Ir 6000 DADF-D1sm

DADF-D1
REVISION 0
JUNE 2000
COPYRIGHT 2000 CANON INC.
FY8-13GT-000
CANON DADF-D1 REV.0 JUNE 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
Scope of Application This document is published by Canon Inc. for the purpose of providing its readers with the technical knowledge needed to install, maintain, and repair the product under discussion. It may also be used as a reference when studying the technical aspects of the product. The contents of this document are generic in nature so as to cover all areas where the product is sold. In this respect, it is important to note that some of the specifications or descriptions found in this document may not apply in some areas. In addition, it must be borne in mind that the specifications or descriptions may differ from those noted in the actual machine or found in advertisements or in other printed matter. All questions concerning this document are to be addressed to the Service Department of the appropriate Sales Company. Revision The information disclosed in this document may not necessarily be accurate because of updates made to the product, and major differences will be communicated in the form of technical bulletins. The following will not apply where it does not conform to the laws or regulations of the country in which the product is used. Trade Marks The product names and company names found in this document are registered trade marks or trade marks of their respective companies. Copyright The title to this document belongs to Canon Inc., and no part of it may be reproduced, quoted, or translated into another language without the consent of Canon Inc. in writing.
COPYRIGHT 2000 CANON INC. Printed in Japan Imprim au Japon
Warning This document must be handled with utmost care. Disclosure of its contents may lead to legal proceedings.
INTRODUCTION
1 Symbols Used
This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric outlet. Indicates an item intended to provide notes assisting the understanding of the topic in question. Indicates an item of reference assisting the understanding of the topic in question.
Memo
REF.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Refers to the Copier Basics Series for a better understanding of the contents.
CANON DADF-D1 REV.0 JUNE 2000
INTRODUCTION
2 Outline of the Sevice Manual

This Service Manual contains basic information needed to service the DADF-D1 in the field, conducted for the purpose of maintaining its product quality and a specific level of performance. This Service Manual consists of the following chapters: Chapter 1 General Description, shows the features and specifications of the machine, as well as the names of parts and how to operate it. Chapter 2 Operations and Timing, explains the mechanical and electrical systems of the machine by function in relation to the principles of operation and timing at which they are driven. Chapter 3 Mechanical Systems, shows how to disassemble/assemble the machine and make adjustments. Chapter 4 Maintenance and Inspection, provides tables of periodically replaced parts and consumables/durables and a scheduled servicing chart. Chapter 5 Troubleshooting, contains troubleshooting tables and diagrams of electrical parts, lists of VRs, LEDs, and check pins by PCB, and an outline of selfdiagnosis. In addition, an appendix is added to offer a general timing chart, list of signals/abbreviations, general circuit diagrams, and PCB diagrams. The machine comes with an Installation Procedure. Refer to the instructions in the booklet when installing the machine.
ii
INTRODUCTION
The following rules apply throughout this document: As a rule, the descriptions in this documentation are based on the following: 1. As needed, the work of each function and its relationship with electrical and mechanical parts are explained; where applicable, the timing at which associated parts are driven are also outlined. In a diagram, the symbol indicates a path of mechanical drive; the symbol accompanied by a notation indicates the flow of an electrical signal. The expression power-on means turning on the power switch, closing the front door, and closing the delivery door so that the parts of the machine are supplied with power. 2. In a digital circuit, the state of a signal is indicated by 1 if its voltage level is high and by 0 if low. The level of voltage, however, differs from circuit to circuit. The machine uses a CPU; however, since the internal functions of a CPU is outside the scope of a service person, detailed explanations are omitted from descriptions. In this document, a circuit diagram may cover from sensors to inputs of a controller PCB or from outputs of a controller PCB to loads, or it may be a functional diagram. The descriptions of the machine are subject to change for product improvement, and major changes will be communicated in the form of Service Information bulletins. All service persons are expected to be fully familiar with the contents of this Service Manual and Service Information bulletins to develop a good understanding of the machine, equipping themselves with the ability and skill to identify faults and to maintain the machine in good order.
iii
INTRODUCTION
Contents
CHAPTER 1 GENERAL DESCRIPTION
1 Features ............................................... 1-1 2 Specifications ...................................... 1-2 2.1 Specifications ............................. 1-2 3 Names of Parts .................................... 1-4 3.1 External View ............................. 1-4 3.2 Cross Sectional View ................. 1-5 4 Operating the Machine ....................... 1-6 4.1 Original Set Indicator ................. 1-6 4.2 Warnings and Corrective Action ......................................... 1-6 4.3 Routine Maintenance by the User ............................................ 1-7
CHAPTER 2 OPERATIONS AND TIMING

1 Basic Construction .............................. 2-1 1.1 Outline of Electrical Circuitry ... 2-1 1.2 Inputs to the ADF Controller PCB ............................................ 2-2 1.3 Outputs from the ADF Controller PCB ........................... 2-3 2 Basic Operations ................................. 2-4 2.1 Outline ....................................... 2-4 2.2 Operations .................................. 2-6 2.2.1 Outline ................................. 2-6 2.2.2 CW Pickup/Delivery (single-sided original to single-sided print) ................ 2-7 2.2.3 CW Pickup/Reversal Delivery(double-sided original to double-sided print) .......... 2-8 2.2.4 Idle/Pickup/Delivery (doublesided originals of different widths (large size) to doublesided prints) ....................... 2-10 2.2.5 Idle feed/Reversal Pickup/ Delivery (single-sided originals of different widths to single-sided prints) ......... 2-13 2.3 Checking the Originals ............ 2-15 2.3.1 Outline ............................... 2-15 2.3.2 Detecting the Presence/ Absence of an Original ...... 2-17 2.3.3 Initial Original Size Detection (feed direction) ... 2-18 Initial Original Size Detection (breadthwise) ..... 2-19 2.3.5 Last Original Size Detection ............................ 2-22 2.3.6 Checking Originals When Printing Originals of Different Widths or in Extra-Length Mode ............ 2-25 2.4 Original Pickup/Separation ....... 2-26 2.4.1 Basic Sequence of Pickup Operations .......................... 2-26 2.4.2 Pickup Unit and Stopper .... 2-28 2.4.3 Timing of Pickup ............... 2-29 2.4.4 Controlling the Pickup Motor (M1) ........................ 2-30 2.5 Reversal .................................... 2-31 2.5.1 Operations .......................... 2-31 2.5.2 Sequence of Operations ..... 2-32 2.6 Feeding and Delivering Originals ................................... 2-33 2.6.1 Operations .......................... 2-33 2.6.2 Sequence of Operations ..... 2-34 2.6.3 Controlling the Feed Motor (M2) ........................ 2-35 2.6.4 Controlling the Delivery Reversal Motor (M3) ......... 2-36 2.7 Controlling the Fan .................. 2-37 2.7.1 Outline ............................... 2-37 3 Jam .................................................... 2-38 4 Power Supply .................................... 2-42 2.3.4
iv
INTRODUCTION
CHAPTER 3 MECHANICAL SYSTEMS

1 Basic Construction .............................. 3-1 1.1 External Covers .......................... 3-1 1.1.1 Detaching the Machine ........ 3-1 1.1.2 Removing the Front Cover .. 3-3 1.1.3 Removing the Rear Cover ... 3-3 1.1.4 Removing the Feeder Cover 3-4 1.1.5 Removing the ADF Controller Cover .................. 3-4 1.1.6 Removing the Inside Cover .................................... 3-5 1.1.7 Removing the Left Lower Cover ................................... 3-5 1.1.8 Removing the Original Delivery Assembly ............... 3-5 2 Drive System ....................................... 3-7 2.1 Drive Assembly .......................... 3-7 2.1.1 Removing Pickup Motor ..... 3-7 2.1.2 Removing the Feed Motor ... 3-7 2.1.3 Removing the Delivery Reversal Motor .................... 3-9 2.1.4 Removing the Drive Unit ..... 3-9 3 Feed System ...................................... 3-11 3.1 Feed System ............................. 3-11 3.1.1 Removing the Feed System 3-11 3.1.2 Removing the Pickup Roller/Feed Roller .............. 3-11 3.1.3 Removing the Separation Plate/Separation Pad ........... 3-12 3.1.4 Removing the Registration Lower Roller ...................... 3-13 3.1.5 Removing the Registration Upper Roller ...................... 3-15 Removing the Registration Roller 2 .............................. 3-16 3.1.7 Removing the Feed Large Roller ................................. 3-17 3.1.8 Removing the Delivery Upper Reversal Roller ........ 3-19 3.1.9 Removing the Lead Roll 2 ................................. 3-21 3.1.10 Removing the Delivery Lower Reversing Roller ..... 3-22 3.1.11 Removing the Lead Roll 1 ................................. 3-22 3.1.12 Replacing the C Guide Sheet .................................. 3-24 4 Electrical System ............................... 3-25 4.1 Electrical System ..................... 3-25 4.1.1 ADF Controller PCB ......... 3-25 4.1.2 Removing the Delivery Reversal Sensor ................. 3-26 4.1.3 Removing the Read Sensor ................................ 3-28 4.1.4 Removing the PostSeparation Sensor .............. 3-28 4.1.5 Removing the Cooling Fan 3-29 4.1.6 Removing the Locking Solenoid ............................. 3-29 4.1.7 Removing the Pickup Clutch ................................ 3-30 4.1.8 Removing the Open/Close Switch ................................ 3-31 4.1.9 Removing the Original Width Volume ..................... 3-31 3.1.6
CHAPTER 4 MAINTENANCE AND INSPECTION

1 2 3 4 Periodically Replaced Parts ................ 4-1 Durables .............................................. 4-1 Scheduled Servicing Chart ................. 4-2 Cleaning .............................................. 4-4 4.1 Parts of the Reader Assembly .... 4-4 4.1.1 Copyboard Glass .................. 4-4 4.1.2 Copyboard Glass Retainer ... 4-4 4.2 Parts of the ADF ........................ 4-4 4.2.1 Platen Guide ........................ 4-4 4.2.2 White Plate (copyboard cover) ................ 4-4 4.3 Sensors ....................................... 4-5 4.3.1 Delivery Reversal Sensor ..... 4-5 4.3.2 Read Sensor ......................... 4-6
INTRODUCTION
4.3.3 Post-Separation Sensor ........ 4-6 4.4 Rollers and Guides ..................... 4-7 4.4.1 Original Pickup Tray ........... 4-7 4.4.2 Pickup Roller and Feed Roller ................................... 4-7 4.4.3 Separation Pad and Separation Plate .................... 4-7 4.4.4 Upper Registration Roller and Registration Roller 2 ...... 4-8 4.4.5 Pre-Registration Guide, C Guide, Lower Registration Roller, Upper Delivery Reversing Roller .................. 4-9
Reversing Guide, Large Feed Roller, Delivery Guide, and Feed Roll 2 ...... 4-10 4.4.7 Feed Roll 1 ........................ 4-11 4.4.8 Lower Delivery Reversing Roller and Original Delivery Assembly ............. 4-12 5 Replacement ..................................... 4-13 5.1 Replacing the Dust-Collecting Tape (upper, large, small) ......... 4-13 6 Adjust ................................................ 4-15 6.1 Height adjusting member (check for contact and adjustment) ............................... 4-15
4.4.6
CHAPTER 5 TROUBLESHOOTING
1 Standards and Adjustments ................. 5-1 1.1 Making Basic Adjustments ........ 5-1 1.1.1 Angle Guide (opening at 90) ................... 5-1 1.1.2 Correcting the Tilt ................ 5-2 1.1.3 Adjusting the Height of the ADF ............................... 5-3 1.1.4 Adjusting the ADF Perpendicularity ................... 5-4 1.1.5 Angle Guide (opening at 70) ................... 5-6 1.1.6 Adjusting the Read Position ................................ 5-7 1.1.7 Adjusting the Horizontal Registration .......................... 5-8 1.1.8 Adjusting the Read Speed ................................. 5-11 1.1.9 Adjusting the Leading Edge Registration ............... 5-16 1.2 Making Adjustments After Replacing Major Parts .............. 5-20 1.2.1 Outline ............................... 5-20 1.2.2 Adjusting the Sensor Output ................................ 5-20 1.2.3 Tray Width Volume Adjustment Mode .............. 5-23 1.3 Display ..................................... 5-25 vi 1.3.1 Sensor Check Mode ........... 5-25 1.4 Others ....................................... 5-27 1.4.1 Clearing the EEPROM ...... 5-27 Troubleshooting ................................ 5-29 2.1 Troubleshooting Malfunction .. 5-29 2.1.1 E412 ................................... 5-29 2.1.2 E420 ................................... 5-29 2.1.3 E421 ................................... 5-29 2.1.4 E422 ................................... 5-30 2.1.5 The print image has black lines in sub scanning direction. .. 5-30 Arrangement of Electrical Parts ....... 5-31 3.1 Sensors ..................................... 5-31 3.2 Motors, Clutches, Solenoids, PCBs, and Others ..................... 5-32 Light-Emitting Diodes (LED), Check Pins, and Switches by PCB .... 5-33 4.1 ADF Controller PCB ............... 5-33 4.1.1 Arrangement of the Parts ... 5-33 4.1.2 List of the DIP Switch Functions ........................... 5-34 4.2 Original set LED PCB ............. 5-39 Self Diagnosis ................................... 5-40 5.1 Outline ..................................... 5-40 5.2 Alarm ....................................... 5-41 5.3 Jams ......................................... 5-41 5.4 Errors ....................................... 5-42
INTRODUCTION
APPENDIX
1 General Timing Chart ......................... A-1 1.1 A4,3 Single-Sided Originals; Stream Reading ......................... A-1 1.2 A4,2 Double-Sided Originals; reading face a back .................... A-2 1.3 A4,2 Double-Sided Originals (reading the back and then face) ................................... A-3 2 3 4 5 List of Signals/Abbreviations ............. A-5 General Circuit Diagram ..................... A-7 ADF Controller Circuit Diagram ........ A-8 Original Set Indicator Circuit Diagram ................................ A-11 6 List of Special Tools ......................... A-12 7 List of Solvents and Oils .................. A-12
vii
1 Features
a. Exclusively designed for stream reading. The machine is exclusively designed for stream reading, and reads originals while passing them over the copyboard in all models. b. Identifies the size of originals. The machine is able to detect the length (feed direction) and the width of originals and send the data to the host machine. c. Handles double-sided originals. The machine is equipped with a reversing function to handle double-sided originals. d. Extra-length mode. When extra-length mode is selected, the machine will be able to handle originals as long as 630 mm in length. e. Deals with sheets of different widths. Originals of two different widths may be used. *However, must not be of both metric- or inch-configuration sheets.
1-1
2 Specifications
2.1 Specifications
Item Pickup method Original orientation Original position Separation method Original type Specifications Auto pickup/ delivery Original tray: face-up Original tray: center reference Top separation Single-sided sheet AB size 38 to 128 g/m2 INCH size 50 to 128 g/m2 Double-sided sheet: 50 to 128 g/m2 A5 to A3/STMT to 279.4 x 431.8 mm (11 x 17) Width: 148.5 to 297.0 mm/ 5.8 to 11.7in. Length: 139.7 to 432.0 mm/ 5.5 to 17.0in. 100 sheets 100 sheets Single-sided, double-sided Yes (default size only) Yes (in conjunction with host machine) Yes (same widths) Yes (different widths) Assurance Combinations of Widths AB-configuration A3/B4 A4/B5 B4/A4R B5/A5 Yes (must be 50 mm or less in thickness) T01-201-01 Remarks
If longer than 432 mm, paper of 60 ~ 90 g/m2.
Original size
In extra-length mode, 630 mm max.
Stack on tray Stack in delivery assembly Original mode Original size identification Residual original detection Mixed sizes
Paper of 80 g/m2. Paper of 80 g/m2.
Book original
1-2
Item Communication with host machine Power supply Weight Dimensions Serial number
Specifications IPC communication 2.1 24 VDC (from host machine) 14.0kg/30.8Ib (approx.) 565 (W) x 545 (D) x 149 (H) mm/ 22.2(W) x 21.5(D) x 5.9(H) in. A-configuration: XDDxxxxx Inch/ A-configuration: XDCxxxxx AB-configuration: XDBxxxxx Inch-AB-configuration: XDExxxxx Same as host machine
Remarks
Operating environment Temperature Humidity
T01-201-02 Specifications subject to change without notice.
1-3
3 Names of Parts
3.1 External View
[4] [3]
[5]
[2]
[1] [6]
[7]
F01-301-01 [1] Feeder cover [2] Rear cover [3] ADF controller cover [4] Slide guide [5] Original pickup tray [6] Front cover [7] Original delivery assembly
1-4
3.2 Cross Sectional View
[1]
[2]
[3] [4] [5] [6] [7] [8]
[9]
[13] [12]
[11] [10]
F01-302-01 [1] Feed large roller [2] Registration roller 2 [3] Registration lower roller [4] Registration upper roller [5] Separation pad [6] Feed roller [7] Separation plate [8] Pickup roller [9] Original pickup tray [10] Delivery upper reversing roller [11] Delivery lower reversing roller [12] Lead roll 2 [13] Lead roll 1
1-5
4 Operating the Machine

4.1 Original Set Indicator
The Original Set indicator turns on when an original is placed on the original tray. It flashes when an original jam.
Original Set indicator
F01-401-01
4.2 Warnings and Corrective Action

If the Original Set indicator flashes while an original is supposedly moving, a jam may be suspected, requiring the following corrective action: 1) Remove all originals from the original tray. 2) Open the feeder cover, and remove any jam. 3) Put the originals back in their initial sequence, and place the stack in the machine.
1-6
4.3 Routine Maintenance by the User

Advise the user to clean the following at least once a month. Part Roller assemblies Description Wipe it with a cloth moistened with water or alcohol; then, dry wipe. Remarks
Sheet assemblies Platen guide White plate (copyboard cover) Copyboard glass Copyboard glass retainer T01-403-01 Reader unit Reader unit
Go through the following to clean the parts: 1) Open the feeder cover, and wipe the rollers (8 in total) behind the feeder cover with a moist cloth while rotating the rollers; thereafter, dry wipe them with a dry, soft cloth. Clean the sheets around the rollers in the same way.
F01-403-01
1-7
2) Wipe the three rollers (3 in total; figure on right) with a moist cloth while rotating them; thereafter, dry wipe them with a dry, soft cloth. Clean the sheets around the rollers in the same way.
F01-403-02 3) Open the C guide, and clean the rollers (5 in total) with a moist cloth while turning the jam removal lever; thereafter, dry wipe them with a dry, soft cloth. Clean the sheets around the rollers in the same way.
F01-403-03 4) Wipe the rollers (4 in total) with a moisten cloth while rotating them; thereafter, dry wipe them with a dry, soft cloth.
F01-403-04
1-8
5) Close the C guide and the feeder cover; then, open the ADF. Dry wipe the copyboard glass with a moist cloth; thereafter, dry wipe them with a dry, soft cloth.
F01-403-05 6) Clean the white plate and the platen guide with a moist cloth; thereafter, dry wipe them with a dry, soft cloth. Then, close the ADF.
F01-403-06
1-9
1 Basic Construction
1.1 Outline of Electrical Circuitry
The machines electrical mechanisms are controlled by the ADF controller PCB. The CPU (IC1) on the ADF controller interprets input signals from sensors and the host machine, and generates signals to drive such DC loads as motors and solenoids at such times as determined in advance.
ADF controller PCB CPU (IC1) EPROM (IC3) Motor
Sensor
Solenoid EEPROM (IC5) Clutch D/A (IC6) IPC (IC2) Original indicator LED PCB
+24V
+5V
5 VDC power supply (IC1)
J1-2
IPC communication 2.1
Power supply PCB Host machine
F02-101-01
J3-6
2-1
1.2 Inputs to the ADF Controller PCB

Inputs to the ADF Controller PCB (1/1)
J18 -3 -1 -2 J21 -3 -1 -2 J23 -3 -1 -2 J24 -3 -1 -2 J28 -3 -2 -1 J16 -3 -1 -2 J20 -3 -2 -1 J106 -3 -2 -1 J25 -3 -1 -2 -2 -1 -3 J13 -5 -3 -6 -2 -7 -1 J19 -1 -3 -2 -2 -3 -1 J22 -1 -6 -3 -4 -2 -5 J22 -4 -3 -6 -1 -5 -2 J17 -1 -4 -3 -2 -2 -3
Registration 1 paper sensor
PI1
ADF controller PCB J4 +5V -8 -10 RG1S When paper is present, -9 '1'. J5 +5V -4 -6 ADFOP When ADF is opened, -5 '1'. J6 +5V -7 -9 L/S -8
ADF open/closed sensor
PI2
Large/small identification sensor
PI3
When paper is present, '1'; then, identifies as large size.
A4R/LTRR identification sensor
PI4
J6 +5V -5 When paper is A4R, -4 A4R/LR '1'; when paper is -6

LTRR, '0'.
Original set sensor
PI5
J7 +5V -6 -8 DTS -7 J4 +5V -5 -6 DRS -7 DRSAJ J5 +5V -1 -2 RDS -3 RDAJ
When paper is present, '0'. When paper is present, '1'. Reference intensity adjustment signal When paper is present, '1'. Reference intensity adjustment signal
Delivery reversal sensor Read sensor
Postseparation sensor
J7 +5V When paper is present, '1'. -1 -2 P-SEP Reference intensity -3 SEPAJ adjustment signal J6 +5V Detects original width -1 -2 WIDTH (analog signal). For details, see -3
p. 2-19.
Original width volume
VR1
F02-102-01
2-2
1.3 Outputs from the ADF Controller PCB

Outputs from the ADF Controller PCB (1/1)
Locking solenoid
J15 -1 -2
J13 -3 -5 -4 -4
J4 -3
ADF controller PCB +24V
SL2
-2
-1
-4 SL J8 -2 +24V
When '1', SL2 turns on.
J33 -2 -1
Pickup clutch
CL1
-1
-2
-1 PUCL J10 -1 -2 -3 -4 -5 -6 J9 -1 -2 -3 -4 -5 -6 +24V M1A M1A* M1B M1B* +24V M2A M2A* M2B M2B* +24V M3A M3A* M3B M3B*
When '1', CL1 turns on.
Pickup motor
M1
For details, see p. 2-30.
Feed motor
M2
Delivery reversal motor
M3
J34 -1 -6 -5 -2 -5 -2 -6 -1 -4 -3 -3 -4
J8 -3 -4 -7 -8 -5 -6
FM1 Cooling fan
+24V J11 -1 -2 FLCK For details, see -3 p. 2-37.
Cover open switch
SW1
-1 -2 -3
J31 -1 -2 -3
J11 +24V -3 -2 CR SW For details, see -1 CR SW* p. 2-42.
F02-103-01
2-3
2 Basic Operations
2.1 Outline
The machine is designed exclusively for stream reading. It uses three motors and one clutch to pick up, feed, and deliver originals. Name (notation) Pickup motor (M1) Feed motor (M2) Delivery reversal motor (M3) Pickup clutch (CL1) Function Separates/moves originals. Moves originals. Delivers and reverses originals. Engages or disengages drive from the pickup motor (M1) to the pickup roller or feed roller. T02-201-01
2-4
Feed motor drive signal Original detection signal(RDS)J5-2 Original detection signal(DRS)J4-6
M2
S2
SL2
Locking solenoid drive signal(SL)J4-4 Delivery reversal motor drive signal
M3
S1 M1 PI1 S3
CL1
Registration 1 original detection signal(RG1S)J4-10
Pickup motor drive signal
PI5
Pickup clutch drive signal(PUCL)J8-1 Original detection signal(P-SEP)J7-2 Original set signal(DTS)J7-8
ADF controller PCB
F02-201-01
PI4
The following figure shows the signals used to drive the machines loads.
A4R/LTRR identification signal(A4R/LR)J6-4
Large/small identification signal(L/S)J6-9
PI3
2-5
2.2 Operations
2.2.1 Outline
The machine has four different modes of operation. It responds to the instructions from its host machine to execute a specific mode of operation as described in the following table.
Mode of operation Operation [1] CW pickup/ Picks up an original, and delivdelivery ers it as it is after reading.
Printing mode single-sided original to singlesided print single-sided original to doublesided print [2] CW pickup/ Picks up an original, and deliv- double-sided original to doublereversal delivery ers by reversing it after reading. sided print double-sided original to singlesided prints [3] Idle feed/rever- Executes idle feed to identify double-sided originals of different sal pickup/reversal the size of the original; then, configurations delivery executes idle feed to enable double-sided print reading from the face of the double-sided originals of different original and turns it over for de- configurations livery. single-sided print [4]Idle feed/reversal Executes idle feed to identify single sided originals of different pickup/delivery the side of the original; then, configurations turns it over for reading and single-sided print then delivery. single-sided originals of different configurations double-sided print extra-length original single-sided print T02-202-01 The following tables show small-size and large-size. Small size Large size A5R, A5, A4, B5, LTR, STMT A4R, B5R, A3, B4, LTRR, LGL, 279.4 x 431.8mm (11 x 17) T02-202-02
2-6
2.2.2 CW Pickup/Delivery (single-sided original to single-sided print)

The following figures show the flow of originals.
Original
Pickup
Delivery
Arching
Waiting for reading
Reading
F02-202-01
COPYRIGHT 2000 CANON INC. CANON DADF-D1 REV.0 JUNE 2000
2-7
2.2.3 CW Pickup/Reversal Delivery (double-sided original to double-sided print)

Original
Pickup
Feed
Arching
Reversal
Waiting for reading
Arching
Reading the face
Waiting for reading
To next page.
F02-202-02a 2-8
Reaching the back
Feed
Feed
Idle feed
Reversal
Delivery
Arching
F02-202-02b
2-9
2.2.4 Idle/Pickup/Delivery (double-sided originals of different widths (large size) to double-sided prints)
Pickup
Reversing
Arching
Arching
Idle feed
Idle feed
Feed To next page
Feed
F02-202-03a 2-10
Re-pickup from reversing assembly
Feed
Arching
Reversing
Wait for reading
Arching
Reading the face To next page
Wait for reading
F02-202-03b
2-11
Reading the back
Feed
Feed
Idle feeding
Reversing
Delivery
Arching
F02-202-03c
2-12
2.2.5 Idle feed/Reversal Pickup/Delivery (single-sided originals of different widths to single-sided prints)
Pickup
Arching
Idle feed
Idle feed
Feed
Feed
Re-pickup from the reversal assembly To next page.
Reversal
F02-202-04a
2-13
Arching
Waiting for reading
Reading the face
Delivery
F02-202-04b
2-14
2.3 Checking the Originals

2.3.1 Outline
The machine checks originals in either of two methods depending on the selected print mode: Normal printing mode (other than printing originals of different widths or extra-length mode) Printing originals of different widths or extra-length mode a. Normal Printing (other than printing originals of different widths or extra-length mode) Function Original detection Initial original size detection Feed direction Description Sensor used (notation) Detects the presence/absence of an Original set sensor (PI1) original on the original tray.
Cross feed direction
Detects the length of the original set on the original pickup tray (identification of small/large size). Identifies small-size and large-size. Identifies LTRR and LGL. Detects the width of the original placed on the original pickup tray.
Large/small identification sensor (PI3)
Original width volume (VR1) A4R/LTRR identification sensor (PI4)
Last original size detection Detects the length of an original in Feed direction feed direction within the feed path. T02-203-01
Separation sensor (S3)
2-15
b. Printing Originals of Different Widths/Extra-Length Mode When printing originals of different widths, the machine checks the originals using the following three mechanisms:
Function Original detection Original length detection
Description Detects the presence/absence of an original on the original pickup tray. If the post-separation sensor (S3) is off (small size) in read wait position, Detects the distance of feed from when the separation sensor turns off (passage of the trailing edge) to when the original stops in wait position. If the separation sensor (S3) is on (large size) in read wait position, Detects the distance of feed from when the read sensor (S2) turns on to when the read sensor (S2) turns off in idle CCW rotation. T02-203-02
Sensor used (notation) Original set sensor (PI1) Post-separation sensor (S3)
Post-separation sensor (S3) Read sensor (S2)
2-16
2.3.2 Detecting the Presence/Absence of an Original

The presence/absence of an original on the original tray is checked by the original set sensor (PI5). When an original is placed on the original tray, the detecting lever operates in conjunction with the light-blocking plate, which blocks the light of the photointerrupter, causing the original set sensor (PI5) to generate the original detection signal (DTS). The ADF controller PCB turns on the Original Set indicator in response to the original detection signal (DTS).
ADF controller PCB
DTS
Detecting lever PI5
Original
F02-203-01
2-17
2.3.3 Initial Original Size Detection (feed direction)

The initial original size detection (feed direction) mechanism is executed using the large/ small identification sensor (PI3) designed to find out whether the original on the original tray is of a small size or a large size. In addition, it serves to distinguish between LTRR and LGL during last original size detection. When a large-size original is placed on the original tray, the detecting lever operates in conjunction with the light-blocking plate, which blocks the light of the photointerrupter, causing the machine to identify the original as being of a large-size and send the result of detection to its host machine. The result is based on real-time detection, and is sent to the host machine at 100-msec intervals. T02-203-04 shows the mechanism used for initial original size detection.
ADF controller PCB
L/S
Large-size original
Detecting lever
PI3
F02-203-02
2-18
2.3.4 Initial Original Size Detection (breadthwise)

a. Outline The initial original size detection mechanism for the breadthwise direction of an original is performed by the original width detecting volume (VR1) located inside the original tray. The original width volume operates in conjunction with the slide guide, and the resistance shows analog fluctuations. The ADF controller receives the fluctuations in resistance in the form of the original size signal (WIDTH), and converts it to a breadthwise size. The A4R/LTRR identification sensor (PI4) is used exclusively to enable the original width detecting volume (VR1) to accurately detect the width of A4R (210 mm wide) and LTRR (216 mm wide). The A4R/LTRR identification sensor generates the A4R/LR identification signal (1) when the width of an original is 197 mm or more and less than 214 mm.
ADF controller PCB
A4R/LR
Slide guide (rear)
4R/LTRR identification sensor (PI4)
Gear Original width volume
Slide guide (front)
F02-203-03
WIDTH
2-19
The width of an original is detected as shown in T02-203-03.
Original width (w; mm)
140 w 164 167 w 195 198 w 235
238 w 267 270 w 287 290 w 297
Large/small identifi- Remarks cation sensor (PI3) ON OFF A5R B5R A4R/LTRR ON A4R For A5, A4R is identified. LGL identifica- OFF LTRR For STMT, LTRR is identified. tion sensor*1 B4 B5 11 x 17 LTR A3 A4
*1: However, the activation range of the A4R/LTRR identification sensor is between 197 mm and 214 mm. T02-203-03 If the width of an original is not any indicated in the table at power-on yet is between 140 and 297 mm, the next largest size will be selected. For instance, if the width is a non-default width of 236 mm, the default width of 238 to 267 mm will be selected. If a non-default width is identified except at power-on, the default width before a shift is made to a non-default width will be used. The machine will select a default size based on the width of the original detected by initial original size detection and the length of the original, and communicates the result to the host machine.
2-20
b. Slide Guide Positioning Roll The rail of the slide guide is provided with a groove so that the guide may stop at any of default size positions. The stop positions, however, are closely located for some paper sizes, possibly stopping the guide at the wrong point. The machine comes with two slide guide positioning rolls to enable a change of stop positions so that the slide guide may be stopped at the positions shown in the following table.
Side guide positioning roll color and marking While/marking A (for A/B) Black/marking L (for inch)
Slide guide stop position Using 1 groove Using 2 grooves A4R A4R LTRR LTRR A4R LTRR T02-203-04
Slide guide positioning roll (black) Position used
Wait position
F02-203-04
2-21
2.3.5 Last Original Size Detection

The last original size detection mechanism is executed by the post-separation sensor (S3). The last original size detection mechanism takes place when the original is held in read wait position. The mechanism uses the width detected by the initial original size detection mechanism using the original width volume (VR1), and uses the post-separation sensor (S3) to find out the length of the original. If the original is large size, the post-separation sensor (S3) emits light in response to the reference intensity adjustment signal (SEPAJ), and its light-receiving segment detects the light reflected by the original, and sends the original detection signal (P-SEP) to the ADF controller PCB.
ADF controller PCB
P-SEP SEPAJ
Original trailing edge (small size)
Original trailing edge (large size)
S3
Read wait position
F02-203-05
2-22
The following table shows the default sizes that may be detected by the machine: [AB-Configuration] Default size A5R B5R A5 A4R B5 B4 A4 A3 Original width w (mm) 148 w 164 164 w 195 195 w 235 235 w 267 267 w 297 Post-separation sensor (S3) OFF ON OFF ON OFF ON OFF ON
T02-203-05 [Inch-Configuration] Default size Original width w (mm) Post-separation sensor (S3) STMT OFF 140 w 235 LTRR ON LGL ON LTR OFF 235 w 297 279.4 x 431.8mm ON (11 x 17) T02-203-06 Large/small identification sensor (PI3) OFF ON
2-23
[AB/Inch-Configuration] Default size Original width w (mm) 148 w 164 164 w 195 195 w 235 Post-separation sensor (S3) OFF ON OFF ON OFF ON ON OFF ON OFF ON Large/small identification sensor (PI3) A4R/LTRR identification sensor (PI4)
A5R B5R A5 A4R STMT LTRR LGL B5 B4 LTR 279.4 x 431.8mm (11 x 17) A4 A3
ON*1 OFF ON OFF
235 w 267 267 w 287
287 w 297
*1: The A4R/LTRR identification sensor (PI3) turns on in the range between 197 mm and 214 mm in terms of the width of an original. T02-203-07
2-24
2.3.6 Checking Originals When Printing Originals of Different Widths or in Extra-Length Mode
When printing originals of different widths or in extra-length mode, the originals are identified as being large size or small size with reference to the state of the post-separation sensor (S3) with an original held in read wait position. The detection is based solely on the length of the original, and is executed within the feed path. a. Post-Separation Sensor (S3) Is Off (small size) The distance over which the original has moved is checked based on the number of clock pulses from the feed motor (M2) between when the post-separation sensor turns off (passage of the trailing edge) and when the original is held in wait position. b. Post-Separation Sensor (S3) Is On (large size) The distance of feed is detected based on the number of clock pulses from the feed motor (M2) between when the read sensor (S2) turns on and the read sensor (S2) turns off.
M2
Original trailing edge (large size)
S3
S2
Original trailing edge (small size) Read wait position
F02-203-06
2-25
2.4 Original Pickup/Separation

2.4.1 Basic Sequence of Pickup Operations
When the Start key is pressed while originals are placed on the original tray, the following takes place to pickup up the originals: a. Pickup The pickup motor (M1) rotates in reverse, and the pickup clutch (CL1) turns on. As a result, the stopper and the pickup roller unit move down to rotate the pickup roller. The separation plate and the separation pad are used to prevent double-feeding of originals.
M1 Pickup roller unit Original
CL1
M1
CL1
Pickup roller unit Original
Stopper
Separation pad
Separation plate
F02-204-01 b. Arching The pickup motor (M1) is stopped so that the original is butted against the registration roller and is made to arch, thereby removing any skew.
Arching Registration roller
M1
F02-204-02
2-26
CL1
c. Feeding The pickup motor (M1) and the feed motor (M2) rotate clockwise, and the original is moved to read wait position. When the original reaches read wait position, the pickup motor (M1) and the feed motor (M2) stop.
M2 Feed roller
M1
Read wait position
F02-204-03 d. Stream Reading When the leading edge of an original reaches read wait position, the image leading edge signal is sent to the host machine to start stream reading, in which the host machines scanner is held in place and originals are slid over the copyboard glass for scanning. The results of reading are stored in the host machines memory.
Feed roller
Scanning lamp Read glass
F02-204-04
2-27
2.4.2 Pickup Unit and Stopper

The pickup unit consists of a pickup roller and a feed roller. When the Start key is pressed or the original pickup signal is generated, the pickup motor (M1) starts to rotate in reverse, and the pickup clutch (CL1) turns on. At the same time, the stopper and the pickup unit move down, and the pickup roller and the feed roller rotate to move the original. To prevent double-feeding, the separation pad and the separation plate are used to ensure proper separation.
Pickup clutch (CL1) Pickup rollers Stopper
M1
Gear Feed roller Separation pad Separation plate Sheets
F02-204-05
2-28
2.4.3 Timing of Pickup

Sequence of Operations (small size)
Original set Start key ON Original pickup signal input Pickup/feed Original set sensor (PI5) Pickup motor (M1) Pickup clutch (CL1)
Registration 1paper sensor (PS1)
Read
Arching CCW CW
Read wait
Feed motor (M2) Read sensor (S2) Image leading edge signal
F02-204-06
2-29
2.4.4 Controlling the Pickup Motor (M1)

The following figure shows how the pickup motor (M1) is controlled. The pickup motor is a 4-phase stepping motor, and its control circuit has the following mechanisms: Turning on and off the motor. Controlling the direction of rotation of the motor. Controlling the speed of rotation of the motor.
+24V J10 MODE IC1 CLK CPU CW/CCW RESET V-REF

IC10 Motor Driver
A A* B B*
3 1 4 5 2 6
M1
ADF controller PCB
F02-204-07 The CPU (IC1) on the ADF controller PCB receives commands and print mode data (ratio, mode of operation, timing, etc.) from the host machine, and sends drive pulses to the main motor based on the types of data. Signal notation MODE CLK CW/CCW RESET V-REF Description Excitation mode setting Reference clock Rotation direction setting System reset Reference current setting T02-204-01
2-30
2.5 Reversal
2.5.1 Operations
The reversal mechanism operates to turn over originals from their first side to their second side or from their first side to their second side; these two operations are virtually identical, and the discussions that follow are based on turning originals from their first side to their second side. a. Picking Up the 1st Side The feed roller rotates using the drive of the feed motor (M2), and the 1st side is read. To move the original, the delivery reversing roller rotates using the drive of the delivery reversal motor (M3), and the original is moved to the delivery assembly. The locking solenoid (SL2) turns on in reference to the end of reading operation, and the delivery reversing roller becomes locked to let the original move.
SL2
S1 Feed roller M3
M2
S1
Delivery reversing roller
F02-205-01 b. Reversal/Feed 1 When the trailing edge of the original moves past the delivery reversal sensor (S1), the delivery reversal motor (M3) stops. Immediately thereafter, it starts to rotate in reverse to move the original to the registration roller 2.
SL2 SL2
M3
M3 Registration roller 2
S1
S1
F02-205-02
2-31
c. Reversal/Feed 2 The feed motor (M2) rotates, and the original is moved to read wait position; the original will have been turned over by this time. Then, reading, delivery, and feed operations will take place.
M2 Feed roller
Read wait position
F02-205-03
2.5.2 Sequence of Operations

Reversing an Original (small size)
Start key ON Original pickup signal input Pickup/feed Original set sensor (PI5) Pickup motor (M1)
Read
Reverse
Arch CW CCW
Read wait
Feed motor (M2) Read sensor (S2) Delivery reversal sensor (S1) Delivery reversal motor (M3) Locking solenoid (SL2) Image leading edge signal Reverse wait Arch CW CCW
F02-205-04
2-32
2.6 Feeding and Delivering Originals

2.6.1 Operations
When an original has been read in stream reading mode on the copyboard glass, it is moved as follows to the original delivery assembly. a. Moving the Original The locking solenoid (S2) turns on, and the delivery lower reversing roller locks to the delivery upper reversing roller. The feed roller rotates, and the original after moving past read position is moved to the delivery reversing roller.
SL2 Feed roller M3
Read position Delivery reversing roller
F02-206-01 b. Delivery to the Original Delivery Tray The original is delivered to the original delivery assembly by the delivery reversing roller driven by the delivery reversal motor (M3) rotating in clockwise direction.
SL2
M3
Delivery reversing roller
F02-206-02
2-33
2.6.2 Sequence of Operations

Sequence of Operations (delivery of small-size sheets)
Start key ON Original pickup signal input Pickup/feed Original set sensor (PI5) Pickup motor (M1)
Delivery end Delivery Standby
Read
Arching CCW CW
Read wait
Feed motor (M2) Read sensor (S2) Delivery reversal sensor (S1) Delivery reversal motor (M3) Locking solenoid (SL2) Image leading edge signal
F02-206-03
2-34
2.6.3 Controlling the Feed Motor (M2)

The following figure shows the circuit used to control the feed motor, which is a 4-phase stepping motor. The circuit has the following functions: Turning on and off the motor. Controlling the direction of rotation of the motor. Controlling the speed of rotation of the motor.
MODE1 MODE2 IC8 Motor Driver
+24V J9 A A* B B* 3 1 4 5 2 6 M2
IC1 CPU
CW/CWB CLK ENB RESET* V-REF
ADF controller PCB
F02-206-04 The CPU (IC1) on the ADF controller PCB receives print mode data (ratio, mode of operation, timing, etc.) from the host machine, and sends drive pulses to the read motor based on the data. The read motor is a stepping motor, and its direction and speed of rotation are controlled by changing the sequence and the frequency of drive pulses (A, A*, B, B*). Signal notation MODE 1 MODE 2 CW/CCW CLK ENB RESET* V-REF Description Excitation mode setting Excitation mode setting Rotation direction setting Phase switch clock Output cut-off System reset Reference current setting T02-206-01
2-35
2.6.4 Controlling the Delivery Reversal Motor (M3)

The following figure shows the circuit used to control the delivery motor (M1), which is a 4-phase stepping motor. The circuit has the following mechanisms: Turning on and off the motor. Controlling the direction of rotation of the motor. Controlling the speed of rotation of the motor.
IC1 CPU
A A* B B* V-REF*
REFA* REFB*
+24V J8
IC13 Motor Driver
A A* B B*
7 3 8 6 4 5
M3
ADF controller PCB
F02-206-05 The CPU (IC1) on the ADF controller PCB receives print mode data (ratio, mode of operation, timing, etc.) from the host machine, and sends drive pulses to the main motor based on the data. The main motor is a stepping motor, and the direction and speed of its rotation are controlled by changing the sequence and the frequency of drive pulses (A, A*, B, B*). Signal notation V-REF* Description Reference current setting T02-206-02
2-36
2.7 Controlling the Fan

2.7.1 Outline
The machine is equipped with a single fan (FM1), which is used to cool the ADF controller PCB.
+24V
FAN[1]
+5V J11 24V 1 0V 3 FLCK 2
CPU (IC1)
FLCK[2]
FM1 Cooling fan
ADF controller PCB
F02-207-01 The following signals are used to control the fan: [1]cooling fan drive signal; when the signal goes 1, the fan starts to rotate. [2]cooling fan lock detection signal; when the fan locks, the signal goes 1. Sequence of Operations
Start key ON Original pickup signal input INTR Cooling fan(FM1) SCFW SCRV LSTR STBY
F02-207-02
E412 (cooling fan rotation error) It is indicated if the lock signal (FLCK) is generated 100 msec or more while the cooling fan is being driven.
2-37
3 Jam
The machine uses the sensors shown in F02-301-03 to check for an original jam. The ADF controller PCB detects a jam in relation to the presence/absence of an original over a specific sensor at such times as stored in its ROM in advance. When a jam is detected, the machine sends the data to its host machine in the form of a code: A jam occurring in the machine is indicated by the following two ways: Host machines service mode screen LEDs on the ADF controller PCB Service Mode Screen of the Host Machine
Jam codes; see Table 2-301 and later. '1' indicates a jam in the machine.
F02-301-01 LEDs on the ADF Controller PCB
LED2 LED4 PSW1 LED1 LED3
DSW1
F02-301-02
2-38
PI3 PI4 PI2 S3 PI5 U2
PI1 S1 S2
F02-301-03 The following table shows jam codes, LED indications, jam types, related sensors, and conditions of detection: : off : flashing (at 160-msec intervals) x=1: pickup of 1st original x=0: pickup of 2nd and subsequent originals Jam code 00x1 LED indicator Sensor Post-separation S3 sensor delay Jam type Condition
00x2
00x3
00x4
The post-separation sensor (S3) does not detect an original a specific feed after the start of separation. Post-separation S2, S3 The trailing edge of an original moves past the read sensor (S2) before the sensor stationpost-separation sensor (S3) turns off. ary Registration S3, PI1 The registration 1paper sensor (PI1) does not detect an original a specific sensor delay feed after the post-separation sensor (S3) turns on. The registration 1paper sensor (PI1) deRegistration PI1 tects an original a specific time after the sensor stationfeed starts from registration 2 position ary (10 mm front of the registration roller 2). T02-301-01
2-39
: off : flashing (at 160-msec intervals) x=1: pickup of 1st original x=0: pickup of 2nd and subsequent originals Jam code 00x5 LED indicator Jam type Sensor Read sensor de- S2 lay Condition
00x6
00x7
00x8
00x9
The read sensor (S2) does not detect an original a specific feed from registration 2 position (10 mm in front of the registration roller 2) after separation. The read sensor (S2) does not detect an original a specific feed after the start of feed from registration roller 2 position after reversal. The read sensor (S2) detects an original S2 Read sensor a specific feed after the start of feed stationary from read wait position. The read sensor (S2) detects an original a specific feed after the start of feed from read wait position when large/ small identification is done in mixed size mode. Delivery rever- S1, S2 In single-sided mode, the delivery reversal sensor (S1) does not detect an origisal sensor delay nal a specific feed after the read sensor (S2) turns on. In double-sided mode, the delivery reversal sensor (S1) does not detect an original at the end of reading. Delivery rever- S1, S2 In single-sided or double-sided mode, the delivery sensor (S1) detects an origisal sensor stanal a secific feed after the delivery sentionary sor (S1) turns on while idle reversal is taking place. In double-sided mode, the delivery reversal sensor (S1) detects an original a specific feed after the read sensor (S2) turns off. While idle reversal is taking place, the delivery reversal sensor (S1) detects an original a specific feed after the read sensor (S2) turns off. The ADF is opened during operation User ADF open PI2 (drive system at rest). T02-301-02
2-40
: off : flashing (at 160-msec intervals) x=1: pickup of 1st original x=0: pickup of 2nd and subsequent originals Jam code 00xA 00xB 00xC 00xD 00xE LED indicator Jam type ADF open User cover open Cover open Initial stationary Pickup fault Sensor PI2 Condition
00xF
Timing fault
The ADF is opened during operation (drive system in operatioin). SW2 The upper cover is opened during operation (drive system at reset). SW2 The upper cover is opened during operation (drive system in operatioin). PI1, S1 Paper is detected in the path when the ,S2, S3 first sheet is picked up. The pickup signal is received for 2 sec PI15 while no original exists ion the original pickup tray. The next original is moved to registraS2 tion 2 before reading ends.
T02-301-03
2-41
4 Power Supply
The following figure shows an outline of the machines power supply system. The machines power supply receives two type of 24V power (24 VP, 24 VL) from its host machine. The 24VP supply is mostly used for loads, and is cut off when the upper cover is opened. If an overcurrent starts to flow into the circuit, the circuit breaker (CB1) will turn on to cut the power supply, thereby protecting the circuit. The 24VL supply is converted to 5V power by the IC11, and is sent to sensors and is also used to drive the controller PCB.
Cover open switch (SW1)
24V CRSW CRSW*
J2
3 21 24VP Host machine J1 2 CB1 24V Motor Clutch Solenoid Sensor
24VL J3 6
DC5V Power Supply
5V
IC11 ADF controller PCB
F02-401-01
2-42
1 Basic Construction
1.1 External Covers
[1] Front cover [2] Rear cover [3] Feeder cover [4] AD controller cover [5] Left lower cover [6] Original pickup tray [7] Original delivery assembly [8] Slide guide
[8] [4] [2] [7] [6]
[3] [1] [5]
F03-101-01 Remove the covers as needed to clean, inspect, or repair the inside of the machine.
1.1.1 Detaching the Machine

1) Turn off the host machine. 2) Disconnect the machines communication cable [1] from its host machine.
[1]
F03-101-02
3-1
3) Peel up the rubber cover [2], and remove the two screws [3]; then, detach the angle guide metal plate [4].
[2]
[3]
[4]
[2]
F03-101-03 4) Remove the two stop screws [5], and remove the screw [6] equipped with a washer. 5) Slide the machine as shown, and lift it to detach.
[5]
[6]
F03-101-04
3-2
1.1.2 Removing the Front Cover

1) Open the feeder cover [1], and remove the mounting screw [2].
[2]
[1]
F03-101-05 2) Remove the two mounting screws [3], and detach the front cover [4] as shown.
[4]
[3]
F03-101-06
1.1.3 Removing the Rear Cover

1) Open the feeder cover, and remove the mounting screw [1].
[1]
F03-101-07
3-3
2) Lift the original pickup tray, and remove the mounting screw [2]; then, detach the rear cover [3].
[2] [3]
F03-101-08
1.1.4 Removing the Feeder Cover

1) Remove the front cover. 2) Remove the mounting screw [1] and positioning pin [2]; then, detach the feeder cover [3].
[3]
[2]
[1]
F03-101-09
1.1.5 Removing the ADF Controller Cover

1) Remove the mounting screw [1], and detach the controller cover [2].
[2]
[1]
F03-101-10
3-4
1.1.6 Removing the Inside Cover

1) Open the feeder cover. 2) Remove the two mounting screws [1], and slide the inside cover [2] to the right to detach.
[1]
[2]
F03-101-11
1.1.7 Removing the Left Lower Cover

1) Open the ADF. 2) Remove the front cover and the rear cover. 3) Remove the two mounting screws [1], and detach the left lower cover [2].
[2]
[1]
F03-101-12
1.1.8 Removing the Original Delivery Assembly

1) Remove the front cover and the rear cover. 2) Remove the three mounting screws [1] from the front of the machine.
[1] [1]
F03-101-13 3-5
3) Open the original pickup tray, and remove the two mounting screws [2].
[2]
F03-101-14 4) Remove the two mounting screws [3] from the back of the machine.
[3]
[3]
F03-101-15 5) Open the machine, and slide the original delivery assembly [4] as shown to detach.
[4]
F03-101-16
3-6
2 Drive System
2.1 Drive Assembly
2.1.1 Removing Pickup Motor
1) Remove the rear cover. 2) Disconnect the connector [1]. 3) Remove the two screws [2], and detach the pickup motor [3].
[2] [3]
[1]
[2]
F03-201-01
2.1.2 Removing the Feed Motor

It is very important to note the differences in procedure whenever you must replace the feed motor and its timing belt: When using the same feed motor and its timing belt. When using a new feed motor and its timing belt. a. If you are using the same feed motor and its timing belt, 1) Remove the rear cover. 2) Disconnect the connector [1]. 3) Remove the two mounting screws [2], and detach the feed motor [3] and the timing belt [4]. When mounting the feed motor, be sure to attach the timing belt [4] on the pulley [5] of the motor correctly.
[1] [3] [5]
[2]
[4]
F03-201-02
3-7
b. If you are using a new feed motor and its timing belt, 1) Remove the rear cover. 2) Disconnect the connector [1]. 3) Remove the two tension springs [2]. 4) Loosen the two mounting screws [3], and slide the adjusting plate [4] down.
[2]
[1]
[3] [4]
F03-201-03 5) Remove the two mounting screws [5], and detach the feed motor [6] and the timing belt [7]. When mounting the tension spring [2], be sure to tighten the mounting screw [3] while keeping the mounting screws [3] on the adjusting plate [4] loose.
[6]
[5]
[7]
F03-201-04
3-8
2.1.3 Removing the Delivery Reversal Motor

1) Remove the rear cover. 2) Disconnect the connector [1], and free the harness from the guide [2]. 3) Remove the two mounting screws [3], and detach the feed motor [4]. When attaching the delivery reversal motor, make sure that the gear of the motor is engaged with the transmission gear.
[3] [2] [4]
[1] [3]
F03-201-05
2.1.4 Removing the Drive Unit

1) Remove the rear cover and the inside cover. 2) Remove the faston [1], and disconnect the three connectors [2]. 3) Remove the five reuse bands [3], and free the harness from the locking support [4].
[3] [4] [1]
[2]
[3]
[2]
F03-201-06
3-9
4) Remove the six mounting screws [5]. 5) Free the harness from the wire saddle [6]; then, detach the drive unit [7].
[7]
[5]
[5]
[6]
F03-201-07 When mounting the drive unit, be sure that the spring [8] and the arm are as shown . In addition, check to make sure that the arm [9] on the drive side is above the pin [10].
[8] [10]
F03-201-08
[9]
[10]
F03-201-09
3-10
3 Feed System
3.1 Feed System
3.1.1 Removing the Feed System
1) Remove the inside cover. 2) Remove the two resin E-rings [1] and two bushings [2]; then, detach the pickup roller unit [3].
[2] [1]
[3] [1] [2]
F03-301-01
3.1.2 Removing the Pickup Roller/Feed Roller

1) Remove the pickup roller unit. (See p. 3-11.) 2) Remove the three resin E-rings [1], and detach the pickup roller support plate [2]. The pin [3] will come off; take care not to lose it.
[1] [3] [1]
[2]
F03-301-02
3-11
3) Remove the feed roller [4]. 4) Remove the resin E-ring [5], and remove the pickup roller [6]. Pay attention to the orientation of the pickup roller and the feed roller. Be sure to mount the separation guide [7] so that the wider side of the plastic film [8] is toward the feed roller.
[4]
[3] [8]
[5]
[7]
[6]
F03-301-03
3.1.3 Removing the Separation Plate/Separation Pad

1) Remove the pickup roller unit. 2) Remove the two mounting screws [1], and detach the separation plate [2].
[2] [1]
F03-301-04 3) Slide the separation pad [3] as shown to detach.

[3]
F03-301-05 3-12
3.1.4 Removing the Registration Lower Roller

1) Remove the front cover, rear cover, and inside cover 2) Remove the drive unit. (See p. 3-9) 3) Remove the two screws [1], and detach the pre-registration guide [2].
[1]
[2]
F03-301-06 4) Holding it as shown, free the front of the C guide [3], and slide the rear from the shaft to detach.
[3]
F03-301-07
3-13
5) Remove the resin E-ring [4], and remove the bushing [5].
[4]
[5]
F03-301-08 6) Remove the resin E-ring [6], and remove the gear [7] and the bushing [8]. 7) Remove the registration lower roller [9].
[7] [8]
[6]
[9]
F03-301-09
3-14
3.1.5 Removing the Registration Upper Roller

1) Remove the front cover and the feeder cover. 2) Remove the two mounting screws [1], and detach the cover [2].
[1]
[2]
F03-301-10 3) Remove the mounting screw [3], and detach the support plate [4]; then, detach the registration upper roller [5].
[3] [4]
[5]
F03-301-11
3-15
3.1.6 Removing the Registration Roller 2

1) Remove the front cover and the feeder cover. 2) Remove the two mounting screws [1], and detach the cover [2].
[1]
[2]
F03-301-12 3) Remove the mounting screw [3] and the support plate [4]; then, detach the registration roller 2 [5].
[5] [3] [4]
F03-301-13
3-16
3.1.7 Removing the Feed Large Roller

1) Open the machine, and remove the front cover, rear cover, and left lower cover. 2) Remove the two mounting screws [1], and detach the platen guide [2]. 3) Detach the machine from its host machine. Be sure to detach the machine from its host machine before starting the following steps.
[2]
[1]
F03-301-14 4) Remove the C guide. 5) Remove the drive unit. (See p. 3-9) 6) Remove the four mounting screws [3], and detach the feed motor unit [4].
[4] [3]
[3]
F03-301-15
3-17
7) Remove the six mounting screws [5], and detach the hinge assembly [6].
[5]
[6]
F03-301-16 8) Remove the resin E-ring [7] at the front and the bearing [8].
[8]
[7]
F03-301-17
3-18
9) Remove the resin E-ring [9] at the rear, and slide the gear [10] to detach the bushing [11]; then, lift the shaft somewhat to detach the gear [10]. 10) Remove the feed large roller [12].
[12] [9] [10] [11]
F03-301-18
3.1.8 Removing the Delivery Upper Reversal Roller

1) Remove the front cover, rear cover, and inside cover. 2) Remove the drive unit. (See p. 3-9) 3) Remove the two mounting screws [1], and detach the pre-registration guide [2].
[1]
[2]
F03-301-19
3-19
4) Remove the C guide [3].
[3]
F03-301-20 5) Remove the resin E-ring [4], and remove the busing [5].
[4]
[5]
F03-301-21
3-20
6) Remove the hook, and detach the gear [6]. 7) Remove the resin E-ring [7] and the bushing [8]. 8) Remove the delivery upper reversing roller [9].
[8]
[7] [6]
[9]
F03-301-22
3.1.9 Removing the Lead Roll 2

1) Remove the front cover, rear cover, and original delivery assembly. 2) Open the stopper [1], and detach the lead roll 2 [2].
[2]
[1]
F03-301-23
3-21
3.1.10 Removing the Delivery Lower Reversing Roller

1) Remove the front cover, rear cover, and delivery assembly. 2) Open the stopper [1], and detach the delivery lower reversing roller [2].
[1]
[2]
F03-301-24
3.1.11 Removing the Lead Roll 1

1) Remove the front cover, rear cover, and left lower cover. 2) Open the feeder cover; then, remove the resin E-ring [1], arm [2], and bushing [3].
[2]
[3] [1]
F03-301-25
3-22
3) Remove the resin E-ring [4] and the bushing [5]. 4) Remove the bushing [6], and detach the lead roll 1 unit [7].
[4]
[6] [7]
[5]
F03-301-26 5) Open the stopper [8], and detach the lead roll 1 [9].
[8]
[9]
[7]
F03-301-27
3-23
3.1.12 Replacing the C Guide Sheet

1) Open the feeder cover, and detach the C guide. (See p. 3-13) 2) Peel off the C guide sheet [1], and clean the area with lint-free paper moistened with alcohol. 3) Attach the new C guide sheet [2] as shown on the right. When attaching it, be sure to butt both its vertical and horizontal sides against the stops.
[1]
[2]
F03-301-28
3-24
4 Electrical System
4.1 Electrical System
4.1.1 ADF Controller PCB
1) Remove the rear cover. 2) Disconnect all connectors from the ADF controller PCB; then, free the harness [2] from the locking support [1]. 3) Disconnect the connector [3].
[1]
[2]
[3]
F03-401-01 4) Remove the mounting screw [4]; then, push the locking support [5] to detach the front side of the ADF controller PCB [6].
[4]
[5] [6]
F03-401-02
3-25
5) Shift the ADF controller PCB [6] in the direction of the arrow to detach.
[6]
F03-401-03
4.1.2 Removing the Delivery Reversal Sensor

1) Open the feed cover. 2) Remove the screw [1] and the stepped screw [2], and detach the C guide [3].
[2] [1]
[3]
F03-401-04
3-26
3) Remove the two mounting screws [4], and detach the cover [5].
[4]
[5]
F03-401-05 4) Remove the mounting screw [6], and disconnect the connector [7]; then, detach the delivery reversal sensor [8].
[7] [6]
[8]
F03-401-06
3-27
4.1.3 Removing the Read Sensor

1) Remove the left lower cover. 2) Disconnect the connector [1], and remove the hook [2]; then, detach the guide [3]. 3) Remove the mounting screws [4], and disconnect the connector [5]; then, detach the read sensor [6].
[5] [6]
[2]
[3] [1]
[4]
F03-401-07
4.1.4 Removing the Post-Separation Sensor

1) Open the feeder cover. 2) Remove the inside cover. 3) Disconnect the connector [1], and remove the mounting screw [2]; then, detach the post-separation sensor [3].
[2] [3] [1]
F03-401-08
3-28
4.1.5 Removing the Cooling Fan

1) Remove the rear cover. 2) Disconnect the connector [1] from J11 of the ADF controller PCB; then, free the harness from the harness guide [2]. 3) Remove the two mounting screws [3], and detach the cooling fan [4]. Be user to orient the cooling fan so that the marking on it (indicating the direction of current) matches the marking on the machine's side metal plate.
[4] [2]
[3]
[1]
F03-401-09
4.1.6 Removing the Locking Solenoid

1) Remove the front cover. 2) Disconnect the connector [1], and detach the two reuse bands [2]. 3) Remove the two mounting screws [3], and detach the hook [4] of the arm. 4) Detach the locking solenoid [5]. The parallel pin [6] will come off when the locking solenoid is detached; take care not to lose it.
[2] [3] [5]
[6]
[2]
[1] [4]
F03-401-10
3-29
4.1.7 Removing the Pickup Clutch

1) Remove the rear cover and the inside cover. 2) Disconnect the connector [1], and detach the harness from the locking support [2]. 3) Remove the two mounting screws [3], and detach the bushing [4] and the mounting base [5].
[3] [4] [5] [3]
[2]
[1]
F03-401-11 4) Remove the stopper [6]. 5) Remove the bushing [7], and detach the clutch [8].
[6]
Memo
When installing the pickup clutch, may be made more easily to install it after removing the pick up roler unit.
[7] [8]
F03-401-12 After mounting it, check to make sure that the arm [9] of the pickup clutch is above the pin [10].
[9]
[10]
F03-401-13
3-30
4.1.8 Removing the Open/Close Switch

1) 2) 3) 4) Remove the rear cover. Open the feeder cover. Remove the faston [1]. Remove the mounting screw [2], and detach the open/close switch [3].
[2]
[1] [3]
F03-401-14
4.1.9 Removing the Original Width Volume

1) Lift the original pickup tray. 2) Remove the three mounting screws [1], and detach the cover [2].
[1] [2]
F03-401-15
3-31
3) Disconnect the three connectors [3], and free the harness [4] from the harness guide. 4) Remove the two mounting screws [5], and detach the original width volume [6].
[4]
[3]
[3]
[6] [5]
[5]
F03-401-16 [ Mounting the Original Width Volume ] 1) Fully spread the side guide [1]. 2) Turn the gear [2] counterclockwise (viewing from the gear), and mount the volume so that the two arrows [3] match.
[3]
[1]
[1]
[2]
[3]
F03-401-17
3-32
1 Periodically Replaced Parts

The machine does not have parts that must be replaced on a periodical basis.
2 Durables
Some parts of the machine may require replacement once or more because of wear or damage. Replace them as needed while referring to the table of estimated lives (expressed in terms of the numbers of originals picked up, which may be checked in the host machine's service mode). As of June 2000 No. Part name 1 Q'ty Estimated Remarks life 80,000 Pickup roller FC3-0722 1 Use the host machine's service mode to find out how much each part has been used. 80,000 Feed roller FC3-0607 1 COPIER>COUNTER>DRBL-2> DF-PU-RL: pickup roller 80,000 Separation pad FF3-3983 1 DF-FD-RL: feed roller DF-SP-PD: separation pad DF-SP-PL: separation plate 80,000 Separation plate FF3-3984 1 LNT-TAPE: dust-collecting tape 80,000 Dust-collecting FC3-0787 1 tape (large) Dust-collecting FC3-0788 1 80,000 tape (small) Dust-collecting FC3-0799 1 80,000 tape (upper) T04-201-01 The values in the above table are estimates only and are subject to change based on future data. Part No.
2 3 4 5
4-1
3 Scheduled Servicing Chart

Do not use solvents or oils other than those indicated. Adhesion of paper lint or dust to the rollers or scarpers can cause black lines in the images. Be sure that cleaning is thorough. : Clean Ref. Part name : Replace : Lubricate : Adjust : Inspect
Copyboard glass Copyboard glass retainer 1 White plate (copyboard cover) 2 Platen guide* 3 Post-separation sensor 4 Read sensor 5 Delivery reversal sensor 6 Upper registration roller 7 Lower registration roller 8 Registration roll 2 9 Large feed roller 10 Feed roll 1 11 Feed roll 2 12 Upper delivery reversing roller 13 Lower delivery reversing roller 14 Pickup roller 15 Separation pad 16 Feed roller 17 Separation plate 18 Registration roller scraper 19 Original pickup tray 20 Pre-registration guide* 21 C guide* 22 Reversing guide* 23 Delivery guide* 24 Original delivery assembly 25 Reversal left guide plastic film 26 Left cover plastic film 27 Dust-collecting tape (large, small, upper) 28 Height adjusting member (check for contact and adjustment) *Including plastic film.
Maintenance interval Remarks 80,000 or 160,000 6 mo. or 1 yr. Reader unit
Use the host machine's service mode to find out how much each part has been used. COPIER>COUNTER >FEEDER>FEED
T04-301-01 4-2
The following shows the arrangement of parts selected for scheduled servicing:
[25] [8][18][9] [7] [6] [18][15][16] [17] [14] [19]
[26][10] [11]
[13] [12]
[24]
F04-301-01
[21]
[22]
S3
[1] [2] [5] [4] [20] [3]
[27]
S3
S1 S2
[27]
[27] [24]
[23]
F04-301-02
4-3
4 Cleaning
4.1 Parts of the Reader Assembly
4.1.1 Copyboard Glass
1) Wipe the copyboard glass [1] with a cloth moistened with water or alcohol; then, dry wipe it.
[1]
4.1.2 Copyboard Glass Retainer

1) Wipe the copyboard glass retainer [2] with a cloth moistened with water or alcohol; then, dry wipe it.
[2]
F04-401-01
4.2 Parts of the ADF

4.2.1 Platen Guide
1) Wipe the platen guide (including the plastic film) [1] with a cloth moistened with water or alcohol; then, dry wipe it.
[1] [2]
4.2.2 White Plate (copyboard cover)

1) Wipe the white plate [2] with a cloth moistened with water or alcohol; then, dry wipe it.
F04-402-01
4-4
4.3 Sensors
4.3.1 Delivery Reversal Sensor
1) Open the feeder cover and the C guide. 2) Remove the screw [1] and the stepped screw [2]; then, detach the reversal guide [3].
[2] [3] [1]
F04-403-01 3) Remove the two screws [4], and detach the cover [5].
[4]
[5]
F04-403-02 4) Clean the delivery reversal sensor [6] and the reflecting plastic film [7] on the guide side with the blower brush.
[7]
[6]
F04-403-03
4-5
4.3.2 Read Sensor

1) Remove the front cover, rear cover, and left lower cover. 2) Disconnect the connector [1], and remove the hook [2]; then, detach the guide [3]. 3) Remove the screw [4], and clean he read sensor [5] with the blower brush.
[5] [2]
[3] [1]
[4]
F04-403-04 4) Clean he reflecting plastic film [7] with the blower brush.
[6]
F04-403-05
4.3.3 Post-Separation Sensor

1) Open the feeder cover. 2) Remove the inside cover. 3) Remove the screw [1], and clean the post-separation sensor [2] with the blower brush.
[1] [2]
F04-403-06
4-6
4.4 Rollers and Guides

4.4.1 Original Pickup Tray
1) Clean the original pickup tray [1] with lint-free paper moistened with alcohol.
[1]
F04-404-01
4.4.2 Pickup Roller and Feed Roller

1) Open the feed cover, and take out the inside cover. 2) Clean the pickup roller [1] and the feed roller [2] with lint-free paper moistened with alcohol.
[1]
[2]
F04-404-02
4.4.3 Separation Pad and Separation Plate

1) Take out the pickup roller unit. 2) Clean the separation pad [1] and the separation plate [2] with lint-free paper moistened with alcohol.
[2] [1]
F04-404-03
4-7
4.4.4 Upper Registration Roller and Registration Roller 2

1) Open the feeder cover, and remove the two screws [1]; then, detach the cover [2].
[1]
[2]
F04-404-04 2) Clean the upper registration roller [3], registration roller 2 [4], and the cover removed in step 2) with lint-free paper moistened with alcohol.
[3] [4]
F04-404-05 3) Attach the cover [2].

[5]
[5]
F04-404-06
4-8
4.4.5 Pre-Registration Guide, C Guide, Lower Registration Roller, Upper Delivery Reversing Roller
1) Open the feeder cover, and clean the pre-registration guide [1] (including the sheet) with lint-free paper moistened with alcohol.
[1]
F04-404-07 2) Clean the top and bottom faces of the C guide 2 [2] where paper comes into contact and the reflecting plastic film [3].
[3]
3) Take out the pre-registration guide [1] and the C guide [2].
[2]
F04-404-08
4-9
4) By moving the shaft [6], clean the lower registration roller [4] and the upper delivery reversing roller [5] with lint-free paper moistened with alcohol. 5) Mount the pre-registration guide [1] and the C guide [2].
[6] [5]
[4]
F04-404-09
4.4.6 Reversing Guide, Large Feed Roller, Delivery Guide, and Feed Roll 2
1) Remove the screw [1] and the stepped screw [2], and detach the reversing guide [3]. 2) Clean the face of the reversing guide [3] where paper comes into contact and the plastic film with lint-free paper moistened with alcohol.
[2] [3] [1]
F04-404-10 3) While turning the jam removal lever [4], clean the large feed roller [5] with lintfree paper moistened with alcohol. 4) Clean the delivery guide (including the plastic film) [6] with lint-free paper moistened with alcohol.
[4]
[6]
[5]
F04-404-11
4-10
5) Wrap the tip of the screwdriver with lint-free paper moistened with alcohol; then, clean the feed roll 2 [7] by turning the jam removal lever [4].
[4]
[7]
F04-404-12
4.4.7 Feed Roll 1

1) Remove the front cover, rear cover, and lower cover. 2) Clean the plastic film [1] of the left lower cover with lint-free paper moistened with alcohol.
[1]
F04-404-13 3) Clean the feed roll 1 [2] with lint-free paper moistened with alcohol. 4) Remove the platen guide, and clean the guide and the plastic film [3] with lintfree paper moistened with alcohol.
[2]
[3]
F04-404-14
4-11
5) Clean the reversing left guide plastic film [4] with lint-free paper moistened with alcohol. 6) Mount the reversing guide, platen guide, left lower cover, front cover, and rear cover.
[4]
F04-404-15
4.4.8 Lower Delivery Reversing Roller and Original Delivery Assembly

1) Open the original pickup tray. 2) Clean the delivery lower reversing roller [1] and the original delivery assembly [2] with lint-free paper moistened with alcohol.
[1]
[2]
F04-404-16
4-12
5 Replacement
5.1 Replacing the Dust-Collecting Tape (upper, large, small)
1) Remove the feeder cover. 2) Peel the dust-collecting tape (upper) [1] from the feeder cover, and clean the area with lint-free paper moistened with alcohol.
[1]
F04-501-01 3) Peel the dust-collecting tape (large) [2] and the dust tape (small) [3] from the cover, and clean the area with lint-free paper moistened with alcohol.
[3]
[2]
F04-501-02
4-13
4) Attach the new dust-collecting tape (upper) [4], and detach the backing sheet. Be user to attach the tape by butting it against the rib in vertical direction as shown.
[4]
Flush
F04-501-03 5) Attach the new dust-collecting tapes (large) [5] and (small) [6], and detach the backing sheets. Be sure to attach the dustcolleting tape (large) [5] as shown. Be sure to attach the dust-collecting tape (small) [6] by butting it against the rear as shown.
[6]
Flush
[5]
F04-501-04
4-14
6. Adjust
6.1 Height adjusting member (check for contact and adjustment)
1) With the ADF closed, check to find out whether the protrusion [1] at the left front/rear is in contact with the read glass [2]. To facilitate the work, try turning on the scanning lamp in the host machines service mode: COPIER>FUNCTION>MISCR>SCANLAMP. However, be sure not to keep it on more than 5 min.
[1]
Memo
[2]
F04-601-01 [ If Not in Contact ] 1) If the protrusion [1] at left front/rear is not in contact with the read glass [2], turn the fixing screw [2] at the top of the left hinge to make adjustments.
[2]
CC: to move down the front. CCW: to move up the front. F06-601-02
4-15
1 Standards and Adjustments

1.1 Making Basic Adjustments
The machines basic adjustments must be made in the following order: 1. Angle (opening at 90) 2. Tilt 3. ADF height 4. ADF perpendicularity 5. Angle (opening at 70) 6. Read position*1 7. Horizontal registration*2 8. Read speed*2 9. Leading edge registration*2 *1: Using the host machines service mode. *2: Using either the machines or the host machines service mode.
1.1.1 Angle Guide (opening at 90)

The machines angle of opening must be adjusted. If it is 90, go to [1.1.2]. 1) Peel up the rubber cover [1], and remove the two mounting screws [2]; then, remove the angle guide plate [3].
[1]
[2]
[3]
[1]
F05-101-01
5-1
1.1.2 Correcting the Tilt

1) Loosen the nut [1] of the rear of the left hinge, and turn the bolt (w/ hex hole) [2] so that the fixing member [3] is at the marking [4]. 2) Tighten the nut [1].
[2]
[1]
[4]
[3]
F5-101-02
5-2
1.1.3 Adjusting the Height of the ADF

1) With the ADF closed, check to find out whether the protrusion [1] at the left front/rear is in contact with the read glass [2]. To facilitate the work, try turning on the scanning lamp in the host machines service mode: COPIER>FUNCTION>MISCR>SCANLAMP. However, be sure not to keep it on more than 5 min.
[1]
Memo
[2]
F05-101-03 [ If Not in Contact ] 1) If the protrusion [1] at left front/rear is not in contact with the read glass [2], turn the fixing screw [2] at the top of the left hinge to make adjustments.
[2]
CC: to move down the front. CCW: to move up the front. F05-101-04
5-3
1.1.4 Adjusting the ADF Perpendicularity

The spatial relationship between the host machines optical system and the machines original feed direction must be adjusted. 1) Using an A4 or LTR sheet of paper, prepare a test chart as shown.
10mm
10mm Right angle

10mm
10mm
F05-101-05 2) Place the test chart on the original tray, and make a print in Direct.
Test chart
F05-101-06
5-4
3) Match the test chart over the output obtained in step 2), and check the angle. A 1 mm B 1 mm Be sure to check the angle by referring to the lines on the leading edges.
Feed direction
Different sheet
Sheet obtained in step 2)

B
Feed direction Different sheet
F05-101-07 [ If Standards Are Not Met ] 1) Loosen the two stop screws [1] at the front of the right hinge unit. 2) Peel up the rubber cover [2] at the rear of the right hinge unit, and loosen the fixing nut [3]; then, use the bolt [4] (w/ hex hole) to make adjustments.
[3] [4] [1] [2]
When turning the adjusting screw, be sure to keep the ADF open. 3) Tighten the nut [2], and secure the bolt (w/ hex hole) [3] in place. 4) Make a print using the test chart once again, and check to make sure that the image meets the standards.
If A 1 mm, turn the bolt [3] counterclockwise. If B 1 mm, turn the bolt [3] clockwise. F05-101-08 5-5
1.1.5 Angle Guide (opening at 70)

The machines angle of opening must be correct. 1) Turn up the rubber cover [1], and mount the angle guide plate [3] with two mounting screws [2] while forcing it slightly down.
[1]
[2]
[3]
[1]
F05-101-09
5-6
1.1.6 Adjusting the Read Position

The host machines read position (for stream reading) must be adjusted in relation to the machines read position. Adjustments may be made the following way. 1) Press the key, 2 and 8 keys at the same time, and key on the control panel in sequence to start service mode. 2) Make the following selections: COPIER>FUNCTION>INSTALL>STRDPOS; then, execute auto adjustment. 3) End service mode.
5-7
1.1.7 Adjusting the Horizontal Registration

The horizontal registration may be adjusted in either of the following two ways: By using the host machines service mode. By adjusting the position of the side guide plate of the ADF pickup tray. Adjustments may be made more easily by using the host machines service mode.
Memo
1) Using an A4 or LTR sheet of paper, prepare a test chart as shown.

10mm
10mm Right angle

10mm
10mm
F05-101-10 2) Place the test chart on the original pickup tray, and make a print in Direct.
Test chart
F05-101-11
5-8
3) Match the test chart over the image obtained in step 2), and check to see if the following is true: A B 1 mm 1 mm

A
Feed direction
Test chart Sheet obtained in step 2) Feed direction

B
Test chart
F05-101-12 [ If Standards Are Not Met ] a. By Using the Host Machines Service Mode 1) Press the key, 2 and 8 keys at the same time, and key on the control panel in sequence to start service mode. 2) Make the following selections: COPIER>ADJUST>ADJ-XY>ADY-YDF; then, change the setting to make adjustments.
A higher setting increases the margin A, while decreasing the margin B. [ Unit: 0.1 mm ] Range of adjustments: -30 to 30 3) Make a print of the test chart once again, and see if the image meets the standards.
5-9
b. By Adjusting the Position of the Side Guide Plate of the ADF Pickup Tray 1) Remove the three screws [1], and detach the cover [2].
[2] [1]
F05-101-13 2) Loosen the mounting screw [3], and remove the screw [4] from the side of the positioning hole; then, fit it loosely in the adjusting long hole [5]. 3) Move the original width volume unit [6] to the front or the rear to make adjustments. 4) Tighten the lightly loosened screw [3] and the screw [4] fitted in the adjusting long hole [5]. 5) Mount the cover [2]. 6 ) Make a print of the test chart once again, and check that the image meets the standards.
[6] [5]
[3]
[4]
If A 1 mm, move the volume unit [6] to the front. If B 1 mm, move the volume unit [6] to the rear. F05-101-14
5-10
1.1.8 Adjusting the Read Speed

The adjustments may be made in either of the following two ways: By using the host machines service mode. By using the ADF controller PCB The adjustments may be made more easily by using the host machines service mode.
Memo
10mm
Right angle
Test chart
F05-101-16
10mm
10mm
10mm
5-11
3) Check to see if the dimension A of the test sheet and the dimension B of the image obtained in step 2) are as follows: A A 1 mm 1 mm
Test chart Feed direction
Sheet obtained in step 2) Test chart Feed direction
F05-101-17 [ If Standards Are Not Met ] a. Using the Host Machines Service Mode 1) Press the key, 2 and 8 keys at the same time, and key on the control panel in sequence to start service mode. 2) Make the following selections: FEEDER>ADJUST>LA-SPEED; then, change the setting to make adjustments. Each +1 will cause the read speed to increase by 0.1%, making the margin A smaller and the margin B larger. [ Unit: 0.1% ] Range of adjustment: -30 to 30, -3% to +3%
5-12
3) Make a print of the test chart once again, and check to see if the image meets the standards. 4) Shift all bits of the DIP switch (DSW1) on the ADF controller PCB to OFF. b. By Using the ADF Controller PCB 1) Remove the screw [1], and detach the ADF controller cover [2].
[2]
[1]
F05-101-18 2) Set the DIP switch (SW1) on the ADF controller PCB as shown, and press the push switch (PSW1) to start read speed adjustment mode.
LED2 LED4 PSW1 DSW1 LED1 LED3
F05-101-19
5-13
When the machine enters read speed adjustment mode, the LEDs on the ADF controller PCB (F05-101-19) will indicate the current setting as follows: LED1 indicates the higher-order number and LED4 indicates the lower order number in binary notation; a LED remaining on indicates a + number, while a flashing LED indicates a - number. In the case of the figure (F05-101-20), -26 is indicated. 1. 2. 3. 4. 5. 6. All LEDs remain on for 2 sec to start indication. All LEDs remain off for 1 sec. The numeral in the 10s of the setting is indicated for 1 sec. All LEDs go out. The numeral in the 1s of the setting is indicated for 1 sec. All LEDs remain off for 1 sec.
:on
:flashing
:off
1. All LEDs remain on for 2 sec. 2. All LEDs remain off for 1 sec. 3. The numeral in the 10s of the setting is indicated. '-2' 4. All LEDs remain off for 1 sec. 5. The numeral in the 1s of the setting is indicated: '-6' is indicated. 6. All LEDs remain off for 1 sec.
*If the setting is a negative value, both 10s and 1s digits flash. F05-101-20
5-14
3) Enter the appropriate setting of the original feed speed using the DIP switch (DSW1) on the ADF controller PCB (T05-101-01). Be sure to use binary notation, and keep in mind that a positive number is expressed when bit 1 is off while a negative number is expressed when it is on. The range of adjustment is 30. Each +1 causes the speed to increase by 0.1%.
:switch OFF Setting +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21
:switch ON Setting -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 bit 1 2 3 4 5 6 7 8
bit 1 2 3 4 5 6 7 8
4) Press the push switch (PSW1) to update the setting (in response, the LEDs will go out). If the LEDs start to flash or turn on, enter the new setting once again. (F05-101-21)
+22 +23 +24 +25 +26 +27 +28 +29 +30
5) Press the push switch (PSW1) to end speed adjustment mode. T05-101-01 6) Make a print of the test chart once again, and check to see that the image meets the standards. 7) Shift all bits of the ADF controller PCB to OFF.
:flashing 1. updating successful 2. write failure 3. time-out error :off
F05-101-21
5-15
1.1.9 Adjusting the Leading Edge Registration

The leading edge registration may be adjusted in either of the following two ways: By using the host machines service mode. By using the ADF controller PCB. The adjustments may be made more easily by using the host machines service mode.
10mm
Memo
10mm Right angle

10mm
10mm
Test chart
F05-101-23
5-16
3) Check to see if the dimension A of the test chart and the image obtained in step 2) are as follows: A B 1 mm 1 mm
Test chart
A
Feed direction
Sheet obtained in step 2) Test chart

B
Feed direction
F05-101-24 [ If Standards Are Not Met ] a. By Using the Host Machines Service Mode 1) Press the key, 2 and 8 keys at the same time, and key on the control panel in sequence to start service mode. 2) Make the following selections: FEEDER>ADJUST>DOCST; then, change the setting to make adjustments. Each +1 will delay the output timing of the image leading edge signal for 0.5 mm so that the margin A will increase and the margin B will decrease. [ Unit: 0.5 mm ] Range of adjustment: -10 to +10, -5 to +5 mm
5-17
3) Make a print of the test chart once again, and check to make sure that the image meets the standards. b. By Using the ADF Controller PCB 1) Remove the screw [1], and detach the ADF controller cover [2].
[2]
[1]
F05-101-25 2) Set the DIP switch (DSW1) on the ADF controller PCB as shown, and press the push switch (PSW1) to start leading edge registration mode. When the machine enters leading edge registration adjustment mode, the LEDs on the ADF controller PCB (F05-101-26) will indicate the current setting as follows: LED1 indicates the higher-order number and LED4 indicates the lower order number in binary notation; a LED remaining on indicates a + number, while a flashing LED indicates a - number. In the case of the figure (F05-101-20), -26 is indicated.
F05-101-26
5-18
3) Enter the appropriate setting of the leading edge adjustment setting using the DIP switch (DSW1) on the ADF controller PCB (T05-101-02). Be sure to use binary notation, and keep in mind that a positive number is expressed when bit 1 is off while a negative number is expressed when it is on. The range of adjustment is 10. Each +1 delays the output timing of the image leading edge signal for 0.5 mm.
:switch OFF Setting +1 +2 +3 +4 +5 +6 +7 +8 +9 +10
:switch ON Setting -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 bit 1 2 3 4 5 6 7 8
bit 1 2 3 4 5 6 7 8
T05-101-02 4) Press the push switch (PSW1) to update the setting. (LEDs will go out to indicate that the setting has been updated.) If the LEDs flash or turn on, enter the new setting once again. (F05-101-27) 5) Press the push switch (PSW1) to end leading edge registration adjustment mode. 6) Make a print of the test chart once again, and check to see that the image meets standards. 7) Shift all bits of the DIP switch (DSW1) of the ADF controller PCB to OFF. F05-101-27
:flashes (at intervals of 80 msec) 1. updating successful 2. write error 3. time-out error
:off
5-19
1.2 Making Adjustments After Replacing Major Parts

1.2.1 Outline
Major parts ADF controller PCB Adjustments [1] Read speed [2] Leading edge registration [3] Sensor output [4] Tray width volume Page P.5-11 P.5-16 P.5-20 P.5-23
Delivery reversal sensor (S1) Read sensor (S2) Post-separation sensor (S3) Original width detecting volume (VR)
[1] Sensor output [1] Sensor output [1] Sensor output [1] Tray width volume
P.5-20 P.5-20 P.5-20 P.5-23
T05-102-01
1.2.2 Adjusting the Sensor Output

Perform the adjustment whenever any of the following parts has been replaced: ADF controller PCB Delivery reversal sensor (S1) Read sensor (S2) Post-separation sensor (S3) If you have replaced any of the above sensors (S1, S2, S3), be sure to clean the reflecting plastic sheet before making adjustments (p. 4-5).
5-20
The adjustments may be made in either of the following two ways: By using the host machines service mode. By using the ADF controller PCB. 1. By Using the Host Machines Service Mode 1) Press the key, 2 and 8 keys at the same time, and key on the control panel in sequence to start service mode. 2) Make the following selections: FEEDER>FUNCTION>SENS-INT, and execute sensor output adjustment. 3) End service mode.
[2]
2. By Using the ADF Controller PCB 1) Remove the screw [1], and detach the ADF controller cover [2].
[1]
F05-102-01 2) Set the DIP switch (DSW1) on the ADF controller PCB as shown.
F05-102-02
5-21
3) Press the push switch (PSW1) on the ADF controller PCB. The LEDs indicate adjustment in the following order: post-separation sensor a read sensor a delivery reversal sensor. The LEDs representing each sensor being adjusted flash to indicate the progress of adjustment. For the post-separation sensor, LED1 flashes at intervals of 250 msec. For the read sensor, LED2 flashes at intervals of 250 msec. For the delivery reversal sensor, LED3 flashes at intervals of 250 msec. When adjustments end successfully, LED4 turns on. If adjustments fail, LED4 turns off, and the LEDs representing the sensor in question flash. The results after adjustment are as shown in T05-102-02. [ If Adjustments End in Error ] Check and, if necessary, replace the sensor indicated. 4) After adjustment, press the push switch (PSW1) on the ADF controller PCB once again to end sensor adjustment mode; then, shift all bits of the DIP switch (DSW1) to OFF. 5) Fit the screw [1], and mount the ADF controller cover [2].
: On State
Success
: Flash
: Off
LED1 LED2 LED3 LED4
EEPROM error Post-separation sensor upper limit error Post-separation sensor lower limit error Read sensor upper limit error Read sensor lower limit error Delivery sensor upper limit error Delivery sensor lower limit error
T05-102-02
5-22
1.2.3 Tray Width Volume Adjustment Mode

The adjustment must be performed whenever any of the following has been replaced: ADF controller PCB Original width volume
[2]
[ Making Adjustments ] 1) Remove the screw [1], and detach the ADF controller cover [2].
[1]
F05-102-04 2) Set the DIP switch (DSW1) on the ADF controller PCB as shown, and press the push switch (PSW1) to start tray width volume adjustment mode. For AB configuration, use 1; for Inch configuration, 2; for AB/Inch configuration, either 1 or 2. 3) See that LED2 for AB configuration or LED4 for Inch configuration has started to flash to indicate the start of tray width volume adjustment mode. 4) Place the following on the original pickup tray, and press the push switch (PSW1): For AB configuration, A3 or A4. For Inch configuration, 11x17 or LTR.
LED2 LED4 PSW1 DSW1 LED1 LED3 1. AB configuration
2. Inch configuration
F05-102-05
5-23
5) Press the push switch (PSW1) so that LED3 for AB configuration or LED1 for Inch configuration starts to flash. 6) Place the following on the original pickup tray, and adjust the slide; then, press the push switch (PSW1): For AB configuration, A5R. For Inch configuration, LTRR or STMT. 7) See that the LED turns off to indicate that the adjustment ended successfully. Press the push switch (PSW1) to end tray width volume adjustment mode. F05-102-06 for the results of adjustment. 8) Press the push switch (PSW1) on the ADF controller PCB once again to end tray width volume adjustment mode. [ If Results Are in Error ] Check and, as necessary, replace the original width volume. 9) After adjustment, press the push switch (PSW1) on the ADF controller PCB to end tray width volume adjustment mode; then, shift all bits of the DIP switch (DSW1) to OFF. 10) Fit the screw [1], and attach the ADF controller cover [2].
:flashes (at intervals of 80 msec) 1. updating successful 2. EEPROM write failure 3. EEPROM time-out error 4. input AD value error :off
F05-102-06
5-24
1.3 Display
Item Description Sensor check mode 1 Indicates the presence/absence of paper over the postseparation sensor, registration 1 sensor, read sensor, and delivery reversal sensor. Sensor check mode 2 Indicates the presence/absence of paper over the original set sensor, large/small identification sensor, A4R/LTRR identification sensor, and ADF open/closed sensor. Sensor check mode 3 Indicates the state (on/off) of the cover open switch. T05-103-01 Page P.5-25
P.5-25
P.5-25
1.3.1 Sensor Check Mode

1) Remove the screw [1], and detach the ADF controller cover [2].
[2]
[1]
F05-103-01 2) Set the DIP switch (DSW1) on the ADF controller PCB to suit the mode to use (F05-103-02), and press the push switch (PSW1) to start sensor check mode.
LED2 LED4 PSW1 DSW1 LED1 LED3 Sensor check mode 1
Sensor check mode 2
Sensor check mode 3
F05-103-02
5-25
3) In mode 1/2, LEDs 1 through 4 on the ADF controller PCB indicate the presence of paper over the sensors. The LEDs turn on in response to paper. In mode, 3, the LEDs turn on when the cover switch (SW1) is off. T05-103-02 shows the correspondence between LEDs and sensors for each mode. 4) Check the display, and press the push switch (PSW1) on the ADF controller PCB once again to end sensor check mode; then, shift all bits of the DIP switch (DSW1) to OFF. 5) Fit the screw [1], and mount the ADF controller cover [2].
LED Sensor Mode 1 LED1 Delivery reversal sensor (S1) LED2 Read sensor (S2) LED3 Registration 1 sensor (PI1) LED4 Post-separation sensor (S3) Mode 2 LED1 ADF open/closed sensor (PI2) LED2 A4R/LTR identification sensor (PI4) LED3 Large/small identification sensor (PI3) LED4 Originals set sensor (PI5) Mode 3 LED4 Cover switch (SW1) T05-103-02
5-26
1.4 Others
Item Initialization of EEPROM Description Executes initialization of the EEPROM. T05-104-01 Page P.5-27
1.4.1 Clearing the EEPROM

1) Remove the screw [1], and detach the ADF controller cover [2].
[2]
[1]
F05-104-01 2) Set the DIP switch (DSW1) on the ADF controller PCB as shown.
3) Press the push switch (PSW2) on the ADF controller PCB to start initialization. F05-104-02
5-27
4) See that the LEDs have gone out to indicate that the initialization was successful. If they flash or remain on, enter the setting once again. (F05-104-03) 5) Press the push switch (PSW1) to end EEPROM initialization mode; then, shift all bits of the DIP switch (DSW1) to OFF. 6) Fit the screw [1], and attach the ADF controller cover [2].
:flashes (at intervals of 80 msec) 1. updating successful 2. write failure 3. time-out error
:off
F05-104-03
5-28
2 Troubleshooting
2.1 Troubleshooting Malfunction
2.1.1 E412
Foreign object 1)Is there a foreign object that prevents the rotation of the cooling fan? YES: Remove the foreign object. Connector 2)Is the connector (J11) on the ADF controller PCB connected firmly? NO: Connect it securely. Cooling fan (FM1), ADF controller PCB 3)Try replacing the cooling fan (FM1). Is the problem corrected? YES: End. NO: Replace the ADF controller PCB.
2.1.2 E420
ADF controller PCB 1)Replace the ADF controller PCB.
2.1.3 E421
ADF controller PCB 1)Replace the ADF controller PCB.
5-29
2.1.4 E422
Communication cable 1)Is the cable between host machine and the machine connected normally? NO: Connect it properly. Connector 2)Is the connector (J1) on the ADF controller PCB connected normally? NO: Connect it normally. Cable, ADF controller PCB 3)Is the cable from the connector (J1) on the ADF controller PCB to the communication cable normal? NO: Correct the cable. YES: Replace the ADF controller PCB.
2.1.5 The print image has black lines in sub scanning direction.
Reading glass (foreign matter) 1)Clean as instructed. (p. 4-4)
5-30
3 Arrangement of Electrical Parts

3.1 Sensors
PI3 PI4 PI2 S3 PI5 U2
PI1 S1 S2
F05-301-01
Symbol
Name Photo interrupter
Notation PI1 PI2 PI3 PI4 PI5
Description Registration 1 sensor ADF open/closed sensor Large/small identification sensor A4R/LTRR identification sensor Original set sensor Delivery reversal sensor Read sensor Post-separation sensor Indicates the presence/absence of an original
Reflecting type sensor S1 S2 S3 Original LED U2
T05-301-01
5-31
3.2 Motors, Clutches, Solenoids, PCBs, and Others
FM1
CL1 SW1
[1] VR1
M1 M2 M3
SL2
F05-302-01 Symbol
M
Name Motor
Clutch
CL
Notation M1 M2 M3 CL1
Description Pickup motor Feed motor Delivery reversal motor Pickup clutch
SL
Solenoid
SL2
Locking solenoid
Cooling fan
FM1
Cools the ADF controller PCB
ADF controller PCB
[1]
Controls the ADF Detects the width of an original
Original width volume VR1
T05-302-01
5-32
4 Light-Emitting Diodes (LED), Check Pins, and Switches by PCB

Of the LEDs and check pins used in the machine, those needed when servicing the machine in the field are discussed. Those check pins not listed in the tables are for use at the factory only, and require special tools and high accuracy. Do not touch them in the field.
4.1 ADF Controller PCB

Leakage current flows in some LEDs, causing them to emit dim light when they are off. This is a normal condition, and must be kept in mind.
4.1.1 Arrangement of the Parts
6 J5 1 3 1 J11 J6 9
10
J4
J1
CB1
1 J12 4 8 J7
IC3
PSW1
LED2 LED4 LED1 LED3
DSW1
J9
F05-401-01
1 J10 5
J8
1 J2 3
1 J3 7
5-33
4.1.2 List of the DIP Switch Functions

The DIP switch (DSW1) on the ADF controller PCB have the following functions: Function Setting Normal operation Description Simulate normal operation.
Operation check
Single-Sided Operation A press on the push switch (PSW1) on the ADF controller PCB moves the original. Singe-Sided Intermittent Operation (read wait position stop) A press on push switch (PSW1) on the ADF controller PCB stops and moves the original at read wait position. Signal-Sided Intermittent Operation (read wait position stop) A press on the push switch on the ADF controller PCB stops and moves the original at read position. Double-Sided Operation (face a back) A press on the push switch (PSW1) after pressing the push switch (PSW1) on the ADF controller PCB moves the original. Double-Sided Intermittent Operation (read wait position stop) A press on the push switch on the ADF controller PCB stops the original at read stop wait position. Double-Sided Operation (back a face) A press on the push switch (PSW1) after pressing the push switch (PSW1) on the ADF controller PCB moves the original. Double-Sided Intermittent Operation (read wait position stop) A press on the push switch (PSW1) on the ADF controller PCB stops the original at read wait position. T05-401-01
5-34
Function Operation check
Setting
Description Cleaning the Registration Roller A press on the push switch of the ADF controller PCB will cause all LEDs to flash. Place 10 sheets of paper on the original pickup tray, and shift all bits of the DIP switch (DSW1) to OFF, and press the push switch (PSW1) to start pickup operation. Thereafter, the number of sheets which have been picked up will be indicated by means of the LEDs; press the push switch (PSW1) to end the operation. Motor/Solenoid/Fan/Clutch Drive A press on the push switch (PSW1) on the ADF controller PCB drives the following in sequence; the operation ends automatically. Pickup motor (M1) Feed motor (M2) Delivery reversal motor (M3) Locking solenoid (SL2) Cooling fan (FM1) Pickup clutch (CL1) Sensor Check Operation 1 A press on the push switch (PSW1) on the ADF controller PCB causes the following LEDs (1 through 4) to turn on/off to indicate appropriate sensors: LED1 post-separation sensor (S3) LED2 registration 1 sensor (PI1) LED3 read sensor (S2) LED4 delivery reversal sensor (S1) Sensor check operation 2 A press on the push switch (PSW1) on the ADF controller PCB causes the following LEDs (1 through 4) to turn on/off to indicate appropriate sensors: LED1 ADF open/closed sensor (PI2) LED2 A4R/LTRR identification sensor (PI4) LED3 large/small identification sensor (PI3) LED4 original set sensor (PI5) T05-401-03
5-35
Function Operation check
Setting
Description Cover Open Switch (SW1) Check Operation 3 A press on the push switch (PSW1) on the ADF controller PCB causes LED4 to turn on/off to indicate the cover open switch (SW1). LED4 cover open switch (SW1) T05-401-03
5-36
Function Adjustment
Setting
Description Read Speed Set A press on the push switch (PSW1) on the ADF controller PCB starts the operation for setting by the DIP switch. After adjustment, press the push switch (PSW1) to store the new setting. read speed (mm/sec) = DSW setting x 5 Post-Separation Sensor (S1) Adjustment A press on the push switch (PSW1) on the ADF controller PCB starts the operation; the operation ends automatically. (For details, see p. 5-20.) Read Sensor (S2) A press on the push switch on the ADF controller PCB starts the operation; the operation ends automatically. (For details, see p. 5-20.) Delivery Reversal Sensor (S3) A press on the push switch on the ADF controller PCB starts the operation; the operation ends automatically. (For details, see p. 5-20.) Auto Adjustment of All Sensors (S1, S2, S3) A press on the push switch on the ADF controller PCB starts the operation; the operation ends automatically. (For details, see p. 5-20.) Leading Edge Registration Adjustment A press on the push switch (PsW1) on the ADF controller PCB causes the LEDs to indicate the current setting. Use the DIP switch (DSW1) to make adjustments. Thereafter, press the push switch (PSW1) to enter the new setting. (For details, see p. 5-16.)
T05-401-04
5-37
Function Adjustment
Setting
Description Read Speed Adjustments Press the push switch (PSW1) on the ADF controller PCB to cause the LEDs to indicate the current setting. Use the DIP switch (DSW1) to make adjustments. Thereafter, press the push switch (PSW1) to store the new setting. (For details, see p. 5-11.) Tray Width Volume Adjustment (AB configuration) Press the push switch (PSW1) on the ADF control PCB to cause LED4 to flash. Place an A3 original on the original pickup tray, adjust the slide guide, and press the push switch (PSW1) to cause LED3 to flash. Then, place an A5R original on the tray, adjust the slide guide, and press the push switch (PSW1) so that the operation will end automatically after adjustment. (For details, see p. 5-23.) Tray Width Volume Adjustment (AB configuration) Press the push switch (PSW1) on the ADF control PCB to cause LED4 to flash. Place an 11 x 17 original on the original pickup tray, adjust the slide guide, and press the push switch (PSW1) to cause LED3 to flash. Then, place an LTRR original on the tray, adjust the slide guide, and press the push switch (PSW1) so that the operation will end automatically after adjustment. (For details, see p. 5-23.)
Others
EEPROM Initialization Mode Press the push switch (PSW1) to start initialization. At the end, LEDs will turn on. (For details, see p. 5-27.) T05-401-05
5-38
4.2 Original set LED PCB

LED1 2 J27 1
F05-402-01
5-39
5 Self Diagnosis
5.1 Outline
The CPU on the machines ADF controller PCB is equipped with a mechanism to run self diagnosis. If it detects a fault, it will indicate the fact by the LEDs on the ADF controller PCB, and send a code to the host machine to indicate the nature of the fault. The data may be any of three types, and the nature of the error may be checked by referring to the Original Set indicator or the LEDs on the ADF controller PCB. Normally, LED4 flashes at intervals of 250 msec. Error Alarm Jam Error Original set indicator Flashes at intervals of 240 msec Flashes at intervals of 160 msec Flashes at intervals of 80 msec LEDs Flashes at intervals of 240 msec. For details, see p. 5-41 Flashes at internals of 160 msec. For details, see p. 2-38. Flashes at intervals of 80 msec. For details, see p. 5-42.
T05-501-01 Alarms and jams may be checked using the host machines service mode. When there is an error, the host machines display will indicate an error code.
See jam code F05- and later. '1' indicates the presence of a jam in the machine.
F05-501-01
5-40
5.2 Alarm
An alarm code may be either of the following two: Code indicated in the host machines service mode. Code indicated by the LEDs on the ADF controller PCB. : off Code LED : flashing (at intervals of 240 msec) Host machine operation The post-1st original Stops opera- Stops. separation sensor has de- tion, and tected a delay jam. flashes the The 1st original registra- Original Set tion 1 sensor has detected indicator. a delay jam. Nature of error Machine operation At time of jam recovery, the tray has run out of originals before as many originals as must be recovered have been fed. The read sensor is off after the advance original has been moved to read position. Stops opera- Stops. tion, and flashes the Original Set indicator. Stops opera- Stops. tion, and flashes the Original Set indicator. Resetting
03xx
Remove the original, and place it again.
11xx
Place them once again as they were initially.
13xx
Remove the originals, and place them once again.
T05-502-01
5.3 Jams
For the nature of each jam, see 3. Jams in Chapter 2 (p. 2-38).
5-41
5.4 Errors
The nature of an error is indicated as follows: By the host machines message display. By the LEDs on the ADF controller PCB (at intervals of 80 msec). : off Display : flashing (at intervals of 80 msec) LEDs
Main cause Detection
The post-separation sensor (S3) is faulty. The upper limit of the D/A output of the sensor is higher than specified.
The post-separation sensor (S3) is faulty. The lower limit of the D/A output of the sensor is lower than specified.
The read sensor (S2) is faulty. The upper limit of the D/A output of the sensor is higher than specified.
The read sensor (S2) is faulty. The upper limit of the D/A output of the sensor is lower than specified.
The delivery reversal sensor (S1) is faulty. The lower limit of the D/A output of the sensor is higher than specified.
The delivery reversal sensor (S1) is faulty. The lower limit of the D/A output of the sensor is lower than specified.
5-42
E412 Main cause Detection
The cooling fan (FM1) is faulty. The ADF controller PCB is faulty. The lock signal (FMLCK) arrives for 100 msec or more even though the cooling fan is being driven.
The ADF controller PCB is faulty. The EEPROM is faulty. The backup data could not be read when the host machine was turned on; or, the data, although read, has an error.
The ADF controller PCB is faulty. The EEPROM is faulty. The backup data could not be written to EEPROM
The ADF controller PCB is faulty. The EEPROM is faulty. The backup data written to the EEPROM has an error.
IPC communication has an error. The communication line has an open circuit. The communication between machine and host machine was interrupted for 5 sec or more while the machine was in standby. The communication between machine and host machine was interrupted for 0.5 sec or more while the machine was in operation. T05-504-01
5-43
APPENDIX
1 General Timing Chart

1.1 A4,3 Single-Sided Originals; Stream Reading
Start key ON
1st original separated/fed Original set sensor (PI5) Post-separation sensor (S3) Registration 1 paper sensor (PS1) Read sensor (S2) Delivery reversal sensor (S1) Pickup motor (M1) Feed motor (M2) Delivery reversal motor (M3) Locking solenoid (SL2) Pickup clutch (CL1) 1st original read 2nd original separated/fed 1st original delivered 2nd original delivered 2nd original read 3rd original read 3rd original separated/fed 3rd original delivered
CCW CW
:motor rotates in reverse.
A-1
1.2 A4,2 Double-Sided Originals; reading face a back
Start key ON
1st original separated/ fed Original sensor (P1) Post-separation sensor (S3) Registration 1 paper sensor (PI1) Read sensor (S2) Delivery reversal sensor Pickup motor (M1) Feed motor (M2) Delivery reversal motor (M3) Locking solenoid (SL2) Pickup clutch (CL1) face of 1st original read 1st original reversed back of 1st 1st original idle original read reversed/delivered 2nd original 2nd original fed separated/read face of 2nd original read 2nd original back of 2nd 2nd original original read idle-reversed/ reversed delivered
CCW CW
:motor rotates in reverse.
A-2
1.3 A4,2 Double-Sided Originals (reading the back and then face)
Start key ON
1st original separated/ fed Original sensor (PI1) Post-separation sensor (S3) Registration 1 paper sensor (PI1) Read sensor (S2) Delivery reversal sensor (S1) Pickup motor (M1) Feed motor (M2) Delivery reversal motor (M3) Locking solenoid (SL2) Pickup clutch (CL1) 1st original idle reversed back of 1st original read 1st original reversed face of 1st 2nd original original read/ delivered 2nd idle-reversed original separeated/fed back of 2nd 2nd original face of 2nd original reversed original read/ read delivered
CCW CW
: motor rotates in reverse
A-3
APPENDIX
2 List of Signals/Abbreviations
The following is a list of the signals and abbreviations used in the text and circuit diagrams. Note: A signal with a notation in brackets [] is an electric signal but is an analog signal, which cannot be expressed in terms of 1 and 0. Others are digital signals, which may be expressed in terms of 1 and 0. A4R/LR ADFOP CRSW DRS DRSAJ DTS-LED DTS FANON FLCK L/S M1A M1A* M1B M1B* M2A M2A* M2B M2B* M3A M3A* M3B M3B* P-SEP PUCL RDAJ RDS RG1S SEPAJ SL WIDTH A4R/LTRR identification signal ADF open/closed detection signal feeder cover open/closed detection signal delivery reversal original detection signal delivery reversal original detection reference signal original set LED signal original set signal cooling fan drive signal cooling fan stop signal large/small identification signal delivery reversal motor drive signal delivery reversal motor dive signal delivery reversal motor drive signal delivery reversal motor drive signal feed motor drive signal feed motor drive signal feed motor drive signal feed motor drive signal pickup motor drive signal pickup motor drive signal pickup motor drive signal pickup motor drive signal post-separation original detection signal pickup clutch drive signal read original detention reference signal read original detection signal registration roller 1 paper detection signal post-separation original detection reference signal locking solenoid drive signal original width detection signal
A-5
3 General Circuit Diagram

Pickup clutch Delivery reversal motor CL1 M3 Feed motor M2 Pickup motor M1 Cooling fan FM1 Cover open SW SW1
I/F connector CL M M M
3 2 1 1 2 3 1 2 J33 2 1 1 2 3 4 5 6 J34 6 5 4 3 2 1 J29 7 6 5 4 3 2 1 J30 3 2 1
GND EDGO RXD TXD GND DC24V(L) GND
1 2 3 4 5 6 7 8 J8
1 2 3 4 5 6 7 J9
1 2 3 4 5 6 J10
1 2 3 J11
1 2 3 J2
1 2 3 4 5 6 7 J3
ADF controller PCB
J12 1 2 3 4
J7 1 2 3 4 5 6 7 8 +5V P-SEP SEPAJ DTS-LED GND +5V GND DTS
J6 9 8 7 6 5 4 3 2 1 L/S GND +5V GND +5V A4R/LR GND WIDTH +5V
J5 1 2 3 4 5 6 +5V RDS RDAJ +5V GND ADFOP
J4 1 2 3 4 5 6 7 8 9 10 +24V SL +5V DRS DRSAJ +5V GND RG1S 7 6 5 4 3 2 1 J13 1 2 3 4 5 6 7
4 5 6 3 2 1 J22 3 2 1 4 5 6 1 2 3 J25 3 2 1 J26 3 2 1 3 2 1

P S
3 2 1 J19 1 2 3 J20 3 2 1 3 2 1 J21 3 2 1 3 2 1
GND DC 24V(P) 1 2 J1 4 3 2 1 J17 1 2 3 4 3 2 1 J18 3 2 1 3 2 1

P S
24V CR SW GND
PUCL +24V +24V +24V M3A M3A* M3B M3B*
24V FLCK GND
+24V +24V M2A M2A* M2B M2B* N.C
+24V +24V M1A M1A* M1B M1B*
J27 2 1 2 1
J28 3 2 1 3 2 1
J23 1 2 3 1 2 3
J24 3 2 1 3 2 1 1 2 3
2 1 J15 1 2 J16 3 2 1
VR
P S
SL PI2 ADF open/closed sensor SL2
S3 LED1 PI5 PostOriginal set Original set separation indicator LED sensor sensor COPYRIGHT 2000 CANON INC. CANON DADF-D1 REV.0 JUNE 2000
PI3 Large/small identification sensor
PI4 A4R/LTRR identification sensor
VR1 Original width volume
S2 Read sensor
S1
PI1
Locking Delivery Registration solenoid reversal sensor 1 paper sensor
A-7
4 ADF Controller Circuit Diagram

ADF Controller Circuit Diagram (1/3) A502
+5VU A K R84 IC5 C43 +5V 6 NC1 7 NC2
RA0.1
+5VE +5VU R85 K A D0 CS CLK D1 4 3 2 1 RA10.4 RA10.1 RA10.2 RA10.3 R155 C2 014 D4 R102
TP6 1 TP7 1 J12 [TXD] 1 J12 [GND] 2 J12 [RXD] 3 J12 [GND] 4
D5
A D7 2 RES CK 5 VCC RCS CT 4 GND VREF V5 C46 C57 8 1 K 3
R156 R157 R158
+5V
R88
E3 +5VU +5VU K *RESET OSCI C47 A C41 C42 GND GND 1 RA5.4 RA5.3 RA5.2 RA5.1 RA6.4 RA6.3 RA6.2 RA6.1 RA1.2 RA1.1 GND R96 RA1.3 3 GND
GND
R74
TP11
GND
1
K
2
A
+5V LED3 LED2 C39 LED1 INPUT
RA1.4
1
K
2
A
+3.3V LED4
D10 2 1 +3.3V
IC12 OUTPUT GND
1
K
2
A
C98
1
K
2
A
GND
GND
GND +3.3V
GND 14 18 19 2 3 4 5 6 7 8 9 12 14 DO Ao1 Ao2 D1 17 Ao3 CLK 16 Ao4 LD 15 Ao5 Ao6 Ao7 Ao8 Ao9 Ao10 Ao11 Ao12 IC6 GND
*MR *RD
GND RA3.1 RA3.2 RA3.3 RA3.4

FLCK R159 R160 R161 R162 R163 R164 R165 R166
A7 PA0 PA1 PA2 PA3 PA4 PA5 PA6 PA7 PB0 PB1 PB2 PB3 PB4 PB5 PB6 PB7 P00
OT_REF OT_REF OT_REF P_SEP_DA P_SEP_TH RDS_DA RDS_TH DRS_DA DRS_TH
C13
M1_CLM M1_MODE M1_CWB M1_CWB*
M2_ENB PUOL M2_PWN
FAN
NF1 +5V
R89
NF2
GND +5VU R151 R152 R153 R154 GND SM1.8 9 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 SM1.7 10 SM1.6 11 SM1.5 12 GND A(6) A(5) A(4) A(3) A(2) A(1) A(0) A(7) A(6) A(5) A(4) A(3) A(2) NF8.1 NF8.2 NF8.3 NF8.4 NF9.1 NF9.2 NF9.3 NF9.4 M2_CWB M2_M2 M2_M1 M3_B* M3_B M3_A* M3_A ADFOP +5VU C33 51 52 53 54 55 56 57 59 60 61 62 63 64 A6 A5 A4 A3 A2 A1 A0 DO7 DO6 DO5 DO4 DO3 DO2 P01 P02 P03 P04 P05 P06 P07 Xout Xin P10 P11/INT RESET CNVss 32 31 30 29 28 27 26 24 23 22 21 20 19 SM1.4 13 SM1.3 14 SM1.2 15 SM1.1 16 8 7 6 5 4 3 2 1
RA0.2 RA0.3 RA0.4
103 101 98 97 96 95 94 93 92 91 90 88 86 85 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 66
PS3/*ADTRG PS2/SCK2 PS1/RxD2 PS0/TxD2 PF0/*BREO PF1/*BACK PF2/*LCSA/*WT/*BREOO PF3/*LHR PF4/*HWR PF5/*RD PF6/*AS PF7/P EXTAL XTAL *STBY NMI *RES *WDTOVF P20/P00/TIOCA3 P21/P01/TIOCB3 P22/P02/TIOCC3/TMRI0 P23/P03/TIOCD3/TMCI0 P24/P04/TIOCA4/TMRI1 P25/P05/TIOCB4/TMCI0 P26/P06/TIOCA5/TMO0 P27/P07/TIOCB5/TMO1 P53/*TEND1 P52/*DRWO1 P51/*TEND0/*CS5 P50/*DRWO0/*CS4
R133 RA7.4 RA7.3 RA7.2
GND +5V WIDTH P_SEP_AD RDS_AD DRS_AD
RA7.1
IC2
C88
GND +5V +5V A4R/LR L/S M3_A M1_CLK

R11 R55
[DTS_LEB] [GND]
J7 4 J4 5 C2 0.15
M2_CLK
B1 E3 GND
DTS
104 105 106 107 108 109 110 111 112 115 116 117 118 119 120 121 122 123 124 125 126 127 128
Vref P40/AN0 P41/AN1 P42/AN2 P43/AN3 P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P17/P015/TIOCB2/TCKD P16/P014/TIOCA2 P15/P013/TIOCB1/TCKC P14/P012/TIOCA1 P13/P011/TIOCD0/TCKD P12/P010/TIOCC0/TCKA P11/P09/TIOCB0/*DCK1 P10/P08/TIOCA0/*DCK0 MD0 MD1 MD2 PG0/*CAS PG1/*CS3 PG0/*CS2
R132
IC1
P35/SCK1 P34/SCK0 P33/RxD1 P32/RxD0 P31/TxD1 P30/TxD0 PD7/D15 PD6/D14 PD5/D13 PD4/D12 PD3/D11 PD2/D10 PD1/D9 PD0/D8 PD7/D7 PD6/D6 PD5/D5 PD4/D4 PD3/D3 PD2/D2 PD1/D1 PD0/D0
64 63 62 61 60 59 57 56 55 54 52 51 50 49 48 47 46 45 43 42 41 40
GND OSC2 *RESET C50 C81 C51
EDGO 1 2 3 4 1 2 3 4 8 7 6 5 8 7 6 5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 GND +5VU
RA11.4 RA11.3 RA11.2 RA11.1 R134 R135
DO1 DO0 *W *R *S VBUS INTR PUL LVL RxD2 TxD2 RxD1 TxD1 PI6 PI5/*CTS2 PI4/*CTS1 PI3/CLK PI2
GND J3 [TXD] 4 J3 [GND] 5 J3 [RXD] 3 J3 [GND] 1 +3.3V A ICI4.4Y B R76 C2 J3 [EBGO] 2

R86
R101
R100
GND GND
PG3/*CS1 PG3/*CS1 NC PS0/A0 PS1/A1 PS2/A2 PS3/A3 PS4/A4 PS5/A5 PS6/A6 PS7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 PA2/A18 PA3/A19 PA4/A20/*IR04 PA5/A21/*IR05 PA6/A22/*IR06 PA7/A23/*IR06 P67/*C37/*IR04 P66/*C38/*IRA2 P65/*IR01 P64/*IR00
+5V
R122
*MR *RD *IPC_CS *ROM_CS
TP10
R77
E3 GND GND
+3.3V +5V 22 24 31 12 11 10 9 8 7 6 5 27 26 23 25 4 28 29 3 2 *CE *OE *PNG A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 TP8 1 R81 C44 +3.3V K 3 R80
PSH1 GND
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
NF6.4 NF6.3 NF6.2 NF6.1 NF7.4 NF7.3 NF7.2 NF7.1 NF3
NF4.4 NF4.3 NF4.2 NF4.1 NF5.4 NF5.3 NF5.2 NF5.1
+5V
+5VU TP12 1 M1_RESET
R120
R119
R42
TP13 1 M1_ENB* D15

K A
RA4.4 RA4.3 RA4.2 RA4.1 R109
D0 D1 D2 D3 D4 D5 D6 D7
13 14 15 17 18 19 20 21
10K RA9.4 RA9.3 RA9.2 RA9.1 EDGO GND
GND
GND TP9 1 C2 01 012
R87
GND
RESET*
2
K
1 D16
A
GND
C14
C97
AK01 AK11 AK21 AK31 AK41 AK51 AK61 AK71 AK81 AK91 AK101 AK111 AK121 AK131 AK141 AK151 AK161
R121 R143 R144 R145 R147 R148 R149 R150
CRSW DRS RDS RGIS P-SEP
R75
E3 GND
IC3 GND
A-8

+5V +5V +24V C68 C67 C60 1
R78
R32
TP14 +5V TP34 R34 P_SEP_TH R14 C29 [5V] J7 1 J7 2 J7 3 1 R15 [P-SEP] 2 R29 C21 + IC3.2 TP36 3 C23 P-SEP_AD GND GND GND R13 R28 + IC7.3 R25 TP18 GND GND M2_RET P-SEP_DA C19 *RESET TP37 M2_ENB M2_CLK TP35 M2_M2 R28 M2_M1 +5V
TP15
TP16
R68
R5
J9 1
[24V]
R1
GND 8 M1 9
Vcc2 GND 5 A M2 12 M3 *A 3 CWB B 2 CLK *B 14 ENABLE MOI 1 *RESET 7 Vref PG 4
J9 2
[24V]
R113
J9 3
[M2A]
J9 4
[M2A*]
GND
P-SEP M2_CWB
R118
10
J9 5
[M2B]
[SEPAJ]
R117
11
J9 6
[M2B*]
R116
15
J9 7
[N.C.]
R112
13
TP19
R7 C16 R5
IC7.4 + TP21 R111
IC8 C94 C93 C95 C84 C83 C82 C86 C1 C2 C3 C4 C9
R2 +5V TP38 R35 RDS_TH J5 [5V] 1 [RDS] J5 2 J5 3 1 R24 2 R94 + IC9.1 TP40 3 C25 C26 RDS_AD R79 R90 R92 GND GND GND R18 R330 + IC7.1 R33 RDS_DA C24 R114 M1_MODE R37 M1_CLK GND GND M1_CWB R137 M1_RESET R8 +5V TP42 R36 ORD_TH [5V] J4 5 J4 6 J4 7 5 R26 [DRS] 6 R52 + IC9.3 TP40 7 C89 C26 DRS_AD GND GND GND R21 R330 + IC7.2 R66 +5V J6 1 J6 2 J6 3 1 TP3 R64 [WIDTH] 2 VR C32 R2.1 R2.2 R2.3 R2.4 3 GND 2 A 1 D TP16 R93 PUCL R136 S GND R70 ZD5 R71 S R115 GND TP5 GND S_SOL R72 S R20 GND GND GND GND GND GND GND GND GND R69 ZD5 R98 D TP33 R97 R10 C17 R142 R23 1 C53 2 1 C20 2 R19 +5V D D1 A GND SL K 1 ZD5 +24V 2 D3 A K 1 +24V 2 J8 [24V] 2 M3_A J8 [PUCL] 1 J4 [24V] 3 J4 [SL] 4 J4 [24V] 1 M3_RET J4 [S_SOL] 2 M3_*A M3_B M3_*B IC13 7 INA 6 IN*A 21 INB 22 IN*B 13 RsA 15 TP31 TP32 RsB 8 PGA 20 R73 PGB 4 VrefA 24 VrefB 5 VsA 23 VsB 2 NC1 9 NC2 11 NC3 12 NC4 GND GND NC6 NC5 26 19 2 K A D11 K A D12 K A D13 K A D14 C22 VCC LG 1 R140 R141 27 C56 1 C52 C55 C/RA C/RB 3 25 +5V 5 J8 5 [M3B*] OutA Out*A COM OutB Out*B 12 10 14 16 18 6 8 ZD3 K A 7 4 J8 4 J8 7 J8 8 J8 6 [24V] +24V GND GND D9 A K ZD3 K TP27 TP29 J8 3 [24V] DRS_DA C27 GND TP45 R4 GND R3 C30 R12 R20 R6 C11 C93 C95 C84 C83 IC10 C82 C86 C8 C7 C6 C5 C12 +5V M1_RET 11 15 13 TP43 10 R146 12 9 GND 8 MODE TP41 TP23 TP24 TP25 TP26 10 VDD GND 1 J10 1 CLOCK 5 A 4 AB 3 B 2 BB 6 5 4 2 J10 2 CWB 3 J10 3 RESETB J10 4 Vref SP GND J10 5 J10 6 [24V] C71 C92 C61 C30 R16 R17 +5V
R107
GND TP39 GND
GND
RDS +5V +5V
[RDAJ]
+24V
[24V]
[M1A]
[M1A*]
[M1B]
[M1B*]
GND
DRS
[DRSAJ]
[+5V]
GND
GND +24V
[GND]
[M3A]
[M3A*]
[M3B]
TP4
R20 016
A-9
1 K
2 A TP47 +5V R128 R127
+5V
R126
R125
J3 6 6 J3 7 [GND] 7 [24V]
R63 TP49 1
Vin
GND 2
Vo
1 CP1 K C59 A 1 ZD4 2
[+5V]
R54
R130
IC11
+5V
C45
C58
GND
GND
J1 2 2 J1 1 [GND] 1 [24V]
CB1
TP48 1
TP46 GND PTH1 TP1 +24V R123 1 +24V
J2 3 3 J2 2 [CRSW] 2 J2 1 [GND] 1 [24V]
1 S3 D2
J6 7 J6 [GND] 8 J6 [L/S] 9 J6 [+5V] 5 J6 [GND] 6 J6 [A4R/LR] 4 J7 [+5V] 6 J7 [GND] 7 J7 [DTS] 8 J5 [+5V] 4 J5 [GND] 5 J5 [ADFOP] 6 J4 [+5V] 8 J4 [GND] 9 J4 [RGIS] 10
7 8 9
TP17 1 L/S R53 R51
5
R41
6 4
R50
TP22 1 A4R/LR R49
6
R40
7 8
R48
TP28 1 DTS R47
4
R39
5 6
R46
TP30 1 ADFOP R45
8
R38
9 10
R44 C38 C37 C36 C35
TP52 1 RG1S R43 C34
C28 R60 R124
G1 R67
GND
R65
GND C2 C2 R91 05 B1 C40 R110 E3 E3 +24V E3 GND R56 TP2 FAN 1 CRSW E3 D2 K A 1 2 1 C2 R104 R9 2 K 1 A B1 07 TP51 E3 FLCK GND TPS0 1 L3 L4 GND C33 R103 4 5 GND R57 1 R58 K GND 2 R105 GND C2 R106 010 C2 R59 R61 2 K 1 A
GND
+5V
+5V
GND
GND GND
011 1
J11 [+24V] 1
D8
ZD2
J11 [GND] 3
J11 [FLCK] 2
9 10 1 2
A 6 ICI4.2Y B
A 8 ICI4.3Y B
A 3 ICI4.1Y B
GND1
GND
GND2
GND GND GND GND
9 8
+ 4 IC9.4 -
L1
L2
GND
GND1
GND
GND2
GND
+5VU +5V R129 R131 +5VU C80 1 2 GND GND GND C79 1 2 C78 1 2 C76 1 2 C77 1 2 C74 1 2 C62 1 2 C66 1 2 C70 1 C75 1 IC1 2 2 2 2 C69 1 C63 1
+3.3V
+5VU
+5V
+5V
+5V
+3.3V
C85 1 C64 1 IC2 2 2 IC3
C72 1 IC6 2
C91 1 IC7 2
C90 1 IC9 2
C73 1 IC14 2
GND
GND
GND
GND
GND
GND
A-10
APPENDIX
5 Original Set Indicator Circuit Diagram

J55
1
R901
R902
LED901
LED902
J55
2
A-11
APPENDIX
6 List of Special Tools

In addition to the standard set of tools, the following will be needed to service the machine:
No. 1 Tool name Digital multimeter Tool No. FY9-2002-000 Shape Rank A Uses For making electrical checks.
Rank A: B: C:
Legend Each service person is expected to carry one. A group of about five service persons is expected to carry one. Each workshop is expected to carry one.
7 List of Solvents and Oils

No. Name Uses Cleaning: e.g., glass, plastic, rubber; external covers. Lubrication: drive parts, friction parts Composition Fluoride family hydrocarbon, Alcohol, Surface activating agent, Water Silicone oil Remarks Do not bring near a source of fire. Procure locally. Substitute: IPA (isopropyl alcohol)
1 Alcohol
2 Lubricant
Tool No.: CK-0551 (20 g)
A-12
Prepared by Office Imaging Products Technical Support Division Office Imaging Products Quality Assurance Center CANON INC. Printed in Japan REVISION 0 (JUNE 2000) (18723) 5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302-8501 Japan
This publication is printed on 100% reprocessed paper.
PRINTED IN JAPAN (IMPRIME AU JAPON)
0000DI0.00-0

Ir 6000 DADF-D1sm

Transféré par

Informations du document

Titre original

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

Ir 6000 DADF-D1sm

Transféré par

Droits d'auteur :

Formats disponibles

DADF-D1

COPYRIGHT 2000 CANON INC. Printed in Japan Imprim au Japon

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV.0 JUNE 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV.0 JUNE 2000

2 Outline of the Sevice Manual

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV.0 JUNE 2000

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV.0 JUNE 2000

CHAPTER 2 OPERATIONS AND TIMING

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV.0 JUNE 2000

CHAPTER 3 MECHANICAL SYSTEMS

CHAPTER 4 MAINTENANCE AND INSPECTION

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV.0 JUNE 2000

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV.0 JUNE 2000

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV.0 JUNE 2000

CHAPTER 1 GENERAL DESCRIPTION

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV.0 JUNE 2000

CHAPTER 1 GENERAL DESCRIPTION

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV.0 JUNE 2000

CHAPTER 1 GENERAL DESCRIPTION

If longer than 432 mm, paper of 60 ~ 90 g/m2.

In extra-length mode, 630 mm max.

Paper of 80 g/m2. Paper of 80 g/m2.

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV.0 JUNE 2000

CHAPTER 1 GENERAL DESCRIPTION

Operating environment Temperature Humidity

T01-201-02 Specifications subject to change without notice.

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV.0 JUNE 2000

CHAPTER 1 GENERAL DESCRIPTION

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV.0 JUNE 2000

CHAPTER 1 GENERAL DESCRIPTION

3.2 Cross Sectional View

[3] [4] [5] [6] [7] [8]

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV.0 JUNE 2000

CHAPTER 1 GENERAL DESCRIPTION

4 Operating the Machine

Original Set indicator

4.2 Warnings and Corrective Action

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV.0 JUNE 2000

CHAPTER 1 GENERAL DESCRIPTION

4.3 Routine Maintenance by the User

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV.0 JUNE 2000

CHAPTER 1 GENERAL DESCRIPTION