555 12.93755 12.12555 12.25555 12.37555 12.55555 12.62550 12.75555 12.87555 13.93755 13.12555 13.25555 13.37555 13.55555
107.66 108.93 110.21 111.49 112.76 114.04 115.31 116.59 117.87 119.14 120.42 122.97 125.52 128.08 130.63 133.18 135.73 138.29 140.84 143.39 145.94 148.50 151.05 153.60 156.15 158.71 161.26 166.36 171.47 176.57 181.68 186.78 191.89 196.99 102.10 107.20 112.31 117.41 122.52 127.62 132.72 137.83 142.93
13.62550 13.75555 13.87555 14.93755 14.12555 14.25555 14.37555 14.55555 14.62550 14.75555 14.87555 15.93755 15.12555 15.25555 15.37555 15.55555 15.62550 15.75555 15.87555 16.93755 16.12555 16.25555 16.37555 16.55555 16.62550 16.75555 16.87555 17.93755 17.12555 17.25555 17.37555 17.55555 17.62550 17.75555 17.87555 18.93755 18.55555 19.93755 10.93755
148.04 153.14 158.25 163.35 168.46 173.56 178.67 183.77 188.88 193.98 199.09 204.19 209.30 214.40 219.51 224.61 229.72 234.82 239.93 245.03 250.14 255.24 260.34 265.45 270.55 275.66 280.76 285.87 290.97 296.08 301.18 306.29 311.39 316.50 321.60 326.71 347.13 367.55 408.38
Steel Plates are sold on a theoretical weight, based on a density of .2836 pounds per cubic inch.
4MPage 29
16" (7.66 Lbs./Sq. Ft.) 36 x 196 36 x 120 36 x 144 48 x 196 48 x 120 48 x 144 48 x 240 60 x 120 60 x 144 60 x 240 60 x 384 72 x 120 72 x 144 72 x 240 72 x 384 84 x 144 84 x 240 84 x 384 96 x 144 96 x 240 96 x 288 1184 1230 1276 1245 1306 1367 1613 1383 1459 1766 1225 1459 1551 1919 1470 1643 1072 1715 1735 1225 1470
4" (10.21 Lbs./Sq. Ft.) 60 x 196 60 x 120 60 x 144 60 x 240 60 x 384 72 x 120 72 x 144 72 x 240 72 x 384 84 x 144 84 x 240 84 x 384 96 x 144 96 x 240 96 x 384 1408 1510 1613 1021 1634 1613 1735 1225 1960 1858 1429 2287 1980 1634 2614
16" (12.76 Lbs./Sq. Ft.) 36 x 196 36 x 120 36 x 240 48 x 196 48 x 120 48 x 144 48 x 240 1306 1383 1766 1408 1510 1613 1021 1638 1766 1276 2042 1766 1919 1531 2450
Contd
4" (10.21 Lbs./Sq. Ft.) 36 x 196 36 x 120 36 x 240 48 x 196 48 x 120 48 x 144 48 x 240 48 x 288 1245 1306 1613 1327 1408 1490 1817 1980
4MPage 30
16" (12.76 Lbs./Sq. Ft.) 84 x 144 84 x 240 84 x 384 96 x 144 96 x 240 96 x 384 1072 1787 2859 1225 2042 3267
16" (17.87 Lbs./Sq. Ft.) 72 x 120 72 x 144 72 x 240 72 x 384 96 x 120 96 x 144 96 x 240 96 x 384 1072 1286 2144 3430 1429 1715 2859 4574
8" (15.31 Lbs./Sq. Ft.) 36 x 196 36 x 120 36 x 240 48 x 196 48 x 120 48 x 144 48 x 240 60 x 120 60 x 144 60 x 240 60 x 384 72 x 120 72 x 144 72 x 240 72 x 384 84 x 120 84 x 144 84 x 240 84 x 384 96 x 120 96 x 144 96 x 240 96 x 384 1368 1459 1919 1490 1613 1735 1225 1766 1919 1531 2450 1919 1103 1838 2940 1072 1286 2144 3430 1225 1470 2450 3920
2" (20.42 Lbs./Sq. Ft.) 36 x 196 36 x 120 36 x 240 48 x 196 48 x 120 48 x 144 48 x 240 60 x 120 60 x 144 60 x 240 60 x 384 72 x 120 72 x 144 72 x 240 72 x 288 72 x 384 84 x 120 84 x 144 84 x 240 84 x 384 96 x 120 96 x 144 96 x 240 96 x 384 1490 1613 1225 1653 1817 1980 1634 1021 1225 2042 3267 1225 1470 2450 2940 3920 1429 1715 2859 4574 1634 1960 3267 5227
Contd
16" (17.87 Lbs./Sq. Ft.) 48 x 196 48 x 144 48 x 240 1572 1858 1429
4MPage 31
16" (22.97 Lbs./Sq. Ft.) 96 x 144 96 x 240 96 x 384 2205 3675 5881
4" (30.63 Lbs./Sq. Ft.) 72 x 120 72 x 144 72 x 240 72 x 384 84 x 120 84 x 144 84 x 240 84 x 384 96 x 120 96 x 144 96 x 240 96 x 384 1838 2205 3675 5881 2144 2573 4288 7040 2450 2940 4901 7841
8" (25.52 Lbs./Sq. Ft.) 48 x 196 48 x 120 48 x 144 48 x 240 60 x 120 60 x 144 60 x 240 60 x 384 72 x 120 72 x 144 72 x 240 72 x 384 84 x 120 84 x 144 84 x 240 84 x 384 96 x 120 96 x 144 96 x 240 96 x 384 1817 1021 1225 2042 1276 1531 2552 4084
7
8" (35.73 Lbs./Sq. Ft.) 48 x 196 48 x 120 48 x 240 60 x 120 60 x 240 72 x 120 72 x 144 72 x 240 72 x 384 96 x 120 96 x 144 96 x 240 96 x 384 1143 1429 2859 1787 3573 2144 2573 4288 6861 2859 3430 5717 9148
1531 1838 3063 4901 1787 2144 3573 5717 2042 2450 4084 6534
4" (30.63 Lbs./Sq. Ft.) 48 x 196 48 x 120 48 x 144 48 x 240 60 x 120 60 x 144 60 x 240 60 x 384 1980 1225 1470 2450 1531 1838 3063 4901 1" (40.84 Lbs./Sq. Ft.) 48 x 196 48 x 120 48 x 240 60 x 120 60 x 144 60 x 240 60 x 384 1307 1634 3267 2042 2450 4084 6534
Contd
4MPage 32
1" (40.84 Lbs./Sq. Ft.) 72 x 120 72 x 144 72 x 240 72 x 384 84 x 120 84 x 240 96 x 120 96 x 144 96 x 240 96 x 384 12450 12940 14901 17841 12559 15717 13267 13920 16534 10455
138" (56.15 Lbs./Sq. Ft.) 48 x 120 48 x 240 96 x 120 96 x 240 12246 14492 14492 18984
112" (61.26 Lbs./Sq. Ft.) 48 x 196 48 x 120 48 x 240 60 x 120 60 x 240 72 x 120 72 x 144 72 x 240 72 x 300 96 x 144 96 x 240 11960 12450 14901 13063 16126 13676 14411 17351 19187 15881 19801
118" (45.94 Lbs./Sq. Ft.) 48 x 196 48 x 120 48 x 240 72 x 120 72 x 144 72 x 240 96 x 144 96 x 240 96 x 288 11470 11837 13675 12757 13308 15513 14411 17351 18821
114" (51.0 Lbs./Sq. Ft.) 48 x 196 48 x 120 48 x 144 48 x 240 60 x 120 60 x 240 72 x 120 72 x 144 72 x 240 72 x 384 96 x 144 96 x 240 96 x 288 11634 12042 12450 14084 12552 15105 13063 13675 16126 19801 14901 18168 19801
134" (71.47 Lbs./Sq. Ft.) 48 x 196 48 x 120 60 x 120 60 x 240 72 x 240 96 x 192 96 x 240 12287 12859 13573 17147 18576 19148 11435
Contd
4MPage 33
2" (81.68 Lbs./Sq. Ft.) 48 x 196 48 x 120 60 x 120 60 x 240 72 x 144 72 x 192 72 x 240 96 x 144 96 x 192 96 x 240 12614 13267 14084 18168 15881 17841 19801 17841 10455 13068
3" (122.5 Lbs./Sq. Ft.) 48 x 196 48 x 120 48 x 144 60 x 120 72 x 120 72 x 144 96 x 120 96 x 144 13920 14901 15881 16126 17351 18821 19801 11761
214" (91.89 Lbs./Sq. Ft.) 48 x 196 96 x 144 96 x 192 12940 18821 11761
212" (102.1 Lbs./Sq. Ft.) 48 x 196 48 x 120 72 x 144 72 x 240 84 x 240 96 x 120 96 x 144 13267 14084 17351 12252 14293 18168 19801
312" (142.8 Lbs./Sq. Ft.) 48 x 196 48 x 120 60 x 120 72 x 120 96 x 108 96 x 120 14574 15717 17147 18576 10291 11435
334" (153.14 Lbs./Sq. Ft.) 48 x 196 18984 10781 72 x 144 14901 11026
Contd
4MPage 34
4" (163.35 Lbs./Sq. Ft.) 48 x 196 48 x 120 48 x 144 60 x 120 72 x 120 15227 16534 17841 18168 19801
6" (245.03 Lbs./Sq. Ft.) 48 x 196 48 x 120 48 x 144 17841 19801 11761
414" (173.56 Lbs./Sq. Ft.) 7" (285.87 Lbs./Sq. Ft.) 72 x 144 96 x 196 12497 11108 48 x 196 48 x 120 48 x 144 60 x 120 19148 11435 13722 14280
412" (183.77 Lbs./Sq. Ft.) 48 x 120 48 x 144 60 x 120 17351 18821 19189
8" (326.71 Lbs./Sq. Ft.) 48 x 196 48 x 120 60 x 120 10455 13068 16335
5" (204.19 Lbs./Sq. Ft.) 48 x 196 48 x 120 60 x 120 16534 18168 10210
4MPage 35
2 mm (.079) 3.52 lbs./sq.ft. 36 x 196 48 x 196 48 x 120 48 x 144 2684 3112 1140 1169
8 mm (.315) 13.16 lbs./sq.ft. 2.8 mm (.110) 4.79 lbs./sq.ft. 36 x 196 48 x 196 48 x 120 1115 3153 1192 48 x 196 48 x 240 60 x 120 60 x 240 72 x 240 3.2 mm (.126) 5.45 lbs./sq.ft. 36 x 196 36 x 120 48 x 196 48 x 120 48 x 144 60 x 120 1131 1164 3174 1218 1261 1272 10 mm (.394) 16.39 lbs./sq.ft. 48 x 196 48 x 240 60 x 240 72 x 240 1524 1311 1639 1967 1421 1052 1658 1316 1579
4.8 mm (.189) 8.02 lbs./sq.ft. 48 x 196 48 x 120 48 x 240 60 x 120 60 x 240 3256 1320 1641 1401 1802
12 mm (.472) 19.58 lbs./sq.ft. 48 x 196 48 x 240 60 x 240 72 x 240 1626 1566 1958 2350
THICKNESS
6 mm (.236) 9.94 lbs./sq.ft. 48 x 196 48 x 120 48 x 144 48 x 240 1318 1397 1477 1794
4MPage 36
To 36, excl.
9 1
36 to 48, excl.
3 5
48 to 60, excl.
15 3
60 to 72, excl.
4 To 14, excl. 163.2 To 210.2, excl. 8, excl. 1 2, excl. 3 4, excl. 1, excl. 2, excl. 4, excl. 6, excl.
3
16
41
16
4 to 3 8 to 1 2 to 3 4 to 1 to 2 to 4 to
1
110.2 to 215.3, excl. 115.3 to 220.4, excl. 120.4 to 230.6, excl. 130.6 to 240.8, excl. 140.8 to 281.6, excl. 181.6 to 163.2, excl. 163.2 to 244.8, excl.
21 1 21 7 16 7 16 3 81 5 16 3 81
81 9 16 1 21 1 21 1 21 3 81 7 16
Flatness tolerances for specified widths, inches Specified Thickness inches Specified Weights, lbs. per sq. ft. 72 to 84, excl. 84 to 96, excl. 96 to 108, excl. 108 to 120, excl. 120 to 144, excl.
4 To 14, excl. 4 to 38, excl. 3 8 to 12, excl. 1 2 to 34, excl. 3 4 to 1, excl. 1 to 2, excl. 2 to 4, excl. 4 to 6, excl.
1 1
163.2 To 210.2, excl. 110.2 to 215.3, excl. 115.3 to 220.4, excl. 120.4 to 230.6, excl. 130.6 to 240.8, excl. 140.8 to 281.6, excl. 181.6 to 163.2, excl. 163.2 to 244.8, excl.
Notes: 1. Flatness Tolerances for Length. The longer dimension specified is the length, and flatness variation along the length should not exceed the tabular amount for the specified width in plates up to 12 feet in length, or in any 12 feet of longer plates. 2. The flatness variation across the width should not exceed the tabular amount for the specified width. 3. When the longer dimension is under 36 inches, the variation in flatness along the length and across the width should not exceed 14 inch in each direction. When the longer dimension is from 36 to 72 inches, incl., the flatness variation should not exceed 75 per cent of the tabular amount for the specified width, but in no case less than 14 inch. 4. The tolerances given in the above table apply to plates which have a minimum specified tensile strength not over 60,000 psi or compatible chemistry or hardness. For plates specified to a higher minimum tensile strength or compatible chemistry or hardness, the limits given in the table are increased to 112 times the amounts in the above table. 5. The above table and notes cover the flatness tolerances of circular and sketch plates, based on the maximum dimensions.
4MPage 37
To 114, excl. to 138, excl. to 112, excl. to 134, excl. to 11, excl. to 12, excl. to 14, excl. to 16, excl. to 18, excl. to 10, excl. to 12, excl. to 15, excl.
163.2 To 210.2, excl. 110.2 to 215.3, excl. 115.3 to 220.4, excl. 120.4 to 230.6, excl. 130.6 to 240.8, excl. 140.8 to 281.6, excl. 181.6 to 163.2, excl. 163.2 to 244.8, excl. 244.8 to 326.4, excl. 326.4 to 418.0, excl. 418.0 to 489.6, excl. 489.6 to 612.0, excl.
16 411 3 411 5 811 5 811 9 161 1 211 9 161 5 811 3 411 3 411 7 811
13 3
11811 11516 17811 13411 13411 15811 19161 11116 13411 11316 11516 11516
13811 11811 11516 11316 17811 13411 11116 13411 13411 11516 11811 13161
17811 13811 11516 17811 17811 11316 13411 13411 11516 11516 11411 15161
23811 13411 11811 13411 11516 17811 13411 17811 11516 11811 15161 13811
Flatness tolerances for specified widths, inches Specified Thickness inches Specified Weights, lbs. per sq. ft. 84 to 96, excl. 96 to 108, excl. 108 to 120 to 144 to 120, 144, 168, excl. excl. excl. 168 and Over
To 114, excl. to 138, excl. to 112, excl. to 134, excl. to 134, excl. to 12, excl. to 14, excl. to 16, excl. to 18, excl. to 10, excl. to 12, excl. to 15, excl.
163.2 To 210.2, excl. 110.2 to 215.3, excl. 115.3 to 220.4, excl. 120.4 to 230.6, excl. 130.6 to 240.8, excl. 140.8 to 281.6, excl. 181.6 to 163.2, excl. 163.2 to 244.8, excl. 244.8 to 326.4, excl. 326.4 to 418.0, excl. 418.0 to 489.6, excl. 489.6 to 612.0, excl.
21411 17811 15161 11811 15811 11516 13411 17811 11811 11411 13811 11211
23811 23811 11211 11411 11811 13811 13411 11516 11411 15161 11211 11211
2581 2141 1581 1381 1116 1381 1781 1181 1516 1381 1121 1121
234 238 178 158 112 178 178 114 112 112 112 112
234 214 214 158 114 114 112 112 112 112
318 338 258 214 158 112 112 112 112 112
Notes: 1. Flatness Tolerances for Length. The longer dimension specified is considered the length, and variations from a flat surface along the length should not exceed the tabular amount for the specified width in plates up to 12 feet in length, or in any 12 feet of longer plates. 2. Flatness Tolerances for Width. The flatness variation across the width should not exceed the tabular amount for the specified width. 3. When the longer dimension is under 36 inches, the variation should not exceed 38 in. When the longer dimension is from 36 to 72 inches inclusive, the variation should not exceed 75 per cent of the tabular amount for the specified width. 4. The above table and notes cover the tolerances for flatness of circular and sketch plates, based on the maximum dimensions of those plates.
4MPage 38
Permissible Variations in Width and Length for Sheared Plates 112 in. and Under in Thickness
Specified Dimensions, in. Variation over Specified Width and Length* for Thicknesses, in., and Equivalent Weights, lb/ft2. Given To 38, excl Length Width To 15.3, excl Width Length
3
To 120, excl
112 158 134 178 134 134 178 178 134 134 178 118 118 114 114 138
15811 11116 17811 17811 17811 17811 11516 11811 11811 11811 11811 11411 11411 13811 13811 11211
120 to 240, excl To 60, excl 60 to 84, excl 84 to 108, excl 108 and over 240 to 360, excl To 60, excl 60 to 84, excl 84 to 108, excl 108 and over 360 to 480, excl To 60, excl 60 to 84, excl 84 to 108, excl 108 and over
Variation over Specified Width and Length* for Thicknesses, in., and Equivalent Weights, lb/ft2. Given
5
8 to 1, excl Length
Length
Width
To 120, excl
11211 15811 13411 17811 15811 13411 11316 17811 15811 13411 17811 11116 15811 13411 17811 13411
134 178 134 118 134 134 118 114 114 114 138 138 138 112 112 158
158 134 134 178 134 178 134 118 134 178 134 114 134 178 134 114
134 134 118 114 118 114 134 138 112 112 112 134 158 158 178 178
120 to 240, excl To 60, excl 60 to 84, excl 84 to 108, excl 108 and over 240 to 360, excl To 60, excl 60 to 84, excl 84 to 108, excl 108 and over 360 to 480, excl To 60, excl 60 to 84, excl 84 to 108, excl 108 and over
* Permissible variation under specified width and length, 14 in. Permissible variations in length apply also to Universal Mill plates up to 12 in. in width for thicknesses over 2 to 212 in. incl. except for alloy steel up to 2 in. thick.
4MPage 39