F 6221 (0805)

F 6221

F 6221: 8-channel analog input module (Ex)i, safety-related

8 monitoring channels for checking the transmitter supply voltage 0...30 V Current inputs 0/4...20 mA, Voltage inputs 0...1 V EC Type Examination Certificate (ATEX): EX5 02 04 19183 036 Safety-related, applicable up to SIL 3 according to IEC 61508

Overview

Front cable plug Block diagram

Figure 1: Block diagram and front cable plug

Appertaining function block: HF-AIX-3 Ex-category Electric strength Noise suppression II (1) GD [EEx ia] IIC 375 V Ex-circuit against non Ex-circuit 7 V Ex-circuit against Ex-circuit >60 dB (common mode 50/60 Hz)

All rights reserved. Equipment subject to change without notice: HIMA Paul Hildebrandt GmbH + Co KG, P.O. Box 1261, 68777 Brhl

F 6221 (0805)
5 V, 125 mA 24 V, 300 mA Space requirement 4 SU Nominal input voltage 0 to 1.00 V Nominal input current 0 to 20.0 mA (via shunt) Range of use of voltage -0.1 V to 1.1 V Range of use of current -2 mA to 22 mA R*: Shunt for current measuring 50 , T < 10 ppm/K tolerance 0.05 % part number: 00 0710490 Resolution 1 V = 10,000 parts 20 mA = 10,000 parts Updating interval of measuring values < 80 ms Input resistance min. 1 M Time constant of input filter ca. 7 ms Converting time max.1.8 ms for one channel Maximum error 0.1 % at 25 C Max. variation factor due to temperature 0.1 % / 10 K Max. temperature variation 0.2 % at -10 C...+70 C Safety-related variation limit 1% Electric strength of inputs 5V Maximum current via shunt 80 mA Transmitter supply voltage monitoring for channels 1 to 8 Input voltage max. 30 V Switch-off limit < 16.0 V Input resistance min. 30 k Electric strength of inputs 30 V Operating data

The module must only be operated with forced ventilation (fan). The fan (K 9203) must be installed above the subrack where the F 6221 module is plugged in. If the F 6221 module is operated in an H 41q, the fan (K 9212) must be installed directly under the F 6221 module. In order to ensure the forced ventilation, the air deflector panel M 7201 (1 HE) must to be mounted over the fan (K 9203) or over the kit H 41q. The air deflector panel M 7201 deflects the warm air to the rear, in order to avoid a temperature rise of the subracks and modules which are mounted above.

Note

The block diagram of F 6221 shows the wiring with the supply module F 3325. In this wiring variant, the first six channels of the F 3325 module are used for passive transmitters. The channels 7 and 8 are used for active transmitters (see Variant A1 and A2). The pins d4 and d30 on the front socket of the F 6221 are omitted (coding of the front plug).

2/26

F 6221 (0805)

Application
The field of application of the F 6221 module is the operation with current transmitters (0/4 to 20 mA) which can be supplied via the intrinsically safe supply unit F 3325. For safety reasons, the supply voltage of the transmitters is monitored. The F 6221 module contains the measuring device. It can be used to measure up to eight signal inputs (I1 to I8). For monitoring the transmitter supply voltages, another eight signal inputs (TC1 to TC8) are available. These signal inputs only monitor the switch-off limit and are not available to the user program as measuring values. The signal inputs "I" and "TC" are related to each other (I1 to TC1, I2 to TC2 etc.). There are some wiring variants for different applications available, for which HIMA supplies the corresponding cables. Only the wiring variants described in the data sheets for F 3325 and F 6221 are permissible. All other ways of wiring are prohibited! For the described wiring variants only the provided HIMA cables are admissible.

2.1
2.1.1

Wiring variants
Permissible wiring variants with two-wire passive transmitters
HIMA variants A1 B C1 D Variants*) 1 1 3 3 Description Mono supply, mono current measuring, wiring via cable Mono supply, mono current measuring, wiring via terminal Mono supply, redundant current measuring, wiring via cable Mono supply, redundant current measuring, wiring via terminal

*) according to the technical report, No. 70013102.4 (/.1/.2)

Table 1: Permissible wiring variants with two-wire passive transmitters

Note

The other TV variants described in the technical report are only for theoretical considerations.

3/26

F 6221 (0805) 2.1.2 Permissible wiring variants with active transmitters / sources
HIMA variants A2 C2 E F Description No supply, mono current measuring No supply, redundant current measuring, wiring via cable Voltage measuring Current measuring via shunt

Table 2: Permissible wiring variants with active transmitters / sources

These wiring variants must be carried out in compliance with the relevant Ex standards. For the interconnection of intrinsically safe operational equipment, the PTB-ThEx-10 and the operating instructions for the F 6221 have to be considered.

4/26

F 6221 (0805) 2.1.3 Variant A1: Mono supply, mono current measuring, wiring via cable
Mono operation with transmitter supply for channels 1 to 6 For channels 7 and 8 see note below Cable type: Z 7063/6221/ExCn/ITI + Z 7025/3325/ExCx part number 93 6221 101

Figure 2: Mono supply, mono current measuring, wiring via cable

Note

In this wiring variant, the first six channels of the F 3325 module are always used for passive transmitters. Channels 7 and 8 are used for active transmitters (see Variant A2).

5/26

F 6221 (0805) 2.1.4 Variant A2: No supply, mono current measuring

Mono operation without transmitter supply for channels 7 and 8 Cable type: Z 7063/6221/ExCn/I part number 93 6221 105

Figure 3: No supply, mono current measuring

6/26

F 6221 (0805) 2.1.5 Variant B: Mono supply, mono current measuring, wiring via terminal
Mono operation with transmitter supply for channels 1 to 8 Cable type: Z 7063/6221/ExCn/I Z 7025/3325/ExCn part number 93 6221 105 part number 93 3325 101

Figure 4: Mono supply, mono current measuring, wiring via terminal

Note

Instead of the F 3325 module, a galvanically isolated power supply can be used in this wiring variant. It has to be considered that a fault current runs through the monitoring inputs (TC1 to TC8, Re = 30 k) which affects the non-intrinsically safe side of the galvanically isolated power supply and must be compensated. The Hart protocol can also be transmitted if suitable transmitters are used.

7/26

F 6221 (0805) 2.1.6 Variant C1: Mono supply, redundant current measuring, wiring via cable
Redundant operation with transmitter supply for channels 1 to 6 For channels 7 and 8 see note below Cable type: Z 7063/6221/ExCn/ITI/R2 part number 93 6221 103

Figure 5: Mono supply, redundant current measuring, wiring via cable

Note

In this wiring variant, the first six channels of the F 3325 module are always used for passive transmitters. Channels 7 and 8 are used for active transmitters (see Variant C2).

8/26

F 6221 (0805) 2.1.7 Variant C2: No supply, redundant current measuring, wiring via cable
Redundant operation without transmitter supply for channels 7 and 8 Cable type: Z 7063/6221/ExCn/ITI/R2 part number 93 6221 103

Figure 6: No supply, redundant current measuring, wiring via cable

9/26

F 6221 (0805) 2.1.8 Variant D: Mono supply, redundant current measuring, wiring via terminal
Redundant operation with transmitter supply for channels 1 to 8 Cable type: 2x Z 7063/6221/ExCn/U1V 1x Z 7025/3325/ExCn part no. 93 6221 100 part no. 93 3325 101

Figure 7: Mono supply, redundant current measuring, wiring via terminal

Note

Instead of the F3325 module, a galvanically isolated power supply can also be used in this wiring variant. It has to be considered that a fault current runs through the monitoring inputs (TC1 to TC8, Re = 15 k) which affects the non-intrinsically safe side of the galvanically isolated power supply and must be compensated. The Hart protocol can also be transmitted if suitable transmitters are used.

10/26

F 6221 (0805) 2.1.9 Variant E: Voltage measuring

Voltage measuring for signals (I1 to I8) and supply voltage monitoring (TC1 to TC8) for channels 1 to 8 Cable type: Z 7063/6221/ExCn/U1V part number 93 6221 100

Figure 8: Voltage measuring

2.1.10 Variant F: Current measuring via shunt

Current measuring for signals (I1 to I8) and supply voltage measuring (TC1 to TC8) for channels 1 to 8 Cable type: Z 7063/6221/ExCn/I part number 93 6221 105

Figure 9: Current measuring via shunt

11/26

F 6221 (0805)

Pin allocation (in the field)

Cable type: Z 7063/6221/ExCn/ITI + Z 7025/3325/ExCx Z 7063/6221/ExCn/ITI/R2 part no. 93 6221 101 part no. 93 6221 103

Channel I1+ TC1+ I2+ TC2+ I3+ TC3+ I4+ TC4+ I5+ TC5+ I6+ TC6+ I7+ I7I8+ I8-

Connection Color z2 z18 z4 z20 z6 z22 z8 z24 z10 z26 z12 z28 z14 d14 z16 d16 WH BN GN YE GY PK BU RD BK VT GY-PK RD-BU WH-GN BN-GN WH-YE YE-BN YEGN Cable LiYCY 8x2 x 0.2 mm2 screened

Cable screen

Channel 7 and 8 have no supply

Note

The grounds (I1- to I8-) on the module are taken together to one ground (I-). The signals (I1- to I8-) may only be interconnected on the module. No external joints are allowed. In Ex applications, the cable shield has to be connected to the equipotential bonding. In non Ex applications, the cable shield is connected to the PE terminal / bus bar on the subrack.

12/26

F 6221 (0805)

Cable type:

Z 7063/6221/ExCn/U1V Z 7063/6221/ExCn/I

part no. 93 6221 100 part no. 93 6221 105

Channel I1+ I1I2+ I2I3+ I3I4+ I4I5+ I5I6+ I6I7+ I7I8+ I8-

Connection Color z2 d2 z4 d4 z6 d6 z8 d8 z10 d10 z12 d12 z14 d14 z16 d16 WH BN GN YE GY PK BU RD BK VT GY-PK RD-BU WH-GN BN-GN WH-YE YE-BN YEGN

Channel TC1+ I1TC2+ I2TC3+ I3TC4+ I4TC5+ I5TC6+ I6TC7+ I7TC8+ I8-

Connection Color z18 d2 z20 d4 z22 d6 z24 d8 z26 d10 z28 d12 z30 d14 z32 d16 WH-GY GY-BN WH-PK PK-BN WH-BU BN-BU WH-RD BN-RD WH-BK BN-BK GY-GN YE-GY PK-GN YE-PK GN-BU YE-BU YEGN Cable LiYCY 16x2 x 0.2 mm2 screened

Cable screen Channels (I1+ to I8+) for input signal measuring

Cable screen

Channels (TC1+ to TC8+) for supply voltage monitoring

Note

The grounds (I1- to I8-) are joined to a common ground (I-). The signals (I1- to I8-) may only be interconnected on the module. No external joints are allowed. The pins d4 and d30 on the front socket of the F 6221 are omitted (coding of the front plug). Pin allocations refer to the connections on the printed circuit board in the front plug. In Ex applications, the cable shield has to be connected to the equipotential bonding. In non Ex applications, the cable shield is connected to the PE terminal / bus bar on the subrack.

13/26

F 6221 (0805)

4
4.1

Operating Instructions for F 6221

Application
The module is used to measure the current of 0/4 to 20 mA transmitters. These transmitters can be installed in potentially hazardous atmospheres from Zone 1 on. No external voltage must be applied at the outputs. Only these applications are permissible, which are described in the data sheets for F 3325 and F 6221.

The digitized process signals are made available at the outputs.

4.2

Electrical specifications concerning intrinsic safety

For these specifications please refer to the EC prototype test certificate enclosed.

4.3

Assembly and installation

The module is mounted in a 19 subrack. It must be plugged in vertically. The design of the subrack must allow heat dissipation. Further information for assembly and installation see HIMA main catalog "The H41q and H51q System Families". Note The module must not be mounted within a potentially explosive area.

The module is connected to the intrinsically safe field circuits via the cable plug Z 7063. In addition, the following points should be considered: The electronic module including its connections has to be installed in a way that at least the degree of protection IP 20 according to EN 60529: 1991 + A1: 2000 is achieved. Two intrinsically safe input circuits of two F 6221 modules or several intrinsically safe inputs of one F 6221 module as well as one Ex supply unit for the transmitter can be wired in parallel. The maximum values (U0,I0,C0,L0) reduced due to this method of connection have to be considered (interconnection according to PTB-ThEx-10). A technical report on the interconnection of the F 6221 and F 3325 modules with two-wire transmitters is available from HIMA on request. The separation between intrinsically safe and not intrinsically safe terminals must be 50 mm, especially between adjacent modules. The separation between adjacent intrinsically safe terminals must be 6 mm. Intrinsically safe and not intrinsically safe lines must be installed separately, or the intrinsically safe lines must be provided with additional insulation. Intrinsically safe lines must be identifiable, e.g. by the light blue color (RAL 5015) of the insulation. The wiring has to be secured mechanically in a way which ensures that in the event of an accidental disconnection, the distance (EN 50 020/ Part 7, Table 4) between the intrinsically safe and not intrinsically safe connections does not fall below the required minimum (e.g. by bundling). The line shield has to be connected to equipotential bonding.

14/26

F 6221 (0805)
Modules, which were operated in general electrical systems, may not be used thereafter no more in Ex-plants.

The lines used must comply with the following insulation test voltages: Intrinsically safe lines Not intrinsically safe lines

1000 VAC 1500 VAC

Stranded wires, the line ends must be provided with wire end ferrules. The terminals must be suitable for clamping the wire cross section. The applicable regulations and standards have to be complied with, especially: DIN EN 60079-14: 1997 (VDE 0165, Part 1: 1998) EN 50 014: 1999 (VDE 0170/0171 Part 1: 2000) EN 50 020: 1994 (VDE 0170/0171 Part 7: 1996)

4.4

Connection of unused inputs

Any voltage inputs 0...1 V which are not used have to be short-circuited at the terminal strip. Unused current inputs are terminated with the shunt in the cable plug. Inputs, which are not terminated, are not reported as "faulty" (e.g. un-plugged cable).

4.5

Requirements for the supply

The internal resistance of supply must not exceed 500 . Otherwise internal errors of the module can not be detected.

4.6

Redundant connection
When the inputs are connected redundantly, an error at one input may generate a measuring error at the redundant faultless input. The measuring error can be up to 2.5% when the input is terminated with a 50 resistor. Due to the voltage drop on the line connecting the redundant modules, the cable length is limited to 2 m.

4.7

External transmitter connection (variants D,E)

The line between the F 6221 module and the assigned measuring shunts (channels 1 to 8) can have a maximum length of 10 m.

15/26

F 6221 (0805)

4.8

Maximum cable length and load in the transmitter circuit

The maximum additional load Rb in the transmitter circuit is calculated as follows: Rb = Rb UTC UTmin Imax ( U TC UT min ) V 14 V - ) ( 50 ) = 16 ( ----------------------------------------------------------- 50 = 50 ( I max ) 20 mA

additional load switch-off limit for the transmitter supply voltage monitoring minimum supply voltage of the transmitter maximum current to be measured

The contact resistances of the clamps must be considered. When planning the Ex circuits the line inductance and the line capacitance for the respective line length have to be considered. Max. transmitter supply voltage UTmin 14.5 V 14 V 13.5 V 13 V 12.5 V 12 V 11.5 V Max. length of line at 0.2 mm 135 m 271 m 407 m 543 m 679 m 815 m 951 m Max. length of line at 0.5 mm 312 m 625 m 937 m 1250 m 1562 m 1875 m 2187 m

Table 3: Max. cable length and load in the transmitter circuit

The cable to the transmitter must be shielded twisted-pair.

4.9

Start-up
Before the first system start-up, an Ex-expert has to check whether the system has been correctly installed, especially the supply voltage connections and the connections of the intrinsically safe circuits.

4.10

Maintenance
In case of a failure, the defective module must be replaced with the same type or with another approved type. Any repair work must only be carried out by the manufacturer.

4.11

Project planning in ELOP II

Each input channel is configured via the HF-AIX-3 software function block. The transmitter supply voltage monitoring must be enabled in the software function block. The parameterization of the module must be performed according to the operating system manual for the currently used version of the operating system. Especially the chapter about the noise blanking has to be regarded. Setting: Safety time 3 x watchdog time. The channel error bit must be evaluated in the user programs in a way which leads to safety-related beha-vior of the corresponding input channel. For resetting a channel error, the recalibration input of the HF-AIX-3 software function block must be set to TRUE twice for at least one PLC cycle. Spreading the measuring values (this can be configured in the HF-AIX-3 software function block) will result in an increase of the relative error by the spreading factor.

16/26

F 6221 (0805)

17/26

F 6221 (0805)

18/26

F 6221 (0805)

19/26

F 6221 (0805)

20/26

F 6221 (0805)

21/26

F 6221 (0805)

22/26

F 6221 (0805)

23/26

F 6221 (0805)

24/26

F 6221 (0805)

25/26

F 6221 (0805)

26/26