Oilgear Designers Handbook

Bulletin 90050-C
Fluid Power Reference Handbook

DI SCLAI MER
The publisher of this handbook obtained the information and calculations within from a wide
variety of public and private sources. The publisher disclaims any warranty, express or
implied, for any information or calculation contained in the publication, and further
disclaims any liability for damage or loss, including consequential damages, as a result of the
use of any information provided within this publication. Whenever the reader intends to use
any information or calculation contained inthis publication, the reader should independently
verify that information or calculation and whether or not it is suitable for the readers
intended purpose.
The publisher does not endorse or recommend, expressly or implicitly, any brand name
product by including such brand name products in this publication. Conversely, the
publisher does not disprove, expressly or implicitly, any brand name product by not
including such brand name products in this publication.
EDITORS NOTE
Oilgear would like to thank Hydraulic and Pneumatics Magazine, the National Fluid Power
Association (NFPA), the Society of Automotive Engineers (SAE), the American Society of
Mechanical Engineers (ASME), the National Electric Manufacturers Association (NEMA), and the
International Organization for Standardization (ISO) for their assistance in making this publication
possible.
Oilgear Fluid Power Reference Handbook ii
Table of Contents
Section 1
Conversion Factors .......................................................................................... 1
Abbreviations, Prefixes and Letter Symbols ..................................................... 6
Metric Units ...................................................................................................... 7
Fluid Power Formulas ...................................................................................... 8
Vehicle Drive Formulas .................................................................................. 10
CV Calculations .............................................................................................. 12
Orifice Calculations & Pressure Drops ........................................................... 13
Cylinder Push/Pull Forces ............................................................................... 17
Cylinder Speeds ............................................................................................. 18
Fluid Motor Torque .......................................................................................... 19
RAM Capacities ............................................................................................. 21
Pressure Losses in Piping .............................................................................. 22
Nominal Working Pressures ............................................................................ 30
O-Ring Material Specifications ........................................................................ 34
Seals and Seal Compatibility ......................................................................... 44
Accumulator Formulas ................................................................................... 45
Viscosity Conversions & Calculations ............................................................ 50
Fastener Torques ........................................................................................... 52
Water Hammer ............................................................................................... 55
Section 2
Reservoir Design ............................................................................................ 56
Noise Abatement ............................................................................................. 57
Fluid Conditioning .......................................................................................... 60
Heat Transfer ................................................................................................. 68
Pipe Bending .................................................................................................. 69
Pump Inlet Conditions ..................................................................................... 70
Accumulator Theory and Solutions ................................................................ 71
Section 3
Flange Ports ................................................................................................... 72
Valve/Mounting/Surface Dimensions .............................................................. 80
Pump/Mounting/Drive Dimensions ............................................................... 104
Selection and Application of Induction Motors ............................................. 109
NEMA Electric Motor Standards .................................................................. 110
Electric Motor Horsepower ........................................................................... 118
ANSI Standards for Stationary Equipment ................................................... 119
Graphic Symbols and Circuit Diagrams ........................................................ 140
Appendix
Accumulators ................................................................................................ A-1
Reservoirs ..................................................................................................... A-7
Hydraulic Fluids ........................................................................................... A-11
Hydraulic Contamination ............................................................................. A-18
Hydraulic Filtration ...................................................................................... A-23
Heat Exchangers ......................................................................................... A-35
Fittings ......................................................................................................... A-39
Hydraulic Hose ............................................................................................ A-42
Hose Installation .......................................................................................... A-47
Seals and Sealing Technology .................................................................... A-50
Glossary of Standard Terms and Words ..................................................... A-59
Oilgear Fluid Power Reference Handbook iii
Oilgear Fluid Power Designers' Handbook
THIS PAGE INTENTIONALLY LEFT BLANK
iv
Oilgear Fluid Power Reference Handbook 1
Oilgear Fluid Power Reference Handbook
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BASED ON E.T.735C
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ASSUME C = .65
PRESSURE DROP ACROSS ORIFICE -
lbs.
/
sq. in.

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BASED ON E.T.735C
P =
(

Q
10626C.7
)
2

1
S
ASSUME C = .65
S = .9
200
70
90
100
150
80
60
40
50
30
20
25
15
10
8
9
.9
1.0
5
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2"
3"
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1
2
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4
7
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5
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64
3
64
1
8
1
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3
32
.01
.015
.03
.02
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.0015
.001
.0008
.006
.004
.003
.008
.0003
.0002
.00015
.0001
.0005
.0004
1
32
1
64
DIA.
HOLE
AREA (in
2
)
GPM
.1
15
40
20
10
6
2.5
2
1.5
1
.5
4
3
100
30
8
5
150
80
60
400
300
200
4,000
6,000
8,000
10,000
1,500
800
600
3,000
2,000
1,000
PRESSURE DROP
PSI
HYDRAULIC ORIFICE PRESSURE DROP NOMOGRAPH
Q (gpm) = 24.12 x A (in.
2
) x P (psi)
when CD= 0.6 and specific gravity = 0.895
No aIIowance is made for viscosity change.
SAE J515 Revised DEC2001
4.2 MateriaI Specifications. O-rings shall conform to the specifications in Table 2.
TABLE 2-O-RING MATERIAL SPECIFICATIONS
(1)
1. For special applications, consult manufacturer for alternate material compounds.
Specification
SAE/ASTM Type
CH
SAE/ASTM Type
CA
SAE/ASTM Type
HK
Description Petroleum-base and nonflammable water-base
hydraulic fluids
Nonflammable phosphate ester base
hydraulic fluids
High temperature for hydraulic fluids
General Service High-pressure applications of pneumatics,
water-base hydraulic fluids, lubricating oils,
hydraulic oils, and gasoline
High-pressure applications of
nonflammable hydraulic fluids of
phosphate ester base type
High-pressure, high-temperature
applications of pneumatic, water base
hydraulic fluids, lubricating oils, hydraulic
oils, and fuels
Temperature 30 C to 125 C 40 C to 125 C 15 C to 275 C
Shore Hardness 90 pts 5 pts 80 pts 5 pts 90 pts 5 pts
Elongation 100% min 150% min 100% min
Tensile 10 MPa min 10 MPa min 10 MPa min
Compound Nitrile (Buna N) to ASTM D 2000 or SAE J200
M4CH910B14E015E035Z1
Z1 = TR 10 temperature 21 C or lower.
Alternate Low Temperature Product Test,
5 hours at 30 C, rings compressed 25% of
D, no cracks.
EPDM to ASTM D 2000 or SAE J200
M7CA810A25B35F17
Fluorocarbon to ASTM D 2000 or SAE J200
M7HK910A111B38EF31E088Z1
Z1 = TR 10 temperature 15 C or lower
(similar to ML-R-83248 Type 1, Class 2)
Lubrication When assembling Type CH O-rings with O-ring
style fittings, the O-ring shall be coated with the
fluid used or petrolatum before assembly to
ease installation.
When assembling Type CA O-rings
with O-ring style fittings, lubricate the
O-ring with the fluid used in the
system. Do not use a petroleum-
based lubricant.
When assembling Type HK O-rings with O-
ring style fittings, the O-ring shall be coated
with fluid used or petrolatum before
assembly to ease installation.
4.3 Size Specifications. O-rings shall conform to the dimensions given in Figures 1 to 5 and Tables 3 to 7.
FGURE 1O-RNG DETAL FOR STANDARD O-RNGS
TABLE 3-O-RING SIZE SPECIFICATIONS FOR SAE J1926-2 AND SAE J1926-3
(ISO 11926-2 AND ISO 11926-3) INCH STUD ENDS
DIMENSIONS ARE IN MILLIMETERS
NominaI
Tube OD
or Hose ID
Inch
Tubing
Dash
Size
(1)
1. The dash size symbol applicable to all tube ends and straight thread O-ring boss ends shall consist of the number of sixteenth
inch increments contained in the outside diameter of the tubing (nominal OD or inside diameter of the hose nominal hose D) for
which they are assembled.
NominaI
Tube OD
or Hose ID
Inch
Tubing
mm
NominaI
Tube OD
or Hose ID
Metric
Tubing
mm
Inch,
SAE J1926-2 &
SAE J1926-3
(ISO 11926-2 &
ISO 11926-3)
Thread in
Inch
SAE J1926-2 &
SAE J1926-3
(ISO 11926-2 &
ISO 11926-3)
O-ring Dash
Size
(2)
2. Dash size numbers are per SAE AS568A. Note the number includes the dash size.
ID
d
1
ID
d
1
toI,
Cross-
Section
d
2
Cross-
Section,
d
2
toI,
SAE J515
O-ring Size
Ordering
Code
(3)
3. Ordering size code gives basic size of O-ring without tolerance, the cross-section is given first (Y.YY) followed by the inside
diameter (YYY.Y). See Section 6.
2 3.18 4 5/1624 902 6.07 0.13 1.63 0.08 163x0060H
3 4.76 5 3/8-24 903 7.65 0.13 1.63 0.08 163x0076H
4 6.35 6 7/1620 904 8.92 0.13 1.83 0.08 183x0089H
5 7.94 8 1/220 905 10.52 0.13 1.83 0.08 183x0105H
6 9.52 10 9/1618 906 11.89 0.13 1.98 0.08 198x0118H
8 12.70 12 3/416 908 16.36 0.23 2.21 0.08 221x0163H
10 15.88 16 7/814 910 19.18 0.23 2.46 0.08 246x0191H
12 19.05 20 11/1612 912 23.47 0.23 2.95 0.10 295x0234H
14 22.22 22 13/1612 914 26.62 0.25 2.95 0.10 295x0266H
16 25.40 25 15/1612 916 29.74 0.25 2.95 0.10 295x0297H
20 31.75 30 15/812 920 37.47 0.36 3.00 0.10 300x0374H
24 38.10 38 17/812 924 43.69 0.36 3.00 0.10 300x0436H
32 50.80 50 21/212 932 59.36 0.46 3.00 0.10 300x0593H
TABLE 4-O-RING SIZE SPECIFICATIONS FOR SAE J2244-2 AND SAE J2244-3
(ISO 6149-2 AND ISO 6149-3) METRIC STUD ENDS
NominaI
Tube OD
or Hose ID
Inch
Tubing
Dash
Size
(1)
1. The dash size symbol applicable to all tube ends and straight thread O-ring boss ends shall consist of the
number of sixteenth inch increments contained in the outside diameter of the tubing (nominal OD or inside
diameter of the hose nominal hose D) for which they are assembled.
NominaI
Tube OD
or Hose ID
Inch
Tubing
mm
NominaI
Tube OD
or Hose ID
Metric
Tubing
mm
Thread
mm
ID
d
1
ID
d
1
toI,
Cross-
Section
d
2
Cross-
Section,
d
2
toI,
SAE J515
O-ring Size
Ordering
Code
(2)
2. Ordering size code gives basic size of O-ring without tolerance, the cross-section is given first (Y.YY) followed
by the inside diameter (YYY.Y). See Section 6.
2 3.18 4 M8x1 6.1 0.20 1.6 0.08 160x0061H
3 4.76 5 M10x1 8.1 0.20 1.6 0.08 160x0081H
4 6.35 6 M12x1.5 9.3 0.20 2.2 0.08 220x0093H
5 7.94 8 M14x1.5 11.3 0.20 2.2 0.08 220x0113H
6 9.52 10 M16x1.5 13.3 0.20 2.2 0.08 220x0133H
8 12.70 12 M18x1.5 15.3 0.20 2.2 0.08 220x0153H
M20x1.5 17.3 0.22 2.2 0.08 220x0173H
10 15.88 16 M22x1.5 19.3 0.22 2.2 0.08 220x0193H
12 19.05 20 M27x2 23.6 0.24 2.9 0.09 290x0236H
14 22.22 22 M30x2 26.6 0.26 2.9 0.09 290x0266H
16 25.40 25 M33x2 29.6 0.29 2.9 0.09 290x0296H
20 31.75 30 M42x2 38.6 0.37 2.9 0.09 290x0386H
24 38.10 38 M48x2 44.6 0.43 2.9 0.09 290x0446H
32 50.80 50 M60x2 56.6 0.51 2.9 0.09 290x0566H
TABLE 5-O-RING SIZE SPECIFICATIONS FOR SAE J518 (ISO 6162)
FOUR SCREW FLANGE CONNECTIONS
SAE J518
Inch
NominaI
Tubing
Dash
Size
(1)
1. The dash size symbol shall consist of the number of sixteenth inch increments contained in the outside diame-
ter of the tubing (nominal OD or inside diameter of the hose nominal hose D) for which they are assembled.
SAE J518
Inch
NominaI
Tubing
mm
DN
ISO
6162.2
FIange
Size
O-ring
Dash
Size
(2)
2. Dash sizes are per SAE AS568A, but the D tolerances are the same as SAE J120, which are much tighter tol-
erances than AS568A.
ID
d
1
ID
d
1
toI,
Cross-
Section
d
2
Cross-
Section,
d
2
toI,
SAE J515
O-ring Size
Ordering
Code
(3)
3. Ordering size code gives basic size of O-ring without tolerance, the cross-section is given first (Y.YY) followed
by the inside diameter (YYY.Y). See Section 6.
8 12.70 13 210 18.64 0.15 3.53 0.10 353x0186H
12 19.05 19 214 24.99 0.15 3.53 0.10 353x0249H
16 25.40 25 219 32.92 0.15 3.53 0.10 353x0329H
20 31.75 32 222 37.69 0.15 3.53 0.10 353x0376H
24 38.10 38 225 47.22 0.25 3.53 0.10 353x0472H
32 50.80 51 228 56.74 0.25 3.53 0.10 353x0567H
40 63.5 64 232 69.44 0.38 3.53 0.10 353x0694H
48 76.2 76 237 85.32 0.38 3.53 0.10 353x0853H
56 88.9 89 241 98.02 0.38 3.53 0.10 353x0980H
64 101.6 102 245 110.72 0.38 3.53 0.10 353x1107H
80 127 127 253 136.12 0.58 3.53 0.10 353x1361H
TABLE 6-O-RING SIZE SPECIFICATIONS FOR SAE J1453-2
(1)
(ISO 8434-3)
AND SAE J1453-3
(1)
FACE SEAL TUBE CONNECTIONS
1. To be published, see SAE J1453.
NominaI
Tube OD
or Hose ID
Inch
Tubing
Dash
Size
(2)
2. The dash size symbol applicable to all tube ends and straight thread O-ring boss ends shall consist of the number of sixteenth
inch increments contained in the outside diameter of the tubing (nominal OD or inside diameter of the hose nominal hose D) for
which they are assembled.
NominaI
Tube OD
or Hose ID
Inch
Tubing
mm
NominaI
Tube OD
or Hose ID
Metric
Tubing
mm Thread in
O-ring
Dash
Size
(3)
3. Dash size numbers are per SAE AS568A.
ID
d
1
ID
d
1
toI,
Cross-
Section
d
2
Cross-
Section,
d
2
toI,
SAE J515
O-ring Size
Ordering
Code
(4)
4. Ordering size code gives basic size of O-ring without tolerance, the cross-section is given first (Y.YY) followed by the inside
diameter (YYY.Y). See Section 6.
2 3.18 4
3 4.76 5 9/1618 011 7.65 0.13 1.78 0.08 178x0076H
4 6.35 6 9/1618 011 7.65 0.13 1.78 0.08 178x0076H
5 7.94 8 9/1618 011 7.65 0.13 1.78 0.08 178x0076H
6 9.52 10 11/1616 012 9.25 0.13 1.78 0.08 178x0092H
8 12.70 12 13/1616 014 12.42 0.13 1.78 0.08 178x0124H
10 15.88 16 114 016 15.60 0.13 1.78 0.08 178x0156H
12 19.05 20 13/1612 018 18.77 0.13 1.78 0.08 178x0187H
14 22.22 22 13/1612 018 18.77 0.13 1.78 0.08 178x0187H
16 25.40 25 17/1612 021 23.52 0.15 1.78 0.08 178x0235H
20 31.75 30 111/1612 025 29.87 0.15 1.78 0.08 178x0298H
24 38.10 38 212 029 37.82 0.25 1.78 0.08 178x0378H
32 50.80 50
FGURE 5O-RNGS DETAL FOR OD DMENSONED O-RNGS (SPECAL)
TABLE 7-OPTIONAL OD TOLERANCED O-RING SIZE SPECIFICATIONS FOR
SAE J1453-2
(1)
AND SAE J1453-3
(1)
FACE SEAL FITTINGS
(2)
NOTE-DIMENSIONS DO NOT CONFORM TO SAE J120A OR AS568A
2. Dimensions for special OD toleranced O-rings for use with SAE J1453 fittings to improve assembly perfor-
mance associated with O-ring fallout.
NominaI
Tube OD
or Hose ID
Inch
Tubing
Dash
Size
(3)
3. The dash size symbol applicable to all tube ends and straight thread O-ring boss ends shall consist of the
number of sixteenth inch increments contained in the outside diameter of the tubing (nominal OD or inside
diameter of the hose nominal hose D) for which they are assembled.
NominaI
Tube OD
or Hose ID
Inch
Tubing
mm
NominaI
Tube OD
or Hose ID
Metric
Tubing
mm Thread in
Outside
Diameter
(4)
ID
d
1
4. Dimensions do not conform to, and the tolerances are tighter than SAE J120a or AS568A standard O-ring
sizes.
ID
d
1
toI,
Cross-
Section
d
2
0.08
SAE J515
O-ring Size
Ordering
Code
(5)
5. Ordering size code gives basic size of O-ring without tolerance, the cross-section is given first (Y.YY) fol-
lowed by the inside diameter (YYY.Y). See Section 6.
4 6.35 6 9/1618 11.23 0.13 1.78 178x0112Y
5 7.94 8 9/1618 11.23 0.13 1.78 178x0112Y
6 9.52 10 11/1616 12.83 0.13 1.78 178x0128Y
8 12.70 12 13/1616 16.03 0.13 1.78 178x0160Y
10 15.88 16 114 19.28 0.13 1.78 178x0192Y
12 19.05 20 13/1612 22.50 0.13 1.78 178x0225Y
14 22.22 22 13/1612 22.50 0.13 1.78 178x0225Y
16 25.40 25 17/1612 27.22 0.15 1.78 178x0272Y
20 31.75 30 111/1612 33.57 0.15 1.78 178x0335Y
24 38.10 38 212 41.54 0.25 1.78 178x0415Y
5. Test Requirements and Quality Assurance
5.1 Inspection and Rejection-While samples may be taken from incoming shipments and checked for
conformance to the requirements of this document by the buyer, the supplier shall accept the responsibility of
making shipments which meet the appropriate specification limits. Shipments may be rejected if they do not
meet specifications.
5.2 QuaIity Acceptance Criteria-Surface imperfections shall meet the requirements outlined in SO 3601-3 for
offset, combined flash, offset and parting line projection, backrind, trimming, flow marks, non-fills, and
indentations.
5.3 SuppIier Inspection Limits-nspection limits that fall within the general specification limits for SAE J515 O-
rings may be established for individual compounds approved under this document. Shipments may be
rejected if they do not meet these supplier inspection limits.
5.4 Certification of QuaIity-ndividual companies may establish certification requirements for O-rings
manufactured from SAE J515 materials.
6. Packing and Marking
6.1 Part Identification Number (PIN) for O-Rings to this SAE Document-O-rings to this SAE document shall
be identified by a part identification number consisting of the following:
a. The standard, J515
b. The ASTM/SAE material type (see 4.1 and Table 1)
c. The size designation code
EXAMPLEFor a 90 durometer nitrile O-ring for a 4 (6 mm) tube end face seal fitting, the ordering code
information would be as shown in Figure 6.
FGURE 6PART DENTFCATON NUMBER (PN) EXAMPLE
7. Notes
7.1 Identification Statement-Use the following statement in test reports, catalogues and sales literature when
electing to comply with this part of SAE J515:
O-rings conform to SAE J515, Specification for Hydraulic O-ring materials properties and sizes for inch and
metric stud ends, face seal fittings, and four screw connections.
7.2 MarginaI Indicia-The change bar (l) located in the left margin is for the convenience of the user in locating
areas where technical revisions have been made to the previous issue of the report. An (R) symbol to the left
of the document title indicates a complete revision of the report.
HYDRAULIC O-RINGS LISTED BY SIZE
A.1 Hydraulic O-Rings Listed by Size-See Figures A1 and A2 and Tables A1 and A2.
FGURE A1O-RNG DETAL FOR STANDARD O-RNG
TABLE A1-DIMENSIONS OF O-RINGS FOR USE WITH SAE AND ISO HYDRAULIC FITTINGS
AND STUD-ENDS BY SIZE CODE (H SERIES)
SAE J515
O-Ring Size
Ordering Code
ID
d
1
toI,
AppIicabIe Standard and

Size of Thread or Tube OD
Cross Section, d
2
1.6 0.08
160x0061H 6.1 0.20 SAE J2244-2, SO 6149-2 and SO 6149-3 M8X1
160x0081H 8.1 0.20 SAE J2244-2, SO 6149-2 and SO 6149-3 M10x1
Cross Section, d
2
1.63 0.08
163x0060H 6.07 0.13 SAE J1926-2 and SAE J1926-3 5/1624
163x0076H 7.65 0.13 SAE J1926-2 and SAE J1926-3, SO 11926-2 and SO 11926-3 3/824
Cross Section, d
2
1.78 0.08
178x0076H 7.65 0.13 SAE J1453-2
(1)
and SAE J1453-3
(1)
, SO 8434-3 9/1618
178x0092H 9.25 0.13 SAE J1453-2
(1)
and SAE J1453-3
(1)
, SO 84343 11/1616
178x0124H 12.42 0.13 SAE J1453-2
(1)
and SAE J1453-3
(1)
, SO 8434-3 13/1616
178x0156H 15.6 0.13 SAE J1453-2
(1)
and SAE J1453-3
(1)
, SO 8434-3 114
178x0187H 18.77 0.13 SAE J1453-2
(1)
and SAE J1453-3
(1)
, SO 8434-3 13/1612
178x0235H 23.52 0.15 SAE J1453-2
(1)
and SAE J1453-3
(1)
, SO 8434-3 17/1612
178x0298H 29.87 0.15 SAE J1453-2
(1)
and SAE J1453-/3
(1)
, SO 8434-3 111/1612
178x0378H 37.82 0.25 SAE J1453-2
(1)
and SAE J1453-3
(1)
, SO 8434-3 212
Cross Section, d
2
1.83 0.08
Cross Section, d
2
1.98 0.08
Cross Section, d
2
2.2 0.08
220x0093H 9.3 0.20 SAE J2244-2, SO 6149-2 and SO 6149-3 M12x1.5
220x0153H 15.3 0.20 SAE J2244- 2, SO 6149-2 and SO 6149-3 M18x1.5
Cross Section, d
2
2.21 0.08
Cross Section, d
2
2.46 0.08
Cross Section, d
2
2.9 0.08
Cross Section, d
2
2.95 0.08
295x0234H 23.47 0.23 SAE J1926 -2 and SAE J1926-3, SO 11926-2 and SO 11926-3 11/1612
295x0266H 26.62 0.25 SAE J1926- 2 and SAE J1926-3, SO 11926-2 and SO 11926-3 13/1612
Cross Section, d
2
3 0.08
300x0436H 43.69 0.36 SAE J1926- 2 and SAE J1926-3, SO 11926-2 and SO 11926-3 17/812
Cross Section, d
2
3.53 0.08
353x0186H 18.64 0.15 SAE J518, SO 6162 DN 13
353x0249H 24.99 0.15 SAE J518, SO 6162 DN 19
353x0329H 32.92 0.15 SAE J518, SO 6162 DN 25
353x0376H 37.69 0.15 SAE J518, SO 6162 DN 32
353x0472H 47.22 0.25 SAE J518, SO 6162 DN 38
353x0567H 56.74 0.25 SAE J518, SO 6162 DN 51
353x0694H 69.44 0.38 SAE J518, SO 6162 DN 64
353x0853H 85.32 0.38 SAE J518, SO 6162 DN 76
353x0980H 98.02 0.38 SAE J518, SO 6162 DN 89
353x1107H 110.72 0.38 SAE J518, SO 6162 DN 102
353x1361H 136.12 0.58 SAE J518, SO 6162 DN 127
TABLE A1-DIMENSIONS OF O-RINGS FOR USE WITH SAE AND ISO HYDRAULIC FITTINGS
AND STUD-ENDS BY SIZE CODE (H SERIES)
SAE J515
O-Ring Size
Ordering Code
ID
d
1
toI,
AppIicabIe Standard and

Size of Thread or Tube OD
FGURE A2O-RNG DETAL FOR OD DMENSONED O-RNGS (SPECAL)
TABLE A2-DIMENSIONS OF O-RING SIZES SPECIFIED BY OUTSIDE DIAMETER FOR
OPTIONAL USE WITH FACE SEAL FITTINGS BY SIZE CODE (Y SERIES)
SAE J515
O-Ring Size
Ordering Code
OD
d
1
toI,
AppIicabIe Standard(s) and Size

of Thread or Tube OD
Cross Section, d
2
1.78 0.08
178x0112Y 11.23 0.15 SAE J1453, SO 8434-3 9/1618
178x0128Y 12.83 0.15 SAE J1453, SO 8434-3 11/1616
178x0160Y 16.03 0.18 SAE J1453, SO 8434-3 13/1616
178x0192Y 19.28 0.20 SAE J1453, SO 8434-3 114
178x0225Y 22.50 0.23 SAE J1453, SO 8434-3 13/1612
178x0272Y 27.22 0.25 SAE J1453, SO 8434-3 17/1612
178x0335Y 33.57 0.30 SAE J1453, SO 8434-3 111/1612
178x0415Y 41.54 0.34 SAE J1453, SO 8434-3 212
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K I N E M A T I C V I S C O S I T Y C E N T I S T O K E S
K I N E M A T I C V I S C O S I T Y C E N T I S T O K E S
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i
o
n

V
.
G
.
'
s

o
f

1
5
0

;

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0
0

;

6
8

;

4
6

;

3
2
B
a
s
e
d

o
n

V
i
s
c
o
s
i
t
y

n
d
e
x

o
f

9
5
4
0
0

c
S
t

-
l
2

c
S
t

-
5
0

c
S
t

-
B
a
s
e
d

o
n

V
i
s
c
o
s
i
t
y

n
d
e
x

o
f

9
5
-

V
.
G
.

3
2
-

V
.
G
.

4
6
-

V
.
G
.

6
3
-

V
.
G
.

1
0
0
-

V
.
G
.

1
5
0
UNITS
Dimensions are given in millimeters.
Inch dimensions shown below the millimeter conform to ISO 4412-1.
LETTER SYMBOLS
For the purpose of this standard, the following symbols apply:
a) A, B, P, T, L, V, X and Y identify ports in accordance with ISO 9461;
b) F
1
, F
2
, F
3
, F
4
, F
5
and F
6
identify threaded holes for mounting fasteners; and
c) G
1
, and G
2
identify location pin holes.
MOUNTING SURFACE IDENTIFICATION CODING
The following prefixes relate to the mounting surface valve type:
C = is the non-return (check) valve
D = is the directional control valve
FB = is the cam-actuated two-stage compensated flow control valve
F, 2F, 3F = are the compensated flow control valves
P = is the pressure control valve (other than the relief valve),
sequence valve, throttle valve and non-return (check) valve.
POC = is the pilot operated valves
R, RP, RV= are the pressure relief valves
TOLERANCES
The following tolerances shall apply, unless otherwise specified in table.
Surface roughness (R
T
)
NOTE: See ISO 4287 and ISO 4288 for further surface roughness tolerances.
Surface Flatness:
0.01 mm over a distance of 100 mm
(.0004 inch over a distance of 4
inches)
NOTE: See ANSI/Y14.5M for further
surface flatness tolerances
Hydraulic Fluid Power Valves - Mounting Surfaces
NFPA/T3.5.1 R2-2002
Locating Pin Hole: Tolerance for
diameters
NOTE: See figures and table dimensions
The following tolerances shall apply along the x and y
axes with respect to the orgin:
For Pin Holes:
For Bolt Holes:
For Port
Holes:
NFPA/T3.5.1 R2-2002
Mounting Surface Description
1) The minimum thread depth is 1.5 times the fastener diameter. The recommended full thread depth is 2D
+ 6 mm to facilitate interchangeability of valves and to reduce the number of fixing screw lengths. The
minimum recommended engagement of mounting fastener thread for ferrous mounting is 1.25 times the
fastener diameter. Coarse pitch metric fasteners are standard for this mounting surface.
2) The dimensions specifying the area within the dashed lines are the minimum dimensions for the
mounting surface. The corners of the rectangle may have a radius smaller than or equal to the thread
diameter of the mounting fastener.
Along each axis the mounting fastener holes are at equal distance to the mounting surface edges.
3) This dimension gives the minimum spacing distance between the valve and adjacent obstructions, for
example, another valve or a wall. This dimension is therefore, the minimum distance from centerline to
centerline of two similar mounting surfaces placed on a manifold block. The mounting fastener holes are
at equal distances to this dimension.
The valve manufacturer's attention is drawn to the fact that no part of the width of the complete valve
assembly shall exceed this dimension.
4) Blind hole in the mounting surface to accommodate the locating pin on the valve. The minimum depth is
4/16.
NOTE: The supplier shall stipulate the maximum working pressure for subplates and manifold blocks.
MOUNTING FASTENER HOLES AND TOLERANCES
Mounting surface dimensions in this standard are based on metric coarse series fasteners and normal
clearance hole sizes, per SO 273, for those fasteners.
Earlier editions of this standard provided for UNC inch series fasteners. Use of such fasteners with the
dimensions in this new edition will require particular attention by valve suppliers to assure integrity of
the port seals. See annex B for illustrations.
IDENTIFICATION STATEMENT
Use the following statement in test reports, catalogs and sales literature when electing to comply with this
standard:
"Hydraulic valve mounting surface dimensions conform to NFPA/T3.5.1 R2-200x, Hydraulic fluid power -
Valves - Mounting surfaces.
Reference Mounting Surface
Description (page 81)
NFPA/T3.5.1 R2-2002
* See Mounting Fastener HoIes and ToIerances on p. 81
* * * *
* * * *
OiIgear FIuid Power Reference Handbook 82
NFPA/T3.5.1 R2-2002 Reference Mounting Surface
* *
* *
* See Mounting Fastener HoIes and Holes and Tolerances on p. 81 ToIerances on p. 81
* * * *
*
See Mounting Fastener HoIes and Tolerances on p. 81
NFPA/T3.5.1R2-2002 ReferenceMounting Surface
Description(p age 81)
*
See Mounting Fastener ToIerances on p. 81
* * * *
* See Mounting Fastener ToIerances on p. 81
* * * *
Note: Blind hole in the mounting surface to accommodate the locating pin on the valve. The minimum depth is 8/.31.
* * * *
* *
* * * * * *
*
* See Mounting Fastener ToIerances on p. 81
See Mounting Fastener ToIerances on p. 81
* * * *
* * * * * *
* * * *
* * * *
Description (page 81 )
* See Mounting Fastener HoIes And ToIerances on p. 81
* * * *
* * * *
* See Mounting Fastener HoIes And ToIerances on p. 81
* * * *
* * * *
rt
* See Mounting Fastner HoIes and ToIerances on p. 81
* * * *
* * * *
Note: Blind hole in the mounting surface to accommodate the locating pin on the valve. The m inimum depth is 8/.31.
* * * *
* * * *
* * * *
* * * *
port diameter
* * * *
* * * *
* *
* * * *
* * * *
Note: Blind hole in the mounting surface to accommodate the locating pin on the valve. The m inimumdepth is 8/.31.
* * * *
* * * *
NFPA/T3.5.1 R2-2002
*
See Mounting Fastner HoIes and ToIerances on p. 81
* * * *
* * * *
* *
Reference Mounting Surface
R02 mounting surfaces for pressure reIief vaIves with main ports of 4 5/.177 maximum port diameter
* * * *
*
See Mounting Fastner HoIes and ToIerances on p. 81
* * * *
R06 mounting surfaces for piIot operated pressure reIief vaIves with main ports of 14.7/.580 maximum port
diameter
* * * *
* * * *
* * * *
* * * *
* * * *
* * * *
* *
* * * *
NFPA/T3.5.1 R2-2002
NFPA/T3.5.1 R2-2002
SAE J744 Revised JUN96
4.1.2 The number following the dash (-) states the number of mounting holes in the flange.
TABLE 1DIMENSIONS OF 2 AND 4 BOLT PUMP AND MOTOR MOUNTING FLANGES
Identi-
fication
Code
PiIot
Dimen-
sions
A
Noted
PiIot
Dimen-
sions
W
Noted
PiIot
Dimen-
sions
X
Min
PiIot
Dimen-
sions
Y
Max
2 BoIt
Type
B
Cast
Dim.
2 BoIt
Type
J
2 BoIt
Type
K
2 BoIt
Type
M
Noted
2 BoIt
Type
P
1
Cast
Dim.
4 BoIt
Type
S
4 BoIt
Type
R
Noted
4 BoIt
Type
P
2
Cast
Dim.
50-
(1)
1. -2 2 Bolt, -4 4 Bolt Flange
50.80 6.4 - 0.8 64 14 82.6 10.3 10 - - -
(A-A) (2.000) (0.250) - (0.03) (2.50) (0.56) (3.250) (0.406) (0.38) - - -
82-
(1)
82.55 6.4 - 0.8 95 18 106.4 11.1 12 - - -
(A) (3.250) (0.250) - (0.03) (3.75) (0.72) (4.188) (0.438) (0.47) - - -
101-
(1)
101.60 9.7 51 1.5 120 25 146.0 14.3 14 89.8 14.3 14
(B) (4.000) (0.380) (2.00) (0.06) (4.75) (0.99) (5.750) (0.562) (0.56) (3.536) (0.562) (0.56)
127-
(1)
127.00 12.7 64 1.5 148 31 181.0 17.5 16 114.5 14.3 16
(C) (5.000) (0.500) (2.50) (0.06) (5.81) (1.22) (7.125) (0.688) (0.62) (4.508) (0.562) (0.62)
152-
(1)
152.40 12.7 70 1.5 200 40 228.6 20.6 19 161.6 20.6 19
(D) (6.000) (0.500) (2.75) (0.06) (7.88) (1.55) (9.000) (0.812) (0.75) (6.364) (0.812) (0.75)
165-
(1)
165.10 15.9 70 2.3 270 55 317.5 27.0 25 224.5 20.6 19
(E) (6.500) (0.625) (2.75) (0.09) (10.62) (2.15) (12.500) (1.062) (1.00) (8.839) (0.812) (0.75)
177-
(1)
177.80 15.9 70 2.3 300 60 350.0 27.0 25 247.5 27.0 25
(F) (7.000) (0.625) (2.75) (0.09) (11.75) (2.37) (13.781) (1.062) (1.00) (9.745) (1.062) (1.00)
FGURE 1-DMENSONS OF 2 AND 4 BOLT PUMP AND MOTOR MOUNTNG FLANGES
4.2 Shaft identification codes are found in Tables 2, 3, and 4 and Figures 2 and 3.
4.2.1 The number preceding the dash (-) is an approximation, in millimeters, of the shaft major diameter.
4.2.2 The number following the dash (-) is arbitrarily assigned as follows:
Straight Shaft without Thread-1
Straight Shaft with Thread-2
Tapered Shaft with Thread-3
30 degrees nvolute Spline-4
FGURE 2-DMENSONS OF STRAGHT SHAFTS-WTHOUT AND WTH THREAD
TABLE 2DIMENSIONS OF STRAIGHT SHAFTSWITHOUT AND WITH THREAD
Identi-
fication
Code
Straight
Shaft
D
S1
Max
Straight
Shaft
D
S1
Min
Straight
Shaft
L
S
Straight
Shaft
F
Noted
No
Thread
1
E
Noted
No
Thread
1
L
L
OptionaI
With
Thread
2
D
T
ANSI B1.1
With
Thread
2
C
Noted
With
Thread
2
L
C
With
Thread
2
L
T
13-
(1)
1. -1 without thread, -2 with thread
12.70 12.67 19 14.07 3.18 - 3/8-24 2.4 29 14.25
(A-A) (0.500) (0.499) (0.750) (0.554) (0.125) - UNF 2A (0.094) (1.125) (0.562)
16-
(1)
15.88 15.85 24 17.60 3.97 51 1/2-20 3.2 34 18.25
(A) (0.625) (0.624) (0.938) (0.693) (0.1563) (2.00) UNF 2A (0.125) (1.344) (0.719)
19-
(1)
19.05 19.02 24 21.10 4.78 51 1/2-20 3.2 34 18.25
(0.750) (0.749) (0.938) (0.831) (0.188) (2.00) UNF 2A (0.125) (1.344) (0.719)
22-
(1)
22.22 22.20 33 24.90 6.35 63 5/8-18 4.0 48 23.00
(B) (0.875) (0.874) (1.312) (0.982) (0.250) (2.50) UNF 2A (0.156) (1.875) (0.906)
25-
(1)
25.40 25.35 38 28.10 6.35 70 3/4-16 4.0 52 27.00
(B-B) (1.000) (0.998) (1.500) (1.106) (0.250) (2.75) UNF 2A (0.156) (2.062) (1.062)
32-
(1)
31.75 31.70 48 35.20 7.94 76 1-12 4.0 67 31.00
(C) (1.250) (1.248) (1.875) (1.386) (0.3125) (3.00) UNF 2A (0.156) (2.625) (1.219)
38-
(1)
38.10 38.05 54 42.27 9.52 83 1-1/8-12 4.0 73 34.90
(C-C) (1.500) (1.498) (2.125) (1.664) (0.375) (3.25) UNF 2A (0.156) (2.875) (1.375)
44-
(1)
44.45 44.40 67 49.30 11.11 92 1-1/4-12 4.0 89 39.70
(D & E) (1.750) (1.748) (2.625) (1.941) (0.4375) (3.62) UNF 2A (0.156) (3.500) (1.562)
FGURE 3-DMENSONS OF TAPER SHAFT ENDS WTH THREAD-3
TABLE 3DIMENSIONS OF TAPER SHAFT ENDS WITH THREAD3
Identification
Code D
S3
D
T
ANSI B1.1
C
Noted L
CT
L
ST
L
T
E
Noted
Z
Max
Z
Min
13-3 12.70 5/16-32 2.0 25 17.48 12.70 3.18 1.63 1.37
(A-A) (0.500) UNF 2A (0.078) (0.984) (0.688) (0.500) (0.125) (0.064) (0.054)
16-3 15.88 1/2-20 3.2 28 17.48 18.26 3.97 2.13 1.88
(A) (0.625) UNF 2A (0.125) (1.094) (0.688) (0.719) (0.1563) (0.084) (0.074)
19-3 19.05 1/2-20 3.2 34 23.83 18.26 4.78 2.54 2.29
(0.750) UNF 2A (0.125) (1.344) (0.938) (0.719) (0.188) (0.100) (0.090)
22-3 22.22 5/8-18 4.0 43 28.58 23.01 6.35 3.33 3.07
(B) (0.875) UNF 2A (0.156) (1.688) (1.125) (0.906) (0.250) (0.131) (0.121)
25-3 25.40 3/4-16 4.0 49 34.92 26.97 6.35 3.33 3.07
(B-B) (1.00) UNF 2A (0.156) (1.938) (1.375) (1.062) (0.250) (0.131) (0.121)
32-3 31.75 1-12 4.0 49 34.92 30.96 7.94 4.11 3.86
(C) (1.25) UNF 2A (0.156) (1.938) (1.375) (1.219) (0.3125) (0.162) (0.152)
38-3 38.10 1-1/8-12 4.0 62 47.62 34.92 9.52 4.93 4.67
(C-C) (1.50) UNF 2A (0.156) (2.438) (1.875) (1.375) (0.375) (0.194) (0.184)
44-3 44.45 1-1/4-12 4.0 71 53.98 39.67 11.11 5.72 5.46
(D & E) (1.75) UNF 2A (0.156) (2.812) (2.125) (1.562) (0.4375) (0.225) (0.215)
50-3 50.80 1-1/4-12 4.0 90 73.02 39.67 12.70 6.50 6.25
(F) (2.00) UNF 2A (0.156) (3.562) (2.875) (1.562) (0.500) (0.256) (0.246)
5. Preferred FIange/Shaft End Combinations (see TabIe 5)
6. FIange/Shaft ConcentricityMaintain flange/shaft concentricity within 0.25 mm (0.010 in) in accordance with
Tables 2, 3, and 4. (Rigid couplings may require closer tolerance.)
7. Notes
7.1 MarginaI IndiciaThe change bar (l) located in the left margin is for the convenience of the user in locating
areas where technical revisions have been made to the previous issue of the report. An (R) symbol to the left
of the document title indicates a complete revision of the report.
PREPARED BY THE SAE COMMON TESTS TECHNCAL COMMTTEE SC1-HYDRAULC SYSTEMS
TABLE 4DIMENSIONS OF 30 DEGREES INVOLUTE SPLINE SHAFTS4
Identification
Code SpIine
U
Min
L
A
Min L
ss
(1)
1. L
ss
-Defined as maximum coupler engagement.
L
B
13-4 (A-A) 9T 20/40 DP 9.40 (0.3700) 5.1 (0.20) 19 (0.750) 1.5 (0.06)
16-4 (A) 9T 16/32 DP 11.81 (0.4650) 7.6 (0.30) 24 (0.938) 1.5 (0.06)
19-4 11T 16/32 DP 14.99 (0.5900) 8.9 (0.35) 30 (1.180) 1.5 (0.06)
22-4 (B) 13T 16/32 DP 18.16 (0.7150) 10.2 (0.40) 33 (1.312) 1.5 (0.06)
25-4 (B-B) 15T 16/32 DP 21.34 (0.8400) 12.7 (0.50) 38 (1.500) 1.5 (0.06)
32-4 (C) 14T 12/24 DP 26.42 (1.0400) 15.2 (0.60) 48 (1.875) 2.3 (0.09)
38-4 (C-C) 17T 12/24 DP 32.77 (1.2900) 17.8 (0.70) 54 (2.125) 2.3 (0.09)
44-4 (D & E) 13T 8/16 DP 36.63 (1.4420) 20.3 (0.80) 67 (2.625) 3.0 (0.12)
50-4 (F) 15T 8/16 DP 42.95 (1.6910) 25.4 (1.00) 80 (3.125) 3.0 (0.12)
TABLE 5FLANGE/SHAFT END COMBINATIONS
FIange
Series
Shaft End
Series
SAE J744C
Reference
50- 13- (A-A)
82- 16- (A)
82- 19- -
101- 22- (B)
101- 25- (B-B)
127- 32- (C)
127- 38- (C-C)
152- 44- (D)
165- 44- (E)
177- 50- (F)
Example: 127-2, 38-4 formerly was
"C-C" mounting arrangement, that is, a
2 bolt "C" flange with a 1.50 in diameter
30 degrees involute spline shaft.
Oilgear Fluid Power Designers' Handbook
172
Oilgear Fluid Power Reference Handbook Appendix-1
AUSTRALIA
Oilgear Towler Australia Pty. Ltd.
BRAZIL
Oilgeardo Brazil Hydraulica Ltd.
CANADA
The Oilgear Company
FRANCE
Oilgear Towler S.A.
GERMANY
Oilgear Towler GmbH
INDIA
Oilgear Towler Polyhydron Pvt. Ltd.
Towler Automation Pvt. Ltd.
ITALY
Oilgear Towler S.r.l.
JAPAN
The Oilgear Japan Company
KOREA
Oilgear Towler Korea Co. Ltd.
MEXICO
Oilgear Mexicana S.A. de C.V.
SPAIN
Oilgear Towler S.A.
TAIWAN
Oilgear Towler Taiwan Co. Ltd.
UNITED KINGDOM
Oilgear Towler Ltd.
UNITED STATES OF AMERICA
The Oilgear Company
World Headquarters
The Oilgear Company
2300 South 51st Street Milwaukee, WI USA 53219
phone: 414/327-1700 fax: 414/327-0532
www.oilgear.com
For more information about your application or the products
in this brochure, please contact your nearest Oilgear facility.
Bulletin 90050-C
Issued February 2005
Printed in USA

Oilgear Designers Handbook

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