Page 1 of 9

STANDARD SPECIFICATION FOR PRESSURE / DP INSTRUMENTS

DOCUMENT NO : 44-LK-5100-00/J.02/0008-A4

Rev No.

Issue Date

Pages

Rev Description

Prepared By

Checked By

Approved By

12.08.08

Issued for Approval / Comments

NSA

SPM

BSP

JACOBS ENGINEERING INDIA PRIVATE LIMITED

DOCUMENT NO :44-LK-5100-00/J.02/0008-A4 STANDARD SPECIFICATION FOR PRESSURE / DP INSTRUMENTS

Date : 12-08-08 Page 2 of 9 Revision No. : A

TABLE OF CONTENTS 1.0 2.0 3.0 3.1 3.2 3.3 3.4 4.0 5.0 PURPOSE SCOPE TECHNICAL REQUIREMENTS PRESSURE & DIFFERENTIAL PRESSURE TRANSMITTERS PRESSURE GAUGES & DIFFERENTIAL PRESSURE INDICATORS PRESSURE & DIFFERENTIAL PRESSURE SWITCHES FIELDBUS DEVICES GUIDELINES RELATED DOCUMENTATION ATTACHMENTS

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_________________________________________________________________________ DOCUMENT NO :44-LK-5100-00/J.02/0008-A4 STANDARD SPECIFICATION FOR PRESSURE / DP INSTRUMENTS Date : 12-08-08 Page 3 of 9 Revision No. : A

1.0

PURPOSE The purpose of this specification is to define the minimum requirements of Design and manufacture of Pressure Instruments.

2.0

SCOPE The scope of work shall include design, manufacture, testing and supply of Pressure Instruments. The inspection requirements shall be as per the inspection and test plan.

3.0 3.1 3.1.1

TECHNICAL REQUIREMENTS PRESSURE & DIFFERENTIAL PRESSURE TRANSMITTERS Field transmitters for flow, pressure, differential pressure and level applications for open and close loops shall be digital foundation fieldbus type. For shutdown/interlock loops SMART (HART protocol) type shall be used with 2 wire 4-20mA signal transmission superimposed by HART digital signal, communication protocol shall be universal HART. SMART transmitter shall be capable of delivering rated current into external load of at least 600 ohms when powered with 24V DC nominal voltage. Transmitter shall be certified as intrinsically safe (E Ex ia) and Weatherproof (IP 66). Transmitter housing shall be made of die cast aluminium unless otherwise specified. All transmitter shall be 2 yoke mounted unless specified otherwise. Pressure/ Differential Pressure Transmitter shall preferably have electronic capacitance sensor. Where capacitance sensor is not available/suitable for a particular application, other type of proven secondary sensor meeting all functional specifications may be considered. Inductive type measuring principle is not acceptable. Body material shall be SS 316 as a minimum. Element material for transmitter shall be SS316 as a minimum, and shall be able to withstand over pressure of at least 1.5 times the maximum working pressure.. The transmitter shall be so constructed that in case of a pressure sensing element failure, the process material will not enter the wiring conduit. Transmitters shall be provided with external zero adjustment and shall have integral vent/drain. All transmitters shall be provided with integral digital LCD display with engineering units. The transmitter shall be microprocessor based and it shall incorporate a non-volatile memory, which shall store complete configuration data of transmitter. All necessary signal conversions, including conversion to produce output with the required protocol shall be carried out in the transmitter electronics. The design of electronic parts shall be in compliance with the electromagnetic compatibility requirements as per IEC 60801. Transmitter shall also run complete diagnostic routine. In the event of detection of failure, the output shall be driven to predefined value. Built in temperature sensors shall be provided to compensate for temperature and ambient temperature variations.

3.1.2

3.1.3

3.1.4 3.1.5 3.1.6

3.1.7 3.1.8

JACOBS ENGINEERING INDIA PRIVATE LIMITED

DOCUMENT NO :44-LK-5100-00/J.02/0008-A4 STANDARD SPECIFICATION FOR PRESSURE / DP INSTRUMENTS

Date : 12-08-08 Page 4 of 9 Revision No. : A

3.1.9

Transmitter rangebility shall be 100:1. The transmitter shall be able to assure an accuracy of +/- 0.1% of span for a rangeability of 1:10, unless otherwise specified in the job specification. The accuracy shall include the combined effect of linearity, hysterisis and repeatability. Effect of static pressure on the transmitter in either direction shall be negligible. Transmitter shall be selected so as to have calibrated range within turndown ratio of 1:10. The normal pressure shall be read at no greater than 75 percent of the calibrated range for transmitter reading steady pressures. For fluctuating services the normal pressure shall be read at 60 percent of the range. In case of differential pressure transmitter with remote seals, adequate care shall be taken to consider head pressure effect of capillary fill fluid while selecting the transmitter. The response time of transmitters shall commensurate with process. It shall be equal or better than the half of the scan time of control loop specified elsewhere in the bid package. HART protocol of latest version shall be used and shall be suitable for HART maintenance system with corner stone software or equivalent with the following features as minimum: It shall allow multi masters (two for example, primary and secondary) for configuration, calibration, diagnosis and maintenance. The primary could be control system or host computer and the secondary could be the hand held communicator or a maintenance computer. It shall be capable of implementing universal commands. It must be possible to communicate all the commands of HART maintenance system to field transmitters and smart transmitters shall be selected accordingly. Unless recommended otherwise by compressor manufacturer, field transmitters used in anti-surge control loop shall be non-smart and flameproof types. The flameproof transmitters shall have their calibration adjustment from out side without any need to remove the cover. Retrofit type of smart transmitters is not acceptable. Process connection for standard pressure & differential pressure transmitter shall be NPTF and flanged for diaphragm seal type. Diaphragm seal element with capillary shall be used for congealing, corrosive and highly viscous services at high operating temperatures. Capillary shall be of minimum SS 316, shall have SS 304 armouring with PVC cover , and with ID selected to have minimum lag. Flushing rings shall be provided with screwed vent & drain connections duly plugged. Field communicator It shall be possible to perform routine configuration, calibration, display process variable, diagnostics etc. from a hand held portable calibrator which can be connected at any location in the transmitter loop. It shall be possible to perform all the above functions on line. The loop function shall remain unaffected while communication is going on between transmitter and the field communicator. No output interruption should occur. Field communicator shall meet the following requirement.

3.1.10

3.1.11

3.1.12

3.1.12.1

3.1.12.2

3.1.13

3.1.14 3.1.15

3.1.16

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3.1.16.1 3.1.16.2

They shall be battery powered with replaceable and rechargeable batteries. Re-charger power supply shall be 230 V AC +/-10%, 50 Hz +/- 3Hz. It shall be possible to connect the communicator at any of the following places for purpose of digital communication: - Marshalling cabinet serving the transmitter in safe area, control room. - Junction box serving the transmitter, in hazardous area, field. - Directly at the transmitter, in hazardous area field. Plug in type connections shall be provided with field communicator. Necessary interconnection cable and any other accessories required for connection shall be supplied by vendor. Offered communicator shall be dust proof certified intrinsically safe and suitable for outdoor location. Carrying case shall be supplied with each communicator. Each communicator shall be provided with recharging unit. All transmitters shall be provided with integral two valve/ three valve/ five valve manifold as per the specific requirements. Manifold shall be of swagelok / parker make. Pneumatic transmitters shall operate on air supply of 1.4 Kg/cm2g of force-balance principle, and shall have transmission and output signal of 0.2 to 1.0 Kg/cm2g. Design materials, connections and accessories not specified herein shall be in accordance with the vendor's standards, suitable for the specified service conditions. PRESSURE GAUGES & DIFFERENTIAL PRESSURE INDICATORS Gauges shall conform to the requirements of BS 1780 gauges of the elastic element type, unless otherwise specified. When specified as pneumatic receivers, gauges shall conform to the requirements specified in paragraph 3.2.18 herein. Pressure gauge dial shall be white, non-glaring and non-rusting plastic with black figures. Dial size shall be 150 mm. Dial cover shall be of shatterproof glass. The dial face shall be marked with pressure element material. Pointers shall have micrometer adjustment. Pressure gauges shall have feature like screwed bezels, externally adjustable zero, over range protection and blowout disc. Pressure gauge sensing element shall be of SS 316 and movement of SS 304, as a minimum except where the process requires a special material. For general use gauges shall use a bourdon tube as measuring element. The movement shall be either rotary geared or cam and roller type. The movement mounting shall be integral with the bourdon tube socket. For low pressure and vacuum services pressure gauges with capsule sensing element to be used. The elastic element material, unless specified otherwise, shall be as follows: For ranges 60 kg/cm2 g and less, AISI-316 seamless drawn stainless steel tube, argon arc welded at AISI-316 forged or wrought stain less steel tube anchorage and tube end piece.

3.1.16.3

3.1.16.4

3.1.17. 3.1.18. 3.1.19. 3.2 3.2.1

3.2.2

3.2.3

3.2.4 3.2.5 3.2.5.1

JACOBS ENGINEERING INDIA PRIVATE LIMITED

DOCUMENT NO :44-LK-5100-00/J.02/0008-A4 STANDARD SPECIFICATION FOR PRESSURE / DP INSTRUMENTS

Date : 12-08-08 Page 6 of 9 Revision No. : A

3.2.5.2 3.2.6 3.2.7

For ranges above 60 kg/cm2 g, AISI-316 bored stainless steel otherwise as above. Cases shall normally be of 304SS and weatherproof to IP-66 as per IEC-60529 / IS2147. Safety blow out discs shall be provided for all gauges and shall be located in the back or side of the case. For pressure gauges with maximum operating pressure below 60 Kg/cm2g, the minimum size of blow out disc shall be 1 and for maximum operating pressure 60 Kg/cm2g and above, pressure gauge shall be solid front type with full area blow out disc. All pressure gauges on toxic service shall be solid front type. Pressure gauges shall have an accuracy of 1% of full scale as a minimum. Differential pressure gauges may have an accuracy of 1 % of full scale. Gauges shall be able to withstand, over-range pressure of 1.3 x calibrated range for at least 30 minutes as standard without zero or calibration shift. Over-range protection such as gauge savers shall be provided where the process pressures may exceed 1.3 x full scale deflection. Gauge savers if provided shall be of non bleed type with internal pressure release/block. Ranges shall be so specified that the gauge normally operates in the middle third of the scale and shall conform to IS-3624 standard dials, wherever possible. Process connection shall normally be 1/2" NPTM bottom, except for diaphragm seal where 1 flanged connection shall be used in general. Connection shall normally be 316SS unless special material required. Socket stem shall extend a minimum of 11/4 beyond gauge case and shall be provided with wrench flats. Surface mounted gauges shall be provided with threaded removable bezel rings. Flush mounted gauges shall be provided with bezel rings that are hinged for easy opening with the gauge in position. Bezel rings shall be metallic. Diaphragm seals, filled type shall be furnished where plugging of the element may occur or where suitable material is not available in highly corrosive services. When chemical seals are required, they shall be provided with fabricated vent and drain arrangement. Diaphragm seal device shall be furnished completely assembled with the pressure gauge. Remote seal (with capillary) to be used wherever required for access and visibility. Use of Schaffer diaphragm type gauges will be avoided as far as possible. The diaphragm seal devices shall be stainless steel. Diaphragm rings and top housings shall be of carbon steel unless special material is required. Liquid filled gauge shall be used where extreme vibration of the gauge is expected. Glycerin or other suitable case filling liquid with non colouring property shall be used. An inert liquid shall fill the entire system between the diaphragm of the diaphragm seal device and the elastic element. Unless otherwise specified, filling liquid shall be suitable for an ambient temperature range of -18 C to 204 C. Receiver pressure gauges for local/ local panel output indication shall have 150 mm dial with stainless steel element and 1/4" NPTM connection.

3.2.8 3.2.9

3.2.10 3.2.11

3.2.12

3.2.13

3.2.14

3.2.15 3.2.16

3.2.17

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_________________________________________________________________________ DOCUMENT NO :44-LK-5100-00/J.02/0008-A4 STANDARD SPECIFICATION FOR PRESSURE / DP INSTRUMENTS Date : 12-08-08 Page 7 of 9 Revision No. : A

3.2.18

Pneumatic indicating receiver gauges shall conform to the applicable parts of this specification except as follows: Elastic elements shall be bronze designed for a 0.2 to 1 kg/cm2 g (3 to 15psig) pressure range, but shall be able to withstand 1.4 kg/cm2 g (22 psig). Dials shall be graduated for the range specified on the data sheet, with an additional scale graduated 0.2 to 1 kg/cm2 g (3 to 15 psig) linear. The dial range shall correspond to the 0.2 to 1 kg/cm2 g (3 to 15 psig) element range in the data sheet specified. (For example, when the range specified is 0-100, the "0" marking on the dial shall correspond to 0.2 kg/cm2 g (3 psig) and the "100" marking to 1 kg/cm2 g (15 psig).

3.2.19

Over range protector and pulsation dampner, whenever used, shall be of SS 316 as a minimum. Pulsation dampner shall be used for all pulsating services. It shall be floating pin type, externally mounted and externally adjustable.. Gauge savers shall be used in all pump service applications. Pig tail syphons shall be provided for steam applications unless liquid filled impulse line is used. Gauges shall be supplied with engraved labels stating tag no. Design materials, connections and accessories not specified herein shall be in accordance with the Vendor's standards, suitable for the specified service conditions. PRESSURE & DIFFERENTIAL PRESSURE SWITCHES Pressure switches shall have either diaphragm or bellow type of primary element with SS316 material of construction as a minimum. Switch shall be sealed microtype with contact rating suitable for specific application. The switch mechanism shall be designed to prevent spurious operation by vibration. Pressure switch design with Reed type switches shall not be selected. The primary element and the diaphragm shall be made of SS 316, unless otherwise specified. Receiver pressure switches shall have SS316 bellows as primary element with NPT (F) connection. The primary element shall be designed to withstand an over-range pressure of 25% greater than the full scale. Pressure switches shall be provided with a positive means of protection against process fluids entering the electrical housing in the event of element failure. Pressure switches shall be blind type with NPT (F) process connection and shall be operative in full specified range. The switch differential shall be selected as per operating conditions, it shall be less than 60% of difference between set value and operating value. Diaphragm seal type pressure switches with flanged end connections shall be specified for applications on corrosive / congealing services. Diaphragm seals shall be furnished where plugging of the element may occur or where suitable material is not available in highly corrosive services. When chemical seals are required, they shall be of the clean out type with flushing connection. Diaphragm seal device shall be furnished completely assembled with the pressure switch.

3.2.20 3.2.21

3.3 3.3.1

3.3.2 3.3.3 3.3.4 3.3.5 3.3.6

3.3.7

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DOCUMENT NO :44-LK-5100-00/J.02/0008-A4 STANDARD SPECIFICATION FOR PRESSURE / DP INSTRUMENTS

Date : 12-08-08 Page 8 of 9 Revision No. : A

3.3.8 3.3.9 3.3.10 3.3.11 3.3.12 3.3.13 3.3.14 3.4 3.4.1

Pressure switches shall have repeatability of 0.5% of full scale as a minimum. The switching set point shall be adjustable over the whole range, with an internally calibrated scale. Switches shall be hermetically sealed single pole, double throw (SPDT). The switches shall be furnished with a separate terminal block of the Vendor's standard, suitable for electrical connection to the field cabling. Switches shall be specified such that the on/off differential does not prevent the switch resetting inside normal operating pressure ranges. Over rage protection and pulsation dampner requirements and design shall be as per clause 3.2.19 Design materials, connections and accessories not specified herein shall be in accordance with the vendor's standards, suitable for the specified service conditions. FIELD BUS DEVICES GUIDELINES The Field bus transmitter shall be 2 wire system and shall have minimum facility as - Foundation fieldbus output compliant to ITK 4.6 or above. - Shall employ device description to facilitate interoperability. It shall not be sensitive to the polarity of the wiring connection. It shall operate on 9 to 32 V dc, with current draw capacity of 17mA maximum. This low power consumption shall allow more devices to be connected to a segment. The digital integral LCD display shall be capable of displaying any other variable from any device on same segment. Vendor to specify Response time (including dead time, time constant and min damping) The foundation fieldbus transmitter must have the following essential facilities to facilitate complete FF functionality including control in the field as and when required. Shall have multiple FF compliant analog input (AI) blocks (2 Nos with execution rate of 30 ms or below) and VCRs (at least 12 Nos or above) to allow control in the field Multiple AI blocks shall provide flexibility in using transmitter data for calculations and alarming, while VCRs used for communication between function block both within a device as well as amongst different devices shall be sufficient to execute all inter block data transfers. Shall have a characterizer block for strapping tables. Shall have a integrator block for totalisation. Shall have a arithmetic block for functions such as level or density calculation. Shall have a input selector block for voting or averaging applications. Shall have a PID function block with PID. Shall provide a back up link active scheduler ( LAS) so as to improve the reliability and security of the FF network. Shall have software download capability for upgrades or product enhancement via fieldbus segment with the segment in operation. Shall have guided routine (methods) for calibration and restoration of sensor defaults.

3.4..2 3.4.3 3.4.4 3.4.5 3.4.6

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_________________________________________________________________________ DOCUMENT NO :44-LK-5100-00/J.02/0008-A4 STANDARD SPECIFICATION FOR PRESSURE / DP INSTRUMENTS Date : 12-08-08 Page 9 of 9 Revision No. : A

3.4.7

Shall have block execution times less than 45ms.

Diagnostics The transmitter shall perform continuous self diagnostics, be capable of self test functions and be able to provide specific diagnostic information locally on the LCD meter and remotely via digital FF communications protocol. The diagnostic capabilities shall include the following features- Shall detect and alert or alarm during process abnormal situations using statistical methods. - Shall provide a variety of standard statistical monitoring configuration defaults for detection such as plugged impulse line detection and flame instability. Shall have an easy system for alerts and understanding of faults, failures and anomalies either in the sensor, electronic circuits or process.

4.0

RELATED DOCUMENTATION NIL

5.0

ATTACHMENTS NIL