Heating, Air conditioning

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Servicing heating system

Servicing heating system
Warning! Always disconnect the battery earth strap before working on the electrical system. Note: Before disconnecting battery, obtain radio code for radios with anti-theft coding. 1. Plenum chamber cover left 2. Joining piece 3. Plenum chamber cover right Removing and installing => Fig.5

4. Intake housing Removing and installing dust and pollen filter (Vehicles up to vehicle identity No. 1H-P-990 000) => Fig.6 Removing and

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installing dust and pollen filter (Vehicles from vehicle identity No. 1H-R-000 001) => Fig. 7 5. Right side window vent 6. Right vent Replacing: The gluedon seal is to be removed from the replacement part if a seal is already installed on air guide (under dash panel). 7. Central vent Replacing: The gluedon seal is to be removed from the replacement part if a seal is already installed on air guide (under dash panel). 8. Cover 9. Hexagon nut 10. Series resistance for fresh air blower with overheating fuse -N24Removing and installing => Fig.1 11. Fresh air blower V2Removing => Fig.2 12. Control panel trim 13. Fillister head self-tapping

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screw 14. Footwell vent Replacing: Remove centre console 15. Right joining piece 16. Fillister head self-tapping screw 17. Self-tapping screw

18. 19. 20. 21. 22.

Right rear duct Left rear duct Left joining piece Clip Cables Removing and installing => Page 80-15 23. Fresh air and heated air controls Removing and installing => Fig.3 Dismantling and assembling

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=> Page 8020 Installing and adjusting cables => Page 80-15

24. Heater Renewing: Removing and installing dash panel => General body repairs; Repair Group 70; Removing and installing dash panel Remove carrier Seal heat exchanger to prevent coolant

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from running out Remove heater unit Dismantling and assembling heater unit => Page 80-11 25. Heat exchanger Renewing: Remove dash panel and heater unit Installing: => Page 80-11 dismantling and assembling heater After removal renew complete coolant

26. Right vent Removing and installing => Fig.4 Replacing: The gluedon seal is to be removed from the replacement part if a seal is already installed on air guide (under dash panel). 27. Left side window vent

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28. Dash panel Do not dismantle further Removing and installing => General body repairs; Repair Group 70; Removing and installing dash panel

Fig.1 Removing fresh air blower series resistance with overheating fuse -N24 Pull off connectors. Press retainers on sides and pull out series resistance. Note: If retainers on the sides do not engage when installing, the series resistance can be secured using a self-tapping screw (arrow).

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Fig.2

Removing fresh air blower -V2-

Pull connector -1- off series resistance. Release retainer -3- and turn fresh air blower -2- in direction of arrow and remove.

Fig.3 Removing and installing fresh and heated air control unit Removing Pull off heating control trim panel -3-. Remove instrument panel screws -2-. Pull controls -1- with cables attached out of dash panel. Installing Secure cables to removed controls.

Fig.4

Removing and installing vent

Remove lighting switch. Pull grill -2- out carefully with pointed pliers. Remove vent housing -1-.

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Fig.5 Removing and installing righthand side plenum chamber cover 12345Plenum chamber cover, right Adapter Plastic screw Clip Connector

Fig.6 Removing and installing dust and pollen filter (vehicles up to vehicle identity No. 1H-P-990 000) Optional extra 1234Note: If the filter element is to be changed then additionally remove the housing and install the dust and pollen filter for vehicles from vehicle Filter element Plastic nut Filter housing Gasket

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identity No. 1H-R-000 001 (=> Fig.7).

Fig.7 Removing and installing dust and pollen filter (vehicles from vehicle identity No. 1H-R-000 001) 1234Removing Press filter housing clips in direction of arrow -B- and remove filter element with frame. Installing The frame must engage in the first lamination of the filter element -arrow A-. Frame Filter element Plastic nut Filter housing with seal

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