Report Vibration Analysis For - Support Agitator v-410

Table of Contents
A. Vibration Analysis Lug Support Of Tank When Agirator Operating:

Internal pressure when tank have the agitator operating..3
Title page ...................................................................................................................................... 3
Input echo : .....................................................................................................................................
Xy coordinate calculations : ......................................................................................................... 18
App. Ee half-pipe jacket calc. : .................................................................................................... 19
Internal pressure calculations : .................................................................................................... 22
External pressure calculations : .................................................................................................. 26
Element and detail weights : ....................................................................................................... 29
Nozzle flange mawp : .................................................................................................................. 33
Sup. Lug calcs: ope : ................................................................................................................... 34
B. Vibration Analysis Support Of Agirator When Agirator Operating:
Page 1
BENDLING VESSEL V-410
I.
VIBRATION ANALYSIS LUG SUPPORT OF TANK WHEN AGIRATOR OPERATING
In Accordance with ASME Section VIII Division 1
ASME Code Version
: 2010 Edition, 2011a Addenda
Analysis Performed by :
Job File
Date of Analysis
: C:\DOCUMENTS AND SETTINGS\WELCOME\DESKTOP\NEW FO
: Mar 18,2013
PV Elite 2012, January 2012
Page 2
3
Note: PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The customary Imperial database is
used for consistency. The finalized results are reflected to show
the users set of selected units.
INTERNAL PRESSURE WHEN TANK HAVE THE AGITATOR OPERATING:
Page 3
4
PTANK = P FULLWATER + PMIXER
WHERE : - P FULLWATER: PRESSURE WHEN TANK TOBE FULL OF WATER
PMIXER: THIS IS PRESSURE WHEN AGITAOR OPERATING.
WHEN AGITATOR OPERATING, IT WILL HAVE FUILD FORCES ACTING ON THE AGITATOR:
Page 4
5
FTorque = MT/RE*NB = 0.127/1.2*3= 0.035 KN (Refer Mixer Mechanical Design- Fluid Forces by Ronald J.Weetman
WHERE: - MT : Torque (KN.M)
RE: Radius effective (m)
Nb : Number blades of agitator.
Fbending = NF**V 2*D4 = 4*897*4.87 2*0.454= 35 (KN) (Refer Mixer Mechanical Design- Fluid Forces by Ronald
J.Weetman
WHERE:
NF: Power numbers
: density of the gluid (kg/m3)
V: the impeller speed (m/s)
D: The impeller diameter (m)
FTB = F BENDING + FTORQUE = 0.035+35 = 35.004 (KN)
FAXIAL = DYNAMIC LOAD = 6 (KN)

2
FTOTAL= Sqrt(F AXIAL + F TB ) = Sqrt(35.004 + 6 ) = 35.5 (KN)
PMIXER = Ftotal/A = 35.5/12 = 3 kN/m2 = 0.03(Bar) ( A; The area on which apply forces.)
Conclusion : Total the internal design pressure when tanks have the agitator operating.
Internal design pressure PTank = 1.03 (bar)
Page 5
6
V Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest)
1.0300 bars
Design Internal Temperature
180 C
Type of Hydrotest
not Specified
Hydrotest Position
Horizontal
Projection of Nozzle from Vessel Top
0.0000 mm.
Projection of Nozzle from Vessel Bottom
0.0000 mm.
Minimum Design Metal Temperature
-29 C
Type of Construction
Welded
Special Service
None
Degree of Radiography
RT 1
Miscellaneous Weight Percent
0.0
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
No
User Defined Hydro. Press. (Used if > 0)
0.0000 bars
User defined MAWP
0.0000 bars
User defined MAPnc
0.0000 bars
Load Case 1
NP+EW+WI+FW+BW
Load Case 2
NP+EW+EE+FS+BS
Load Case 3
NP+OW+WI+FW+BW
Load Case 4
NP+OW+EQ+FS+BS
Load Case 5
NP+HW+HI
Load Case 6
NP+HW+HE
Load Case 7
IP+OW+WI+FW+BW
Load Case 8
IP+OW+EQ+FS+BS
Load Case 9
EP+OW+WI+FW+BW
Page 6
7
Load Case 10
EP+OW+EQ+FS+BS
Load Case 11
HP+HW+HI
Load Case 12
HP+HW+HE
Load Case 13
IP+WE+EW
Load Case 14
IP+WF+CW
Load Case 15
IP+VO+OW
Load Case 16
IP+VE+EW
Load Case 17
NP+VO+OW
Load Case 18
FS+BS+IP+OW
Load Case 19
FS+BS+EP+OW
Wind Design Code
No Wind Loads
Seismic Design Code
UBC 94
UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4)

UBC Importance Factor
0.000
1.000
UBC Soil Type
S1
UBC Horizontal Force Factor

UBC Percent Seismic for Hydrotest
3.000
0.000
Design Nozzle for Des. Press. + St. Head
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Material Database Year
Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37

Use Table G instead of exact equation for "A"
Shell Head Joints are Tapered
Compute "K" in corroded condition
Use Code Case 2286
Use the MAWP to compute the MDMT
No
Yes
Yes
Yes
No
Yes
Page 7
8
Using Metric Material Databases, ASME II D
No
Complete Listing of Vessel Elements and Details:
Element From Node
10
Element To Node
20
Element Type
Flat
Description
Distance "FROM" to "TO"
8.0000 mm.
Inside Diameter
250.00 mm.
Element Thickness
8.0000 mm.
Internal Corrosion Allowance
0.0000 mm.
Nominal Thickness
0.0000 mm.
External Corrosion Allowance
0.0000 mm.
Design Internal Pressure
1.0300 bars
Design Temperature Internal Pressure
180 C
Design External Pressure
0.0000 bars
Design Temperature External Pressure

Effective Diameter Multiplier
Material Name
42 C
1.2
SA-240 304
Allowable Stress, Ambient
137.90 N./mm
Allowable Stress, Operating
98.794 N./mm
Allowable Stress, Hydrotest
179.27 N./mm
Material Density
P Number Thickness
Yield Stress, Operating
0.008027 kg./cm
0.0000 mm.
147.89 N./mm
External Pressure Chart Name
HA-1
UNS Number
S30400
Product Form
Plate
Efficiency, Longitudinal Seam

Efficiency, Circumferential Seam
Flat Head Attachment Factor
Small diameter if Non-Circular
Element From Node
1.0
1.0
0.30000001
0.0000 mm.
10
Page 8
9
Detail Type
Nozzle
Detail ID
N5
Dist. from "FROM" Node / Offset dist

Nozzle Diameter
0.0000 mm.
4.0 in.
Nozzle Schedule
40
Nozzle Class
150
Layout Angle
0.0
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
0.0000 Kgf
Grade of Attached Flange
GR 2.1
Nozzle Matl
SA-312 TP304
--------------------------------------------------------------------
Element From Node
20
Element To Node
30
Element Type
Conical
Description
804.00 mm.
Inside Diameter
250.00 mm.
Element Thickness
8.0000 mm.
0.0000 mm.
Nominal Thickness
0.0000 mm.
0.0000 mm.
1.0300 bars

180 C
0.0000 bars

Material Name
Cone Diameter at "To" End
Design Length of Cone
Large knuckle radius
42 C
1.2
SA-240 304
1.0
1.0
2400.0 mm.
804.00 mm.
250.00 mm.
Page 9
10
Large knuckle thickness
8.0000 mm.
Small knuckle radius
0.0000 mm.
Small knuckle thickness
0.0000 mm.
Half Apex Angle of Cone
58.272583
Toriconical (Y/N)
Element From Node

Detail Type
Detail ID
20
Liquid
WATER

Height/Length of Liquid
Liquid Density
0.0000 mm.
804.00 mm.
0.0009984 kg./cm
Element From Node
20
Detail Type
Nozzle
Detail ID
N8A

Nozzle Diameter
100.00 mm.
1.0 in.
Nozzle Schedule
40
Nozzle Class
150
Layout Angle
0.0
Blind Flange (Y/N)
0.0000 Kgf
GR 2.1
Nozzle Matl
SA-312 TP304
Element From Node
20
Detail Type
Nozzle
Detail ID
N8B

Nozzle Diameter
Nozzle Schedule
400.00 mm.
1.0 in.
40
Nozzle Class
150
Layout Angle
0.0
Blind Flange (Y/N)
Page 10
11
0.0000 Kgf
GR 2.1
Nozzle Matl
SA-312 TP304
Element From Node
20
Detail Type
Nozzle
Detail ID
N7C

Nozzle Diameter
200.00 mm.
1.0 in.
Nozzle Schedule
40
Nozzle Class
150
Layout Angle
180.0
Blind Flange (Y/N)
0.0000 Kgf
GR 2.1
Nozzle Matl
SA-312 TP304
Element From Node
20
Detail Type
Nozzle
Detail ID
N7B

Nozzle Diameter
Nozzle Schedule
500.00 mm.
1.0 in.
40
Nozzle Class
150
Layout Angle
180.0
Blind Flange (Y/N)
0.0000 Kgf
GR 2.1
Nozzle Matl
SA-312 TP304
--------------------------------------------------------------------
Element From Node

Element To Node
Element Type
30
40
Cylinder
Page 11
12
Description
2800.0 mm.
Inside Diameter
2400.0 mm.
Element Thickness
6.0000 mm.
0.0000 mm.
Nominal Thickness
0.0000 mm.
0.0000 mm.
1.0300 bars
180 C
0.0000 bars
42 C

Material Name
1.2
SA-240 304
1.0
1.0
Element From Node

Detail Type
Detail ID
30
Liquid
WATER

Height/Length of Liquid
Liquid Density
0.0000 mm.
2100.0 mm.
0.0009984 kg./cm
Element From Node

Detail Type
Jacket Description
Distance from "From" Node
Pitch Spacing
Jacket Design Pressure
Jacket Design Temperature
Jacket Thickness
30
Half-Pipe
HALF PIPE
200.00 mm.
120.00 mm.
9.8000 bars
85.0 C
1.5110 mm.
Jacket Nominal Diameter
76.200 mm.
Formed Radius (If specified)
0.0000 mm.
Length along surface

Specific Gravity of Contents
1890.0 mm.
0.0
Page 12
13
Jacket Material Specification
SA-312 TP304
Element From Node

Detail Type
30
Nozzle
Detail ID
N2

Nozzle Diameter
100.00 mm.
1.5 in.
Nozzle Schedule
40
Nozzle Class
150
Layout Angle
180.0
Blind Flange (Y/N)
0.0000 Kgf
GR 2.1
Nozzle Matl
SA-312 TP304
Element From Node
30
Detail Type
Nozzle
Detail ID
N7A

Nozzle Diameter
2100.0 mm.
1.0 in.
Nozzle Schedule
40
Nozzle Class
150
Layout Angle
180.0
Blind Flange (Y/N)
0.0000 Kgf
GR 2.1
Nozzle Matl
SA-312 TP304
Element From Node
30
Detail Type
Nozzle
Detail ID
N8C

Nozzle Diameter
Nozzle Schedule
Nozzle Class
100.00 mm.
1.0 in.
40
150
Page 13
14
Layout Angle
0.0
Blind Flange (Y/N)
0.0000 Kgf
GR 2.1
Nozzle Matl
SA-312 TP304
Element From Node
30
Detail Type
Detail ID
Lug
SUPPORT LUGS
2200.0 mm.
Number of Lugs
Dist. from OD to Lug Cntrline(dlug)
250.00 mm.
Height of Gusset Plates (hgp)
500.00 mm.
Force Bearing Width (wfb)
200.00 mm.
Weight of Lug
30.000 Kgf
Lug Start Angle (degrees)
45.0
--------------------------------------------------------------------
Element From Node
40
Element To Node
50
Element Type
Flat
Description
8.000 mm.
Inside Diameter
2400.0 mm.
Element Thickness
8.000 mm.
0.0000 mm.
Nominal Thickness
0.0000 mm.
0.0000 mm.
1.0300 bars

180 C
0.0000 bars

Material Name
42 C
1.2
SA-240 304
Page 14
15
1.0
1.0
Flat Head Attachment Factor
0.2
Small diameter if Non-Circular
0.0000 mm.
Element From Node

Detail Type
40
Nozzle
Detail ID
N4
0.0000 mm.
Nozzle Diameter
3.0 in.
Nozzle Schedule
160
Nozzle Class
150
Layout Angle
0.0
Blind Flange (Y/N)
0.0000 Kgf
GR 2.1
Nozzle Matl
SA-312 TP304
Element From Node

Detail Type
40
Nozzle
Detail ID
M1
650.00 mm.
Nozzle Diameter
22.0 in.
Nozzle Schedule
120
Nozzle Class
150
Layout Angle
0.0
Blind Flange (Y/N)
0.0000 Kgf
GR 2.1
Nozzle Matl
SA-240 304
Element From Node

Detail Type
40
Nozzle
Detail ID
N3
800.00 mm.
Page 15
16
Nozzle Diameter
2.0 in.
Nozzle Schedule
160
Nozzle Class
150
Layout Angle
90.0
Blind Flange (Y/N)
0.0000 Kgf
GR 2.1
Nozzle Matl
SA-312 TP304
Element From Node

Detail Type
40
Nozzle
Detail ID
N6
800.00 mm.
Nozzle Diameter
4.0 in.
Nozzle Schedule
160
Nozzle Class
150
Layout Angle
130.0
Blind Flange (Y/N)
0.0000 Kgf
GR 2.1
Nozzle Matl
SA-312 TP304
Element From Node
40
Detail Type
Nozzle
Detail ID
N10
700.00 mm.
Nozzle Diameter
4.0 in.
Nozzle Schedule
160
Nozzle Class
150
Layout Angle
200.0
Blind Flange (Y/N)
0.0000 Kgf
GR 2.1
Nozzle Matl
SA-312 TP304
Page 16
17
Element From Node

Detail Type
40
Nozzle
Detail ID
N9
500.00 mm.
Nozzle Diameter
3.0 in.
Nozzle Schedule
160
Nozzle Class
150
Layout Angle
270.0
Blind Flange (Y/N)
0.0000 Kgf
GR 2.1
Nozzle Matl
SA-312 TP304
Element From Node

Detail Type
40
Nozzle
Detail ID
N1
800.00 mm.
Nozzle Diameter
2.0 in.
Nozzle Schedule
160
Nozzle Class
150
Layout Angle
270.0
Blind Flange (Y/N)
0.0000 Kgf
GR 2.1
Nozzle Matl
SA-312 TP304
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012
Page 17
18
XY Coordinate Calculations
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |

|
mm.
mm.
mm.
mm.
-------------------------------------------------------------10| 20|
... |
8.00000 |
... |
8.00000 |
20| 30|
... |
812.000 |
... |
804.000 |
30| 40|
... |
3612.00 |
... |
2800.00 |
40| 50|
... |
3647.00 |
... |
8.0000 |
Page 18
19
Half-Pipe Jacket Analysis Input Data :
Shell Inside Diameter

Shell Thickness
DIN
2400.0000 mm.
TS
6.0000 mm.
Shell Internal Design Pressure
1.24 bars
Design Temperature for Internal Pressure

Shell Section Material
180.00 C
SA-240 304
Shell Allowable Stress, Design Temp
Shell Allowable Stress, Ambient
98.79 N./mm
SA
Shell Corrosion Allowance
137.90 N./mm
CA
Shell Outer Corrosion Allowance

Shell Joint Efficiency
0.0000 mm.
ExtCA
E
0.000 mm.
1.00
Nominal Pipe Size of Half-Pipe Jacket
NPS
Jacket Minimum Thickness
TJCK
Jacket Design Pressure
P1
76.2000 mm.
1.5110 mm.
9.800 bars
Jacket Design Temperature
85 C
Jacket Material Name
SA-312 TP304
Jacket Allowable Stress, Design Temp

Jacket Allowable Stress, Ambient
Jacket Corrosion Allowance
Core External Pressure
S1
S1A
137.90 N./mm
137.90 N./mm
CAJ
0.0000 mm.
ExtPCore
0.000 bars
Half-Pipe Jacket Results per ASME Appendix EE, 2010 Ed., 2011a
Shell Thickness Calculations:
Required Thickness of Shell per UG-27 Eqn(1) (Includes CA) [Tr]:

= ( P * R ) / ( S * E - 0.6 * P ) + ( Ca + ExtCA )
= (1.24 *1200.000 )/(98.79 *1.00 - 0.6 *1.24 ) + 0.000
= 1.5023 mm.
Req. Thk. of Shell to Withstand Jacket Pressure (Includes CA) [Trj]:
Page 19
20
= 5.1594 mm.
Pressure Calculations for Input Shell Thickness:
Input Value of Shell Thickness [Ts]:

= 6.0000 mm.
Chart Used to Find the K-Factor:

FIG. EE - 2
K-Factor Read from Chart [K]:

= 101.6693
Longitudinal Stress in Shell due to Internal Pressure [SPrime]:

= ( P * R ) / ( 2 * Ts )
= ( 1.2358 * 1200.0000 )/( 2 * 6.0000 )
= 12.3591 N./mm
Permissible Jacket Pressure per Appendix EE-1, Equation (1) [Pprime]:

= ( 1.5 * S - Sprime ) / K
= ( 1.5 * 98.79 - 12.3591 )/101.67
= 13.3594 bars
Half-Pipe Jacket Thickness Calculations:
Input Half-Pipe Jacket Thickness [Tj]:

= 1.5110 mm.
Req'd Half-Pipe Jacket Thickness per App. EE-1, Eqn. (2) (Includes CA) [T]:
= ( P1 * R ) / ( 0.85 * S1 - 0.6 * P1 ) + CAJ
= ( 9.8000 * 42.9390 )/( 0.85 * 137.90 - 0.6 * 9.8000 ) + 0.0000
= 0.3608 mm.
Page 20
21
Minimum Fillet Weld Size Calculations:
Minimum Fillet Weld Size (Based on Jacket Thickness) [Fillet]:

= Tj / .875 * 1.414
= 1.5110/.875 * 1.414
= 2.4418 mm.
Note: For Cyclic service a full penetration groove weld should be used.
Summary of Results:
Input Thickness of Shell
6.0000 mm.
Req.d Thickness of Shell due to Internal P.
1.5023 mm.
Req.d Thickness of Shell due to Jacket P.
5.1594 mm.
Pressure Used for Jacket Design

M.A.W.P. of Jacket for Input Thickness
M.A.W.P. of Jacket for Required Thickness
Input Thickness of Half-Pipe Jacket
9.8000 bars
13.3594 bars
9.9487 bars
1.5110 mm.
Required Thickness of Half-Pipe Jacket
0.3608 mm.
Minimum Acceptable Fillet Weld Size
2.4418 mm.
Page 21
22
Element Thickness, Pressure, Diameter and Allowable Stress :
| Int. Press |
Nominal | Total Corr|
Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|

|
bars
mm.
mm.
mm.
| N./mm |
--------------------------------------------------------------------------10| 20|
1.3147 |
... |
... |
250.00 |
98.794 |
20| 30|
1.3147 |
... |
... |
2162.9 |
98.794 |
30| 40|
1.2358 |
... |
... |
2400.0 |
98.794 |
40| 50|
1.0300 |
... |
... |
2400.0 |
98.794 |
Element Required Thickness and MAWP :
Design | M.A.W.P. |
M.A.P. |
Minimum | Required |
From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |

|
bars
bars
bars
mm.
mm.
---------------------------------------------------------------------------10| 20|
1.03000 |
3.08732 |
4.70671 |
8.00000 |
4.99521 |
20| 30|
1.03000 |
3.60733 |
5.35165 |
8.00000 |
2.61807 |
30| 40|
1.03000 |
4.71879 |
6.87398 |
6.00000 |
5.15937 |
40| 50|
1.03000 |
1.05048 |
1.46630 |
8.0000 |
Minimum
1.050
6.6571 |
1.466
MAWP: 1.050 bars, limited by: Flat Head.
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2010, 2011a
Welded Flat Head From 10 To 20 SA-240 304 at 180 C
Material UNS Number:
S30400
Required Thickness due to Internal Pressure [tr]:
Page 22
23
= d * sqrt(Z*C*P/(S*E)) per UG-34 (c)(3)

= 250.0000*sqrt(1.00*0.30*1.315/(98.79*1.00))
= 4.9952 + 0.0000 = 4.9952 mm.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.285 bars
= (t/d)*((S*E)/(C*Z)) UG-34 (c)(3)
= (8.0000/250.0000))*((98.79*1.00)/(0.30*1.00))
= 3.372 - 0.285 = 3.087 bars
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (t/d)*((S*E)/(C*Z)) per UG-34 (c) (3)
= (8.0000/250.0000)*((137.90*1.00)/(0.30*1.00))
= 4.707 bars
Actual stress at given pressure and thickness, corroded [Sact]:

= (Z*C*P)/(((t/d))*E)
= (1.00*0.30*1.315)/(((8.0000/250.0000))*1.00)
= 38.517 N./mm
Conical Section From 20 To 30 SA-240 304 at 180 C
S30400

= (P*D)/(2*cos(a)*(S*E-0.6*P)) per Appendix 1-4 (e)
= (1.257*2162.9392)/(2*0.5259*(98.79*1.00-0.6*1.257))
= 2.6181 + 0.0000 = 2.6181 mm.

Less Operating Hydrostatic Head Pressure of 0.227 bars
= (2*S*E*t*cos(a))/(D+1.2*t*cos(a)) per App 1-4(e)
= (2*98.79*1.00*8.000*0.526)/(2162.939+1.2*8.000*0.526)
= 3.834 - 0.227 = 3.607 bars
Page 23
24

= (2*S*E*t*cos(a))/(D+1.2*t*cos(a)) per App 1-4(e)
= (2*137.90*1.00*8.0000*0.5259)/(2162.9392+1.2*8.0000*0.5259)
= 5.352 bars

= (P*(D+1.2*t*cos(a)))/(2*E*t*cos(a))
= (1.257*(2162.9392+1.2*8.0000*0.5259))/(2*1.00*8.0000*0.5259)
= 32.382 N./mm
Percent Elongation per UHA-44 (50*tnom/Rf)*(1-Rf/Ro) 3.016 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.
Note: The Pressure at the Large Diameter is used in the TR calculation.
Cylindrical Shell From 30 To 40 SA-240 304 at 180 C
S30400

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1.236*1200.0000)/(98.79*1.00-0.6*1.236)
= 1.5023 + 0.0000 = 1.5023 mm.
Note: The required thickness and MAWP of this section were governed
by internal pressure in the jacket.
Percent Elongation per UHA-44 (50*tnom/Rf)*(1-Rf/Ro) 0.249 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.
Welded Flat Head From 40 To 50 SA-240 304 at 180 C
S30400
Page 24
25
= d * sqrt(Z*C*P/(S*E)) per UG-34 (c)(3)

= 2400.0000*sqrt(1.00*0.20*1.030/(98.79*1.00))
= 34.6571 + 0.0000 = 34.6571 mm.

= (t/d)*((S*E)/(C*Z)) UG-34 (c)(3)
= (8.0000/2400.0000))*((98.79*1.00)/(0.20*1.00))
= 1.050 bars

= (t/d)*((S*E)/(C*Z)) per UG-34 (c) (3)
= (8.0000/2400.0000)*((137.90*1.00)/(0.20*1.00))
= 1.466 bars

= (Z*C*P)/(((t/d))*E)
= (1.00*0.20*1.030)/(((8.0000/2400.0000))*1.00)
= 96.868 N./mm
Elements Suitable for Internal Pressure.
Page 25
26
External Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2010, 2011a
Welded Flat Head
Note: This element's required thickness was computed in the internal

Pressure Report using the maximum of the Internal and External
pressures.
Cone From 20 to 30 Ext. Chart: HA-1 at 42 C
Elastic Modulus from Chart: HA-1 at 42 C : 0.193E+09 KPa.
Results for Maximum Allowable External Pressure (MAEP):

Tca
OD
4.207
2171.35
SLEN
517.74
D/t
L/D Factor A
516.13
0.2384 0.0005101
48.62
EMAP = (4*B)/(3*(D/t)) = (4*48.6209 )/(3*516.1251 ) = 1.2560 bars
Note: The cone thickness used in the calculation has been modified
per UG-33(f), te = t * cos(alpha).
Cylindrical Shell From 30 to 40 Ext. Chart: HA-1 at 42 C
Elastic Modulus from Chart: HA-1 at 42 C : 0.193E+09 KPa.
Results for Maximum Allowable External Pressure (MAEP):

Tca
6.000
OD
SLEN
2412.00 2800.00
D/t
L/D Factor A
402.00
1.1609 0.0001406
13.54
EMAP = (4*B)/(3*(D/t)) = (4*13.5435 )/(3*402.0000 ) = 0.4492 bars
Results for Maximum Stiffened Length (Slen):

Tca
6.000
OD
SLEN
2412.00 2800.00
D/t
L/D Factor A
402.00
1.1609 0.0001406
13.54
Page 26
27
EMAP = (4*B)/(3*(D/t)) = (4*13.5435 )/(3*402.0000 ) = 0.4492 bars
Welded Flat Head
Note: This element's required thickness was computed in the internal

Pressure Report using the maximum of the Internal and External
pressures.
External Pressure Calculations
Section |
From| To |
|
Outside | Corroded |
Factor |
Length | Diameter | Thickness |
mm.
mm.
mm.
Factor |
B |
| N./mm |
--------------------------------------------------------------------------10| 20|
No Calc |
... | 8.00000 |
20| 30|
517.738 |
2171.35 | 8.00000 | 0.00051009 |
48.6209 |
30| 40|
2800.00 |
2412.00 | 6.00000 | 0.00014057 |
13.5435 |
40| 50|
No Calc |
... | 8.0000 |
No Calc |
No Calc |
No Calc |
No Calc |
| External | External | External | External |
From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |

|
mm.
mm.
bars
bars
---------------------------------------------------------------10| 20|
8.00000 |
No Calc |
... |
No Calc |
20| 30|
8.00000 |
No Calc |
... |
1.25598 |
30| 40|
6.00000 |
No Calc |
... |
0.44918 |
40| 50|
8.0000 |
No Calc |
Minimum
... |
No Calc |
0.449
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|
Required |
Available |
Page 27
28
mm.
mm.
cm**4
cm**4
------------------------------------------------------------------10| 20|
No Calc |
No Calc |
No Calc |
No Calc |
20| 30|
517.738 |
517.738 |
No Calc |
No Calc |
30| 40|
2800.00 |
No Calc |
No Calc |
No Calc |
40| 50|
No Calc |
No Calc |
No Calc |
No Calc |
Elements Suitable for External Pressure.
Page 28
29
Element and Detail Weights
Element |
Element | Corroded | Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc %

|
kg.
Cm.
kg.
Cm.
kg.
--------------------------------------------------------------------------10| 20|
3.15232 |
... | 3.15232 |
20| 30|
387.118 | 1.716E+06 | 387.118 | 1.716E+06 |
... |
30| 40|
1019.36 | 12.67E+06 | 1019.36 | 12.67E+06 |
... |
40| 50|
1271.01 |
... | 1271.01 |
... |
... |
... |
... |
--------------------------------------------------------------------------Total
2680 14385472.00
2680 14385472.00
Weight of Details
| Weight of | X Offset, | Y Offset, |
From|Type|
|
Detail | Dtl. Cent. |Dtl. Cent. | Description
kg.
mm.
mm.
------------------------------------------------10|Nozl|
17.6434 |
... |
... | N5
20|Liqd|
1715.25 |
... | 402.000 | WATER
20|Nozl|
1.36505 |
1213.32 | 100.000 | N8A
20|Nozl|
2.41008 |
1213.32 | 400.000 | N8B
20|Nozl|
2.41008 |
1213.32 | 200.000 | N7C
20|Nozl|
2.41008 |
1213.32 | 500.000 | N7B
30|Liqd|
9496.08 |
... | 1050.00 | WATER
30|HlfP|
202.001 |
... | 1145.00 | HALF PIPE
30|Nozl|
4.45728 |
1220.45 | 100.000 | N2
30|Nozl|
2.41008 |
1213.32 | 2100.00 | N7A
30|Nozl|
2.41008 |
1213.32 | 100.000 | N8C
30|Lugs|
120.000 |
... | 2450.00 | SUPPORT LUGS
40|Nozl|
9.68630 |
... |
40|Nozl|
249.552 |
... | 7800.00 | M1
40|Nozl|
5.38184 |
... | 9600.00 | N3
... | N4
Page 29
30
40|Nozl|
13.2209 |
... | 9600.00 | N6
40|Nozl|
13.2209 |
... | 8400.00 | N10
40|Nozl|
15.1490 |
... | 6000.00 | N9
40|Nozl|
7.60643 |
... | 9600.00 | N1
Total Weight of Each Detail Type
Total Weight of Liquid
11211.3
Total Weight of Nozzles
349.3
Total Weight of Lugs
120.0
Total Weight of Half-Pipe Jackets
202.0
--------------------------------------------------------------Sum of the Detail Weights
11882.7 kg.
Weight Summation
Fabricated Shop Test
Shipping
Erected
Empty Operating
-----------------------------------------------------------------------------2680.6
...
3352.0
2680.6
14376.7
...
3352.0
...
2680.6
...
11211.3
349.3
...
349.3
...
...
...
120.0
...
120.0
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
202.0
...
202.0
...
3352.0
349.3
...
...
...
...
...
120.0
...
...
...
...
...
202.0
...
-----------------------------------------------------------------------------3352.0
17728.7
3352.0
3352.0
3352.0
14563.3 kg.
Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Page 30
31
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals

Shop Test Wt. - Fabricated Weight + Water ( Full )
3352.0 kg.
17728.7 kg.
Shipping Wt.
- Fab. Wt + Rem. Intls.+ Shipping App.
Erected Wt.
- Fab. Wt + Rem. Intls.+ Insul. (etc)
3352.0 kg.
3352.0 kg.
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts.
3352.0 kg.
Operating Wt. - Empty Wt + Operating Liq. Uncorroded
14563.3 kg.
Field Test Wt. - Empty Weight + Water (Full)
17728.7 kg.
Mass of the Upper 1/3 of the Vertical Vessel
4240.9 kg.
Outside Surface Areas of Elements
Surface
From| To |
|
Area
cm
---------------------------10| 20|
... |
20| 30|
43558.3 |
30| 40|
212171. |
40| 50|
... |
---------------------------Total
255728.906 cm
Element and Detail Weights
| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |

From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
|
kg.
kg.
kg.
| Kg-m.
kg.
--------------------------------------------------------------------------10| 20|
20.7957 |
20.7957 | 20.7957 |
... |
20.7957 |
20| 30|
395.713 |
2110.97 | 395.713 |
10.4291 |
395.713 |
30|Lugs|
966.929 |
8428.13 | 966.929 |
8.86953 |
966.929 |
Lugs| 40|
263.708 |
2298.58 | 263.708 |
2.41896 |
263.708 |
40| 50|
1584.83 |
1584.83 | 1584.83 |
... |
1584.83 |
Page 31
32
Cumulative Vessel Weight
| Cumulative Ope | Cumulative | Cumulative |
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |

|
kg.
kg.
kg.
------------------------------------------------------10| 20|
20| 30|
... |
... |
-20.7957 | -20.7957 |
30|Lugs|
Lugs| 40|
40| 50|
... |
-20.7957 |
-416.509 | -2131.76 |
-416.509 |
1848.54 |
1848.54 |
1584.83 |
3883.41 |
1584.83 |
1584.83 |
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
| Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|

|
| Kg-m.
| Kg-m.
| Kg-m. |
------------------------------------------------10| 20|
20| 30|
... |
... |
10.4291 |
... |
10.4291 | 10.4291 |
30|Lugs|
19.2986 |
19.2986 | 19.2986 |
Lugs| 40|
2.41896 |
2.41896 | 2.41896 |
40| 50|
... |
... |
... |
Page 32
33
Nozzle Flange MAWP Results :
Nozzle
----- Flange Rating
Description
Operating Ambient Temperature
bars
bars
Class
Grade|Group
---------------------------------------------------------------------------N5
13.6
19.0
180
150
GR 2.1
N8A
13.6
19.0
180
150
GR 2.1
N8B
13.6
19.0
180
150
GR 2.1
N7C
13.6
19.0
180
150
GR 2.1
N7B
13.6
19.0
180
150
GR 2.1
N2
13.6
19.0
180
150
GR 2.1
N7A
13.6
19.0
180
150
GR 2.1
N8C
13.6
19.0
180
150
GR 2.1
N4
13.6
19.0
180
150
GR 2.1
M1
13.6
19.0
180
150
GR 2.1
N3
13.6
19.0
180
150
GR 2.1
N6
13.6
19.0
180
150
GR 2.1
N10
13.6
19.0
180
150
GR 2.1
N9
13.6
19.0
180
150
GR 2.1
N1
13.6
19.0
180
150
GR 2.1
---------------------------------------------------------------------------Minimum Rating
13.6
19.0 bars
Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition
Page 33
34
Support Lug Calculations: Operating Case
INPUT ECHO OF SUPPORT LUG INPUT
Type of Geometry : Gussets with Top Plate

Number of Support Lugs
Nlug
Distance from Vessel OD to Lug Contact Point Dlug 250.0000 mm.

Lug Support Force Bearing Width
Wfb 200.0000 mm.
Lug Material
SA-240 304
Lug Yield Stress
147.89 N./mm
Radial Width of bottom Support Lug Plate

Effective Force Bearing Length
Wpl 300.0000 mm.
Lpl 400.0000 mm.
Thickness of bottom Support Lug Plate
Tpl
25.0000 mm.
Distance between Gussets
Dgp 340.0000 mm.
Mean Width of Gusset Plate
Wgp 150.0000 mm.
Height of Gusset Plate
Hgp 500.0000 mm.
Thickness of Gusset Plate
Tgp
Radial Width of Top Bar Plate
Wtp
Thickness of Top Plate
Ttp
Pad Width along Circumference
80.0000 mm.
25.0000 mm.
C11P
Pad Length along Vessel Axis

Pad Thickness
16.0000 mm.
C22P
Tpad
Bolt Material
480.000 mm.
600.000 mm.
8.000 mm.
SA-193 B7
Bolt Allowable Stress at Design Temperature

Thread Series
172.38 N./mm
TEMA
Bolt Diameter
34.92 mm.
Results for Support Lugs:
Description: SUPPORT LUGS
Overturning Moment at Support Lug

Weight Load at the top of one Lug
0. Kg-m.
3611. Kgf
Page 34
35
Force on one Lug, Operating Condition [Flug]:

= ( W/Nlug + Mlug/( Rlug * Nlug/2 ) )
= ( 14443/4 + 0/( 1456.00 * 4/2 ))
= 3610.83 Kgf
Top Bar Plate Stress per Bednar p.154 [Stpl]:

= 0.75*( Flug*Dlug*Lpl )/( Ttp*Wtp*Hgp )
= 0.75*( 3610 *250.000 *400.000 )/( 25.0000 *80.000*500.000 )
= 33.20 N./mm
Required Thickness of Top Plate
8.4180 mm.
Bearing Area [Ba]:

= Lpl * Wfb
= 400.000 * 200.000
= 800.00 cm
Bending Stress in bottom Plate (Unif. Load) Per Bednar p.156 [Spl2]:
= Beta1 * Flug/Ba * Wfb / Tpl per Roark & Young 5th Ed.
= 1.199 * 3610.8/800.000 * 200.000/25.000
= 33.97 N./mm
Bottom Plate Required Thickness (Uniform Load)
14.6749 mm.
Bottom Plate Required Thickness based on ADM S 3/4 [trAD]:

= 0.71 * Dgp * (( Flug / ( Lpl * Wfb ))/Spa )
= 0.71*340.00*((3610/(400.00*200.00))/98.592)
= 16.175 mm.
Note: If using the AD Code recommendations, the force bearing width (Wfb) must
be greater than or equal to 1/3 of the bottom plate radial width (Wpl)
plus the pad thickness (Padthk), if there is a pad.
Bottom Support Plate Allowable Stress [Spa]:

= 2/3 * Ylug
Page 35
36
= 2/3 * 147
= 98.59 N./mm
Gusset Plate Axial Stress ( Force / Gusset Plate Area ) [Sgp]:

= ( Flug/2 )/( Wgp * Tgp )
= ( 3610/2 )/( 150.000 *16.0000 )
= 7.38 N./mm
Required Thickness of Gussets per AISC
7.9302 mm.
Gusset Plate Allowable Stress [Sga]:

= ( 1-(Klr)/(2*Cc))*Fy /( 5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)
= ( 1-( 125.00 )/(2 * 156.65 )) * 147/
( 5/3+3*(125.00 )/(8* 156.65 )-( 125.00)/(8*156.65)
= 52.99 N./mm
Maximum Compressive Gusset Plate Stress per Bednar [SgpB]:

= Flug*( 3*Dlug-Wpl )/( Tgp* Wpl * (Sin(Alph_G)) )
= 3610 *( 3*250.000 -300.000 )/( 16.0000 *300.000*(Sin(59.04 )) )
= 15.05 N./mm
Gusset Plate Allowable Compressive Stress [SgaB]:

= 18000/(1+(1/18000)*( Hgp/Sin(Alph_G)/(0.289*Tgp)) )
= 18000/(1+(1/18000)* (500.000/Sin(59.04 )/(0.289*16.0000 )) )
= 65.90 N./mm
Note :
There was no uplift. Please choose an appropriate bolt
size for this support design.
Input Echo, WRC107 Item
1,
Diameter Basis for Vessel

Cylindrical or Spherical Vessel
Description: SUPPORT LUGS
Vbasis
Cylsph
Cas
ID
Cylindrical
0.0000 mm.
Page 36
37
Vessel Diameter
Dv
2400.000 mm.
Vessel Thickness
Tv
6.000 mm.
Design Temperature
180.00 C
Attachment Type
Type
Rectangular
Parameter C11
C11
340.00 mm.
Parameter C22
C22
500.00 mm.
Thickness of Reinforcing Pad
Tpad
8.000 mm.
Pad Parameter C11P
C11p
480.000 mm.
Pad Parameter C22P
C22p
600.000 mm.
Dp
1.030 bars
Include Pressure Thrust
No
Vessel Centerline Direction Cosine
Vx
0.000
Vy
1.000
Vz
0.000
Nozzle Centerline Direction Cosine
Nx
1.000
Ny
0.000
Nz
0.000
Global Force (SUS)
Fx
0.0 Kgf
Global Force (SUS)
Fy
3610.8 Kgf
Global Force (SUS)
Fz
0.0 Kgf
Global Moment (SUS)
Mx
0.0 Kg-m.
Global Moment (SUS)
My
0.0 Kg-m.
Global Moment (SUS)
Mz
902.7 Kg-m.
Internal Pressure (SUS)
Include Pressure Thrust
Use Interactive Control
1.03 bars
No
No
Page 37
38
WRC107 Version
Version March 1979
Include Pressure Stress Indices per Div. 2
No
Compute Pressure Stress per WRC-368
No
WRC 107 Stress Calculation for SUStained loads:

Radial Load
0.0 Kgf
Circumferential Shear
VC
Longitudinal Shear
0.0 Kgf
VL
Circumferential Moment
3610.8 Kgf
MC
Longitudinal Moment
0.0 Kg-m.
ML
Torsional Moment
-902.7 Kg-m.
MT
0.0 Kg-m.
Dimensionless Parameters used : Gamma = 86.21
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

------------------------------------------------------------------Curves read for 1979
Beta Figure
Value Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.206 4C
9.725 (A,B)
N(PHI) / ( P/Rm )
0.206 3C
4.666 (C,D)
M(PHI) / ( P )
0.162 2C1
0.029 (A,B)
M(PHI) / ( P )
0.162 1C !
0.067 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.160 3A

M(PHI) / ( MC/(Rm
3.359 (A,B,C,D)
* Beta) ) 0.170 1A
0.066 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.182 3B
7.356 (A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) ) 0.175 1B
0.017 (A,B,C,D)
N(x) / ( P/Rm )
0.185 3C
5.425 (A,B)
N(x) / ( P/Rm )
0.185 4C
10.378 (C,D)
M(x) / ( P )
0.189 1C1
0.049 (A,B)
M(x) / ( P )
0.189 2C !
0.036 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.160 4A

M(x) / ( MC/(Rm
7.055 (A,B,C,D)
* Beta) ) 0.198 2A
0.026 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.182 4B
3.266 (A,B,C,D)
Page 38
39
M(x) / ( ML/(Rm
* Beta) ) 0.193 2B
0.019 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Stress Concentration Factors Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Attachment Junction

-----------------------------------------------------------------------|
Type of
Stress Values at
|
(N./mm
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
Circ. Bend. P |
Circ. Memb. MC |
Circ. Memb. ML |
15
15
22
-15
-22
-15
-22
22
Circ. Bend. MC |
Circ. Bend. ML |
0.0
0.0
0.0
0.0
|
Tot. Circ. Str.| 37.6 -7.1 -37.6
7.1
-----------------------------------------------------------------------Long. Memb. P |
Long. Bend. P |
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
Long. Memb. ML |
-7
-7
22
-22
-22
Long. Bend. ML |
0
0
0
0
0
0
0
22
0.0
0.0
0.0
|
Tot. Long. Str.| 30.2 -14.5 -30.2 14.5
0.0
-----------------------------------------------------------------------Shear VC |
Shear VL |
-2
-2
Page 39
40
Shear MT |
0.0
0.0
0.0
0.0 -2.5 -2.5
|
Tot. Shear|
2.5
2.5
-----------------------------------------------------------------------Str. Int. | 37.63 14.51 37.63 14.51 5.06 5.06 5.06 5.06
------------------------------------------------------------------------
Dimensionless Parameters used : Gamma = 200.50

Dimensionless Loads for Cylindrical Shells at Pad edge:
------------------------------------------------------------------Curves read for 1979
Beta Figure
Value Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.252 4C
14.096 (A,B)
N(PHI) / ( P/Rm )
0.252 3C
3.826 (C,D)
M(PHI) / ( P )
0.216 2C1
0.009 (A,B)
M(PHI) / ( P )
0.216 1C !
0.068 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.215 3A

M(PHI) / ( MC/(Rm
4.733 (A,B,C,D)
* Beta) ) 0.220 1A
0.049 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.232 3B
9.059 (A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) ) 0.220 1B
0.006 (A,B,C,D)
N(x) / ( P/Rm )
0.235 3C
4.307 (A,B)
N(x) / ( P/Rm )
0.235 4C
15.146 (C,D)
M(x) / ( P )
0.238 1C1
0.020 (A,B)
M(x) / ( P )
0.238 2C !
0.037 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.215 4A
16.499 (A,B,C,D)
M(x) / ( MC/(Rm
* Beta) ) 0.245 2A
0.018 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.232 4B
4.187 (A,B,C,D)
M(x) / ( ML/(Rm
* Beta) ) 0.232 2B
0.006 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Stress Concentration Factors Kn = 1.00, Kb = 1.00
Page 40
41
Stresses in the Vessel at the Edge of Reinforcing Pad

-----------------------------------------------------------------------|
Type of
Stress Values at
|
(N./mm
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
Circ. Bend. P |
Circ. Memb. MC |
Circ. Memb. ML |
36
36
31
-36
-31
-36
-31
31
Circ. Bend. MC |
Circ. Bend. ML |
0.0
0.0
0.0
0.0
|
Tot. Circ. Str.| 68.4
5.0 -68.4 -5.0
-----------------------------------------------------------------------Long. Memb. P |
Long. Bend. P |
Long. Memb. MC |
0
0
0
0
0
0
Long. Memb. ML |
18
18
-18
31
-31
31
0
-18
0
0
-31
0
0
Long. Bend. MC |
Long. Bend. ML |
0.0
0.0
0.0
|
Tot. Long. Str.| 49.3 -13.1 -49.3 13.1
0.0
-----------------------------------------------------------------------Shear VC |
Shear VL |
-4
-4
Shear MT |
0.0
0.0
0.0
0.0 -4.9 -4.9
|
Tot. Shear|
4.9
4.9
-----------------------------------------------------------------------Str. Int. | 68.43 18.05 68.43 18.05 9.84 9.84 9.84 9.84
------------------------------------------------------------------------
Page 41
42
WRC 107 Stress Summations:
Vessel Stress Summation at Attachment Junction

-----------------------------------------------------------------------Type of
Stress Values at
Stress Int. |
(N./mm
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
Circ. Pl (SUS) |
15
15
-15
-15
Circ. Q (SUS) |
22
-22
-22
22
-----------------------------------------------------------------------Long. Pm (SUS) |
Long. Pl (SUS) |
Long. Q (SUS) |
22
-22
4
-7
-7
-22
22
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-2
-2
Shear Q (SUS) |
-----------------------------------------------------------------------Pm (SUS)
8.8
8.9
8.8
8.9
8.8
8.9
8.8
8.9
-----------------------------------------------------------------------Pm+Pl (SUS)
| 24.0 24.1
6.5
6.4
9.9 10.0
9.9 10.0
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 46.4 11.9 28.9 18.9
9.9 10.0
9.9 10.0
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Max. S.I.
Stress Int. |
S.I. Allowable
N./mm
Result
---------------|-------------------------------------------------------Pm (SUS)
Pm+Pl (SUS)
8.88
|
Pm+Pl+Q (TOTAL)|
24.13
46.41
98.79
148.19
355.04
Passed
|
Passed
|
Passed
Page 42
43
------------------------------------------------------------------------
WRC 107 Stress Summations:
Vessel Stress Summation at Reinforcing Pad Edge

-----------------------------------------------------------------------Type of
Stress Values at
Stress Int. |
(N./mm
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
20
20
20
20
20
20
20
20
Circ. Pl (SUS) |
36
36
-36
-36
Circ. Q (SUS) |
31
-31
-31
31
-----------------------------------------------------------------------Long. Pm (SUS) |
10
10
10
10
10
10
10
10
Long. Pl (SUS) |
18
18
-18
-18
Long. Q (SUS) |
31
-31
-31
31
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-4
-4
Shear Q (SUS) |
-----------------------------------------------------------------------Pm (SUS)
| 20.5 20.7 20.5 20.7 20.5 20.7 20.5 20.7
-----------------------------------------------------------------------Pm+Pl (SUS)
| 57.3 57.4 16.2 16.1 22.5 22.6 22.5 22.6
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 89.0 28.4 47.9 23.3 22.5 22.6 22.5 22.6
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Max. S.I.
Stress Int. |
S.I. Allowable
N./mm
Result
---------------|-------------------------------------------------------Pm (SUS)
20.65
98.79
Passed
Page 43
44
Pm+Pl (SUS)
57.36
Pm+Pl+Q (TOTAL)|
88.98
148.19
355.04
Passed
|
Passed
------------------------------------------------------------------------
CONCLUSION:
As per support lug calculation for operating case (see page 33) have:
+ Required thickness of top plate: 8.4mm < 25mm (actual)
+ Required thickness of bottom plate: 14.6749mm < 25mm (actual)
+ Required thickness of gussets: 7.9302mm < 16mm (actual)
Support Lug actual: Pass
Page 44
B. VIBRATION ANALYSIS SUPPORT FOR AGITATOR WHEN AGIRATOR OPERATING

INTRODUCTION
The software uses for the analysis is sap2000.v15
The support of agitator analysed with case when agitator operating.
The support analysed vibration at every column base.

Load cases:
o LC1- Dead load (DL):
Steel member self-weight.
o LC2 Equipment load (EL):
Nozzle weight = 0.8 kN
Agitator weight = 3 kN
o LC3 Live load (LL):
Agitator operating load = 6.1 kN
Manual access Load (The load of public) = 0.8 kN
o LC4 Wind load (WL):
Inessential
o LC5 Earthquake load (EQ):
Inessential
Load combination :
Combination Case
UDSTL1
UDSTL2
UDSTL3
UDSTL4
Load Name
Dead load
Equipment load
Scale Factor
1.4
1.4
Dead load
Live load
Equipment load
1.2
1.6
1.2
Dead load
Equipment load
1
1
Dead load
Live load
Equipment load
1
1
1
Design Code
a. Used standard AISC-LRFD93 American institute Of Steel Construction.
b. CP 3: Chapter V Design Loading for Building (Wind Load).
Page 45
MATERIAL PROPERTIES
This section provides material property information for materials used in the model.
1. Material properties
This section provides material property information for materials used in the model.
Table 1: Material Properties
Material
UnitWeight
KN/mm3
UnitMass
KN-s2/mm4
E1
KN/mm2
G12
KN/mm2
U12
A1
1/C
SA 240 304
7.6973E-08
7.8490E-12
199.94798
76.90307
0.300000
1.1700E-05
Table 2: Material Properties

Material
Fy
KN/mm2
Fu
KN/mm2
FinalSlope
SA 240 304
0.24100
0.58600
-0.100000
2. Section properties
This section provides section property information for objects used in the model.
1.1. Frames
Table 3: Frame Section Properties 01 - General, Part 1 of 4
SectionName
Material
Shape
T150x70
SA 240 304
Tee
t3
t2
mm
mm
mm
mm
mm2
TorsCons
t
mm4
150.000
70.000
8.000
8.000
1696.00
35505.49

SectionName
T150x70
I33
mm4
4021750.9
9
I22
mm4
234725.33
AS2
mm2
1200.00
AS3
mm2
466.67
Page 46
tf
tw
Area

SectionName
T150x70
S33
mm3
41996.41
S22
mm3
6706.44
Z33
mm3
72528.00
Z22
mm3
12072.00
R33
mm
48.696
R22
mm
11.764

SectionName
T150x70
AMod
A2Mod
A3Mod
JMod
I2Mod
I3Mod
MMod
WMod
1.000000
1.000000
1.000000
1.000000
1.000000
1.000000
1.000000
1.000000
1.2. Areas
Table 4: Area Section Properties, Part 1 of 3
Section
Material
AreaType
Type
DrillDOF
PLATE 8
SA 240 304
Shell
Shell-Thin
Yes
Thickness
mm
BendThick
mm
F11Mod
8.000
8.000
1.000000

Section
F22Mod
F12Mod
M11Mod
M22Mod
M12Mod
V13Mod
V23Mod
PLATE 8
1.000000
1.000000
1.000000
1.000000
1.000000
1.000000
1.000000

Section
MMod
WMod
PLATE 8
1.000000
1.000000
Page 47
3. Model geometry
This section provides model geometry information, including items such as joint coordinates, joint
restraints, and element connectivity.
Figure 1: 3D model
Page 48
Figure 2: Live load (LL=6.8 kN)
Figure 3: Equipment Load (EL= 3.8 kN)
Page 49
Figure 4: Combination Load USTL1
Page 50
Page 51
Figure 8: Force/stresses diagram
4. Load patterns
This section provides loading information as applied to the model.
- Definitions
Table 5: Load Pattern Definitions
LoadPat
DesignType
SelfWtMult
DEAD
LIVE LOAD
EQUIPMENT
LOAD
DEAD
LIVE
DEAD
1.000000
0.000000
1.000000
AutoLoad
5. Load cases
This section provides load case information.
Definitions
Page 52
Table 6: Load Case Definitions

Case
Type
InitialCond
DEAD
MODAL
LIVE LOAD
EQUIPMENT
LOAD
LinStatic
LinModal
LinStatic
LinStatic
Zero
Zero
Zero
Zero
ModalCase
Static case load assignments
Table 7: Case - Static 1 - Load Assignments

Case
LoadType
LoadName
LoadSF
DEAD
LIVE LOAD
EQUIPMENT
LOAD
Load pattern
Load pattern
Load pattern
DEAD
LIVE LOAD
EQUIPMENT
LOAD
1.000000
1.000000
1.000000
6. Load combinations
This section provides load combination information.
Table 8: Combination Definitions
ComboName
ComboType
CaseName
UDSTL1
UDSTL1
Linear Add
UDSTL2
UDSTL2
UDSTL2
Linear Add
UDSTL3
UDSTL3
Linear Add
UDSTL4
UDSTL4
UDSTL4
Linear Add
DEAD
EQUIPMENT
LOAD
DEAD
LIVE LOAD
EQUIPMENT
LOAD
DEAD
EQUIPMENT
LOAD
DEAD
LIVE LOAD
EQUIPMENT
LOAD
ScaleFactor
1.400000
1.400000
1.200000
1.600000
1.200000
1.000000
1.000000
1.000000
1.000000
1.000000
Page 53
BaseCase
7. Design summary
This section provides the design summary for each type of design, which highlights the controlling demand/capacity ratio and it's associated combination and
location in each member.
7.1. Steel design
Table 9: Steel Design 1 - Summary Data - AISC-LRFD93.
Frame
Location
Combo
DesignSect
DesignType
Ratio
RatioType
mm
Frame
5
Status
No Messages
ErrMsg
No Messages
717.72
UDSTL2
T150x70
Beam
0.115454
PMM
10
0.00
UDSTL2
T150x70
Beam
0.115440
PMM
10
No Messages
No Messages
11
874.55
UDSTL2
T150x70
Beam
0.117853
PMM
11
No Messages
No Messages
12
234.11
UDSTL2
T150x70
Beam
0.115224
PMM
12
No Messages
No Messages
13
0.00
UDSTL2
T150x70
Beam
0.117863
PMM
13
No Messages
No Messages
18
19
459.22
0.00
UDSTL2
UDSTL2
T150x70
T150x70
Beam
Beam
0.129925
0.115425
PMM
PMM
18
19
No Messages
No Messages
No Messages
No Messages
20
717.72
UDSTL2
T150x70
Beam
0.115464
PMM
20
No Messages
No Messages
21
459.22
UDSTL2
T150x70
Beam
0.129934
PMM
21
No Messages
No Messages
22
874.55
UDSTL2
T150x70
Beam
0.117884
PMM
22
No Messages
No Messages
23
24
234.11
0.00
UDSTL2
UDSTL2
T150x70
T150x70
Beam
Beam
0.115206
0.117812
PMM
PMM
23
24
No Messages
No Messages
No Messages
No Messages
7.2 Conclusion:
As per table 9, ratio between of allowance stress and stress of sap2000 calculated for the structures less than 1. So in the case whole the support for agitator
are pass.
Page 54

Report Vibration Analysis For - Support Agitator v-410

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Table of Contents

A. Vibration Analysis Lug Support Of Tank When Agirator Operating:

BENDLING VESSEL V-410

VIBRATION ANALYSIS LUG SUPPORT OF TANK WHEN AGIRATOR OPERATING

In Accordance with ASME Section VIII Division 1

ASME Code Version

: 2010 Edition, 2011a Addenda

: C:\DOCUMENTS AND SETTINGS\WELCOME\DESKTOP\NEW FO

PV Elite 2012, January 2012

Note: PV Elite performs all calculations internally in Imperial Units

INTERNAL PRESSURE WHEN TANK HAVE THE AGITATOR OPERATING:

PTANK = P FULLWATER + PMIXER

WHERE : - P FULLWATER: PRESSURE WHEN TANK TOBE FULL OF WATER

PMIXER: THIS IS PRESSURE WHEN AGITAOR OPERATING.

WHERE: - MT : Torque (KN.M)

RE: Radius effective (m)

Nb : Number blades of agitator.

NF: Power numbers

: density of the gluid (kg/m3)

V: the impeller speed (m/s)

D: The impeller diameter (m)

FTB = F BENDING + FTORQUE = 0.035+35 = 35.004 (KN)

FAXIAL = DYNAMIC LOAD = 6 (KN)

FTOTAL= Sqrt(F AXIAL + F TB ) = Sqrt(35.004 + 6 ) = 35.5 (KN)

Internal design pressure PTank = 1.03 (bar)

V Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)

Design Internal Temperature

Projection of Nozzle from Vessel Top

Projection of Nozzle from Vessel Bottom

Minimum Design Metal Temperature

Miscellaneous Weight Percent

Use Higher Longitudinal Stresses (Flag)

Select t for Internal Pressure (Flag)

Select t for External Pressure (Flag)

Select t for Axial Stress (Flag)

Select Location for Stiff. Rings (Flag)

Consider Vortex Shedding

Perform a Corroded Hydrotest

Is this a Heat Exchanger

User Defined Hydro. Press. (Used if > 0)

User defined MAWP

User defined MAPnc

Wind Design Code

Seismic Design Code

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4)

UBC Soil Type

UBC Horizontal Force Factor

Design Nozzle for Des. Press. + St. Head

Consider MAP New and Cold in Noz. Design

Consider External Loads for Nozzle Des.

Use ASME VIII-1 Appendix 1-9

Material Database Year

Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37

Using Metric Material Databases, ASME II D

Complete Listing of Vessel Elements and Details:

Element From Node

Internal Corrosion Allowance

External Corrosion Allowance

Design Internal Pressure

Design Temperature Internal Pressure

Design External Pressure